BRAKE CONTROL SYSTEM

F BRAKES

SECTION
BRAKE CONTROL SYSTEM
BRC B

E
CONTENTS
2WD/ABS BASIC INSPECTION 2 INSPECTION FOR BRC
LOOSE POWER SUPPLY TERMINAL ............... 25
PRECAUTIONS .......................................................... 3 BASIC INSPECTION 3 ABS WARNING LAMP
Precautions for Brake System .................................. 3 INSPECTION ...................................................... 25 G
Precautions for Brake Control .................................. 3 Wheel Sensor System ............................................ 25
PREPARATION ........................................................... 4 INSPECTION PROCEDURE .............................. 25
Special Service Tool ................................................. 4 Control Unit Power Supply System ........................ 26
Commercial Service Tool ......................................... 4 H
INSPECTION PROCEDURE .............................. 26
ANTI-LOCK BRAKE SYSTEM (ABS) ........................ 5 Trouble Diagnoses for Symptoms .......................... 26
System Description .................................................. 5 ABS FUNCTION IS ACTIVATE FREQUENTLY... 26
ABS FUNCTION ................................................... 5 UNEXPECTED PEDAL REACTION .................... 27 I
System Component .................................................. 5 LONGER STOPPING DISTANCE ....................... 27
ABS Hydraulic Circuit ............................................... 6 ABS DOES NOT WORK ..................................... 28
TROUBLE DIAGNOSIS .............................................. 7 PEDAL VIBRATION AND NOISE ........................ 28 J
How to Proceed with Trouble Diagnosis .................. 7 WHEEL SENSORS ................................................... 29
BASIC CONCEPT ................................................. 7 Removal and Installation ........................................ 29
DIAGNOSIS FLOW ............................................... 8 SENSOR ROTOR ..................................................... 30
ASKING COMPLAINTS ........................................ 9 K
Removal and Installation ........................................ 30
TROUBLE DIAGNOSIS SHEET - EXAMPLE ....... 9 REMOVAL ........................................................... 30
Component Parts Location ..................................... 10 INSTALLATION ................................................... 30
Schematic ...............................................................11 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)... 31 L
Wiring Diagram — ABS — ..................................... 12 Removal and Installation ........................................ 31
ABS Actuator and Electric Unit Input/Output Signal REMOVAL ........................................................... 31
Standard ................................................................. 15 INSTALLATION ................................................... 31 M
REFERENCE STANDARD TABLE ..................... 15
Self-diagnosis (With South Africa Models) ............. 16
FUNCTION .......................................................... 16
4WD/ABS
SELF-DIAGNOSIS PROCEDURE ...................... 16 PRECAUTIONS ........................................................ 32
HOW TO READ SELF-DIAGNOSTIC RESULTS Precautions for Brake System ................................ 32
(MALFUNCTION CODES) .................................. 16 Precautions for Brake Control ................................ 32
HOW TO ERASE SELF-DIAGNOSTIC PREPARATION ......................................................... 33
RESULTS (MALFUNCTION CODES) ................ 17 Special Service Tool ............................................... 33
MALFUNCTION CODE/SYMPTOM CHART ...... 17 Commercial Service Tool ........................................ 33
CONSULT-II Functions ........................................... 18 ALL MODE 4X4 SYSTEM ......................................... 34
CONSULT-II FUNCTION APPLICATION TABLE... 18 System Description ................................................. 34
SELF-DIAGNOSIS .............................................. 19 ABS FUNCTION .................................................. 34
DATA MONITOR ................................................. 21 4WD FUNCTION ................................................. 34
ACTIVE TEST ..................................................... 23 Control System Diagram ........................................ 34
Basic Inspection ..................................................... 24 TROUBLE DIAGNOSIS ............................................ 35
BASIC INSPECTION 1 BRAKE FLUID LEVEL Fail-Safe Function .................................................. 35
AND LEAKAGE INSPECTION ............................ 24

BRC-1
How to Proceed with Trouble Diagnosis ................. 35 STARTED. (DRIVE MODE INDICATOR LAMP
BASIC CONCEPT ............................................... 35 GOES OUT) .........................................................73
DIAGNOSIS FLOW ............................................. 36 HEAVY TIGHT-CORNER BRAKING SYMPTOM
ASKING COMPLAINTS ....................................... 37 OCCURS WHEN THE VEHICLE IS DRIVEN IN
TROUBLE DIAGNOSIS SHEET - EXAMPLE ..... 37 AUTO MODE AND THE STEERING WHEEL IS
Component Parts Location ..................................... 38 TURNED FULLY TO EITHER SIDE AFTER THE
Schematic ............................................................... 39 ENGINE IS STARTED .........................................74
Wiring Diagram — ABS — LHD Models ................. 40 DRIVE MODES CANNOT BE SWITCHED
Wiring Diagram — ABS — RHD Models ................ 46 AFTER ENGINE IS STARTED ............................75
Trouble Diagnosis Chart by Symptom .................... 52 WHILE DRIVING, 4WD WARNING LAMP
4WD/ABS Control Unit Input/Output Signal Stan- FLASHES RAPIDLY. (WHEN IT FLASHERS FOR
dard ........................................................................ 53 APPROX. ONE SECOND, THEN DOES NOT
4WD/ABS CONTROL UNIT CONNECTOR TER- ILLUMINATE.) ......................................................75
MINAL ARRANGEMENT ..................................... 53 WHILE DRIVING, 4WD WARNING LAMP
REFERENCE STANDARD TABLE ...................... 53 FLASHES SLOWLY. (WHEN IT CONTINUES TO
CONSULT-II Functions ........................................... 57 ILLUMINATE UNTIL ENGINE TURNS OFF.) ......75
CONSULT-II FUNCTION APPLICATION TABLE... 57 VEHICLE DOES NOT ENTER 4WD MODE
SELF-DIAGNOSIS .............................................. 58 EVEN THOUGH 4WD WARNING LAMP IS OFF....75
DATA MONITOR .................................................. 60 TIGHT-CONER BRAKING SYMPTOM OCCURS
ACTIVE TEST ..................................................... 63 WHEN THE VEHICLE IS STARTED IN AUTO
Component Inspection ............................................ 64 MODE (4WD WARNING LAMP REMAIN OFF)....76
ABS ACTUATOR ................................................. 64 E-TS ACTUATOR RELAY (4WD SOLENOID
4WD SOLENOID VALVE ..................................... 66 ACTUATOR RELAY) TURNS ON/OFF FRE-
Basic Inspection ..................................................... 66 QUENTLY ............................................................76
BASIC INSPECTION 1 BRAKE FLUID LEVEL ABS Warning Lamp does not Illuminate With Ignition
AND LEAKAGE INSPECTION ............................ 66 ON. (ABS Warning Lamp Check.) ...........................76
BASIC INSPECTION 2 INSPECTION FOR ABS Warning Lamp Illuminates with Ignition ON, but
LOOSE POWER SUPPLY TERMINAL ................ 66 does not Illuminates After a Few Seconds. (ABS
BASIC INSPECTION 3 ABS/4WD WARNING Warning Lamp has Illuminated.) .............................76
LAMP INSPECTION ............................................ 66 4WD/ABS CONTROL UNIT ......................................78
Wheel Sensor System ............................................ 67 Removal and Installation .........................................78
INSPECTION PROCEDURE ............................... 67 REMOVAL ............................................................78
Control Unit Power Supply System ........................ 68 INSTALLATION ....................................................78
INSPECTION PROCEDURE ............................... 68 WHEEL SENSORS ...................................................79
G -Sensor System (4WD Models) .......................... 68 Removal and Installation .........................................79
INSPECTION PROCEDURE ............................... 68 G-SENSOR (4WD MODEL ONLY) ............................80
4WD Solenoid, Actuator Relay System .................. 69 Removal and Installation .........................................80
4WD Mode Switch System ..................................... 71 SENSOR ROTOR ......................................................81
Trouble Diagnoses for Symptoms .......................... 72 Removal and Installation .........................................81
4WD INDICATOR LAMP DOES NOT COME ON REMOVAL ............................................................81
FOR APPROXIMATELY 1 SECOND WHEN THE INSTALLATION ....................................................81
IGNITION SWITCH IS TURNED TO ON ............. 72 ACTUATOR ...............................................................82
4WD WARNING LAMP DOES NOT ILLUMINATE Removal and Installation .........................................82
WITH IGNITION ON ............................................ 73 REMOVAL ............................................................83
4WD WARNING LAMP DOES NOT GO OUT INSTALLATION ....................................................83
SEVERAL SECONDS AFTER ENGINE

BRC-2
 PRECAUTIONS
[2WD/ABS]
PRECAUTIONS
[2WD/ABS] PFP:00001
A
Precautions for Brake System EFS001MT

● Recommended fluid is brake fluid “DOT 3”.

● Never reuse drained brake fluid. B
● Be careful not to splash brake fluid on painted areas.
● To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system. C
● Use flare nut wrench when removing and installing brake tube.
● Always torque brake lines when installing.
D
● Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-10, "Brake Burnishing
Procedure" . E
● Before working, turn OFF ignition switch. Disconnect connectors
for ABS actuator and control module or battery terminals.
WARNING: BRC
● Clean brake pads and shoes with a waste cloth, then wipe SBR820BA
with a dust collector.
G
Precautions for Brake Control EFS001MU

● If malfunction is indicated by 4WD warning lamp and/or ABS warning lamp, collect necessary information
from customer (what symptoms are present under what conditions). Find out possible causes before start- H
ing service. Besides electrical system inspection, check operation of ABS actuator.
● If malfunction is detected, proceed to trouble diagnosis after checking tire pressure and tire wear.
● Stopping distance or steering stability may be deteriorated by the following conditions. Tire size and type I
are in improper combination. Brake pads are not Nissan genuine parts.
● Fitting tires of different size on vehicle can be cause of longitudinal vibration. Always use tires of the same
size and brand. Exchange front and rear tires on the following conditions: Longitudinal vibration occurs in J
vehicle with tires of the same size and brand. After replacement, perform trouble diagnosis. 1580|None
● 2WD/ABS function may have a failure or error under following condition: There is radio, antenna, or
antenna lead-in wire (including wiring) near control module.
K
● If aftermarket parts (e.g. Car stereo equipment, CD player) have been installed, check electrical har-
nesses for pinches, open, and improper wiring.

BRC-3
 PREPARATION
[2WD/ABS]
PREPARATION PFP:00002

Special Service Tool EFS00213

Tool number
Description
Tool name

GG94310000
Flare nut torque wench Removing and installing each brake piping
a: 10 mm (0.39 in)

NT406

Commercial Service Tool EFS001NX

Tool name Description

Brake fluid pressure gauge Measuring brake fluid pressure

S-NT151

BRC-4
 ANTI-LOCK BRAKE SYSTEM (ABS)
[2WD/ABS]
ANTI-LOCK BRAKE SYSTEM (ABS) PFP:47660
A
System Description EFS001NT

ABS FUNCTION
● During ABS operation, brake pedal lightly vibrates and its mechanical noise may be heard. This is a nor- B
mal condition.
● When starting engine, or just after starting vehicle, brake pedal may vibrate. Also motor operating noise
may be heard from engine compartment. This is a normal status of operation check.
C
● When vehicle drives on rough, gravel, or snowy (fresh deep snow) road, the following conditions occur.
Stopping distance may be longer than that of vehicles without ABS.
System Component EFS001NU D

BRC

SFIA0461E
J

BRC-5
 ANTI-LOCK BRAKE SYSTEM (ABS)
[2WD/ABS]
ABS Hydraulic Circuit EFS001NW

SBR984D

1. Inlet solenoid valve 2. Outlet solenoid valve 3. Reservoir

4. Pump 5. Motor 6. Inlet valve
7. Out let valve 8. Bypass check valve 9. Damper

BRC-6
 TROUBLE DIAGNOSIS
[2WD/ABS]
TROUBLE DIAGNOSIS PFP:00004
A
How to Proceed with Trouble Diagnosis EFS001MZ

BASIC CONCEPT
● The most important point to perform trouble diagnosis is to understand vehicle systems (control and B
mechanism) thoroughly.

