JUCRANK

CBN Crankshaft Grinding

JUCRANK 1000
JUCRANK 3000
JUCRANK 5000
JUCRANK 6000
 Economical and Versatile Production
Oscillating Grinding Machines for
All Types of Crankshafts
Technology

The JUCRANK oscillating grinding machi-

nes from JUNKER are a versatile solu-
tion for the complete machining of
crankshafts. You can machine all types of
crankshafts from single-cylinder to twel-
ve-cylinder crankshafts. Depending on
the type of machining and the produc-
2 tion quantity you need, JUNKER designs
custom platforms and wheelheads and
installs them on your JUCRANK machines.

Rough and Finish Grinding in a Sin-

Rad Main/Pin Bearing
iu
Grin s
gle Chucking
din
wh g
eel
JUCRANK oscillating grinding machines
X-axis
are the solution for almost all grinding
tasks in crankshaft machining. You can
Cylindrical roll, Convex roll,
undercut undercut grind main bearings (cylindrical, conca-
ve, convex) and pin bearings (cylindrical,
crowned, concave, and convex) in a sin-
gle chucking. Even hardened fillets can
be ground. Furthermore, JUNKER can
Concave roll, Cylindrical, provide you with almost any imaginable
undercut with fillets
combination with other grinding proces-
ses. Depending on your combination of
machines, you can also machine thrust
walls, flanges and journals using other
JUNKER machines.
Convex, Concave,
with fillets with fillets

More Experience for More Safety

Fit bearing

Rolled, With fillets

undercut

Oscillating grinding machines – the grinding

wheel follows the circular rotation of the pin
bearing in the horizontal axis
Economic Advantages Technical Advantages

• Flexible adjustment for various numbers • Measurement and correction of round-

Technology
of cylinders by changing CNC program ness and dimensions during machining
• Highly flexible grinding of main and • Process control using ”Learning Func-
pin bearing using oscillating axial tion”, including automatic compen-
grinding sation for roundness
• Time savings in complete machining deviation and other para-
processes through elimination of meters. Parameters which may be
second handling and operation compensated for include temperature,
• High consistency of quality using mechanical and dynamic factors, stock 3
”Learning Function Facility” removal variations, variation in material
• Long wheel life using CBN and oil structure, grinding characteristics of
coolant the grinding wheel, degree
• Advanced dressing system and control of machine wear.
• Controlled dimensional accuracy • Since the main and pin bearings are
using in process gauging ground in a single chucking, the deviati-
• High precision using single chucking on is theoretically zero
• Plunge grinding and oscillating grinding
• Support of ”sensitive parts” on main
JUCRANK grinds all types of crankshafts in a
bearing using self-centering three- single chucking
point steady rest
• CNC-controlled coolant nozzle ensu-
res that it is always fed into the
grinding zone
Right from the beginning, JUNKER has • High long-term precision using
been using the combination of CBN hydrostatic centring (x-axis guide,
grinding wheel with oil cooling for high- infeed spindle, axial bearing)
speed crankshaft machining. This advan-
ce in experience and knowledge has allo-
wed us to become leaders in this market
segment. The manufacture of reliable
and economical machines for grinding
automotive parts is one of our main
business areas. This is evidenced by our
many customers, some of whom who
have been won over by JUNKER comple-
te machining technology since 1995. The
safety concepts that we have developed
in response to the blow back problem has
increased the recognition and profile
of JUNKER Grinding Machines over our
competitors.
 Built for Precision
Equipment
Components/Options

• Vibration-reducing, torsion-resistant
machine pads manufactured from
gray cast iron
• Hydrostatic centring, free of stick-slip,
5-year guarantee
• 3-point chucking system for grinding
spindle, workpiece spindle, and tail-
stock
4 centre sleeve
• Wheelhead with automatic dynamic
balancing system
• Grinding spindle for high-speed
grinding at up to 140 m/s
• Workhead with hydraulic clamping

A concentration of high technology: JUCRANK 5000

Abrasive wheel Grinding spindle

3-point chucking system

Mounting

Gantry loading system for successive grinding processes

Options External Loading Systems Custom

Made to Requirement
• Plane dressing unit
Centring Depending on your specifications, we
• Steady rests
can customise your JUCRANK machi-
Abrasive wheel mount: • Longitudinal and radial positioning
3-point chucking system (also suitable for ne to include a manual, semi-automa-
in the machine
abrasive wheels without standard shoulder) tic, or fully-automatic modular loading
system. Contact us and we will provide
you with a custom solution.
JUNKER‘s Centralised CNC System Concept
A Comprehensive Open System Advantages of the Hard- and
Software Concept

Control System
The idea: centralised control technology
for all components in the grinding machi- • All components can be accessed
ne. All data and information is entered via teleservice
using the Erwin Junker Operator Panel • Identical operation of different machi-
EJ-OP. nes, independent from the implan-
ted
control system
Installation: Safe and Easy • Unified user interface for all compon-
ents 5
JUNKER‘s hard- and software concept
• Automatic data backups, also for the
significantly reduces the effort in instal-
settings for components from third-
ling oscillating grinders. Special software
party manufacturers
tools make a safe and quick installation
possible.

Operator Panel EJ-OP:

Uniform for All Machines
Teleservice: Fast and Effective
• Graphic interface and interactive
Your main contact for all questions and
processes for programming and
problems is the JUNKER Service Centre Erwin Junker Operator Panel EJ-OP
operation
(JSC) with its hotline. When required,
• Reduced training costs
all of the machine status data can be
• Minimises the risk of operator errors
accessed online. This special service helps
• Quick change-over and set-up
to reduce downtime and service costs.
• Storage of all machining parameters
• Machine programming can also be
done centrally, e.g., in the planning
department

Measuring values, polar coordinates Description of shaft design, details Technologies used
 Overview of Machine Types
Types

JUCRANK 1000 JUCRANK 3000

JUCRANK 5000 JUCRANK 6000

Wheelhead Variants
Version/10 Version/50
X-axis

JUNKER offers different wheelheads for

all of the typical crankshaft machining
X-axis

processes. The table on page 7 lists the

available wheelheads for each JUCRANK B-axis

machine type.
Z-axis Z-axis

JUCRANK 3000/10 JUCRANK 3000/50

Possible Combinations

Technical data
Series 1000 3000 5000 6000

/10-10 /10L /10-10L

Version /10 /50 /10 /50 /60 /10 /50 /60 /10-50
/50-50

Grinding the pin bearing

7
Grinding the main and pin
bearing

Grinding the main/pin and

fit bearings

Clamping length 150 mm 400 mm 700 mm 900 mm 2000 mm 1700 mm

Grinding length 150 mm 400 mm 700 mm 750 mm 1800 mm 1500 mm

Swing diameter 80 mm 150 mm 280 mm 280 mm 320 mm 320 mm

Max. grinding wheel 350 mm 350 mm 450 mm 500 mm 700 mm 700 mm

diameter

Possible
Conditionally possible

Version/60 Version/10-10L Version/50-50

X-axis

180°
180°

z1 z2
z1 z2
°

x1 x2
120
120

x1 x2
°

B-axis B-axis
C1 C1

Z-axis

JUCRANK 3000/60 JUCRANK 6000 JUCRANK 6000

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