Maintenance Manual

Crane model Production Year
ATB 90/20 E2 2010

Document title
USE AND MAINTENANCE

MANUAL
ATB 90/20 E2
HS.Marine S.r.l.
00 08/07/10 FINAL S. Forni Rapacchi
Rev. no. Rev. no.
Issue date Issued by. Inspection. sign. App. sign.
Package number: Package title:
HS 00550/ 10 MARINE CRANE ATB 90/20 E2
Customer Name : Space for Status Code Sticker

STATUS 1
1 Complete version
Schlumberger 2 Provisional :-
Technology Corporation interface information
100 Gillingham Lane, MD-12
3 For information only
SUGAR LAND , TX 77478
USA Date:
_________________________________________
Manufacturer Name / Address :
HS.MARINE S.r.l.
Via G. Marconi , n° 33 - Loc.Commessaggio Inferiore ,
46018 SABBIONETA ( MN ) - ITALY
Phone +39-0375-254819/Fax +39- 0375-255049
e.mail: info@hsmarine.net
Additional Note : Order number: Order data:
PO 5DEE0389 17/02/2011
Part no 100793668
Date: HS.Marine document code no: Supplier Version.:
____________________________
Signature 901.128 Ver. 01/ En
_____________________________
901.128.01 En Use and Maintenance manual ATB 90-20 E2.doc Page 1 of 74

Operator’s handbook index
1 Preface _____________________________________________________________________ 4
1.1 General ___________________________________________________________________________ 4
1.2 Recommended spare parts ____________________________________________________________ 5
1.3 Meaning of the symbols ______________________________________________________________ 6
1.4 Customer information ________________________________________________________________ 7
2 User manual _________________________________________________________________ 8
2.1 Permitted use _______________________________________________________________________ 8
2.2 Identification of the crane _____________________________________________________________ 9
Main components ________________________________________________________________________ 10
2.2.1 Crane model ATB 90/20 E2_______________________________________________________ 10
2.3 General safety rules ________________________________________________________________ 16
2.4 Operators essential requirements______________________________________________________ 17
2.4.1 Physical_______________________________________________________________________ 17
2.4.2 Mental _______________________________________________________________________ 17
2.4.3 Emotional _____________________________________________________________________ 17
2.4.4 Training ______________________________________________________________________ 17
2.5 Operator’s duties and responsibilities __________________________________________________ 18
2.5.1 Duties ________________________________________________________________________ 18
2.5.2 Responsibilities _________________________________________________________________ 18
2.6 Symbols for working and setting-up functions ___________________________________________ 19
2.7 Control of crane ____________________________________________________________________ 20
2.7.1 Control panel positioned on the operator’s seat Console _________________________________ 22
2.8 Safety system _____________________________________________________________________ 25
2.8.1 Counter balance valves on hydraulic cylinders and slewing motors _________________________ 25
2.8.2 Max pressure valve on main distributor inlet __________________________________________ 25
2.8.3 Max pressure valves on distributor elements __________________________________________ 25
2.8.4 Rope down limiting device ________________________________________________________ 25
2.8.5 Rope up limiting device __________________________________________________________ 25
2.8.6 Hydraulic Moment Limiting device __________________________________________________ 25
2.8.7 Emergency Stop device __________________________________________________________ 25
2.9 Preliminary advises and checks _______________________________________________________ 26
2.9.1 Before every start-up ____________________________________________________________ 26
2.9.2 After every start-up _____________________________________________________________ 26
2.9.3 Hydraulic fluid leaks _____________________________________________________________ 26
2.9.4 Checking of the readability of plates _______________________________________________ 26
2.9.5 Checking the operation of the control levers __________________________________________ 27
Common control errors ____________________________________________________________________ 27
2.9.6 Re-enter operation with the hooked load _____________________________________________ 27
2.9.7 Swinging load__________________________________________________________________ 27
2.9.8 Overloading ___________________________________________________________________ 27
2.10 Safety Requirements when planning a lifting operation ___________________________________ 28
3 Operation with the crane _______________________________________________________ 29
1ST Boom _____________________________________________________________________________ 32
Telescope _____________________________________________________________________________ 33
Winch ________________________________________________________________________________ 34
Slewing ______________________________________________________________________________ 35
3.1 Opening of the crane _______________________________________________________________ 36
3.2 Recovering of the crane _____________________________________________________________ 37
3.2.1 Telescope _____________________________________________________________________ 37
3.2.2 Winch ________________________________________________________________________ 38
3.2.3 Slewing _______________________________________________________________________ 39
3.2.4 1ST Boom ______________________________________________________________________ 40
3.2.5 De-energise the crane ___________________________________________________________ 41
4 Ordinary and periodic maintenance _______________________________________________ 42
4.1 Maintenance schedule ______________________________________________________________ 42
4.1.1 First 10 working hours, and in any case, every six month _________________________________ 42
4.1.2 First 40 working hours, and in any case, every six months ________________________________ 42
4.1.3 First 100 working hours, and in any case, every six months _______________________________ 42
4.1.4 Every 100 working hours, and in any case, every six months ______________________________ 42
4.1.7 Every 2000 working hours, or once a year ___________________________________________ 43
4.1.8 When needed _________________________________________________________________ 43
4.1.9 Checking of ring nuts and screws tightening ___________________________________________ 44
4.1.10 Foundation screws tightening ______________________________________________________ 46
4.1.11 Slewing ring / column screws tightening ______________________________________________ 48
4.1.12 Slewing ring / basement screws tightening ___________________________________________ 49
4.1.13 Reduction gears screws tightening __________________________________________________ 50
4.2 Greasing _________________________________________________________________________ 51
4.2.1 Joint points greasing _____________________________________________________________ 51
4.2.2 Slewing ring greasing____________________________________________________________ 52
4.2.3 Sliding points greasing ___________________________________________________________ 53
4.2.4 Winch rope greasing ____________________________________________________________ 53
4.2.5 Winch Lubrication _______________________________________________________________ 53
4.2.6 Gear-boxes for slewing motor _____________________________________________________ 54
4.3 Oil fluids and grease schedule ________________________________________________________ 55
4.3.1 Hydraulic oil specifications ________________________________________________________ 55
4.3.2 Lubricating grease ______________________________________________________________ 56
4.3.3 Lubrication oil __________________________________________________________________ 57
4.4 Check of sliding shoes wear__________________________________________________________ 58
4.5 Hose assembly specifications_________________________________________________________ 60
5 Equipment Characteristics ______________________________________________________ 61
5.1 Crane main data for Installer _________________________________________________________ 62
5.1.1 Main loads ____________________________________________________________________ 62
5.1.2 Flange / bolts connection _________________________________________________________ 62
5.1.3 Power supply / connections _______________________________________________________ 63
5.2 Crane technical data and characteristics ________________________________________________ 64
5.3 Overall dimensions _________________________________________________________________ 65
5.4 Winch Data _______________________________________________________________________ 66
5.5 Load diagram with 3900 kg Winch ( Double Pull Use ) ____________________________________ 67
6 Hydraulic schema_____________________________________________________________ 68
6.1 Hydraulic connections for Installer _____________________________________________________ 70
6.2 Transport arrangement , instructions for crane hoisting and reassembling _____________________ 71