● It is also important to clarify customer complaints before inspec-

C
tion.
First of all, reproduce symptom, and understand it fully.
Ask customer about his/her complaints carefully. In some cases,
it will be necessary to check symptoms by driving vehicle with D
customer.
CAUTION:
Customers are not professional. It is dangerous to make an E
easy guess like “maybe the customer means that...,” or
“maybe the customer mentions this symptom”.
SEF234G
BRC

● It is essential to check symptoms right from the beginning in

order to repair a malfunction completely.
G
For intermittent malfunction, reproduce symptom based on inter-
view with customer and past examples. Do not perform inspec-
tion on ad hoc basis. Most intermittent malfunctions are caused
by poor contacts. In this case, it will be effective to shake sus- H
pected harness or connector by hand. When repairing without
any symptom diagnosis, you can not judge if malfunction has
actually been eliminated. I
● After completing diagnosis, always erase diagnostic memory.
Refer to BRC-19, "SELF-DIAGNOSIS" . SEF233G

J
● For intermittent malfunction, move harness or harness connector by hand. Then check poor contact or
false open circuit.
● Always read “GI General Information” to check general to confirm general precautions.
K

BRC-7
 TROUBLE DIAGNOSIS
[2WD/ABS]
DIAGNOSIS FLOW

SFIA0857E

BRC-8
 TROUBLE DIAGNOSIS
[2WD/ABS]
ASKING COMPLAINTS
● Complaints against malfunction vary depending on each person. A
It is important to clarify customer complaints.
● Ask customer about what symptoms are present under what
conditions. Use information to reproduce symptom while driving. B
● It is also important to use diagnosis sheet so as not to miss infor-
mation.
C

SBR339B
D

TROUBLE DIAGNOSIS SHEET - EXAMPLE

E

BRC

SFIA0029E

BRC-9
 TROUBLE DIAGNOSIS
[2WD/ABS]
Component Parts Location EFS001N0

SFIA1005E

BRC-10
 TROUBLE DIAGNOSIS
[2WD/ABS]
Schematic EFS001N1

BRC

TFWA0053E

BRC-11
 TROUBLE DIAGNOSIS
[2WD/ABS]
Wiring Diagram — ABS — EFS001N2

TFWA0054E

BRC-12
TROUBLE DIAGNOSIS
[2WD/ABS]

BRC

TFWA0031E

BRC-13
TROUBLE DIAGNOSIS
[2WD/ABS]

TFWA0032E

BRC-14
 TROUBLE DIAGNOSIS
[2WD/ABS]
ABS Actuator and Electric Unit Input/Output Signal Standard EFS001N4

REFERENCE STANDARD TABLE A

Specifications Defined by CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if B
an output circuit (harness) is open or shorted.
Data monitor (Reference)
Items to be monitored Contents Check points when result C
Reference values in
Condition was malfunctioning
normal operation
When the vehicle is
Wheel sensor 0 km/h (0MPH) D
stopped
FR, FL, RR, RL
Vehicle wheel speed Almost in accordance Wheel sensor and harness
(km/h)
While driving (note:1) with speedometer dis-
play (within ±10%) E
Depress the brake
ON
Stop lamp switch Brake pedal status pedal. Stop lamp switch and path
Release brake pedal. OFF BRC
Actuator (solenoid
valve) is activated (by
active test mode of G
ABS inlet S/V
CONSULT-II) or actu-
FR, FL, RR, RL ON
ator relay is not acti-
(ON/OFF)
vated (in fail-safe
Solenoid valve opera- mode, before starting H
engine) ABS solenoid valve path
tion
Actuator (solenoid
valve) is not activated I
ABS outlet S/V
and actuator relay is
FR, FL, RR, RL OFF
activated (vehicle
(ON/OFF)
stopped with (Engine
running) J
Vehicle stopped
OFF
ABS actuator relay Actuator relay acti- Ignition switch ON ABS actuator relay and
(ON/OFF) vated Vehicle stopped harness K
ON
Engine running
(Ignition switch ON or
engine is running): OFF L
ABS motor relay Motor relay and motor ABS inactive ABS motor and motor relay
(ON/OFF) activated (Ignition switch ON or harness
engine is running): ON
ABS active
M

ABS warning lamp ON ON

Warning lamp ABS warning lamp ON ABS warning lamp and
(ON/OFF) condition (Note 2) ABS warning lamp path
OFF
OFF condition
POWER VOLTAGE Battery voltage sup- Control unit power supply
Ignition switch ON Approx. 10 - 16 V
(V) plied to control module circuit

NOTE:
1. Check air pressure of tire under normal condition.
2. ABS warning lamp ON/OFF timing
ON : When ignition switch is turned ON (before engine starts) or when malfunction is
detected
OFF : After engine is started (When the system is in normal condition)

BRC-15
 TROUBLE DIAGNOSIS
[2WD/ABS]
Self-diagnosis (With South Africa Models) EFS00286

FUNCTION
● When a problem occurs in the ABS, the ABS warning lamp on the instrument panel comes on. To start the
self-diagnostic results mode, ground the self-diagnostic (check) terminal located on “Data link connector”.
The location of the malfunction is indicated by the ABS warning lamp flashing.
SELF-DIAGNOSIS PROCEDURE
1. Drive vehicle over 30 km/h (19 MPH) for at least one minute.
2. Turn ignition switch “OFF”.
3. Ground terminal “9” of “Data link connector” with a suitablehar-
ness.
4. Turn ignition switch “ON” while grounding terminal “9”.
Do not depress brake pedal.
Do not start engine.

SFIA0967E

5. After 3.0 seconds, the ABS warning lamp starts flashing to

indicate the malfunction code No. (See NOTE.)
6. Verify the location of the malfunction with the malfunction code-
chart. Refer to BRC-17, "Malfunction Code/Symptom Chart" .
Then make the necessary repairs following the diagnostic pro-
cedures.
7. After the malfunctions are repaired, erase the malfunction codes
stored in the control unit. Refer to BRC-17, "How To Erase Self-
Diagnostic Results (Malfunction Codes)" .
8. Rerun the self-diagnostic results mode to verify that the malfunc-
tion codes have been erased. SFIA0968E

9. Disconnect the check terminal from the ground. The self-diag-

nostic results mode is now complete.
10. Check ABS warning lamp for deactivation after driving vehicle
over 30 km/h (19 MPH) for at least one minute.
11. After making certain that ABS warning lamp does not come on,
test the ABS SELF-DIAGNOSIS in a safe area to verify that it
functions properly.
NOTE:
The indication terminates after five minutes. However, when the igni-
tion switch is turned from “OFF” to “ON”, the indication starts flashing
again. SFIA0967E

HOW TO READ SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)

1. Determine the code No. By counting the number of times the ABS warning lamp flashes on and off.
2. When several malfunctions occur at one time, up to three code numbers can be stored; the latest mal-
function will be indicated first.
3. The indication begins with the start code 12. After that a maxi-mum of three code numbers appear in the
order of the latest one first. The indication then returns to the start code 12 to repeat (the indication will
stay on for five minutes at the most).

BRC-16
 TROUBLE DIAGNOSIS
[2WD/ABS]
4. The malfunction code chart is given on the BR-61 page.
A

SBR457D D
HOW TO ERASE SELF-DIAGNOSTIC RESULTS (MALFUNCTION CODES)
1. Disconnect the check terminal from ground (ABS warning lamp
ill stay lit). E
2. Within 12.5 seconds, ground the check terminal 3 times. Each
terminal ground must last more than 1 second. The ABS warn-
ing lamp goes out after the erase operation has been com- BRC
pleted.
3. Perform self-diagnosis again. Refer to BRC-16, "Self-Diagnosis
Procedure" . Only the start code should appear, no malfunction G
codes.

ABR256
H
MALFUNCTION CODE/SYMPTOM CHART
Code No. (No.of LED flashes) Malfunctioning part Reference page
12 Self-diagnosis not could any malfunction – I
21 Front right sensor (open-circuit) BRC-25
22 Front right sensor (short-circuit) BRC-25
J
25 Front left sensor (open-circuit) BRC-25
26 Front left sensor (short-circuit) BRC-25
31 Rear right sensor (open-circuit) BRC-25 K
32 Rear right sensor (short-circuit) BRC-25
35 Rear left sensor (open-circuit) BRC-25
L
36 Rear left sensor (short-circuit) BRC-25
41 Actuator front right outlet solenoid valve –
42 Actuator front right inlet solenoid valve – M
45 Actuator front left outlet solenoid valve –
46 Actuator front left inlet solenoid valve –
51 Actuator rear right outlet solenoid valve –
52 Actuator rear right inlet solenoid valve –
55 Actuator rear left outlet solenoid valve –
56 Actuator rear left inlet solenoid valve –
57 Power supply (low voltage) BRC-26
61 Actuator motor or motor relay –
63 Solenoid valve relay –
71 Control unit BRC-26
Control unit power supply circuit
ABS warning lamp stays on when igni- Warning lamp bulb circuit
–
tion switch is turned on Control unit or control unit connector
Solenoid valve relay stuck

BRC-17
 TROUBLE DIAGNOSIS
[2WD/ABS]
Code No. (No.of LED flashes) Malfunctioning part Reference page
ABS warning lamp stays on, during self-
Control unit –
diagnosis.
Fuse, warning lamp bulb or warning
ABS warning lamp does not come on
lamp circuit –
when ignition switch is turned on.
Control unit
ABS warning lamp does not come on
Control unit –
during self-diagnosis.
Pedal vibration and noise – BRC-28
Long stopping distance – BRC-27
Unexpected pedal action – BRC-27
ABS dose not work – BRC-28
ABS works frequently – BRC-26

CONSULT-II Functions EFS001N5

CONSULT-II FUNCTION APPLICATION TABLE

Item Self-diagnosis Data monitor Active test
FR RH SENSOR × × –
FR LH SENSOR × × –
RR RH SENSOR × × –
RR LH SENSOR × × –
Speed sensor × – –
Stop lamp switch – × –
FR RH IN ABS SOL × × ×
FR RH OUT ABS SOL × × ×
FR LH IN ABS SOL × × ×
FR LH OUT ABS SOL × × ×
RR RH IN ABS SOL × × ×
RR RH OUT ABS SOL × × ×
RR LH IN ABS SOL × × ×
RR LH OUT ABS SOL × × ×
ABS ACTUATOR RELAY × × –
ABS MOTOR RELAY × × ×
ABS warning lamp – × –
Battery voltage × × –
Control module × – –
×: Applicable
–: Not applicable

BRC-18
 TROUBLE DIAGNOSIS
[2WD/ABS]
SELF-DIAGNOSIS
Operation Procedure A
1. After obtaining customer's information, perform BRC-24, "Basic Inspection" .
2. After turning ignition switch OFF, connect CONSULT-II connec-
tor to data link connector on vehicle. B
3. Start engine and drive at Approx. 30 km/h (19 MPH) for Approx.
1 minute.
4. Stop vehicle. With engine at idle, touch “START”, “ABS” and C
“SELF-DIAG RESULTS” on CONSULT-II screen in this order.
CAUTION:
“ABS” may not be displayed on the system selection D
screen in the following case: When “START” was touched
just after engine is started or ignition switch is turned to
ON. In this case, repeat procedure from step 2. PBIA0153E
E
5. Self-diagnosis result is displayed. (If necessary, touch “PRINT” to print self-diagnosis result.)
● If“NO MALFUNCTION”is displayed, check ABS warning lamp. Refer to BRC-25, "BASIC INSPECTION
3 ABS WARNING LAMP INSPECTION" . BRC
6. Check the faulty part indicated by the chart to repair or replace.
7. Start engine and drive at Approx. 30 km/h (19 MPH) for Approx. 1 minute.
CAUTION: G
● Check again to make sure that there is NO FAILURE on other parts.

● If wheel sensor [SHORT] is detected, ABS warning lamp does not turn off until following condi-
tions: Vehicle is driven at Approx. 30km/h (19 MPH) for Approx. 1 minute, even in normal condi- H
tions.
8. Turn OFF ignition switch to prepare for erasing memory.
9. Start engine. Touch “START”, “ABS”, “SELF-DIAG RESULTS” and “ERASE MEMORY” on CONSULT-II I
screen in this order to erase fault memory.
CAUTION:
If memory cannot be erased, proceed to 6. J
10. Drive at Approx. 30 km/h (19 MPH) for Approx. 1 minute. Be sure ABS warning lamp is OFF.

BRC-19
 TROUBLE DIAGNOSIS
[2WD/ABS]
Display Item List
Faulty lines Malfunction detecting condition Check harness
Either of following causes may be possible. Circuit of front RH
Front RH wheel sensor [OPEN] wheel sensor is open. Abnormally high input voltage is caused
by a short to power supply on signal lines.
Either of following causes may be possible. Circuit of front LH
Front LH wheel sensor [OPEN] wheel sensor is open, or abnormally high input voltage is
caused by a short to power supply on signal lines.
Either of following causes may be possible. Circuit of rear RH
REAR RH wheel sensor [OPEN] wheel sensor is open. Abnormally high input voltage is caused
by a short to power supply on signal lines.
Either of following causes may be possible. Circuit of rear LH
REAR LH wheel sensor [OPEN] wheel sensor is open. Abnormally high input voltage is caused
by a short to power supply on signal lines.
At RH front wheel sensor, following conditions occur: abnormally
Front RH wheel sensor [short] Wheel sensor harness
high or low input voltage by short to power supply or ground on
(Note 1), (Note 2)
signal lines, abnormal input signal
At LH front wheel sensor, following conditions occur: abnormally
Front LH wheel sensor [short]
high or low input voltage by short to power supply or ground on
(Note 1), (Note 2)
signal lines, abnormal input signal
At RH rear wheel sensor, following conditions occur: abnormally
Rear RH wheel sensor [SHORT]
high or low input voltage by short to power supply or ground on
(Note 1), (Note 2)
signal lines, abnormal input signal
At LH rear wheel sensor, following conditions occur: abnormally
Rear LH wheel sensor [SHORT]
high or low input voltage by short to power supply or ground on
(Note 1), (Note 2)
signal lines, abnormal input signal
Wheel sensor error or sensor noise caused by improper tire size
Wheel sensor [INPUT ERROR}
or wheel sensor rotor tooth damage.
At RH front wheel ABS inlet solenoid valve, following conditions
FR RH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At LH front wheel ABS inlet solenoid valve, following conditions
FR LH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At RH rear wheel ABS inlet solenoid valve, following conditions
RR RH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At LH rear wheel ABS inlet solenoid valve, following conditions
RR LH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line. ABS solenoid valve and
At RH front wheel ABS outlet solenoid valve, following condi- actuator relay harness
FR RH OUT ABS SOL
tions occur: open circuit, output voltage is abnormally lower or
[OPEN] [SHORT]
higher than control value by short to ground on control line.
At LH front wheel ABS outlet solenoid valve, following conditions
FR LH OUT ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At RH rear wheel ABS outlet solenoid valve, following conditions
RR RH OUT ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At LH rear wheel ABS outlet solenoid valve, following conditions
RR LH OUT ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
ABS actuator relay [ON error] ABS actuator relay turned ON wheel it is controlled OFF.
ABS actuator relay and
ABS ACTUATOR RELAY harness
ABS actuator relay turned OFF wheel it is controlled ON.
[OFF abnormal]

BRC-20
 TROUBLE DIAGNOSIS
[2WD/ABS]
Faulty lines Malfunction detecting condition Check harness
A
BATTERY VOLTAGE [VB-HIGH] ABS control unit power voltage is excessively high. Control unit power sup-
BATTERY VOLTAGE [VB-LOW] ABS control unit power voltage is excessively low. ply circuit

Processing function of ABS actuator and electric unit is malfunc- ABS control unit, power B
CONTROL UNIT
tioning. and ground circuits
(Note 1): When vehicle was stuck on slippery road, and spin its wheels for Approx. 10 - 80 seconds (the period depends on vehicle
speed). ABS warning lamp may come on. However, this is not abnormal.
(Note 2): Repair short circuit in sensor. ABS warning lamp will come on when ignition switch is turned ON. According to self-diagnosis
C
operation procedure, drive vehicle at Approx. 30 km/h (19 MPH). Then check ABS warning lamp goes out in about one minute.
CAUTION:
If “ALL MODE 4WD” is not displayed on system selection screen, check the following: 4WD actuator and control unit, data link D
connector harness, and No. Of CONSULT-II program card

DATA MONITOR
E
● For details of data monitor function, refer to CONSULT-II Instruction Manual.
Operation Procedure
1. Turn the ignition switch to OFF. BRC
2. Connect CONSULT-II connector to data link connector on vehicle.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)” on the display. G
5. Touch “ABS” on display.
CAUTION:
“ABS” may not be displayed on the system selection screen in the following case: When “START H
(NISSAN BASED VHCL)” was touched just after engine is started or ignition switch is turned to
ON. In this case, repeat procedure from step 2.
6. Touch “DATA MONITOR”. I
7. Return to monitor item selection screen. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”,
or “SELECTION FROM MENU”.
Refer to following “Data monitor item chart”. J
8. Touch “MONITOR START”.
9. Screen of data monitor is displayed.
K
Display Item List
Monitor item selection
Item (Unit) Remarks
Control unit input item Main item Item menu selection L
Wheel speed calcu-
FR RH SENSOR lated by front RH wheel
× × ×
(km/h) sensor signal is dis-
M
played.
Wheel speed calcu-
FR LH SENSOR lated by front LH wheel
× × ×
(km/h) sensor signal is dis-
played. (Note 1)
Wheel speed calcu-
RR RH SENSOR lated by rear RH wheel
× × ×
(km/h) sensor signal is dis-
played. (Note 1)
Wheel speed calcu-
RR LH SENSOR lated by rear LH wheel
× × ×
(km/h) sensor signal is dis-
played.
Operating condition of
ABS warning lamp by
STOP LAMP SW × × ×
control unit is dis-
played.

