CBGS 2
CBGS 2
CBGS 2
CBGS-2
Gas Insulated metal enclosed Switchgear
52 kV
Catalogue
A new path for achieving your electrical installations
A comprehensive offer
The CBGS-2 range is part of a comprehensive offer of products that are perfectly
coordinated to meet all medium and low voltage electrical distribution requirements.
All of these products have been designed to work together: electrical, mechanical
and communication compatibility.
The electrical installation is thus both optimised and has improved performance:
@ better service continuity,
@ increased personnel and equipment safety,
@ guaranteed upgradeability,
@ efficient monitoring and control.
You therefore have all the advantages at hand in terms of know-how and creativity
for achieving optimised, safe, upgradeable and compliant installations.
With Schneider Electric, you have a complete range of tools to help you get to know and
install the products whilst complying with current standards and good working practices.
These tools, technical sheets and guides, design software, training courses, etc are
regularly updated.
General overview
Field of application 4
Main characteristics 5
Functional units
Basic description 8
Configurations for single busbar 10
Configurations for double busbar 12
Apparatus
52 kV circuit breaker 14
Circuit breaker operating mechanism 15
3 position disconnector 17
Current transformers 18
Voltage transformers 19
General busbar system 20
Installation
Power cables 21
Implementation examples 22
Civil engineering 23
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General overview Field of application
Windfarms
PE57602
Airports
PE57603
PE57604
Industrial sector
PE57605
Cogenerations
PE57606
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General overview Main characteristics
CBGS-2 range of switchgears has been officially approved by the main power supply
PE57608
utilities as well as by the main industrial and infrastructure users. Nowadays, more than
7,000 switchgears of the CBGS range have already been installed.
This range of switchgears offers certain distinctive characteristics, such as the
following ones:
b Low working pressure (0.4 relative bars)
b Homogeneous architecture
b High degree of partitioning
b Optional gas exhaustion channel for single busbar version.
Besides, the design of he CBGS-2 switchgears fully meets the basic requirements
of end users:
b Investment optimization
b Service continuity
b Operation safety.
Investment optimization
The switchgears of the CBGS-2 range are the best choice of investment due to
the following features:
Optimization of the required space compared to other outdoor solutions
b The compact design, as well as the SF6 insulation of the switchgears, provide
extremely reduced dimensions compared to traditional outdoor solutions.
b An appropriate solution is thus provided for urban environments or reduced
spaces.
Simplified engineering
As a result of the experience gathered in collaboration with Power Supply Utilities,
Consultants and Contractors, there is a complete range of already developed
solutions which considerably simplify the engineering work.
Integral management of networks
For those clients who wish to install a complete supervision system for their
switchgears in order to improve their electrical supply, there is a full range of
protection, control and monitoring elements suitable for CBGS-2 switchgears.
Service continuity
Choosing CBGS-2 switchgears provides users with the highest degree of availability
of their MV units, thus ensuring the greatest reliability and quality when supplying
energy to the clients of the Power Supply Utilities.
Highly confirmed quality
b Proven experience in the design and manufacturing of SF6 insulated primary
distribution switchgears.
b Use of 3D design techniques and other advanced tools.
b Fully factory-tested equipments.
Solid and safe design
b CBGS-2 cubicles can neither be affected by moisture or dirt, nor by corrosive or
polluted operating environments, since all high voltage parts are contained inside
the SF6 tanks, which are made of stainless steel.
b The hermetic nature of the stainless steel tanks ensures the protection
of the cubicles against external agents such as dirt, dust, insects, rodents, etc.
High degree of maintenance and repairability
b The operating mechanism of the circuit breaker is accessible from the outside of
the stainless steel sealed tank.
b The screened voltage transformers, can be plug-in type and independent from
the stainless steel tank.
b Possibility of elements replacement, such as three-phase bushings, gaskets,
disconnectors, etc. without moving the affected cubicles or the adjacent ones.
b Possibility of intermediate cubicles replacement without moving the adjoining ones.