1 Preface
1.1 General
HS.Marine reserves the right to modify data within this handbook at any time, without any obligation to
inform.
The crane is delivered after being tested, with safety and control valves already set and sealed.
Before using the crane, it is necessary that you have a perfect knowledge of its operations as well as of its
main safety rules.
Therefore, read carefully all the instructions included in this handbook.
Observe every instruction included in this handbook, this will prevent you from possible accidents, and the
regular maintenance will assure your crane maximum efficiency and a perfect and long working life.
Incorrect maintenance renders warranty void.
HS.Marine forbids non-authorised tampering or modification of valves or structure.

1.2 Recommended spare parts
To avoid any useless machine stopping, we suggest having in stock the following spare parts, which are more
exposed to wear:
 No.1 Pc: Hose Kit ( code 499.228)

 No.1 Pc: Fixation Kit Crane ( code 299.033
 No.1 Pc: Sliding blocks Kit ( code 899.089 )
 No.1 Pc: Seal kit of Lifting Cylinder ( code 399.029 )
 No.1 Pc: Seal kit of Telescope Cylinder E1 ( code 399.127 )
 No.1 Pc: Seal kit of Telescope Cylinder E2 ( code 399.128 )
 No.1 Pc: Winch rope ( code 615.138 )
 No 1 Pc : Hydraulic Swivel Joint ( Code 550.020 )
 No.1 Pc: Rope Up Limiting Switch Device ( code 521.009 )
 No.1 Pc: Hose Reel ( code 590.046 )
 No 1 Pc : Return Filter on the HPU
 No.1 Pc: Pressure Filter ( code 530.121 ) plus no 3 Pressure filter Cartridges ( code 530.621 )
 No.1 Pc: Set Grease Nipples
 No.1 kg: Retouching Painting

1.3 Meaning of the symbols
In this handbook you will meet some symbols to draw your attention to particular conditions that may occur.
! With this symbol, we refer to dangers that may occur to persons.
DANGER
! In this case, we refer to dangers that may occur after you have lifted the load.
ATTENTION
! With this symbol we give you some suggestions in order to operate the crane correctly.
WARNING

1.4 Customer information
In this manual the term "Manufacturer" refers to the company HS.Marine.
The term "Installer" refers to the authorised workshop/site responsible for handling, carrying out and
certifying the installation.
The customer must be aware of the following spheres of responsibility:
!
 Crane manufacturer:
Responsible for the components used and for the product, within the scope of its envisaged
use.
WARNING  Installer:
Responsible for the commissioning of the machine in accordance with prevailing laws.
On collection of the machine, the purchaser must check the following points:
 It must be possible to read the load chart from the control station.
 Adhesive safety notices.
 The operation and maintenance manual
! The specification values, rated capacities and other information contained in this manual
refer to the crane's maximum capability.
ATTENTION
!
It is forbidden to perform welding, to tamper with electrical and/or hydraulic equipment,
to replace parts with non-original components, to remove guards and protection devices,
and to disable safety devices. Maintenance must always be carried out at the specified
times and in accordance with the instructions set out in the Maintenance Section of this
WARNING manual.
! Any use of the crane with broken seals on factory-sealed devices or not completely
integral, will automatically cause every type of liability and warranty furnished by
HS.Marine and the Installer to lapse.
WARNING

2 User manual
2.1 Permitted use

The design of the crane meets all the requirements laid down by prevailing regulations regarding resistance
to repeated stresses.
The envisaged use is that of a crane for lifting loads.
!
This job may only be performed if the instructions contained in this manual are scrupulously
followed.
It is strictly forbidden to perform or have others perform jobs for which the machine is not
WARNING
designed.
Any other accessories installed or to be installed change the intended use of the crane. Accordingly, the
specifications given in this manual may not be held valid and must be recorded anew.
In accordance with the envisaged use, it is forbidden to use the crane to lift persons, to push or drag loads or
to pull them at an angle.
Further information setting out the cranes operating limitations are provided in the specifications.

2.2 Identification of the crane
On the side of the column, there is an plate for marking of the crane. On this plate you can find the following
information:
1. Crane model type

2. Serial number/Fabrication no.
3. Fabrication year
4. Mass (Kg)
Modello/ Model Massa / Mass ( Kg )

Matricola/Serial Number Anno Costr./ Year of Man.
HS.MARINES.r.l.
Via G.Marconi , 33 Loc.Commessaggio Inferiore 46018 - Sabbioneta ( MN ) - Italy
Tel: +39-0375-254819 / Fax: +39-0375-255049 / E.mail : info@hsmarine.net
950.010
There is also stamped an extra serial number on the base plate of the crane column.

Main components
2.2.1 Crane model ATB 90/20 E2

The drawing shows the main components of the marine crane:
1. Control Position ( Operator’s seat console )

2. Danfoss Proportional Valve Block
3. Base
4. Column
5. Gear Motors with pinion
6. Slewing ring
7. 1st Boom cylinder
8. 1st Boom
9. 1st Telescope Cylinder
10. 1st Extension boom
11. Winch
12. Winch rope up limiting switch
13. 2nd Telescope Cylinder
14. Hook and shackle
15. 2nd Extension boom
16. Rope counterweight
17. Winch rope up limiting switch Counterweight
18. Pulley Block
19. Wire Rope
20. Winch rope down limiting switch
21. Press rope
22 Hydraulic Emergency Stop Device
23 Hook
24 Hose Reel
25 Electro-hydraulic Swivel Joint
26 Pressure Filter

2
12
17
18
23

11
20
21
24

25
26

22

2.3 General safety rules
 Consult the operation manual
 It is an operator’s responsibility to check the crane continually and keep it at its maximum efficiency.
 The crane can only be operated by skilled personnel
 Never leave the control station with a raised load.
 Do not allow anyone in the working area.
 Operate carefully every safety devices and check periodically their efficiency.
 You should know the weight of the load to be lifted in advance.
 Always keep the load within the crane's working radius.
 Do not pull loads at an angle.
 Always secure the load with slings of equal length (belts, chains, etc.) and with a rated strength greater
than the weight of the load to be lifted.
 Before starting any lifting operations, always check the condition and efficiency of the lifting gear (ropes,
hooks, chains or straps).
 Make sure that the load to be lifted is hooked or harnessed at the points provided for this purpose.
Where no specific indications are provided, hook the load in such a way as to ensure the greatest possible
stability during lifting. Check the behaviour of the load by lifting it slowly.
 Keep the load close to the ground whenever possible.
 Make sure there are no obstacles in its path.
 Whenever possible, use ropes from a safe distance to guide the lifted load and prevent it from swinging.
 Do not use the crane to lift persons.
 It is forbidden for unauthorised persons to stop or transit within the crane's operating range.
!
The crane is delivered after being tested, and the valves already set and
plumbed.
DANGER
Any modifications to the valves already set is forbidden.