BRC-21
 TROUBLE DIAGNOSIS
[2WD/ABS]
Monitor item selection
Item (Unit) Remarks
Control unit input item Main item Item menu selection
Operating condition
FR RH IN SOL (ON/OFF) of front RH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.
Operating condition
FR RH OUT SOL (ON/OFF) of front RH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Operating condition
FR LH IN SOL (ON/OFF) of front LH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.
Operating condition
FR LH OUT SOL (ON/OFF) of front LH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Operating condition
RR RH IN SOL (ON/OFF) of rear RH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.
Operating condition
RR RH OUT SOL (ON/OFF) of rear RH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Operating condition
RR LH IN SOL (ON/OFF) of rear LH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.
Operating condition
RR LH OUT SOL (ON/OFF) of rear LH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Condition of ABS actu-
ACTUATOR RLY
– × × ator relay (ON/OFF) is
(ON/OFF)
displayed.
Condition of ABS motor
MOTOR RLY
– × × relay (ON/OFF) is dis-
(ON/OFF)
played.
Indicates ABS warning
WARNING LAMP
– × × lamp operating condi-
(ON/OFF)
tion
Indicates voltage sup-
BATTERY VOLT × – × plied by ABS control
unit
Displays values mea-
VOLTAGE – – ×
sured by voltage probe
×: Applicable
–: Not applicable

BRC-22
 TROUBLE DIAGNOSIS
[2WD/ABS]
ACTIVE TEST
Operation Procedure A
CAUTION:
● Do not perform active test wheel running.
● Be sure completely bleed air from brake system. B
● Active test cannot be performed with ABS warning lamp on.
1. Connect CONSULT-II to data link connector and start engine.
C
2. Touch “START (NISSAN BASED VHCL)” on the display.
3. Touch “ABS”.
4. Touch “ACTIVE TEST”. D
5. Test item selection screen is displayed.
6. Touch test item.
E

BRC

G
SFIA0394E

7. Touch “START” with “MAIN SIGNALS” line inverted. H

8. Active test screen is displayed.

BRC-23
 TROUBLE DIAGNOSIS
[2WD/ABS]
Display Item List
ABS solenoid valve
Touch “UP”, “KEEP” and “DOWN”. Check ABS solenoid valves (inlet/
outlet) operate as the following chart using screen monitor.
Operation Up Keep Down
ABS inlet S/V OFF ON ON
ABS outlet S/V OFF OFF ON*
*: ON for 1 to 2 seconds after touch, and then OFF

NOTE:
● If active test is performed with brake pedal depressed, pedal
stroke may be changed. This is a normal condition. SFIA0395E

● “TEST STOP” is displayed 10 seconds later from the operation

start.
● To perform test again after “TEST STOP” is displayed, repeat
step 6 of operation procedure.

SFIA0396E

ABS motor
Touch “ON” and “OFF” on screen. Check ABS motor relay operates
as shown in the following chart.
Operation ON OFF
ABS actuator relay ON ON
ABS motor relay ON OFF

NOTE:
● If active test is performed with brake pedal depressed, pedal
stroke may be changed. This is a normal condition. SFIA0397E

● “TEST STOP” is displayed 10 seconds later from the operation

start.

Basic Inspection EFS001N7

BASIC INSPECTION 1 BRAKE FLUID LEVEL AND LEAKAGE INSPECTION

1. Check fluid level in brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check area around brake piping and ABS actuator for leaks. If a leak or oozing is detected, check as fol-
lows:
● If connections at ABS actuator are loose, tighten piping to the specified torque. Then check again for
leaks, and be sure there is no fluid leak.
● If the flare nuts at the connections and the threads of the ABS actuator are damaged, replace the dam-
aged parts. Then check again for leaks, and make sure that there is no fluid leak.
● If leak or oozing is detected except for ABS actuator connections, wipe it with clean cloth. Then check
again for leaks. If there is still leak or oozing, replace damaged part.
● If leak or oozing is detected on ABS actuator, wipe with a clean cloth. Check again for leaks, and if
there is still leak or oozing, replace ABS actuator.
CAUTION:
ABS actuator body cannot be disassembled.

BRC-24
 TROUBLE DIAGNOSIS
[2WD/ABS]
BASIC INSPECTION 2 INSPECTION FOR LOOSE POWER SUPPLY TERMINAL
Check battery for looseness on battery positive/negative terminals and ground connection. A

BASIC INSPECTION 3 ABS WARNING LAMP INSPECTION

1. Be sure ABS warning lamp turns on when ignition switch is turned ON. If it does not turn on, check ABS
B
warning lamp harness.
2. Be sure ABS warning lamp turns off after approximately 1 second when ignition switch is turned ON. If it
does not turn off, perform self-diagnosis.
C
3. After driving the vehicle at Approx. 30km/h(19MPH) for a few seconds, check ABS warning lamp do not
illuminate. If it does not turn off, perform self-diagnosis.
4. After completing the self-diagnosis, always erase the diagnosis memory.
D
Wheel Sensor System EFS001N8

INSPECTION PROCEDURE
1. TIRE INSPECTION E

Check air pressure, wear, and size.

Are air pressure, wear, and size within specifications? BRC
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
G
2. SENSOR ROTOR INSPECTION
Check sensor rotor tooth for damage.
H
OK or NG
OK >> GO TO 3.
NG >> Replace sensor rotor.
I
3. CHECK THE CONNECTOR
1. Remove both the malfunctioning wheel sensor (identified at con- J
trol unit) and the ABS control unit connector. Check the deformation
of the terminal or if the connection is at the incomplete state. Then
connect the connectors E59 (FR-LH), E17 (FR-RH), B126 (RR-LH)
and B130 (RR-RH). K
2.Operate self-diagnosis.
Does ABS warning lamp illuminate?
YES >> GO TO 4 L
NO >> Check is completed.

SFIA0858E M

4. CHECK WHEEL SENSOR.

Check internal resistance of wheel sensor connectors E59 (FR-LH),
E17 (FR-RH), B126 (RR--LH) and B130 (RR-RH).
Resistance FR : 1.44 - 1.76 kΩ
RR : 1.05 - 1.35 kΩ
OK or NG
OK >> GO TO 5.
NG >> Replace wheel sensor.

SFIA0859E

BRC-25
 TROUBLE DIAGNOSIS
[2WD/ABS]
5. CHECK WHEEL SENSOR CIRCUIT.
1. Disconnect control unit connector and wheel sensor connector.
2. Check continuity between the ABS actuator and electric unit
harness connector E75 terminal 23 (L/W), 8 (L/Y), 25 (W), 10
(B), 27 (BR), 12 (BR/W), 29 (B/W), 14 (L/R) and wheel sensor
harness connector E59 terminal 1 (L/W), 2 (L/Y), E 17 terminal 1
(W),2 (B), B126 terminal 1 (BR), 2 (BR/W), B130 terminal 1 (B/
W), 2 (L/R).
OK or NG
OK >> Replace ABS actuator and electric unit.
NG >> Repair or replace the harness.
SFIA0860E

Control Unit Power Supply System EFS001N9

INSPECTION PROCEDURE
Disconnect ABS actuator and electric control unit connector. Check for continuity and voltage between each
terminal of vehicle-side connector and body ground.

SFIA0472E

Terminal No. Signal name Measuring condition Measurement value

1 (Y), 17 (G/R), 15 (L/W) Power supply Ignition switch ON Battery voltage
16 (B), 30 (B) Ground Ignition switch OFF There should be continuity.

Trouble Diagnoses for Symptoms EFS001ND

ABS FUNCTION IS ACTIVATE FREQUENTLY

1. INSPECTION START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.

2. CHECK WHEEL SENSOR INSPECTION

1. Check wheel sensor connector terminals for deformation, and check connector for improper connection.
2. Check wheel sensor. Refer to BRC-25, "Wheel Sensor System" .
OK or NG
OK >> GO TO 3.
NG >> Repair the wheel sensor.

3. FRONT AND REAR AXLE INSPECTION

Check front and rear axle for excessive looseness
OK or NG
OK >> Refer to step 3 in BRC-27, "UNEXPECTED PEDAL REACTION" .
NG >> Repair the axle looseness.

BRC-26
 TROUBLE DIAGNOSIS
[2WD/ABS]
UNEXPECTED PEDAL REACTION
A
1. BRAKE PEDAL STROKE INSPECTION
Check brake pedal stroke
Is brake pedal stroke excessive? B
YES >> ● Bleed air from the brake piping.
● Check brake system.
C
NO >> GO TO 2

2. CONNECTOR INSPECTION AND PERFORMANCE CHECK

D
Disconnect ABS actuator and control unit connector to deactivate ABS. In this condition, check if braking force
is normal. After inspection, connector.
OK or NG E
OK >> GO TO 3
NG >> Check brake system.
BRC
3. WARNING LAMP INDICATOR INSPECTION
During driving, check that warning lamp does not illuminate.
OK or NG G
OK >> GO TO 4.
NG >> Perform self-diagnosis. Refer to BRC-19, "Operation Procedure" or BRC-16, "Self-Diagnosis Pro-
cedure" . H

4. WHEEL SPEED SENSOR INSPECTION

I
1. Check wheel speed sensor connector terminals for deformation, and check connector for improper con-
nection.
2. Check wheel speed sensor. Refer to BRC-25, "Wheel Sensor System" .
J
Is wheel speed sensor functioning properly?
YES >> Check control unit connector terminal for deformation, and check connector for improper connec-
tion. Then connect connector, and check again.
K
NO >> Repair the sensor.
LONGER STOPPING DISTANCE
CAUTION: L
On slippery road, vehicles with ABS may require longer braking distance than vehicles without ABS.
1. CONNECTOR AND PERFORMANCE INSPECTION
M
Disconnect ABS actuator and control unit connector to deactivate ABS. In this condition, check stopping dis-
tance. After inspection, connect connector.
OK or NG
OK >> ● Bleed air from the brake piping.
● Check brake system.

NG >> Refer to step 3 in BRC-27, "UNEXPECTED PEDAL REACTION" .

BRC-27
 TROUBLE DIAGNOSIS
[2WD/ABS]
ABS DOES NOT WORK
CAUTION:
When vehicle speed is 10 km/h (6 MPH) or lower, ABS does not operate.
1. WARNING LAMP INDICATOR INSPECTION
Confirm ABS warning lamp operation.
Does ABS warning lamp operate?
YES >> Perform self-diagnosis. Refer to BRC-19, "Operation Procedure" or BRC-16, "Self-Diagnosis Pro-
cedure" .
NO >> Refer to step 3 in BRC-27, "UNEXPECTED PEDAL REACTION" .
PEDAL VIBRATION AND NOISE
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just placing a foot on it), ABS
is activated and vibration is felt. However, this is normal.
● When shifting gears or operating clutch
● When driving on slippery road
● During cornering at high speed
● When passing over bumps or grooves (50 mm or more)
● When pulling away just after starting engine (at approximately 10 km/h or higher)
1. SYMPTOM INSPECTION
Apply parking brake, and start engine.
Does symptom occur when engine started?
YES >> Perform self-diagnosis. Refer to BRC-19, "Operation Procedure" or BRC-16, "Self-Diagnosis Pro-
cedure" .
NO >> GO TO 2.

2. SYMPTOM INSPECTION
Operate electrical equipment (head lamp or equivalents), and confirm symptoms.
When electrical equipment (head lamp or equivalents) switch is operated, do symptoms occur?
YES >> GO TO 3.
NO >> Refer to step 3 in BRC-27, "UNEXPECTED PEDAL REACTION" .

3. WHEEL SPEED SENSOR INSPECTION

Inspect shield wire of wheel speed sensor harness for proper grounding. For location of shield ground, refer to
“Wiring Diagrams”.
OK or NG
OK >> Check control unit connector terminal for deformation, and check connector for improper connec-
tion. Then connect connector, and check again.
NG >> Repair the sensor.

