70 Series Connection Manual

SanDisk and SanDisk logos are registered trademarks of SanDisk Corporation, U.S.A.
MELDAS is a registered trademark of Mitsubishi Electric Corporation.

Other company and product names that appear in this manual are registered trademarks or trademarks of
their respective companies.
Introduction
This manual is called MITSUBISHI CNC 70 Series CONNECTION MANUAL and covers the
items related to installation, connection and maintenance of this NC unit. Read this manual
thoroughly before using. For safe use, fully understand "Precautions for Safety" on the next
page first.
Details described in this manual:
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction
manual issued by the machine tool builder takes precedence over this manual.
Items that are not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added. Confirm the
specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each
machine tool.
Some screens and functions may differ depending on each NC system (or version), and
some functions may not be possible. Please confirm the specifications before use.
The numerical control unit is configured of the control unit, display unit, operation board, servo drive
unit, spindle drive unit, power supply unit + driver, servomotor, and spindle motor, etc.
In this manual, the following items are generically called the "controller".
• Control unit
• Display unit
• Operation board
• Numerical control unit peripheral devices (input/output unit, safety unit)
In this manual, the following items are generically called the "drive unit".
• Servo drive unit
• Spindle drive unit
• Power supply unit + driver
In this manual, the following items are generically called the "motor".
• Servomotor
• Spindle motor
Precautions for Safety
Always read this manual and enclosed documents before installation, operation, maintenance
and inspection to ensure correct usage. Thoroughly understand the basics, safety information
and precautions of the devices before using.
This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION".
When the user could be subject to imminent fatalities or

DANGER serious injuries if handling is mistaken.
When the user could be subject to fatalities or serious
WARNING injuries if handling is mistaken.
When the user could be subject to minor or moderate
CAUTION injuries or the property could be damaged if handling is
mistaken.
Note that the items under " CAUTION" could lead to serious consequences as well
depending on the situation. Please follow all items listed in "Precautions for Safety" as they
are equally important.
For Safe Use
This product is not designed or manufactured on the assumption that the product will be
used for the equipment or systems that are to be subject to any fatal consequences.
Please inquire our customer service department about any particular usage other than the
normal usage as a machine tool.
1. Items related to prevention of electric shocks
WARNING
Do not open or remove the front cover while the power is ON or during operation. The high voltage
terminals and charged sections will be exposed, and this could result in electric shocks.
Do not remove the front cover even when the power is OFF, except for the wiring works or periodic
inspections. The inside of the controller and drive unit are charged, and this could result in electric
shocks.
Always wait at least 15 minutes after turning the power OFF. Then, check the voltage with a tester,
etc., before wiring works, inspections or connecting with peripheral devices. Failure to observe this
could result in electric shocks.
Earth ground the controller, drive unit and motor according to the local laws. (In Japan, ground the
200V Series input products with Class C or higher protective grounding and the 400V Series input
with Class D or higher protective grounding.)
All wiring works, maintenance and inspections must be carried out by a qualified technician. Failure
to observe this could result in electric shocks. Contact your nearby Service Center or Service Station
for replacing parts and servicing.
Wire the controller, drive unit and motor after installation. Failure to observe this could result in
electric shocks.
Do not operate the switches with wet hands. Failure to observe this could result in electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables. Failure to
observe this could result in electric shocks.
Insulate the power lead using a fixed terminal block. Failure to observe this could result in electric
shocks.
2. Items related to prevention of fire
CAUTION
Install the controller, drive unit, motor and regenerative resistor on non-combustible material.
Installation directly on or near combustible materials could result in fires.
If any malfunction in the unit is observed, shut off the power at the unit’s power supply side.
Continuous flow of large current could result in fires.
Install an appropriate no fuse breaker (NFB) and contactor (MC) on the power input section of the
drive unit and configure the sequence that shuts the power off upon drive unit’s emergency stop or
alarm.
When a breaker is shared for multiple power supply units, the breaker may not function upon
short-circuit failure in a small capacity unit. Do not share a breaker for multiple units as this is
dangerous.
Incorrect wiring and connections could cause the devices to damage or burn.
3. Items related to prevention of bodily injury or property damage
DANGER
When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your
hand or property will not be trapped in the motors or other metal objects. Also keep the devices with
low magnetic tolerance away from the product.
CAUTION
Do not apply voltages to the connectors or terminals other than voltages indicated in the connection
manual for the controller or specifications manual for the drive unit. Failure to observe this could
cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables
to the indicated connectors or terminals.
Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.
Persons wearing medical devices, such as pacemakers, must stay away from this unit. The
electromagnetic waves could adversely affect the medical devices.
Fins on the rear of the unit, regenerative resistor and motor, etc., will be hot during operation and for
a while after the power has been turned OFF. Do not touch or place the parts and cables, etc. close
to these sections. Failure to observe this could result in burns.
Do not enter the machine’s movable range during automatic operation. Keep your hands, feet or
face away from the spindle during rotation.
4. General precautions
Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc.
(1) Transportation and installation
CAUTION
Correctly transport the products according to the mass.
Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after
installation onto the machine.
Do not stack the products exceeding the indicated limit.
Do not hold the cables, shaft or detector when transporting the motor.
Do not transport the controller or drive unit by suspending or holding the connected wires or cables.
Do not hold the front cover when transporting the unit, or the front cover could come off, causing the
unit to drop.
Install on a non-combustible place where the unit’s or motor’s mass can be withstood according to
the instruction manual.
The motor does not have a complete water-proof (oil-proof) structure. Do not allow oil or water to
contact or enter the motor. Prevent the cutting chips from being accumulated on the motor as they
easily soak up oil.
When installing the motor facing upwards, take measures on the machine side so that gear oil, etc.,
will not enter the motor shaft.
Do not remove the detector from the motor. (The detector installation screw is treated with sealing.)
Do not allow foreign matters, especially, conductive foreign matters such as screws or metal chips,
or combustible foreign matters such as oil, to enter the controller, drive unit or motor. Failure to
observe this could result in rupture or damage.
Do not get on the product or place heavy objects on it.
Provide prescribed distance between the controller/drive unit and inner surface of the control
panel/other devices.
Do not install or operate the controller, drive unit or motor that is damaged or has missing parts.
Take care not to cut hands, etc. with the heat radiating fins or metal edges.
Do not block the intake/outtake ports of the motor with the cooling fan.
Install the controller’s display section and operation board section on the spot where cutting oil will
not reach.
CAUTION
The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration
and strong impacts on them.
Hard disk unit is a precision device, so do not drop or apply strong impacts on it.
Store and use the units according to the environment conditions indicated in each specifications
manual.
Securely fix the motor to the machine. The motor could come off during operation if insecurely fixed.
Always install the motor with reduction gear in the designated direction. Failure to observe this could
result in oil leaks.
Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched
during motor rotation.
When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The
detector could be damaged.
Use a flexible coupling when connecting with a ball screw, etc., and keep the shaft core deviation
smaller than the tolerable radial load of the shaft.
Do not use a rigid coupling as an excessive bending load will be applied on the shaft and could
cause the shaft to break.
Do not apply a load exceeding the tolerable level onto the motor shaft. The shaft or bearing could be
damaged.
Before using this product after a long period of storage, please contact the Mitsubishi Service Station
or Service Center.
Following the UN recommendations, battery units and batteries should be transported based on the
international regulations such as those determined by International Civil Aviation Organization
(ICAO), International Air Transport Association (IATA), International Maritime Organization (IMO)
and U.S. Department of Transportation (DOT).
(2) Items related to wiring
CAUTION
Correctly wire this product. Failure to observe this could result in motor runaway, etc.
Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of
the drive unit.
Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly
connected.
Always install an AC reactor per each power supply unit.

CAUTION
Always install an appropriate breaker per each power supply unit. A breaker cannot be shared for
multiple power supply units.
Do not directly connect a commercial power supply to the motor. Failure to observe this could result
in faults.
When using an inductive load such as relays, always connect a diode in parallel to the load as a
noise countermeasure.
When using a capacitive load such as a lamp, always connect a protective resistor in series to the
load to suppress rush currents.
Do not mistake the direction of the surge Drive unit Drive unit
absorption diode to be installed on the DC relay COM COM
for the control output signal. If mistaken, the (24VDC) (24VDC)
signal will not be output due to fault in the drive
Control Control
unit, and consequently the protective circuit, output output
RA RA
such as emergency stop, could be disabled. signal signal
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Do not pull the cables when connecting/disconnecting it.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing could result
in deviation during operation.
Always treat the shield cables indicated in the Connection Manual with grounding measures such as
cable clamps.
Separate the signal wire from the drive line or power line when wiring.
Use wires and cables whose wire diameter, heat resistance level and bending capacity are
compatible with the system.
Ground the device according to the requirements of the country where the device is to be used.
Wire the heat radiating fins and wires so that they do not contact.
When using the RS-232C device as a peripheral device, caution must be paid for connector
connection/disconnection.
Always use a double-OFF type AC power supply switch on the device side, and connect/disconnect
the connector with the AC power supply on the device side OFF.
Device Switch
NC unit AC socket
RS-232C
(3) Adjustments
CAUTION
Check and adjust programs and each parameter before starting operation. Failure to observe this
could result in unpredictable operations depending on the machine.
Do not make drastic adjustments or changes as the operation could become unstable.
(4) Usage
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and the power turns
OFF immediately when unforeseen situation occurs. A contactor, etc., is required in addition to the
shutoff function mounted in the controller.
Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the
controller, drive unit or motor.
Only a qualified technician may disassemble or repair this product.
Do not alter.
Use a noise filter, etc. to reduce the effect of electromagnetic disturbances in the case where
electromagnetic disturbances could adversely affect the electronic devices used near the drive unit.
Use the drive unit, motor and each regenerative resistor with the designated combination. Failure to
observe this could result in fires or faults.
The combination of the motor and drive unit that can be used is determined. Be sure to check the
models of motor and drive unit before test operation.
The brakes (electromagnetic brakes) mounted in the servomotor are used for the purpose of
holding, and must not be used for normal braking. Also, do not run the motor with the motor brake
applied. Motor brake is used for the purpose of holding.
For the system running via a timing belt, install a brake on the machine side so that safety can be
ensured.
Be sure to confirm SERVO OFF (or READY OFF) when applying the electromagnetic brake. Also,
be sure to confirm SERVO ON prior to releasing the brake.
When using the DC OFF type electromagnetic brake, be sure to install a surge absorber on the
brake terminal.
Do not connect or disconnect the cannon plug while the electromagnetic brake’s power is ON. The
cannon plug pins could be damaged by sparks.
After changing programs/parameters, or after maintenance/inspection, always carry out a test

operation before starting actual operation.
CAUTION
Use the power that are complied with the power specification conditions (input voltage, input
frequency, tolerable instantaneous power failure time) indicated in each specifications manual.
When making detector cables, do not mistake connection. Failure to observe this could result in
malfunction, runaway or fire.
(5) Troubleshooting
CAUTION
Use a motor with electromagnetic brakes or
establish an external brake mechanism for the Shut off with motor Shut off with CNC brake
purpose of holding; this serves as brake control output control PLC output
countermeasures for possible hazardous

situation caused by power failure or product Motor MBR EMG
fault.
Electro-
magnetic
Use a double circuit structure for the brake 24VDC
electromagnetic brake’s operation circuit so
that the brakes will activate even when the
external emergency stop signal is issued.
The machine could suddenly restart when the power is restored after an instantaneous power
failure, so stay away from the machine. (Design the machine so that the operator safety can be
ensured even if the machine restarts.)
To secure the absolute position, do not shut off the servo drive unit’s control power supply when its
battery voltage drops (warning 9F) in the servo drive unit side.
If the battery voltage drop warning alarm occurs in the controller side, make sure to back up the
machining programs, tool data and parameters, etc. with the input/output device before replacing the
battery.
Depending on the level of voltage drop, memory loss could have happened. In that case, reload all
the data backed up before the alarm occurrence.
(6) Maintenance, inspection and part replacement
CAUTION
Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back
up those data before maintenance and inspections.
When replacing the battery on the controller side, the machining programs, tool data and parameters
should be backed up with the input/output device beforehand.
In case the memory is damaged in replacing the batteries, reload all the data backed up before
replacing the battery.
The electrolytic capacitor’s capacity will drop due to deterioration. To prevent secondary damage
due to capacitor’s faults, Mitsubishi recommends the electrolytic capacitor to be replaced approx.
every five years even when used in a normal environment. Contact the Service Center or Service
Station for replacements.
Do not perform a megger test (insulation resistance measurement) during inspection.
Do not replace parts or devices while the power is ON.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
There may be a unit filled with substitute Freon in the heat radiating fins of the 37kW or smaller unit.
Be careful not to break the heat radiating fins during maintenance or replacement.
(7) Disposal
CAUTION
Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and
dispose of them as general industrial wastes.
Do not alter or disassemble controller, drive unit, or motor.
Collect and dispose of the spent batteries and the backlights for LCD according to the local laws.
(8) General precautions
To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or
safety partition removed. When operating the product, always place the cover or partitions back to their
original position, and operate as indicated in the instruction manual, etc.
CONTENTS
1. Introduction .................................................................................................................................... 1
2. System Configuration.................................................................................................................... 2
2.1 System Basic Configuration Drawing ......................................................................................... 2
2.2 General Connection Diagram ..................................................................................................... 3
2.3 List of Configuration Units........................................................................................................... 4
2.3.1 Control Unit: FCU7-MU521/FCU7-MU522 ........................................................................... 4
2.3.2 Display Unit: FCU7-DU120-12/FCU7-DU140-12 ................................................................. 4
2.3.3 Operation Panel I/O Unit: FCU7-DX7xx ............................................................................... 4
2.3.4 Keyboard Unit: FCU7-KB024/FCU7-KB044 ......................................................................... 5
2.3.5 Remote I/O Unit:
FCUA-DX100/FCUA-DX110/FCUA-DX120/FCUA-DX140/FCUA-DX101/FCUA-DX111/
FCUA-DX121/FCUA-DX141 ................................................................................................. 5
2.3.6 Card-sized I/O Card: HR361/HR371/HR381/HR383............................................................ 5
2.3.7 External Power Supply Unit: PD25/PD27............................................................................. 5
3. General Specifications (Environment Conditions) ..................................................................... 6
3.1 Environment Conditions in Operation Panel............................................................................... 6
3.2 Environment Specifications in Electric Cabinet........................................................................... 7
3.3 Heat Radiation Countermeasures .............................................................................................. 8
4. Outline Drawing ........................................................................................................................... 11
4.1 Control Unit............................................................................................................................... 11
4.1.1 FCU7-MU521/FCU7-MU522 .............................................................................................. 11
4.2 Display Unit............................................................................................................................... 13
4.2.1 FCU7-DU120-12 (8.4-type) ................................................................................................ 13
4.2.2 FCU7-DU140-12 (10.4-type) .............................................................................................. 13
4.3 Operation Panel I/O Unit........................................................................................................... 14
4.3.1 FCU7-DX710/FCU7-DX711................................................................................................ 14
4.3.2 FCU7-DX720/FCU7-DX721/FCU7-DX730/FCU7-DX731 .................................................. 15
4.4 Keyboard Unit ........................................................................................................................... 16
4.4.1 FCU7-KB024 (8.4-type)...................................................................................................... 16
4.4.2 FCU7-KB044 (10.4-type).................................................................................................... 16
4.5 Remote I/O Unit ........................................................................................................................ 17
4.5.1 FCUA-DX100/FCUA-DX110/FCUA-DX120/FCUA-DX140/FCUA-DX101/FCUA-DX111/
FCUA-DX121/FCUA-DX141 ............................................................................................... 17
4.6 Card-sized I/O Card.................................................................................................................. 18
4.6.1 HR361/HR371/HR381/HR383............................................................................................ 18
5. Panel Cut Dimension Drawing / Installation Dimension Drawing ........................................... 20
5.1 Display Unit............................................................................................................................... 20
5.1.1 FCU7-DU120-12 (8.4-type) ................................................................................................ 20
5.1.2 FCU7-DU140-12 (10.4-type) .............................................................................................. 21
5.2 Operation Panel I/O Unit........................................................................................................... 22
5.2.1 FCU7-DX710/FCU7-DX711/FCU7-DX720/FCU7-DX721/FCU7-730/FCU7-731 ............... 22
5.3 Keyboard Unit ........................................................................................................................... 23
5.3.1 FCU7-KB024 (for 8.4-type)................................................................................................. 23
5.3.2 FCU7-KB044 (for 10.4-type)............................................................................................... 24
5.4 External Power Supply Unit ...................................................................................................... 26
5.4.1 PD25................................................................................................................................... 26
5.4.2 PD27................................................................................................................................... 26
5.4.3 Mounting Direction and Clearance ..................................................................................... 26
5.5 Remote I/O Unit ........................................................................................................................ 27
FCUA-DX121/FCUA-DX141........................................................................................................ 27
5.6 Manual Pulse Generator........................................................................................................... 28
5.6.1 UFO-01-2Z9 ....................................................................................................................... 28
5.6.2 HD60 .................................................................................................................................. 29
5.7 Synchronous Feed Encoder ..................................................................................................... 30
5.7.1 OSE-1024-3-15-68 ............................................................................................................. 30
6. Connections of Control Unit ....................................................................................................... 31
6.1 Control Unit Connection System Drawing ................................................................................ 31
6.2 Connecting with Power Supply ................................................................................................. 32
6.2.1 When Using General-Purpose 24VDC Stabilized Power Supply ....................................... 32
6.2.2 When Using PD25/PD27 Power Supply Unit ..................................................................... 33
6.3 Connecting with Operation Panel I/O Unit ................................................................................ 34
6.4 Connecting with Remote I/O Unit ............................................................................................. 35
6.5 Connecting with Card-sized I/O Card ....................................................................................... 35
6.6 Connecting with Optical Communication Servo Drive Unit....................................................... 36
6.7 Connecting with RS-232C Device ............................................................................................ 38
6.8 Connecting with Skip Signal (Sensor) ...................................................................................... 40
6.9 Connecting with Synchronous Feed Encoder / Manual Pulse Generator................................. 42
6.10 Connections of Emergency Stop Signal ................................................................................. 43
7. Connections of Operation Panel I/O Unit................................................................................... 44
7.1 Operation Panel I/O Unit Connection System Drawing ............................................................ 45
7.2 Connecting with Keyboard Unit ................................................................................................ 46
7.3 Connecting with Manual Pulse Generator (MPG)..................................................................... 47
7.3.1 Connecting with 5V Manual Pulse Generator (Maximum Cable Length: 20m) .................. 47
7.3.2 Connecting with 12V Manual Pulse Generator (Maximum Cable Length: 50m) ................ 48
7.4 Connecting with Remote I/O Unit ............................................................................................. 49
7.6 Connecting with Machine Operation Panel............................................................................... 50
7.6.1 Wiring the Input Side DI Connector (CG31/CG33/CG35) .................................................. 50
7.6.2 Wiring the Output Side DO Connector (CG32/CG34/CG36).............................................. 50
7.6.3 Outline of Digital Signal Input Circuit .................................................................................. 51
7.6.4 Outline of Digital Signal Output Circuit ............................................................................... 53
7.6.5 Wiring for Sink Type Output (FCU7-DX710/DX720/DX730)............................................... 54
7.6.6 Wiring for Source Type Output (FCU7-DX711/DX721/DX731)........................................... 55
7.6.7 Outline of Analog Signal Output Circuit .............................................................................. 56
8. Connections of I/O Interface ....................................................................................................... 57
8.1 Types of I/O Interface ............................................................................................................... 57
8.2 Connection of Remote I/O Unit................................................................................................. 58
8.2.1 Outline of Remote I/O Unit ................................................................................................. 58
8.2.2 Names of Each Remote I/O Unit Section ........................................................................... 59
8.2.3 Setting of Station No. When Using Multiple Remote I/O Units ........................................... 60
8.2.4 Outline of Digital Signal Input Circuit .................................................................................. 62
8.2.5 Outline of Digital Signal Output Circuit ............................................................................... 64
8.2.6 Outline of Analog Signal Output Circuit .............................................................................. 65
8.2.7 Outline of Analog Signal Input Circuit ................................................................................. 66
8.2.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal ............................. 67
8.2.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal.................................. 69
8.2.10 Connection of FCUA-DX11 Unit and Machine Control Signal ....................................... 70
8.2.11 Connection of FCUA-DX12 Unit and Machine Control Signal...................................... 72
8.2.12 Cables .............................................................................................................................. 74
8.3.1 Connection Example .......................................................................................................... 75
8.3.2 DI/DO Type Specifications.................................................................................................. 76
8.3.3 AI/AO Type Specifications .................................................................................................. 81
8.3.4 Precautions for Wiring ........................................................................................................ 84
9. Basic Wiring for Servo Drive Unit............................................................................................... 86
9.1 Basic Wiring for MDS-D/DH Series .......................................................................................... 86
9.2 Basic Wiring for MDS-D-SVJ3/SPJ3 Series ............................................................................. 87
Appendix 1. EMC Installation Guidelines ...................................................................................... 88
1.1 Introduction ............................................................................................................................... 88
1.2 EMC Directives ......................................................................................................................... 88
1.3 EMC Measures ......................................................................................................................... 89
1.4 Panel Structure ......................................................................................................................... 89
1.4.1 Measures for Control Panel Body....................................................................................... 89
1.4.2 Measures for Door.............................................................................................................. 90
1.4.3 Measures for Power Supply ............................................................................................... 90
1.5 Measures for Wiring in Panel.................................................................................................... 92
1.5.1 Precautions for Wiring in Panel .......................................................................................... 92
1.5.2 Shield Treatment of Cables ................................................................................................ 92
1.6 EMC Countermeasure Parts..................................................................................................... 93
1.6.1 Shield Clamp Fitting ........................................................................................................... 93
1.6.2 Ferrite Core ........................................................................................................................ 93
1.6.3 Surge Absorber................................................................................................................... 95
1.6.4. Selection of Stabilized Power Supply ................................................................................ 97
Appendix 2. Cable............................................................................................................................ 98
2.1 F023/F024 Cable .................................................................................................................... 100
2.2 F034/F035 Cable .................................................................................................................... 101
2.3 F070 Cable ............................................................................................................................. 102
2.4 F110 Cable ............................................................................................................................. 102
2.5 F120 Cable ............................................................................................................................. 103
2.6 F170 Cable ............................................................................................................................. 103
2.7 F221 Cable ............................................................................................................................. 104
2.8 F320/F321 Cable .................................................................................................................... 104
2.9 F351 Cable ............................................................................................................................. 105
2.10 G011 Cable........................................................................................................................... 106
2.11 G023/G024 Cable ................................................................................................................. 107
2.12 G300 Cable........................................................................................................................... 108
2.13 G301 Cable........................................................................................................................... 109
2.14 G380 Cable........................................................................................................................... 109
2.15 G395 Cable........................................................................................................................... 110
2.16 G396 Cable........................................................................................................................... 110
2.17 G430 Cable............................................................................................................................111
2.18 FCUA-R030 Cable................................................................................................................ 112
2.19 FCUA-R050/R054 Cable ...................................................................................................... 113
2.20 FCUA-R211 Cable ................................................................................................................ 114
2.21 R300 Cable........................................................................................................................... 114
2.22 R301 Cable........................................................................................................................... 114
2.23 SH41 Cable .......................................................................................................................... 115
2.24 R-TM Terminator Connector ................................................................................................. 115
Appendix 3. Connectors................................................................................................................ 116
3.1 Connectors for Control Unit .................................................................................................... 116
3.1.1 Operation Panel I/O Unit Connecting Connector (CG71)................................................. 116
3.1.2 Skip Input Connector (SKIP) ............................................................................................ 116
3.1.3 Serial Communication Connector (SIO) ........................................................................... 117
3.1.4 Encoder / Manual Pulse Generator Connecting Connector (ENC) .................................. 117
3.1.5 Optical Communication Connecting Connector (OPT)..................................................... 118
3.1.6 Remote I/O Unit Connecting Connector (RI01) ................................................................ 118
3.1.7 Emergency Stop Input Connector (EMG) ......................................................................... 118
3.1.8 24VDC Input Connector (DCIN) ....................................................................................... 119
3.1.9 Ethernet Connector (LAN) ................................................................................................ 119
3.2 Connectors for Operation Panel I/O Unit ................................................................................ 120
3.2.1 Manual Pulse Generator Connecting Connector (MPG) .................................................. 120
3.2.2 Remote I/O Unit Connecting Connector (RIO3) ............................................................... 120
3.2.3 Machine Input/Output Connector (CG31/CG32/CG33/CG34/CG35/CG36)..................... 121
3.3 Connectors for Power Supply Unit.......................................................................................... 122
3.3.1 24VDC Output Connector (DCOUT) ................................................................................ 122
3.3.2 AC Power Input Connector (ACIN) ................................................................................... 122
3.3.3 ON/OFF Input Connector (ON/OFF) ................................................................................ 122
Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH Series) ............ 123
4.1 Selection of Cable................................................................................................................... 123
4.1.1 Cable Wire and Assembly ................................................................................................ 123
4.2 Cable connection diagram ...................................................................................................... 125
4.2.1 Battery cable..................................................................................................................... 125
4.2.2 Power supply communication cable and connector ......................................................... 126
4.2.3 Servo detector cable......................................................................................................... 127
4.2.4 Brake connecter (Brake connector for motor brake control output).................................. 131
4.2.5 Spindle detector cable ...................................................................................................... 132
4.2.6 C axis detector cable (For serial interface conversion unit APE391M connection) .......... 134
4.3 Main circuit cable connection diagram.................................................................................... 135
4.3.1 DRSV1 cable, DRSV2 cable ............................................................................................ 135
4.4 Connector outline dimension drawings................................................................................... 136
4.4.1 Optical communication cable............................................................................................ 136
4.4.2 Battery connector ............................................................................................................. 138
4.4.3 Power supply communication connector .......................................................................... 139
4.4.4 Servo detector connector ................................................................................................. 140
4.4.5 Brake connector ............................................................................................................... 143
4.4.6 Power connector............................................................................................................... 144
4.4.7 Spindle detector connector ............................................................................................... 146
Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3 Series)148
5.1 Selection of Cable................................................................................................................... 148
5.1.1 Cable wire and assembly ................................................................................................. 148
5.2 Cable connection diagram ...................................................................................................... 150
5.2.1 Servo detector cable......................................................................................................... 150
5.2.2 Spindle detector cable ...................................................................................................... 153
5.2.3 C axis detector cable (For serial interface conversion unit APE391M connection) .......... 155
5.3 Connector outline dimension drawings................................................................................... 156
5.3.1 Optical communication cable............................................................................................ 156
5.3.2 Servo detector connector ................................................................................................. 158
5.3.3 Brake connector ............................................................................................................... 160
5.3.4 Power connector............................................................................................................... 161
5.3.5 Drive unit side main circuit connector............................................................................... 162
5.3.6 Spindle detector connector ............................................................................................... 164
Appendix 6. Precautions for Wiring 70 Series ............................................................................ 166
6.1 Connecting the Optical Fiber Cable........................................................................................ 166
6.1.1 Outline of Optical Fiber Cable and Names of Each Part .................................................. 166
6.1.2 Precautions for Handling Optical Fiber Cable .................................................................. 166
6.1.3 Precautions for Laying Optical Fiber Cable ...................................................................... 167
6.2 Precautions for Connecting Peripheral Devices ..................................................................... 167
6.3 Precautions for Connecting 24V Power Supply...................................................................... 167
6.4 Example of Handy Terminal Connections ............................................................................... 168
6.4.1 Environment Specifications for Handy Terminal ............................................................... 168
6.4.2 Outline Drawing of Handy Terminal .................................................................................. 169
6.4.3 Connections of Handy Terminal........................................................................................ 171
6.4.4 Explanation of Handy Terminal Signals and Connection Cables...................................... 172
Appendix 7. Transportation Restrictions for Lithium Batteries................................................. 175
7.1 Restriction for Packing............................................................................................................ 175
7.1.1 Target Products ................................................................................................................ 175
7.1.2 Handling by User .............................................................................................................. 176
7.1.3 Reference ......................................................................................................................... 177
7.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation ......... 178
7.3 Example of Hazardous Goods Declaration List ...................................................................... 179
Appendix 8. Precautions for Compliance to UL/c-UL Standards .............................................. 181
Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices
......................................................................................................................................................... 182
1. Introduction
1. Introduction
This manual explains the items required for installing and connecting the MITSUBISHI CNC 70 Series.
Read this manual thoroughly and understand the product's functions and performance before starting to use.
This manual is written on the assumption that all option functions are added, but the actually delivered device
may not have all functions.
The unit names, cable names and various specifications are subject to change without notice. Please confirm
these before placing an order.
1
2. System Configuration
2.1 System Basic Configuration Drawing
2.1 System Basic Configuration Drawing
Ethernet
hub Machine operation panel
Manual pulse MF
TF
M CODE DATA
T CODE DA TA
AL1 AL2 AL3 AL4 TAP DEN OP SA
SFLED29 LED30 LED31LED32 LED33LED34 LED35LED36

MA DEGITAL SWITCH ON
OFF
generator SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 OVSL OVC SRN F1D
HANDLE/STEPMULTIPLICATION MODE SELECT MANUAL FEED RATE CUTTINGFEEDRATEOVERRIDE

RESET FIN
1000 RAPID 270520720 100110
100 5000 STEP R-POINTRETURN200 1000 8090 120
10 10000 100 1400 70 130
X JOG 52 2000 60 140 MACHINELOCK MSTLOCK
27 2700 50 150
HANDLE
1 50000 Y MEM 20 3700 40 160
10 5200 30 170
100000 Z MDI 2 7200 20 180
4 TAPE 1 10000 10 190
0mm/min14000 0 % 200 SINGLEBLOCK DRYRUN
1STREFERENCEPOSITION
RAPIDTRAVERSEOVERRIDE
- + X Y REACHEDZ 4 100
50
Personal +X +Y +Z +4
25
1
EMERGENCYSTOP
computer -X -Y -Z -4 CYCLESTART FEEDHOLD
CF card I/F
Display unit
Keyboard unit
Control unit
Operation panel
I/O unit
Emergency
stop switch
Remote I/O Servo/Spindle drive units

unit MDS-D/DH Series
MDS-D-SVJ3/SPJ3 Series
Manual pulse
Synchronous feed generator
encoder
Skip Motors
(Note 1) Control unit is mounted on the back side of the display unit with base plate.
(Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit.
2
2.2 General Connection Diagram
2.2 General Connection Diagram
Dotted lines indicate the sections prepared by machine tool builder.