2.4 Operators essential requirements
Personnel using or operating the crane must be competent to do so and must possess the following
characteristics:
2.4.1 Physical
Good eyesight, health, co-ordination and the ability to carry out all the necessary tasks safely. The operator
must not have any incapacitating disabilities and must not take drugs, medicines or alcoholic substances.
2.4.2 Mental
Ability to understand and apply the rules, regulations, safety instructions and precautions. The operator must
be responsible, must have an alert character and must be able to use his judgement to ensure his own safety
and that of others.
2.4.3 Emotional
The operator must be calm and able to withstand stress.
2.4.4 Training
The operator must have read, studied and assimilated the contents of this manual, any graphs and diagrams
accompanying it, and the information plates and danger notices. He must be skilled and qualified in all
aspects of crane operation and maintenance. Before carrying out any lifting operation with the crane, he must
practise using the crane controls without any loads.

2.5 Operator’s duties and responsibilities
2.5.1 Duties
The operator should carry out the following duties: crane (enabling the power circuits, operating the machine,
etc.); assembling/disassembling the optional parts (grab, hook, etc.); servicing the machine, he should
therefore perfectly know the safety rules and the relevant devices installed for this purpose, the usage of the
commands of handling and the techniques of loads slinging.
2.5.2 Responsibilities
The operator is directly responsible for every action he takes within the above-mentioned duties.

2.6 Symbols for working and setting-up functions
The parts of the loader which move when carrying out a working function is indicated by black circles, thick
line and/or arrows in the symbols.
Symbols are in accordance with the following table :
Symbol Explanation Symbol Explanation
COLUMN COLUMN
Slew anticlockwise Slew clockwise
1st BOOM 1st BOOM
Raise Lower
TELESCOPE TELESCOPE
Retract Extend
WINCH WINCH
Hoist Lower

2.7 Control of crane
The controls of the crane are located on a console with seat positioned on the right side of the crane column.

The operator must operate the crane from a safe and comfortable position, which allows a constant control of
load handled. If necessary please adjust the seat positioning utilising the seat registers which are located
under the seat .
The seat console is completed with access ladder. Once that the operator is raised on the seat console he has
to retract the access ladder. The ladder when retracted will also be a lateral gate protection for the
operator.

2.7.1 Control panel positioned on the operator’s seat Console
The picture shows the control panel where the crane is operated by the operator.
The control block is placed on the operator’s seat control placed on the left side on the crane column.
The controls are from distributor hand levers. The distributor is fully proportional type. ( Danfoss Type ).

EMERGENCY
STOP DEVICE
LADDER
SECURITY PIN
On the front side of the seat console is also placed the emergency stop push button to stop all the crane
movements in case of emergency. To stop the crane please keep pushed the emergency stop.
In the pictures is also indicated the ladder security pin.

This pin lock the ladder in position.
After you access to the crane seat console you have to raise the ladder before to start the crane operation.
It is forbidden to operate the crane with the ladder not raised.
To raise the ladder you have to pull the ladder security pin and simultaneously to raise manually the ladder.
Please release the pin when the ladder is fully raised. The ladder is secured when the ladder security pin is
entering in the holes prepared in the ladder lateral bar.
DANGER : please be sure that no any person is under the ladder during the ladder raising operation
DANGER : do not operate the crane with the ladder not fully raised and secured.
You can lower the ladder only after you have stopped the crane operation.
To lower the ladder please secure with a hand the ladder and pull the security pin.
Please lower the ladder manually. Pay attention that once you pull the ladder security pin the weight of the
ladder will quickly lower the ladder.
DANGER : before to lower the ladder please be sure that no any person is under the ladder.
DANGER : before to lower the ladder please be sure that no any obstacles under the ladder.
DANGER : pay attention that once you pull the ladder security pin the ladder weight will try to quickly lower
the ladder.

CONTROL LEVER LAYOUT

2.8 Safety system
The crane is equipped with some safety systems.
2.8.1 Counter balance valves on hydraulic cylinders and slewing motors

These valves keep the load in the position it has reached in the event of power loss, or broken hoses. In case
of power loss, they also prevent any crane movements that might be activated by an accidental movement of
the control levers.
The valves haves an anti-shock function, and they are also set to avoid structure overloading.
2.8.2 Max pressure valve on main distributor inlet

This valve limits the max pressure in the inlet of the distributor .
This valve is also set to avoid structure overloading.
2.8.3 Max pressure valves on distributor elements

These valves limit the max pressure of the distributor function that need a lower working pressure than the
maximum one .These valves are also set to avoid structure overloading.
2.8.4 Rope down limiting device

The winch is equipped with an hydraulic limit switch which detects when the rope is almost completely
extended and only tree spire of rope (still not unwound) remain on the winch drum.
In such situation the crane rope unwinding function is locked and instead it is allowed the rope REWINDING
movement.
2.8.5 Rope up limiting device

The winch is equipped with an hydraulic limit switch which detects when the rope is almost completely rewired
and the hook can collide against the boom.
In such situation the winch rewinding or the telescopic extension out are locked and the movements allowed
are the rope UNWINDING or the telescope EXTENSION IN.
2.8.6 Hydraulic Moment Limiting device
An HYDRAULIC overload device is fitted in such a way that all crane functions stop at time of boom structures
overload .When the crane is blocked, the only movement allowed by the release valve, is the EXTENSION IN
movement reducing in this way the moment that has caused the blocking.
2.8.7 Emergency Stop device

An HYDRAULIC stop device is fitted on the control position to stop all the crane movements is case of
emergency situation .

2.9 Preliminary advises and checks
2.9.1 Before every start-up
It is a very good norm to carry out the following preliminary checks before every start-up:
 Check the equipment for damages.
 Check the hydraulic connections
 Check the equipment for oil leakage
 Check cables
 Perform the lamp test
 Check the oil level in the HPU oil tank ( please note that the HPU from HS.Marine is supplied without oil
into the tank)
 Check oil condition (grey or white colour indicates water contamination). It is also advisable to analyse an
oil sample for solid contamination every third month.
 Make sure to drain all air out of the system. Be sure to squeeze the rubber compensator on the HPU while
running to evacuate air bubbles. This must be repeated at every oil change.
2.9.2 After every start-up

 Check the equipment for oil leakage.
 Be aware of irregular sound or vibration.
If it is the first time you operate the crane, you have to practise the crane controls with some idle operations
(light loads) in order to get used to them.
Furthermore, do not operate before becoming familiar with it or this will cause serious accidents.
!
At least once per week it is necessary to operate the crane, until the oil
temperature has reached 40C inside the power-pack.
When working at temperatures lower than 10C, it is necessary to let the
ATTENTION hydraulic fluid flow in the circuit for some minutes.
Then it is suggested to execute some idle manoeuvres by operating the controls.