BRC-28
 WHEEL SENSORS
[2WD/ABS]
WHEEL SENSORS PFP:47910
A
Removal and Installation EFS001NQ

BRC

SFIA0042E

CAUTION: K
● Be careful not to damage sensor edge and rotor tooth. Before removing front or rear wheel hub,
remove wheel speed sensor to avoid sensor wiring damage. Otherwise, sensor may be deacti-
vated. L
● When removing sensor, avoid rotating it as much as possible. Do not forcibly pull sensor harness.
● When installing, check sensor pick-up and mounting hole for foreign material such as iron chips.
Check no foreign material has been caught in sensor rotor. Remove any foreign material found. M
Tighten mounting bolts and nuts to the specified torque.

BRC-29
 SENSOR ROTOR
[2WD/ABS]
SENSOR ROTOR PFP:47970

Removal and Installation EFS001NR

REMOVAL
Front
1. Remove drive shaft. Refer to FAX-11, "Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” sec-
tion.
2. Remove sensor rotor from drive shaft. Refer to FAX-14, "Disassembly and Assembly" in “Front axle/Drive
shaft ” in “FAX” section.
Rear
Refer to RAX-6, "Removal and Installation" in “Rear Axle/Wheel Hub (2WD)” in “RAX” section.
INSTALLATION
Front
1. Install sensor rotor to drive shaft. Refer to FAX-14, "Disassembly and Assembly" in “Front axle/Drive
shaft” in “FAX” section.
2. Connect drive shaft. Refer to FAX-11, "Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” sec-
tion.
Rear
Refer to RAX-6, "Removal and Installation" in “Rear Axle/Wheel Hub (2WD)” in “RAX” section.

BRC-30
 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
[2WD/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) PFP:47660
A
Removal and Installation EFS001NV

BRC

SFIA0458E
K
REMOVAL
Be careful of the following.
CAUTION: L
● Before servicing, disconnect battery terminals.
● To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam-
aged. To install, use a flare nut torque wrench and tighten to the specified torque. M
INSTALLATION
Be careful of the following.
● Tighten mounting bolts and nuts to the specified torque.
● After the work, bleed the brakes. Refer to BR-10, "Bleeding Brake System" .

BRC-31
 PRECAUTIONS
[4WD/ABS]
PRECAUTIONS
[4WD/ABS] PFP:00001

Precautions for Brake System EFS001E5

● Recommended fluid is brake fluid “DOT 3 ”.

● Never reuse drained brake fluid.
● Be careful not to splash brake fluid on painted areas.
● To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
● Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
● Use flare nut wrench when removing and installing brake tube.
● Always torque brake lines when installing.
● Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-10, "Brake Burnishing
Procedure" .
● Before working, turn OFF ignition switch. Disconnect connectors
for ABS actuator and control module or battery terminals.
WARNING:
● Clean brake pads and shoes with a waste cloth, then wipe SBR820BA
with a dust collector.
Precautions for Brake Control EFS001E6

● If malfunction is indicated by 4WD warning lamp and/or ABS warning lamp, collect necessary information
from customer (what symptoms are present under what conditions). Find out possible causes before start-
ing service. Besides electrical system inspection, check operation of ABS actuator.
● If malfunction is detected, proceed to trouble diagnosis after checking tire pressure and tire wear.
● Stopping distance or steering stability may be deteriorated by the following conditions. Tire size and type
are in improper combination. Brake pads are not Nissan genuine parts.
● Fitting tires of different size on vehicle can be cause of longitudinal vibration. Always use tires of the same
size and brand. Exchange front and rear tires on the following conditions: Longitudinal vibration occurs in
vehicle with tires of the same size and brand. After replacement, perform trouble diagnosis. 1580|None
● 4WD/ABS function may have a failure or error under following condition: There is radio, antenna, or
antenna lead-in wire (including wiring) near control module.
● If aftermarket parts (e.g. Car stereo equipment, CD player) have been installed, check electrical har-
nesses for pinches, open, and improper wiring.

BRC-32
 PREPARATION
[4WD/ABS]
PREPARATION PFP:00002
A
Special Service Tool EFS00214

Tool number
Description
Tool name B

GG94310000 C
Flare nut torque wench Removing and installing each brake piping
a: 10 mm (0.39 in)
D
NT406

Commercial Service Tool EFS001E7

E
Tool name Description

BRC

Brake fluid pressure gauge Measuring brake fluid pressure

G

S-NT151

BRC-33
 ALL MODE 4X4 SYSTEM
[4WD/ABS]
ALL MODE 4X4 SYSTEM PFP:47850

System Description EFS001E8

ABS FUNCTION
● During ABS operation, brake pedal lightly vibrates and its mechanical noise may be heard. This is a nor-
mal condition.
● When starting engine, or just after starting vehicle, brake pedal may vibrate. Also motor operating noise
may be heard from engine compartment. This is a normal status of operation check.
● When vehicle drives on rough, gravel, or snowy (fresh deep snow) road, the following conditions occur.
Stopping distance may be longer than that of vehicles without ABS.
4WD FUNCTION
● Electronically controlled 4WD is controlled by the same control module as that for ABS (4WD/ABS control
unit). 4WD/ABS control unit controls both electronically-controlled 4WD and ABS, based on input signals
from several sensors.
● If electrical system-related malfunction occurred in 4WD/ABS system, control unit illuminates the following
lamps: 4WD warning lamp and/or ABS warning lamp on meter control unit assembly. This notifies driver of
malfunction. At the same time, control unit indicates malfunctioning part detected by self-diagnosis with
flashing pattern of LED. Indication on electronic system diagnosis tester (CONSULT-II) corresponds to
this flashing pattern as shown below.
Self-diagnostic test mode Remarks
Result of self-diagnosis Conformable to 4WD/ABS
Data monitor Conformable to 4WD/ABS
Checks ABS solenoid valve ON/OFF, ABS motor ON/OFF, 4WD sole-
Active test
noid
Control unit part No. 4WD/ABS control unit

Control System Diagram EFS001E9

SFIA0350E

BRC-34
 TROUBLE DIAGNOSIS
[4WD/ABS]
TROUBLE DIAGNOSIS PFP:00004
A
Fail-Safe Function EFS001EA

● If a malfunction occurs in 4WD/ABS electrical system, and control unit detects the malfunction, 4WD
warning light on gauge turns ON to inform driver of system malfunction. B
● When 4WD and ABS warning lamp is ON, vehicle is in 2WD.
How to Proceed with Trouble Diagnosis EFS001EB

BASIC CONCEPT C
● The most important point to perform trouble diagnosis is to understand vehicle systems (control and
mechanism) thoroughly.
● It is also important to clarify customer complaints before inspec- D
tion.
First of all, reproduce symptom, and understand it fully.
Ask customer about his/her complaints carefully. In some cases, E
it will be necessary to check symptoms by driving vehicle with
customer.
CAUTION: BRC
Customers are not professional. It is dangerous to make an
easy guess like “maybe the customer means that...,” or
“maybe the customer mentions this symptom”.
G
SEF234G

● It is essential to check symptoms right from the beginning in

order to repair a malfunction completely. H
For intermittent malfunction, reproduce symptom based on inter-
view with customer and past examples. Do not perform inspec-
tion on ad hoc basis. Most intermittent malfunctions are caused
I
by poor contacts. In this case, it will be effective to shake sus-
pected harness or connector by hand. When repairing without
any symptom diagnosis, you can not judge if malfunction has
actually been eliminated. J
● After completing diagnosis, always erase diagnostic memory.
Refer toBRC-58, "SELF-DIAGNOSIS" . SEF233G

K
● For intermittent malfunction, move harness or harness connector by hand. Then check poor contact or
false open circuit.
● Always read “GI General Information” to check general to confirm general precautions. L

BRC-35
 TROUBLE DIAGNOSIS
[4WD/ABS]
DIAGNOSIS FLOW

SFIA0857E

BRC-36
 TROUBLE DIAGNOSIS
[4WD/ABS]
ASKING COMPLAINTS
● Complaints against malfunction vary depending on each person. A
It is important to clarify customer complaints.
● Ask customer about what symptoms are present under what
conditions. Use information to reproduce symptom while driving. B
● It is also important to use diagnosis sheet so as not to miss infor-
mation.
C

SBR339B
D

TROUBLE DIAGNOSIS SHEET - EXAMPLE

E

BRC

SFIA0029E

BRC-37
 TROUBLE DIAGNOSIS
[4WD/ABS]
Component Parts Location EFS001EC

SFIA1004E

BRC-38
 TROUBLE DIAGNOSIS
[4WD/ABS]
Schematic EFS001ED

BRC

TFWA0001E

BRC-39
 TROUBLE DIAGNOSIS
[4WD/ABS]
Wiring Diagram — ABS — LHD Models EFS001EE

TFWA0019E

BRC-40
TROUBLE DIAGNOSIS
[4WD/ABS]

BRC

TFWA0020E

BRC-41
TROUBLE DIAGNOSIS
[4WD/ABS]

TFWA0021E

BRC-42
TROUBLE DIAGNOSIS
[4WD/ABS]

BRC

TFWA0005E

BRC-43
TROUBLE DIAGNOSIS
[4WD/ABS]

TFWA0022E

BRC-44
TROUBLE DIAGNOSIS
[4WD/ABS]

BRC

TFWA0007E

BRC-45
 TROUBLE DIAGNOSIS
[4WD/ABS]
Wiring Diagram — ABS — RHD Models EFS001NY

TFWA0023E

BRC-46
TROUBLE DIAGNOSIS
[4WD/ABS]

BRC

TFWA0024E

BRC-47
TROUBLE DIAGNOSIS
[4WD/ABS]

TFWA0025E

BRC-48
TROUBLE DIAGNOSIS
[4WD/ABS]

BRC

TFWA0026E

BRC-49
TROUBLE DIAGNOSIS
[4WD/ABS]

TFWA0027E

BRC-50
TROUBLE DIAGNOSIS
[4WD/ABS]

BRC

TFWA0028E

BRC-51
 TROUBLE DIAGNOSIS
[4WD/ABS]
Trouble Diagnosis Chart by Symptom EFS001EF

When ABS and 4WD warning lamps illuminate, perform self-diagnosis.

Symptom Condition Check items Reference page
● Blown drive mode indicator lamp bulb
4WD indicator lamp does not come on ● Blown fuse between ignition and drive mode
for approximately 1 second when the IGN-ON indicator lamp BRC-72
ignition switch is turned on ● Open circuit of wiring between ignition and
drive mode indicator lamp
● Blown ABS warning lamp bulb
● Blown fuse between ignition and ABS warning
ABS warning lamp does not illuminate lamp.
with ignition ON. (ABS warning lamp IGN-ON BRC-73
check) ● Open circuit of wiring between ignition and
ABS warning lamp.
● Malfunction in ABS system
ABS warning lamp illuminates with ● 4WD/ABS control unit connector discon-
ignition ON, but does not illuminates nected
IGN-ON BRC-76
after a few seconds. (ABS warning
lamp has illuminated.) ● Malfunction in ABS system

● Blown 4WD warning lamp bulb

● Blown fuse between ignition and 4WD warn-
ing lamp
● Open circuit in wire between ignition and 4WD
4WD warning lamp does not illuminate warning lamp
IGN-ON BRC-73
with ignition ON. ● Open circuit in wire between 4WD warning
lamp and 4WD actuator relay
● Disconnected 4WD actuator relay
● Open circuit in wire between 4WD actuator
relay and body ground

4WD warning lamp does not go out ● 4WD/ABS control unit connector discon-
several seconds after engine is started. Engine running nected BRC-73
(Drive mode indicator lamp goes out.) ● Malfunction present in 4WD system

● Engine run- ● Operation is not in AUTO mode (in 2WD or

Heavy tight-corner braking symptom
ning LOCK mode).
occurs when the vehicle is driven in the
following conditions: AUTO mode and ● AUTO mode ● Throttle position signal error
BRC-74
steering wheel is turned fully to either ● Steering ● Mechanical malfunction of electronically con-
sides after the engine is started (Note wheel fully trolled coupling
1, Note 2).
turned ● Malfunction present in 4WD system
● Drive mode change-over switch is discon-
nected.
Drive modes cannot be switched after ● Open circuit between drive mode change-over
Engine running BRC-75
engine is started. switch and 4WD /ABS control unit
● Open circuit between drive mode change-over
switch and body ground
While driving, 4WD warning lamp
flashes rapidly. (When it flashes for Engine running Protection function was activated due to heavy
Approx. One second, then does not (to other than load to electronically controlled coupling. (4WD BRC-75
illuminate.) Rapid flashing: Two times 2WD mode) system is not malfunctioning.)
flashing per 1 second

BRC-52
 TROUBLE DIAGNOSIS
[4WD/ABS]
Symptom Condition Check items Reference page
A
● Engine run-
While driving, 4WD warning lamp ning
flashes slowly. (When it flashes for
Approx. One minute, then does not illu- ● Driving at Tire size is different for front and rear of vehicle. BRC-75
vehicle speed B
minate.) Slow flashing: One flashing
per 2 seconds 30km/h (19
MPH)

Vehicle does not enter 4WD mode

Mechanical malfunction of electronically con- C
Engine running trolled coupling (Mechanical engagement of BRC-75
even though 4WD warning lamp is off.
clutch is not possible.)

