Technical Service Manual

SERIES: FS KFR120L
Free Standing

AM

C FM
AUTO
2
1

FM

REFRIGERANT

R407C HEAT PUMP

Rev.: 01 Date: 29/02/04

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model FS 1200
Installation method Wall mounted
Characteristic Units Cooling Heating
Kcal/hr 11000 12800
Capacity Btu/hr 44000 51200
W 12900 15000
Total input W 4824 4567
COP/EER W/W 2.55 2.86
Power supply (voltage, cycle) 400/50/3
Circuit breaker rating A 3X16
Fan type & qty. Centrifugal
I Fan speed (HI) RPM
3
N Airflow (HI) m /hr 2000
D (CFM) 1177
O Noise Power dBA 52 / 56
O Condensate drain tube I.D mm 25
R W mm 600
Dimensions D mm 370
U H mm 1900
N Weight Kg 70
I Package dimensions mm 2000*710*490
T Units per palet units 4
Height stacking units 1
Refrigerant control R-407C
Compressor type & model SCROLL HR61YAB LG
O Fan type & qty. AXIAL X 2
U Fan speed - HI RPM 1125
T m /hr 4200
Airflow
D (CFM) (2470)
O Noise Power dBA 69
O W mm 900
R Dimensions D mm 340
H mm 970
U Weight Kg 95
N Packing dimensions mm 985*406*1016
I Height stacking units 2
T Units per palet units 6
Refrigerant R407C
Charge gram 3750
Condensate drain tube I.D mm 16
T liquid in. 3/8
U Tube size O.D
suction in. 3/4
B Indoor-Outdoor
E Connection between units height difference MAX. 20m
S
tubing length MAX. 40m
Operation control type Operation by hand on LCD
A
Heating elements W
C
Ducts
C.
Others

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 NOTES:

1. Rating conditions ISO/CD 13253R

Cooling: indoor: 27°C (80°F) DB 19°C (66°F) WB
Outdoor: 35°C (95°F) DB

Heating: indoor: 20°C (68°F) DB

Outdoor: 7°C (45°F) DB 6°C (43°F) WB

Refrigerant tubing length (one way) 7.5m (24.6 ft)

2. Guaranteed operating range:

Indoor Outdoor
Upper limit 32°C DB, 23°C WB 46°C DB
Cooling
Lower limit 21°C DB, 15°C WB 21°C DB
Upper limit 27°C DB 24°C DB, 18°C WB
Heating
Lower limit 20°C DB -9°C DB, -10°C WB
1 PH 198 – 242 V
Voltage
3 PH 360 – 440 V

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 FS KFR 120L /OU10-50 R407C

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L

FS1200T R407c COOLING CAPACITY

18,000

17,000

Indoor Temp.
16,000

30 C DB/50%RH
15,000 26 C DB/50%RH
CAPACITY [W)

23 C DB/50%RH
14,000

13,000

12,000

11,000

10,000
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)

FS1200T R407c HEATING CAPACITY

21,000

18,500

16,000
CAPACITY [W)

13,500

11,000 Indoor Temp.

20 C DB
8,500
18 C DB
15 C DB

6,000
-10 -5 0 5 10 15
Outdoor Tem p. (C DB)

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L

FS1200T R407c COOLING TOTAL INPUT

6,500

6,000

5,500

5,000
TOTAL INPUT (W)

4,500

4,000

3,500
Indoor Temp.
3,000

30 C DB/50%RH
2,500
26 C DB/50%RH
2,000 23 C WB/50%RH

1,500
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)

FS1200T R407c HEATING TOTAL INPUT

6,500

6,000

5,500
TOTAL INPUT (W)

5,000

4,500

4,000
Indoor Temp.