In this way the oil fluid will reach the correct temperature for operation of the crane.
2.9.3 Hydraulic fluid leaks

Check if there are leaks due to slacked connections, damaged hoses, etc. In the first case it is enough to
tighten the slacked connection, with in the second case it is necessary to replace the damaged part.
Also check whether there are leaks between the rod and the seal ring. If you notice any leaks, it means the
seal is worn out and ought to be replaced (in this case refer to an authorised repair shop).
2.9.4 Checking of the readability of plates

For safety reasons maintain legibility of plates at all times.

2.9.5 Checking the operation of the control levers
The control levers must compulsorily return to their central position after each movement.
Lubricate the joints of each lever. Should this operation not resolve the inconvenience, refer to an authorised
repair shop).
Common control errors

Within this chapter, there are described some possible manoeuvre mistakes, that may cause dangerous
operation.
2.9.6 Re-enter operation with the hooked load

When starts and stops of the movements is very sudden, this will cause great rocking of the load.
! Do not stop the load lowering suddenly.

Open and close valves slowly and progressively.
ATTENTION
2.9.7 Swinging load

This may occur when the slewing operations are too quick, and the swing may provoke dangerous stresses to
the structure.
! Open and close valves slowly and progressively.
ATTENTION
2.9.8 Overloading
If due to a fault evaluation of the load the crane get in a overload situation and the cylinder block valves
start to slowly lower the boom , please re-enter the boom extension until you get back to a safer loading
situation.
In case the boom extension is completely retracted please lower the winch

2.10 Safety Requirements when planning a lifting operation
When planning a lifting operation the operator shall respect the safety requirements. Particular attention has
to be given to the following points:
a) evaluation that all the safety advises and instruction has been applied
b) evaluation of the load and his characteristics
c) selection of lifting gear , correct use of hook , slings
d) environmental conditions existing and considerations when the operation may have to be stopped if
conditions becomes unfavourable
e) the site conditions including the space and the clearance for the operation
f) the position of the crane , the load and clearance before , during and after the lifting operation
g) fulfilments of all instructions for correct setting of the boom system

3 Operation with the crane
Within this chapter it is explained step by step, how to operate the crane, and there are some suggestions for
proper use.
STARTING OF CRANE OPERATION
To start the crane operation activate the power pack thought the main selector switch and the start push
button fitted on the starting panel .
Start Push Button
Main Selector
Switch

Then go on the crane control position with seat installed on the side of the column and retract the access
ladder ( Secure it with the mechanical stop ). Then utilise the hand levers of the distributor to control the crane
movements. Please check the the emergency stop device is not engaged.
Distributor Valve
Block with hand levers
Emergency stop
device
Mechanical stop

! Check that no obstacle is in the field of operation of the crane.
Do not operate out of the field of vision.
ATTENTION
!
Use only wire/ropes or chains / lifting gears in good condition and with save working
load suitable to the load which has to be lifted.
DANGER
!
Diagonal pull are forbidden. Do not operate the crane suddenly maintain the load close
to the ground . Carry out all the movements ( especially in case of hanging load ) with
extreme caution, avoiding quick start and stop which can create a tilting of the load
DANGER
! Never carry out any submersible handling

Never utilise the crane for sea states or working condition different from the authorised
ones.
DANGER
! Never utilise the crane for lifting personnel .
DANGER

CRANE MOVEMENT OPERATION
1ST Boom
 Lift the 1st boom by operating the distributor
lever F2 towards b
 Lower the 1st boom by operating the
distributor lever F2 towards a

Telescope
 Extend the crane by operating the distributor
lever F3 towards a.
 Retract the crane by operating the distributor

lever F3 towards b.

Winch
 Reel in wire by operating the distributor lever
F4 towards b
 Reel out wire by operating the distributor lever
F4 towards a

Slewing
 Slew the crane left (CCW) by operating the
distributor lever F1 towards b.
 Slew the crane right (CW) by operating the
distributor lever F1 towards a.
Left (CCW) Counter clock wise

Right (CW) Clock wise

3.1 Opening of the crane
Energise the crane switching ON the power pack .
Go on the crane control position with seat installed on the side of the colomn.
Retract the access ladder ( Secure it with the mechanical stop ).
Start with the crane operations.

ATTENTION

3.2 Recovering of the crane
Once you have finished working with the crane you need to take it back to the resting position.

ATTENTION
3.2.1 Telescope
 Retract completely the crane extension by
operating the distributor lever F3 towards b.

3.2.2 Winch
 Reel in completely the wire by operating the
distributor lever F4 towards b
Note : Always remember to raise completely the

winch rope before to recover the crane till the
upper limiting switch stop.

3.2.3 Slewing
 Rotate the crane so as to place the boom in the
direction in which it is required to be rest.
 Slew the crane right (CW) by operating the

distributor lever F1 towards a. or in the
opposite way if you need and anti clock wise
rotation.

3.2.4 1ST Boom
 Lowering the 1st boom by operating the
distributor lever F2 towards a , until the boom
get the fully lowered position ( horizontal
configuration).
We recommend to prepare a boom rest to fit the

crane when it’s not used.

3.2.5 De-energise the crane
De-energise the crane switching off the power pack .
Stop Push Button
Main Selector
Switch

4 Ordinary and periodic maintenance
4.1 Maintenance schedule
To always have optimal efficiency, it is necessary to carry out the operations periodically and in the following
way.
The frequency of maintenance depends on the environments, in which you are operating. In case of wet, or
dusty environments, the maintenance operations have to be executed more frequently.
It is very important to keep the equipment clean, and strict cleanness must be observed in all maintenance
situations. Before undoing hydraulic connectors, the surrounding area must be cleaned, and also clean grease
nipples before greasing.
Every maintenance operation has to be executed with the controls OFF.
In case is necessary to carry out any welding on the crane is compulsory to disconnect the electric feeding of
the system
4.1.1 First 10 working hours, and in any case, every six month
 Check the seals on the hydraulic system connections for leakage.
 Check the seals on the hydraulic cylinders for leakage.
 Tighten slew ring screws.
 Check and replacement of the suctions and pressurised oil filter cartridges.
4.1.2 First 40 working hours, and in any case, every six months
 Grease the slewing ring/rotation unit.
 Grease the joints.
 Replace the oil for the rotation gearbox.
4.1.3 First 100 working hours, and in any case, every six months
 Check the slewing ring and gearbox tightening, tighten if necessary.
4.1.4 Every 100 working hours, and in any case, every six months
 Grease the rotation unit. and the slewing ring.
 Grease the telescopic extensions.
 Check the control levers for correct operation.
 Check tightening of screws, pins, ring nuts and fixings. Tighten if necessary.
 Check/replacement of the rope and sheaves pulley.
 Oil level check in the unit’s oil tank.

