ED510 Series: High Performance Universal Inverter

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POWER TECH

ED510 Series
High Performance Universal Inverter

www.inventpowertech.com
C O N T E N T S

Page #

Company Introduction ................................................................ 01

About the product ....................................................................... 02

Wiring Diagram of ED510 ........................................................... 02

ED510 Product Details ............................................................... 03

Connection of Peripheral Devices .............................................. 04

External Dimensions 380V ......................................................... 05

External Dimensions 220V ......................................................... 5-6

Installation Space ....................................................................... 06

Specification of Breaker ............................................................. 07

- Contactor

- Cable

Applications ................................................................................ 08

Breaking Unit IBU Series Features ............................................ 09

- Diagram

- Application Environment

Breaking Unit selection guide ..................................................... 10

Auxiliary Parts ............................................................................. 10

Selection for Input / Output AC Reactors ..................................... 11

Specifications for AC Input/output filters ..................................... 12

Handling Instructions .................................................................. 13

Environmental requirements ...................................................... 13

Other Environmental requirements ............................................ 13


C O M PA N Y I N T R O D U C T I O N
Invent Power Tech Limited, is a subsidiary of M KHALIL
Electric & Co. Which was established in 2005 as an
importer and aimed to provide services in the field of
variable frequency drives. Later on ,we take the pride of
Pakistan's first inverter manufacturing company that
manufactures high quality and reliable frequency drives
for three phase AC motors widely found in equipment
manufacturing industries, Elevators, Chemical, Steel mills,
Oil and gas, Plastic molding , Drawing machines , Fabric
printing , Solar energy, Air compressors and so on.
Invent Power Tech Limited is a pioneer in the inverter
manufacturing industry deal in manufacturing of universal
VFD inverters, Sensor less vector control inverters, Close
loop vector control inverters, Inverters for PV Pumps,
inverters for Elevators and special purpose Ring spinning
inverters as per the customer's requirements.
The main focus of Invent Power Tech Limited is to provide
customers with best products and solutions across
Pakistan. We use high quality and precise components for
our product with the capacity of manufacturing up to
20,000 units annually with ratings 0.75KW to 1MW low
voltage frequency drives. We are committed to
continuously improve the VFD technology with our R & D
Electronic field professionals.
Vision:
To be the leading inverter manufacturer and service
provider in Pakistan by offering innovative product
solutions for our customers while exceeding stakeholder
value & employee expectations.
Mission:
To focus on our customers, market challenges and needs,
by providing reliable, quality product and services in the
best price in order to consistently create maximum values
for customers.
01
ABOUT THE PRODUCT
ED510 is a universal inverter suitable for all applications which do not need high speed accuracy such as
pump, fans, milling etc. ED510 is reliable and high performance inverter which increase the life of
equipments by decreasing the initial impact of torque to grid up to 0% which decrease the maintenance
cost and save energy. ED510 series have V/F control mode, sensor less vector control mode and torque
control mode. ED510 also provide PID function, traverse control function, speed trace control, simple
PLC up to 23 fault protections built in I/O programable terminals up to 7 inputs and 2 relay outputs.

WIRING DIAGRAM OF ED-510 SERIES INVERTER

DC Reactor P P
Propositional Protection Braking Resistor
Circuit N PB

P1 (+) (-)

R
3 Phase ED510 Series
380V+15% S
50/60Hz Inverter
T
Multifunctional D1
On-Off Input 1

Multifunctional D2
On-Off Input 2

Multifunctional J15 A01


D3 Analog Output
Multifunctional On-Off Input 3
Digital Input V I 0-10V/0-20mA
Multifunctional GND
On-Off Input 4 D4
Multifunctional
On-Off Input 5 D5 J15 A 2 Analog Output
Multifunctional
On-Off Input 6 D6 V I 0-10V/0-20mA
GND
Multifunctional
On-Off Input 7 D7
High Speed Pulse Input HDO
Or Collector Open-circuit Input HD1
High Speed Pulse Output Or
COM COM Collector
Open-circuit Output
PW
485+ 485+
+24V 485 Communication selection
PE 485- 485-

Power Supply For Frequecy Setting


RO1A
AI1 Multifunctional Analog Input RO1B
Frequency/PID Setting Relay Output 1
AI2 J16 RO1C
0-10V Input V I
0/4-20mA Input Jumper of Al2 to select
GND RO2A
l or V
RO2B
PE Relay Output 2
RO2C