3,500
20 C DB
3,000 18 C DB
15 C DB
2,500
-10 -5 0 5 10 15
Outdoor Tem p. (C DB)

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L

FS1200T R407c COOLING DISCHARGE PRESSURE

30.0

25.0
DISCHARGE PRESSURE [Bar(g

20.0

15.0
Indoor Temp.

10.0 30 C DB/50%RH
26 C DB/50%RH
23 C DB/50%RH

5.0
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)

FS1200T R407c HEATING SUCTION PRESSURE

5.00

4.50
SUCTION PRESSURE [Bar(g)

4.00

3.50

3.00

Indoor Temp.
2.50

20 C DB
2.00
18 C DB
15 C DB
1.50
-10 -5 0 5 10 15
Outdoor Tem p. (C DB)

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L

FS1200T R407c COOLING SUCTION PRESSURE

5.5

5.0
SUCTION PRESSURE [Bar(g)

4.5

4.0
Indoor Temp.

3.5 30 C DB/50%RH
26 C DB/50%RH
23 C DB/50%RH

3.0
10 15 20 25 30 35 40 45
Outdoor Tem p. (C DB)

FS1200T R407cHEATING DISCHARGE PRESSURE

24

23

22
DISCHARGE PRESSURE [Bar(g

21

20

19

18
Indoor Temp.
17

16 20 C DB
18 C DB
15
15 C DB

14
-10 -5 0 5 10 15
Outdoor Tem p. (C DB)

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 HEAT PUMP MODELS
SERIES: FS KFR 120L

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Tubing Connections
Model: FS KFR 120L

Outdoor
Unit Suction line
Tube bending
Outdoor Liquid line
Unit Suction line
Flare nut Tube bending
R 3.5
Liquid line
Pipe insulation
Flare nut R 3.5
Insulating sleeve
Pipe insulation
Indoor
Insulating sleeve
Unit R
Indoor
Unit R

Tube (Inch)
1/4” 3/8” 1/2” 5/8” 3/4”
TORQUE(N.m.)
2 1 FLARE NUTS 11-13 40-45 60-65 70-75 80-85
VALVE CAP 13-20 13-20 18-25 18-25 40-50
SERVICE PORT CAP 11-13 11-13 11-13 11-13 11-13
Tightening Torque Values
3
1. Valve Protection Cap-end
4 2. Use Allen Wrench to open/close
5 the Refrigerant Valve
3. Valve Protection Cap
4. Refrigerant Valve
6
5. Service Port Cap
7 6. Flare Nut
8
7. Unit Back Side
8. Copper Tube

When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line
at the lowest point of the riser. In case the indoor unit is installed above the outdoor no trap is required.

Outdoor

Indoor

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004
Free Standing Air Conditioner

AM

C FM
AUTO
2
1

FM

Operation Instructions & Installation Manual

Operation Instructions Page

Introduction 1

System Description 2

Operation Modes, Functions and Features 3

Indicator Lights of the Indoor Unit and Control If your air conditioner is for
Buttons on the Unit 5
cooling only, please
disregard the heating
Operational Principal of the Unit 6
instructions.
Specifications and Technical Parameters 7
Please read these instructions
Operation Procedure (Operations on the Unit) 8
before operating the air
Turning on the Air Conditioner 8 conditioner.

Ventilating Operation 8

Cooling Operation 8 The change of function

parameters and circuit
Cooling Operation with Auto Fan Mode 9 diagram will not be notified;
Heating Operation 9 please refer to the nameplate
and the circuit diagram on
Heating Operation With Auto Fan Mode 9 the unit.
Dry Operation 9

Temperature Selecting 9

Sleep Function 10

Timer Function 10

Operation Modes for Timer Function 10

Air Direction Control 12

Turning Off 12

Lock Function 12

Protection Modes and Instructions for Service 13

Electric Heater

Maintenance and Care 14

Operating Tips 15

Preventive Measures 16

Before Calling For Service 18

Installation Instructions Page

1. Outline Dimensions for Indoor & Outdoor Unit 19

2. Installation Process Chart 20

3. Installation of Indoor Unit 21

3.1 Selecting Location for Indoor Unit Installation 21

3.2 Indoor Unit Installation 22

3.3 Refrigerant Line Installation 24

3.4 Drain Line Installation 24

3.5 Electrical Cable Connections 27

4. Outdoor Unit Installation 29

4.1 Selecting Location for Outdoor Unit Installation 29

4.2 Outdoor Unit Installation 31

4.3 Interconnection and leak detection of Refrigerant Line 32

4.4 System Installation 33

4.5 Electrical Layout and Wiring Method 34

4.6 Test Operation 36

4.7 Drain Condensing Water

(used only by heat pump unit) 37

5. Wiring Diagram 38
 INTRODUCTION

The free Standing air conditioner is designed for various uses:

