JOB HAZARD ANALYSIS FORM

JHA NUMBER NO: DOD-AKG2-MST-ST-002 Revision: 0

Type of Job being analyzed: Repair of structural steel

JHA Members: CM , HSE, Area Engineer, Civil Inspector
Department/Section originating JHA
JOB Performers: Site Engineer, Supervisor, Riggers, HSE Dept, Helpers
Normal approvals: Name Signature DATE GENERAL JOB REQUIREMENTS
JHA By: Johan Moller COMMON PPE
6/23/2008
S. Vijayakumar GENERAL JOB REQUIREMENTS
Additional Approvals (Determined by JOB Supervisor in correlation with CTJV EHSS Manager) 1 CTJV EHSS Inducted workforce
Name Signature Date 2 Dodsal HSE Inducted
3 Daily TBT
4 Adequate supervision
Discipline Superintendent (CTJV) 5 Third Party certified, colour coded lifting
EHSS Representative (CTJV) equipments and lifting tools & tackles.
EHSS Representative (Company) 6 Valid Qatari Licenses for drivers & operators
CTJV I.H. 7 Third Party certified, competent operators,
Other (List Below) riggers.
PPE
NOMEX Coveralls, Safety shoes, Helmets
Notes: EHSS sign when required for hazardous Safety Goggles , Appropriate Hand gloves
Work details as required by CTJV PTW. H2S Monitors
APPROVAL REQUIRED FOR HAZARDOUS WORK DETAILED IN THE CTJV WORK PERMIT PROCEDURE
CHANGING CONDITIONS & EMERGENCY PROCEDURStop Work, Switch Off Equipment, Supervisor Directs Personnel to Nearest and Safest
Muster point Considering Wind direction. Supervisor accounts for all Workers.
Missing persons are reported to CTJV EHSS Dept. When all clear is given check with CTJV EHSS before resuming to work.
EMERGENCY TELEPHONE NO: Ras Gas - 473 8999,JOC NO 474 1999
Note: If any of the tasks involves biological, physical or chemical hazards, then CTJV Industrial Hygienist must also approve the work
Use additional sheets as necessary
Details on safety (PPE, Hazards etc) and environmental requirements can be found in CTJV and Ras Gas Safety and Environmental procedure.

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SEQUENCE OF BASIC Responsible Party
POTENTIAL HAZARDS HAZARDS CONTROL
ACTIVITY STEPS

Method statement to be explained to all employees and it must be made available at

the site during the activities.
Job specific JHA to be made available at the site & control measures to be
Hazard assessment and safety precautions
Obtain Method Statement and communicated to all personnel involved in the job through START Meeting.
are not identified Site Engineer,
1.0 HSE Documents & Job specific 1.1 1.1.1 Ensure necessary engineering drawing are available with the work permit.
Assessed and required control measures not Site Supervisor
Tool Box Talk (S.T.A.R.T Meeting) All necessary documents shall attach with the work permit and made available at the
communicated
work site.
Job specific START Card to be filled up prior to the commencement of work and to
be kept in the site.

Obtain PTW for the work prior to the commencement of the any work at site and
Necessary information not communicated to Permit to be made available at the work site during all the activities.
Site Engineer,
2.0 Obtain PTW. 2.1 the Area authority 2.1.1 Confined space entry permit shall be obtained from area authority prior to start
Site Supervisor
Unauthorized working confined space works. Gastesting to be performed prior.
Site Mandatory PPE to be used by all employees. (Helmet, Safety Glasses, Harness)

Ensure proper care while accessing the structure and check for instability.
Insufficient accessibility.
Check for scorpions/ Reptiles when disturbing the structures
Identification structural member Presence of scorpions/ reptiles.
3.0 3.1 3.1.1 Use proper PPE wile entering the area. Site Supervisor
which need repair Loose/ Un supported structure/
Ensure the Personnel's are made aware of the hazards and takes appropriate
Poor soil condition following Rain
precautions.

Ensure the Crane & Lifting accessories are tested, inspected and approved by
CTJV/ Ras Gas
Ensure operator and rigger is Trained,Certified, experienced & competent for the
activity.
Lifting the structural member by
Inexperience and incompetent operator and Pre-operation check list for crane and pre-lift check list to be filled up prior to
crane to place it properly for
4.0 4.1 rigger. 4.1.1 start crane and the lifting activity respectively. Site Supervisor
preparation for cutting and
Uncertified equipment/lifting appliances Cordon off the area where lifting activity is to be performed, and un authorized
grinding work
personnel removed from the lifting area.
Ensure warning signs are erected.
Ensure the structure is well supported prior to the start of any activity on the joint
of the structure.

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SEQUENCE OF BASIC Responsible Party
POTENTIAL HAZARDS HAZARDS CONTROL
ACTIVITY STEPS

Ensure the equipments are inspected & approved and in good working condition with
proper insulated leads.
Check for the condition of the Using Buffing machine or Grinding machine.
5.0 5.1 5.1.1 The Grinder is aware of the use of the Buffing machine. MPI Technician
joints. Surface cleaning if required Presence of dust, metal particles
Grinder / helper is provided with appropriate PPE including face shield, safety
glasses & ear protection.