 Replace the oil for the rotation gearbox.
 Check complete crane structures for damage.
 Check wear on sliding pads, and replace them if necessary. (*)
 Check and replacement of the suctions and pressurised oil filter cartridges.
 Check the valves setting according to hydraulic diagram.
 Change the hydraulic oil.
 Clean the oil tank inside.
 Check extensions element plays.
4.1.7 Every 2000 working hours, or once a year

 Check the whole crane structure for damage, carry out dynamic tests. (*)
 Check the integrity/efficiency of whole safety system of the crane. (*)
 Check / (repairing if needed ) the corrosion protection.
 Check the identification data plates for readability, and replace them if necessary.
 Check hydraulic circuit, with eventual replacement cylinder seals , distributor seals or fittings or pipes.(*)
 Check the hoses for abrasion/damage and replace them when necessary.
 Check/replace sliding blocks fitted to the crane. (*)
 Check /replace safety devices of the lifting accessories. (*)
 Check bronze bushing.
 Check/replacement of the sheaves pulley.
 Check efficiency of limiting moment device
4.1.8 When needed

 Cleaning of all equipment, including HPU oil tank.
 Repairing of small damages.
 Change hoses and sealing.
 Change hydraulic oil.
 Change filter elements.
 Change instruction advises and plates.
(*) It is suggested to carry out these operation by an Authorised Workshop. In any case, the work has to
be performed by personnel with special training and good knowledge of such work.

4.1.9 Checking of ring nuts and screws tightening
It is necessary to check periodically the ring nuts and the screws, in order to verify if they are loose. If so,
fasten with suitable tools.
The main points you have to check are (see below figure):
 Articulations
 Cylinder joints
 Foundation bolts
 Slewing ring bolts
 Slewing reduction gear bolts
 Pinion bolts
 Diverter valve bolts / nuts
 Sliding Block Bolts
 Cover bolts
 Mechanical limit stop bolts / nuts
 Hydraulic swivel bolts and nuts
 Hose reel

If not otherwise indicated please refer to the attached table for the torque values.
The stress moment has been calculated with the formula (39) of the Junker & Blume handbook, and by
attributing to the damping coefficient µ ges the average value of µ ges = 0,14.
PRE-LOAD AND SCREWS TIGHTENING MOMENT WITH THREAD ISO WITH BIG PITCH
Diam. nom Precarico max V (kg.) Momento max Ma (kgm.)

vite Max preload V (kg.) Max moment Ma (kgm.)
Nominal 6,6 8,8 10,9 12,9 6,6 8,8 10,9 12,9
screw
diameter 6D 8G 10 K 12 K 6D 8G 10 K 12 K
M 4x0,7 222 394 554 665 0,17 0,31 0,43 0,52
M 5x0,8 357 635 895 1070 0,33 0,60 0,84 1,01
M 6x1 507 902 1270 1520 0,58 1,03 1,46 1,75
M 7x1 728 1300 1820 2180 0,94 1,69 2,36 2,83
M 8x1,25 920 1640 2310 2770 1,39 2,48 3,49 4,19
M 9x1,25 1210 2160 3050 3630 2,05 3,67 5,18 6,17
M 10x1,5 1480 2600 3660 4380 2,83 4,97 7,00 8,37
M 12x1,75 2120 3780 5320 6380 4,74 8,46 11,90 14,30
M 14x2 2890 5160 7250 8700 7,54 13,46 18,92 22,70
M 16x2 3950 7020 9900 11900 11,50 20,40 28,80 34,60
M 18x2,5 4840 8600 12100 14500 16,00 28,40 40,00 48,00
M 20x2,5 6160 11000 15450 18500 22,20 39,60 55,60 66,60
M 22x2,5 7630 13600 19100 22900 30,00 53,00 74,50 90,00
M 24x3 8900 15900 22300 26700 39,00 70,00 98,00 117,00
M 27x3 11500 20600 28900 34700 56,00 101,00 142,00 170,00
M 30x3 14100 25200 35400 42400 77,00 138,00 193,00 232,00
PRECARICO E MOMENTO DI SERRAGGIO PER VITI CON FILETTATURA ISO A PASSO FINE PRE-LOAD AND SCREWS TIGHTENING MOMENT WITH THREAD ISO WITH SMALL PITCH
Diam. nom Precarico max V (kg.) Momento max Ma (kgm.)

vite Max preload V (kg.) Max moment Ma (kgm.)
Nominal
screw 6D 8G 10 K 12 K 6D 8G 10 K 12 K
diameter 6,6 8,8 10,9 12,9 6,6 8,8 10,9 12,9
M 8x1 995 1750 2470 2960 1,48 2,60 3,70 4,40
M 10x1,25 1540 2740 3860 4630 2,90 5,20 7,30 8,70
M 12x1,25 2420 4140 5800 6980 5,30 9,10 12,80 15,40
M 12x1,5 2220 3960 5570 6680 5,00 8,90 12,50 15,00
M 14x1,5 3150 5600 7880 9450 8,00 14,30 20,00 24,00
M 16x1,5 4200 7500 10500 12600 12,00 21,50 30,00 36,00
M 18x1,5 5430 9700 13600 16300 17,40 31,00 43,00 52,00
M 20x1,5 6900 12100 17150 20600 24,40 43,00 61,00 73,00
M 22x1,5 8400 15000 21000 25200 32,00 57,50 80,50 97,00
M 24x2 9650 17200 24200 29000 41,00 73,50 103,00 124,00
M 27x2 12500 22300 31300 37500 60,00 107,00 150,00 180,00
M 30x2 15700 27800 39200 47000 83,00 147,00 208,00 250,00

4.1.10 Foundation screws tightening
To compensate the adjustment phenomena, it is necessary to verify that the screw tightening corresponds to
the indicated torque.
!
The tightening has to be carried out, by acting on the screws, two by two
diametrically opposite.
During this operation it is useful, that the crane configuration will give the less
moment to the foundation, therefore place the crane as shown on the
ATTENTION drawing.
In case the existing flange on board has threaded holes please utilise elastic washers
Tight the bolt (A) to a torque setting as shown on the tightening of setting schedule.
Bolts between crane foundation and ship foundation.
Diameter M20
Torque 558 Nm
We recommend to use bolts M20 with a minimum class

10.9.
Note .The fixation bolts and nuts are included in our
standard supply and they must designed in function of
the predisposition on the ship deck .

