Vibration Diagnosis Report GME
Vibration Diagnosis Report GME
Vibration Diagnosis Report GME
GME
CONTENTS
1. Introduction ............................................................................................................................................2
3. Locations..................................................................................................................................................2
Page 1 of 21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
Vibration readings
were measured on the
1. Introduction Engine Generator Set.
This vibration
recording and
diagnosis was carried
out upon request by
Mr. Waseem.
Recorded readings
were analyzed and
compared against
industry acceptance
criteria ISO 10816-6 &
ISO 8528-9 standards
for vibration on
Genset.
2
.
V
i
b
r
a
t
i
o
n
A
n
a
l
y
Page 1 of 21
z 0
e 1
r 4
5
U L
s a
e s
d t
T C
y a
p l
e i
b
: r
a
A t
d i
v o
a n
n
c D
e a
d t
e
F
F :
T
2
A 9
n /
a 0
l 4
y /
s 2
e 0
r 1
6
S
e N
r e
i x
a t
l
C
N a
o l
. i
b
: r
a
5 t
0 i
Page 2 of 21
o different loads at 50%,
n
70% & 100%
D respectively.
u
e
D 4
a .
t
e M
e
: a
s
2 u
8
r
/
0 e
4 m
/ e
2 n
0 t
1
8 P
a
r
3 a
. m
e
L t
o e
c r
a s
t
i V
o i
n b
s r
a
Measurement t
i
s were taken o
in 3 directions n
(vertical, d
horizontal a
t
and axial) on a
the engine ’
s
and
generator for w
Page 3 of 21
e to 60,000 CPM
r
range as per ISO
e
10816-6 & 8528-9
r
guidelines and
e
c spectrums between
o 120 to 60,000 CPM
r
d with 1600 lines of
e resolution. High
d
frequency spectrum
a was recorded to
l
o identify the fault
n frequencies at high
g
frequency region. High
t resolution spectrum
h
e was also taken for all
machinery in one
e
n direction.
g
i ISO
n 900 Vibr
e
1:20
a 08
n Cer VIB
d tifie Issue D
g d APPENDIX I -
e OVERALL VIBRATION
n AMPLITUDES
e
r 1. ENGINE – GENERATOR
a SET
t
o
r Engine Serial No:
. DGBM1011U441289C
11.36 Engin 9
e Non
Acceptable Drive
Engine End
Drive End Vertic
Axial al
5.58
Acceptable Engine Non Drive End
Horizontal
Generator
1 13.42
Drive End 5. Acceptable
Vertical 2
7 Engine Non Drive End Axial
Ac 10.92
Acceptable
ce
pt Engine Drive End Vertical
a 14.34
bl Acceptable
e
Engine Drive End Horizontal
Generator Drive End
16.47
Horizontal
Acceptable
14.67
Acceptable Engine Drive End Axial
Generator Drive End 7.21
Axial Acceptable
6.10
Acceptable Generator Drive End Vertical
17.81
Acceptable
I
V Generator Drive End Horizontal
R 19.25
I Acceptable
Page 6 of 21
Generator Non Drive Da 2
End Vertical
17.09
te: 0
Acceptable 16. 1
02. 8
Generator Non Drive
End Horizontal
14.40 Engine Serial No:
Acceptable
DGBM1011U441289C
Generator Non Drive
End Axial
KW: 1340, RPM: 1500,
14.67
HP: 1799
Acceptable
ISO Band
I Measur overall
V ement (mm/sec,
R Point RMS)
I Load Remarks
conditio Date:
2 n 15.02.201
8
Engine 6.67
Non Acce
Drive End ptab
Vertical le
Engine Non Drive End
Horizontal
11.52
Acceptable Engine
Non Drive End Axial
9.33
Acceptable Engine
Drive End Vertical
7.92
Acceptable Engine
Drive End Horizontal
6.17
Acceptable
Engine Drive End
Axial
5.00
Acceptable
Generator Drive End
Vertical
Page 7 of 21
12.48
Acceptable Engine Drive End Vertical
Generator Drive End
8.47
Acceptable
Horizontal
13.22 Engine Drive End Horizontal