Cooling in summer Operating Temperature Range

Indoor Outdoor
Dehumidifying at high humidity conditions. Cooling
16 oC ~ 30 oC 10 oC ~ 46 oC
Heating
Heating 16 oC ~ 30 oC -10oC ~ 21oC

Air Filter

IMPORTANT NOTICE:
Ventilation The air conditioner must be
grounded to protect against
electrical shock.

Installation of the air

conditioner must be
performed by an experienced
air conditioning installer,
observing good refrigeration
practice.

Electrical connections and

C
1
2
AM

FM

FM
AUTO

power cord replacement

should only be made by
authorized electricians and in
accordance with electrical
regulations and local codes.

Failure to comply with the

manufacturer s installation
and operation instructions
could affect the performance
of the air conditioner and the
validity of the warranty.
SYSTEM DESCRIPTION

Indoor Unit

Outdoor Unit

Air Out Air In

Air Outlet

AM
C
FM
1 2
AUTO
FM

Control Panel

Air Out

Air Out
Air Inlet
Air In

Drain Tube
Interconnecting Lines
OPERATION MODES, FUNCTIONS AND FEATURES

This series of conditioners have the following functions:

Cools, dehumidifies and filters the room air. Maintains desired room
COOL
temperature.

HEAT Heats and filters the room air. Maintains the desired room temperature.

Automatically switches from COOLING to HEATING or from HEATING to

AUTO COOLING, maintaining the desired temperature according to the room
conditions.

DRY Decreases humidity of atmosphere and maintains the room temperature. It

is suitable to use in dankish and rainy season.

FAN Recirculates and filters the room air. Maintains constant air movement in the
room.

The air conditioner automatically selects the fan speed according to the
AUTO FAN
room temperature. At the start, the unit operates at high fan speed. As the
room air approaches to the set temperature, the fan switches automatically
to a lower speed for quieter operation.

In HEATING and in AUTO FAN, the fan will be turned off when the
HOT KEEP compressor is not in operation and will not be restarted, unless the indoor
coil reaches adequate temperature. This HOT KEEP feature prevents
uncomfortable cold air drafts. Use of AUTO FAN is, therefore, recommended
when the air conditioner is in HEATING mode.

Real time control and display, automatically turns the air conditioner ON and
TIMER
OFF according to the time of day setting, ensuring comfort conditions before
returning home, without wasting electricity. It turns the air conditioner off
automatically when sleeping.

Designed to create comfortable sleeping conditions. When in cooling mode,

SLEEP
the temperature rises one-degree centigrade after each consecutive hour,
up to three hours, from the start of the mode. The rising temperature
prevents the feeling of over-cooling while sleeping (when your body is at
rest). In heating mode the reverse occurs; the air conditioner lowers its
temperature one-degree every hour. When in sleeping mode, air conditioner
will be automatically turned off after operating for seven hours. The result is
a more comfortable and invigorating sleep, which leaves you feeling fresh
and energetic on the next morning.
OPERATION MODES, FUNCTIONS AND FEATURES

Filter indicator on the indoor unit display is turned on when when the filter
FILTER requires cleaning. After cleaning and reinstalling the filter. The system
INDICATOR
should be reset.

3-MIN. The compressor is protected by a three-minute delayed restart.

DELAYED RNU

The microprocessor retains the last data entry whether or not the unit is
MEMORY plugged in. Therefore, when the unit restarts after a power distruption or
failure, it will resume operating in the same mode as before the power was
disrupted.