The name with brackets <> indicates the cable for the unit.
RST
CNC control unit
No-fuse breaker(NFB） FCU7-MU521/522
24VDC
stabilized power F070
supply DCIN <G097>
LCD
24VDC Main card　HN76x
DCOUT <F480>
ACIN F120 INV
EMG
FG
Memory card
NFB
HN4xx Backlight inverter
FG Display unit
EMG G300/G301 Front CF 8.4-type FCU7-DU120-12
LAN Expansion FRONT
card 　card 10.4-type FCU7-DU140-12
HN75x CF-70
(VGA:640×480)
RA
FG
SIO
MENU
SKIP OPT ENC RIO1 CG71 Menu key
Keyboard unit
FCU7-KB024/44
Network
Operation panel
USER　2ch I/O unit Machine operation panel
CG3ｘ
ON OFF 1ch: F034 FCU7-DXxxx
2ch: F035
MC
RS232C Device G011 F351
CG71
max. 0.5m
MC
NCKB (G402)
MC RIO3 MPG
Manual pulse generator

2ch
12V:F320/F321
Skip signal input 5V:F023/F024
Sensor signals FCUA-R030
Max. 8 pints Remote I/O unit
24VDC
DCIN DI-L/R
F070
FCUA-DX1xx Machine
1ch G395/G396/G380 control
R300 relay/contact
RIO1 RIO2
Spindle/Servo Drive Units FCUA-R211

/SH41 To the next remote
MDS-D/DH/SVJ3/SPJ3 I/O or terminator
Manual pulse generator

2ch
5V:G023/G024
Remote I/O unit Remote I/O unit
Sync. Encoder 24VDC 24VDC
1ch DCIN DCIN DI-L/R
FCUA-R050/054 F070 F070
FCUA-DX1xx FCUA-DX1xx Machine
control
R300 relay/contact
RIO1 RIO2 RIO1 RIO2
FCUA-R211 FCUA-R211 To the next remote I/O

/SH41 /SH41 or terminator
3
2.3 List of Configuration Units
2.3.1 Control Unit: FCU7-MU521/FCU7-MU522

Type Function Configuration element Details
FCU7-MU521 NC functions and Main control card (HN761) Export Trade Control Ordinance
display controller Memory card (HN451) and Foreign Trade Ordinance
noncompliant unit
FCU7-MU522 NC functions and Main control card (HN761) Export Trade Control Ordinance
display controller Memory card (HN451) and Foreign Trade Ordinance
Expansion card (HN751) noncompliant unit
2.3.2 Display Unit: FCU7-DU120-12/FCU7-DU140-12

FCU7-DU120-12 8.4-type color TFT LCD panel CF card I/F is normally equipped
Backlight inverter with the control unit.
FCU7-DU140-12 10.4-type color TFT LCD panel CF card I/F is normally equipped
Backlight inverter with the control unit.
2.3.3 Operation Panel I/O Unit: FCU7-DX7xx

FCU7-DX710 DI/DO Sink/source input Base card (HN341) DI/DO = 64 points/64 points + MPG 2ch
(insulation)
DO sink output
(non-insulation)
(insulation)
DO source output
(non-insulation)
(insulation)
DO sink output Add-on card (HN361) DI/DO = 32 points/16 points + AO 1ch
(non-insulation)
(insulation)
DO source output Add-on card (HN371) DI/DO = 32 points/16 points + AO 1ch
(non-insulation)
(insulation)
DO sink output Add-on card (HN362) DI/DO = 32 points/32 points
(non-insulation)
(insulation)
DO source output Add-on card (HN372) DI/DO = 32 points/32 points
(non-insulation)
(Note 1) Operation panel I/O unit is mounted on the back side of the keyboard unit FCU7-KB024/KB044.
(Note 2) Operation panel I/O unit for 700 Series is not available.
4
2.3.4 Keyboard Unit: FCU7-KB024/FCU7-KB044

FCU7-KB024 8.4-type display keyboard Escutcheon, key switch Connect with G011 cable from control unit.
Mounting method: Mount on front panel
FCU7-KB044 10.4-type display keyboard Escutcheon, key switch Connect with G011 cable from control unit.
Mounting method: Mount on front panel
2.3.5 Remote I/O Unit:

FCUA-DX100/FCUA-DX110/FCUA-DX120/FCUA-DX140/FCUA-DX101/FCUA-DX111/
FCUA-DX121/FCUA-DX141
FCUA-DX100 Sink/source input + sink output RX311 DI/DO = 32 points/32 points
FCUA-DX110 Sink/source input + sink output RX311+RX321-1 DI/DO = 64 points/48 points
FCUA-DX120 Sink/source input + sink output RX311+RX321 DI/DO = 64 points/48 points
+ analog output + analog output 1 point
FCUA-DX140 Sink/source input + sink output RX311+RX341 DI/DO = 32 points/32 points
+ analog input/output + analog input 4 points
+ analog output 1 point
FCUA-DX101 Sink/source input + source RX312 DI/DO = 32 points/32 points
output
FCUA-DX111 Sink/source input + source RX312+RX322-1 DI/DO = 64 points/48 points
output
FCUA-DX121 Sink/source input + source RX312+RX322 DI/DO = 64 points/48 points
output + analog output + analog output 1 point
FCUA-DX141 Sink/source input + source RX312+RX341 DI/DO = 32 points/32 points
output + analog input/output + analog input 4 points
+ analog output 1 point
2.3.6 Card-sized I/O Card: HR361/HR371/HR381/HR383

HR361 DI16 (sink/source) HR361 DI/DO = 16 points/16 points
+DO16 (sink)
HR371 DI32 (sink/source) HR371 DI/DO = 16 points/16 points
+DO16 (source)
HR381 AO x 1 HR381 AO x 1
HR383 AI x 4+AO x 1 HR383 AI x 4+AO x 1
2.3.7 External Power Supply Unit: PD25/PD27

PD25 External power supply with Power supply card Input 200VAC
power supply ON/OFF Case set Output 24VDC (3A)
function
PD27 External power supply with Power supply card Input 200V to 400VAC
power supply ON/OFF Case set Output 24VDC (8A)
function
5
3. General Specifications (Environment Conditions)
3.1 Environment Conditions in Operation Panel
3.1 Environment Conditions in Operation Panel
Operation panel
Unit name Control unit Display unit Keyboard unit
I/O unit
Item
FCU7-DU120-12/ FCU7-DX71/
Type FCU7-MU521/522 FCU7-KB024/44
140-2 72/73
During
0 to 55°C
Ambient operation
temperature During
-20 to 60°C
storage
Long
10 to 75% RH (with no dew condensation)
Ambient term
General humidity
specifi- Short
10 to 95% RH (with no dew condensation) (Note 1)
cations term
Vibration
4.9m/s2 or less (during operation)
resistance
Shock
29.4m/s2 or less (during operation)
resistance
Working
No corrosive gases, dust or oil mist
atmosphere
24VDC ± 5%, ripple 3.3/12VDC 5VDC 3.3/5VDC
Power voltage
noise 200mV (P-P) (Provided by the control unit)
Required
power Power –
2.5A – –
specifi- capacity (Note 2)
cations Instantaneous
stop tolerance 20ms –
time
FCU7-DU120-12:
Control section:
10W
Heating value (Max.) 12W 1.0W 5.0W
FCU7-DU140-2:
(Note 3)
12W
FCU7-DU120-12:
1.5
Mass (kg) 1.0 0.8 0.4
FCU7-DU140-2:
Others
2.0
235(width) FCU7-DU120-12: FCU7-KB024:
×173(height) 260(width) × 140(width) ×
Outline × 73 (depth) 200(height) 200(height) 120(width) ×
(mm)
dimension (Depth from the FCU7-DU140-2: FCU7-KB044: 180(height)
plate mounting 290(width) × 140(width) ×
surface: 60) 220(height) 220(height)
(Note 1) The period is within one month.
(Note 2) For the current value of the I/O circuit, calculate with the number of points used and load.
(Note 3) For the heating value of the I/O circuit, calculate with the number of points used.
6
3.2 Environment Specifications in Electric Cabinet
3.2 Environment Specifications in Electric Cabinet
Unit name Remote I/O unit

Item
Type FCUA-DX10 FCUA-DX11 FCUA-DX12 FCUA-DX14
During
0 to 55°C
Ambient operation
temperature During
–20 to 60°C
storage
General
specifi- Ambient Long term 10 to 75% RH (with no dew condensation)
cations humidity Short term 10 to 95% RH (with no dew condensation) (Note 1)
Vibration resistance 4.9m/s2 or less (during operation)
Shock resistance 29.4m/s2 or less (during operation)
Working atmosphere No corrosive gases, dust
Required Input power voltage 24VDC±5% Ripple noise 200mV (P-P)

Power Power capacity 24V 0.7A (Note 2) 24V 1.5A (Note 2) 24V 0.7A (Note 2)
specifi-
Instantaneous stop
cation —
tolerance time
Heating value (Max.) 25W (Note 3) 30W (Note 3) 30W (Note 3)
Others
Mass 0.5kg 0.6kg 0.6kg 0.6kg
(Note 1) The period is within one month.
(Note 2) Amount consumed by control circuit
(Note 3) Differs according to the number of machine input operation points and the load and number of
points connected to the machine output. The maximum value applies when all points are ON.
7
3.3 Heat Radiation Countermeasures
Please refer to the following method for heat radiation countermeasures.
Example of heat radiation countermeasures

<Hypothetical conditions>
(1) Average internal temperature of operation panel: T ≤ 55°C
(2) Peripheral temperature of operation panel : Ta ≤ 0°C to 45°C
(3) Internal temperature rise value : ΔT = T–Ta (max) = 10°C
<Supplement>
Procedures for heat design and verification
(1) Refer to "3. General Specification" for the heat
generated by each unit.
Calculate total heat radiation of each
mounted unit (W) (2) Enclosed cabinet (thin steel plate) cooling
capacity calculation equation
Calculate cooling capacity of
operation panel (W1) W1 = U × A × ΔT
U: 6 W/m2°C
A: Effective heat radiation area (m2)
W ≤ W1
Comparison of W and W1 ΔT: Internal temperature rise value (10°C)
(Area where heat can be radiated from
W>W1 operation panel)
Selection of heat exchanger <Caution>
8 W/m2°C can be applied only when the
Mounting design operation panel is so small that the internal
temperature stays uniform.
Collection of internal temperature rise (3) Points of caution for heat radiation
distribution data countermeasures when designing mounting
state
* Consider convection in operation panel
ΔT≤10°C (eliminate heat spots)
Evaluation
* Collect hot air at suction port of heat
exchanger in operation panel.
ΔT>10°C
Improvements (4) Criterion for internal temperature rise
distribution data
ΔT (average value) ≤ 10°C
Completion
ΔTmax (maximum value) ≤ 15°C
R (inconsistency ΔTmax – ΔTmin) ≤ 6°C
(Evaluate existence of heat spots)
8
The following shows an example of calculation applied to heat radiation countermeasures for the operation
panel. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required.
Display unit
500
200
(Agitating fan)
260 140
120
600
<Calculation example of heating value in operation panel>
(1) Calculation of unit heating value

Heating value (W)
Total heating value of units (W):
28W (= control unit + display unit + keyboard unit + operation panel I/O unit)
Total heating value (W) by machine input (D1):
5.6W (= 24V; total heating value when the 32 points are simultaneously turned ON × 7.3mA × 32)
... 24V; current consumption per point of the operation panel I/O unit DI ÷ 3.3kΩ ≒ 7.3mA
Total heating value W = 33.6W (28 + 5.6)
9
(2) Calculation of operation panel cooling capacity

Tolerance value for temperature rise (Δt)
Panel internal temperature (according to each unit’s specification) T ≤ 55C°
Panel peripheral temperature (according to machine’s specification) Ta ≤ 45C°
Tolerance value for internal temperature rise ΔT = 10C° (T – Ta)
Heat radiation area (A)

The surface of the molded unit, which has lower radiation capacity than the metal plate surface,
should be excluded for the heat radiation area in principle.
The bottom of the operation panel, which has difficulty in radiating due to the temperature
distribution, should also be excluded for the heat radiation area in principle.
Heat radiation area A = 0.71mm2

(≒ 0.6 × 0.12 + 0.6 × 0.5 × 2 – (0.26 + 0.14) × 0.2 + 0.12 × 0.5 × 2)
(Top surface) (Front, rear surface) (Unit surface) (Both sides surface)
Operation panel cooling capacity (W1)

Calculate the cooling capacity to keep the temperature rise in the operation panel less than 10°C.
Cooling capacity W1 = 42.6W (6 × A × ΔT)
(3) Comparison of heating value and operation panel cooling capacity

The operation panel cooling capacity is over the heating value, which presumed no need to install
the heat exchanger.
(4) Confirmation with the actual machine

The result of the calculation above is only a rough indication. The actual temperature rise may differ
according to the structure of the operation panel.
Be sure to confirm the temperature rise value in the operation panel when the machine is running.
10
4. Outline Drawing
4.1 Control Unit
4. Outline Drawing
4.1 Control Unit
4.1.1 FCU7-MU521/FCU7-MU522
(1) (2) (3) (4) (5)
235
100 220
21 52 208 6
6
156
168
173
(6) (7) (8) (9) (10) (11) (12) (13) (14) (15)
11
4. Outline Drawing
4.1 Control Unit
Explanation of connector functions

Connec- Connector
No. tor name Function No. name
Function
(1) CF Front CF card I/F (9) RIO1 Remote IO unit I/F
Display unit backlight (10) MENUKEY Menu key I/F
(2) INV
Inverter connector Encoder input 1ch
(11) ENC
(3) DCIN 24VDC input (5V manual pulse generator input 2ch)
(4) EMG External emergency stop input (12) SKIP Skip input 8ch
(5) LCD Display unit signal connector (13) SIO RS-232C communication I/F 2ch
(6) OPT Optical servo communication I/F (14) BATTERY Battery (Q6BAT) connector
(7) LAN LAN communication I/F (15) FG FG terminal block
(8) CG71 Operation panel I/O unit I/F
12
4. Outline Drawing
4.2 Display Unit
4.2 Display Unit
4.2.1 FCU7-DU120-12 (8.4-type)
260 20 110 (Space required for wiring)

200
(Note 1) The above side view shows the state with the control unit mounted.
(Note 2) Consider the heat radiation space for the upper space.
(Note 3) Consider the minimum radius value of optical cable for the bottom space.
4.2.2 FCU7-DU140-12 (10.4-type)

220
(Note 1) The above side view shows the state with the control unit mounted.
(Note 2) Consider the heat radiation space for the upper space.
(Note 3) Consider the minimum radius value of optical cable for the bottom space.
13
4. Outline Drawing
4.3 Operation Panel I/O Unit
4.3.1 FCU7-DX710/FCU7-DX711
(1) (2)
116 110 (Space required for wiring)
(7)
179
(8)
(9)
(3) (4) (5) (6)

Connector Connector
No. Function No. Function
name name
(1) CG31 DI: 32 points (1st station) (Note) (7) MPG Manual pulse generator input 2ch
(2) CG33 DI: 32 points (2nd station) (Note) (5V, 12V)
(3) CG32 DO: 32 points (1st station) (Note) (8) RI03 Remote I/O unit I/F
(4) CG34 DO: 32 points (2nd station) (Note) (3rd to 6th station can be used)
(5) NCKB Keyboard I/F (9) CG71 Control unit I/F
(6) FG FG terminal block
(Note) Station No. cannot be changed.
14
4. Outline Drawing
4.3.2 FCU7-DX720/FCU7-DX721/FCU7-DX730/FCU7-DX731
(1) (2) (3)

116 110(Space required for wiring)
(9)
(10)
179
(11)
(12)
(4) (5) (6) (7) (8)

Connector Connector
No. Function No. Function
name name
(1) CG31 DI: 32 points (1st station) (Note) (7) NCKB Keyboard I/F
(2) CG33 DI: 32 points (2nd station) (Note) (8) FG FG terminal block
(3) CG35 DI: 32 points (3rd station) (Note) (9) AO Analog output 1ch
(4) CG32 DO: 32 points (1st station) (Note) (10) MPG Manual pulse generator input 2ch
(5) CG34 DO: 32 points (2nd station) (Note) (5V, 12V)
(6) CG36 FCU7-DX730/DX731 (11) RI03 Remote I/O unit I/F
DO: 32 points (3rd station) (Note) (4th to 6th station can be used)
FCU7-DX720/DX721 (12) CG71 Control unit I/F
DO: 16 points (3rd station) (Note)
(with analog output)
(Note) Station No. cannot be changed.
15
4. Outline Drawing
4.4 Keyboard Unit
4.4 Keyboard Unit
4.4.1 FCU7-KB024 (8.4-type)

200
(Note) The above side view shows the state with the Operation panel I/O unit FCU7-DX720/DX721 mounted.
4.4.2 FCU7-KB044 (10.4-type)

220
(Note) The above side view shows the state with the Operation panel I/O unit FCU7-DX720/DX721mounted.
16
4. Outline Drawing
4.5 Remote I/O Unit
4.5 Remote I/O Unit
Top
100
135
168
40 6
150
70
Bottom
135
17
4. Outline Drawing
4.6 Card-sized I/O Card
4.6.1 HR361/HR371/HR381/HR383
93
55
(1) Card corner holder

Use a card corner holder for fixing card-sized I/O card.
Recommended card corner holder: KGCH-20-0 (KITAGAWA INDUSTRIES)
8
10
6.2 15
1.8 6.5 5
20
3.5
6.5 1.5
5.4 7.7
7
18
4. Outline Drawing
(2) Example of card-sized I/O card connector PCB
7.1 +0.1
0
5.5 +0.1
0
8
0.
R
5.5+0.1
0
86 -0.2
0
5.25
15
3x15=45
19
5. Panel Cut Dimension Drawing / Installation Dimension Drawing
5.1 Display Unit
5.1 Display Unit
5.1.1 FCU7-DU120-12 (8.4-type)
260 (Unit outline)
250 ± 0.3
244
200 (Unit outline)
(Square hole)
190 ± 0.3
184
4-M3 Screw
20
5.1 Display Unit
5.1.2 FCU7-DU140-12 (10.4-type)
290 (Unit outline)
280 ± 0.3
274
220 (Unit outline)
210 ± 0.3
204
(Square hole)
4-M3 Screw
21
5.2.1 FCU7-DX710/FCU7-DX711/FCU7-DX720/FCU7-DX721/FCU7-730/FCU7-731
116 (Unit outline)
106 ± 0.3
179 (Unit outline)
171 ± 0.3
4-M3 Screw
(Remarks) When using the Mitsubishi keyboard, the Operation panel I/O unit can be mounted on the back of
the keyboard.
22
5.3 Keyboard Unit
5.3 Keyboard Unit
5.3.1 FCU7-KB024 (for 8.4-type)
140 (Unit outline)
130 ± 0.3
200 (Unit outline)
190 ± 0.3
182
122
4-M3 Screw
23
5.3 Keyboard Unit
5.3.2 FCU7-KB044 (for 10.4-type)
140 (Unit outline)
130 ± 0.3
220 (Unit outline)
210 ± 0.3
202
122
4-M3 Screw
24
5.4 External Power Supply Unit
5.4.1 PD25
65
∅6
AC IN
ON/OFF SW
220
230
230
208
ON/OFF
FAN ALARM
POWER
DC OUT
3
R
2-
6 6
30 130
25
5.4.2 PD27
65
∅6
AC IN
ON/OFF SW
220
230
230
208
ON/OFF
FAN ALARM
POWER
DC OUT
3
R
2-
6 6
30 170
5.4.3 Mounting Direction and Clearance

Mount the external power supply unit vertically and so that it is visible from the front. Provide space for heat
dissipation and ventilation.
100mm
20mm 20mm
100mm
26
5.5 Remote I/O Unit
5.5 Remote I/O Unit
Mounting hole
2 - M5 - 0.8 screw
6
156
6
34 6
27
5.6 Manual Pulse Generator
5.6.1 UFO-01-2Z9
Index Gasket 3-M4 stud

Panel cut diameter
72 at equal pitch
Above size only

[Panel cut drawing]
3-ø4.8 at equal pitch
Produced by NIDEC NEMICON CORPORATION

(Note) This product does not comply with the MELDAS specifications.
28
5.6.2 HD60
3.6 Packing t2.0 3-M4 stud bolt L10

ø77±0.5
ø80±1
12V 0V A B
Installation of screws
other than M3 x 6
8. 89 7. 60 not possible
ø60±0.5 16 24 27±0.5 ø60±0.5
[Panel cut drawing]

3-ø4.8
(Divide equally
by three)
120°
+2
ø62 0
ø72±0.2
29
5.7 Synchronous Feed Encoder
5.7 Synchronous Feed Encoder
5.7.1 OSE-1024-3-15-68
68
Caution plate 56
-0.009
-0.025
56
68
ø68
ø50
4-ø5.4 hole
20
2 28
5 3
19. 5
102 33
135
0
ø14.3 -0. 11 - 0. 006
2 ø15 - 0. 017 5 -0.012
-0.042
ø16
3 +0.0 1
+0. 14 +0. 14
1. 15 0 1. 15 0 Cross section BB
26
ø50 -- 0. 009
0. 025 Valid depth of key groove is 21mm
2
Enlarged drawing of key
30
6. Connections of Control Unit
6.1 Control Unit Connection System Drawing

The method for connecting to each unit and device from the control unit are briefly explained in this section.
6.1 Control Unit Connection System Drawing
Control unit Operation panel I/O unit
CG71
G011 cable
CG71
F034, F035 cable

SIO RS-232C device
R050, R054 cable Synchronous feed encoder, or

ENC
G023, G024 cable 5V manual pulse generator
Accessory cable for unit

LCD

INV Display unit

MENUKEY
R030 cable
SKIP Skip input (Sensor input)
G395/G396/G380 cable
OPT Servo/Spindle drive unit
R211 cable
RIO1 Remote I/O unit
G301 cable (straight)

LAN Ethernet device
F120 cable
EMG Emergency stop signal
F070 cable 24VDC

DCIN Stabilized
power supply
31
6.2 Connecting with Power Supply

Connect a general-purpose 24VDC stabilized power supply or PD25/PD27 power supply unit to the control
unit.
6.2.1 When Using General-Purpose 24VDC Stabilized Power Supply

(1) Connection of power supply
24VDC Stabilized
DCIN F070 cable power supply
MC NFB
+24V
0V R
Y
Control unit (Note 2) S

AC
DCIN AC T
DCIN
24VDC FG
1 FG
0V 2 OFF ON
FG 3
MC
Connector name: DCIN
Contact: 2-178288-3
Connector: 1-175218-5 MC
Recommended manufacturer: Tyco Electronics AMP
<Related items>
Cable drawing: "Appendix 2 (G070 cable)"
Connector pin assignment: "Appendix 3 (DCIN connector)"
(Note 1) Rush current may occur to lead welding on the contacts, when a magnetic switch such as relay
directly controls 24VDC’s ON/OFF during 24V power supply to the control unit.
Use relay with large heat capacity of contacts to control 24VDC's ON/OFF.
(Note 2) Make a short-circuit between OV and FV on the terminal block to cut noise.
(2) Specifications of power supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine
tool builder). Use a power supply that complies with CE Marking or that follows the safety standards given
below.
[Stabilized power supply selection items]

Standard
Item Remarks
setting
Voltage
±5% ±5% or less of 24VDC output
Output fluctuation
Ripple noise 200mV (P-P)
Power capacity -- 2.5A or more
Output holding time 20ms Instantaneous power failure time (AC side)
[Standards]
Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage : FCC Class A, VCCI-Class A
High Harmonics Current Restrictions : IEC61000-3-2
(Note) 24VDC voltage may drop instantaneously due to rush current at the beginning of 24V power
supply to the control unit. The level of voltage drop depends on the capacity of the power supply.
Do not share the power supply with the devices that have alarms to warn the voltage drop.
32
6.2.2 When Using PD25/PD27 Power Supply Unit
(1) Connection of PD25/PD27 power supply
PD25/PD27 power supply unit
MC NFB
DCIN ACIN
R
F110 cable
S
Y
T
CF01
FG
(Note) ON/OFF SW
ACFAIL
F170 cable
DCIN ON/OFF
FAN ALARM
POWER
ON
DCOUT
OFF
ON/OFF switch
Control unit
(Note) 70 Series does not employ ACFAIL function. (CF01 is not connected.)
<Related items>
Cable drawing: "Appendix 2 (F110 cable, F170 cable)"
Connector pin assignment: "Appendix 3 (DCIN connector)"
ACIN: AC input
<Cable side connector type>
1 ACIN N Connector : 2-178128-3
2 ACIN H Contact : 1-175218-5
ACIN
3 FG Recommended : Tyco Electronics AMP
manufacturer
ON/OFF SW: Switch ON (upward) --- 24VDC output
: Switch OFF (downward) --- 24VDC output OFF
ON/OFF: Connect to ON/OFF switch
1 NC <Cable side connector type>
ON/OFF SW
2 P-OFF Connector : 1-178288-5
3 0V Contact : 1-175218-5
ON/OFF 4 0V Recommended : Tyco Electronics AMP
FAN ALARM
5 P-ON manufacturer
POWER
DCOUT
POWER: Green light at +24V output
DCOUT : Left connector --- 24VDC output
: Right connector --- Power shutoff detection signal
(ACFAIL) output
A (X) B (Y)
1 ACFAIL +24V Connector : 3-178128-6
2 0V 0V Contact : 1-175218-5
3 FG FG Recommended : Tyco Electronics AMP
manufacturer
<Related items>
Connector pin assignment: "Appendix 3 (ACIN connector, ON/OFF connector, DCOUT connector)"
33
(2) Specifications of PD25/PD27 power supply
Item PD25 PD27

Input power voltage 200V to 230VAC 200V to 480VAC
+10%-15% +10%-15%
50/60Hz ± 1Hz 50/60Hz ± 3Hz
Output current 3A 8A
Dimension 130mm x 65mm x 230mm 170mm x 65mm x 230mm
Mass 1.5kg 2.5kg
Output holding time 300ms 300ms
(Note) PD25/PD27 cannot be turned ON immediately after it is turned OFF. Wait at least 2 seconds, and
then turn the power ON.
6.3 Connecting with Operation Panel I/O Unit

Connect operation panel I/O unit to the connector CG71.
Operation panel
Control unit
I/O unit
CG71
CG71
G011 cable
<Related items>
Cable drawing: "Appendix 2 (G011 cable)"
Connector pin assignment: "Appendix 3 (CG71 connector)"
34
6.4 Connecting with Remote I/O Unit