Acceptable 8.23
Acceptable
Generator Drive End
Axial
5.03 Engine Drive End Axial
Acceptable 6.85
Generator Non Drive Acceptable
End Vertical Generator Drive End Vertical
11.63 14.62
Acceptable Acceptable
8.83
Acceptable Engine
Non Drive End Axial
6.82
Acceptable Engine
Drive End Vertical
8.37
Acceptable Engine
Drive End Horizontal
8.84
Acceptable
Engine Drive End
Axial
5.36
Acceptable
Generator Drive End
Vertical
14.97
Acceptable
Generator Drive End
Horizontal
Page 10 of
21
12.32 Engine Drive End Horizontal
Acceptable 10.24
Acceptable
Generator Drive End
Axial Engine Drive End Axial
4.00 7.13
Acceptable Acceptable
Generator Non Drive Generator Drive End Vertical
End Vertical 13.17
Acceptable
9.10
Acceptable Generator Drive End
Horizontal
Generator Non Drive 14.45
End Horizontal Acceptable
6.05
Acceptable Generator Drive End Axial
5.68
Generator Non Drive Acceptable
End Axial
5.83
Acceptable I
E 7
n
gi
n
e
N
o
n
D
ri
v
e
E
n
d
V
e
rt
ic
al
Page 12 of
21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
A
P
P
E
N
D
I
X
I
I
V
I
B
R
A
T
I
O
N
S
P
E
C
T
R
U
M
Engine Spectrum
(50% Load)
v rms [mm/ s]
5.5
Page 9 of 21
EN En g in e Ou t b o a rd H o rizo
GI N
E #
n t a l\ T re n d in g Sp e c t ru
m\ Sp e c t ru m 1 5 -Fe b -1 8
R
1\ 6 : 4 2 : 1 2 PM
e
V
5.0 p
M
i
o
4.5 b
R r
P r
4
.
M
( t
0
2
D a
(
x t N
3
. i o
5
3.0
o
n V
2.5
I
2.0 3
D B
i /
1.5
a V
4 g A
1
.
6
5
n R
0
0
11
02
15
16 D o /
1
.
5 3 s 1
1
0
.
4 i 5
0
0
5000
s 0
f
10000 [cp
15000 m] 2
20000
25000 R
30000 1
35000 e
e 8
p
I Issue
o
S Date:
r
O 16.0
t
Gen 2.20
9 erat 18
0 or v
0 Spe
AL T ER N AT OR # 1 \ Alt e rn a t o r I
rms
n b o a rd Ve rt ic a l\ T re n d in g Sp e c
[mm
t ru m\ Sp e c t ru m 1 5 -Fe b -1 8 6 : 4 6
ctru
/ s]
1 : 5 0 PM
: m
2 (50
0 %
Loa
0
d)
8
C
e
r
ti
fi
Page 10 of 21
13
Engine Spectrum
12
(70% Load)
3 v
EN GI N E # 1 \ En g in e I n b o a rd H
rms
11 o rizo n t a l\ T re n d in g Sp e c t ru m\
[mm
RPM : 1500 (25.00Hz) Sp e c t ru m 1 5 -Fe b -1 8 6 : 5 0 : 2 5
/ s]
PM
7.0
1
5
0
0
.
0
0
c
p
m
(
1
.
0
0
O
r
d
e
r
s
)
M
(
y
)
1
.
5
4
m
m
/
s
D(x) : 12000.00 cpm (8.00 Orders)
9
D(y) : 0.20 mm/ s
4 2
3
5
7
2
M
4 6
1
D 10 11
9 12
0
0
5000 f
10000 [cp
15000 m]
20000
25000
30000
35000
Page 11 of 21
6.5
2
6.0
3
5.5
5 R
. P
0 M
M
(
4 D
x
. (
5 x
4.0
3.5
3.0
M
2.5
2.0
1
.
5
4
15
1
13
.
0
12 14 D
0
.
5
0
.
0
10000
20000
30000
40000
50000
60000 f
[cpm]
Page 12 of 21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
Generator Spectrum (70% Load)
v
AL T ER N AT OR # 1 \ Alt e rn a t o r I n
rms
b o a rd Ve rt ic a l\ T re n d in g Sp e c t
[mm
ru m\ Sp e c t ru m 1 5 -Fe b -1 8 6 : 5 5 : 1
/ s]
2 PM
Page 11 of 21
2.5
13 M
2.0 5
12 3 1.5
4
1.0
9 1 13
11 0.5 6 0 1
1 1 19 D
8 1 4
RPM : 1500 (25.00Hz) 0.0 1
2 7
M(x) : 1500.00 cpm
(1.00 Orders) M(y) : 11
8
1.29 mm/ s 5
D(x) : 16500.00 cpm (11.00
Orders) 1
9
6
D(y) : 0.32 mm/ s
0 5000 10000
8
15000 20000 25000
30000 35000 40000
45000
7
f [cpm]
6 0%
I Load
5
S
4 2
5
O
3
4
7
2
M 6
9
1
8 10 D
0
9
0
10000 20000
0
30000 40000
50000 60000 f [cpm] 1
:
Engine Spectrum (100% Load) 2
v
EN GI N E # 1 \ En g in e I n b o a rd H o rizo n t a l\
r
m
T re n d in g Sp e c t ru m\ Sp e c t ru m 1 5 -Fe b -1 8
7 : 0 5 : 0 5 PM
0
s
[
m 0
m
/
s] 2
8
1
2.