NOTE: D
1. Light tight-corner braking symptom may occur depending on driving conditions in AUTO mode. This is not
malfunction.
2. Heavy tight-corner braking symptom occurs when the vehicle is driven in the following conditions: LOCK E
mode, steering wheel is turned fully to either sides, and accelerator pedal was depressed.
4WD/ABS Control Unit Input/Output Signal Standard EFS001EG

4WD/ABS CONTROL UNIT CONNECTOR TERMINAL ARRANGEMENT BRC

CAUTION:
When ignition switch is turned to ON with connectors of 4WD/ABS control unit and actuator con-
nected. G

J
SFIA0351E

REFERENCE STANDARD TABLE

K
Specifications defined by circuit tester
Terminal No. (Reference) Check
Location Standard (note 1) points when result
+ - was malfunctioning
L

3. Battery voltage (Approx. Control unit power

Power supply Ignition switch ON
109 12V) supply circuit
M

BRC-53
 TROUBLE DIAGNOSIS
[4WD/ABS]
Terminal No. (Reference) Check
Location Standard (note 1) points when result
+ - was malfunctioning
115
113
111 Control unit ground
Ground –
108 path

106
104
Battery voltage (Approx.
Depress the brake pedal. Stop lamp switch
13 Stop lamp signal 12V)
Release brake pedal. and path
Approx. 0V
ABS motor actuated
Approx. 2 V or less
ABS MOTOR (by active test mode of CONSULT-II) ABS motor, motor
5 Battery voltage (Approx.
RELAY ABS motor stopped (Ignition switch is in relay and harness
12V)
ON)
When actuator relay is active.
(the engine running) Approx. 2 V or less
ABS ACTUATOR ABS actuator relay
17 When actuator relay is inactive. Battery voltage (Approx.
RELAY and harness
(In fail-safe mode, before starting 12V)
engine)
Body
Front RH wheel IN
116 ground
solenoid
Front RH wheel
114
OUT solenoid
Front LH wheel IN
112
solenoid Actuator is active (by active test mode of
Front LH wheel CONSULT-II) or actuator relay is inactive
110 (In fail-safe mode, before starting Approx. 0V
OUT solenoid ABS solenoid valve
engine) Battery voltage (Approx.
Rear RH wheel IN path
107 Actuator is inactive and actuator relay is 12V)
solenoid active (Vehicle stopped with engine run-
Rear RH wheel ning)
105
OUT solenoid
Rear LH wheel IN
103
solenoid
Rear LH wheel
101
OUT solenoid
Approx. 0V
4WD warning lamp 4WD warning lamp ON 4WD warning lamp
7 Battery voltage (Approx.
(Note 2) 4WD warning lamp OFF and harness
12V)
Approx. 0V
ABS warning lamp ABS warning lamp ON ABS warning lamp
4 Battery voltage (Approx.
(Note 3) ABS warning lamp OFF and path
12V)
Approx. 0V
AUTO indicator AUTO indicator lamp ON AUTO indicator
16 Battery voltage (Approx.
lamp AUTO indicator lamp OFF lamp and harness
12V)
Approx. 0V
LOCK indicator LOCK indicator lamp ON LOCK indicator
6 Battery voltage (Approx.
lamp LOCK indicator lamp OFF lamp and harness
12V)

BRC-54
 TROUBLE DIAGNOSIS
[4WD/ABS]
Terminal No. (Reference) Check
Location Standard (note 1) points when result A
+ - was malfunctioning
FR RH WHEEL
46 37
SENSOR B
FR LH WHEEL
34 43
SENSOR At wheel rotating [Approx. 30 km/h (19 Pulse generation Wheel sensor and
RR RH WHEEL MPH)] Approx. 200Hz harness C
36 45
SENSOR
RR LH WHEEL
44 35
SENSOR
D
4WD actuator relay
4WD solenoid valve Battery voltage (Approx.
102 At vehicle stop engine idling solenoid valve and
(Note 4) 12V)
harness
E
4WD actuator relay
18 4WD actuator relay At vehicle stop engine idling 2 V or lower
and harness
G - sensor power
2 Approx. 8 V BRC
supply
At ignition switch ON (vehicle horizontal G -sensor and har-
Longitudinal G - stop condition) ness
32 Approx. 2.5V
sensor
G
41 G -sensor ground Approx. 0V
Body
ground Throttle position
Throttle position Wide open throttle Approx. 4.0 V
22 sensor and har-
sensor Closed throttle Approx. 0.5 V H
ness
Parking brake In parking position Parking brake
24 –
switch In other than parking position switch and harness
Drive mode Drive mode change-over switch: 2WD Drive mode
I
SW ON: Approx. 0 V
26 change-over switch Drive mode change-over switch: other change-over switch
SW OFF: Approx. 5 V
AUTO than 2WD and path
Drive mode Drive mode change-over switch: LOCK Drive mode J
SW ON: Approx. 0 V
27 change-over switch Drive mode change-over switch: other change-over switch
SW OFF: Approx. 5 V
LOCK than LOCK and path

NOTE: K
1. If a circuit tester for measuring voltage is used for the check, do not forcibly extend any connector termi-
nals.
2. 4WD warning lamp ON/OFF timing L

ON : When ignition switch is turned ON (before engine starts) or when malfunction is

detected
M
OFF : After engine is started (When the system is in normal condition)
3. ABS warning lamp ON/OFF timing
ON : When ignition switch is turned ON (before engine starts) or when malfunction is
detected
OFF : After engine is started (When the system is in normal condition)
4. Unit name is indicated by the name used in circuit diagram (4WD solenoid valve). However, it is “E-TS
solenoid” in CONSULT-II data.
Specifications defined by CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.

BRC-55
 TROUBLE DIAGNOSIS
[4WD/ABS]
Data monitor (Reference)
Items to be monitored Contents Reference values in Check points when result
Condition was malfunctioning
normal operation
When the vehicle is
0 km/h (0 MPH)
stopped
Wheel sensor FR, FL,
Vehicle wheel speed Almost in accordance Wheel sensor and harness
RR, RL (km/h)
While driving (note:1) with speedometer dis-
play (within ±10%)
LONGITUDINAL G- G -sensor operating With vehicle stopped
Within ± 0.15 G G -sensor and harness
SENSOR condition on flat road.
When closed throttle:
Approx. 0.5V Throttle position sensor
Throttle position sen- Throttle valve open/ Closed throttle to wide
and harness
sor [V] close condition open throttle When wide open throt-
tle: Approx. 4.0 V
Depress the brake
ON
Stop lamp switch Brake pedal status pedal. Stop lamp switch and path
Release brake pedal. OFF
Engine RPM below
ENGINE RPM SIG- STOP
With engine running 400 rpm
NAL Engine RPM signal path
[STOP/RUN] Engine RPM 400 rpm
RUN
or higher
Actuator (solenoid
valve) is activated (by
active test mode of
ABS inlet S/V
CONSULT-II) or actu-
FR, FL, RR, RL ON
ator relay is not acti-
(ON/OFF)
vated (in fail-safe
Solenoid valve opera- mode, before starting
engine) ABS solenoid valve path
tion
Actuator (solenoid
valve) is not activated
ABS outlet S/V
and actuator relay is
FR, FL, RR, RL OFF
activated (vehicle
(ON/OFF)
stopped with (Engine
running)
In LOCK mode, at
E-TS solenoid valve 4WD solenoid valve E-TS solenoid valve (4WD
starting vehicle (when
(A) current supply moni- Approx. 2.8 A solenoid valve) and har-
accelerator pedal was
(4WD solenoid valve) toring condition ness
depressed)
Vehicle stopped
OFF
ABS actuator relay Actuator relay acti- Ignition switch ON ABS actuator relay and
(ON/OFF) vated condition Vehicle stopped harness
ON
Engine running
(Ignition switch ON or
engine is running): OFF
ABS motor relay Motor relay and motor ABS inactive ABS motor and motor relay
(ON/OFF) activated condition (Ignition switch ON or harness
engine is running): ON
ABS active

E-TS actuator relay E-TS actuator relay Vehicle stopped (Igni- E-TS actuator relay (4WD
OFF
(4WD actuator relay) (4WD actuator relay) tion switch ON) actuator relay) and har-
(ON/OFF) activation condition Engine running ON ness

ABS warning lamp

ON
Warning lamp ABS warning lamp ON ON condition ABS warning lamp and
(ON/OFF) condition (Note 2) ABS warning lamp path
OFF
OFF condition

BRC-56
 TROUBLE DIAGNOSIS
[4WD/ABS]
Data monitor (Reference)
Items to be monitored Contents Check points when result A
Reference values in
Condition was malfunctioning
normal operation
G-SENSOR POWER G -sensor power sup- With vehicle stopped Approx. 8V (reference
G -sensor and harness B
[V] ply condition on flat road. value)
POWER VOLTAGE Battery voltage sup- Control unit power supply
Ignition switch ON Approx. 10 - 16 V
(V) plied to control module circuit
4WD warning lamp C
ON 4WD warning lamp and
4WD warning lamp ON
4WD WARNING harness
ON condition
LAMP [ON/OFF] 4WD warning lamp Refer to “4WD Warning
OFF Lamp”.
OFF D
Input condition of drive Engine running, vehi-
4WD MODE SWITCH Drive mode change-over
mode change-over cle stopped, switch –
(ON/OFF) switch and path
switch pressed E
Output condition of
4WD MODE MONI- Engine running, vehi- Using drive mode Drive mode indicator lamp
drive mode indicator
TOR cle stopped change-over switch and path
lamp signal
BRC
IMPROPER SIZE Improper size tire Front/Rear tire size differ-
− 0 - 4, 4 - 8
TIRE MONITOR (mm) installed condition ence, wear condition
Parking brake
PARKING BRAKE Parking brake switch ON G
depressed Parking brake switch and
SWITCH (ON/OFF) operating condition
Parking brake not harness
OFF
depressed
H
Output condition of Wheel stopped 0 km/h (0 MPH)
METER OUTPUT (km/ vehicle speed for Almost in accordance Speed meter and harness
h) speedometer Vehicle is drive with the wheel sensor
display
I

NOTE:
1. Check air pressure of tire under normal condition. J
2. ABS warning lamp ON/OFF timing
ON: When ignition switch is turned ON (before engine starts) or when malfunction is
detected K
OFF: After engine is started (When the system is in normal condition)

CONSULT-II Functions EFS001EH L

CONSULT-II FUNCTION APPLICATION TABLE
Item Self-diagnosis Data monitor Active test
FR RH SENSOR × × –
M
FR LH SENSOR × × –
RR RH SENSOR × × –
RR LH SENSOR × × –
Speed sensor × – –
FR RH IN ABS SOL × × ×
FR RH OUT ABS SOL × × ×
FR LH IN ABS SOL × × ×
FR LH OUT ABS SOL × × ×
RR RH IN ABS SOL × × ×
RR RH OUT ABS SOL × × ×
RR LH IN ABS SOL × × ×
RR LH OUT ABS SOL × × ×
ABS ACTUATOR RELAY × × –

BRC-57
 TROUBLE DIAGNOSIS
[4WD/ABS]
Item Self-diagnosis Data monitor Active test
ABS MOTOR RELAY × × ×
ABS warning lamp – × –
Battery voltage × × –
Control unit × – –
ABS MOTOR × – ×
Longitudinal G -sensor × × –
4WD solenoid valve × × ×
4WD actuator relay – × –
Engine speed signal – × –
Throttle position sensor × × –-
Improper size tire monitor – × –
4WD mode monitor – × –
4WD warning lamp – × –
Stop lamp switch – × –
Parking brake switch – × –
Meter output – × –
×: Applicable
–: Not applicable

SELF-DIAGNOSIS
Operation Procedure
1. After obtaining customer's information, perform BRC-66, "Basic Inspection" .
2. After turning ignition switch OFF, connect CONSULT-II connec-
tor to data link connector on vehicle.
3. Start engine and drive at Approx. 30 km/h (19 MPH) for Approx.
1 minute.
4. Stop vehicle. With engine at idle, touch “START (NISSAN
BASED VHCL)”, “ABS” and “SELF-DIAG RESULTS” on CON-
SULT-II screen in this order.
CAUTION:
“ABS” may not be displayed on the system selection
screen in the following case: When “START (NISSAN
BASED VHCL)” was touched just after engine is started or PBIA0153E

ignition switch is turned to ON. In this case, repeat proce-

dure from step 2.
5. Self-diagnosis result is displayed. (If necessary, touch “PRINT” to print self-diagnosis result.)
● If“NO MALFUNCTION”is displayed, check ABS warning lamp. Refer to BRC-66, "BASIC INSPECTION
3 ABS/4WD WARNING LAMP INSPECTION" .
6. Check the faulty part indicated by the chart to repair or replace.
7. Start engine and drive at Approx. 30 km/h (19 MPH) for Approx. 1 minute.
CAUTION:
● Check again to make sure that there is NO FAILURE on other parts.

● If wheel sensor [SHORT] is detected, ABS warning lamp does not turn off until following condi-
tions: Vehicle is driven at Approx. 30 km/h (19 MPH) for Approx. 1 minute, even in normal condi-
tions.
8. Turn OFF ignition switch to prepare for erasing memory.
9. Start engine. Touch “START (NISSAN BASED VHCL)”, “ABS”, “SELF-DIAG RESULTS”, and “ERASE
MEMORY” on CONSULT-II screen in this order to erase fault memory.
CAUTION:
If memory cannot be erased, proceed to 6.

