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    Duct and Dampers Gyanendra Sharma Npti Delhi

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    NPTI

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    © All Rights Reserved
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    Duct and Dampers Gyanendra Sharma Npti Delhi

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    NPTI
    45 views99 pages

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    Download as ppsx, pdf, or txt
    45 views99 pages

    Duct and Dampers Gyanendra Sharma Npti Delhi

    Uploaded by

    NPTI

    Copyright:

    © All Rights Reserved
    Download as PPSX, PDF, TXT or read online from Scribd
    Download as ppsx, pdf, or txt
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    DUCTS AND DAMPERS

    DUCTS & DAMPERS

    Duct is a closed path for the flow of cold air , hot air
    and gases from one point to another point in a
    system . This can be of any shape like Circular ,Elbow
    , Straight , Square, Rectangular or some other shape.

    There are eleven duct systems in Boiler :


    1 . Cold air duct - FD fan to air heater.
    - PA fan to air heater.
    2 . Tempering Air system .
    HOT AIR DUCTS :

    * Hot air To Wind box


    * Hot air To Bus duct
    * Hot air to Mills
    GAS DUCTS :
    * Gas To Economizer
    * Gas To Boiler Outlet
    * Gas To Electro statics precipitator
    * Gas To ID Fan
    * Gas To Chimney
    COLD SECONDARY AIR DUCTING
    Hot Secondary Air Duct
    COLD PRIMARY AIR DUCTING
    Hot Primary Air Bus to Mill &
    Tempering Air Duct
    Economiser to Airheater Duct
    Air Heaters to BOF
    BOF TO AIR HEATERS
    BOF to EP Duct
    EP to ID Fan
    ID Fan to Chimney Duct
    Raichur 7, 210 MW Boiler Plant
    Raichur 7, 210 MW Boiler Drum area
    Raichur 7, 210 MW – Top View
    Raichur 7, 210 MW – Left side view
    Raichur 7, 210 MW – Right side view
    Raichur 7, 210 MW – Front view
    Raichur 7, 210 MW – Rear view
    Circular to Y duct
    Straight duct Rectangular duct Transition duct

    Elbow duct Bend duct


    T duct
    Anatomy of a simple straight duct

    STIFFENER

    DUCT WITH
    INTERNAL
    TRUSS
    DUCT
    PLATE

    CORNER
    ANGLE

    FLANGE
    FLUE
    3D VIEW OF TUBULAR GAS
    OUT
    AIRPREHEATERS WITH
    DUCTS

    COLD
    AH-I
    AIR IN

    FLUE
    GAS IN

    AH-II ELBOW DUCT

    AH-III
    HOT AIR TRANSITION
    OUT DUCT
    SUPPORT
    FLOW METER

    EXPANSION JT

    HOT SECONDARY AIR DUCT


    ECONOMISER DUCT AT SHOP
    INTERNAL TRUSS WORK IN
    ECONOMISER DUCT
    GUSSET PLATE :

    This is a plate for welding cross bracing (ex. Strut tube)


    inside the duct.

    Strut tube

    Gusset plate
    Welding

    STRUT TUBE :
    This is used for load transfer and retain the shape of
    duct.
    JOINTS IN DUCTS

    * FFJ - FLANGE FIELD JOINT


    * FJ - FIELD JOINT
    * IFJ - INTERNAL FIELD JOINT
    DUCT CORNER CONSTRUCTION

    CORNER
    WELDING

    CORNERA
    NGLE
    FIELD FLANGE JOINT-FFJ

    5
    50 (150)

    Duct Plate
    FIELD JOINT (FJ)

    FJ - Plate 5
    5
    50(150)

    Duct Plate
    INSIDE FIELD JOINT (IFJ)

    Duct Plate

    5 50(150)
    IFJ - Plate
    5
    TYPE OF SUPPORTS IN DUCT
    1 * TOP SUPPORT
    a . Hanger support .
    2 * BOTTOM SUPPORT
    a . Fixed Type .
    b . Sliding Type .
    Normally hot air ducts will be provided with sliding bottom
    supporting .
    HANGER SUPPORTS:
    a . Fixed hanger supports :
    Where the downward movement of the duct need not be
    allowed .
    b . Spring hanger supports:
    Duct is allowed to move in the down ward direction .
    * Variable load hangers ( VLH ) .
    Used where the difference between the cold loads and hot loads
    is very small .
    * Constant load hangers ( CLH ) .
    Used where the difference between the cold loads and hot loads
    is very large .
    3 * RESTRAINTS : (STOPS & TIES )
    Used to take the horizontal loads on the ducts like
    1 . Wind loads
    2 . Seismic loads
    3 . Expansion joint loads &
    4 . Unbalanced pressure loads .
    SHEAR TIES & PIN TIES :
    These are used to support the toggle section inside the duct itself .
    TOP SUPPORT WITH HANGER
    AND BRACKET
    TOP SUPPORT WITH HANGER AND BRACKET
    TOP SUPPORT WITH
    HANGER AND LUG PLATE
    RESTRAINT SUPPORT
    RESTRAINT SUPPORT
    SINGLE RESTRAINT SUPPORT
    HANGER TYPE
    SUPPORT WITH
    RESTRAINT
    STIFFENER