Connect remote I/O unit to the connector RI01.
For the details on remote I/O, refer to the section "8.2. Connecting with Remote I/O Unit".
RIO1,RIO3(FCUA-R211) (FCUA-R211) Remote I/O unit

TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
0V 3 3 0V
FG FG
Connector : 1-178288-3
Contact : 1-175218-2
Recommended : Tyco Electronics AMP
manufacturer
Control unit
Max. 8 stations
FCUA-R211
X
1
2
3
RIO1
FG(Note) FG(Note)
(Note) Connect to the FG terminal.
<Related items>
Cable drawing: "Appendix 2 (FCUA-R211 cable)"
Connector pin assignment: "Appendix 3 (RIO1 connector)"
6.5 Connecting with Card-sized I/O Card

Refer to the section "8.3 Connecting with Card-sized I/O Card" for the connection of card-sized I/O card to the
control unit.
35
6.6 Connecting with Optical Communication Servo Drive Unit

(1) Connect servo drive unit MDS-D/DH series and MDS-D-SVJ3/SPJ3 series to the connector OPT.
For the details on servo drive unit, refer to the following section and manuals:
"9. Servo Drive Unit"
"MDS-D Series Specifications Manual IB-1500011 (ENG)"
"MDS-DH Series Specifications Manual IB-1500003 (ENG)"
"MDS-D/DH Series Instruction Manual IB-1500025 (ENG)"
"MDS-D-SVJ3/SPJ3 Series Specifications Manual IB-1500158(ENG)"
"MDS-D-SVJ3/SPJ3 Series Instruction Manual IB-1500193(ENG)"
Control unit Servo drive unit Servo drive unit

(MDS-D/DH) (MDS-D/DH)
CN1A CN1A
CN1B CN1B
G396 cable
OPT OR
G395/G380
cable
Reinforced
sheath
(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection.
Use a cushioning material such as sponge or rubber when bundling the cables and fix so that
the cables do not move.
Recommended clamp material: CKN-13SP KITAGAWA INDUSTRIES
(Note 2) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the cable
reinforced sheath section to break.
36
(Note 3) Loop the excessive cable with twice or more than the minimum bending radius.
Control unit
Recommended clamp material

CKN-13SP
KITAGAWA INDUSTRIES
Optical communication cable

(section without reinforced sheath):
Bending radius: 30mm or more
<Related items>
Cable drawing: "Appendix 2 (G380 Cable, G395 Cable, G396 Cable)"
Connector pin assignment: "Appendix 3 (OPT connector)"
(2) Criteria for optical cable selection
<G396 Cable>
Wire material : Optical communication cable POF type (Core: Plastic)
Application : Use when wiring a cable of 10m or less inside the panel.
Min. bending radius :
Cable Minimum bending radius
2-core parallel cord 30mm or more
<G395 Cable>
Wire material : Optical communication cable POF type (Core: Plastic)
Application : Use when wiring a cable of 10m or less outside the panel.
2-core cable (section with reinforced sheath) 50mm or more
2-core cable (section without reinforced sheath) 30mm or more
<G380 Cable>
Wire material : Optical communication cable PCF type (Core: Glass)
Application : Use when the cable length is 10m or more to 20m or less.
37
6. Control Unit Connections
6.7 Connecting with RS-232C Device

(1) Connect RS-232C device to the connector SIO.
Control unit
F035 cable
RS-232C device
SIO
Cable name 1ch 2ch

F034 cable
F035 cable
SIO 1ch
SD1(TXD1) 12 2
2 3
RD1(RXD1)
RS1(RTS1) 13 4
CS1(CTS1) 3 5
ER1(DTR1) 14 20 [1ch] [2ch]

DR1(DSR1) 4 6
Reserved
Connector : CDB-25S
16 8
[SIO] Reserved 6 9 Contact : CD-SC-111
: 10120-3000VE Lock nut : HD-LNA
Connector 0V 1 7
Recommended : Hirose Electric
Case : 10320-52F0-008
manufacturer
Recommended : 3M 2ch
manufacturer
SD2(TXD2) 17 2
RD2(RXD2) 7 3
RS2(RTS2) 18 4
CS2(CTS2) 8 5
ER2(DTR2) 19 20
9 6
DR2(DSR2)
Reserved 20 8
Reserved 10 9
0V 11 7
Wire material : UL1061-2464 AWG22×12P

Recommended : Oki Electric Cable
manufacturer
FG
<Related items>
Cable drawing: "Appendix 2 (F034/F035 Cable)"
Connector pin assignment: "Appendix 3 (SIO connector)"
38
(2) Example of wiring connections to the RS-232C device

When connecting to the RS-232C device, refer to the following diagrams and cross the wiring for the
transmission signals.
Hand shaking No hand shaking

upon RS/CS, ER/DR signals upon RS/CS, ER/DR signals
SD(TXD) SD(TXD) SD(TXD) SD(TXD)
RD(RXD) RD(RXD) RD(RXD) RD(RXD)
RS(RTS) RS(RTS) RS(RTS) RS(RTS)
CS(CTS) CS(CTS) CS(CTS) CS(CTS)
ER(DTR) ER(DTR) ER(DTR) ER(DTR)
DR(DSR) DR(DSR) DR(DSR) DR(DSR)
CD(DCD) CD(DCD) CD(DCD) CD(DCD)
0V 0V 0V 0V
FG FG FG FG
39
6.8 Connecting with Skip Signal (Sensor)

Connect skip signal to the connector SKIP.
Skip signal is used for processing the high-speed signals. Always shield the cable.
(1) Connection of skip signal cable
Control unit SKIP

R030 cable
2.2kΩ 2
SI1
12
SI2
3
SI3
13
SI4
7
SI5
17
SI6
8
SI7
18
Stabilized
SI8 power supply
COM FG 24VDC (+)
0V
1, 5, 11, 15
0V connection at COM terminal
Ton
+24V
GND
t
Ton 2ms
(Note 1) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay,
etc.) are used, malfunctions will occur due to chattering. Use semiconductor contacts (transistor,
etc.).
(Note 2) Fold the cable shield over the sheath, and wrap copper foil tape over it. Connect the wound
copper foil tape to GND plate of the connector.
40
(2) Skip signal input conditions

The input signals must be used within the following condition ranges.
Input voltage at external contact ON 18V or more, 25.2V or less
Input current at external contact ON 6mA or more
Input voltage at external contact OFF 4V or less
Input current at external contact OFF 2mA or less
Input signal holding time (Ton) 2ms or more
Internal response time 0.08ms or less
Machine side contact capacity 30V or more, 16mA or more
<Related items>
Connector pin assignment: "Appendix 3 (SKIP connector)"
41
6.9 Connecting with Synchronous Feed Encoder / Manual Pulse Generator
6.9 Connecting with Synchronous Feed Encoder / Manual Pulse Generator

Synchronous feed encoder (1ch) or 5V power supply type manual pulse generator (2ch) can be connected.
Synchronous feed encoder

OSE1024-3-15-68
R054 cable
R050 cable
5V manual pulse generator

(Rear view)
NO.1
ENC
When connecting one 5V
5V 0V A B
manual pulse generator
G023 cable
NO.2 NO.1
When connecting two 5V

5V 0V A B 5V 0V A B
manual pulse generators
G024 cable
5V manual pulse generator

(Rear view)
<Related items>
Cable drawing: "Appendix 2 (FCUA-R050/R054 Cable, G023/G024)"
Connector pin assignment: "Appendix 3 (ENC connector)"
Refer to the section "7.3.1 Connecting with 5V Manual Pulse Generator" for 5V manual pulse generator's
input conditions and input/output circuit example.
When using synchronous feed encoder and manual pulse generator at the same time, the cables must be
prepared by the machine tool builder.
42
6.10 Connections of Emergency Stop Signal
6.10 Connections of Emergency Stop Signal

Emergency stop switch is connected to EMG connector by F120 cable.
Emergency
Control unit F120 stop switch
(Bottom view)
EMG
EMG
FG 1 Connector name : EMG
Contact : 51030-0330
EMGIN 2 Connector : 50084-8160
+24V 3 Recommended : MOLEX
manufacturer
3
+24V
R 2
EMGIN
1
FG
LG
Emergency stop
input circuit
<Related items>
Cable drawing: "Appendix 2 (F120 Cable)"
43
7. Connections of Operation Panel I/O Unit

Characteristics of operation panel I/O unit are as follows.
(1) Number of DI/DO points that can be mounted on the machine operation panel is 64/64 as standard and
96/96 at the maximum.
Both sink type and source type are available.
(2) Remote I/O interface --- 1ch
Remote I/O unit, card-sized I/O card, scan I/O card, etc. can be extended up to 4 channels.
Note that the following (a) and (b) will be applied if DI/DO mounted on the operation panel I/O unit is used.
(a) When 64 points/64 points are used, up to 4 channels, 128 points/128 points in total, are available.
(b) When 96 points/96 points are used, up to 3 channels, 96 points/96 points in total, are available.
(3) Manual pulse generator --- 2ch
5V and 12V manual pulse generators can be connected.
(4) Installation on the back side of the keyboard unit is possible.
Allows space saving inside the operation panel.
(Note) The station Nos. occupied by the operation panel I/O unit cannot be changed.
The stations RI03 can use are either the four stations 3rd to 6th or the three stations 4th to 6th, which
depends on the operation panel I/O unit.
44
7.1 Operation Panel I/O Unit Connection System Drawing
7.1 Operation Panel I/O Unit Connection System Drawing
Operation panel I/O unit Control unit
G011 CG71
CG71
RIO3 R211 cable

Remote I/O unit, scan I/O unit card
CG31 F351 cable

Machine control panel, switchboard, etc.
CG32 F351 cable

CG33 F351 cable

CG34 F351 cable

CG35 F351 cable

CG36 F351 cable

AO F221 cable
F320/F321 cable 12V manual pulse generator

MPG
F023/F024 cable 5V manual pulse generator
NCKB Accessory cable for unit

Keyboard unit
45
7.2 Connecting with Keyboard Unit
7.2 Connecting with Keyboard Unit

Connect keyboard unit to the connector NCKB.
The cable comes with the keyboard unit.
Operation panel Keyboard unit

I/O unit (Rear view)
NCKB
46
7.3 Connecting with Manual Pulse Generator
7.3 Connecting with Manual Pulse Generator (MPG)

Both 5V power supply type (UFO-01-2Z9, etc.) and 12V power supply type (HD60, etc.) manual pulse
generator can be used. Take the maximum cable length, etc. into consideration when selecting.
7.3.1 Connecting with 5V Manual Pulse Generator (Maximum Cable Length: 20m)
Connect 5V manual pulse generator to the connector MPG.
NO.1
Operation panel
5V manual pulse
I/O unit When connecting one 5V
5V 0V A B generator
manual pulse generator
(Rear view)
MPG
F023 cable
NO.2 NO.1
When connecting two 5V

5V 0V A B 5V 0V A B
manual pulse generators
F024 cable
5V manual pulse generator input conditions 5V manual pulse generator input/output circuit
Input pulse signal type 90° phase difference +5V
between A and B. Connector
pin No.
(Refer to waveform below.) 470Ω
220Ω
Input signal voltage H level 3.5V to 5.25V HA1
HA2
4
3
L level 0V to 0.5V
4700pF
Max. input pulse frequency 100kHz Signal +5V
input 0V
Power voltage for pulse 5VDC±10%
generators 470Ω
Max. output current 100mA HB1 14 220Ω
HB2 13 Control
No. of pulses per rotation 25 pulse/rev or 100pulse/rev circuit
4700pF
0V
A(B) phase
+5V 10
+5V 20
Power
B(A) phase output
0V 1
a b c d e 0V 11
T 0V
a.b.c.d.e.: A phase or B phase rising edge (falling edge) phase difference = T/4 ± t/10
T: A or B phase cycle (Min. 10µs)
<Related items>
Cable drawing: "Appendix 2 (F023/F024 cable)"
Connector pin assignment: "Appendix 3 (MPG connector)"
(Note) When selecting a manual pulse generator, make sure that its case and 0V terminal are insulated.
47
7.3 Connecting with Manual Pulse Generator
7.3.2 Connecting with 12V Manual Pulse Generator (Maximum Cable Length: 50m)
Connect 12V manual pulse generator to the connector MPG.
NO.1
Operation panel
I/O unit When connecting one 12V manual pulse
12V manual pulse 12V 0V A B generator
MPG generator HD60 (Rear view)
F320 cable
NO.2 NO.1
When connecting two

12V manual pulse 12V 0V A B 12V 0V A B
generators
F321 cable
12V manual pulse generator input conditions 12V manual pulse generator input/output circuit
Input pulse signal type 90° phase difference +5V
between A and B. Connector
pin No.
(Refer to waveform below.) 470Ω
220Ω
Input signal voltage H level 3.5V to 5.25V HA1
HA2
4
3
L level 0V to 0.5V
4700pF
Max. input pulse frequency 100kHz
Signal +5V
0V
Power voltage for pulse 12VDC±10% input
generators 470Ω
Max. output current 100mA HB1 14 220Ω
HB2 13 Control
No. of pulses per rotation 25pulse/rev or 100pulse/rev circuit
4700pF
0V
A(B) phase
+12V 6
+12V 16
Power
B(A) phase output
0V 1
a b c d e 0V 11
T 0V
a.b.c.d.e.: A phase or B phase rising edge (falling edge) phase difference = T/4 ± t/10
T: A or B phase cycle (Min. 10µs)
<Related items>
Cable drawing: "Appendix 2 (F320/F321 Cable)"
Connector pin assignment: "Appendix 3 (MPG connector)"
(Note) When selecting a manual pulse generator, make sure that its case and 0V terminal are insulated.
48

Connect remote I/O unit to the connector RI03.
(Note) When not connecting remote I/O unit, connect a terminator (R-TM) to the connector R103. R-TM
terminator comes with operation panel I/O unit.
Operation panel Remote I/O unit

I/O unit
RIO3
FCUA-R211
X
1
2
3
Connect to FG terminal
RIO3(FCUA-R211) (FCUA-R211)
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
0V 3 3 0V
FG FG
Contact : 1-175218-2
Recommended : Tyco Electronics AMP
manufacturer
Refer to the following chart for the maximum number of connecting channels and I/O points.
Max. No. of channels Max. No. of I/O points
Operation panel I/O unit type
(RIO3 connection) (RIO3 connection)
FCU7-DX710 4 channels 128 points/128 points
FCU7-DX711 4 channels 128 points/128 points
FCU7-DX720/730 3 channels 96 points/96 points
FCU7-DX721/731 3 channels 96 points/96 points
(Note) Refer to the section "8.2 Connecting with Remote I/O Unit" for the number of occupied channels and
I/O points of the remote I/O unit.
<Related items>
Connector pin assignment: "Appendix 3 (R103 connector)"

Refer to the section "8.3 Connecting with Card-sized I/O Card" for the connection of card-sized I/O card to the
operation panel I/O unit.
49
7.6 Connecting with Machine Operation Panel

Connect machine operation panel to the connector CG31/CG32/CG33/CG34/CG35/CG36.
<Related items>
Cable drawing: "Appendix 2 (F351 cable)"
Connector pin assignment: "Appendix 3 (CG31/CG32/CG33/CG34/CG35/CG36 connector)"
7.6.1 Wiring the Input Side DI Connector (CG31/CG33/CG35)

The DI connector on the input side of the operation panel I/O unit is wired in the same manner as the
M60/M600 Series base I/O unit (FCU6-DX Series) and remote I/O unit (FCUA-DX Series).
Refer to the section "8.2.4 Outline of Digital Signal Input Circuit".
7.6.2 Wiring the Output Side DO Connector (CG32/CG34/CG36)

The DO output of the operation panel I/O unit is supplied from an external source, and the wiring method on
the machine side differs from that of M60/M600 Series I/O unit (FCU6-DX Series, FCUA-DX Series).
Refer to the section "7.6.4 Outline of Digital Signal Output Circuit".
The wiring also differs for the sink type (FCU7-DX710/DX720/DX730) and source type
(FCU7-DX711/DX721/DX731) DO output. Refer to the section "7.6.5 Wiring for Sink Type Output" and "7.6.6
Wiring for Source Type Output" for details on the wiring methods.
50
7.6.3 Outline of Digital Signal Input Circuit
Sink type and source type share the digital signal input circuit.
Connect according to each respective diagram below.
Input circuit (Machine side) DI-L/DI-R
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
3.3kΩ
0V(RG)
Control
unit
24VDC(+)
A3,B3 COM
Sink type
(Machine side) DI-L/DI-R
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
24VDC(+) 3.3kΩ
Control
unit
0V(RG) A3,B3 COM
Source type
51
Input conditions
Sink type Source type

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
2 Input current at external contact ON 9mA or more
3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
4 Input current at external contact OFF 2mA or less
5 Tolerable chattering time 3ms or less (Refer to T1 below)
6 Input signal holding time 40ms or more (Refer to T2 below)
7 Input circuit operation delay time 3ms ≤ T3 T4 ≤ 16ms
8 Machine side contact capacity 30V or more, 16mA or more
(Note) Input signal holding time: 40ms or more as a guideline. The input signal can only be confirmed if held
longer than the ladder process cycle time.
T2 T2
T1 T1 T1 T1
T3 T4 T3 T4
52
7.6.4 Outline of Digital Signal Output Circuit

The digital signal output circuit uses a sink type (DX7x0) or source type (DX7x1).
Use within the specification ranges shown below.
Output circuit
(Machine side) D0-L/DO-R
24VDC(+)
RA
Control
R circuit
PL
Sink type (DX7x0)
DO-L/DO-R
(Machine side) 24VDC(+)
RA
Control
circuit
R
PL
Source type (DX7x1)
Output conditions
Insulation method Insulation

Rated load voltage 24VDC
Max. output current 60mA/point
Output delay time 40µs
(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or
more, 100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to
the load to suppress rush currents. (Make sure that the current is less than the above tolerable current
including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the load.
When using a capacitive load such as a ramp, always connect a protective resistor serially to
the load to suppress rush currents.
53
7.6.5 Wiring for Sink Type Output (FCU7-DX710/DX720/DX730)
Operation panel I/O unit

(Card name: HN341/HN361/HN362) Machine side
CG32/CG34/CG36 *1 Additional
wiring 24VDC
24VDC 1B
24VDC 2B
Y00 20B PL
Y01 19B
Y02 18B PL
Y03 17B
Y04 16B PL
Y05 15B
Y06 14B
Y07 13B
Y08 12B
Y09 11B
Y0A 10B
Y0B 9B
(Connection example)
Y0C 8B
Y0D 7B
Output device
Y0E 6B
Y0F 5B
Y10 20B
Y11 19B RA
Y12 18B
Y13 17B
Y14 16B RA
Y15 15B
Y16 14B
Y17 13B
Y18 12B
Y19 11B
Y1A 10B
Y1B 9B PL
Y1C 8B
Y1D 7B PL
Y1E 6B
Y1F 5B PL
GND 1A
GND 2A
DOCOM 3A
DOCOM 3B
DOCOM 4A
DOCOM 4B
GND
*2 Additional wiring
(Note 1) Connect +24V to either or both of the flat connector 1B, 2B (24VDC). (*1)
(Note 2) Connect 0V (GND) to the flat connector 3A, 3B, 4A, 4B (DOCOM). (*2)
Decide the number of DOCOMs to wire with regard to the total amount of each connector's
maximum output current and the voltage drop by the cables.
The rated current is 1A per connector pin.
(Note 3) Connect 0V (GND) to the flat connector 1A, 2A (GND). (*2)
(Note 4) When large current flows due to small amount of connected load, fuse may be blown out or 24V
power supply voltage may drop. In order to secure the appropriate current value, watch the
connected load.
54
7.6.6 Wiring for Source Type Output (FCU7-DX711/DX721/DX731)
Operation panel I/O unit

(Card name: HN351/HN371/HN372) Machine side
CG32/CG34/CG36
*1 Additional wiring 24VDC
24VDC 1B
24VDC 2B
DOCOM 3A
DOCOM 3B
DOCOM 4A
DOCOM 4B
Y00 20B PL
Y01 19B
Y02 18B PL
Y03 17B
Y04 16B PL
Y05 15B
Y06 14B ・
Y07 13B ・
Y08 12B
Output device (Connection example)

Y09 11B
・
Y0A 10B ・
Y0B 9B ・
8B
Y0C
・
Y0D 7B
Y0E 6B
・
Y0F 5B ・
Y10 20B
Y11 19B R
Y12 18B
Y13 17B
Y14 16B R
Y15 15B
Y16 14B
Y17 13B ・
Y18 12B ・
Y19 11B ・
Y1A 10B
Y1B 9B PL
Y1C 8B
Y1D 7B PL
Y1E 6B
Y1F 5B PL
GND 1A
GND 2A
GND
*2 Additional wiring
(Note 1) Connect +24V to either or both of the flat connector 1B, 2B (24VDC). (*1)
(Note 2) Connect +24V to the flat connector 3A, 3B, 4A, 4B (DOCOM). (*1)
Decide the number of DOCOMs to wire with regard to the total amount of each connector's
maximum output current and the voltage drop by the cables.
The rated current is 1A per connector pin.
(Note 3) Connect 0V (GND) to the flat connector 1A, 2A (GND). (*2)
(Note 4) When large current flows due to small amount of connected load, fuse may be blown out or 24V
power supply voltage may drop. In order to secure the appropriate current value, watch the
connected load.
55
7.6.7 Outline of Analog Signal Output Circuit
The analog signal output circuit can be used only for the FCU7-DX711/DX721.
Output circuit
220Ω R
A0 DAC
A0*
OV(RG)
Output conditions
Output voltage 0V to ±10V (±5%)

Resolution 12bit (±10V × n/4096) (Note)
Load conditions 10kΩ load resistance
Output impedance 220Ω
(Note) n = (20 to 211)
56
8. Connections of I/O Interface
8.1 Types of I/O Interface

I/O interface is connected to RIO1 of the control unit and RIO3 of the operation panel I/O unit.
8.1 Types of I/O Interface

There are two types of I/O interfaces as shown below.
Type Explanation Connection Detailed

configuration
1 Remote I/O Connecting with analog input, Refer to 8.2 Refer to 2.3.5
analog output and manual pulse
generator is possible besides
DI/DO.
2 Card-sized I/O 55mm x 93mm in size. Refer to 8.3 Refer to 2.3.6
Connector PCB must be
manufactured by the machine
tool builder when using card size
I/O card.
57
8.2 Connection of Remote I/O Unit

This chapter describes the connection of the remote I/O unit and machine control signals.
8.2.1 Outline of Remote I/O Unit

The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX) according to
the type and No. of contacts. Use serial link connections (MC link B) to connect the unit with the control unit or
the operation panel I/O unit.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No. of
occupied stations (channels) is within 8 channels.
No. of occupied
Unit type Machine control signals that can be handled
serial link stations
FCUA-DX100 Digital input signal (DI) : 32 points (photo coupler insulation) sink/source type
1
Digital output signal (DO) : 32 points (non-insulation) sink type
1
Digital output signal (DO) : 32 points (non-insulation) source type
2
2
Digital output signal (DO) : 48 points (non-insulation) sink type 2
Analog output (AO) : 1 point
Digital output signal (DO) : 48 points (non-insulation) source type 2
2
Analog input (AI) : 4 points
2
Analog input (AI) : 4 points
58
8.2.2 Names of Each Remote I/O Unit Section
Front view Front view Front view
1 1 8 1 10
2 2 2
3 3
3 3 3
4 4 9 4
(Front) (Front) (Front)
5 5 5
6 Bottom 6 Bottom 6 Bottom

view view view
7 7 7
(Rear) (Rear) (Rear)
1 DI-L (machine input signal connector)

For changeover of transfer speed
Normally set to left side.
2 DS (transfer speed changeover switch) DS
Not used.
3 4
3 CS (station No. changeover switch) 1
2
5
6
CS
7
0
F
8 Selection of station No.
9
E
4 DO-L (machine output signal connector) D
C B
A
5 RIO1 (serial connection connector #1) Enlarged view of DS and CS
6 RIO2 (serial connection connector #2)
7 DCIN (24VDC (+) power input connector)
8 DI-R (machine input signal connector)
9 DO-R (machine output signal connector)
10 AIO (analog signal input/output connector)
59
8.2.3 Setting of Station No. When Using Multiple Remote I/O Units
Multiple units can be used for the remote I/O unit to connect with the control unit R101, as long as the total No.
of occupied stations connected with serial links (MC link B) is less than eight. Refer to the section "7.4
Connecting with Remote I/O Unit" for details on the remote I/O unit connected to RIO3 of the operation panel
I/O unit.
No. of occupied serial

Unit name
link stations
FCUA-DX10 1
FCUA-DX11 2
FCUA-DX12 2
FCUA-DX14 2
When using multiple remote I/O units, a characteristic station No. must be set for each unit. The FCUA-DX10
unit has one station No. setting switch, and FCUA-DX11 , DX12 and DX14 unit have two switches.
Each of these switches must be set to a characteristic station No. within a range of 0 to 7.
<Setting example 1>
Control unit FCUA-DX10 unit
0 Total No. of occupied stations: 1

No. of occupied
stations: 1
<Setting example 2>

FCUA-DX11 unit
or
Control unit FCUA-DX10 unit FCUA-DX12 unit
＋＋
1 2
0
No. of occupied No. of occupied

stations: 1 stations: 2
Total No. of occupied stations: 3
60
<Setting example 3>
Control unit FCUA-DX11 unit or FCUA-DX12 unit 4 units
0 1 2 3 4 5 6 7
No. of occupied No. of occupied No. of occupied No. of occupied
stations: 2 stations: 2 stations: 2 stations: 2
Total No. of occupied stations: 8

(Maximum configuration)
(Note) The assignment of each unit's input/output signal address will change with the setting of the channel No.
Refer to "PLC Interface Manual" for details.
61
8.2.4 Outline of Digital Signal Input Circuit
Sink type and source type share the digital signal input circuit.
Connect according to each respective diagram below.
Input circuit (Machine side) DI-L/DI-R
2.2kΩ
0V(RG)
2.2kΩ
0V(RG)
2.2kΩ
0V(RG)
2.2kΩ
0V(RG)
2.2kΩ
0V(RG)
Control
unit
24VDC(+)
A3,B3 COM
Sink type
(Machine side) DI-L/DI-R
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
24VDC(+) 2.2kΩ
Control
unit
0V(RG) A3,B3 COM
Source type
62
Input conditions

1 Input voltage at external contact ON 6V or less 18V or more, 25.2V or less
2 Input current at external contact ON 9mA or more
3 Input voltage at external contact OFF 20V or more, 25.2V or less 4V or less
4 Input current at external contact OFF 2mA or less
5 Tolerable chattering time 3ms or less (Refer to T1 below)
6 Input signal holding time 40ms or more (Refer to T2 below)
7 Input circuit operation delay time 3ms ≤ T3 T4 ≤ 16ms
8 Machine side contact capacity 30V or more, 16mA or more
(Note) Input signal holding time: 40ms or more as a guideline. The input signal can only be confirmed if held
longer than the ladder process cycle time.
T2 T2
T1 T1 T1 T1
T3 T4 T3 T4
63
8.2.5 Outline of Digital Signal Output Circuit
The digital signal output circuit uses a sink type (DX10) or source type (DX11).
Use within the specification ranges shown below.
Output circuit
(Machine side) D0-L/DO-R
24VDC(+)
RA
Control
R circuit
PL
Sink type (DX1 0)
DO-L/DO-R
(Machine side) 24VDC(+)
RA
Control
circuit
R
PL
Source type (DX1 1)
Output conditions
Insulation method Non-insulation

Rated load voltage 24VDC
Max. output current 60mA/point
Output delay time 40µs
(Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,
100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as a lamp, always connect a protective resistor (R=150Ω) serially to
the load to suppress rush currents. (Make sure that the current is less than the above tolerable current
including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the load.
When using a capacitive load such as a ramp, always connect a protective resistor serially to
the load to suppress rush currents.
64
8.2.6 Outline of Analog Signal Output Circuit
The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
Output circuit
220Ω R
A0 DAC
A0*
OV(RG)
Output conditions
Output voltage 0V to ±10V (±5%)

Resolution 12bit (±10V × n/4096) (Note)
(Note) n = (20 to 211)
65
8.2.7 Outline of Analog Signal Input Circuit
The analog signal input circuit can be used only for the FCUA-DX140/DX141.
Input circuit
150Ω ADC
AI
AI*
OV(RG)
Input conditions
Max. input rating ±15V

Resolution 10V/2000 (5mV)
Precision Within ±25mV
AD input sampling time 14.2ms (AI0)/42.6ms (AI1 to 3)
66
8.2.8 Connection of FCUA-DX10 /14 Unit and Machine Control Signal

Type of machine input/output Input Output
signal and No. of points 32 points 32 points
FCUA-DX10
R300 cable/ or
R301 cable
DI-L FCUA-DX14
Machine
signal
R300 cable/
R301 cable
DO-L
Machine
signal
The remote I/O unit cable types include the R300 and R301 types. The R300 cable has one end cut off, and
the R301 cable is used for connection to the IDEC Izumi terminal block BX1F-T40A (Note 1). The R300-3M
and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and CS301 connector
set.
The one-end CN300 connector (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The CS301 connector set (optional with both ends) includes the DI-L and DO-L connectors, and two
connectors for connection with the terminal block (IDEC Izumi).
(Note 1) IDEC Izumi I/O terminal BX1F-T40
<Outline of connection>
DI-L FCUA-DX100/140 DI-L FCUA-DX101/141
A COM A3 COM
24VDC(+) 3 0V(RG) B3
24VDC(+)
2.2kΩ Input circuit 2.2kΩ Input circuit
0V Sink type Source type
(RG) B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L DO-L
RA RA Output circuit
Source type
Output circuit
PL Sink type PL
B1 0V(RG) B1
B2 Control B2 Control
A1 circuit A1 circuit
Machine Machine
control panel A2 control panel A2
RIO1 RIO2 DCIN RIO1 RIO2 DCIN

123 123
Stabilized power supply 24VDC(+) 0V FG F Stabilized power supply 24VDC(+) 0V FG F
CAUTION
Incorrect connections could damage the device, so always connect the cable to the designated
connector.
67
<Signal assignment table>

<CAUTION> FCUA-DX10 /14
Machine side When using two or more remote I/O units DI-L
control panel, etc. or when connecting to the operation
panel I/O unit, the signal assignment will
B A
differ. Refer to the "PLC Interface X40 X50 20
Manual" for details. The I/O assignment X41 X51 19
shows an example when the units are X42 X52 18
X43 X53 17
connected to the control unit and the X44 X54 16
station No. is set to “2”. X45 X55 15
24VDC(+) X46 X56 14
DI-L X47 X57 13
X48 X58 12
X49 X59 11
X4A X5A 10
X4B X5B 9
X4C X5C 8
0V(RG) X4D X5D 7
X4E X5E 6
X4F X5F 5
4
COM COM 3
24VDC 0V(RG) 2
24VDC 0V(RG) 1
B A
DO-L
B A
Y40 Y50 20
Y41 Y51 19
Y42 Y52 18
Y43 Y53 17
24VDC(+) Y44 Y54 16
Y45 Y55 15
Y46 Y56 14
RA DO-L Y47 Y57 13
Y48 Y58 12
Y49 Y59 11
Y4A Y5A 10
PL Y4B Y5B 9
Y4C Y5C 8
Y4D Y5D 7
Y4E Y5E 6
0V(RG) Y4F Y5F 5
4
3
24VDC 0V(RG) 2
24VDC 0V(RG) 1
Control unit B A
Operation panel RIO1 RIO2 DCIN

I/O unit 1 2 3 1 2 3 1 2 3
24VDC(+) TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
X X Y
0V(RG)
R-TM
Remote
I/O unit
<Adaptive connector>
DCIN (CN220) RIO1/RIO2 (CN211) DI-L/DO-L (CN300) Terminator (R-TM)
Y X
Connector: 2-178288-3 Connector: 1-178288-3 Solderless type Connector: 1-178288-3
Contact: 1-175218-5 Contact: 1-175218-2 connector: X Contact: 1-175218-2
Manufacturer: Tyco 7940-6500SC Manufacturer: Tyco
Manufacturer: Tyco Manufacturer: 3M
Electronics AMP Electronics AMP Electronics AMP
(Note 1) ( ) is the MITSUBISHI original type name.