In case the existing flange on board has not threaded holes please utilise nuts and counter nuts to secure the
bolts
Remove the safety nuts (B), and tight the bolt (A) to a torque setting as shown on the tightening of setting
schedule.
Re-fit the lock nuts and tighten to the same torque setting.
We recommend to use bolts M 20 class 10.9 ( Minimum ).
The minimum length of the bolts has to be at least 5 times the bolt diameter.

4.1.11 Slewing ring / column screws tightening
The crane has to be positioned the same way as above.
! The tightening has to be carried out, by acting on the screws, two by two diametrically
opposite.
ATTENTION
Remove the safety nuts (B), and tight to a torque setting as shown on the tightening of setting schedule.
Diameter M 20
Torque 558 Nm
We recommend to use bolts M20 with minimum class 10.9.

4.1.12 Slewing ring / basement screws tightening
The crane has to be positioned the same way as above, and the tightening procedure is also the same.
! The tightening has to be carried out, by acting on the screws, two by two diametrically
opposite.
ATTENTION
To have access to the bolt rotate the crane until that the access hole for tightening on the column flange is
over the bolt.
Remove the safety nuts (B), and tight to a torque setting as shown on the tightening of setting schedule.
Diameter M 20
Torque 558 Nm
Used bolts M20 class 10.9.
Re-fit the lock nuts and tighten to the same torque setting.
4.1.13 Reduction gears screws tightening
The bolts on the reduction gears for the slewing motors must also be tightened.
Diameter M 14
Torque 126 Nm
Used bolts M14 class 8.8.

4.2 Greasing
It is necessary to lubricate periodically the joints ,slewing ring and the sliding points the swivel joint depending
on the environments where you have operated.
! Use a lubricating grease with the same characteristics of that shown in the table of this
manual.
WARNING
4.2.1 Joint points greasing
This operation serves both to lubricate the pin on the brass, and to take out the waste, that have entered the
articulation.
This is the reason why it is necessary to put the grease inside, until the internal one is completely outcome.

4.2.2 Slewing ring greasing
Introducing grease in the slewing unit, and slew the crane sometimes afterwards.
Grease the slewing ring / gearbox area through the bottom

side of the basement, and slew the crane several times.
Use about 100 g grease.
Grease the slewing ring bearings through the grease

nipples as shown, and slew the crane several times.
Use about 100 g grease.

GREASING NIPPLES

4.2.3 Sliding points greasing
Take out the grease with the plastic spatula, and with a brush spread a coating of new lubricating grease on
the telescopic element surface.
4.2.4 Winch rope greasing
Unwind the winch rope and grease it carefully.
Take out the grease with the plastic spatula, and with a brush spread a coating of new lubricating grease on
the rope surface.
Pay attention when you rewind the rope that the rope is winding correctly on the wind drum. Keep always in
tension the rope when you rewind it.
4.2.5 Winch Lubrication
It’s advisable to replace the lubricating oil of the reduction gear mounted inside the winch drum every 6
months or after 600 hours of use.
To replace the oil ,unwind the wire rope until the plug found on the winch drum about 60 mm from the motor
side is uncovered.
Place an oil container below the drum to collect the oil to be replaced ,undo the cap and rotate the drum of
180 ° .
Empty the drum of oil ,rotate oil 180° and add enough oil to fill the drum up to its horizontal axis , then
replace the cap.
We recommend to use the oil type ISO VG 46 .

4.2.6 Gear-boxes for slewing motor
4.2.6.1 Check of oil level

The gearbox oil level need to reach at least the level A (A is the minimum level).
We recommend to fulfil the level till B (max level )
4.2.6.2 Filling of oil

Fill oil through the plug (B) until the oil reaches indicated level (B). Close plug (B).
4.2.6.3 Oil change

Open plug (C). Wait until all oil is out. Close the same plug, and fill oil through the plug (B) until the oil
reaches indicated level (B). Close plug (B).
! The plug C contain a magnet, to collect metal dust.

Clean the magnetic plug every time.
WARNING
A
B

4.3 Oil fluids and grease schedule
4.3.1 Hydraulic oil specifications
The crane is supplied with hydraulic oil type AGIP ARNICA 46, if not otherwise specified.
This is the only oil we authorise as it recorded the best results in a number of tests we performed.
Use the same make and type of oil when changing the oil.
! Do not mix oils of different types and characteristics, as this might cause abnormalities in
the hydraulic system and lead to component failure.
ATTENTION
If you cannot obtain AGIP ARNICA 46 hydraulic oil and are compelled to use another type of oil, it must
nevertheless comply with the following specifications:
Density at 15C 0.875 kg/l
Flash Point 210C
Pour point -38C
Kinematic Viscosity at 40C 46 mm2/s

100C 9 mm2/s
Viscosity index 175
! Contact the manufacturer if oils of other types and characteristics is to be used.
OBSERVER

4.3.2 Lubricating grease
1) AGIP GR MU EP2 grease is used on the crane’s lubrication points ( articulation points and telescopic
element ).
! Do not mix greases of different types and characteristics and do not use grease of
inferior quality.
ATTENTION
If you cannot obtain AGIP GR MU EP2 grease and are compelled to use another type, it must nevertheless
conform to the following specifications:
Soap Lithium
Penetration (25C 0,1mm) 265/295
NNLGI rating 2
Dropping point 180C
Colour White
2) KORONAL GFT grease is used on the crane slewing bearing teeth and on the wire rope ( in case of
winch installation )..
! Do not mix greases of different types and characteristics and do not use grease of
inferior quality.
ATTENTION
If you cannot obtain KORONAL GFT grease and are compelled to use another type, it must nevertheless
conform to the following specifications:
Soap Graphite
Penetration ( mm/10 ) 355/385
NNLGI rating 0
Dropping point >100C
Colour Grey -Black

4.3.3 Lubrication oil
The gearbox is supplied with AGIP BLASIA 150 or BLASIA S 150 oil.
! Do not mix oils of different types and characteristics.
ATTENTION
If you cannot obtain AGIP BLASIA 150 or BLASIA S 150 oil and are compelled to use another type, it must
nevertheless conform to the following specifications:
Density at 15C From 0.895 to 1.022 kg/l
Flash Point From 238 to 290C
Pour point From –21 to -33C
Kinematic Viscosity at 40C From 125 to 150 mm2/s

100C From 15 to 23.5 mm2/s
Viscosity index From 100 to 220

4.4 Check of sliding shoes wear
The wear of the sliding shoes, which are placed among the telescopic elements, shall be checked by
measuring their thickness.
!
The distance from the top of the sliding shoes holder to the top of the sliding shoes shall not
be less than 7 mm.
The sliding blocks replacement (if any) shall be carried out by a qualified technician by
WARNING an authorized workshop.
An excessive wear of the sliding shoes may cause either the telescopic elements non sequential extension or
an excessive clearance, thus causing the offset among the telescopic elements.