Freezes the last operation setting on the remote control. When LOCK is
LOCK
activated, the remote control will the be able to control the air-conditioner.
INDICATOR LIGHTS AND CONTROL BUTTONS ON THE UNIT

A. Stand-by Indicator
A Lights up when the air conditioner is
E connected to power.
D
B. Fan Speed Button: To select
C
M Low Fan / Mid Fan / High Fan / Auto
Fan.
Four modes for option
C. Timer Indicator
IONIZER
I Lights up when the unit is proceeding
POWER RUN FILTER TIMER RESET

AM
timer mode.
C
H 1 2
FM
AUTO
G
FM D. Filter Indicator
J Lights up to remind you that the filter
TEMP
FAN SPEED needs to be cleaned.
L LCD
E. Operation Indicator
K SET
B Lights up when the conditioner is in
HR
ON/OFF
N operation.
F
TIMER

CLEAR
MODE
SWING
V F. Mode
LOCK
SLEEP

O By pressing the button to select

P Cool/Heat/Dry/Auto Fan/Auto mode.
Q
S R G. Ionizer Button
T When pressing this button, "I "lights up
indicating that ionizer is working ; "I"
M. Reset Button
After cleaning filter, press this button to reset filter function. indicator does not light up indicating
The filter indicator goes out. that ionizer is not working.

"N" &" V" Power Switch Button and Indicator H. Temperature Button
Press this button to set power on or off. Indicator lights up Pressing the button to decrease the
when power is connected. Indicator goes out when power is set room temperature.
disconnected.
I. Ionizer Indicator
"O"/"Q"/"P" Clock Set Button Lights up when ionizer is working.
Press "O" or "P" button to decide clock time up or down. Goes out when ionizer is not working.
Press "Q" button to cancel present clock set.
J. Temperature Button
R. Air Swing Button Pressing the button to increase the set
Press this button to decide if vertical air swing will be working room temperature.
or not.
L/K.Timer Button
S. Sleep Button
When pressing the button, to set
Decide whether or not to proceed sleep operation mode.
operation time longer or shorter by
T. Self-Lock Button pressing "L" button.
All set modes or status are locked after pressing this button.
Cancellation of self-lock button is necessary when adjusting
set status, otherwise it cannot be proceeded.
OPERATIONAL PRINCIPLE OF THE UNIT

HEATING MODE
OUTDOOR UNIT

Suction
Serviceaccumulator
port INDOOR UNIT
Indoor coil Senssor

Senssor

Compressor
Flared
Valves connection
Main
Reverse Capilary
valve tube
Capilary
tube
Strainer

Outdoor coil Strainer Check Strainer

valve

Operational Principle Chart for Free Standing Room Air Conditioner with Heat Pump

Both outdoor unit and indoor unit start operation after connected to power. When operating in cooling mode,
low-pressure refrigerant vapour from evaporator of indoor unit is absorbed into compressor and become
high-pressure vapour through compressing; after entering condenser of outdoor unit, it proceeds heat
exchange with outdoor air through axial fan to become refrigerant liquid and enter evaporator after
decreasing pressure and temperature by capillary throttle; then to proceed heat exchange with indoor air
needing to be conditioned through centrifugal fan of indoor unit and become low-pressure refrigerant vapour;
in such way to circulate in circles to reach the purpose of cooling. When operating in heating mode, by action
of selector valve on four-way electric valve, refrigerant proceeds circulation against cooling procedures.
Refrigerant gives out heat through room heat exchanger and absorbs heat through outdoor heat exchanger
to operate in heating circles through heat pump to reach the purpose of heating.
COOLING MODE
OUTDOOR UNIT

Suction
Serviceaccumulator
port INDOOR UNIT
Indoor coil Senssor

Senssor
Compressor

Flared
Valves connection
Main
Reverse Capilary
valve tube
Capilary
tube
Strainer

Outdoor coil Strainer Strainer

Check
valve

Operational Principle Chart for Free Standing Cooling Only Room Air Conditioner
Both outdoor unit and indoor unit start operation after connected to power. Low-pressure refrigerant vapour
from heat exchanger of indoor unit is absorbed into compressor and become high-pressure vapour through
compressing; after entering heat exchanger of outdoor unit, it proceeds heat exchange with outdoor air to
become refrigerant liquid and enter heat exchanger of indoor unit after decreasing pressure and temperature
by capillary throttle; then to proceed heat exchange with indoor air needing to be conditioned and become
low-pressure refrigerant vapour; in such way to circulate in circles and reach the purpose of cooling.
 OPERATION PROCEDURE (Operations on the Unit)