(Note 2) Refer to appendix 2 for the details on R-TM.
68
8.2.9 Connection of FCUA-DX14 Unit and Analog Input/Output Signal
For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one
output point of the analog input/output signal can be connected. When manufacturing the R031 cable, use the
CS000 connector set (optional, with both ends).
FCUA-DX14
AIO
R031 cable 20 10
11 1
Pin No.
Input/output circuit
FCUA-DX14
Connector pin No.
150Ω
AI0 2
150Ω
AI1 12
Input 150Ω ADC
AI2 3
150Ω
AI3 13
R
R
220Ω DAC
Output A0 7
GND 1 OV(RG)
GND 11
GND 5
GND 15
OV(RG)
CAUTION
connector.
69
8.2.10 Connection of FCUA-DX11 Unit and Machine Control Signal
Type of machine input/output Input Output

signal and No. of points 64 points 48 points
FCUA-DX11
R300 cable/
R301 cable
DI-L
Machine signal
DI-R
R300 cable/
R301 cable
DO-L DCIN
Machine signal
RIO2
RIO1
DO-R
the R301 cable is used for connection to the IDEC Izumi terminal block BX1F-T40A (Note 1). The R300-3M
and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and CS301 connector
set.
The one-end CN300 connector (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The CS301 connector set (optional with both ends) includes the DI-L and DO-L connectors, and two
DI-L/R FCUA-DX110 DI-L/R FCUA-DX111
A3 COM A3 COM
24VDC(+) B3 0V(RG) B3
24VDC(+)
(RG) B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L/R DO-L/R
Source type
Output circuit
PL Sink type PL
B1 B1
Control 0V B2 Control
B2
Machine A2 Machine A2
control panel control panel
RIO1 RIO2 DCIN RIO1 RIO2 DCIN

123 123
Stabilized power supply 24VDC(+) 0V FG FG Stabilized power supply 24VDC(+) 0V FG FG
CAUTION
connector.
70

<CAUTION>
When using two or more remote I/O units or when FCUA-DX11
connecting to the operation panel I/O unit, the signal DI-L DI-R
assignment will differ. Refer to the "PLC Interface
Manual" for details. The I/O assignment shows an
example when the station No. is set to "2". B A B A
X40 X50 20 X60 X70 20
X41 X51 19 X61 X71 19
Machine side DI-L X42 X52 18 X62 X72 18
control panel, etc. X43 X53 17 X63 X73 17
X44 X54 16 X64 X74 16
X45 X55 15 X65 X75 15
24VDC(+) X46 X56 14 X66 X76 14
X47 X57 13 X67 X77 13
X48 X58 12 X68 X78 12
X49 X59 11 X69 X79 11
X4A X5A 10 X6A X7A 10
X4B X5B 9 X6B X7B 9
0V(RG) X4C X5C 8 X6C X7C 8
DI-R X4D X5D 7 X6D X7D 7
X4E X5E 6 X6E X7E 6
24VDC(+) X4F X5F 5 X6F X7F 5
4 4
COM COM 3 COM COM 3
24VDC 0V(RG) 2 24VDC 0V(RG) 2
B A B A
0V(RG)
DO-L DO-R
B A B A
Y40 Y50 20 Y60 20
Y41 Y51 19 Y61 19
24VDC(+) Y42 Y52 18 Y62 18
DO-L Y43 Y53 17 Y63 17
Y44 Y54 16 Y64 16
RA Y45 Y55 15 Y65 15
Y46 Y56 14 Y66 14
Y47 Y57 13 Y67 13
Y48 Y58 12 Y68 12
PL Y49 Y59 11 Y69 11
Y4A Y5A 10 Y6A 10
Y4B Y5B 9 Y6B 9
Y4C Y5C 8 Y6C 8
0V(RG) Y4D Y5D 7 Y6D 7
Y4E Y5E 6 Y6E 6
24VDC(+) DO-R Y4F Y5F 5 Y6F 5
4 4
3 3
RA 24VDC 0V(RG) 2 24VDC 0V(RG) 2
B A B A
PL Control unit
RIO1 RIO2 DCIN

0V(RG) Operation panel 1 2 3 1 2 3 1 2 3
24VDC(+) I/O unit TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
X X Y
R-TM
0V(RG)
Remote I/O
unit
Y X DI-R/DO-R
Connector:2-178288-3 Connector:1-178288-3 Connector:1-178288-3
Contact:1-175218-5 Contact:1-175218-2 Solderless type X Contact:1-175218-2
Manufacturer: Tyco Manufacturer: Tyco Manufacturer: Tyco
Electronics AMP Electronics AMP connector: 7940-6500SC Electronics AMP
Manufacturer: 3M

71
8.2.11 Connection of FCUA-DX12 Unit and Machine Control Signal
Type of machine input/output Input Output Analog output

signal and No. of points 64 points 48 points 1 point
FCUA-DX12
R300 cable/
R301 cable
DI-L
Machine signal
DI-R
R300 cable/
R301 cable
DO-L DCIN
Machine signal RIO2
RIO1
DO-R
the R301 cable is used for connection to the IDEC Izumi Denki terminal block BX1F-T40A (Note 1). The
R300-3M and R301-3M cables are available. If a cable longer than 3m is required, use the CN300 and CS301
connector set.
The one-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The CS301 connector set (optional, with both ends) includes the DI-L and DO-L connectors, and two
DI-L/R FCUA-DX120 DI-L/R FCUA-DX121
A3 COM A3 COM
24VDC(+) B3 0V(RG) B3
24VDC(+)
(RG) B1 B1
B2 B2
A1 A1
A2 A2
24VDC(+)
DO-L/R DO-L/R
Output circuit Source type
PL Sink type PL
B1 0V B1
B2 Control B2 Control
Machine A2 Machine
A2
control panel control panel R
R DO-R
DO-R R R
DAC
B4 DAC B4
Analog output 220Ω Analog output A4 220Ω
A4
RIO RIO2 DCIN RIO1 RIO2 DCIN

123 123
Stabilized power supply 24VDC(+) 0V FG FG Stabilized power supply 24VDC(+) 0V FG FG
CAUTION
connector.
72

<CAUTION>
When using two or more remote I/O units or when
connecting to the operation panel I/O unit, the signal FCUA-DX12
assignment will differ. Refer to the "PLC Interface DI-L DI-R
Manual" for details. The I/O assignment shows an
example when the station No. is set to "2".
B A B A
X40 X50 20 X60 X70 20
Machine side X41 X51 19 X61 X71 19
control panel, etc. DI-L X42 X52 18 X62 X72 18
X43 X53 17 X63 X73 17
X44 X54 16 X64 X74 16
24VDC(+) X45 X55 15 X65 X75 15
X46 X56 14 X66 X76 14
X47 X57 13 X67 X77 13
X48 X58 12 X68 X78 12
X49 X59 11 X69 X79 11
X4A X5A 10 X6A X7A 10
0V X4B X5B 9 X6B X7B 9
DI-R X4C X5C 8 X6C X7C 8
X4D X5D 7 X6D X7D 7
24VDC(+) X4E X5E 6 X6E X7E 6
X4F X5F 5 X6F X7F 5
4 4
COM COM 3 COM COM 3
24VDC 0V 2 24VDC 0V 2
24VDC 0V 1 24VDC 0V 1
B A B A
0V
DO-L DO-R
B A B A
Y40 Y50 20 Y60 20
Y41 Y51 19 Y61 19
24VDC(+) Y42 Y52 18 Y62 18
DO-L Y43 Y53 17 Y63 17
Y44 Y54 16 Y64 16
RA Y45 Y55 15 Y65 15
Y46 Y56 14 Y66 14
Y47 Y57 13 Y67 13
Y48 Y58 12 Y68 12
PL Y49 Y59 11 Y69 11
Y4A Y5A 10 Y6A 10
Y4B Y5B 9 Y6B 9
Y4C Y5C 8 Y6C 8
0V Y4D Y5D 7 Y6D 7
Y4E Y5E 6 Y6E 6
24VDC(+) DO-R Y4F Y5F 5 Y6F 5
4 AO AO* 4
3 3
RA 24VDC 0V 2 24VDC 0V 2
24VDC 0V 1 24VDC 0V 1
B A B A
PL Control unit
RIO1 RIO2 DCIN

0V Operation panel
I/O unit 1 2 3 1 2 3 1 2 3
24VDC(+) TxRx TxRx* LG TxRx TxRx* LG +24V 0V FG
X X Y
R-TM
0V
Remote I/O
unit
Y X DI-R/DO-R
Connector:2-178288-3 Connector:1-178288-3 Connector:1-178288-3
Contact:1-175218-5 Contact:1-175218-2 Solderless type X Contact:1-175218-2
Manufacturer: Tyco Manufacturer: Tyco Manufacturer: Tyco
Electronics AMP Electronics AMP connector: 7940-6500SC Electronics AMP
Manufacturer: 3M

73
8.2.12 Cables
the R301 cable is used for connection to the IDEC Izumi terminal block BX1F-T40A (Note 1). Both the
R300-3M and R301-3M are available.
If a cable longer than 3m is required, use the CN300 or CS301 connector set.
For the analog input/output cable, the R031 cable must be manufactured by the user.
(Note 1) IDEC Izumi I/O terminal BX1F-T40A
Machine control panel,
electric cabinet, etc. R300 cable
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
IDEC
BX1F-T40A
RA
R301 cable
PL
Connector pin correspondence table
Terminal Terminal
block FCUA- block FCUA-
BX1F DX1 BX1F DX1
1 A1 2 B1
3 A2 4 B2
5 A3 6 B3
7 A4 8 B4
9 A5 10 B5
11 A6 12 B6
13 A7 14 B7
15 A8 16 B8
17 A9 18 B9
19 A10 20 B10
21 A11 22 B11
23 A12 24 B12
25 A13 26 B13
27 A14 28 B14
29 A15 30 B15
31 A16 32 B16
33 A17 34 B17
35 A18 36 B18
37 A19 38 B19
39 A20 40 B20
74

The card-sized I/O card can be used as the operation board I/O or electric cabinet I/O.
There are DI/DO type and AI/AO type for the card-sized I/O card. Refer to the following sections for details.
DI/DO type: "8.3.2 DI/DO Type Specifications"
AI/AO type: "8.3.3 AI/AO Type Specifications"
8.3.1 Connection Example

An example of card-sized I/O card connection is shown below.
Card-sized I/O card is connected to the operation panel I/O unit or control unit via the card-sized I/O card
connector PCB. Card-sized I/O card connector PCB must be manufactured by the machine tool builder.
Connection example
Card-sized I/O card connector PCB
Operation
Operation board I/O
panel I/O unit
RIO3
Card-sized I/O card DI
CG71
DO
Card-sized I/O card connector PCB

CG71
Electric cabinet I/O
Card-sized I/O card DI

RIO1
Control unit
DO
75
8.3.2 DI/DO Type Specifications

The card-sized I/O card (HR361/HR371) specifications are shown below.
• Input point and output points per card are 16 points each.
• Power supply (24VDC,5VDC) is supplied from an external source.
• Multiple cards can be used.
Maximum number of cards differs depending on where the card-sized I/O card connector PCB is
connected to:
RIO1: Max. 8 cards
RIO3: Max. 5 cards
Outline drawing
HR361/HR371
24VDC
5VDC
DI
DO
Communication signal
(TXRX, TXRX*)
SEL1
SEL2
SEL3
(1) Basic specifications

HR361 HR371 Remarks
No. of input points 16 points
No. of output points 16 points
Input/output type
(Note)
Outline dimension 55mm x 93mm
Connector in use 7650-5002SC Sumitomo 3M 50 pin
Recommended
9150-4500SC (Connector PCB side) Sumitomo 3M 50 pin
connector
(Note) The input and output share the same type.
(2) Setting the channel No.

Channel No. of the card-sized I/O card is set with CF30 of the card-sized I/O card connector PCB. Connect
the signal pin to 5VDC or GND according to the chart below.
The card-sized I/O card occupies one channel per card.
Refer to "8.2.3 Setting of Station No. When Using Multiple Remote I/O Units" for the number of occupied
channels.
Channel No.
selection Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8
signal CF30-1 CF30-2 CF30-3 CF30-4 CF30-5 CF30-6 CF30-7 CF30-8
(pin No.)
SEL1(A3) GND DC5V GND DC5V GND DC5V GND DC5V
SEL2(B3) GND GND DC5V DC5V GND GND DC5V DC5V
SEL3(A4) GND GND GND GND DC5V DC5V DC5V DC5V
76
(3) External power supply specifications

The power supply (24VDC, 5VDC) for the card-sized I/O card must be supplied from an external source.
Prepare a power supply (stabilized power supply) that satisfies the following conditions per card.
Voltage Ripple/noise Current

24VDC 24VDC±5% 200mVp-p 1A
5VDC 5VDC±5% 50mVp-p 0.4A
The output current is the value when 60mA x 16 points are used. Prepare a power supply that satisfies the
total output current of the 24VDC output.
Refer to "Appendix 7 Precautions for Compliance to UL/c-UL Standards", as well.
(4) Connector pin assignment

HR361/HR371 CF30
A B
1 GND 1 GND
2 I/O TXRX* 2 I/O TXRX
3 I SEL1 3 I SEL2
4 I SEL3 4 I 24VDC
5 I 24VDC 5 I 24VDC
6 GND 6 GND
7 O YF 7 O Y7
8 O YE 8 O Y6
9 O YD 9 O Y5
10 O YC 10 O Y4
11 O YB 11 O Y3
12 O YA 12 O Y2
13 O Y9 13 O Y1
14 O Y8 14 O Y0
15 GND 15 GND
16 I XF 16 I X7
17 I XE 17 I X6
18 I XD 18 I X5
19 I XC 19 I X4
20 I XB 20 I X3
21 I XA 21 I X2
22 I X9 22 I X1
23 I X8 23 I X0
24 GND 24 GND
25 I 5VDC 25 I 5VDC
The signal assignment No. changes according to the station No. to be used.
77
(5) Input/output circuit

(a) Input circuit
The HR361 input circuit is a sink type, and the HR371 input circuit is a source type.
HR361 HR371
(Machine side) (Machine side)
CF30 CF30
+24V
2.2kΩ 2.2kΩ
GND
2.2kΩ 2.2kΩ
Control Control
GND
circuit circuit
+24V
GND
No COM pin is available used only for input; it is shared with 24VDC or GND.
CAUTION
Do not apply voltages to the connectors other than voltages indicated in this manual. Failure
to observe this could cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to damage. Connect the cable to the
designated connector.
78
(b) Input conditions

Use the input signal within the following condition ranges.
HR361 HR371
Input voltage when external contact is ON 6V or less 18V or more, 25.2V or less
Input current when external contact is ON 2mA or less 9mA or more
Input voltage when external contact is OFF 20V or more, 25.2V or less 4V or less
Input current when external contact is OFF 9mA or more 2mA or less
Tolerable chattering time (T1) 3ms or less
Input signal hold time (T2) 40ms or more(*1)
Input circuit operation delay time .
3ms≤T3 =. T4≤20ms
Machine side contact capacity 30V or more, 16mA or more
(*1) Input signal hold time: 40ms or more is the guideline, and if not held for longer than the ladder
processing cycle time, the input signal will not be recognized.

T2 T2
T1 T1 T1 T1
External signal External signal
+24V +24V
GND GND
Internal signal Internal signal

+5V +5V
GND GND
T3 T4 T3 T4
79
(c) Output circuit

The HR361 output circuit is a sink type, and the HR371 output circuit is a source type.
(Machine side) (Machine side)

HR361 HR371
+24V CF30 +24V CF30
RA
RA
R
PL Control Control
circuit circuit
R
PL
GND GND
CAUTION
Do not apply voltages to the connectors other than voltages indicated in this manual. Failure
to observe this could cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to damage. Connect the cable to the
designated connector.
(d) Output conditions

HR361 HR371
Output current 60mA/point
Saturated voltage - 1.6V(standard)
Output delay time 40μs
(Note 1) When using an inductive load such as relay, always connect a diode (withstand voltage 100V or more,
100mA or more) in parallel to the load.
(Note 2) When using a capacitive load such as lamp, always connect a protective resistor (R=150Ω) serially to the
load to suppress rush currents. (Make sure that the current, including the instantaneous current, is less
than the above tolerable current.)
80
8.3.3 AI/AO Type Specifications
The card-sized I/O card (HR381/HR383) specifications are shown below.

• HR381 card holds analog output 1ch.
• HR383 card holds analog input 4ch/analog output 1ch.
• Power supply (5VDC) is supplied from an external source.
• Multiple cards can be used.
Maximum number of cards differs depending on where the card-sized I/O card connector PCB is
connected to.
RIO1: Max. 8 cards
RIO3: Max. 5 cards
Outline drawing
HR381/HR383
5VDC
AO0
AI0 to 3
(HR383 only)
Communication signal
(TXRX, TXRX*)
SEL1
SEL2
SEL3
(1) Basic specifications

HR381 HR383 Remarks
No. of input points - AI x 4ch
No. of output points AO x 1ch AO x 1ch
Outline dimension 55mm x 93mm
Connector in use 7650-5002SC Sumitomo 3M 50 pin
Recommended
9150-4500SC (Connector PCB side) Sumitomo 3M 50 pin
connector
(2) Setting the channel No.

Channel No. of the card-sized I/O card is set with CF30 of the card-sized I/O card connector PCB. Connect
the signal pin to 5VDC or GND according to the chart below.
The card-sized I/O card occupies one channel per card.
Refer to "8.2.3 Setting of Station No. When Using Multiple Remote I/O Units" for the number of occupied
channels.
Channel No.
selection Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8
signal CF30-1 CF30-2 CF30-3 CF30-4 CF30-5 CF30-6 CF30-7 CF30-8
(pin No.)
SEL1(A3) GND DC5V GND DC5V GND DC5V GND DC5V
SEL2(B3) GND GND DC5V DC5V GND GND DC5V DC5V
SEL3(A4) GND GND GND GND DC5V DC5V DC5V DC5V
81
(3) External power supply specifications

The power supply (5VDC) for the card-sized I/O card must be supplied from an external source. Prepare a
power supply (stabilized power supply) that satisfies the following conditions per card.
Voltage Ripple/noise Current

5VDC 5VDC±5% 50mVp-p 0.4A
Refer to "Appendix 7 Precautions for Compliance to UL/c-UL Standards", as well.
(4) Connector pin assignment
HR381 CF36 HR383 CF36

A B A B
1 GND 1 GND 1 GND 1 GND
2 I/O TXRX* 2 I/O TXRX 2 I/O TXRX* 2 I/O TXRX
3 I SEL1 3 I SEL2 3 I SEL1 3 I SEL2
4 I SEL3 4 reserve 4 I SEL3 4 reserve
5 reserve 5 reserve 5 reserve 5 reserve
6 GND 6 GND 6 GND 6 GND
7 reserve 7 reserve
7 reserve 7 reserve
8 reserve 8 reserve
8 reserve 8 reserve
9 reserve 9 reserve
9 reserve 9 reserve
10 reserve 10 reserve
14 reserve 14 O AO0 13 reserve 13 reserve
15 GND 15 GND 14 reserve 14 O AO0
16 reserve 16 reserve 15 GND 15 GND
20 GND 20 reserve 19 reserve 19 reserve
21 GND 21 reserve 20 GND 20 I AI3
24 GND 24 GND
23 GND 23 I AI0
25 I 5VDC 25 I 5VDC
24 GND 24 GND
25 I 5VDC 25 I 5VDC
The signal assignment No. changes according to the station No. to be used.
82
(5) Input/output circuit

(a) Input/output circuit
HR381/HR383
150Ω
AI0
150Ω
AI1
Input 150Ω ADC
AI2
150Ω
AI3
GND
GND
GND
GND
220Ω DAC
Output AO0
GND
(b) Input conditions

Max. input rating ±15V
Resolution 10V/200(5mV)
Precision Within ±25mV
Input sampling time 14.2ms(AI0)/42.6ms(AI1 to 3)
(c) Output conditions

Output voltage -10V to +10V(±5%)
Resolution 12bit(±10V x n/4096) (n=20 to 211)
CAUTION
Do not apply voltages to the connectors other than voltages indicated in this manual. Failure to
observe this could cause the devices to rupture or damage, etc.
Incorrect connections could cause the devices to damage. Connect the cable to the designated
connector.
83
8.3.4 Precautions for Wiring

(1) Connection of terminator
A terminator is required between the communication signal cables(TXRX,TXRX*) of the card-sized I/O.
Connect a terminator to the card-sized I/O card connector PCB signal line as shown below.
Recommended terminator: 100Ω ±1% 1/4W (RN14C2E101F) [Koa Denko]
(Example) When four connectors are installed on the card-sized I/O card connector PCB.
TXRX B2
100Ω
TXRX* A2
NC control
unit
(RIO1/2/3)
Connector (CF30/CF36) on card-sized I/O card
connector PCB
(2) Shield treatment of communication signal cable

Because the card-sized I/O card communication cables (TXRX, TXRX*) communicate at a high speed,
they must be wired separately from other signal cables. Shield each end of the signal with a GND pattern
as shown below, and ground at several places.
TXRX
TXRX*
84
(3) Installation direction

Install the card-sized I/O card in the direction as shown in "installation 1" or "installation 2" below.
Top Top
Installation 1 Installation 2
Bottom
Bottom
(Note) If the card-sized I/O card is installed horizontally, the heat will build up. So, do not install the card as
shown below.
Top
Bottom
(4) Installation spacing

The card-sized I/O card installation spacing must be 15mm or more.
85
9. Basic Wiring for Servo Drive Unit
9.1 Basic Wiring for MDS-D/DH Series

9.1 Basic Wiring for MDS-D/DH Series
The basic wiring for the MDS-D/DH Series is shown below.
Mitsubishi CNC Power supply unit Spindle drive unit Servo drive unit
OPT1,2
CN1A CN1B CN1A CN1B

CN4 CN4 CN3 CN4 CN3L
SH21 Machine side
External emergency detector
stop input cable
CN9 CN9 CN9 CN3M
EMG1 Machine side
detector
24VDC CN23A
EMG2 CN20 CN2L
CN2 CN2M
AC Contactor
No-fuse reactor
breaker U MU
R L1 TE1 V Spindle MV Servo

motor motor
S L2 TE1 W PLG MW Motor side
detector
TE1
T L3
L+ L+ TE2 L+
TE2
MC MC1 TE2 L-
Ground L- L- LU
CN23B
Breaker MC2
LV Servo
TE3 L11 motor
L11 L11 TE3
LW Motor side
TE3 L21 detector
L21 L21
: Main circuit
: Control circuit
Ground Ground Ground
(Note 1) The total length of the optical communication cable from the NC must be within 30m and the
minimum-bending radius within 80mm.
(Note 2) The connection method will differ according to the used motor.
(Note 3) Battery for the detector back up is built-in the drive unit. (An external battery is available as an
option.)
(Note 4) The main circuit ( ) and control circuit ({) are safely separated.
86
9.2 Basic Wiring for MDS-D-SVJ3/SPJ3 Series
9.2 Basic Wiring for MDS-D-SVJ3/SPJ3 Series

The basic wiring for the MDS-D-SVJ3/SPJ3 Series is shown below.
Mitsubishi
CNC Servo drive unit Spindle drive unit

OPT1,2 CN1A CN1B CN1A CN1B
Optical communication
cable
CN3 CN3
Machine side
detector Spindle side
CN9 CN9 detector
Regenerative Regenerative
resistor unit resistor unit
P P
CNP2 CNP2
C CN2 C CN2
Breaker Contactor
U U
R L1 CNP3 V Servo L1 CNP3 V Spindle

motor motor
S L2 CNP1 W Motor side
L2 CNP1 W PLG
detector
T L3 L3
Breaker
L11 L11
CNP2 CNP2
L21 L21
Breaker Ground Ground

Contactor
T
: Main circuit
Breaker
: Control circuit
(Note 1) The total length of the optical communication cable from the NC must be within 30m and the
minimum-bending radius within 80mm.
(Note 2) The connection method will differ according to the used motor.
(Note 3) Battery for the detector back up is built-in the drive unit. (An external battery is available as an
option.)
(Note 4) The main circuit ( ) and control circuit ({) are safely separated.
87
Appendix 1. EMC Installation Guidelines
1.1 Introduction

Refer to the "EMC Installation Guidelines BNP-B8582-45" for details related to the drive section
(servo/spindle drive unit).
1.1 Introduction
EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC
Directives subject. However, we would like to introduce the following measure plans to back up EMC
Directives compliance of the machine tool as the NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel

(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by
the machine manufacturer.
1.2 EMC Directives

The EMC Directives largely regulate the following two items.
• Emission Capacity to prevent output of obstructive noise that adversely affects external devices.
• Immunity Capacity to not malfunction due to obstructive noise from external source.
The details of each level are classified in the table below.
It is assumed that the Standards and test details required for a machine tool are the same as these.
Class Name Details EN Standards