0
C
3
1
1.
e
RPM : 1500
5
1
(25.00Hz)
M(x) : 1500.00
r
1. cpm (1.00
0 Orders) M(y) :
2.19 mm/ s
t
1
0.
5
D(x) :
30000.00 cpm i
(20.00 Orders)
1
0.
D(y) : 0.06
mm/ s
fi
0
9.5
e
9.0
8.5
d
8.0
7.5
7.0
6.5
6.0
5.5 Ge
5.0
ner
ato
4.5
4.0
3.5 r
Sp
3.0
ect
ru
m
(10
Page 12 of 21
I 13
s 12
Vib
s
ra 11
u 3
tio RPM : 1500
e (25.00Hz)
n M(x) :
1500.
00
Dia D cpm
(1.00
gn a
Order
s)
M(y) :
osi t 4.28
mm/ s
s e 9 D(x) : 2
18 8 0
0 5000 10000
15000 20000 25000
v AL T ER N AT OR # 1 \ Alt e rn a t o r I n b o a rd H o 30000 35000 40000
rmrizo n t a l\ T re n d in g Sp e c t ru m\ Sp e c t ru m 1 5 45000
s -Fe b -1 7 7 : 1 1 : 1 5 PM f [cpm]
[m
m/ fie
s] I
14
d
S
O
9
0 En
0 gin
1 e
: Se
2 rial
0 No
0 :
8 DG
BM
C
10
e
11
r
t
U4
i
41
Page 13 of 21
28 A 2
9C R Issue
V Date
/
i :
1
b 16.0
5
r 2.20
0
a 18
t
i
o Engine Spectrum (50%
Load)
n v EN GI N E # 2 \ En g in e Ou t b o a rd H
rms o rizo n t a l\ T re n d in g Sp e c t ru m\
[mm Sp e c t ru m 1 5 -Fe b -1 7 5 : 3 2 : 0 4
/ s]PM
D 8.0
i
a
g
n
o
s
i
s
R
e
p
o
r
t
R
e
p
o
r
t
N
o
V
I
B
/
V
Page 14 of 21
7.5 p
7.0 M o
V
6.5 r
i
6 t
. b
0 R
5
P
M
r N
. (
5 x
D a o
(
5
.
x t
0
4.5 i V
4.0 o I
3.5 n B
3.0 2 /
2.5
3
D V
2.0
6
i A
1.
5
a R
11
1. 4 g /
0
5
1 1 1 1 16 2 3 4 5 n 1
0. D
5 o 5
7
8
s 0
i 2
0.0
9
10
s 1
0 10000 20000 30000 8
40000
80000
50000
90000
60000 70000
R
f [cpm] Issu
pe e
ISO e
ctr p
9001 Date
u o
:200 :
m r
8 (5 16.0
t
Certi 0 2.20
R
fied % e
18
Lo
ad v
rms
AL T ER N AT OR # 2 \ Alt e rn a t o r I n
) [mm
/ s]
b o a rd H o rizo n t a l\ T re n d in g Sp e c
t ru m\ Sp e c t ru m 1 5 -Fe b -1 8 5 : 4 6 :
4 2 PM
G
e
n
e
r
a
t
o
r
S
Page 15 of 21
) D
(
13 x
4.0
12
3 3.5
11
7 1
1 1
16
. 1
6 0 5
5 14 18 D
0 8 17
5
. 1
M 5 0
4
4
0 9
3 . 12
0 6
2 6 10000
20000
5 30000
1 40000
2 11 50000
8 4 12 13 9 60000 f [cpm]
D
0
10
Gene
0 5000 10000 15000 I ator
20000 25000 30000 35000
40000 45000
f [cpm] S Spec
O um
Engine Spectrum (70% Load) (70%
9 Load
v
EN GI N E # 2 \ En g in e Ou t b o a rd H o rizo n t a l\
rm
T re n d in g Sp e c t ru m\ Sp e c t ru m 1 5 -Fe b -1 7 5 :
s
5 4 : 4 0 PM
[m
m/ 0
s]
7.
0
0
6.5
1
2
6.0
:
5.5
2
RP
M :
0
5
1500
.
0 (25.