02
ED510 PRODUCT DETAILS
ED510 SENSOR LESS VECTOR CONTROL UNIVERSAL INVERTER PRODUCT SELECTION GUIDE

Rated Rated Braking Min. Braking Size


Model No.
Power (kw) Output Current (A) Unit Resistance (H*W*D) mm
+ 15%
SINGLE PHASE 220V -

03
CONNECTION OF PERIPHERAL DEVICES

04
EXTERNAL DIMENSIONS 380V

EXTERNAL DIMENSION 220V

05
EXTERNAL DIMENSIONS AND INSTALLATION DIMENSIONS OF 3-PH 220VAC

INSTALLATION SPACE

06
SPECIFICATIONS OF BREAKER, CABLE AND CONTACTOR

INPUT/OUTPUT THE RATED CURRENT


CIRCUIT
INVERTER MODULE COPPER CORE A OF CONTACTOR
BREAKER (A)
CABLE (mm²) (VOLTAGE 220V)

20 4 16
32 6 20
40 6 25
63 6 32
100 10 63

INPUT/OUTPUT THE RATED CURRENT


CIRCUIT
INVERTER MODULE COPPER CORE A OF CONTACTOR
BREAKER (A)
CABLE (mm²) (VOLTAGE 380V)

16 2.5 10
16 2.5 10
16 2.5 10
25 4 16
25 4 16
40 6 25
63 6 32
63 6 50
100 10 63
100 16 80
125 25 95
160 25 120
200 35 135
200 35 170
250 70 230
315 70 280
400 95 315
400 150 380
630 185 450
630 185 500
630 240 580
800 150x2 630
800 150x2 700
1000 185x2 780
1200 240x2 900
1280 240x2 960
1380 185x3 1035
1720 185x3 1290

*Use recommended breaker, cable and contactor ratings according


to above table, to avoid property and equipment damage.
CAUTION *Please use proper grounding techniques and connect the input power
lines tightly and permanently

07
A P P L I C AT I O N S
PAPER INDUSTRY CEMENT INDUSTRY

SUGAR INDUSTRY VACUUM PUMP

CABLE MACHINERY PRINTING & PACKING MACHINERY

STEEL INDUSTRY AIR COMPRESSOR

08
BRAKING UNIT (IBU SERIES)

MAIN FEATURES

WIRING DIAGRAM OF THE MAIN CIRCUIT

IBU
Braking Unit

IBU

APPLICATION ENVIRONMENT OF IBU SERIES PRODUCTS

09
BRAKING UNIT SELECTION GUIDE

THREE PHASE 380V SINGLE PHASE 220V


MODEL NO. RATED CURRENT (A) RATED VOLTAGE (DC) MODEL NO. RATED CURRENT (A) RATED VOLTAGE (DC)

IBU-060A-4 60A 640VDC ~ 780VDC IBU-060A-2 60A 350VDC ~ 420VDC

IBU-110A-4 110A 640VDC ~ 780VDC IBU-110A-2 110A 350VDC ~ 420VDC

IBU-160A-4 160A 640VDC ~ 780VDC IBU-160A-2 160A 350VDC ~ 420VDC

IBU-220A-4 220A 640VDC ~ 780VDC IBU-220A-2 220A 350VDC ~ 420VDC

IBU-320A-4 320A 640VDC ~ 780VDC

IBU-400A-4 400A 640VDC ~ 780VDC

AUXILIARY PARTS

BRAKING RESISTOR
Auxiliary equipment for braking system, shorten the deceleration
time.

REACTOR
Input reactor: Improve the power factor of the input side of the
inverter and control the higher harmonic current.
Output reactor: Prolong the effective transmitting distance of the
inverter and control the sudden high voltage when switching on/off
the IGBT of the inverter.

FILTER
Input filter: Control the electromagnetic interference generated
from the inverter, please install close to the input terminal side of
the inverter.
Output: Control the interference from the output side of the
invertor , please install close to the output terminals of the inverter.