Emission
EN61000-6-4
Restriction of electromagnetic noise radiated through (General
Radiated noise
the air industrial
EN55011
machine)
(CLASS: A)
Conductive Restriction of electromagnetic noise discharged from EN61800-3
noise power supply line (Motor
control unit)
Immunity
Static electricity (Example) Regulation of withstand level of static
electrical electricity electrical discharge EN61000-4-2
discharge accumulated in human body
Radiation (Example) Simulation of immunity from digital
EN61000-4-3
immunity wireless telephones
(Example) Regulation of withstand level of noise EN61000-6-2
Burst immunity (General EN61000-4-4
from relay or plug and play
industrial
Conductive (Example) Regulation of withstand level of noise
machine) EN61000-4-6
immunity flowed from power supply wires, etc.
EN61800-3
Power supply (Motor
(Example) Regulation of electromagnetic noise of
frequency control unit) EN61000-4-8
50/60Hz power supply frequency
magnetic field
Power supply (Example) Regulation of power voltage drop
EN61000-4-11
dip (fluctuation) withstand level
(Example) Regulation of withstand level of noise
Surge EN61000-4-5
caused by lightning
88
1.3 EMC Measures
1.3 EMC Measures

The main items relating to EMC measures include the following.
(1) Store the device in a sealed metal panel.
(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the drive line and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
1.4 Panel Structure

The design of the panel is a very important factor for the EMC measures, so take the following measures into
consideration.
1.4.1 Measures for Control Panel Body

(1) Use metal for all members configuring the panel.
(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced,
and then fix with screws.
Joining clearance: Approx. 20cm

Painting mask
(3) Note that if the plate warps due to the screw fixing, etc. By creating a clearance, noise could leak from
that place.
(4) Plate (nickel tin) the metal plate surface at the grounding plate, and connect the connections with a low
impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.
Mesh cover
(conductive sponge)
Control panel
Opening
(Note 1) Using screws to fix the plates that have been painted is the same as an insulated state. Peel the
paint and fix the screws.
89
1.4 Panel Structure
1.4.2 Measures for Door

(1) Use metal for all materials configuring the panel.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure
with a large contact area as shown below.
(3) The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct
position.
(a) Use of gasket (b) Large contact area
Control panel
Door
Door
Contact area
Control
panel
Cross-section drawing
EMI gasket
(Note 1) When not using a gasket, ground the control panel grounding with a grounding wire to lower the
door's impedance.
(Note 2) Using screws to fix the plates that have been painted (attachment of packing) is the same as an
insulated state. Peel the paint and fix the screws.
1.4.3 Measures for Power Supply

(1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out.
Selection of the noise filter capacity will differ according to the drive unit and devices being used.
Refer to the "EMC Installation Guidelines" (BNP-B8582-45).
Device Device
Radiated noise
Radiated Flow out

noise
Partition NF AC input
Conductive NF AC input
plate
noise Conductive Noise
Noise
filter noise filter
(Note 1) The conductive noise can be suppressed by inserting a noise filter, but the radiated noise will flow
out.
(Note 2) The conductive and radiated noise can both be suppressed by adding a partition plate to the noise
filter.
90
1.5 Measures for Wiring in Panel

Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following measures must be sufficiently considered for the cables (SH21/G013/F012/FCUA-
R211) that carry out high-speed communication.
1.5.1 Precautions for Wiring in Panel

(1) If the cables are led unnecessary in the panel, they will pick up noise. Pay attention to the device layout
and wire length so that the wiring length is as short as possible.
Device Device Device Device Device Device
Noise
(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the distance between the drive line and detector cable to the drive section motor as far apart as
possible when wiring.
(4) Do not lead the power supply wire around the panel without using a filter.
Device
Radiated
noise
Flow out
Partition AC input
NF
Conductive plate
Noise
noise filter
91
1.5.2 Shield Treatment of Cables

Use shielded cables for the cables wired outside the panel.
Use a shield clamp within 10cm of the lead-out port from the panel. (Refer to "Appendix 1.6.1 Shield clamp
fitting".)
(1) DC power supply cable [F110/F070 cable]
Shield clamp • Use a shield clamp within

Operation panel Control panel 10cm from the panel's
Display unit inlet/outlet.
PD25/PD27 • Install a ferrite core on both
ends of the connected units.
F110 cable • Always install a ferrite core
on the general-purpose
Operation General-purpose stabilized power supply.
panel I/O unit stabilized power supply (Refer to "Appendix 1.6.2
F070 cable Ferrite core".)
The ferrite core may not be
required depending on the
selected power supply.
Ferrite core
(2) Remote I/O cable [FCUA-R211 cable]

10cm from the panel's
Control panel Control panel
inlet/outlet.
Control unit Remote I/O unit • Install a ferrite core on both
FCUA-R211 cable
Ferrite core
(3) Servo communication cable [SH21 cable]

10cm from the panel's
Control panel Control panel
inlet/outlet.
Control unit Drive section unit • Install a ferrite core on both
SH21B cable
Ferrite core
92
1.6 EMC Countermeasure Parts
1.6.1 Shield Clamp Fitting

The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown
below.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate
with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a
grounding wire.
Peel off the cable sheath at the

clamp section.
Cable
Grounding
plate
Cable
Clamp fitting
(Fitting A,B)
40
Shield
sheath
Clamp section drawing
1.6.2 Ferrite Core

The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting
the quality of the signal.
Shape and dimensions ZCAT-A, ZCAT-AP type ZCAT-B type

ZCAT type
ZCAT-C type ZCAT-D type
93
Recommended ferrite core: TDK ZCAT Series

Unit : mm
Applicable cable
Part Name A B øC øD E Mass (g)
outer diameter
ZCAT1518-0730-M(-BK)*1 22±1 18±1 7±1 15±1 - 7max. 6
ZCAT1518-0730(BK)*2 22±1 18±1 7±1 15±1 - 7max. 6
ZCAT2017-0930-M(-BK) 21±1 17±1 9±1 20±1 - 9max. 11
ZCAT2032-0930-M(-BK)*1 36±1 32±1 9±1 19.5±1 - 9max. 22
ZCAT2032-0930(-BK)*2 36±1 32±1 9±1 19.5±1 - 9max. 22
ZCAT2132-1130-M(-BK)*1 36±1 32±1 11±1 20.5±1 - 11max. 22
ZCAT2132-1130(-BK)*2 36±1 32±1 11±1 20.5±1 - 11max. 22
ZCAT3035-1330-M(-BK)*1 39±1 34±1 13±1 30±1 - 13max. 63
ZCAT3035-1330(-BK)*2 39±1 34±1 13±1 30±1 - 13max. 63
ZCAT1525-0430AP-M(-BK) 25±1 20±1 4±1 15±1 11.5±1 2.5 to 4 (USB) 7
ZCAT1325-0530A-M(-BK)*1 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5 (USB) 7
ZCAT1325-0530A(-BK) 25±1 20±1 5±1 12.8±1 11.2±1 3 to 5 (USB) 7
ZCAT1730-0730A-M(-BK) 30±1 23±1 7±1 16.5±1 15±1 4 to 7 (USB / IEEE1394) 12
ZCAT2035-0930A-M(-BK)*1 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2035-0930A(-BK) 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9 22
ZCAT2235-1030A-M(-BK) 35±1 28±1 10±1 21.5±1 20±1 8 to 10 27
ZCAT2436-1330A-M(-BK) 36±1 29±1 13±1 23.5±1 22±1 10 to 13 29
ZCAT2017-0930B-M(-BK) 21±1 17±1 9±1 20±1 28.5±1 9max. 12
ZCAT2749-0430C-M(-BK) 49±1 27±1 4.5±1 19.5±1 - 4.5max. 26
ZCAT4625-3430D(-BK) 45.5±1 24.5±1 34±1 12±1 - 26 For core flat cable 32
ZCAT4625-3430DT(-BK)*3 45.5±1 24.5±1 34±1 13±1 - 26 For core flat cable 32
ZCAT6819-5230D(-BK) 67.5±1 18.5±1 52±1 16±1 - 40 For core flat cable 58
ZCAT6819-5230DT(-BK)*3 67.5±1 18.5±1 52±1 17±1 - 40 For core flat cable 58
*1 The M stamp is attached.

*2 A fixing band is attached at shipment.
*3 The core is fixed with double-sided tape. (The tape is enclosed with the part.)
§ ZCAT-B type : Cabinet fixing type installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
§ ZCAT-AP, ZCAT-C type: Structure that prevents easy opening after case is closed.
94
1.6.3 Surge Absorber

Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply
(user-prepared) supplying power to the control unit and DIO. Select the following product or equivalent for the
surge absorber.
Refer to the manufacturer catalog for detailed characteristics, outline and connection methods of the surge
absorber.
(1) Part name : RAV-781BYZ-2
Manufacturer : OKAYA ELECTRIC INDUSTRIES
Surge electrical
Clamp Surge Working
Circuit voltage Max. tolerable discharge start Static
voltage withstand level temperature
50/60Hz Vrms circuit voltage voltage capacity
V±10% 8/20μs range
1.2/50μs
250V 3φ 300V 783V 2500A 20kV 75pF -20 ~ +70°C
O utline drawing Circ uit drawing

(a) Black (b) Black (c) Black
UL -1 015 A W G1 6
41 1
Un it: mm
(2) Part name : RAV-781BXZ-4

Manufacturer : OKAYA ELECTRIC INDUSTRIES
Surge electrical
Clamp Surge Working
Circuit voltage Max. tolerable discharge start Static
voltage withstand level temperature
50/60Hz Vrms circuit voltage voltage capacity
V±10% 8/20μs range
1.2/50μs
250V 3φ 300V 700V 2500A 2kV 75pF -20 ~ +70°C
Outline drawing Circuit drawing (b) Black (c) Black Green

(a) Black
UL-1015 AWG1 6
41 1
Unit: mm
95
Example of surge absorber installation
Transformer Circuit breaker
NC control
section
Other devices
(panel power
supply, etc.)
Control panel
(relay panel,
Panel etc.)
From leakage Circuit MC
power supply breaker breaker Reactor
200VAC
NC drive
/230VAC section
input
A B
Other devices
(panel power
supply, etc.)
Circuit protector
Surge absorber (a) Surge absorber (b)
Ground
Grounding plate
Example of surge absorber installation
Precautions
(1) Use a thick wire that is as short as possible to increase the lightning surge absorbing effect as shown
with the bold lines in the installation example above.
Wire material : Diameter 2mm2 or more
Wire length Length of wire connected to surge absorber (a) : A is 2m or less
Length of wire connected to surge absorber (b) : B is 2m or less
Length of wire connected to surge absorber (b) : C is 2m or less
(2) When carrying out the insulation withstand voltage test on the power supply line, the surge absorber will
activate by the applied voltage, so always remove surge absorber (b).
(3) If a surge exceeding the tolerance is applied on the surge absorber, a short-circuit fault will occur. Thus,
always insert a circuit protector to protect the power supply line.
Normally, current is not passed to the surge absorber (a) and (b), so the circuit protector can be used for
the other devices.
96
1.6.4. Selection of Stabilized Power Supply

Consider the following characteristics when selecting the stabilized power supply (prepared by machine
manufacturer).
Use a power supply that complies with CE Marking or that follows the safety standards given below.
Stabilized power supply selection items

Standard
Item Remarks
setting
Voltage fluctuation ±5% ±5% or less of 24VDC output
Output Ripple noise 120mV (max.)
Spike noise 500mV (max.)
Refer to the maximum current consumption of the unit in use
Output current -
and calculate.
Output holding time 20ms (min.) Instantaneous power failure time (AC side)
Standards
Safety Standards : UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage : FCC Class A, VCCI-Class A
High Harmonics Current Restrictions : IEC61000-3-2
97
Appendix 2. Cable
Appendix 2. Cable
List of cable type

Max. Standard cable length
Cable type Application Remarks
length (m)
Manual pulse generator:
F023 20m 1, 2, 3, 5, 8, 10, 15, 20 For power supply 5VDC
1ch
2ch
F034 RS-232C: 1ch 15m (*) 0.5, 1, 2, 3, 5, 7, 10, 15 Connect to control unit.
F035 RS-232C: 2ch 15m (*) 0.5, 1, 2, 3, 5, 7, 10, 15 Connect to control unit.
F070 24VDC input 30m 0.5, 1.5, 3, 5, 7, 10, 15, 20
F110 24VDC input 15m 0.5, 1.5, 3, 5, 8, 10, 15 For PD25
F120 Emergency stop 30m 0.5, 1.5, 3, 5, 7, 10, 15, 20
F170 ON/OFF switch 15m - For PD25
F221 Analog output 30m 1, 2, 3, 5, 8, 10, 15, 20
1ch
2ch
DI/DO: Single end
F351 50m 3
connector
Operation panel I/O 0.3, 0.5
G011 0.5m Connected to control unit.
communication
G023 Manual pulse generator: 20m (*) 1, 2, 3, 5, 8, 10, 15, 20 Connect to control unit.
1ch
5V power supply type can be
G024 Manual pulse generator: 20m (*) 1, 2, 3, 5, 8, 10, 15, 20 used.
2ch
G300 LAN cross cable 10m 1, 3, 5, 7, 10 Shielded cable should be used
when 1m or longer.
G301 LAN straight cable 1m 1 Shielded cable should be used
when 1m or longer.
G380 Optical servo 20m 5, 10, 13, 15, 20 PCF type with outer sheath, for
communication panel external wiring
Optical servo 1, 2, 3, 5, 10 POF type with outer sheath, for
G395 10m
communication panel external wiring
G396 Optical servo 10m 0.3, 0.5, 1, 2, 3, 5, 10 POF type without outer sheath, for
communication panel internal wiring
G430 Handy terminal 10m 3, 5, 10 Use for connecting a handy
terminal.
(Install on panel)
FCUA-R030 Skip input 20m 3, 7 Connect to control unit.
FCUA-R050 Encoder input 50m 5 Straight type connector
FCUA-R054 Encoder input 50m 3, 5, 10, 15, 20 Right angle type connector
FCUA-R211 Remote I/O 30m (*) 0.3, 1, 2, 5, 7, 10, 15, 20, 30 Connect to remote I/O unit.
With FG terminal
R300 DI/DO 50m 3 Single-side connector not
available
R301 DI/DO 50m 1, 2, 3, 5 Double-side connector available
SH41 Remote I/O 1m (*) 0.3, 0.5, 0.7 Use for bridging units in same
panel.
Use FCUA-R211 for lengths
longer than 1m.
R-TM Remote I/O interface - -
terminator
98
Appendix 2. Cable
(Note 1) Lengths indicated with an asterisk (*) in the Max. length column indicate the maximum cable length
when connecting from the control unit via other unit.
(Note 2) Symbols for writing cable drawings

(1) indicates twisted pair.
(2) indicates the shield sheath.
(3) indicates shield clamping to the grounding plate.

(4) In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of
the connectors at both ends are not necessary in number of order.
(5) Equivalent parts can be used for the connector, contact and wire material.
(Note 3) The Standard cable length column shows the length of the cable available from Mitsubishi.
99
Appendix 2. Cable
2.1 F023/F024 Cable
2.1 F023/F024 Cable

Cable type: F023/F024 cable Application: Manual Pulse Generator (5VDC spec)
HANDLE
HANDLE
1HA 4
1HB 14 ch1
5VDC 10
GND 1
2HA 3
2HB 13 ch2
5VDC 20
GND 11
FG
Connector: 10120-3000VE Wire material: UL1061-2464 AWG22×6P Crimp terminal: V1.25-3

Case: 10320-52F0-008 Recommended manufacturer: Recommended manufacturer: JST
Recommended manufacturer: 3M Oki Electric Cable
(Note)
Fold the wire material shield over the sheath, and wrap copper foil tape over it. Manual pulse generator cable
Connect the copper foil tape to the connector’s GND plate. Channel
1 2
Cable F023 {
Cable F024 { {
{: Usable channel
100
Appendix 2. Cable
2.2 F034/F035 Cable
2.2 F034/F035 Cable

Cable type: F034/F035 cable Application: RS-232C for control unit
Cable name 1ch 2ch

G034 cable { Connector name: SIO Connector name
G035 cable { {
: 1ch
Precautions
1. The circles indicate the used
channel.
2. The signal names shown in
parentheses are equivalent to the
Connector name
generic names.
3. Connect to the serial : 2ch
communication connector of the
control unit. Use G031/G032 cable
when connecting to the serial [SIO] 1ch
communication connector of the
display unit. SD1(TXD1)
RD1(RXD1)
12
2
2
3
RS1(RTS1) 13 4
CS1(CTS1) 3 5
[SIO] ER1(DTR1) 14 20 [1ch]
DR1(DSR1) 4 6
Connector : 10120-3000VE Connector : CDB-25S
Case : 10320-52F0-008 Reserved 16 8 Contact : CD-SC-111x9
Reserved 6 9
Recommended manufacturer: 3M Lock nut : HD-LNAx2
0V 1 7 Recommended
manufacturer: Hirose Electric
2ch
SD2(TXD2) 17 2 [2ch]
RD2(RXD2) 7 3
Connector : CDB-25S
RS2(RTS2) 18 4
CS2(CTS2) 8 5 Contact : CD-SC-111x9
(Note) Fold the cable shield over the sheath, ER2(DTR2) 19 20 Lock nut : HD-LNAx2
and wrap copper foil tape over it. DR2(DSR2) 9 6 Recommended
Connect the wound copper foil tape to Reserved 20 8 manufacturer: Hirose Electric
the connector's GND plate. Reserved 10 9
0V 11 7
Wire material : UL1061-2464 AWG24 × 12P

Recommended manufacturer: Oki Electric Cable
FG
101
Appendix 2. Cable
2.3 F070 Cable
2.3 F070 Cable

Cable type: F070 cable Application: 24VDC input
DCIN
Y
DCIN
24VDC 1 24VDC
0V 2 0V
FG 3
Wire material:B-18(19)U x 2SJ-1 x 9

Recommended manufacturer: Crimp terminal:V1.25-3 or V1.25-4 x 2
DCIN
Sumitomo Electric Industries Recommended manufacturer:JST
Connector :2-178288-3
Contact :1-175218-5 x 3
Recommended manufacturer:Tyco Electronics AMP
2.4 F110 Cable

Cable type: F110 cable Application: 24VDC input, power OFF detection
Connector name: DCIN

Connector name: DCOUT
Y
Connector name: CF01
DCOUT DCI N
AWG16 Connector : 2-178288-3
+24V 1B 1 +24V
Contact : 1-175218-5 x 3
0V 2B 2 0V Recommended manufacturer :
Tyco Electronics AMP
FG 3B 3 FG
CF01
AW G22 Connector : 51030-0230
ACFAIL 1A 2 ACFAIL
Cotact : 50084-8160 x 2
0V 2A 1 0V Recommended maker : MOLEX
Contact : 1-175218-5 (For AWG16) x 5
: 1-175217-5 (For AWG22) x 5
Recommended manufacturer:Tyco Electronics AMP
Wire material : UL2464 2 x 22AWG+2 x 16AWG SS-95138
Recommended manufacturer : DDK
102
Appendix 2. Cable
2.5 F120 Cable
2.5 F120 Cable

Cable type: F120 cable Application: Emergency stop
Connector name : EMG
EMG
B22-9
FG 1 Crimp terminal : V1.25-3 x 2
EMG IN 2 EMG IN
COM 3 COM Recommended manufacturer : JST
Connector : 51030-0330
Contact : 50084-8160 x 3
Wire material : B-22(19)U x 2SJ-1 x 9
Recommended manufacturer : MOLEX
Recommended manufacturer : Sumitomo Electric Industries
2.6 F170 Cable

Cable type: F170 cable Application: ON/OFF switch for PD25
O N/OFF
ON/OFF
Connector: 1-178288-5 Crimp terminal: V1.25-3 or
Contact: 1-175218-5 V1.25-4
X
Recommended manufacturer: Recommended manufacturer:

Tyco Electronics AMP JST
PD25
ON/OFF
NC 1
OFF-1
P-O FF 2 Wire material: DPVVSB
GND 3 OFF-2 3P×0.3mm2
GND 4 ON-1 Recommended manufacturer:
5 ON-2 Bando Electric Wire
P-O N
(Note)
Select the crimp terminal suitable for the terminal block and external power supply you use.
103
Appendix 2. Cable
2.7 F221 Cable
2.7 F221 Cable

Cable type: F221 cable Application: Analog output
AO
Crimp terminal: V1.25-3
Recommended manufacturer:
JST
AO
AO 7 AO
GND 1 GND
Connector: 10120-3000VE Wire material: B-22(19)×2SJ-1×9

Case: 10320-52F0-008 Recommended manufacturer: Sumitomo
Recommended manufacturer: 3M Electric Industries
(Note)
Follow the instruction of the machine side in connecting the shield. Do not connect on the base I/O unit side.
Select the crimp terminal suitable for the terminal block used.
2.8 F320/F321 Cable

Cable type: F320/321 cable Application: Manual pulse generator (12V power supply type)
HANDLE
Connector: 10120-3000VE
Case: 10320-52F0-008
Recommended manufacturer: 3M
HANDLE
Wire material: UL1061-2464 AWG22×6P 1HA 4
Recommended manufacturer: 1HB 14
Oki Electric Cable ch1
12VDC 6
GND 1
2HA 3
Crimp terminal: V1.25-3 2HB 13
Recommended manufacturer: JST ch2
12VDC 16
GND 11
FG
Manual pulse generator cable
(Note)
Channel
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
1 2
Connect the copper foil tape to the connector's GND plate.
Cable F320 {
Cable F321 { {
{: Usable channel
104
Appendix 2. Cable
2.9 F351 Cable
2.9 F351 Cable

Cable type: F351 cable Application: DI/DO
CG31,CG32,CG33,CG34,CG35,CG36
Connector: 7940-6500SC Wire material: B40-S

Strain relief: 3448-7940 Recommended manufacturer:
Recommended manufacturer: 3M Oki Electric Cable
(Note)
This cable is used to connect the operation panel I/O unit.
Select R300, which doesn't have strain relief, when connecting to remote I/O unit.
105
Appendix 2. Cable
2.10 G011 Cable
2.10 G011 Cable

Cable type: G011 cable Application: NC unit for operation panel I/O unit
G011
GND 1 1
GND 14 14
5V 2 2
5V 15 15
5V 3 3
3.3V 16 16
GND 4 4
GND 17 17
KBCS0* 5 5
KBCS1* 18 18
KBCS2* 6 6
KBAD0 19 19
KBAD1 7 7
KBAD2 20 20
KBD0 8 8
KBD1 21 21
KBD2 9 9
KBD3 22 22
KBRES* 10 10
RDYOUT* 23 23
BUZOUT* 11 11
3.3V 24 24
TXRX3 12 12
TXRX3* 25 25
SCAN36 13 13
SCAN37 26 26
Case frame Case frame

FG FG
Connector: 10126-6000EL
Wire material: UL20276 AWG28 × 13P
Case: 10326-3210-000 Max. cable length: 0.5m
Recommended manufacturer: Toyokuni Electric Cable
Recommended manufacturer: 3M
(Note) Fold the cable shield over the sheath, and wrap copper foil tape over it.
Connect the wound copper foil tape to the connector’s GND plate.
106
Appendix 2. Cable
2.11 G023/G024 Cable
2.11 G023/G024 Cable

Cable type: G023/G024 cable Application: Manual pulse generator (5V power supply type)
ENC
ENC
1HA 8
1HB 18
Control unit 1ch
5VDC 10
(Connect to ENC
connector) GND 5
2HA 7
2HB 17
2ch
5VDC 20
GND 15
FG
ENC Crimp terminal:V1.25-3 x 8
Connector : 10120-3000VE Wire material:UL1061-2464 AWG24 x 6P Recommended manufacturer:JST
Case : 10320-52F0-008 Recommended manufacturer : Oki Electric Cable
Recommended manufacturer : 3M
Manual pulse generator cable channel
1 2
G023 cable
G024 cable
Connect the wound copper foil tape to the connector's GND plate. : Usable channel
107
Appendix 2. Cable
2.12 G300 Cable
2.12 G300 Cable

Cable type: G300 cable Application: LAN cross cable
LAN LAN
8
G300
1
LAN LAN
White White
Green Green
TD+ 1 3 RD+
Green Green
TD- 2 6 RD-
White White
Orange Orange
RD+ 3 1 TD+
Orange Orange
RD- 6 2 TD-
Blue Blue
CMTR 4 4 CMTR
White White
Blue Blue
CMTR 5 5 CMTR
White White
Brown Brown
CMTT 7 7 CMTT
Brown Brown
CMTT 8 8 CMTT
LAN
Recommended manufacturer : Tyco Electronics AMP
Wire material: LAN category 5 twisted pair x 4P
108
Appendix 2. Cable
2.13 G301 Cable
2.13 G301 Cable

Cable type: G301 cable Application: LAN straight cable
LAN LAN
8
G301
1
LAN LAN
White White
Green Green
TD+ 1 1 TD+
Green Green
TD- 2 2 TD-
White White
Orange Orange
RD+ 3 3 RD+
Orange Orange
RD- 6 6 RD-
Blue Blue
CMTR 4 4 CMTR
White White
Blue Blue
CMTR 5 5 CMTR
White White
Brown Brown
CMTT 7 7 CMTT
Brown Brown
CMTT 8 8 CMTT
LAN
Wire material: LAN category 5 twisted pair x 4P
2.14 G380 Cable

Cable type: G380 cable Application: Optical communication cable PCF type (Core: Glass)
Use when the cable length is 10m or more to 20m or less.
Connector name: OPT Section with Connector name: OPT

reinforced sheath
Section without reinforced sheath

OPT OPT
[OPT] [OPT]
Connector : CF-2D103-S 1 1 Connector : CF-2D103-S
Recommended manufacturer: 2 2 Recommended manufacturer:
Japan Aviation Electronics Japan Aviation Electronics
Wire material: Hard clad type PCF optic cable
Cable Minimum bending radius: R

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a
cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not
move. Recommended clamp material: CKN-13P KITAGAWA INDUSTRIES
(Note 2) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the PCF cable
reinforced sheath to damage.
109
Appendix 2. Cable
2.15 G395 Cable
2.15 G395 Cable

Cable type: G395 cable Application: Optical communication cable POF type (Core: Plastic)
Use when wiring outside of the panel with a cable of 10m
or less.
Connector name: OPT Section with Connector name: OPT

reinforced sheath
Section without reinforced sheath

OPT OPT
[OPT] [OPT]
Connector : PF-2D103 1 1 Connector : PF-2D103
Wire material: ESCA Premium
Recommended manufacturer: MITSUBISHI RAYON

(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material
such as a sponge or rubber when bundling the cables and fix so that the cables do not move. Recommended clamp
material: CKN-13P KITAGAWA INDUSTRIES
(Note 2) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the POF cable to break.
2.16 G396 Cable

Cable type: G396 cable Application: Optical communication cable POF type (Core: Plastic)
Use when wiring in the panel with a cable of 10m or less.
Connector name: OPT Connector name: OPT
OPT OPT
[OPT] [OPT]
1 1 Connector : PF-2D103
Connector : PF-2D103
Wire material: ESKA Premium
Recommended manufacturer: MITSUBISHI RAYON

2-core parallel cable 30mm or more
(Note 1) Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a
cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not
move. Recommended clamp material: CKN-13P KITAGAWA INDUSTRIES
(Note 2) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the POF cable to
break.
110
Appendix 2. Cable
2.17 G430 Cable
2.17 G430 Cable

Cable type: G430 cable Application: Handy terminal
Connector name: HOST

Connector name: ENC
Control unit
Connector name: SIO

Handy terminal
Control unit
Cotrol panel
terminal block
ENC HOST
HA1A 8 16 HA
HA1B 18 17 HB
Plug: 10120-3000VL 0V 5 20 0V
Shell: 10320-52F0-008
Recommended manufacturer: 3M FG
SIO
Wire material:
UL1061-2464 AWG28 x 3P RD(RXD) 7 14 SD(TXD)
SD(TXD) 17 15 RD(RXD)
CS(CTS) 8 7 RS(RTS)
Oki Electric Cable RS(RTS) 18 8 CS(CTS)
DR(DSR) 9
ER(DTR) 19 Plug: CDB-25S
0V 11 6 0V Contact: CD-SC-221 x 21
Crimp terminal: R1.25-3.5 FG 1 FG Hirose Electric
Recommened manufacturer: JST
Wire material:
UL1061-2464 AWG24 x 8P
Recommended manufacturer: DED1 9 SW2_C11
Oki Electric Cable DCOM1 10 SW2_C12
DED2 21 SW2_C21
DCOM2 22 SW2_C22
EMG1 11 SW1_NC11
(Note) ECOM1 12 SW1_NC12 FG terminal
Fold the cable shield over EMG2 23 SW1_NC21 Crimp terminal: V1.25-4
the sheath, and warp ECOM2 24 SW1_NC22
Recommended manufacturer: JST
copper foil tape over it. SEL1 18 SW6_NO1
Wire material:
SCOM1 19 SW6_C1
Connect the wound 24VDC(+)
UL1061-2464 AWG18 (Green)
+24V 25
copper foil tape to the 0V 13 24VDC(-) Recommended manufacturer:
connector's GND plate. Oki Electric Cable
FG
111
Appendix 2. Cable
2.18 FCUA-R030 Cable