On the main boom and on the front of the extension booms , to adjust correctly the lateral games between of
extension element, there are also installed some lateral adjustable sliding block thought bolt and safety nut.
Please check also them for wear and adjust them to have always the adjustable sliding block in contact with
the extension boom.
!
The height of the sliding shoes holder shall not be less than 9 mm.
The sliding blocks replacement (if any) shall be carried out by a qualified technician by
WARNING
an authorized workshop.

4.5 Hose assembly specifications
In order to ensure efficient operation of the hydraulic system, you must observe the following rules regarding
hose assembly.
Tighten the hose connector nuts until oil no longer leaks through the joint.
!
Any tightening beyond this point will not improve tightness. On the contrary it will
damage the joint.
Do not twist the hoses.
Incorrect mounting or choose of hydraulic hoses can lead to overheating, reduced effect
WARNING and leakage. Be carefully when changing hoses.
During assembly, in case you have to install flexible hoses , you must make allowance for the fact that the
hoses will be subjected to variations in length when under pressure, with resulting torsional stresses. Therefore,
do not choose hoses that are to short. Check the correct arrangement of the hose in their rest condition.
Take care with hose routing. If the hoses have to describe curves, choose an appropriate radius of curvature.
Too narrow a radius of curvature will constrict the cross section of the hose and lead to load losses, while the
kinks that ensure will cause torsional stresses and hose failure. Choose the right free hose length between
joints. To ensure correct assembly of the hoses, elbow fittings are available for hose installation in confined
spaces, without undermining the efficiency and working life of the hose.
! In case you have to install flexible hoses to connect our equipment, please check the hose
working pressure according the hydraulic diagram
WARNING
In case of you have to replace a flexible hose , be sure that the characteristics of the hoses are
equivalent with the original one
We suggest to utilise original spares that you can order after consulting of the spare parts catalogue
Precautions shall be taken when disconnecting hydraulic tubing and hoses to ensure that no hydraulic
pressure has been retained in the line when the power supply to the system has been switched off

5 Equipment Characteristics
GENERAL DESCRIPTION:
 Hydraulically driven marine deck crane of the telescopic type to be arranged for handling stores,
general goods, etc. It’s forbidden to use the crane to hoist personnel.
 Crane base with a height of 1000 mm for direct mounting with no 60 bolts M 20 in class 10.9 minimum
complete with hydraulic connections .
 The Kit Fixation crane is included in our supply .
 Slewing system with slewing ring and 2 gear motors .
 Column connected to the base by means of a slew bearing.
 Continuous Rotation thought an hydraulic swivel joint.
 Main boom with hexagonal section , hinged to the column and activate by means of one topping
cylinder.
 Two hydraulic extension booms activated by means of no.02 Telescope cylinders which is mounted on
the top of the extension booms
 Manually-operated controls through proportional distributor valve block Type Danfoss PVG 32 at 4
functions fixed on a seat console with access ladder at the right side of the column.
 Complete winch system with non-rotating rope, cable sheaves for direct pull utilise and swivel hook for
general goods handling. The winch consists of a drum with internal planetary gearing, internal
automatic Multi-disc, spring applied/hydraulic released and safety brake.
 Pulley block for double pull use ( Max Pull SWL 3900 kg )
 Quantity of rope: 80 m galvanised rotation free.
 Hydraulic rope down limiting switch
 Hydraulic rope up limiting switch.
 Hydraulic moment limiting device.
 Hydraulic Emergency stop device.
 The crane is supplied with an additional Hydraulic power pack for under deck placement (in safe area):
37 KW-440V-60Hz –4poles-IP 55 ( See annex manuals code 904.004.00 and 904.019.11 ).

5.1 Crane main data for Installer
5.1.1 Main loads
Max dynamic moment of the crane 90000 Kgm

882900 Nm
Max dynamic vertical force of the crane 14300 Kg
140283 N
Max torsion moment of the crane : 9300 Kgm
91233 Nm
5.1.2 Flange / bolts connection
The basement of the crane is prepared with a flange according the following drawing.
The crane basement has be installed on a similar flange foundation (to be prepared on board).

The foundation of the crane type ATB 90 /20 E2 must to be designed by the yard/consultant in according to
the following data ( note :the flange base drawing has already included in our previous drawing ) :
(1) Pedestal diameter : 966 mm

(2) Pedestal thickness : 18 mm ( minimum )
(3) Type of material for pedestal : St 52.3
Please also note that the under base must to be designed in according to the base flange dimensions of the
crane ( it means that the top flange of the pedestal pipe must to have the same size of the flange base
dimensions or bigger thickness ) and built with a Steel St 52.3 or Similar.
Important : The under base must to be also designed in base of the following matters :
- Max dynamic bending moment due to the crane : 90000 Kgm
- Max dynamic axial load : 14300 kg
- Max torque 9300 kgm
- Type of welding / junction to the main deck
- Rigidity of the ship structure
- Type of material , ect.
See also annex crane flange base ( note : the pedestal pipe needs at least after machining the same top
flange with a minimum thickness of 51 mm ) .
- OD : 1040 mm
- no 60 holes diam.21 mm
- Permissible Out of flatness : 0.30 / 0.40 mm
- Max permissible axial deflection : 0.8 / 1 mm
5.1.3 Power supply / connections
- The installer shall prepare the hydraulic connections from the power pack to the crane base.
- For the connections description please refer to the hydraulic schema and to chapter of the Hydraulic
connections for Installer.
- Note: the distributor valve block is arranged with open centre inlet head for fixed displacement
pump.

5.2 Crane technical data and characteristics
Crane designed according standards DIN 15018 class H2-B3
Nominal bending moment 48872 kgm

Dynamic bending moment 90000 kgm
Slewing torque 9300 kgm
Rotation angle 360° ( Continuous rotation ) °
Crane weight (empty ) 8600 Kg
Recommended oil flow 70-75 l/min
Max working pressure 250 bars
Recommended oil tank 250-300 litres
Working temperature 0-40 °C degrees
Recommended filtration ( pressure line ) 10 microns
Recommended filtration ( return line ) 25 microns
Slewing Speed 0-0,83 rpm
Lifting Time ( Raising / lowering ) 36/36 s
Telescope Time ( IN-OUT ) 62/86 s

5.3 Overall dimensions

5.4 Winch Data

5.5 Load diagram with 3900 kg Winch ( Double Pull Use )
The diagram refer to the utilise of the crane with winch ( double pull use ) in sea state 0 or harbour condition
assuming a full load dynamic hoisting considering a static heel and trim angle of 5° and 2° occurring
simultaneously . In case of utilise with different condition or sea state please contact our technical department
for the derated load chart.