Extensions under voltage
The design of CBGS-2 switchgears, double busbar version, allows the extension of
a switchboard without cutting off service.
Low maintenance
There is practically no maintenance required for the operation of a CBGS-2
switchboard and this is mainly focused on the operating mechanisms.
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General overview Main characteristics
6 DEGI04EN.indd
General overview Main characteristics
PE57610
The above mentioned values are given for normal operating conditions (2) according to
IEC 62271-200 and IEC 62271-001 standards:
b Ambient air temperature
v Less than or equal to + 40ºC
v Less than or equal to + 35ºC on average over a 24 hour period
v Greater than or equal to – 5ºC.
b Vibrations: lack of vibrations external to the switchgear
b Altitude: less than 1000 m over the sea level (3).
Standards
b IEC 62271-1
b IEC 62271-200
b IEC 62271-100
b IEC 62271-102.
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Functional units Basic description
Each functional unit contains all the necessary elements to carry out its task.
1 The different switchgears (functional units) are interconnected by means of a busbar
system, placed inside one of the SF6 tanks.
The quality of the earthing of all the metal compartments of the switchgear is ensured
by the connection of the earthing bar from each compartment to the earthing collector
2
bar of the switchgear.
The switchgear
The outer structure of each switchgear is a set of panels (RAL 1007 for the front panel
covering the circuit breaker operating mechanism and RAL 7032 for the rest), metal
sheets and frames. In accordance with IEC 62271-200 requirements, all of them are
metallic and earthing.
3 It consists of four or five (single busbar, double busbar) independent compartments
metallic and earthing. A great partitioning is thus achieved in order to avoid damage
spreading in case of an eventual failure.
The Low Voltage compartment (box), separated from the Medium Voltage area,
is located at the lower part of the switchgear and contains Sepam type relays as
an option (for other versions, please consult us) and the rest of Low Voltage auxiliary
elements for protection and control.
The general busbar system (up to 2000) is located at the upper part of the switchgear.
4 This compartment uses SF6 gas as insulating medium and contains the following
elements inside it:
5 b Inner busbar and connections
b Disconnector and earthing switch.
The main compartment, which uses SF6 gas as insulating medium and contains
the circuit breaker is located at the central part of the switchgear. The power cables
and the busbar system are connected to it by means of bushings.
1 Busbar
2 SF6 tanks for busbar system
The Medium Voltage incoming/outgoing cable connection compartment
3 SF6 tank for circuit breaker is placed in the lower part of the switchgear and is accessible from the rear part.
4 Power cable compartment It contains the following elements:
5 LV compartment b Adequate socket bushings for the connection of MV cable terminals
b Pfisterer type straight connectors (optional)
b Clamps for individual fastening of each power cable
b Socket bushing for simple and safe insulation test of MV cables or for plug-in type
voltage transformers (optional)
b Toroidal-core current transformers (optional).
Environment
CBGS-2 switchgears have been designed with the aim of preserving the environment:
the materials used are clearly identified for an easy separation and recycling.
PE57612
Besides, the SF6 can be collected and reused after an appropriate processing.
The environmental management system followed by Schneider Electric is certified
according to the established requirements of the ISO 14001 standard.
DE58940
8 DEGI04EN.indd
Functional units Basic description
PE57614
4 4
2 Protection and control relays. Sepam or similar type (optional)
3 General busbar system, inside a 3 mm thick stainless
steel tank, with the appropriate three phase bushings 3 3
4 SF6 gas pressure relief devices
5 Two or three position disconnector (disconnector and
earthing switch)
6 Operating mechanism of the disconnector 5 5
7 Actuating shaft for the operating handle of the operating
mechanism of the disconnector 6
8 Pushbuttons for the electrical operating mechanism of
the disconnector (optional)
9 Disconnector indicator: open/closed 12 30
10 Earth indicator: open / closed
11 Metal tank (3 mm, stainless steel), sealed for life 13
11
12 SF6 gas pressure relief device
14
13 Circuit breaker
14 Operating mechanism of the circuit breaker 24
15 Actuating shaft for the operating handle of the manual
spring charging 20 21
16 Opening and closing pushbutton
17 Mechanical pushbutton for emergency opening
1
18 Position indicator (open/closed)
23
19 Operation counter
20 Power cables compartment 25
21 Power cables connectors (optional) (more information
in page 21).