Cable type: FCUA-R030 cable Application: Skip input
SKIP
SKIP
GND 1 RG
GND 11 RG
SKIP0 2 SKIP0
SKIP1 12 SKIP1
SKIP2 3 SKIP2
Control unit
SKIP3 13 SKIP3
GND 5 RG
GND 15 RG
SKIP4 7 SKIP4
SKIP5 17 SKIP5
SKIP6 8 SKIP6
SKIP7 18 SKIP7
SKIP
Crimp terminal:V1.25-4 x 12
Connector : 10120-3000VE
FG Recommended manufacturer:JST
Case : 10320-52F0-008
Recommended manufacturer : 3M Wire material:UL1061-2464 AWG22 x 6P
Recommended manufacturer:Oki Electric Cable
Connect the wound copper foil tape to the connector's GND plate.
112
Appendix 2. Cable
2.19 FCUA-R050/R054 Cable
2.19 FCUA-R050/R054 Cable

Cable type: FCUA-R050/R054 cable Application: Encoder input
Connector name: ENG
Connector : MS3106B20-29S FCUA-R050

Cable clamp : MS3057-12A cable
ITT Cannon
ENC1 FCUA-R054
Plug : 10120-3000VL Connector : MS3108B20-29S cable
Shell : 10320-52F0-008 Cable clamp : MS3057-12A
Recommended manufacturer : 3M Recommended manufacturer:
ITT Cannon
Twist
ENC1
ENC1A (ENC2A) 4 A
ENC1A*(ENC2A*) 14 N
ENC1B (ENC2B) 3 C
ENC1B*(ENC2B*) 13 R
ENC1Z (ENC2Z) 2 B
ENC1Z*(ENC2Z*) 12 P
GND 1 K
GND 11
+5V 10
+5V 20
H
FG Wire material : UL1061-2464 AWG24 × 12P

Connect the wound copper foil tape to the connector's GND plate.
113
Appendix 2. Cable

Cable type: FCUA-R211 cable Application: Remote I/O
Connector name : RIO1,RIO2,RIO3 (FCUA-R211) Connector name : (FCUA-R211)
X
1
2
3
RIO1,RIO2,RIO3 (FCUA-R211) (FCUA-R211)
TXRX 1 1 TXRX
TXRX* 2 2 TXRX*
Connector : 1-178288-3 0V 3 3 0V
Contact : 1-175218-2 x 3
Recommended manufacturer: FG FG
Wire material :MVVS 3C x 0.5mm2 (MIC 3C x 0.5mm2)
Recommended manufacturer : Takeuchi Densen
Precautions Contact : 1-175218-2 x 3
Recommended manufacturer :
(1) Protect both ends of the cable with insulated bushing.
(2) RIO1, RIO2 and RIO3 can be used commonly.
(3) This is equivalent to the SH41 cable with shield.
2.21 R300 Cable

Cable type: R300 cable Application: DI/DO cable Single-side connector not available
Connector name : DI-L/DO-L, DI-R/DO-R
Connector : 7940-6500SC
Wire material : B40-S

Oki Electric Cable
2.22 R301 Cable

Cable type: R301 cable Application: DI/DO cable Double-side connector available
Connector name : DI-L/DO-L, DI-R/DO-R
Connector : 7940-6500SC
Connector : 7940-6500SC Strain relief : 3448-7940
Recommended manufacturer: Recommended manufacturer : 3M
3M
Wire material : B40-S

Recommended manufacturer : Oki Electric Cable
114
Appendix 2. Cable
2.23 SH41 Cable
2.23 SH41 Cable

Cable type: SH41 cable Application: Remote I/O
Connector name : RIO1,RIO3 (CSH41) Connector name : (CSH41)
X
1
2
3
RIO1,RIO3 (CSH41) (CSH41)
Connector : 1-178288-3 Connector : 1-178288-3
TXRX 1 1 TXRX
Contact : 1-175218-2 x 3 TXRX* 2 2 TXRX* Contact : 1-175218-2 x 3
Recommended manufacturer: 0V 3 3 0V
Tyco Electronics AMP Tyco Electronics AMP
Wire material : MVVS 3C x 0.5mm2 (MIC 3C x 0.5mm2)
Recommended manufacturer: Takeuchi Densen
(Note)
(1) Protect both ends of the cable with insulated bushing.
(2) RIO1 and RIO3 can be used commonly.
(3) Use this cable for short applications, such as bridging the remote I/O units in the same panel.
Normally use the FCUA-R211 cable with high noise withstand level.
2.24 R-TM Terminator Connector

Cable type: R-TM Application: Remote I/O interface terminator
R-TM terminal connector R-TM

[R-TM]
Connector name: R-TM 0V 3
Connector: 1-178288-3 (x type)
100Ω Contact: 1-175216-2 x 2
TXRX* 2
TXRX 1
Resistor: 100Ω 1/4W
Manufacturing precautions
(1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used
providing they are compatible with the specifications.
(2) Cover the 100Ω terminator with a black insulation tube.
(3) Stamp the connector name "R-TM" in white on the rear of the connector.
115
Appendix 3. Connectors
3.1 Connectors for Control Unit
3.1.1 Operation Panel I/O Unit Connecting Connector (CG71)
Name : CG71
13 1 1 GND 14 GND
2 5V 15 5V
3 5V 16 3.3V
26 14
4 GND 17 GND
<Cable side connector type> 5 O KBCS0* 18 O KBCS1*
Plug : 10126-6000EL 6 O KBCS2* 19 O KBAD0
Shell : 10326-3210-000 7 O KBAD1 20 O KBAD2
Recommended manufacturer : 3M 8 I KBD0 21 I KBD1
9 I KBD2 22 I KBD3
10 O KBRES* 23 O RDYOUT*
11 O BUZOUT* 24 3.3V
12 I/O TXRX3 25 I/O TXRX3*
13 O SCAN36 26 O SCAN37
* Connect connector case with FG pattern.
3.1.2 Skip Input Connector (SKIP)

Name : SKIP
10 1 1 0V 11 0V
2 I SKIP0 12 I SKIP1
3 I SKIP2 13 I SKIP3
20 11
4 NC 14 NC
<Cable side connector type> 5 0V 15 0V
Plug : 10120-6000EL 6 NC 16 NC
Shell : 10320-3210-000 7 I SKIP4 17 I SKIP5
Recommended manufacturer : 3M 8 I SKIP6 18 I SKIP7
9 NC 19 NC
10 NC 20 NC
116
3.1.3 Serial Communication Connector (SIO)

Name : SIO
10 1 1 0V 11 0V
2 I RD1(RXD1) 12 O SD1(TXD1)
3 I CS1(CTS1) 13 O RS1(RTS1)
20 11
4 O DR1(DSR1) 14 I ER1(DTR1)
Plug : 10120-6000EL 6 NC 16 NC
Shell : 10320-3210-000 7 I RD2(RXD2) 17 O SD2(TXD2)
Recommended manufacturer : 3M 8 I CS2(CTS2) 18 O RS2(RTS2)
9 O DR2(DSR2) 19 I ER2(DTR2)
10 NC 20 NC
3.1.4 Encoder / Manual Pulse Generator Connecting Connector (ENC)

Name : ENC
10 1 1 0V 11 0V
2 I ENC1C 12 I ENC1C*
3 I ENC1B 13 I ENC1B*
20 11
4 I ENC1A 14 I ENC1A*
Plug : 10120-6000EL 6 O 5V 16 O 5V
Shell : 10320-3210-000 7 I HA2A 17 I HA2B
Recommended manufacturer : 3M 8 I HA1A 18 I HA1B
9 NC 19 NC
10 O 5V 20 O 5V
117
3.1.5 Optical Communication Connecting Connector (OPT)

Name : OPT

(PCF type) (POF type)
Connector : CF-2D101-S Connector : PF-2D101
Recommended manufacturer: Recommended manufacturer:
3.1.6 Remote I/O Unit Connecting Connector (RI01)

Name : RIO1
1 3 1 I/O TXRX1
2 I/O TXRX1*
3 0V

Contact : 1-175218-2
3.1.7 Emergency Stop Input Connector (EMG)

Name : EMG
3 1 1 FG
2 I EMG IN
3 O +24V
* Always connect the EMG terminating cable
<Cable side connector type> (G123) when not using this input.
Contact : 50084-8160
Recommended manufacturer : MOLEX
118
3.1.8 24VDC Input Connector (DCIN)

Name : DCIN
1 3 1 I +24V
2 0V
3 FG

Contact : 1-175218-5
3.1.9 Ethernet Connector (LAN)

Name : LAN
8 1 1 O TD+
2 O TD-
3 I RD+
4
5
<Cable side connector type> 6 I RD-
7
8
Tyco Electronics AMP * Connect the connector case with the FG
pattern.
* Use a cross cable (G300) when directly
connecting to a device such as a
personal computer.
119
3.2 Connectors for Operation Panel I/O Unit
3.2.1 Manual Pulse Generator Connecting Connector (MPG)

Name : MPG
10 1 1 GND 11 GND
20 11 3 I 2HA 13 I 2HB
4 I 1HA 14 I 1HB
<Cable side connector type> 5 GND 15 GND
Plug: 10120-3000VE
6 O 12VDC 16 O 12VDC
Shell: 10320-52F0-008
10 O 5VDC 20 O 5VDC
3.2.2 Remote I/O Unit Connecting Connector (RIO3)

Name : RIO3
1 3 1 I/O TXRX3
2 I/O TXRX3*
3 0V(GND)

Contact : 1-175218-2
120
3.2.3 Machine Input/Output Connector (CG31/CG32/CG33/CG34/CG35/CG36)

Name : CG31/CG32/CG33/CG34/CG35/CG36
CG31/CG33/CG35 CG32/CG34/CG36
B1 B20 B1 B20
A1 A20 A1 A20
<Cable side connector type> <Cable side connector type>
Connector : 7940-6500LC Connector : 7940-6500LC
Recommended manufacturer : 3M Recommended manufacturer : 3M
B A B A
20 I X0 20 I X10 20 O Y0 20 O Y10
19 I X1 19 I X11 19 O Y1 19 O Y11
18 I X2 18 I X12 18 O Y2 18 O Y12
17 I X3 17 I X13 17 O Y3 17 O Y13
16 I X4 16 I X14 16 O Y4 16 O Y14
15 I X5 15 I X15 15 O Y5 15 O Y15
14 I X6 14 I X16 14 O Y6 14 O Y16
13 I X7 13 I X17 13 O Y7 13 O Y17
12 I X8 12 I X18 12 O Y8 12 O Y18
11 I X9 11 I X19 11 O Y9 11 O Y19
10 I XA 10 I X1A 10 O YA 10 O Y1A
9 I XB 9 I X1B 9 O YB 9 O Y1B
8 I XC 8 I X1C 8 O YC 8 O Y1C
7 I XD 7 I X1D 7 O YD 7 O Y1D
6 I XE 6 I X1E 6 O YE 6 O Y1E
5 I XF 5 I X1F 5 O YF 5 O Y1F
4 NC 4 NC 4 COM 4 COM
3 COM 3 COM 3 COM 3 COM
2 I +24V 2 0V 2 I +24V 2 0V
1 I +24V 1 0V 1 I +24V 1 0V
The input/output assignment is fixed according to the station No. Refer to "PLC Interface Manual" for
details.
121
3.3 Connectors for Power Supply Unit
3.3 Connectors for Power Supply Unit
3.3.1 24VDC Output Connector (DCOUT)

Name : DCOUT
B1 B3 1A O ACFAIL 1B O +24V
2A 0V 2B 0V
3A NC 3B FG
A1 A3

Contact : 1-175218-5
3.3.2 AC Power Input Connector (ACIN)

Name : ACIN
1 2 3 1 I ACIN N
2 I ACIN H
3 FG

Contact : 1-175218-5
3.3.3 ON/OFF Input Connector (ON/OFF)

Name : ON/OFF
1 5 1 NC
2 I P-OFF
3 0V
4 0V
5 I P-ON
Contact : 1-175218-5
122
Appendix 4. Servo/Spindle Cable and Connector Specifications (MDS-D/DH)
4.1 Selection of cable
Appendix 4. Servo/Spindle Cable and Connector Specifications

(MDS-D/DH Series)
4.1 Selection of Cable
4.1.1 Cable Wire and Assembly

(1) Cable wire
The specifications of the wire used for each cable, and the machining methods are shown in this section.
When manufacturing the detector cable and battery connection cable, use the recommended wires
shown below or equivalent products.
(a) Heat resistant specifications cable

Wire characteristics
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductive Withstand Insulation
material pairs resistance Flexibility
part) diameter tion resistor voltage resistance
temperature
BD20288 2 100 strands/ 40.7Ω/km
Compound 6-pair Heat (0.5mm2) 0.08mm or less 70×104 times
shielded cable 500VAC/ 1000MΩ/km
8.7mm resistant 105°C or more at
Specification No. 1min or more
PVC 4 40 strands/ 103Ω/km R200
Bangishi-17145
(0.2mm2) 0.08mm or less
(Note 1)
(b) General-purpose heat resistant specifications cable

Wire type Finish
Sheath No. of Heat
temperature
BD20032
Compound 6-pair 2 100 strands/ 40.7Ω/km
shielded cable (0.5mm2) 0.08mm or less 100×104 times
500VAC/ 1000MΩ/km
Specification No. 8.7mm PVC 60°C or more at
1min or more
Bangishi-16903 R200
4 40 strands/ 103Ω/km
Revision No. 3 (0.2mm2) 0.08mm or less
(Note 2)
(Note 1) Bando Electric Wire (Contact: 81+48-461-0561 http://www.bew.co.jp)

(Note 2) The Mitsubishi standard cable is the (a) Heat resistant specifications cable. For MDS-C1/CH series,
(b) or equivalent is used as the standard cable.
Core identification
Insulator color
Pair No.
L1 L2
2
A1 Sheath A1 (0.5mm ) Red White
2
A2 (0.5mm ) Black White
B4 B1 Mesh shield 2
B1 (0.2mm ) Brown Orange
2
Intervening wire B2 (0.2mm ) Blue Green
2
B3 B2 B3 (0.2mm ) Purple White
2
Cable core
A2 Tape B4 (0.2mm ) Yellow White
L1
L2
Conductor
Insulator
Compound 6-pair cable structure drawing
123
4.1 Selection of cable
(2) Cable assembly

Assemble the cable with the cable shield wire securely connected to the ground plate of the connector.
Core wire
Connect with a ground
plate of connector.
Shield Sheath
(external conductor)
(3) Battery connection cable
Wire type Finish
Sheath No. of Heat
(special order outer Configura- Conductiv Withstand Insulation Minimum
material pairs resistance
part) diameter tion e resistor voltage resistance bend radius
temperature
J14B101224-00 1000MΩ
1 7 strands / 91.2Ω/km AC500V/
Two core shield 3.3mm PVC /km 80℃ R33mm
(0.2mm2) 0.2mm or less 1min
cable or more
Core identification
Sheath
No. Insulator color
1 1 Red
シールド
Shield 2 Black
2
JUNFLON®ETFE wire
Two core shield cable structure drawing
124
4.2 Cable connection diagram
1. Take care not to mistake the connection when manufacturing the detector
cable. Failure to observe this could lead to faults, runaway or fire.
CAUTION 2. When manufacturing the cable, do not connect anything to pins which have
no description.
4.2.1 Battery cable

<DG21 cable connection diagram>
(Connection cable between drive unit and MDS-A-BT/MR-BAT (MDS-BTCASE)
Drive unit side connector Battery unit side connector

Connector: DF1B-2S-2.5R Connector: 10120-3000VE
Contact: DF1B-2428SCA Shell kit: 10320-52F0-008
BT 1 9 BT
LG 0.2mm2 LG
2 1
PE Case
grounding
<Cable connection diagram between drive unit and FCU6-BTBOX-36>
Drive unit side connector Battery unit side connector

Connector: DF1B-2S-2.5R Connector: 10120-3000VE
Contact: DF1B-2428SCA Shell kit: 10320-52F0-008
BT 1 + BT
2
LG 0.2mm LG
2 -
FG Case
grounding
(Note)
(Note) Connect the cable shield with
installation screw of unit.
<DG22 cable connection diagram>

(Connection cable between drive unit and drive unit)
Drive unit side connector Drive unit side connector

Connector: DF1B-2S-2.5R Connector: DF1B-2S-2.5R
Contact: DF1B-2428SCA Contact: DF1B-2428SCA
BT 1 0.2mm
2 1 BT
LG 2 2 LG
125
4.2.2 Power supply communication cable and connector

<SH21 cable connection diagram>
Drive unit side connector Power supply unit side connector

Connector: 10120-3000VE Connector: 10120-3000VE
Shell kit: 10320-52F0-008 Shell kit: 10320-52F0-008
1 1
11 11
2 2
12 12
3 3
13 13
4 4
14 14
5 5
15 15
6 6
16 16
7 7
17 17
8 8
18 18
9 9
19 19
10 10
20 20
PE PE Plate
<CNU23S connector connection diagram>
Power supply unit side connector

Connector: DK-3200M-06RXY
Contact: DK-3REC2LLP1-100
External emergency
3 EMG2
stop input
2
24G 1 EMG1
CN23A
MC2 3 Contactor
2 breaker output
MC1 1
CN23B
126
4.2.3 Servo detector cable

<CNV2E-6P, CNV2E-7P cable connection diagram>
Servo drive unit side connector

Servomotor detector/
(3M)
Ball screw side detector side connector
Receptacle: 36210-0100PL
Shell kit: 36310-3200-008 Plug: CM10-SP10S-M (Straight)
(MOLEX) CM10-AP10S-M (Angle)
Connector set: 54599-1019 Contact: CM10-#22SC
P5(+5V) 1 2 8 P5(+5V)
0.5mm
LG 2 5 LG
2 3 -
0.2mm
BT 9 4 BT
SD 7 2
6 SD
0.2mm
SD* 8 7 SD*
RQ 3 2 1 RQ
0.2mm
RQ* 4 2 RQ*
Case
grounding PE 10 SHD
<For 15m or less>

(3M) Servomotor detector/
Receptacle: 36210-0100PL Ball screw side detector side connector
2
0.5mm
P5(+5V) 1 2 8 P5(+5V)
0.5mm
LG 2 5 LG
2
3 -
0.2mm
BT 9 4 BT
SD 7 2
6 SD
0.2mm
SD* 8 7 SD*
RQ 3 2 1 RQ
0.2mm
RQ* 4 2 RQ*
Case PE 10 SHD
grounding
<For 15m to 30m>
127
<CNV2E-HP cable connection diagram>

(3M)
Shell kit: 36310-3200-008 MDS-B-HR unit side connector
(MOLEX) Plug: RM15WTP-8S
Connector set: 54599-1019 Clamp: RM15WTP-CP (10)
2
0.5mm
5 P5(+5V)
7 LG
2
P5(+5V) 1 0.5 mm 6 P5(+5V)
LG 2 8 LG
10
RQ 3 0.2 mm2 1 RQ
RQ* 4 2 RQ*
5
6
2
SD 7 0.2 mm 3 SD
SD* 8 4 SD*
Case PE PE Case
grounding grounding
<CNV2E-D cable connection diagram>

(3M)
MDS-B-SD unit side connector
Shell kit: 36310-3200-008
(MOLEX) Connector: 10120-3000VE
Connector set: 54599-1019 Shell kit: 10320-52F0-008
2
0.5mm
20 P5(+5V)
2
11 LG
0.5mm
P5(+5V) 1 10 P5(+5V)
LG 2 1 LG
9 9 BAT
10
RQ 3 0.2mm2 7 RQ
RQ* 4 17 RQ*
5
6 2
0.2mm
SD 7 6 SD
SD* 8 16 SD*
Case PE PE Case
grounding grounding
128
< Cable connection diagram between scale I/F unit and scale (CNLH3 cable, etc.) >
Detector conversion unit side connector

Plug: RM15WTP-12P
Clamp: RM15WTP-CP (10)
9 SD
10 SD*
7 RQ
8 RQ*
1 A+
2 A-
3 B+
4 B-
5 R+
6 R-
11 P5(+5V)
12 LG
PE Case
grounding
(Note) This cable must be prepared by the user.
129
<Oblong wave communication detector (linear scale, etc.) cable connection diagram >

(3M)
Shell kit: 36310-3200-008 Machine side oblong wave
(MOLEX) communication detector
Connector set: 54599-1019
Contact the detector

0.5mm
2 manufacture about whether
to perform the P5V wiring or
P5(+5V) 1 not.
P5(+5V)
2
0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 A
0.2mm
A* 4 A*
B 5 B
0.2mm2
B* 6 B*
Z 7 2 Z
0.2mm
Z* 8 Z*
9
Case PE SHD
grounding
Contact the detector manufacture
for the details.
<Serial communication detector (linear scale, etc.) cable connection diagram>

(3M)
Shell kit: 36310-3200-008 Machine side serial
(MOLEX) communication detector

0.5mm
2 manufacture about whether
not.
P5(+5V) 1 2 P5(+5V)
0.5mm
LG 2 LG
9
10
RQ 3 2 RQ
0.2mm
RQ* 4 RQ*
5
6
SD 7 2 SD
0.2mm
SD* 8 SD*
Case PE SHD
grounding
for the details.
For compatible detector, refer to the section “4-1 Servo option” in MDS-D/DH
POINT series Specifications Manual.
130
4.2.4 Brake connecter (Brake connector for motor brake control output)
<CNU20S connector connection diagram>
• For MDS-D-V1-320 or smaller and MDS-DH-V1-160 or smaller

Connector: DK-3200S-03R
MBR2 3 External power 24VDC

DBR 2
MBR1 1 Motor brake
CN20
• For MDS-D-V1-320W or larger and MDS-DH-V1-160W or larger

Connector: DK-3200S-03R
24VDC 1 External power 24VDC

DBU 2 Dynamic brake
Motor 3 Motor brake
CN20
131
4.2.5 Spindle detector cable

<CNP2E-1 cable connection diagram>
Spindle drive unit side connector

(3M)
Receptacle: 36210-0100PL Spindle motor side connector
Shell kit: 36310-3200-008 Connector: 172169-1
(MOLEX) Contact: 170363-1(AWG26-22)
Connector set: 54599-1019 170364-1(AWG22-18)
(Note)
P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG
MT1 5 2 2 MT1
6 0.2mm
MT2 1 MT2
SD 7 2 5 SD
0.2mm
SD* 8 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
(Note) For the pin “7” or “8”, use the contact “170364-1”.
For the other pins, use the contact “170363-1”.
<For 15m or less>

(3M)
(Note)
P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG
MT1 5 2 2 MT1
0.2mm
MT2 6 1 MT2
SD 7 5 SD
8 0.2mm2
SD* 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
<For 15m to 30m>
132
<CNP3EZ-2P, CNP3EZ-3P cable connection diagram>

(3M) Spindle motor side connector
Receptacle: 36210-0100PL Connector: MS3106A20-29S(D190)
Shell kit: 36310-3200-008 Back shell: CE02-20BS-S (straight)
(MOLEX) CE-20BA-S (angle)
Connector set: 54599-1019 Clamp: CE3057-12A-3
P5(+5V) 1 1 P5(+5V)
2
2 0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 3 A
0.2mm
A* 4 4 A*
B 5 5 B
2
6 0.2mm
B* 6 B*
Z 7 2 7 Z
0.2mm
Z* 8 8 Z*
Case
grounding PE
<For 15m or less>

P5(+5V) 1 1 P5(+5V)
2
2 0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 3 A
0.2mm
A* 4 4 A*
B 5 2
5 B
6 0.2mm
B* 6 B*
Z 7 2 7 Z
0.2mm
Z* 8 8 Z*
Case PE
grounding
<For 15m to 30m>
133
4.2.6 C axis detector cable (For serial interface conversion unit APE391M connection)
< Serial communication detector cable connection diagram >

(3M)
Shell kit: 36310-3200-008 APE391M side connector
(MOLEX)
2
0.5mm
P5(+5V) 1 2 4,12 P5(+5V)

0.5mm
LG 2 2,10 LG
9 Note: Check with the
10 manufacturer of the
RQ 3 8 RQ detector to be connected
0.2mm2
RQ* 4 15 RQ* whether to do P5V wiring.
5
6
SD 7 2 5 SD
0.2mm
SD* 8 13 SD*
Case PE PE SHD
grounding
Contact the detector manufacturer.
(Note) The cable must be prepared by the user.
134
4.3 Main circuit cable connection diagram
4.3 Main circuit cable connection diagram
The methods for wiring to the main circuit are shown below.
4.3.1 DRSV1 cable, DRSV2 cable

These cables are used to connect the servo drive unit's TE1 terminal and HF(-H) / HP(-H) motor.
• DRSV1 cable : This is the power line for the single-axis unit (MDS-D/DH-V1-) and dual-axis
integrated unit (MDS-D/DH-V2-) L axis.
• DRSV2 cable : This is the power line for the dual-axis integrated unit (MDS-D/DH-V2-) M axis.
<DRSV1/DRSV2 cable connection diagram>
Drive unit side Motor side
1: U A
2: V B
3: W C
4: D
1. The main circuit cable must be manufactured by the user.

