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    PBI-WI 005 Dimensional Control Procedure Rev.0

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    Tadaya Kasahara
    This document provides guidelines for dimensional control of welded and bolted structures to ensure product dimensions meet client requirements. It outlines responsibilities for inspection and documentation. Fit-up is inspected for tolerance and offset. After welding, dimensions are checked against specifications. Inspection equipment must be periodically calibrated, and results are documented on a dimensional control report form.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    PBI-WI 005 Dimensional Control Procedure Rev.0

    Uploaded by

    Tadaya Kasahara
    135 views5 pages
    This document provides guidelines for dimensional control of welded and bolted structures to ensure product dimensions meet client requirements. It outlines responsibilities for inspection and documentation. Fit-up is inspected for tolerance and offset. After welding, dimensions are checked against specifications. Inspection equipment must be periodically calibrated, and results are documented on a dimensional control report form.

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    Dimensional Control Procedure

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    This document provides guidelines for dimensional control of welded and bolted structures to ensure product dimensions meet client requirements. It outlines responsibilities for inspection and documentation. Fit-up is inspected for tolerance and offset. After welding, dimensions are checked against specifications. Inspection equipment must be periodically calibrated, and results are documented on a dimensional control report form.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    135 views5 pages

    PBI-WI 005 Dimensional Control Procedure Rev.0

    Uploaded by

    Tadaya Kasahara
    This document provides guidelines for dimensional control of welded and bolted structures to ensure product dimensions meet client requirements. It outlines responsibilities for inspection and documentation. Fit-up is inspected for tolerance and offset. After welding, dimensions are checked against specifications. Inspection equipment must be periodically calibrated, and results are documented on a dimensional control report form.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    PAGE

    1 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

    Document No. : PBI-WI 005


    Document Title : Dimensional Control Procedure
    Revision :0

    Revision Record

    0 30/01/19 Issued for Implementation


    REV. DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

    NOTE: This document is controlled within the PT. PROSPERA BRILLAR INDONESIA

    PBI-WI-005
    PAGE

    2 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

    CONTENTS

    Section Title Page

    COVER PAGE 1

    CONTENTS 2

    1.0 PURPOSE 3

    2.0 RESPONSIBILITES 3

    3.0 REFERENCES 3

    4.0 INSTRUCTIONS 3

    4.1 Fit-Up Inspection 3


    4.2 Inspection After Welding 3
    4.3 Measuring Equipment 3
    4.4 Documentation 4
    4.5 Forms 4

    PBI-WI-005
    PAGE

    3 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

    1.0 PURPOSE
    This procedure is proposed for guidelines for dimensional control of welded structure and bolted
    structure to ensure the dimensional of product are meet Client tolerance requirements and drawings.

    2.0 RESPONSIBILITIES
    The Workshop Manager shall be responsible for fabricating the structure to the correct dimension as
    per drawing specification and construction codes
    QC Inspector shall perform the dimensional inspection as per this standard procedure and shall record
    the results accordingly.

    3.0 REFERENCES
    AWS D1.1 Latest Ed. Structural Welding Code – Steel
    Reference Drawing
    Client Specification

    4.0 INSTRUCTIONS
    4.1 Fit-up Inspection
    • Fit-up shall be checked by QC upon request of Fitting Foreman as per the Shop drawings
    supplied for any offset required.
    • Full penetration weld or fillet welds fit-up shall be done in accordance with approved WPS.
    • Dimensional of Fit-up taken shall be within the tolerance with precaution for any shrinkage
    after welding. The dimensional Tolerance is specified below.
    • Any offset or deviation exceeding the required tolerance will be rejected and repaired until
    compliance with the specified tolerance.
    • QC Inspector shall spray with “green” paint across the fit-up joined items for acceptable joint
    inspected.

    4.2 Inspection After welding


    • After welding the QC Inspector shall check again the as welded condition and record in the
    final dimensional report attached. The dimension check i.e. (See AWS D1.1 Sec . 5.22):
    • Flatness of the base shall be within a tolerance of 3mm x L/1000 to a maximum of 12 mm,
    where L is the length between the working point
    • The ends of beams shall be within 12 mm design location
    • The diagonal distance between opposite end of the base shall have a tolerance of +/- 12 mm.

    PBI-WI-005
    PAGE

    4 of 4 WORKING INSTRUCTIONS PT. PROSPERA BRILLAR INDONESIA

    4.3 Measuring Equipment


    Measuring Equipment which will be used to measure during the inspection shall be periodically
    calibrated against the current calibrated to the known National Standard. Below are the
    equipment to be used during fabrication:
    - Master Tape : Tempered Ruler, Brand Shinwa, Range 0 – 1000 mm
    - Measuring Tape : any brand, periodically calibrated to the above master tape.
    - Automatic Level : Brand SOKKIA, Range 0 – 1 km, Serial No. 380744
    - Spirit Level : any type, periodically calibrated to the above automatic level.
    - The Total station : Pentax

    4.4 Documentation
    - Marked up Drawings
    - Dimensional Tolerance

    4.5 Forms
    Dimensional Control Report (PBI-QF 039)

    PBI-WI-005
    JOB NO. :
    CLIENT :
    PROJECT
    DESCRIPTION
    :
    :
    DIMENSIONAL REPORT
    TAG NO. :

    Dimensional Tolerance :
    Client Specification :
    Remarks :

    PGI-QF 039 Rev.0

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