BRC-58
 TROUBLE DIAGNOSIS
[4WD/ABS]
10. Drive at Approx. 30 km/h (19 MPH) for Approx. 1 minute. Be sure ABS warning lamp is OFF.
A
Display Item List
Faulty lines Malfunction detecting condition Check harness
Either of following causes may be possible. Circuit of front RH B
Front RH wheel sensor [OPEN] wheel sensor is open. Abnormally high input voltage is caused
by a short to power supply on signal lines.
Either of following causes may be possible. Circuit of front LH
Front LH wheel sensor [OPEN] wheel sensor is open, or abnormally high input voltage is
C
caused by a short to power supply on signal lines.
Either of following causes may be possible. Circuit of rear RH
REAR RH wheel sensor [OPEN] wheel sensor is open. Abnormally high input voltage is caused D
by a short to power supply on signal lines.
Either of following causes may be possible. Circuit of rear LH
REAR LH wheel sensor [OPEN] wheel sensor is open. Abnormally high input voltage is caused E
by a short to power supply on signal lines.
Wheel sensor harness
Front RH wheel sensor [short 1] At RH front wheel sensor, following conditions occur: abnormally
or Front RH wheel sensor [short2] high or low input voltage by short to power supply or ground on
BRC
(Note 1), (Note 2) signal lines, abnormal input signal
Front LH wheel sensor [short 1] At LH front wheel sensor, following conditions occur: abnormally
or front LH wheel sensor [short 2] high or low input voltage by short to power supply or ground on
(Note 1), (Note 2) signal lines, abnormal input signal G
At RH rear wheel sensor, following conditions occur: abnormally
Rear RH wheel sensor [SHORT]
high or low input voltage by short to power supply or ground on
(Note 1), (Note 2)
signal lines, abnormal input signal H
At LH rear wheel sensor, following conditions occur: abnormally
Rear LH wheel sensor [SHORT]
high or low input voltage by short to power supply or ground on
(Note 1), (Note 2)
signal lines, abnormal input signal I
At RH front wheel ABS inlet solenoid valve, following conditions
FR RH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
J
At LH front wheel ABS inlet solenoid valve, following conditions
FR LH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
K
At RH rear wheel ABS inlet solenoid valve, following conditions
RR RH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At LH rear wheel ABS inlet solenoid valve, following conditions L
RR LH IN ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line. ABS solenoid valve and
At RH front wheel ABS outlet solenoid valve, following condi- actuator relay harness M
FR RH OUT ABS SOL
tions occur: open circuit, output voltage is abnormally lower or
[OPEN] [SHORT]
higher than control value by short to ground on control line.
At LH front wheel ABS outlet solenoid valve, following conditions
FR LH OUT ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At RH rear wheel ABS outlet solenoid valve, following conditions
RR RH OUT ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
At LH rear wheel ABS outlet solenoid valve, following conditions
RR LH OUT ABS SOL
occur: open circuit, output voltage is abnormally lower or higher
[OPEN] [SHORT]
than control value by short to ground on control line.
ABS actuator motor turned ON when the ABS motor is con-
ABS motor relay [ON error] ABS motor relay and
trolled OFF.
harness
ABS actuator motor turned OFF when the ABS motor is con-
ABS motor relay [OFF error]
trolled ON.

BRC-59
 TROUBLE DIAGNOSIS
[4WD/ABS]
Faulty lines Malfunction detecting condition Check harness
ABS ACTUATOR RELAY
ABS actuator relay turned ON wheel it is controlled OFF.
[ON error] ABS actuator relay and
ABS ACTUATOR RELAY harness
ABS actuator relay turned OFF wheel it is controlled ON.
[OFF error]
BATTERY VOLTAGE [VB-HIGH] 4WD control unit power voltage is excessively high. Control unit power sup-
BATTERY VOLTAGE [VB-LOW] 4WD control unit power voltage is excessively low. ply circuit

DECEL G-SENSOR Longitudinal G -sensor output voltage is outside specification.

Power voltage of longitudinal G -sensor remains abnormally G -sensor harness
G-SENSOR VOLTAGE
high or low for a certain period of time.
ETS SOLENOID 4WD solenoid valve control terminal is not supplied with proper
(4WD solenoid valve) (OPEN) voltage due to open circuit in 4WD solenoid valve.
ETS SOLENOID 4WD solenoid valve control terminal is not supplied with proper
4WD actuator relay,
(4WD solenoid valve) (Short) voltage due to short circuit in 4WD solenoid valve.
solenoid, and harness
ETS SOLENOID
Current supplied to 4WD solenoid valve is abnormally high or
(4WD solenoid valve)
low compared with the specification.
(CURRENT FAILURE)
4WD/ABS control unit,
CONTROL UNIT Processing function of 4WD/ABS control unit is malfunctioning. power and ground cir-
cuits
DECEL G-SEN MONI Output voltage of longitudinal G -sensor is outside specification G -sensor harness
DECEL G-SEN IN Output voltage of longitudinal G -sensor is outside specification G -sensor harness
4WD/ABS control unit internal 3V power supply is malfunction- Control unit power sup-
3 V POWER SUPPLY CHECK
ing ply circuit
4WD A/R CHECK 4WD actuator relay turned ON while it is controlled OFF. 4WD actuator relay,
4WD solenoid not supplied with proper voltage due to open cir- 4WD solenoid and har-
4WD SOL/V CHECK ness.
cuit in 4WD solenoid valve.
● CAN communication function of 4WD control units is not mal-
functioning. CAN communication
CAN COMM system of 4WD control
● CAN communication function of EPS control unit, ECM is mal- unit.
functioning.
4WD/ABS control unit internal 3V power supply is malfunction- EPS control unit
ABS 4WD COMM
ing and harness
(Note 1): When vehicle was stuck on slippery road, and spin its wheels for Approx. 10 - 80 seconds (the period depends on vehicle
speed). ABS warning lamp may come on. However, this is not abnormal.
(Note 2): Repair short circuit in sensor. ABS warning lamp will come on when ignition switch is turned ON. According to self-diagnosis
operation procedure, drive vehicle at Approx. 30 km/h (19 MPH). Then check ABS warning lamp goes out in about one minute.
CAUTION:
If “ALL MODE 4WD” is not displayed on system selection screen, check the following: 4WD actuator and control unit, data link
connector harness, and No. Of CONSULT-II program card

DATA MONITOR
● For details of data monitor function, refer to CONSULT-II Instruction Manual.
Operation Procedure
1. Turn the ignition switch to OFF.
2. Connect CONSULT-II connector to data link connector on vehicle.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)” on the display.
5. Touch “ALL MODE 4WD” on display.
CAUTION:
“ALL MODE 4WD” may not be displayed on the system selection screen in the following case:
When “START” was touched just after engine is started or ignition switch is turned to ON. In this
case, repeat procedure from step 2.

BRC-60
 TROUBLE DIAGNOSIS
[4WD/ABS]
6. Touch “DATA MONITOR”.
7. Return to monitor item selection screen. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”, A
“CAN DIG SUPPORT MINTR” or “SELECTION FROM MENU”.
Refer to following “Data monitor item chart”.
8. Touch “MONITOR START”. B
9. Screen of data monitor is displayed.
Display Item List
C
Monitor item selection
Item (Unit) Remarks
Control unit input item Main item Item menu selection
Wheel speed calcu- D
FR RH SENSOR lated by front RH wheel
× × ×
(km/h) sensor signal is dis-
played.
E
Wheel speed calcu-
FR LH SENSOR lated by front LH wheel
× × ×
(km/h) sensor signal is dis-
played. (Note 1) BRC
Wheel speed calcu-
RR RH SENSOR lated by rear RH wheel
× × ×
(km/h) sensor signal is dis-
G
played. (Note 1)
Wheel speed calcu-
RR LH SENSOR lated by rear LH wheel
× × × H
(km/h) sensor signal is dis-
played.
DECEL G-SENSOR Condition of G -sensor
× × ×
(ON/OFF) is displayed. I
Indicates throttle posi-
THRTL POS SEN × × × tion sensor signal volt-
age J
Operating condition of
ABS warning lamp by
STOP LAMP SW × × ×
control unit is dis-
played. K
Condition of stop lamp
ENGINE SPEED SIG
× × × switch (ON/OFF) is dis-
(STOP/RUN) L
played.
Operating condition
FR RH IN SOL (ON/OFF) of rear RH
– × ×
(ON/OFF) ABS inlet solenoid M
valve is displayed.
Operating condition
FR RH OUT SOL (ON/OFF) of front RH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Operating condition
FR LH IN SOL (ON/OFF) of front LH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.
Operating condition
FR LH OUT SOL (ON/OFF) of front LH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Operating condition
RR RH IN SOL (ON/OFF) of rear RH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.

BRC-61
 TROUBLE DIAGNOSIS
[4WD/ABS]
Monitor item selection
Item (Unit) Remarks
Control unit input item Main item Item menu selection
Operating condition
RR RH OUT SOL (ON/OFF) of rear RH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
Operating condition
RR LH IN SOL (ON/OFF) of rear LH
– × ×
(ON/OFF) ABS inlet solenoid
valve is displayed.
Operating condition
RR LH OUT SOL (ON/OFF) of rear LH
– × ×
(ON/OFF) ABS outlet solenoid
valve is displayed.
E-TS SOLENOID (A) Current supplied to E-
– × ×
(4WD solenoid valve) TS solenoid valve
Condition of ABS actu-
ACTUATOR RLY
– × × ator relay (ON/OFF) is
(ON/OFF)
displayed.
Condition of ABS motor
MOTOR RLY
– × × relay (ON/OFF) is dis-
(ON/OFF)
played.
E-TS actuator relay
E-TS ACTUATOR – × ×
ON/OFF condition
Indicates ABS warning
WARNING LAMP
– × × lamp operating condi-
(ON/OFF)
tion
Condition of G -sensor
G-SEN VOLT (V) × – ×
(ON/OFF) is displayed.
Indicates voltage sup-
BATTERY VOLT × – × plied by 4WD/ABS con-
trol unit
Indicates 4WD warn-
4WD WARNING LAMP – × × ing lamp operating con-
dition
4WD mode recognized
4WD MODE SW – × ×
by control unit
Output condition of
4WD MODE MON – × × drive mode indicator
lamp signal
Improper size tire
DIS TIRE MONI (mm) – × ×
installed condition
Indicates parking brake
PARK BRAKE SW
– × × switch ON/OFF condi-
(ON/OFF)
tion
Indicates vehicle speed
SPEED MTR O/P
– × × recognized by meter
(km/h)
control unit
Displays values mea-
VOLTAGE – – ×
sured by voltage probe
Refer to CONSULT-II
FREQUENCY – – ×
operation manual.
×: Applicable
–: Not applicable

BRC-62
 TROUBLE DIAGNOSIS
[4WD/ABS]
ACTIVE TEST
Operation Procedure A
CAUTION:
● Do not perform active test wheel running.
● Be sure completely bleed air from brake system. B
● Active test cannot be performed with ABS warning lamp on.
1. Connect CONSULT-II to data link connector and start engine.
C
2. Touch “START (NISSAN BASED VHCL)” on the display.
3. Touch “ABS”.
4. Touch “ACTIVE TEST”. D
5. Test item selection screen is displayed.
6. Touch test item.
E

BRC

G
SFIA0394E

7. Touch “START” with “MAIN SIGNALS” line inverted. H

8. Active test screen is displayed.
Display Item List
ABS solenoid valve I
Touch “UP”, “KEEP” and “DOWN”. Check ABS solenoid valves (inlet/
outlet) operate as the following chart using screen monitor.
J
Operation Up Keep Down
ABS inlet S/V OFF ON ON
ABS outlet S/V OFF OFF ON* K
*: ON for 1 to 2 seconds after touch, and then OFF

NOTE:
● If active test is performed with brake pedal depressed, pedal L
stroke may be changed. This is a normal condition. SFIA0395E

● “TEST STOP” is displayed 10 seconds later from the operation

start. M
● To perform test again after “TEST STOP” is displayed, repeat
step 6 of operation procedure.

SFIA0396E

BRC-63
 TROUBLE DIAGNOSIS
[4WD/ABS]
ABS motor
Touch “ON” and “OFF” on screen. Check ABS motor relay operates
as shown in the following chart.
Operation ON OFF
ABS actuator RLY ON ON
ABS motor RLY ON OFF

NOTE:
● If active test is performed with brake pedal depressed, pedal
stroke may be changed. This is a normal condition. SFIA0397E

● “TEST STOP” is displayed 10 seconds later from the operation

start.
E-TS solenoid valve (4WD solenoid valve)
Under the vehicle stopped with engine running, touch UP, DOWN on
screen. Adjust 4WD solenoid command current.
Check the monitor current at that time. If monitor current is within
Approx. ±10%, light switch is normal.
CAUTION:
Do not continuously energize solenoid for long period of time.

SDIA0626E

Component Inspection EFS001EI

ABS ACTUATOR
● Disconnect each ABS actuator E69, E70, E71 connector. Con-
firm continuity and resistance value between each pair of ABS
actuator-side terminal.
CAUTION:
Be sure ABS motor is securely grounded.

SFIA0639E

BRC-64
 TROUBLE DIAGNOSIS
[4WD/ABS]
Continuity Exists, Resistance Value
A

BRC

SFIA0640E I
Insulation Inspection
● Check resistance value between each pair of ABS solenoid connector E71 terminal 6 and E70,E71 termi-
nals 1, 2, 3, 12, 25, 26, 27, 28. J

Standard : 5.8 - 21.2 (Ω)

ABS Motor Operation Inspection K
1. Connect 2-pin connector on ABS actuator E69 terminals 9 (R/B)
and 10 (Y).
2. Apply voltage of Approx. 12V voltage between connector E70 L
terminal 5 (G/R) and connector E70 terminal 8 (SB) on ABS
relay unit. Measure motor voltage (connector E70 terminal 4 (R/
Y) - Body ground) using an oscilloscope and check motor M
reverse voltage occasioned time when operation stops.
Motor reverse voltage occasioned time:
0.1 second or longer
CAUTION:
● Before measuring time, check each part of ABS relay unit
and confirm motor relay is normal.
● To prevent overheating, ABS motor should be driven no
longer than 4 seconds.
● Motor reverse voltage occasioned time is based on the time
at 20°C, in ambient temperatures, with 12V battery voltage.
If battery voltage is low, time will be slightly shorter.