A
E
D
C
M

IONIZER
I
POWER RUN FILTER TIMER RESET

AM
C
H 1 2
FM
AUTO
G
FM
J
FAN SPEED
TEMP

L LCD
K SET
B
HR

F
TIMER

CLEAR
ON/OFF
N
MODE
SWING
V
LOCK
SLEEP

O
P
Q
S R
T

Turning on the Air Conditioner

1. Connect the unit to the power supply, indicator A lights up, indicating that the unit is ready for operation.
2. Press N (on/off) button, the unit now is in operation and indicator E lights up.
3. When the unit is turned off, the unit will save the last setting. When it is turned on
again, the unit will automatically start and operate in the last set mode.

Ventilating Operation
Select the ventilating mode by pressing F(mode selection) button.
Select desired fan speed by pressing B (fan speed) button.
Different fan speed will be displayed on display panel after each pressing.
Below are four modes for fan speed : low fan, middle fan, high fan and auto fan

Cooling Operation
1. Select the cooling mode by pressing F (mode selection) button.
2. Press B (fan speed) button to select desired fan speed or auto fan.
3. Press H or J button to set appropriate room temperature.
 OPERATION PROCEDURE

Cooling Operation with Auto Fan Mode

This operation starts with the highest airflow in order to lower the room temperature quickly. Then it will
automatically switch to a lower airflow to maintain the set temperature.

Heating Operation
1. Select "Heating" by pressing F (mode selection) button.
2. Press B (fan speed) button to select desired fan speed or auto fan.
3. Press H or J button to set appropriate room temperature.

Heating Operation with Auto Fan Mode

This operation starts with the highest airflow in order to raise the room temperature quickly. Then it will
automatically switch to a lower airflow to maintain the selected temperature. Heating operation with auto fan
mode will automatically provide you a cold air preventive function. The fan will be turned off when temperature
of indoor heat exchanger is very low , preventing uncomfortable cold air drafts.

Dry Operation
Select the Dry mode by pressing mode button (F). Select the suitable temperature setting. While in Dry mode,
the air conditioner will operate at low fan speed, regardless of the fan setting on the Liquid Crystal Display
(LCD) operation display. The fan will operate intermittently to prevent over cooling.

Temperature Selecting
Press TEMP buttons (H) or (J) to change the temperature setting on the Liquid Crystal Display (LCD) of the
display panel. The temperature setting is shown in centigrade degrees. The number indicates room
temperature.
 OPERATION PROCEDURE

Sleep Function
Press Sleep button (S) to select the Sleep function. After Sleep function is activated, air conditioner will be
automatically turned off after 7 hours. If Timer function is also activated, the air conditioner will be turned on or
off according to Timer setting.
Press one of the following buttons to cancel Sleep function:
ON/OFF button (N)
SLEEP button (N)

Timer Function
Press Timer button (K) to activate Timer operation . After each pressing Timer button, one of the
following four operation modes will be displayed on LCD display. Timer operation mode appears in arrow
directions in turn and indicator on the unit will light up when Timer function is in operation.
Note: After a power failure (when the unit in Timer mode), the unit will be automatically turned to stand-by mode
and the Timer operation will be cancelled. To resume the use of Timer function, follow the above instructions

Operation Modes of Timer Function

Four operation modes are available:
T1: timing of the first time everyday; T2: timing of the second time everyday; T1wk: timing of Saturday; T2wk
timing of Sunday.
T1 and T2 are two everyday timings, representing different time periods. Such time period will be repeated
everyday.
T1wk and T2wk are the timing of the weekend. The timer indicator lights up when timer is activated. T1wk is
only used for Saturday's timing and is valid only at that day, T2wk is only used for Sunday's timing and is
valid only at that day.
The everyday timing will be turned off when operating at the weekend. The WK timer must be activated before
every weekend.