22 Earthed power cables key lock (optional)
23 Current transformers (optional)
24 Socket bushing for voltage transformers, surge arrestor,
etc. (optional)
25 MV connection cable for voltage transformers(optional)
Frontal view of mechanisms panel and synoptic
26 Capacitive voltage indicators per phase
27 Pressure gauge for SF6 pressure indication inside
PE57615
8
18
16
19
27
15
28
17
22 26
29
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Functional units Configurations for single busbar
Standardized solutions
DE58941
The choice between different cubicle installations A
(including for the low-voltage compartment) presents
considerable advantages.
The tables below each of the configurations indicate
only the most common standardized options.
Flexibility of design
The design of CBGS-2 switchgears allows the use of
many other options, so in case of any particular need,
please consult us.
Function
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Functional units Configurations for single busbar
DE58942
DE58943
DE58944
DE58945
DE58946
A A A A A
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Functional units Configurations for double busbar
DE58947
A
B
Function
12 DEGI04EN.indd
Functional units Configurations for double busbar
DE58948
DE58949
DE58950
DE58951
DE58952
A A A A A
B B B B B
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Apparatus 52 kV circuit breaker
The circuit breaker of CBGS-2 switchgears has separate poles, is “puffer” type
and uses SF6 gas as breaking and insulating medium.
The cast resin enclosure of the circuit breaker fulfils the requirements of IEC 62271-100
standard regarding sealed pressure systems.
The relative pressure of SF6 filling is 0.48 Mpa (4.8 bar).
In the very improbable event of a pressure falling underneath the established working
threshold, 2 alarms, (at different levels) will be automatically released.
14 DEGI04EN.indd
Apparatus Circuit breaker operating
mechanism
Operating mechanism
PE57618
The opening and closing speed of the circuit breaker contacts used for CBGS-2
switchgears is independent of the operator’s action.
This electrically operated mechanism, which is always motorized, can perform
remote control functions and implement fast re-closing cycles.
In CBGS-2 type switchgears, all the operating mechanisms are arranged outside
the SF6 tank.
Furthermore, maintenance in this type of operating mechanisms is quite reduced,
as they use self-lubricating components.
The operating mechanism consists of:
b A spring system that stores the necessary energy for the opening and closing
operations.
b A manual spring charging system.
b An electrical motorized spring charging device that automatically recharges
the springs in less than 5 seconds after the main contacts of the circuit breaker
have closed.
b Mechanical opening pushbutton with optional padlock on the front panel.
b Electrical system including:
v Closing coil
v Anti-pumping relay
v Double tripping coil
v Undervoltage coil (optional).
b Operation counter.
b A spring charging indication contact.
b An end of spring charging indication contact.
b Mechanical indicator for open/closed position.
b Mechanical indicator for spring charging position.
b An optional key lock to interlock the circuit breaker in open position.
Auxiliary contacts
The operating mechanism is equipped with a block of a maximum of 15 auxiliary
contacts. The number of available contacts depends on the composition of the
operating mechanism and the options chosen. In any case, at least 3 O/C contacts
are available on the switchgear outgoing LV terminal block for the external signals.
Auxiliary contacts characteristics
Rated current 10 A
Breaking capacity Alternating current voltage 10 A with 220 Vac
(power factor ≥ 0.3)
Direct current voltage 1.5 A with 110 or 220 Vdc
(L/R ≤ 0.01 s)
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Apparatus Circuit breaker operating
mechanism
Auxiliary diagram
Circuit breaker operating mechanism.