2. Refer to the section "5. Selection of peripheral devices" in MDS-D/DH
Series Specifications Manual when selecting the wire material.
3. Lay out the terminal block on the drive unit side as shown in "Appendix 1.
CAUTION Outline dimension drawing" in MDS-D/DH Series Specifications Manual.
4. Refer to "Appendix 1-1 Servomotor outline dimension drawings" in
MDS-D/DH Series Specifications Manual for details on the servomotor's
connectors and terminal block.
135
4.4 Connector outline dimension drawings
4.4.1 Optical communication cable

(1) For wiring between drive units (inside panel)
Optical communication connector
Manufacturer: Japan Aviation Electronics Industry
<Type>
Connector: 2F-2D103
[Unit: mm]
Protection tube (6.7) (15) (13.4)
(20.9)
37.65
8+0
(2.3)
(1.7)
Cable appearance
<Type>
Connector: 2F-2D103
(Japan Aviation [Unit: m]
Electronics Industry) （L≦0.1）
Optical fiber: ESKA Premium
(MITSUBISHI RAYON)
（L≧0.2）
(Note 1) The POF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
(Note 2) Do not wire the optical fiber cable to moving sections.
136
(2) For wiring between drive units (outside panel)

Manufacturer: Tyco Electronics AMP
<Type>
Connector: 1123445-1
[Unit: mm]
20.3
8.5
22.7
Cable appearance
<Type>
(Tyco Electronics AMP)
(MITSUBISHI RAYON)
(Note 1) The PCF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
137
4.4.2 Battery connector

Battery connector for drive unit
Manufacturer: Hirose Electric
<Type> [Unit: mm]
Connector: DF1B-2S-2.5R 5.0
2.5
1.6
1.9
11.5
4.4
Battery connector for battery unit

Manufacturer: 3M
<Type> [Unit: mm]
Connector: 10120-3000VE 12.0
Shell kit: 10320-52F0-008
10.0
22.0 14.0
39.0
23.8
33.3 12.7
138
4.4.3 Power supply communication connector

Power supply unit connector for CN4/9
Manufacturer: 3M
<Type>
Connector: 10120-3000VE [Unit: mm]
12.0
Shell kit: 10320-52F0-008
10.0
22.0 14.0
39.0
23.8
33.3 12.7
Manufacturer: 3M
<Type>
Connector: 10120-6000EL [Unit: mm]
Shell kit: 10320-3210-000 11.5
This connector is integrated with the

20.9
cable, and is not available as a connector
set option.
42.0
33.0
29.7
Power supply unit connector for CN23 (Connector for contactor control output / external emergency stop)
Manufacturer: DDK
<Type> [Unit: mm]
Connector: DK-3200M-06RXY 19.24
22.8
1 2 3
27.30
7.62
14.77
5.08
139
4.4.4 Servo detector connector

Motor side detector connector / Ball screw side detector for connector
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP10S-M
ø18.9
ø21
(51.4)
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP10S-M
or less
ø18.9
34
ø21
32.5
(Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in MDS-D/DH Instruction
Manual.
140
MDS-B-HR connector
<Type> [Unit: mm]
Plug: RM15WTP-8S
M19×1 M16×0.75
15.2
23
36.8

<Type> [Unit: mm]
M16×0.75
8.5 20
10.5
19
MDS-B-SD connector (Two-piece set)

Manufacturer: 3M
<Type>
Connector: 10120-3000VE [Unit: mm]
12.0
Shell kit: 10320-52F0-008
10.0
22.0 14.0
39.0
23.8
33.3 12.7
141
Servo drive unit connector for CN2/3

Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100PL 22.7 11
Shell kit: 36310-3200-008
Manufacturer: MOLEX
<Type>
33.9
22.4
8
10
142
4.4.5 Brake connector

Brake connector for HF, HP
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP2S-S
ø18.9
ø21
(51.4)
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP2S-S
or less
ø18.9
34
ø21
32.5
(Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in MDS-D/DH Instruction
Manual.
Brake connector for motor brake control output

Manufacturer: DDK
<Type> [Unit: mm]
Connector: DK-3200S-03R 19.24
22.8
1 2 3
29.70
7.15
6.55
１２３Ａ
5.08
143
4.4.6 Power connector

Motor power connector
Manufacturer: DDK
D or less
W A
7.85 or more
øC±0.8
øB +0-0.38
Plug: [Unit: mm]
Type A B +0
-0.38 C±0.8 D or less W
1
CE05-6A18-10SD-C-BSS 1 /8-18UNEF-2B 34.13 32.1 57 1-20UNEF-2A
3 3
CE05-6A22-22SD-C-BSS 1 /8-18UNEF-2B 40.48 38.3 61 1 /16-18UNEF-2A
3
CE05-6A32-17SD-C-BSS 2-18UNS-2B 56.33 54.2 79 1 /4-18UNS-2A
Manufacturer: DDK
D or less
A
R±0.7
øB +0-0.38
(S) ±1
more
Y or
U±0.7
W
Plug: [Unit: mm]
Type A B +0
-0.38
D or less W R±0.7 U±0.7 (S) ±1 Y or more
1
CE05-8A18-10SD-C-BAS 1 /8-18UNEF-2B 34.13 69.5 1-20UNEF-2A 13.2 30.2 43.4 7.5
3 3
CE05-8A22-22SD-C-BAS 1 /8-18UNEF-2B 40.48 75.5 1 /16-18UNEF-2A 16.3 33.3 49.6 7.5
3
CE05-8A32-17SD-C-BAS 2-18UNS-2B 56.33 93.5 1 /4-18UNS-2A 24.6 44.5 61.9 8.5
Manufacturer: DDK
(D)
A
C
1.6
V screw
G±0.7
B±0.7
øF
(Bushing inner
diameter)
øE
(Inner diameter of cable clamp）
H
(Movable range of one side)
Clamp: [Unit: mm]

Avail.
Total Outer
Shell length dia. screw Fitting screw Applicable
Type length Bushing
size cable
A B C D E F G H V
CE3057-10A-1(D240) 18 23.8 30.1 10.3 41.3 15.9 14.1 31.7 3.2 1-20UNEF-2B CE3420-10-1 φ10.5～φ14.1
3
CE3057-12A-1(D240) 20 23.8 35 10.3 41.3 19 16.0 37.3 4 1 /16-18UNEF-2B CE3420-12-1 φ12.5～φ16.0
3
CE3057-20A-1(D240) 32 27.8 51.6 11.9 43 31.7 23.8 51.6 6.3 1 /4-18UNS-2B CE3420-20-1 φ22.0～φ23.8
144
Power connector for drive unit TE1

Manufacturer: DDK
<Type> [Unit: mm]
Housing: DK-5200S-04R 44.08
30.5
1 2 3 4
56.08
48.48
10.5
9.1
10.16
145
4.4.7 Spindle detector connector

Spindle drive unit Connector for CN2/3
Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100PL 22.7 11
Shell kit: 36310-3200-008
Manufacturer: MOLEX
<Type>
33.9
22.4
8
10
Motor side PLG connector

<Type> [Unit: mm]
Plug: 172169-1 23.7 ± 0.4
9.3 16 ± 0.4
4.2
8.4
14
2.8 4.2
2.8
8.4
14
146
Spindle side detector connector (for OSA1024)

Manufacturer: DDK
<Type>
[Unit: mm]
Connector: MS3106A20-29S (D190) 1
Gasket 18.26±0.12
1 /4-18UNEF-2B
-0.38
+0.05
-0.25
φ37.28 +0
φ26.8
1
1 /8-18UNEF-2A 12.16±0.3
H or less 34.11±0.5
Manufacturer: DDK
<Type>
Straight back shell: CE02-20BS-S [Unit: mm]
35
3
1 /16-18UNEF-2A screw
10.9
11/8-18UNEF-2B
screw
φ35
φ17.8
O-ring
7.85 or more 31.6

(effective screw length) (Spanner grip)
Manufacturer: DDK
<Type> [Unit: mm]
Angle back shell: CE-20BA-S 50.5 or less
1
1 /4-18UNEF-2B screw
39.6 or less
16.3
φ38.6
O-ring
7.5 or more
(49.6)
33.3
3
Manufacturer: DDK
<Type>
[Unit: mm]
Cable clamp: CE3057-12A-3
（41.3）
23.8
10.3
3 1.6
グ内径）
37.3±0.7
35±0.7
φ10
φ19
（ブ
(Cable clamp inside diameter)

4
(Moveable range of one side)
147
Appendix 5. Servo/Spindle Cable and Connector Specifications (MDS-D-SVJ3/SPJ3)
Appendix 5. Servo/Spindle Cable and Connector Specifications

(MDS-D-SVJ3/SPJ3 Series)

5.1.1 Cable wire and assembly
(1) Cable wire
The specifications of the wire used for each cable, and the machining methods are shown in this section.
When manufacturing the detector cable and battery connection cable, use the recommended wires
shown below or equivalent products.
(a) Heat resistant specifications cable

Wire type Finish
Sheath No. of Heat
temperature
BD20288 2 100 strands/ 40.7Ω/km
Compound 6-pair Heat (0.5mm2) 0.08mm or less 70×104 times
shielded cable 500VAC/ 1000MΩ/km
8.7mm resistant 105°C or more at
Specification No. 1min or more
PVC 4 40 strands/ 103Ω/km R200
Bangishi-17145
(0.2mm2) 0.08mm or less
(Note 1)
(b) General-purpose heat resistant specifications cable

Wire type Finish
Sheath No. of Heat
temperature
BD20032
Compound 6-pair 2 100 strands/ 40.7Ω/km
shielded cable (0.5mm2) 0.08mm or less 100×104 times
500VAC/ 1000MΩ/km
Specification No. 8.7mm PVC 60°C or more at
1min or more
Bangishi-16903 R200
4 40 strands/ 103Ω/km
Revision No. 3 (0.2mm2) 0.08mm or less
(Note 2)
(Note 1) Bando Electric Wire (Contact: 81+48-461-0561 http://www.bew.co.jp)

(Note 2) The Mitsubishi standard cable is the (a) Heat resistant specifications cable. For MDS-C1/CH series,
(b) or equivalent is used as the standard cable.
Core identification
Insulator color
Pair No.
L1 L2
2
A1 Sheath A1 (0.5mm ) Red White
2
A2 (0.5mm ) Black White
B4 B1 Mesh shield 2
B1 (0.2mm ) Brown Orange
2
Intervening wire B2 (0.2mm ) Blue Green
2
B3 B2 B3 (0.2mm ) Purple White
2
Cable core
A2 Tape B4 (0.2mm ) Yellow White
L1
L2
Conductor
Insulator
Compound 6-pair cable structure drawing
148
(2) Cable assembly

Assemble the cable with the cable shield wire securely connected to the ground plate of the connector.
Core wire
Connect with a ground
plate of connector.
Shield Sheath
(external conductor)
149
1. Take care not to mistake the connection when manufacturing the detector
cable. Failure to observe this could lead to faults, runaway or fire.
CAUTION 2. When manufacturing the cable, do not connect anything to pins which have
no description.
5.2.1 Servo detector cable

<CNV2E-8P, CNV2E-9P cable connection diagram>

P5(+5V) 1 2 8 P5(+5V)
0.5mm
LG 2 5 LG
2 3 CNT
0.2mm
BT 9 4 BT
SD 7 2
6 SD
0.2mm
SD* 8 7 SD*
RQ 3 2 1 RQ
0.2mm
RQ* 4 2 RQ*
Case PE 10 SHD
grounding
<For 15m or less>

2
0.5mm
P5(+5V) 1 2 8 P5(+5V)
0.5mm
LG 2 5 LG
2
3 CNT
0.2mm
BT 9 4 BT
SD 7 2
6 SD
0.2mm
SD* 8 7 SD*
RQ 3 2 1 RQ
0.2mm
RQ* 4 2 RQ*
Case PE 10 SHD
grounding
<For 15m to 30m>
150
<CNV2E-HP cable connection diagram>

(3M)
MDS-B-HR unit side connector
Shell kit: 36310-3200-008
(MOLEX) Plug: RM15WTP-8S
Connector set: 54599-1019 Clamp: RM15WTP-CP (10)
2
0.5mm
5 P5(+5V)
7 LG
2
P5(+5V) 1 0.5 mm 6 P5(+5V)
LG 2 8 LG
10
2
RQ 3 0.2 mm 1 RQ
RQ* 4 2 RQ*
5
6
2
SD 7 0.2 mm 3 SD
SD* 8 4 SD*
Case PE PE Case
grounding grounding
< Cable connection diagram between scale I/F unit and scale (CNLH3 cable, etc.) >
Detector conversion unit side connector

Plug: RM15WTP-12P
9 SD
10 SD*
7 RQ
8 RQ*
1 A+
2 A-
3 B+
4 B-
5 R+
6 R-
11 P5(+5V)
12 LG
PE Case
grounding
151
<Oblong wave communication detector (linear scale, etc.) cable connection diagram >

(3M)
Machine side oblong wave
Shell kit: 36310-3200-008
communication detector
(MOLEX)

2
0.5mm manufacture about whether
P5(+5V) 1 2 P5(+5V)not.
0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 A
0.2mm
A* 4 A*
B 5 2 B
0.2mm
B* 6 B*
Z 7 2 Z
0.2mm
Z* 8 Z*
9
Case PE SHD
grounding
for the details.
<Serial communication detector (linear scale, etc.) cable connection diagram>

(3M)
Machine side serial
Shell kit: 36310-3200-008
communication detector
(MOLEX)

2
0.5mm manufacture about whether
P5(+5V) 1 not.
P5(+5V)
2
0.5mm
LG 2 LG
9
10
RQ 3 2 RQ
0.2mm
RQ* 4 RQ*
5
6
SD 7 2 SD
0.2mm
SD* 8 SD*
Case PE SHD
grounding
for the details.
For compatible detector, refer to the section “4-1 Servo option” in

POINT MDS-D-SVJ3/SPJ3 series Specifications Manual.
152
5.2.2 Spindle detector cable

<CNP2E-1 cable connection diagram>

(3M)
(Note)
P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG
MT1 5 2 2 MT1
6 0.2mm
MT2 1 MT2
SD 7 2 5 SD
0.2mm
SD* 8 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
<For 15m or less>

(3M)
(Note)
P5(+5V) 1 7 P5(+5V)
2
2 0.5mm
LG 8 LG
MT1 5 2 2 MT1
0.2mm
MT2 6 1 MT2
SD 7 2
5 SD
8 0.2mm
SD* 6 SD*
RQ 3 2 3 RQ
0.2mm
RQ* 4 4 RQ*
Case PE 9 SHD
grounding
<For 15m to 30m>
153
<CNP3EZ-2P, CNP3EZ-3P cable connection diagram>

P5(+5V) 1 1 P5(+5V)
2
2 0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 3 A
0.2mm
A* 4 4 A*
B 5 5 B
2
6 0.2mm
B* 6 B*
Z 7 2 7 Z
0.2mm
Z* 8 8 Z*
Case
grounding PE
<For 15m or less>

P5(+5V) 1 1 P5(+5V)
2
2 0.5mm
LG 2 LG
ABZSEL* 10
A 3 2 3 A
0.2mm
A* 4 4 A*
B 5 5 B
2
6 0.2mm
B* 6 B*
Z 7 2 7 Z
0.2mm
Z* 8 8 Z*
Case PE
grounding
<For 15m to 30m>
154
5.2.3 C axis detector cable (For serial interface conversion unit APE391M connection)
< Serial communication detector cable connection diagram >

(3M)
Shell kit: 36310-3200-008 APE391M side connector
(MOLEX)
2
0.5mm
P5(+5V) 1 2 4,12 P5(+5V)

0.5mm
LG 2 2,10 LG
9 Note: Check with the
10 manufacturer of the
RQ 3 2
8 RQ detector to be connected
0.2mm
RQ* 4 15 RQ* whether to do P5V wiring.
5
6
SD 7 2 5 SD
0.2mm
SD* 8 13 SD*
Case PE PE SHD
grounding
Contact the detector manufacturer.
(Note) The cable must be prepared by the user.
155
5.3.1 Optical communication cable

(1) For wiring between drive units (inside panel)
Manufacturer: Japan Aviation Electronics Industry
<Type>
Connector: 2F-2D103
[Unit: mm]
Protection tube (6.7) (15) (13.4)
(20.9)
37.65
8+0
(2.3)
(1.7)
Cable appearance
<Type>
Connector: 2F-2D103
(Japan Aviation [Unit: m]
Electronics Industry) （L≦0.1）
(MITSUBISHI RAYON)
（L≧0.2）
(Note 1) The POF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
156
(2) For wiring between drive units (outside panel)

<Type>
[Unit: mm]
20.3
8.5
22.7
Cable appearance
<Type>
(Tyco Electronics AMP)
(MITSUBISHI RAYON)
(Note 1) The PCF fiber's light amount will drop depending on how the fibers are wound. So, try to avoid wiring the fibers.
157
5.3.2 Servo detector connector

Motor side detector connector / Ball screw side detector for connector
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP10S-M
ø18.9
ø21
(51.4)
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP10S-M
or less
ø18.9
34
ø21
32.5
(Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in
MDS-D-SVJ3/SPJ3 Instruction Manual.
158
MDS-B-HR connector
<Type> [Unit: mm]
Plug: RM15WTP-8S
M19×1 M16×0.75
15.2
23
36.8

<Type> [Unit: mm]
M16×0.75
8.5 20
10.5
19
Servo drive unit connector for CN2/3

Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100PL 22.7 11
Shell kit: 36310-3200-008
Manufacturer: MOLEX
<Type>
33.9
22.4
8
10
159
5.3.3 Brake connector

Brake connector for HF
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-SP2S-S
ø18.9
ø21
(51.4)
Manufacturer: DDK
<Type> [Unit: mm]
Plug: CM10-AP2S-S
or less
ø18.9
34
ø21
32.5
(Note) For the manufacturing method of CM10 series connector, refer to the section "Cable and connector assembly" in
MDS-D-SVJ3/SPJ3 Instruction Manual.
160
5.3.4 Power connector

Motor power connector
Manufacturer: DDK
D or less
W A
7.85 or more
øC±0.8
øB +0-0.38
Plug: [Unit: mm]
Type A B +0
-0.38 C±0.8 D or less W
1
CE05-6A18-10SD-C-BSS 1 /8-18UNEF-2B 34.13 32.1 57 1-20UNEF-2A
3 3
CE05-6A22-22SD-C-BSS 1 /8-18UNEF-2B 40.48 38.3 61 1 /16-18UNEF-2A
Manufacturer: DDK
D or less
A
R±0.7
øB +0-0.38
(S) ±1
more
Y or
U±0.7
W
Plug: [Unit: mm]
Type A B +0
-0.38
D or less W R±0.7 U±0.7 (S) ±1 Y or more
1
CE05-8A18-10SD-C-BAS 1 /8-18UNEF-2B 34.13 69.5 1-20UNEF-2A 13.2 30.2 43.4 7.5
3 3
CE05-8A22-22SD-C-BAS 1 /8-18UNEF-2B 40.48 75.5 1 /16-18UNEF-2A 16.3 33.3 49.6 7.5
Manufacturer: DDK
(D)
A
C
1.6
V screw
G±0.7
B±0.7
øF
(Bushing inner
diameter)
øE
(Inner diameter of cable clamp）
H
(Movable range of one side)
Clamp: [Unit: mm]

Avail.
Total Outer
Shell length dia. screw Fitting screw Applicable
Type length Bushing
size cable
A B C D E F G H V
CE3057-10A-1(D240) 18 23.8 30.1 10.3 41.3 15.9 14.1 31.7 3.2 1-20UNEF-2B CE3420-10-1 φ10.5～φ14.1
3
CE3057-12A-1(D240) 20 23.8 35 10.3 41.3 19 16.0 37.3 4 1 /16-18UNEF-2B CE3420-12-1 φ12.5～φ16.0
161
5.3.5 Drive unit side main circuit connector

Drive unit CNP1 connector (for power supply), CNP3 connector (for motor power)
Manufacturer: Molex
Housing Housing cover
A
(B)
7.5
5 7.5 Pitch 1.5
[Unit: mm]
Type A B No. of poles
54928-0670 44 37.5 6 (for CNP1)
54928-0370 21.5 15 3 (for CNP3)
Manufacturer: Phoenix contact
30.7 7.62 A+7.6

18.1
14.7 7.62 7.62
[Unit: mm]
Type A No. of poles
PC4/6-STF-7.62-CRWH 38.10 6 (for CNP1)
PC4/3-STF-7.62-CRWH 15.24 3 (for CNP3)
Drive unit CNP2 connector (for control power)

Manufacturer: Molex [Unit: mm]
<Type>
Connector: 54927-0520 26.5
Housing Housing cover
(20)
5
Pitch
5 1.5
162
Connection lever for drive unit

Manufacturer: Molex [Unit: mm]
<Type> 20.6
Connector: 54932-0000 10
3.4
4.9
(4.9)
(3) MXJ □
54932
6.5
(7.7)
7.7
4.7
(3.4)
163
5.3.6 Spindle detector connector

Spindle drive unit Connector for CN2/3
Manufacturer: 3M
<Type> [Unit: mm]
Receptacle: 36210-0100PL 22.7 11
Shell kit: 36310-3200-008
Manufacturer: MOLEX
<Type>
33.9
22.4
8
10
Motor side PLG connector

<Type> [Unit: mm]
Plug: 172169-1 23.7 ± 0.4
9.3 16 ± 0.4
4.2
8.4
14
2.8 4.2
2.8
8.4
14
164
Spindle side detector connector (for OSA1024)

Manufacturer: DDK
<Type>
[Unit: mm]
Connector: MS3106A20-29S (D190) 1
Gasket 18.26±0.12
1 /4-18UNEF-2B
-0.38
+0.05
-0.25
φ37.28 +0
φ26.8
1
1 /8-18UNEF-2A 12.16±0.3
H or less 34.11±0.5
Manufacturer: DDK
<Type>
Straight back shell: CE02-20BS-S [Unit: mm]
35
3
10.9
11/8-18UNEF-2B
screw
φ35
φ17.8
O-ring
7.85 or more 31.6

(effective screw length) (Spanner grip)
Manufacturer: DDK
<Type> [Unit: mm]
Angle back shell: CE-20BA-S 50.5 or less
1
39.6 or less
16.3
φ38.6
O-ring
7.5 or more
(49.6)
33.3
3
Manufacturer: DDK
<Type>
[Unit: mm]
Cable clamp: CE3057-12A-3
（41.3）
23.8
10.3
3 1.6
グ内径）
37.3±0.7
35±0.7
φ10
φ19
（ブ
(Cable clamp inside diameter)

4
(Moveable range of one side)
165
Appendix 6. Precautions for Wiring 70 Series
6.1 Connecting the Optical Fiber Cable

An optical fiber cable is used for communication between the control unit and the drive unit.
Special precautions, differing from the conventional cable, are required when laying and handling the optical
fiber cable.
6.1.1 Outline of Optical Fiber Cable and Names of Each Part
Fiber code/connector connection section Bushing

Optical connector Reinforced
Fiber cord sheath
20.3
22.7 150 35
7
To ensure the system performance and reliability, purchase the optical fiber cable from Mitsubishi. A
machining drawing is given in "Appendix 2." as reference, but the purchased optical fiber cable cannot be cut
or connected by the machine tool builder.
6.1.2 Precautions for Handling Optical Fiber Cable

(1) A protective cap is attached to the optical module and optical fiber cable mounted on the PCB when the
system is delivered. Leaving this protective cap unattached could result in connection faults from the
adherence of dirt and dust. Do not remove the protective cap when not connecting the cable. If dirty,
wipe off lightly with a piece of dry gauze, etc. (Do not use solvents such as alcohol as the optical fiber
material could melt.)
(2) Hold the connector section when connecting or disconnecting the optical connector. Holding the fiber
cord will result in force exceeding the tolerable tension on the fiber cord and connector connection
section, and could cause the fiber cord to dislocate from the optical connector thereby inhibiting use.
(3) The optical connector cannot be connected in reversed. Check the connector orientation when
connecting the optical fiber cable to the optical module. Align the connector lock lever with the lock holes
on the PCB's optical module, and press the connector straight in. Confirm that the lock lever connects
with the optical module and that a "click" is heard.
(4) When disconnecting the optical fiber cable from the PCB, press the lock release buttons on the lock lever,
and pull out the cable while holding the connector section. The connector could be damaged if the cable
is pulled without pressing down on the lock release buttons.
(5) Do not apply excessive force onto the optical fiber cable by stepping on it or dropping tools, etc., on it.
166
6.1.3 Precautions for Laying Optical Fiber Cable

(1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps
could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or
rubber when bundling the cables and fix so that the cables do not move.
(2) Do not connect the cables with a radius less than the tolerable bending radius. Excessive stress could be
applied near the connector connection section and cause the optical characteristics to drop. The cable
bending radius should be 10 times or more than the outer diameter at the reinforced sheath, and 20
times or more than the outer diameter at the fiber cord section.
(3) Do not apply torsion to the optical fiber cable. Laying a twisted cable could cause the optical
characteristics to drop.
(4) When laying the cables in a conduit, avoid applying stress on the fiber cord and connector connection
section. Use the tensile end such as a pulling eye or cable grip, etc.
(5) Fix the reinforced sheath with a cable clamp so that the mass of the optical fiber cable is not directly
applied on the fiber cord and connector connection section.
(6) Never bundle the cables with vinyl tape. The elasticizer in the vinyl tape could cause the POF cable to
break.
(7) Loop the excessive cable with twice or more than the minimum bending radius R.
Recommended clamp material: CKN-13SP KITAGAWA INDUSTRIES.
6.2 Precautions for Connecting Peripheral Devices

(1) Not all the operations of the commercially available flash memories are guaranteed because of the
compatibility issue. The operation must be confirmed by the machine tool builder.
The dustproof properties, splashproof properties and noise effect, etc., of the commercially available
devices may not be taken into consideration in all cases.
6.3 Precautions for Connecting 24V Power Supply

(1) When 24V power is supplied to the unit (control unit, display unit) under the following conditions,
welding may occur on the contacts due to rush current; so be careful.
When 24VDC's ON/OFF are directly controlled by a magnetic switch such as relay AND
When heat capacity of the contacts for relay, etc. used to control 24VDC's ON/OFF is small.
167
6.4 Example of Handy Terminal Connections

The items related to handy terminal connections are explained in this section.
6.4.1 Environment Specifications for Handy Terminal

Unit name Handy terminal
Item
Type HG1T-SB12UH-MK1346-L5
Ambient During 0 to 40°C
temperature operation
During -20 to 60°C
storage
Ambient Long term: 10 to 75%RH (with no dew condensation)
General
humidity Short term: 10 to 95%RH (with no dew condensation) (Note 1)
speci-
Vibration During 9.8m/s2 [1.0G] or less
fications
resistance operation
Shock During 98m/s2 [20.0G] or less
resistance storage
Working No corrosive gases, dust or oil mist
atmosphere
Power voltage 24VDC±5%, ripple noise 240mV (P-P)
Current (max) 0.2A
Power
consumption
speci-
Instantaneous 24VDC: 4ms or less
fications
stop tolerance
time
Heating value 4W (max)
Others
Mass 600g
(Note 1) The period defined as "short term" is within one month.
(Note 2) The unit is an IP65F equivalent.
168
6.4.2 Outline Drawing of Handy Terminal
133
51
46.7 (10) (11)
38
(1) 15 11.5
(2)
(6)
255
(3) (5)
(4)
(9)
(7)
90
(8)
169
Explanation of handy terminal functions
No. Name Function/Specification No. Name Function/Specification

(1) LCD Monochrome display with backlight (7) HOST Host interface connector
(DDK:17JE-23250-02(D8A6))
192(W) x 64(H) dots
(2) SW1 Emergency stop switch (Note 1) (8) - Host interface cable
Contact rating/Contact: 24VDC, 1A (5m)
Contact configuration: 2b contacts

(IDEC IZUMI Corporation:
HA1E-V2S2VR)
(3) - Membrane switch (Note) (9) - Simplified hand strap
(IDEC IZUMI Corporation: HG9Z-PS1)
(4) SW2 Enable switch (10) - Panel hanging fitting
Contact rating/Contact: 24VDC, 50mA (IDEC IZUMI Corporation: HG9Z-TK1)
Contact configuration:
3 position contact x 2
(OFF-ON-OFF)
(IDEC IZUMI Corporation: HE3B-M2)
(5) SW4 Manual pulse generator (11) - Serial number plate
Output: Open collector
4.7kΩ pull-up resistor is connected.
(TOKYO SOKUTEIKIZAI CO., LTD:
RE19PH50C16RR)
(6) SW Selector switch
(Note) Cautions about simultaneous pressing of multiple switches (impossible): When 3 or more switches
are pressed simultaneously, unpressed switches are also detected as pressed ones.
170
6.4.3 Connections of Handy Terminal

Connect handy terminal to the control unit connector SIO and ENC.
Connect the emergency stop switch (SW1), enable switch (SW2), selector switch (SW) and 24VDC input to
the control panel terminal block.
Handy terminal
Control unit
ENC SIO
SIO G430 cable
Connector name:
HOST
ENC
FG
Control panel
terminal block
171
6.4.4 Explanation of Handy Terminal Signals and Connection Cables

(1) G430 cable
ENC HOST
HA1A 8 16 HA
HA1B 18 17 HB
Plug: 10120-3000VL 0V 5 20 0V
Shell: 10320-52F0-008
Recommended manufacturer: 3M FG
SIO
Wire material:
UL1061-2464 AWG28 x 3P RD(RXD) 7 14 SD(TXD)
SD(TXD) 17 15 RD(RXD)
CS(CTS) 8 7 RS(RTS)
Oki Electric Cable RS(RTS) 18 8 CS(CTS)
DR(DSR) 9
ER(DTR) 19 Plug: CDB-25S
0V 11 6 0V Contact: CD-SC-221 x 21
Crimp terminal: R1.25-3.5 FG 1 FG Hirose Electric
Recommened manufacturer: JST
Wire material:
UL1061-2464 AWG24 x 8P
Recommended manufacturer: DED1 9 SW2_C11
Oki Electric Cable DCOM1 10 SW2_C12
DED2 21 SW2_C21
DCOM2 22 SW2_C22
EMG1 11 SW1_NC11
(Note) ECOM1 12 SW1_NC12 FG terminal
Fold the cable shield over EMG2 23 SW1_NC21 Crimp terminal: V1.25-4
the sheath, and warp ECOM2 24 SW1_NC22
Recommended manufacturer: JST
copper foil tape over it. SEL1 18 SW6_NO1
Wire material:
SCOM1 19 SW6_C1
Connect the wound +24V 25 24VDC(+)
UL1061-2464 AWG18 (Green)
copper foil tape to the 0V 13 24VDC(-) Recommended manufacturer:
connector's GND plate. Oki Electric Cable
FG
172
(2) Signal explanation