1. T1 the first time timing startup and closedown everyday

This mode enable you to set the operation time, refer to figure 1
A) Press timer button (K) to select T1, T1 blinks.
B) Press "SET" button (L) , "ON" will appear.
C) Press up and down button (O) & (P) respectively to adjust start time of operation.
D) Press "SET" button (L) again to activate timing start function, "OFF" will appear at the same time.
E) Repeat step (c) to set the closedown time.
F) Press "SET" button (L) to activate timing closedown function. The buzzer will sound and end the timing
setting.

ON ON
OFF

L L L

2. T2 the second time timing startup and closedown everyday

This mode enables you to set the operation time, refer to figure 2.
A) Press timer button (K), T2 will appear and blink.
 OPERATION PROCEDURE

B) Press "SET" button (L), "ON" will appear.

C) Press up and down button (O) & (P) respectively to adjust start time of operation.
D) Press "SET" button (L) again to activate timing start function, "OFF" will appear at the same time.
E) Repeat step (c) to set the closedown time.
F) Press "SET" button (L) to activate timing closedown function. The buzzer will sound and end the timing
setting.

ON ON
OFF

L L L

3. T1wk timing of Saturday

This mode enables you to set the operation time, refer to figure 3.
A) Press timer button (K) to select T1wk, T1wk blinks.
B) Press "SET" button (L), "ON" will appear.
C) Press up and down button (O) & (P) respectively to adjust start time of operation.
D) Press "SET" button (L) again to activate timing start function, "OFF" will appear.
E) Repeat step (c) to set the closedown time.
F) Press "SET" button (L) to activate timing closedown function. The buzzer will sound and end the timing
setting.

ON ON
OFF

L WK L WK L WK

4. T2wk timing of Saturday

This mode enables you to set the operation time, refer to figure 4.
A) Press timer button (K) to select T2wk, T2wk blinks.
B) Press "SET" button (L), "ON" will appear.
C) Press up and down button (O) & (P) respectively to adjust start time of operation.
D) Press "SET" button (L) again to activate timing start function, "OFF" will appear.
E) Repeat step (c) to set the closedown time.
F) Press "SET" button (L) to activate timing closedown function. The buzzer will sound and end the timing
setting.

ON ON
OFF

L L WK L L WK L L WK

5. Clear
Apply this mode to cancel timer function, press timer button (K) and press clear button (Q) to terminate the
timer function.
 OPERATION PROCEDURE

Air Direction Control

Automatic Vertical Air Swing
Press button (R) to activate the auto air swing function. Press button (R) again to cancel the function.

Turning Off
Press ON/OFF button (N) to turn off the air conditioner. Indicator (V) on the air conditioner will be turned off.
Indicator (A) may stay lit, indicating that the air conditioner is in stand-by mode.

Lock Function
Press Lock button (T) to lock the last operation mode. All the function buttons will be inoperative, including
ON/OFF button. Press Lock button (T) again to release locked position.
 PROTECTION MODES AND INSTRUCTIONS FOR SERVICE ELECTRIC HEATER

This series of conditioners include a great variety of automatic protection modes, some of the protection
modes are listed below:

Mode Operation Conditions Protection from Controlled remedy

Cooling and Low outdoor Evaporator Stops outdoor fan and compressor when
Dry temperature freezing up approaching freezing conditions.
Resumes operation automatically.

High outdoor Condenser Stops compressor automatically when

temperature (only for overheating approaching over heating temperature.
the unit with heat Resumes operation automatically.
pump)

Heating Low outdoor Condenser Reverses operation from heating to

temperature freezing up cooling for short periods to defrost the
condenser.

High indoor or outdoor Evaporator Stops outdoor fan and compressor

temperature overheating automatically when evaporator
approaching over heating temperature.
Resumes operation automatically.