00H
0
4
.
z)
M 8
(
5 x
)
C
:
e
1
5
r
0
0
t
.
0
0
i
f
c
p
m
i
e
(
1
.
d
0
0
O
r
d
e
r
s
Page 16 of 21
15
V 14
V I 13
3
i B 12
b /
RPM : 1500 (25.00Hz)
M(x) :
11
r V
M(y) : 4.17 mm/ s
D(x) : 2
a A
10
D(y) : 0.23 mm/ s
t R 9
i /
8
o 1
7
6
n 5 5
0 M
D 4
2 3
i
1 2
a 6
8 2
1
g 1
5 1 14
12 D
I 8
4 10
13
n
s 0
9
o
s 0
10000
5000
15000 f
s 20000 25000 [cpm]
u 30000 35000
i
e
s Engine Spectrum
D (100% Load)
R v
EN GI N E # 2 \ En g in e I n b o a rd H o
a rms
[mm
rizo n t a l\ T re n d in g Sp e c t ru m\ Sp e
e / s]
c t ru m 1 5 -Fe b -1 8 6 : 0 3 : 1 3 PM
t 11.0
p
e
o
:
r
t 1
R 6
e .
p 0
o 2
r .
t 2
0
N
1
o
8
v
AL T ER N AT OR # 2 \ Alt e rn a t o r I n b o a rd H o
rm
rizo n t a l\ T re n d in g Sp e c t ru m\ Sp e c t ru m 1 5
s
-Fe b -1 8 5 : 5 9 : 4 5 PM
[m
m/
s]
16
Page 17 of 21
10.5
6.0
10.0
5.5
9.5 2
5.0
9.0
4.5
8.5
8.0 4.0
3 RPM
: 1500 3.5
(25.00
7.5 3.0
Hz)
7.0 M 2.5 M
(
6.5 x 2
) .
0
1
. 9 13
: 1
12 1 0 15 16
. 1 14
1 D
0
1
.
5
0 0
.
0 10000
. 20000
0 30000
0 40000
50000
60000 f [cpm]
c
p rum
m I (100%
( S Load
1
.
0
O
0
O
9
r
d
e
0
r
s 0
)
1
M
( :
y
) 2
:
0
0
2
.
3
8
7
C
m
m
e
/
r
s
D
t
(
x i
)
fi
:
e
2
5
d
5
0
0
.
0
0
c
p
Ge
m ner
(
ato
1
7
r
.
0 Sp
ect
0
Page 18 of 21
21
I 20
s 19 3
Vib 18
s 17
ra
u 16
RPM : 1500 (25.00Hz)
tio M(x) :
e 15
M(y) : 1.26 mm/ s
n 14
D(x) : 1
Dia D
D(y) : 0.16 mm/ s
13
gn a 12
11
osi t 10
s e 9
8
Re : 7
po 1 6
5
rt 6 4
5
Rep . 6
3
ort 0
2
7
M
11
No 2 1
8 12 D
9 10
VIB . 0
5000
/VA 2
10000
15000
20000
R/1 0
25000
30000 f [cpm]
502 1
18 8
v
AL T ER N AT OR # 2 \ Alt e rn a t o r I n b o a rd Ve rt
rm
ic a l\ T re n d in g Sp e c t ru m\ Sp e c t ru m 1 5 -Fe b
s
-1 7 6 : 1 3 : 0 0 PM
[m
m/
s]
22
Page 19 of 21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
Engine Serial No: 5311841892
Engine Spectrum
(50% Load)
v EN GI N E # 3 \ En g in e I n b o a rd H
rms o rizo n t a l\ T re n d in g Sp e c t ru m\
[mm Sp e c t ru m 1 5 -Fe b -1 7 7 : 4 5 : 5 1
/ s]PM
6.0
Page 17 of 21
5.5 O
3.5
5.0 M
3.0 2
4.5
RPM
3 :
2.5
1500
(25.0
4.0 0Hz)
M 2.0
4
(
x
1.5
)
6
1.0
:
0 11 13
1 . D
5 12
5
0
0 0
9 . .
0 0
0 10000
20000
30000
c 40000
50000
p 60000 f [cpm]
m
(
1
.
0
0
O
r
d
e
r
s
)
M
(
y
)
2
.
9
6
m
m
/
s
D
(
x
)
2
1
0
0
0
.
0
0
c
p
m
(
1
4
.