HOST HOST connector Input Function/Name
terminal signal name Output
No.
1 FG - Frame ground
2 Reserved - Reserved
6 0V - Communication signal ground
RS-232C communication signal
7 CS(CTS) I
(Clear To Send)
8 RS(RTS) O
(Request To Send)
9 SW2_C11 - Enable switch contact 1 terminal 1
Emergency stop switch contact 1
11 SW1_NC11 -
terminal 1
12 SW1_NC12 -
terminal 2
13 24VDC(-) - 24VDC ground
RS-232C communication signal (Send
14 SD(TXD) O
Data)
15 RD(RXD) I
(Receive Data)
Manual pulse generator A phase
16 HA O
signal
Manual pulse generator B phase
17 HB O
signal
18 SW6_NO1 - Switchover switch terminal 1
19 SW6_C1 - Switchover switch terminal 2
20 0V - Ground
23 SW1_NC21 -
terminal 1
24 SW1_NC22 -
terminal 2
25 24VDC I 24VDC power supply input
173
(3) Terminal connections
Handy terminal side
24VDC(+) +5V
25 Insulation type
24VDC power supply input DC-DC
0V converter
13 0V
SW2_C11
9
SW2_C12
10
Enable switch
SW2_C21
21
SW2_C22
22
SW1_NC11
11
SW1_NC12
12
Emergency stop switch
SW1_NC21
23
SW1_NC22
24
SW6_NO1
18
Switchover switch
SW6_C1
19
174
Appendix 7. Transportation Restrictions for Lithium Batteries
7.1 Restriction for Packing

The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When
transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures
corresponding to the Regulations must be taken. The UN Regulations classify the batteries as dangerous
goods (Class 9) or not dangerous goods according to the lithium content.
To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi are
packaged in a dedicated container (UN package) for which safety has been confirmed. When the customer is
transporting these products with means subject to the UN Regulations, such as air transport, the shipper
must follow the details explained in the section "Appendix 4-1-2 Handling by user".
7.1.1 Target Products

The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the batteries as
dangerous goods (Class 9) or not dangerous goods according to the lithium content. If the batteries subjected
to hazardous materials are incorporated in a device and shipped, a dedicated packaging (UN packaging) is
not required. However, the item must be packed and shipped following the Packing Instruction 912 specified
in the IATA DGR (Dangerous Goods Regulation) book.
Also, all lithium battery products incorporated in a machinery or device must be fixed securely in accordance
with the Packing Instruction 900 and shipped with protection in a way as to prevent damage or short-circuits.
(1) Products requiring dedicated packaging (Materials falling under Class 9)
Mitsubishi type
Lithium metal
(Type for Battery type Application Battery class
content
arrangement)
MDS-A-BT-4 ER6-B4-11 2.6g For servo
MDS-A-BT-8 ER6-B8-11 5.2g For servo Battery
Combination of
FCU6-BT4-D1 ER6-B4D-11 and 2.6g+0.65g For NC/ servo
ER6
CR23500SE-CJ5
CR23500SE-CJ5 1.52g For NC(M500) Battery cell
(Note1)
(2) Products not requiring dedicated packaging (Materials not falling under Class 9)
Mitsubishi type
Lithium metal
(Type for Battery type Application Battery class
content
arrangement)
Battery
FCU6-BTBOX 2CR5 1.96g For NC/ servo
CR2032
CR2032 0.067g For NC
(for built-in battery)
CR2450
CR2450 0.173g For NC
ER6, ER6V series Battery cell
ER6, ER6V 0.7g For NC/servo
MR-BAT MR-BAT 0.48g For servo
Q6BAT Q6BAT 0.49g For NC
MR-J3BAT ER6V 0.65g For servo
(Note 1) When CR23500SE-CJ5 is incorporated in the unit, this battery is not subject to the regulation.
(Note 2) Dedicated packaging is required if the shipment exceeds 12 batteries/24 battery cells. Package the
batteries so that this limit is not exceeded.
(Note 3) The battery units labeled as "FCUA-" instead of "MDS-A-" also use the same battery.
175
(Note 4) Always use the cell battery (MR-BAT) in combination with the dedicated case (MDS-BTCASE).
Maximum 8 (either 2, 4, 6 or 8) cell batteries can be installed to the dedicated case
(MDS-BTCASE).
Example) Rating nameplate
for battery units
Mitsubishi type
Safety class
Battery manufacturer type
Lithium metal content
7.1.2 Handling by User

The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA
Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country.
These should be checked by the company commissioned for the actual transportation.
IATA : International Air Transport Association
IMDG Code : A uniform international code for the transport of dangerous goods by seas
determined by IMO (International Maritime Organization).
■ When shipping isolated lithium battery products (Packing Instruction 903)
(1) Reshipping in Mitsubishi UN packaging

Mitsubishi packing applies the isolated battery's safety test and packaging specifications complying
with the UN Regulations (Packing Instruction 903).
The user only needs to add the following details before shipping. (Consult with the shipping company
for details.)
(a) Indication of container usage mark on exterior box (Label with following details recorded.)
• Proper shipping name (Lithium batteries)
• UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or included)
• Shipper and consignee's address and name
Example of completing form
Shipper information Consignee information
(b) Preparation of shipping documents (Declaration of dangerous goods)

(Refer to the section "Appendix 7-3 Example of hazardous goods declaration list")
176
(2) When packaged by user

The user must follow UN Regulations when packing, preparing for shipping and preparing the
indications, etc.
(a) Packing a lithium battery falling under Class 9

• Consult with The Ship Equipment Inspection Society of Japan for details on packaging.
• Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".
The Ship Equipment Inspection Society of Japan

Headquarters Telephone: 03-3261-6611 Fax: 03-3261-6979
(b) Packing a lithium battery not falling under Class 9

• Cells and batteries are separated so as to prevent short circuits and are stored in a strong outer
packaging. (12 or less batteries, 24 or less cells.)
• Prepare for the certificates or test results showing compliance to battery safety test.
The safety test results have been obtained from the battery manufacturer. (Consult with
Mitsubishi when the safety test results are required.)
• Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".
■ When shipping lithium batteries upon incorporating in a machinery or device

(Packing Instruction 900)
Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in the
IATA DGR (Dangerous Goods Regulation) book. (Securely fix the batteries that comply with the UN
Manual of Tests and Criteria to a machinery or device, and protect in a way as to prevent damage or
short-circuit.)
Note that all the lithium batteries provided by Mitsubishi have cleared the UN recommended safety test;
fixing the battery units or cable wirings securely to the machinery or device will be the user’s responsibility.
Check with your shipping company for details on packing and transportation.
■ When shipping a device with lithium batteries incorporated (Packing Instruction 912)
A device incorporating lithium batteries does not require a dedicated packaging (UN packaging). However,
the item must be packed, prepared for shipping and labeled following the Packing Instruction 912 specified
in the IATA DGR (Dangerous Goods Regulation) book.
Check with your shipping company for details on packing and transportation.
The outline of the Packing Instruction 912 is as follows:

• All the items in the packing instructions for shipping the isolated lithium battery products (Packing
Instruction 903) must be satisfied, except for the items related to container, short-circuit, and
fixation.
• A device incorporating lithium batteries has to be stored in a strong water-proofed outer packaging.
• To prevent an accidental movement during shipment, securely store the item in an outer packaging.
• Lithium content per device should be not more than 12g for cell and 500g for battery.
• Lithium battery mass per device should be not more than 5kg.
7.1.3 Reference
Refer to the following materials for details on the regulations and responses.
Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)
• • • • • Battery Association of Japan
177
7.2 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation
7.2 Issuing Domestic Law of the United States for Primary Lithium Battery
Transportation
Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA)
announced an additional regulation (interim final rule) for the primary lithium batteries transportation
restrictions item in "Federal Register" on Dec.15 2004. This regulation became effective from Dec.29, 2004.
This law is a domestic law of the United States, however if also applies to the domestic flight and international
flight departing from or arriving in the United States. Therefore, when transporting lithium batteries to the
United State, or within the United State, the shipper must take measures required to transport lithium
batteries.
Refer to the Federal Register and the code of Federal Regulation ("Appendix 4-2-4 Reference") for details.
7.2.1 Outline of regulation

(1) Transporting primary lithium battery by passenger aircraft is forbidden.
• Excluding primary lithium battery for personal use in a carry-on or checked luggage
(Lithium metal content should be not more than 5g for cell and 25g for battery. For details on the lithium
metal content, refer to "Appendix 4-1-1 Target products".)
(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger
aircraft is forbidden on the exterior box.
7.2.2 Target products

All NC products for which the lithium batteries are used are subject to the regulation.
(Refer to the table "Appendix 4-1-1 Target products".)
7.2.3 Handling by user

The "Appendix 4-2-1 Outline of regulation" described above is solely Mitsubishi's opinion. The shipper must
confirm orders of "Appendix 4-2-4 Reference" described below for transportation method corresponding the
regulation. Actually, these should be checked by the company commissioned for the actual lithium buttery
transportation.
(1) Indication of exterior box

When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger
aircraft is forbidden on the exterior box.
Display example
PRIMARY LITHIUM BATTERIES

FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.
• The character color must be displayed with contrast. (black characters against white background, black
characters against yellow background, etc.)
• The height (size) of characters to be displayed is prescribed depending on the packaging weight.
When the total weight is over 30kg: at least 12mm
When the total weight is less than 30kg: at least 6mm
7.2.4 Reference
(1) Federal Register (Docket No. RSPA-2004-19884 (HM-224E) ) PDF format

http://www.regulations.gov/fredpdfs/05-11765.pdf
(2) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.)
http://www.access.gpo.gov/nara/cfr/waisidx_00/49cfr173_00.html
(3) DOT regulation body (Department of Transportation)
http://hazmat.dot.gov/regs/rules/final/69fr/docs/69fr-75207.pdf
178
7.3 Example of Hazardous Goods Declaration List
This section describes a general example of the hazardous goods declaration list. For details, please
inquire each transportation company.
This will be applied only to the batteries described in "Appendix 4-1 Restriction for Packing".
(1) Outline of hazard

Principal hazard and effect Not found.
Specific hazard As the chemical substance is stored in a sealed metal container, the battery itself is
not hazardous. But when the internal lithium metal attaches to human skin, it
causes a chemical skin burn. As a reaction of lithium with water, it may ignite or
forms flammable hydrogen gas.
Environmental effect Not found.
Possible state of emergency Damages or short-circuits may occur due to external mechanical or electrical
pressures.
(2) First-aid measure

Inhalation If a person inhales the vapor of the substance due to the battery damage, move the
person immediately to fresh air. If the person feels sick, consult a doctor
immediately.
Skin contact If the content of the battery attaches to human skin, wash off immediately with water
and soap. If skin irritation persists, consult a doctor.
Eye contact In case of contact with eyes due to the battery damage, rinse immediately with a
plenty of water for at least 15 minutes and then consult a doctor.
Ingestion If swallowed, consult a doctor immediately.
(3) Fire-fighting measure

Appropriate fire-extinguisher Dry sand, dry chemical, graphite powder or carbon dioxide gas
Special fire-fighting measure Keep the battery away from the fireplace to prevent fire spreading.
Protectors against fire Fire-protection gloves, eye/face protector (face mask), body/skin protective cloth
(4) Measure for leakage

Environmental precaution Dispose of them immediately because strong odors are produced when left for a
long time.
How to remove Get them absorbed into dry sand and then collect the sand in an empty container.
(5) Handling and storage

Cautions for safety Do not peel the external tube or damage it.
handling Do not dispose of the battery in fire or expose it to heat.
Do not immerse the battery in water or get it wet.
Handling
Do not throw the battery.
Do not disassemble, modify or transform the battery.
Do not short-circuit the battery.
Appropriate storage Avoid direct sunlight, high temperature and high humidity.
Storage condition o
(Recommended temp. range: +5 to +35 C, humidity: 70%RH or less)
Material to avoid Flammable or conductive material (Metal: may cause a short-circuit)
(6) Physical/chemical properties

Physical form Solid
Shape Cylinder type
Smell Odorless
pH Not applicable (insoluble)
Appear-
ance Boiling point/Boiling No information
range,
Melting point,
Decomposition
temperature,
Flash point
179
(7) Stability and reactivity

Stability Stable under normal handling condition.
Condition to avoid Do not mix multiple batteries with their terminals uninsulated. This may cause a
short-circuit, resulting in heating, bursting or ignition.
Hazardous decomposition Irritative or toxic gas is emitted in the case of fire.
products
(8) Toxicological information

As the chemical substance is stored in a sealed metal container, the battery has no harmfulness. Just
for reference, the table below describes the main substance of the battery.
(Lithium metal)
Acute toxicity No information
Local effect Corrosive action in case of skin contact
(9) Ecological information

Mobility, Not found.
Persistence/Decomposability,
Bio-accumulation potential,
Ecological toxicity
(10) Caution for disposal

Dispose of the battery following local laws or regulations.
Pack the battery properly to prevent a short-circuit and avoid contact with water.
180
Appendix 8. Precautions for Compliance to UL/c-UL Standards
Appendix 8. Precautions for Compliance to UL/c-UL Standards
Observe the following matters to comply with UL/c-UL Standards.

Refer to "UL/c-UL Standards Compliance Unit Instruction Manual" (BNP-A2993-81) for details.
(1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.)
MITSUBISHI CNC70 Series numerical control unit complies with the UL Standards on the condition that
the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part.
Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit.
(2) Unit ambient temperature

MITSUBISHI CNC70 Series numerical control unit complies with the UL Standards on the condition that
the unit is used at a temperature less than the maximum ambient temperature given in chapter 3.
Make sure that the maximum ambient temperature of each unit does not exceed the temperature given
in chapter 3.
181
Appendix 9. Precautions for Use of Peripheral Devices and Commercially Available Devices
Appendix 9. Precautions for Use of Peripheral Devices and Commercially

Available Devices
Peripheral device Precautions

CF card Commercially available CF cards may not be compatible with MITSUBISHI units or
suitable for FA environment for temperature- or noise-wise. In the case of using it,
careful performance check must be required by the machine tool builder.
When inserting/removing a commercially available CF card, preferably, turn the
MITSUBISHI device's power OFF to avoid any troubles. When inserting/removing a
card while the power is ON, make sure to have sufficient time (approx. ten seconds
or more) in between.
Do not pull out the card or turn OFF the power during access to the CF card. Failure
to observe this could cause the memory contents to be erased. In case of
emergency, always perform backups by having your important data duplicated, etc.
as MITSUBISHI will not guarantee the broken or lost data. Be sure to inform this
matter to the end users.
Recommended products are the SanDisk products listed below:
64MB SDCFB-64-J60 (JAN: 4523052000294)
128MB SDCFB-128-J60 (JAN: 4523052000300)
256MB SDCFB-256-J60 (JAN: 4523052000317)
512MB SDCFB-512-J60 (JAN: 4523052000324)
1.0GB SDCFB-1024-J60 (JAN: 4523052000331)
The performance of the above recommended products were checked under given
conditions. The same performance may not be attained at the end-user side because
of the difference in system environment. Also, no absolute performance guarantee
can be provided even for the same type name as its constituent parts may differ.
Some products may have been discontinued. Contact the respective manufacturer or
distributor for inquiries about orders.
Optical fiber cable Optical fiber cables cannot be manufactured by the machine tool builder. Always use
the cables manufactured by MITSUBISHI. When optical fiber cables manufactured
by other than MITSUBISHI are used, malfunctions resulted from connection
problems or aged deterioration are not covered under the warranty.
182
Revision History
Date of revision Manual No. Revision details
Sep.2006 IB(NA)1500254-A First edition created.

Global service network
NORTH AMERICA FA Center CHINA FA Center
EUROPEAN FA Center KOREAN FA Center
ASEAN FA Center
HONG KONG FA Center
TAIWAN FA Center
North America FA Center (MITSUBISHI ELECTRIC AUTOMATION INC.) ASEAN FA Center (MITSUBISHI ELECTRIC ASIA PTE. LTD.)
Illinois CNC Service Center Singapore CNC Service Center
500 CORPORATE WOODS PARKWAY, VERNON HILLS, IL. 60061, U.S.A. 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943
TEL: +1-847-478-2500 (Se FAX: +1-847-478-2650 (Se TEL: +65-6473-2308 FAX: +65-6476-7439
California CNC Service Center Thailand MITSUBISHI CNC Agent Service Center (F. A. TECH CO., LTD)
5665 PLAZA DRIVE, CYPRESS, CA. 90630, U.S.A. 898/19,20,21,22 S.V. CITY BUILDING OFFICE TOWER 1 FLOOR 12,14 RAMA III RD BANGPONGPANG,
TEL: +1-714-220-4796 FAX: +1-714-229-3818 YANNAWA, BANGKOK 10120. THAILAND
Georgia CNC Service Center TEL: +66-2-682-6522 FAX: +66-2-682-6020
2810 PREMIERE PARKWAY SUITE 400, DULUTH, GA., 30097, U.S.A. Malaysia MITSUBISHI CNC Agent Service Center
TEL: +1-678-258-4500 FAX: +1-678-258-4519 (FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)
New Jersey CNC Service Center 60, JALAN USJ 10/1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA
200 COTTONTAIL LANE SOMERSET, NJ. 08873, U.S.A. TEL: +60-3-5631-7605 FAX: +60-3-5631-7636
TEL: +1-732-560-4500 FAX: +1-732-560-4531 JOHOR MITSUBISHI CNC Agent Service Satellite
Michigan CNC Service Satellite (FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)
2545 38TH STREET, ALLEGAN, MI., 49010, U.S.A. NO. 16, JALAN SHAHBANDAR 1, TAMAN UNGKU TUN AMINAH, 81300 SKUDAI, JOHOR MALAYSIA
TEL: +1-847-478-2500 FAX: +1-269-673-4092 TEL: +60-7-557-8218 FAX: +60-7-557-3404
Ohio CNC Service Satellite Indonesia MITSUBISHI CNC Agent Service Center
62 W. 500 S., ANDERSON, IN., 46013, U.S.A. (PT. AUTOTEKNINDO SUMBER MAKMUR)
TEL: +1-847-478-2608 FAX: +1-847-478-2690 WISMA NUSANTARA 14TH FLOOR JL. M.H. THAMRIN 59, JAKARTA 10350 INDONESIA
Texas CNC Service Satellite TEL: +62-21-3917-144 FAX: +62-21-3917-164
1000, NOLEN DRIVE SUITE 200, GRAPEVINE, TX. 76051, U.S.A. India MITSUBISHI CNC Agent Service Center (MESSUNG SALES & SERVICES PVT. LTD.)
TEL: +1-817-251-7468 FAX: +1-817-416-1439 B-36FF, PAVANA INDUSTRIAL PREMISES M.I.D.C., BHOASRI PUNE 411026, INDIA
Canada CNC Service Center TEL: +91-20-2711-9484 FAX: +91-20-2712-8115
4299 14TH AVENUE MARKHAM, ON. L3R OJ2, CANADA BANGALORE MITSUBISHI CNC Agent Service Satellite
TEL: +1-905-475-7728 FAX: +1-905-475-7935 (MESSUNG SALES & SERVICES PVT. LTD.)
Mexico CNC Service Center S 615, 6TH FLOOR, MANIPAL CENTER, BANGALORE 560001, INDIA
MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO TEL: +91-80-509-2119 FAX: +91-80-532-0480
TEL: +52-55-9171-7662 FAX: +52-55-9171-7698 Delhi MITSUBISHI CNC Agent Parts Center (MESSUNG SALES & SERVICES PVT. LTD.)
Monterrey CNC Service Satellite 1197, SECTOR 15 PART-2, OFF DELHI-JAIPUR HIGHWAY BEHIND 32ND MILESTONE GURGAON
ARGENTINA 3900, FRACC. LAS TORRES, MONTERREY, N.L., 64720, MEXICO 122001, INDIA
TEL: +52-81-8365-4171 FAX: +52-81-8365-4171 TEL: +91-98-1024-8895 FAX:
Brazil MITSUBISHI CNC Agent Service Center Philippines MITSUBISHI CNC Agent Service Center
(AUTOMOTION IND. COM. IMP. E EXP. LTDA.) (FLEXIBLE AUTOMATION SYSTEM CORPORATION)
ACESSO JOSE SARTORELLI, KM 2.1 18550-000 BOITUVA – SP, BRAZIL UNIT No.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD SOUTH SUPERHIGHWAY,
TEL: +55-15-3363-9900 FAX: +55-15-3363-9911 ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771
TEL: +63-2-807-2416 FAX: +63-2-807-2417
European FA Center (MITSUBISHI ELECTRIC EUROPE B.V.) Vietnam MITSUBISHI CNC Agent Service Center (SA GIANG TECHNO CO., LTD)
47-49 HOANG SA ST. DAKAO WARD, DIST.1 HO CHI MINH CITY, VIETNAM
Germany CNC Service Center
TEL: +84-8-910-4763 FAX: +84-8-910-2593
GOTHAER STRASSE 8, 40880 RATINGEN, GERMANY
TEL: +49-2102-486-0 FAX:+49-2102486-591
South Germany CNC Service Center China FA Center (MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD.)
KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY China CNC Service Center
TEL: +49-711-3270-010 FAX: +49-711-3270-0141 2/F., BLOCK 5 BLDG.AUTOMATION INSTRUMENTATION PLAZA, 103 CAOBAO RD. SHANGHAI 200233,
France CNC Service Center CHINA
25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE TEL: +86-21-6120-0808 FAX: +86-21-6494-0178
TEL: +33-1-41-02-83-13 FAX: +33-1-49-01-07-25 Shenyang CNC Service Center
Lyon CNC Service Satellite TEL: +86-24-2397-0184 FAX: +86-24-2397-0185
Beijing CNC Service Satellite
U.K CNC Service Center 9/F, OFFICE TOWER1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE, DONGCHENG DISTRICT,
TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K. BEIJING 100005, CHINA
TEL: +44-1707-282-846 FAX:-44-1707-278-992 TEL: +86-10-6518-8830 FAX: +86-10-6518-8030
Italy CNC Service Center China MITSUBISHI CNC Agent Service Center
ZONA INDUSTRIALE VIA ARCHIMEDE 35 20041 AGRATE BRIANZA, MILANO ITALY (BEIJING JIAYOU HIGHTECH TECHNOLOGY DEVELOPMENT CO.)
TEL: +39-039-60531-342 FAX: +39-039-6053-206 RM 709, HIGH TECHNOLOGY BUILDING NO.229 NORTH SI HUAN ZHONG ROAD, HAIDIAN DISTRICT ,
Spain CNC Service Satellite BEIJING 100083, CHINA
CTRA. DE RUBI, 76-80 -APDO.420 08190 SAINT CUGAT DEL VALLES, BARCELONA SPAIN TEL: +86-10-8288-3030 FAX: +86-10-6518-8030
TEL: +34-935-65-2236 FAX: Tianjin CNC Service Satellite
Turkey MITSUBISHI CNC Agent Service Center RM909, TAIHONG TOWER, NO220 SHIZILIN STREET, HEBEI DISTRICT, TIANJIN, CHINA 300143
(GENEL TEKNIK SISTEMLER LTD. STI.) TEL: -86-22-2653-9090 FAX: +86-22-2635-9050
DARULACEZE CAD. FAMAS IS MERKEZI A BLOCK NO.43 KAT2 80270 OKMEYDANI ISTANBUL, Shenzhen CNC Service Satellite
TURKEY RM02, UNIT A, 13/F, TIANAN NATIONAL TOWER, RENMING SOUTH ROAD, SHENZHEN, CHINA 518005
TEL: +90-212-320-1640 FAX: +90-212-320-1649 TEL: +86-755-2515-6691 FAX: +86-755-8218-4776
Poland MITSUBISHI CNC Agent Service Center (MPL Technology Sp. z. o. o) Changchun Service Satellite
UL SLICZNA 34, 31-444 KRAKOW, POLAND TEL: +86-431-50214546 FAX: +86-431-5021690
TEL: +48-12-632-28-85 FAX: Hong Kong CNC Service Center
Wroclaw MITSUBISHI CNC Agent Service Satellite (MPL Technology Sp. z. o. o) UNIT A, 25/F RYODEN INDUSTRIAL CENTRE, 26-38 TA CHUEN PING STREET, KWAI CHUNG, NEW
UL KOBIERZYCKA 23, 52-315 WROCLAW, POLAND TERRITORIES, HONG KONG
TEL: +48-71-333-77-53 FAX: +48-71-333-77-53 TEL: +852-2619-8588 FAX: +852-2784-1323
Czech MITSUBISHI CNC Agent Service Center
(AUTOCONT CONTROL SYSTEM S.R.O. ) Taiwan FA Center (MITSUBISHI ELECTRIC TAIWAN CO., LTD.)
NEMOCNICNI 12, 702 00 OSTRAVA 2 CZECH REPUBLIC Taichung CNC Service Center
TEL: +420-596-152-426 FAX: +420-596-152-112 NO.8-1, GONG YEH 16TH RD., TAICHUNG INDUSTIAL PARK TAICHUNG CITY, TAIWAN R.O.C.
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689
Taipei CNC Service Satellite
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689
Tainan CNC Service Satellite
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689
Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.)

Korea CNC Service Center
1480-6, GAYANG-DONG, GANGSEO-GU SEOUL 157-200, KOREA
TEL: +82-2-3660-9631 FAX: +82-2-3664-8668
Notice
Every effort has been made to keep up with software and hardware revisions in the
contents described in this manual. However, please understand that in some
unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments
regarding the use of this product.
Duplication Prohibited
This manual may not be reproduced in any form, in part or in whole, without written
permission from Mitsubishi Electric Corporation.
© 2006 MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED.

70 Series Connection Manual

Uploaded by

Copyright:

Available Formats

70 Series Connection Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

70 Series Connection Manual

Uploaded by

Copyright:

Available Formats

SanDisk and SanDisk logos are registered trademarks of SanDisk Corporation, U.S.A.

MELDAS is a registered trademark of Mitsubishi Electric Corporation.

Details described in this manual:

When the user could be subject to imminent fatalities or

1. Items related to prevention of electric shocks

3. Items related to prevention of bodily injury or property damage

Incorrect polarity (+ -) could cause the devices to rupture or damage, etc.

(1) Transportation and installation

Do not stack the products exceeding the indicated limit.

Do not get on the product or place heavy objects on it.

(2) Items related to wiring

Always install an AC reactor per each power supply unit.

Do not connect or disconnect the PCBs while the power is ON.

Do not pull the cables when connecting/disconnecting it.

Only a qualified technician may disassemble or repair this product.

After changing programs/parameters, or after maintenance/inspection, always carry out a test

countermeasures for possible hazardous

Do not perform a megger test (insulation resistance measurement) during inspection.

Do not replace parts or devices while the power is ON.

Do not short-circuit, charge, overheat, incinerate or disassemble the battery.

Do not alter or disassemble controller, drive unit, or motor.

(8) General precautions

2.1 System Basic Configuration Drawing

SFLED29 LED30 LED31LED32 LED33LED34 LED35LED36

HANDLE/STEPMULTIPLICATION MODE SELECT MANUAL FEED RATE CUTTINGFEEDRATEOVERRIDE

computer -X -Y -Z -4 CYCLESTART FEEDHOLD

Remote I/O Servo/Spindle drive units

2.2 General Connection Diagram

Dotted lines indicate the sections prepared by machine tool builder.

Manual pulse generator

Spindle/Servo Drive Units FCUA-R211

Manual pulse generator

FCUA-R211 FCUA-R211 To the next remote I/O

2.3 List of Configuration Units

2.3.1 Control Unit: FCU7-MU521/FCU7-MU522

2.3.2 Display Unit: FCU7-DU120-12/FCU7-DU140-12

2.3.3 Operation Panel I/O Unit: FCU7-DX7xx

2.3.4 Keyboard Unit: FCU7-KB024/FCU7-KB044

2.3.5 Remote I/O Unit:

2.3.6 Card-sized I/O Card: HR361/HR371/HR381/HR383

2.3.7 External Power Supply Unit: PD25/PD27

3. General Specifications (Environment Conditions)

3.1 Environment Conditions in Operation Panel

3.2 Environment Specifications in Electric Cabinet

Unit name Remote I/O unit

Required Input power voltage 24VDC±5% Ripple noise 200mV (P-P)

3.3 Heat Radiation Countermeasures

Please refer to the following method for heat radiation countermeasures.

Example of heat radiation countermeasures

<Calculation example of heating value in operation panel>

(1) Calculation of unit heating value

Total heating value W = 33.6W (28 + 5.6)

(2) Calculation of operation panel cooling capacity

Tolerance value for internal temperature rise ΔT = 10C° (T – Ta)

Heat radiation area (A)

Heat radiation area A = 0.71mm2

Operation panel cooling capacity (W1)

Cooling capacity W1 = 42.6W (6 × A × ΔT)

(3) Comparison of heating value and operation panel cooling capacity

(4) Confirmation with the actual machine