Instructions for Service Electric Heater

No. Description Specification Remark

1 Electric Heating Tube 600W/110V 4

2 Temperature-limited unit 65 2
3 Fuse 99 /10A 2

If any damages happened on electric heating tube, temperature-limited unit and fuse, please get professional
technicians to replace with adoption of parts provided by the company.
Heater works only in heating mode when indoor coil temperature is lower than 45oC.
 MAINTENANCE AND CARE

Cleaning the Air Conditioner Cleaning Air Filter

1. Cut power off before cleaning. Whether or not to clean the air filter depends on the
For the sake of safety, the unit must be turned instruction of the filter indicator.
off and disconnected from power supply before
cleaning the equipment to avoid electricity Steps of removing the filter
shock accident.
Please make sure that the unit has terminated
operation.
2. A dry soft cloth must be used for cleaning
Please remove the fix bolt on inlet grid.
body case
Pull handle out in arrow direction to open the
When body case is very
Cloth must be inlet grid.
dirty, please soak the wrested before
cleaning. Air filter is installed on internal side of inlet grid.
cloth with warm water
and can be removed by pulling out in arrow
below 40 and
direction.
gently wipe off the dirty
filter
part after wresting the
cloth dry.

3. Avoid using organic solvent like acid and

inlet grid
alkali to clean the unit.

aci handle
d
eradicator

gasoline

4. Avoid rinsing indoor unit with water Cleaning Method

There are microcomputer
Please gently flick the filter or clean the filter with
elements and wiring
C
AM
electric dust collector. When there are too much
pad in the indoor unit,
FM
1 2
AUTO
FM

scales on the filter, to clean with warm water

it absolutely can not modulated with neutral detergent and then clean
be wet and water the detergent on the filter. Dry the filter after
soaked. cleaning and then restore its original position and
install.

Make sure air intake and output on the outdoor unit

Note:
are not blocked.

One of the reasons to Do not put the air filter under direct sun or dry it
cause poor performance beside stove, which will cause distortion.
of the unit.
Distortion may happen to filter when being
cleaned with warm water over 50
 OPERATING TIPS

Set a suitable room temperature; excessively low room temperature is not good for your health and wastes
electricity. Avoid frequent setting of the temperature.

During cooling, avoid direct sun into the room and keep curtains closed. Close doors and windows to keep
the cool air in the room.

Avoid using heater while the air conditioner in cooling mode.

Please make sure air lead blades on the unit are in appropriate angle: in cooling mode, air should flow in
horizontal direction, in heating mode in vertical downward direction.

Keep room temperature evenly through adjusting vertical air blades.

During prolonged operation, ventilate the room by opening windows.

After power failure, microprocessor will keep memory. Operation of the unit will be resumed in the last mode
of operation once start again.

After turning on, allow more than 3 minutes for cooling, heating or dry operation to start.

When dry mode is used, make sure that the room temperature is between 20 to 27oC. When used out of this
range, the unit may protect itself and become inoperative.

If the conditioner is used for a prolonged time in high humidity (relative humidity is above 78%) environment,
moisture may form on the air outlets and drip down.
PREVENTIVE MEASURES

Do not block up or plug up inlets or outlets of air conditioner.

Do not put any obstacles in the outlets of indoor unit or outdoor unit.

Do not splash water on air conditioner.

There may have "buzz"
when air conditioner is in
operation or just turned
off, which is produced by
refrigerant circling within
air conditioner.
 PREVENTIVE MEASURES

Avoid inserting sticks and other objects into suction entrance and
blowing outlet.
Accident may occur when touching rotating fan or electrical parts.

During operation, please do not open inlet grid of indoor unit.

inlet grid can only be opened after making sure the air conditioner is turned
off. Otherwise electric shock and injuries may be caused.

Voltage, fuse and electric breaker with rated capacity must be used.
Avoid using iron strings in place of fuse. Or breakdown may be caused or
occurrence of fire disaster.

Avoid sprayed by pesticides or flammable gas.

BEFORE CALLING FOR SERVICE

Before calling for service, please check the following malfunctions and correct it as needed.

Problem Cause Remedy

Unit does not operate. Unit not connected to power Insert the plug to power supply.
Operation indicator does
not light up. Power failure Check main fuse.

Air does not blow out from Defrost protection mode is Normal operation in heating
indoor unit. activated. mode.
Unit is in Auto Fan mode. Normal operation in dry mode.
Over cooling in Dry mode.

Cooling, dry or heating will 3min. delay start. Normal operation in these
not start immediately. modes.

Unit functions but is not up Improper temperature setting. Reset temperature.

to its performance. Unit capacity is insufficient for Consult service center.
load or room size.