10
SELECTION OF INPUT / OUTPUT AC REACTORS
INPUT AC INPUT AC REACTOR OUTPUT AC OUTPUT AC REACTOR
MODEL NO. REACTOR CURRENT (A) REACTOR CURRENT (A)

ED510-0R7C-4 ACIN-1R5C-4 5.0A OCIN-1R5C-4 3.7A


ED510-1R5C-4 ACIN-1R5C-4 5.0A OCIN-1R5C-4 3.7A
ED510-2R2C-4 ACIN-2R2C-4 5.8A OCIN-2R2C-4 5.0A
ED510-04C-4 ACIN-004C-4 10A OCIN-004C-4 9A
ED510-5R5C-4 ACIN-05R5C-4 15A OCIN-05R5C-4 13A
ED510-7R5C- 4 ACIN-7R5C-4 20A OCIN-7R5C-4 17A
ED510-011C-4 ACIN-011C-4 26A OCIN-011C-4 25A
ED510-015C-4 ACIN-015C-4 35A OCIN-015C-4 32A
ED510-18R5C-4 ACIN-18RC-4 38A OCIN-18RC-4 37A
ED510-022C-4 ACIN-022C-4 46A OCIN-022C-4 45A
ED510-030C-4 ACIN-030C-4 62A OCIN-030C-4 60A
ED510-037C-4 ACIN-037C-4 76A OCIN-037C-4 75A
ED510-045C-4 ACIN-045C-4 90A OCIN-045C-4 90A
ED510-055C-4 ACIN-055C-4 105A OCIN-055C-4 110A
ED510-075C-4 ACIN-075C-4 140A OCIN-075C-4 150A
ED510-090C-4 ACIN-090C-4 160A OCIN-090C-4 176A
ED510-110C-4 ACIN-110C-4 210A OCIN-110C-4 210A
ED510-132C-4 ACIN-132C-4 240A OCIN-132C-4 250A
ED510-160C-4 ACIN-160C-4 290A OCIN-160C-4 300A
ED510-185C-4 ACIN-185C-4 330A OCIN-185C-4 340A
ED510-200C-4 ACIN-200C-4 370A OCIN-200C-4 380A
ED510-220C-4 ACIN-220C-4 410A OCIN-220C-4 415A
ED510-250C-4 ACIN-250C-4 460A OCIN-250C-4 470A
ED510-280C-4 ACIN-280C-4 500A OCIN-280C-4 520A
ED510-315C-4 ACIN-315C-4 580A OCIN-315C-4 600A
ED510-350C-4 ACIN-350C-4 620A OCIN-350C-4 640A
ED510-400C-4 ACIN-400C-4 670A OCIN-400C-4 690A
ED510-500C-4 ACIN-500C-4 835A OCIN-500C-4 860A

Do You Know ?
- Reactor enhance VFD life - Reactor save energy
- Reactor control harmonics - Reactor protect equipment
11
SPECIFICATIONS OF INPUT / OUTPUT AC AND DC REACTORS
MODEL NO. INPUT FILTER OUTPUT FILTER

12
HANDLING INSTRUCTIONS

WARNING

- Only qualified people are allowed to operate on the drive device/system. Ignoring the instructions in “warning” may cause
serious physical injury or death or property loss.
- Connect the input power lines tightly and permanently. And ground the device with proper techniques.
- Even when the inverter is stopped, dangerous voltage is present at the terminals:
o power Terminals: R, S, T
o Motor Connection Terminals: U, V, W
- Stop the drive and disconnect it from the power line. Wait for 10 minutes to let the drive discharge and then begin the
installation.
- Minimum cross-sectional areas of the grounding conductor should be at least 10m2 or you can select larger one
between the cross-sectional area of the power cord conductors and the cross-sectional area of the grounding conductor
according to the following table:

CAUTION

ENVIRONMENTAL REQUIREMENTS
Temperature and Humidity
The ambient temperature is among -10°C to 40°C and the inverter has to derate by 4% for every additional 1°C if the
ambient temperature exceeds 40°C. The temperature cap is 50°C.
Relative humidity of the air; <=90%, No condensation is allowed.
Altitude
The inverter can run at the rated power if the installation site is less than 1000m (including 1000m) above the sea level.
But it has to derate if the altitude exceeds 1000m.

OTHER ENVIRONMENTAL REQUIREMENTS


POWER TECH

We believe in “ Supply quality products in the best price”

INVENT POWER TECH (PVT.) LTD.

Factory Address:
Mehmood Pura, Data Park Daroghawala, GT Road Near Attock Petrol Pump, Lahore, Pakistan.
Tel: +92 42 36552333, +92 42 36552444, +92 300 2024750
Email: [email protected], Website: www.inventpowertech.com

Branch Offices:
Waleed Enterprises:
Office No. 32, Grace Tower, Bull Road, Near Brandreth Road, Pakistan.
Usama Traders:
Office No. 153, Sector No. 3, old Motor Market, Jhang Road, Faisalabad, Pakistan
Shabbir Electric:
D97-B1, Norus Road, S.I.T.E, Karachi-75600,Pakistan.

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