SFIA0464E

BRC-65
 TROUBLE DIAGNOSIS
[4WD/ABS]
4WD SOLENOID VALVE
● Disconnect connector and measure resistance between connec-
tor B152 terminals 1 (L/W) and 2 (LG).
4WD solenoid valve 1-2 : Approx. 2.45Ω

SDIA0136E

Basic Inspection EFS001EJ

BASIC INSPECTION 1 BRAKE FLUID LEVEL AND LEAKAGE INSPECTION

1. Check fluid level in brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check area around brake piping and ABS actuator for leaks. If a leak or oozing is detected, check as fol-
lows:
● If connections at ABS actuator are loose, tighten piping to the specified torque. Then check again for
leaks, and be sure there is no fluid leak.
● If the flare nuts at the connections and the threads of the ABS actuator are damaged, replace the dam-
aged parts. Then check again for leaks, and make sure that there is no fluid leak.
● If leak or oozing is detected except for ABS actuator connections, wipe it with clean cloth. Then check
again for leaks. If there is still leak or oozing, replace damaged part.
● If leak or oozing is detected on ABS actuator, wipe with a clean cloth. Check again for leaks, and if
there is still leak or oozing, replace ABS actuator.
CAUTION:
ABS actuator body cannot be disassembled.
BASIC INSPECTION 2 INSPECTION FOR LOOSE POWER SUPPLY TERMINAL
Check battery for looseness on battery positive/negative terminals and ground connection.
BASIC INSPECTION 3 ABS/4WD WARNING LAMP INSPECTION
1. Be sure ABS warning lamp turns on when ignition switch is turned ON. If it does not turn on, check ABS
warning lamp harness.
2. Check 4WD warning lamp illuminates with ignition switch ON. If not so, check 4WD warning lamp path.
3. Be sure ABS warning lamp turns off after approximately 1 second when ignition switch is turned ON. If it
does not turn off, perform self-diagnosis.
4. Be sure 4WD warning lamp turns off after several seconds when engine is started. If it does not turn off,
perform self-diagnosis.
5. After driving the vehicle at Approx. 30 km/h (19 MPH) for approx.1 minute, check 4WD warning lamp and
ABS warning lamp do not illuminate. If it does not turn off, perform self-diagnosis.
6. After completing the self-diagnosis, always erase the diagnosis memory.

BRC-66
 TROUBLE DIAGNOSIS
[4WD/ABS]
Wheel Sensor System EFS001EK

INSPECTION PROCEDURE A

1. TIRE INSPECTION
Check air pressure, wear, and size. B
Are air pressure, wear, and size within specifications?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire. C

2. SENSOR ROTOR INSPECTION

D
Check sensor rotor tooth for damage.
OK or NG
OK >> GO TO 3. E
NG >> Replace sensor rotor.

3. CHECK THE CONNECTOR BRC

1. Remove both the malfunctioning wheel sensor (identified at con-
trol unit) and the 4WD/ABS control unit connector. Check the defor-
mation of the terminal or if the connection is at the incomplete state. G
Then connect the connectors E59 (FR-LH), E17 (FR-RH), B126
(RR-LH) and B130 (RR-RH).
2.Operate self-diagnosis.
H
Does ABS warning lamp illuminate?
YES >> GO TO 4
NO >> Check is completed.
I
SFIA1035E

4. CHECK WHEEL SENSOR J

Check internal resistance of wheel sensor connectors E59 (FR-LH),
E17 (FR-RH), B126 (RR-LH) and B130 (RR-RH).
K
Resistance :1.44 - 1.76 kΩ
OK or NG
OK >> GO TO 5. L
NG >> Replace wheel sensor.

SFIA0357E

5. CHECK WHEEL SENSOR CIRCUIT

1. Disconnect control unit connector and wheel sensor connector.
2. Check continuity between the 4WD/ABS control unit harness
connector E122 terminals 43 (G/W), 34 (L/W), 37 (W), 46 (B), 35
(L), 44 (B/W), 45 (W/R),36 (OR/B) and wheel sensor harness
connector E59 (FR-LH) terminals 1 (G/W), 2 (L/W), E 17 (FR-
RH) 1 (W), 2 (B), B126 (RR-LH) 1 (L), 2 (B/W), B130 (RR-RH) 1
(W/R), 2 (OR/B)
OK or NG
OK >> Replace 4WD/ABS control unit.
NG >> Repair or replace the harness.
SFIA0470E

BRC-67
 TROUBLE DIAGNOSIS
[4WD/ABS]
Control Unit Power Supply System EFS001EL

INSPECTION PROCEDURE
Disconnect 4WD/ABS control unit connector and control unit connector. Check for continuity and voltage
between each terminal of vehicle-side connector and body ground.

SFIA0469E

Terminal No. (Wire color) Signal name Measuring condition Measurement value
3 (G/R), 109 (G/R) Power supply Ignition switch ON Battery voltage
104 (B), 106 (B), 108 (B), 111
Ground Ignition switch OFF There should be continuity.
(B), 113 (B), 115 (B)

G -Sensor System (4WD Models) EFS001EM

INSPECTION PROCEDURE
1. CONNECTOR INSPECTION
1. Disconnect control unit connector and G-sensor connector.
Check control unit connector terminal for deformation and poor
connection. Reconnect connector.
2. Perform the self-diagnosis.
Dose warning lamp illuminate?
YES >> GO TO 2.
NO >> Diagnosis completed

SFIA0468E

2. G-SENSOR HARNESS INSPECTION

1. Disconnect G -sensor connector M57.
2. Disconnect control unit connector E122.
3. Check harness between control unit and G-sensor.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace the harness.

BRC-68
 TROUBLE DIAGNOSIS
[4WD/ABS]
3. G-SENSOR CIRCUIT CONNECTOR INSPECTION A
1. Disconnect connectors and remove G -sensor from vehicle.
2. Check the voltage under following condition with ignition switch
ON: G sensor harness-side connector M57 terminal 1 (W) - B
Body ground
No.1 - Body ground :Approx. 8.0 V
C
OK or NG
OK >> GO TO 4.
NG >> Replace 4WD/ABS control unit. D
SDIA0631E

4. G-SENSOR UNIT INSPECTION E

1. Using a test harness, connect 8.0V from the G -sensor harness

connector M57 terminal 1 (W) to the G -sensor connector M57
terminal 1 (W). BRC
2. Using a test harness, connect a ground from the G -sensor har-
ness connector M57 terminal 3 (B) to the G -sensor connector
M57 terminal 3 (B). G
3. With ignition switch ON, when the G sensor is in horizontal,
check the output voltage under following condition with tilted for-
ward and backward by 90° and 0°: connector M57 terminal 2 (R) H
to terminal 3 (B).
SDIA0632E
No. 2 to No. 3 output voltage (V):
I
Horizontal : 2.3 - 2.7
Tilted forward by 90° : 0.80 - 0.86
Tilted rearward by 90° : 3.87 - 4.47 J
4. After inspection, install the G sensor. Erase diagnosis trouble code of the 4WD/ABS control unit.
OK or NG
OK >> GO TO 5. K
NG >> Replace G -sensor.

5. WARNING LAMP DISPLAY CODE INSPECTION L

1. Connect the connector and perform self-diagnosis again.

2. Follow self-diagnosis procedure. After diagnosis, be sure to drive the vehicle at 30 km/h (19 MPH) for 1
M
minute or longer and be sure that the ABS warning lamp does not come on.

>> Diagnosis completed

4WD Solenoid, Actuator Relay System EFS001EN

Checking procedure
1. INSPECTION START
Use CONSULT-II and perform self-diagnosis.
OK or NG
OK >> Drive at 30 km/h (19 MPH) for at least 1 minute. Check that 4WD warning lamp does not turn ON.
NG >> GO TO 2.

BRC-69
 TROUBLE DIAGNOSIS
[4WD/ABS]
2. CONNECTOR INSPECTION
1. Disconnect the 4WD/ABS control unit connector E122 and the 4WD solenoid connector B152. Check that
terminals are not deformed. Check that the connectors were connected properly. Reconnect connectors.
2. Perform self-diagnosis again.
OK or NG
OK >> Diagnosis completed.
NG >> GO TO 3.

3. INSPECTION OF 4WD SOLENOID UNIT

1. Disconnect connector B152 and check resistance between terminals 1 (L/W) and 2 (LG).
1-2 :Approx. 2.45 Ω
OK or NG
OK >> GO TO 4.
NG >> Replace 4WD solenoid.

4. INSPECTION OF 4WD SOLENOID CIRCUIT HARNESS

1. Disconnect the 4WD/ABS control unit.
2. Check the circuit continuity between control unit harness connector E122 terminal 102 (LG) and 4WD
solenoid harness connector B152 terminal 2 (LG).
102 (LG) - 2 (LG) : Continuity should exist.
3. Disconnect the 4WD actuator relay connector.
4. Check circuit continuity between 4WD solenoid harness connector B152 terminal 1 (L/W) and 4WD actu-
ator relay connector E10 terminal 5 (L/W)
1 (L/W) - 5 (L/W) : Continuity should exist.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace the harness.

5. CHECK 4WD ACTUATOR RELAY AND CONNECTOR

1. Check the 4WD actuator relay and control unit harness connector.
2. Check the 4WD actuator relay unit.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace 4WD actuator relay and connector.

6. CHECK 4WD ACTUATOR RELAY POWER CIRCUIT

1. Reconnect 4WD actuator relay connector.
2. Reconnect 4WD solenoid connector.
3. Turn the ignition switch ON and check voltage between the 4WD control unit harness connector E122 ter-
minal 18 (BR/W) and body ground.
18 (BR/W) - Body ground : Battery voltage
OK or NG
OK >> GO TO 7.
NG >> ● Check items below. Perform self-diagnosis again.
– Check fuse 10 A (#8).

– Check harness and connectors between the fuse 10 A (#8), the 4WD actuator relay and the
4WD control unit.

BRC-70
 TROUBLE DIAGNOSIS
[4WD/ABS]
7. CHECK 4WD ACTUATOR RELAY GROUND CIRCUIT A
1. Disconnect the 4WD actuator relay connector.
2. Check continuity between the 4WD actuator relay harness connector E10 terminal 3 (B) and body ground.
B
3 (B) - Body ground :Continuity should exist.
OK or NG
OK >> 1. Connect the connector and perform self-diagnosis again. C
2. Follow self-diagnosis procedure and, at the end, be sure to drive the vehicle at 30 km/h (19
MPH) for at least 1 minute and check that the 4WD warning lamp does not turn ON.
NG >> Repair or replace harness. D

4WD Mode Switch System EFS001EO

1. INPUT SIGNAL CHECK E

Check using the data monitor function of the CONSULT-II. While monitoring the 4WD mode switch items,
press 2WD mode switch. Check the display changes from ## to 2WD. Check the display for AUTO and LOCK
just the same. (## indicates when mode SW is not pressed.) BRC
OK or NG
OK >> ● 4WD/ABS control unit input/output signal inspection
G
● Recheck 4WD/ABS control unit connector terminals and connection.

NG >> GO TO 2.

2. INSPECTION OF 4WD MODE SWITCH POWER SUPPLY H

● Disconnect 4WD mode switch connector M39.

● Turn ignition switch ON. I
● Measure voltage between 4WD mode change and over switch harness connector M39 terminal 2 (L), 1
(BR).
J
2 (L), 1 (BR) - Body ground : 4 V or more.
OK or NG
OK >> GO TO 3. K
NG >> Harness malfunction or connector malfunction between ignition switch and 4WD mode switch
connector or connector malfunction.

3. HARNESS CONTINUITY INSPECTION L

● Turn ignition switch OFF.

● Disconnect the 4WD/ABS control unit. M
● Confirm the continuity between the following terminals.
– 4WD/ABS control unit harness connector E122 terminal 26 (L) (LHD models)/ 26 (L/Y) (RHD models) and
4WD mode switch harness connector M39 terminal 2 (L)
– 4WD control unit harness connector E122 terminal 27 (BR) and 4WD mode switch harness connector
M39 terminal 1 (BR)
26 (L) or (L/Y) - 2 (L) : Continuity should exist.
27 (BR) - 1 (BR) : Continuity should exist.
OK or NG
OK >> GO TO 4.
NG >> Malfunctioning harness or connector.

BRC-71
 TROUBLE DIAGNOSIS
[4WD/ABS]
4. HARNESS CONTINUITY INSPECTION
Drive the vehicle for a while and the perform self-diagnosis.
OK or NG
OK >> End
NG >> ● 4WD/ABS control unit input/output signal inspection
● Recheck 4WD control unit connector terminals and connection.

Trouble Diagnoses for Symptoms EFS001EP

4WD INDICATOR LAMP DOES NOT COME ON FOR APPROXIMATELY 1 SECOND WHEN THE
IGNITION SWITCH IS TURNED TO ON
Inspection Procedure
1. CHECK BLOWN FUSES BETWEEN IGN AND COMBINATION METER
Check that there are no blown fuses between IGN and combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace fuse and check again.

2. CHECK CONTINUITY BETWEEN COMBINATION METER AND 4WD/ABS CONTROL UNIT

1. Disconnect combination meter connector and 4WD/ABS control unit connector.
2. Check continuity between combination meter harness connector M44 terminal 18 (Y/G) and 4WD/ABS
control unit harness connector E122 terminal 16 (Y/G).
18 (YG) - 16 (Y/G) : Continuity should exist.
OK or NG
OK >> GO TO 3.
NG >> Check harness between combination meter and 4WD/ABS control unit.

3. CHECK COMBINATION METER POWER CIRCUIT

1. With ignition ON, check the voltage between the combination meter harness connector M46 terminal 46
(W/L) (LHD models)/ 59 (W/L) (RHD models) and body ground.
46 (W/L) (LHD models)/ 59 (W/L) (RHD models) - Body ground:
Battery voltage
OK or NG
OK >> GO TO 4.
NG >> Check combination meter circuits.

4. CHECK 4WD AUTO LAMP (ON COMBINATION METER) CIRCUIT

Check continuity between combination meter terminal 46 (LHD models)/ 59 (RHD models) and terminal 18.
46 (LHD models)/ 59 (RHD models) - 18:
Continuity should exist.
OK or NG
OK >> Using CONSULT-II perform self-diagnosis.
NG >> Check for burned-out bulb in 4WD AUTO lamp.