Ensure the MSDS of the chemical is available.

The MPI chemicals & Equipments
Use of MPI chemical on the Ensure the personnel are aware of the application process for the chemicals and
6.0 6.1 MSDS not available / requirements not 6.1.1 MPI Technician
subject joint safe use of the MPI equipment.
communicated
PPE to be used.Follow the MSDS requirements.

Obtain Hot work permit.

Ensure the equipments are inspected & approved and in good working condition with
proper insulated leads.
Incompetent and inexperienced worker. The operator is aware of the use of the equipment/activity.
Cutting/Grinding operation depend
7.0 7.1 Flying particles. Welding in HC/H2S area. 7.1.1 Personnel are provided with appropriate PPE including face shield. Site supervisor
on the repair requirement
Wrong selection of machineries/disk Ensure JSA is explained to all worker and it kept in the site through out job.
Restricting the flying particles by using Fire blanket
Ensure availability of Fire extinguisher.
Ensure Fire watch is available

Ensure inspection & approval certificate by CTJV/Ras Gas for welding machine is
available.
Ensure the equipments in good working condition with proper insulated leads.
The welder is aware of the use of the equipment/activity.
Welder and helper is provided with appropriate PPE .
Incompetent and inexperienced welder. Ensure JSA is explained to all welders and it kept in the site through out job.
Improper Grounding connection. Ensure Hot work permits obtained.
8.0 Welding on structural steel 8.1 8.1.1 Welding Supervisor
Broken/improperly insulated welding lead. JSA and Start up card are to be kept in the work site.
Electricity Ensure Ground/Earth connection is properly made. Use proper earth rod
Ensure trained fire watch is available. 0
Ensure fire extinguisher is available at the work area.
Use of fire blanket to contain sparks.
Ensure all flammable combustible materials are removed from the immediate area
before any hot work comences.

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Doc # DOD-AKG2-MST-ST-002 : REPAIR OF STRUCTURAL STEEL
SEQUENCE OF BASIC Responsible Party
POTENTIAL HAZARDS HAZARDS CONTROL
ACTIVITY STEPS

Ensure the MSDS of the chemical is available.

The MPI chemicals & Equipments
MPI for weld repair and after Ensure the personnel are aware of the application process for the chemicals and
9.0 9.1 MSDS not available / requirements not 9.1.1 MPI Technician
welding safe use of the MPI equipment.
communicated
PPE to be used.Follow MSDS.

Ensure the MSDS of the chemical is available.

Galvanized coating chemicals/equipments.
Ensure the personnel are aware of the application process for the
10.0 Galvanized coating 10.1 MSDS not available/requirement not 10.1.1 Supervisor
Galvanizing/Coating.
communicated
PPE to be used.Follow MSDS.

Accumulated debris and excavated sand and

Remove all the debris from the site. All members
11.0 Housekeeping 11.1 other materials 11.1.1
Maintain good housekeeping standards. in the crew
Tripping / Falling Hazard

Ensure plenty of cool drinking water is available at site.

Unavailability of drinking water Ensure all employees are drinking sufficient water as per the requirements.
12.0 Heat Stress Management 12.1 Rest shelter not available. 12.1.1 Ensure appropriate rest shelters are available and all crew members are taking Site Supervisor
Heat Exhaustion periodical rests.
Ensure sufficient work rest rotation. 0

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Doc # DOD-AKG2-MST-ST-002 : REPAIR OF STRUCTURAL STEEL
SEQUENCE OF BASIC Responsible Party
POTENTIAL HAZARDS HAZARDS CONTROL
ACTIVITY STEPS

Ensure implementation of PTW system.

Ensure personnel are adequately trained for safe working practices during night
hours
Strong wind/rain Ensure areas are identified where night shift works are to be carried out and
Type of activities performed adequate safety arrangements are made including the lighting arrangements.
Location of the activity Ensure all equipments are equipped with flickering light reverse alarm etc. (cranes,
Insufficient light various plant and mobile equipment).
Insufficient work place access and egress Ensure no lifting activities are carried out at night.
13.0 Night shift work 13.1 Poor visibility 13.1.1 Ensure all banks men are provided with highly visible jackets/ overalls. Site Supervisor
Lack of supervision Ensure proper housekeeping is maintained.
0
Lack of Emergency preparedness Ensure access/pathways are adequately illuminated.
Human fatigue Ensure effective night shift supervision - ratio to be maintained.
Insects, Animals, Reptiles etc Ensure in the event of adverse climatic condition (high wind, rain, dust etc.) the
Bad Climatic condition( cold, rain, dust etc ) work is stopped.
Ensure personnel are trained to meet any emergency situation and emergency mock
drills may be conducted to evaluate the emergency preparedness.
Ensure night shift personnel get proper sleep/rest at day time.

RAS GAS EHS 473 8999

EMERGENCY (M) # DODSAL HSE (M) 588 2734 All
JOC NO 474 1999

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