    DIFFERENT TOP SUPPORTS


    DUCT WITH BOTTOM SUPPORT

    FLANGE WITH
    FITUP HOLES

    DETAIL - B

    SUPPORT

    DETAIL - A
    SUPPORT
    CORNER GUSSET
    ANGLE PLATE

    STRUTTUBE WELD

    RESTRAINT BASE PLATE


    WITH (BEARING)
    I-BEAM
    SUPPORT

    TOP PLATE

    BEARING PLATE

    BASE PLATE

    BOTTOM SUPPORT WITH BASE


    PLATE AND BEARING PLATE
    BOTTOM SUPPORT
    WITH STOPPERS

    TOP PLATE

    BEARING PLATE

    BASE PLATE
    WITH STOPPER
    SHEAR TIES
    TYPES
    TYPES OF
    OF EXPANSITION
    EXPANSITION JOINTS
    JOINTS ::

    1 * Non - metallic expansion joints .


    2 * Metallic expansion joints.
    Round corner expansion joint - Full .
    Round corner expansion joint - Half .
    Square corner expansion joint .
    Omega type expansion joint .
    Full size round corner expansion joints have 8.5 inches height and are
    made from 2.5 mm thick sheet .Half size round corner expansion joints
    have 4.25 inches height and are made from 1.6mm thick sheet .
    EXPANSION JOINT
    ASSEMBLED IN DUCT
    With
    With metallic
    metallicexp..
    exp..joint
    joint

    With
    With non
    non--metallic
    metallicexpansion
    expansionjoint
    joint
    TOGGLE SECTION :
    A small piece of duct having expansion pieces on
    either
    ends . It may be floating or pinned at one end
    or pinned at both
    ends. The duct piece may be straight or tapered .
    A toggle section
    which is floating can take expansion in all the
    directions at both the
    expansion joints .
    With
    With metallic
    metallic toggle
    toggle

    Lateral

    With non-metallic EJ
    Axial
    FIGURE
    FIGURE--11

    CL of support C L of support
    Movement
    Lateral movement to Toggle of duct

    Axial movement

    Movement
    of A. H.

    AIR - HEATER
    Axial movement
    ROUND
    ROUNDCORNER
    CORNEREXPANSION
    EXPANSIONJOINT
    JOINT--FULL
    FULL

    SECTION A - A
    A
    DEPTH

    WIDTH

    STYLE 1
    STYLE
    STYLE22
    FULL
    FULLROUND
    ROUNDCORNER
    CORNEREXPN.
    EXPN.JOINT
    JOINT

    216 mm

    271.8 mm
    STYLE
    STYLE66
    DAD Circle / BHEL , TRICHY
    DAD Circle / BHEL , TRICHY
    DAD Circle / BHEL , TRICHY
    Clamp

    Re-usable duct
    mating flange

    Lifting lug
    Bolt & Strut pipe
    Nut
    Match plate

    DAD Circle / BHEL , TRICHY


    PTFE SEALING ELASTOMER COATED GLASS FABRIC
    LAYER OUTER LAYER (silitex) SUPPORT LAYER

    CAVITY
    PILLOW
    GLASS FABRIC
    BOLSTER

    DUCT S.S WIREMESH

    FABRIC DETAILS FOR N.M.E.J

    • Supplied SILITEX coated outer layer is inadequate for the intended


    application
    • FLUORO polymer based outer layer is recommended
    What is guillotine gate ?

    GATE Guillotine gates are


    used in boilers to
    isolate the flow in duct
    for online maintenance
    of auxiliary equipment
    of boilers and for part
    load operations.
    Gate with CONVENTIONAL LEAF SEAL

    LEAF SEAL WHEN


    BLADE CLOSED

    LEAK TIGHTNESS ACHIEVED FOR TALCHER COLD


    AIR GATE IS 96.85% WITH OUT SEAL AIR
    GUILLOTINE
    GATES AND
    BIPLANE
    DAMPERS ARE
    USED WHERE
    100% LEAKE
    TIGHTNESS IS
    REQUIRED.
    100% LEAK TIGHTNESS
    The seal air is admitted inside the
    seal air chamber with a pressure of
    125 mm WC more than the system
    pressure.

    P2>P1&P2

    PLENUM DUCT

    BLOWER TESTING TUBE


    FLOW

    P3
    P1 P2
    UNCHAHAR FLAP DAMPER

    ACTUATOR

    GEAR BOX

    SEAL AIR FAN

    CASING

    BLADE
    PRODUCTION OF FLAP DAMPER AT SHOP
    FLAP DAMPER WITH TOGGLE
    LEVER ARRANGEMENT AND
    SINGLE ACTUATOR

    ACTUATOR

    TOGGLE
    LEVER FLAP

    SIMHADRI 2x500MW
    EXPANSION JOINT

    ACTUATOR

    ECONOMISER
    HOPPER

    FLAP DAMPER
    WITH TOGGLE-
    To AIR-HEATER
    LEVER
    EXPANSION JOINT

    ECONOMISER
    HOPPER

    FLAP DAMPER
    WITH TOGGLE-
    LEVER To AIR-HEATER
    FLOW-IN

    DUCT
    FLAP WITH
    TOGGLE-
    LEVER
    ACTUATOR

    FLOW-IN

    DUCT
    FLAP WITH
    TOGGLE-
    LEVER
    IN

    OUT

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