6 Hydraulic schema

Pos. Code Q.ty Description Descrizione NOTE
1 502.134 01 Proportional Distributor Distributore Proporzionale 4 Functions
Valve
2 699.021 02 Complete gear box with Motoriduttore Completo con
motor , brake and pinion freno e pignone
3 520.035 02 Valvola Valvola Integrated on Rotation Group
4 520.501 01 Moment Limiting Device Limitatore di Momento
Idraulico
5 045.200.15.02 01 Lifting cylinder Cilindro Sollevamento
6 520.022 01 Over centre valve in single Valvola
acting system
7 521.009 01 Rope Up Stop Device Finecorsa salita Idraulico
8 046.110.15.01 01 Telescope cylinder Cilindro Telescopico
9 520.050 01 Over centre valve in double Valvola
acting system
10 610.943 01 Hoisting Winch Argano Sollevamento
11 01 Rope Down Stop Device Finecorsa Discesa Idraulico Integrated on Winch
12 530.121 01 Pressure Filter Filtro in Pressione
12.1 530.621 01 Cartridge Filter Cartuccia Filtro
13 520.046 01 Shuttle Valve Valvola Selettrice
14 520.003 01 Check Valve Valvola Unidirezionale
15 550.020 01 Hydraulic Swivel Joint Giunto Idraulico
16 046.110.16.01 01 Telescope cylinder Cilindro Telescopico
17 590.046 01 Hose reel Avvolgitubo
18 520.038 01 Sequence Valve Valvola di Sequenza
19 599.019 01 Hydraulic Power Pack Centralina Oleodinamica 37 kW-440V-60Hz-3PH IP55
20 521.015 01 Hydraulic Emergency Stop Deviatore Idraulico
d’emergenza
21 01 Valve Valvola Integrated on Winch
22 520.101 01 Safety Valve Valvola Paracadute
23 487.200 01 Hose Tubo Flessibile
49 083.002.37.20 02 Pipe Tubo Rigido
50 083.002.38.20 01 Pipe Tubo Rigido
51 083.001.77.15 01 Pipe Tubo Rigido
52 083.001.78.15 01 Pipe Tubo Rigido
53 083.001.75.15 02 Pipe Tubo Rigido
54 083.001.76.15 01 Pipe Tubo Rigido
55 083.001.79.15 01 Pipe Tubo Rigido

6.1 Hydraulic connections for Installer
The installer has to prepare the hydraulic connections from the crane base to the power pack.
The following connections are arranged on the hoses coming out from the crane base (and connected on the
swivel joint built into the crane column ) :
T : Female Coupling 1 5/16” JIC for hose 3/4” R1AT EN 853 ( Return line from distributor valve block to return filter
on the power pack ).
P : Female Coupling 1 1/16” JIC for hose 5/8” 2SC EN 857 ( Pressure line from distributor valve block to pump side
on the power pack).
DR : Female Coupling 1 1/16” JIC for hose 1/2” R1AT EN 853 ( Drainage line directly connect to the oil tank of the
power pack).
The above mentioned hoses have to arrive till the crane base where the fittings connection are prepared for
the connections.
Please refer to the hydraulic connection schema ( Dwg.no 090.078.02.00)
*NOTE : Please dismount the plugs of the connections only after having already installed the crane on his
turret under base.
T
P
DR
Note : The recommended hoses / pipelines are designed considering a max distance between the crane base
and the HPU of 10 m; in case of a longer distance the hoses/pipelines sizes must to be increased in base of
the length of the hoses. In case of distance between 10 to 25 m we mainly recommend to increase the size of
the return line ( 1 1/4” R1AT hose or 35x3 pipelines ).
6.2 Transport arrangement , instructions for crane hoisting and reassembling
For transport reason the crane will be supplied dismounted in 2 parts .
We will supplied no. 3 wooden boxes with the following dimensions:

1) n. 1 box WxLxH. 1130x100x192cm/ gross weight 6900 Kgs. – Main Boom with telescope elements
2) n. 1 box WxLxH 260x150x285 cm/ gross weight 3750 kgs.- Base and column group
3) n. 1 box WxLxH 160x100x196 cm/ gross weight 660 kgs. – Additional HPU
Total gross weight 11.310 kgs.

3
Hoses on the column Pipelines on the main boom

Manufacturer Name / Address :
HS.Marine S.r.l.
Via G. Marconi , n° 33 - Loc.Commessaggio Inferiore ,
46018 SABBIONETA ( MN ) - ITALY
Phone +39-0375-254819/Fax +39- 0375-255049
e.mail: info@hsmarine.net
www.hsmarine.net

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Crane model Production Year

ATB 90/20 E2 2010

USE AND MAINTENANCE

HS 00550/ 10 MARINE CRANE ATB 90/20 E2

Customer Name : Space for Status Code Sticker

901.128.01 En Use and Maintenance manual ATB 90-20 E2.doc Page 1 of 74

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Therefore, read carefully all the instructions included in this handbook.

Incorrect maintenance renders warranty void.

HS.Marine forbids non-authorised tampering or modification of valves or structure.

901.128.01 En Use and Maintenance manual ATB 90-20 E2.doc Page 4 of 74

 No.1 Pc: Hose Kit ( code 499.228)

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! With this symbol, we refer to dangers that may occur to persons.

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The customer must be aware of the following spheres of responsibility:

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2.1 Permitted use

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1. Crane model type

Modello/ Model Massa / Mass ( Kg )

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2.2.1 Crane model ATB 90/20 E2

1. Control Position ( Operator’s seat console )

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The operator must be calm and able to withstand stress.

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Symbol Explanation Symbol Explanation

Slew anticlockwise Slew clockwise

1st BOOM 1st BOOM

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In the pictures is also indicated the ladder security pin.

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2.8.1 Counter balance valves on hydraulic cylinders and slewing motors

2.8.2 Max pressure valve on main distributor inlet

2.8.3 Max pressure valves on distributor elements

2.8.4 Rope down limiting device

2.8.5 Rope up limiting device

2.8.6 Hydraulic Moment Limiting device

2.8.7 Emergency Stop device

901.128.01 En Use and Maintenance manual ATB 90-20 E2.doc Page 25 of 74

2.9.2 After every start-up

Then it is suggested to execute some idle manoeuvres by operating the controls.

2.9.3 Hydraulic fluid leaks

2.9.4 Checking of the readability of plates

901.128.01 En Use and Maintenance manual ATB 90-20 E2.doc Page 26 of 74

Common control errors