The second tripping coil and the opening and blocking of the breaker by very low SF6
pressure are included as a standard option.
DE58953
Y63BL
Y63BL
Q3
52MC 33
52MC
63BL 63ALL Y63BL 52MC 52MC
M
16 DEGI04EN.indd
Apparatus 3 position disconnector
1 The circuit breaker can not be closed until the operating handle has been withdrawn
1 (extreme positions of the disconnector).
2 Other special key lock interlocks may be included as an option.
3
4 4
PE57622
Outgoing
YS
EA
YTA
EM
Options
Key locks per function key released:
1 Disconnector in open position
2 Disconnector in closed position
3 Earthing switch in open position
4 Earthing switch in closed position
5 Earthed cables.
Electromagnetic locks
YS Disconnector
YTA Earthing switch.
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Apparatus Current transformers
General characteristics
PE57623
PE57624
b Architecture:
v Type A: toroidal
v Type B: flanged to SF6 tank.
b Type A: free from dielectrically stressed cast resin components
b According to IEC 60044-1 standards.
Type A Type B
Characteristics table
PE57625
Height 548 mm
Width 420 mm
Depth 243 mm
Operating ambient air temperature – 5°C / + 40°C
Insulation class E
18 DEGI04EN.indd
Apparatus Voltage transformers
General characteristics
PE57627
PE57624
b Inductive principle
b Architecture:
v Type A: plug-in type by means of MV cable
v Type B: flanged to SF6 tank.
b Safe to touch by means of a shielded metal enclosure
b Cast resin insulated
b According to IEC 60044-2 standards.
Characteristics table
A B
Normal Voltage (Un) > 3.6 to 52 kV
Normal alternal voltage in the primary winding 1.2 x Un
Voltage normal factor (Un/8 h) 1.9 / 2.5 (*)
Voltage in the secondary (**) 100/3 V
110/3 V
100/3 V
110/3 V
Thermal current limit (measuring winding) 8A
Normal long duration current (8 h) 5A
Data according to the accuracy class
Class 0.2 20, 25 and 30 VA 25 VA
Class 0.5 30, 50 and 60 VA 50 VA
Class 1 50, 60 and 100 VA 100 VA
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Apparatus General busbar system
The busbar system is completely segregated and its continuity is achieved by means
of three phase busbar bushings.
The busbar compartment is gas-tight and uses SF6 gas as insulating medium.
The three position disconnector (open / closed / earthed) is located inside the busbar
compartment.
In case of busbar coupling and busbar rising switchgears, the standard option
is the two position disconnector.
The set consists of three independent copper conductive bars.
Desiccation bags are included in the busbar tanks.
Switchgears extension
Detail of the general busbar system A CBGS-2 switchboard can be extended in a quick and simple way on both ends of
the busbar system. Extension under voltage is possible in case of double busbar
version. Such extensions under voltage will be carried out only in those cases when
it is absolutely necessary and there is no other choice.
It is possible to remove intermediate switchgears from a switchboard without having
to move the adjacent ones.
PE57631
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Installation Power cables
1805
PE57633
PE57634
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Installation Implementation examples
≥ 700 200 820 820 820 820 820 820 200 ≥ 700
DE58955
2500
2600
≥ 3000 x 2000
CBGS- 2 CBGS- 2
≥ 1000
≥ 6800
2500
≥ 3000 x 2000
CBGS-2
≥ 1000
≥ 4500
22 DEGI04EN.indd
Installation Civil engineering
DE58958EN
30 380 380 30
> 700
300 300
70
25
1 4 1
Fixing 1100
≥ 700
Level 1075
2
1 4 1
300
270 270
150 100
1 Level 1620
2 Power cables trench
DE58959EN
6
9
8 7
10
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ART.960358 © Schneider Electric Industries SAS - All rights reserved
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
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DEGI04EN 05-2009