BRC-72
 TROUBLE DIAGNOSIS
[4WD/ABS]
4WD WARNING LAMP DOES NOT ILLUMINATE WITH IGNITION ON
A
1. INSPECTION OF BLOWN FUSE BETWEEN IGNITION SWITCH AND COMBINATION METER
Check blown fuse between ignition switch and combination meter.
OK or NG B
OK >> GO TO 2 (No blown fuse)
NG >> Replace the fuse and perform the inspection again.
C
2. COMBINATION METER POWER SUPPLY CIRCUIT INSPECTION
1. Disconnect combination meter connector. D
2. With ignition ON, check voltage between the combination meter harness connector M46 terminal 46 (W/L)
(LHD models),:59 (W/L) (RHD models) and body ground.
46 (W/L) (LHD models)/ 59 (W/L) (RHD models) - Body ground: E
Battery voltage
OK or NG
BRC
OK >> Malfunctioning combination meter.
NG >> Check fuse 10A [#11] to combination meter harness and connector.
4WD WARNING LAMP DOES NOT GO OUT SEVERAL SECONDS AFTER ENGINE STARTED. G
(DRIVE MODE INDICATOR LAMP GOES OUT)
1. PERFORM SELF-DIAGNOSIS
H
Using CONSULT-II perform self-diagnosis.
OK or NG
OK >> No malfunction detected. Perform inspection again. I
NG >> ● Determine the location of the malfunction according to the result of Self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)
● CONSULT-II does not display 4WD system-related trouble codes. GO TO 2. J

2. 4WD/ABS CONTROL UNIT CONNECTOR CONNECTION INSPECTION

● Check 4WD/ABS control unit connector for proper connection. K
OK or NG
OK >> Reconnect the 4WD/ABS control unit connector properly and perform inspection again.
NG >> Repair or replace the connector. L

BRC-73
 TROUBLE DIAGNOSIS
[4WD/ABS]
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS WHEN THE VEHICLE IS DRIVEN IN
AUTO MODE AND THE STEERING WHEEL IS TURNED FULLY TO EITHER SIDE AFTER THE
ENGINE IS STARTED
1. PERFORM SELF-DIAGNOSIS
Using CONSULT-II perform self-diagnosis.
OK or NG
OK >> GO TO 2. (No self-diagnosis malfunction indicated.)
NG >> Determine the location of the malfunction according to the result of Self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)

2. CHECK USING THE DATA MONITOR FUNCTION OF THE CONSULT-II

● Perform inspection by the data monitor function of the CONSULT-II.
● Check that the operation is in AUTO mode.
● Measure voltage when the accelerator pedal is not depressed. (Accelerator pedal not depressed: Approx.
0.5V or lower)
● Measure the current supplied to the E-TS solenoid valve. (Accelerator pedal not depressed: Approx. 0A)
OK or NG
OK >> GO TO 3. (No self-diagnosis malfunction indicated.)
NG >> ● Not in AUTO mode. GO TO 3.
● Voltage when accelerator pedal is not depressed is higher than approximately 0.5V.

● 4WD solenoid valve current when the accelerator pedal is not depressed is other than 0A.

● Countermeasure: Keep the vehicle idling for approximately 15 minutes before checking again.
(Voltage when accelerator pedal is not depressed will be automatically reset to zero during this
period.)

3. INSPECTION USING 4WD MODE CHANGE-OVER SWITCH

● On data monitor screen of the CONSULT-II, check 4WD mode switch.
● Check if the display changes from ## to 2WD mode when the 2WD switch is pressed.
● Check if the display changes from ## to AUTO mode when the AUTO switch is pressed.
● Check if the display changes from ## to LOCK mode when the LOCK switch is pressed.
OK or NG
OK >> No malfunction detected.
NG >> ● Not in AUTO mode. (In 2WD or LOCK mode)
Countermeasure: Slightly depress the accelerator pedal and check that the operation mode
changes to LOCK mode.
● Check circuit between 4WD mode switch harness connector M39 terminal 1 (BR) and 4WD/
ABS control unit harness connector E122 terminal 27 (BR).
(AUTO mode is not available because a malfunction is present in the 2WD mode harness.)
NOTICE:
Mechanism of 4WD mode change-over
● 2WD mode: Operation changes to 2WD mode when 4WD/ABS control unit harness connector
E122 terminal 27 (BR) is shorted to ground.
● AUTO mode: Operation changes to AUTO mode when 4WD/ABS control unit harness connec-
tor E122 terminals 27 (BR) and 26 (L) (LHD models)/ 26 (L/Y) (RHD models) is shorted to
ground.
● LOCK mode: Operation changes to LOCK mode when 4WD/ABS control unit harness connec-
tor E122 terminal 26 (L) (LHD models)/ 26 (L/Y) (RHD models) is shorted to ground.

BRC-74
 TROUBLE DIAGNOSIS
[4WD/ABS]
DRIVE MODES CANNOT BE SWITCHED AFTER ENGINE IS STARTED
A
1. INSPECTION USING 4WD MODE CHANGE-OVER SWITCH
● Drive modes cannot be switched after the engine is started.
● On data monitor screen of the CONSULT-II, check 4WD mode switch. B
● Check if the display changes from ## to 2WD mode when the 2WD switch is pressed.
● Check if the display changes from ## to AUTO mode when the AUTO switch is pressed.
C
● Check if the display changes from ## to LOCK mode when the LOCK switch is pressed.
OK or NG
OK >> No malfunction detected. D
NG >> ● CONSULT-II display does not change from ## when the 2WD switch is pressed. Check harness
of the 2WD switch.
● CONSULT-II display does not change from ## when the AUTO switch is pressed. Check har-
E
ness of the 2WD switch and LOCK switch.
● CONSULT-II display does not change from ## when the LOCK switch is pressed. Check har-
ness of the LOCK switch.
BRC
● Perform 4WD mode change-over switch inspection.

WHILE DRIVING, 4WD WARNING LAMP FLASHES RAPIDLY. (WHEN IT FLASHERS FOR
APPROX. ONE SECOND, THEN DOES NOT ILLUMINATE.) G
● Wheel driving, 4WD warning lamp flashes rapidly. (When it flashes for Approx. One minute, then does not
illuminate.)
Rapid flashing: 2 times/second H
This phenomenon protects drivetrain parts when a heavy load is applied to the electronically controlled
coupling and multiple disc clutch temperature increases. It is not a malfunction.
WHILE DRIVING, 4WD WARNING LAMP FLASHES SLOWLY. (WHEN IT CONTINUES TO ILLU- I
MINATE UNTIL ENGINE TURNS OFF.)
1. Check using the data monitor function of the CONSULT-II.
● Perform inspection with the data monitor function of the CONSULT-II. J
● Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm (0.31 in) or more.

● Stop the engine. Restart the engine and drive the vehicle at 20 km/h (12 MPH) or faster for approxi-
mately 200 seconds. Confirm the 4WD warning lamp flashes slowly. K
(Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm (0.31 in) or more.)
When the tire size is normal, the value of IMPROPER SIZE TIRE MONITOR will change from 8 mm
(0.31 in) or more to 0 to 4 mm (0 to 0.16 in) (normal condition) after the vehicle is driven 20 km/h (12
MPH) or faster for approximately 5 seconds. L
2. Tire inspection
● Inspection of tire pressure
M
● Wear condition

● Check size of the front and rear tires. (No excessive difference should be observed.) Refer to GI-47,
"Wheels & Tires"
VEHICLE DOES NOT ENTER 4WD MODE EVEN THOUGH 4WD WARNING LAMP IS OFF.
1. Check using the data monitor function of the CONSULT-II.
Perform inspection by the data monitor function of the CONSULT-II.
– Check if the vehicle operation changes to 2WD, AUTO, and LOCK modes.
– Check current supplied to the 4WD solenoid valve in AUTO mode.
Accelerator pedal not depressed : Approx. 0 A
Accelerator pedal depressed : Approx. 2.8 A
2. Check using the active test function of the CONSULT-II.
Using active test mode of CONSULT-II, supply current to the 4WD solenoid valve and check that the mon-
itor current becomes close to this supply current.
Example) Monitor value becomes Approx. 1 A for 4WD solenoid current 1 A setting.

BRC-75
 TROUBLE DIAGNOSIS
[4WD/ABS]
● The 4WDcontrol unit is normal when the difference between 4WD solenoid valve current and the monitor
current is within ±10%.
It is necessary to inspect the electronically controlled coupling assembly.
TIGHT-CONER BRAKING SYMPTOM OCCURS WHEN THE VEHICLE IS STARTED IN AUTO
MODE (4WD WARNING LAMP REMAIN OFF).
1. THROTTLE POSITION SENSOR AND HARNESS INSPECTION
Check accelerator pedal stroke.
OK or NG
OK >> Perform self-diagnosis again.
NG >> Malfunctioning throttle position sensor harness
E-TS ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) TURNS ON/OFF FREQUENTLY
1. SELF-DIAGNOSIS RESULT IS 4WD ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) ON
ERROR AND OFF ERROR
Is self-diagnosis result [ON error and OFF error]?
OK or NG
OK >> GO TO 2.
NG >> Repair or replace as necessary.

2. 4WD ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) AND HARNESS INSPECTION
Is self-diagnosis result [ON error and OFF error]?
OK or NG
OK >> Perform self-diagnosis again.
NG >> Malfunctioning E-TS actuator relay (4WD solenoid actuator relay) harness
ABS Warning Lamp does not Illuminate With Ignition ON. (ABS Warning Lamp
Check.) EFS001EQ

● Replace the combination meter control unit.

ABS Warning Lamp Illuminates with Ignition ON, but does not Illuminates After
a Few Seconds. (ABS Warning Lamp has Illuminated.) EFS001ER

1. 4WD/ABS CONTROL MODULE CONNECTOR CONNECTION INSPECTION

● Remove glove box on the passenger side and check 4WD/ABS control module connector for proper con-
nection.
OK or NG
OK >> Proceed to 2. (4WD/ABS control unit connector is properly connected.)
NG >> ● Connect the 4WD/ABS control unit connector and perform inspection again.

2. USING CONSULT-II, PERFORM SELF-DIAGNOSIS

● Connect the CONSULT-II and perform self-diagnosis.
OK or NG
OK >> GO TO 3. (No self-diagnosis malfunction indicated.)
NG >> Perform inspection according to the trouble codes displayed on the CONSULT-II. Refer to the
“DTC chart”.

BRC-76
 TROUBLE DIAGNOSIS
[4WD/ABS]
3. CHECK CONTINUITY BETWEEN IGNITION SWITCH AND ABS WARNING LAMP A
● Disconnect 4WD/ABS control unit connector.
● Check continuity between ignition switch and 4WD/ABS control unit harness connector E122 terminal
4(L/R). (Open circuit check) B
OK or NG
OK >> Continuity exists. Connect 4WD/ABS control unit connector, check again.
NG >> Continuity does not exist. Check ABS warning lamp path. C

BRC

BRC-77
 4WD/ABS CONTROL UNIT
[4WD/ABS]
4WD/ABS CONTROL UNIT PFP:47660

Removal and Installation EFS002AO

REMOVAL
1. Remove lower instrument panel and glove box. Refer to IP-9, "INSTRUMENT PANEL ASSEMBLY" .
2. Remove 4WD/ABS control unit.

SFIA1038E

SFIA1039E

INSTALLATION
Install in the reverse order of removal.

BRC-78
 WHEEL SENSORS
[4WD/ABS]
WHEEL SENSORS PFP:47910
A
Removal and Installation EFS001F2

BRC

SFIA0042E

CAUTION: K
● Be careful not to damage sensor edge and rotor tooth. Before removing front or rear wheel hub,
remove wheel speed sensor to avoid sensor wiring damage. Otherwise, sensor may be deacti-
vated. L
● When removing sensor, avoid rotating it as much as possible. Do not forcibly pull sensor harness.
● When installing, check sensor pick-up and mounting hole for foreign material such as iron chips.
Check no foreign material has been caught in sensor rotor. Remove any foreign material found. M
Tighten mounting bolts and nuts to the specified torque.

BRC-79
 G-SENSOR (4WD MODEL ONLY)
[4WD/ABS]
G-SENSOR (4WD MODEL ONLY) PFP:47930

Removal and Installation EFS001F3

CAUTION:
Be careful not to drop or bump G -sensor because it is sensitive to impact.
1. Remove center console and instrument. Refer to applicable sec-
tion in IP-9, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect G -sensor connector.
3. Remove mounting nuts and remove G -sensor.
Install in the reverse order of removal observing the precautions
above.

SFIA0065E

BRC-80
 SENSOR ROTOR
[4WD/ABS]
SENSOR ROTOR PFP:47970
A
Removal and Installation EFS001F4

REMOVAL
Front B
1. Remove drive shaft. Refer to FAX-11, "Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” sec-
tion.
2. Remove sensor rotor from drive shaft. Refer to FAX-14, "Disassembly and Assembly" in “Front axle/Drive C
shaft ” in “FAX” section.
Rear
1. Remove drive shaft. Refer to RAX-13, "Removal and Installation" in “Rear Axle/Drive Shaft” in “RAX” sec- D
tion.
2. Remove sensor rotor from drive shaft. Refer to RAX-14, "Disassembly and Assembly" in “Rear axle/Drive
shaft” in “RAX” section. E
INSTALLATION
Front
1. Install sensor rotor to drive shaft. Refer to FAX-14, "Disassembly and Assembly" in “Front axle/Drive BRC
shaft” in “FAX” section.
2. Connect drive shaft. Refer to FAX-11, "Removal and Installation" in “Front Axle/Drive Shaft” in “FAX” sec-
tion. G
Rear
1. Install sensor rotor to drive shaft. Refer to RAX-14, "Disassembly and Assembly" in “Rear axle/Drive
shaft” in “RAX” section. H
2. Connect drive shaft. Refer to RAX-13, "Removal and Installation" in “Rear Axle/Drive Shaft” in “RAX”sec-
tion.
I

BRC-81
 ACTUATOR
[4WD/ABS]
ACTUATOR PFP:47600

Removal and Installation EFS001F5

LHD models

SFIA0360E

BRC-82
 ACTUATOR
[4WD/ABS]
RHD models
A

BRC

J
SFIA0462E

REMOVAL
Be careful of the following. K
CAUTION:
● Before servicing, disconnect battery terminals.
● To remove brake tube, use a flare nut wrench to prevent flare nuts and brake tube from being dam- L
aged. To install, use a flare nut torque wrench and tighten to the specified torque.
INSTALLATION
M
Be careful of the following.
● Tighten mounting bolts and nuts to the specified torque.
● After the work, bleed the brakes. Refer to BR-10, "Bleeding Brake System" .

BRC-83
ACTUATOR
[4WD/ABS]

BRC-84