0
0
Page 17 of 21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
Generator Spectrum (50% Load)
v
AL T ER N AT OR # 3 \ Alt e rn a t o r I n
rms
b o a rd Ve rt ic a l\ T re n d in g Sp e c t ru
[mm
m\ Sp e c t ru m 1 5 -Fe b -1 8 7 : 5 0 : 5 3
/ s]
PM
13
3
12
11
RPM
M(x) :
1500.00
cpm
(1.00
Orders)
M(y) :
1.88
mm/ s
9 D(x) :
5
2
4
3 5
7
2 M
4 6
1
11
10 8
9
12D
0
0 10000
20000 30000
40000 50000
60000 70000
f [cpm]
Page 18 of 21
3.5
5.5 3
3.0
5.0 M
2
2.5
R
4
P
. 2.0
M
5
4
5
4 1.5
:
.
0
1.0
1 6
5
0
0 11 13 D
0 14
8 12
. 7 9 10
5
(
2
5 0
. .
0 0
0
H
(70%
z
)
I Loa
M
( S
x
) O
:
9
1
5 0
0
0
.
0
0
0 1
c
:
p
m 2
(
0
1
. 0
0
0
8
O
r
d C
e
r
s
e
)
r
M
(
t
y
) i
:
f
i
2
.
7
e
5
d
m
m
/
s
D
(
x
Gen
)
erat
: or
Spe
2
2
5
ctru
0 10000 20000 0
0
30000 40000 m 50000 60000
f [cpm]
Page 19 of 21
. D
0 0
0
(
x
2 5.0
Vi 4.5
1 4.0
br 5
8 3.5
a 3.0
7
I 2.5
ti
s 2.0
4
o M
s 1.5
n 11
u 1.0
6
8
Di 0.5 12 D
e 0.0
9
ag 10000
20000
n D
30000
40000
50000
os a 60000 f [cpm]
is t
R Engine Spectrum
e
e (100% Load)
: v
EN GI N E # 3 \ En g in e I n b o a rd Ve
p 1
rms
[mm
/ s]
rt ic a l\ T re n d in g Sp e c t ru m\ Sp e c t
ru m 1 5 -Fe b -1 8 8 : 0 3 : 4 5 PM
or 6
11.0
t .
Re 0
po 2
rt .
No 2
VI 0
B/ 1
VA 8
R/
15
v
AL T ER N AT OR # 3 \ Alt e rn a t o r I n b o a rd Ve
r
rt ic a l\ T re n d in g Sp e c t ru m\ Sp e c t ru m 1 5 -Fe
m
b -1 8 8 : 0 1 : 0 0 PM
s
[
m
m/
s]
10
.0
9.5
9.0
3
8.5
8.0
RP
M :
7.5 1500
(25.0
0Hz)
7.0 M
(
x
6.5 )
6.0 :
2
5.5 1
5
0
0 10000 0
20000 30000 40000 50000 60000
f [cpm]
Page 20 of 21
10.5
6.5
10.0
5 6.0
9.5
5.5
9.0
5.0
8.5
RPM
: 4.5
8.0
1500
7.5 (25.0 4.0
2 0Hz)
3 3.5
M
7.0 ( 3.0
x
) 2.5
4 6
2.0
9
: 1.5 M
1
.
1 0
5 13 14
0 D
0 .
0
0
.
.
0
0
c
p
m
(
1
.
0
0
O
r
d
e
r
s
)
M
(
y
)
1
.
4
1
m
m
/
s
D
(
x
)
2
2
5
0
0
.
0
0
c
p
m
(
1
5
.
0
0
0 10000 20000 30000 40000 50000 60000
f [cpm]
Page 21 of 21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
Generator Spectrum (100% Load)
v
AL T ER N AT OR # 3 \ Alt e rn a t o r Ou t
rms
b o a rd Ve rt ic a l\ T re n d in g Sp e c t ru
[mm
m\ Sp e c t ru m 1 5 -Fe b -1 8 8 : 0 7 : 1 1
/ s]
PM
Page 20 of 21
13
12
2
11
RPM : 1500 (25.00Hz)
M(x) : 1500.00 cpm (1.00
10 Orders) M(y) : 3.25 mm/
6
5
3
5
7
4
M
3
4
2
1
6
8 9
10 12 D
11
0
5000 10000
15000 20000
25000 30000 f
[cpm]
Page 20 of 21
ISO 9001:2008 Certified
Vibration Diagnosis Report
Report No VIB/VAR/150218
Issue Date: 16.02.2018
APPENDIX III - OBSERVATIONS AND CONCLUSIONS
Vibration amplitudes are within acceptable limit as per the ISO 10816-6 & ISO
8258-9.
Spectrum shows firing frequency peaks and multiple harmonics typical of
reciprocating diesel engine.
Page 21 of 21