Filter indicator lights up Air filter needs to be cleaned. Clean filter and reinstall, press
reset button to close indicator.

When compressor is in Antiphase Cut off the power immediately.

operation, noise and Adjust the phase sequence
shock is great, running exchange the random two
current is less than the poles of the three external line
corresponding current L1/L2/L3 on terminal of the
on the nameplate, power, or exchange random
suction pressure two poles of line 2, 4, 6 on the
doesn't fall and exhaust AV contactor directly until the
pressure doesn't rise. . antiphase indicator lights up.
Compressor doesn't
work while indoor motor
and outdoor motor are
still working. .
The antiphase indicator
doesn't light up.
INSTALLATION MANUAL 1. Outline dimensions for indoor & outdoor unit

OUTLINE DIMENSIONS FS 1200

INDOOR UNIT
FC 1200
370 600

AM
C
FM
1 2
AUTO
FM

1900

OUTDOOR UNIT
OU 10 RC

900
351
339 340
246
970

950
461

50
69
573
492

381 97 705
INSTALLATION MANUAL 2. Installation Process Chart

1. Installation Process Chart for Indoor Unit

Selecting Location Installation of Installation of

for Installation indoor unit Refrigerant Lines

Installation of
Drain Line

Electrical Connections

2. Installation Process Chart for Outdoor Unit

Selecting Location Installation of Installation of

for Installation Outdoor unit Refrigerant Lines

Evacuation of Air in the

Unit and Detection

Electrical Layout & Wiring

Methods

Drainage of Condensing
Test Operation
Water Out of Outdoor Unit
INSTALLATION MANUAL 3.1 Selecting Location for Indoor Unit Installation

To be located at a place that the air blown-out can reach all room corners.
Avoid location that could be influenced by outdoor air.
Avoid location with obstructions interfering free flow of air blowing out and air intake.
Avoid places with oily mist and vapors.
Avoid location that may produce, inflow, and hold and leak flammable gas.
Avoid installing near the equipment that may produce high frequency (such as high frequency electric
welder).
Please do not set up fire alarm at air outlet.
(When in heating mode, fire alarm may produce wrong actions because of the warm air.)
Avoid location using special sprayer (sulfur type) frequently.

1.Installed on leveled and firm floor.

2.Space for installation and service. (Unit:mm)

Min 50
Min 300

AM
C
FM
1 2
AUTO
FM

Min 100 Min 100

In consideration of easy and safe operation on installation, make sure there are enough spaces between
the unit and wall .
Dimension which marked with sign ,floor and wall must fit the fireproof requirement.

3.As for height difference between indoor unit and outdoor unit, length
of refrigerant tube and quantities of bending tubes, please check if
they are within the limits.

1. Length of tube 2. Height difference 3. Quantities of

(single way) bending tubes
Indoor Unit

Max. 40m. Max. 20 m Max. 10 PCS.

Outdoor
Unit
It makes no difference which one of indoor unit or outdoor unit is higher.
INSTALLATION MANUAL 3.2 Indoor Unit Installation

1.Measures preventing dumping

"Wall mounting iron piece against dumping is necessary to prevent dumping"
As the unit is slim and tall, for safe caution, please proceed immediately measures preventing dumping
after installation location for the unit is confirmed.

Wall mounting iron

Example of measures preventing dumping
piece against When wall and floor are not made by materials except for
tap bolt
dumping wooden plates, please use M8X60 expansion bolt to

long side short side proceed appropriate mounting.

Wall mounting iron

piece preventing
dumping

To secure with
removed tap
bolts (2)

Tap bolt 4.2X9.5

AM
C
FM
1 2
AUTO
FM

Wall mounting iron piece against

dumping is set on top of the unit. Loose
tap bolt (2), and remove, please reverse the
frontback of iron piece preventing dumping,
aligning one side with adaptable Prepare expansion
dimensions to wall surface and proceeding bolts locally and
mounting on the other side. secure at 4 places.

Screw...... 1

Please dismantle screw (1),

pull the grid to your own
direction and take it out.
INSTALLATION MANUAL 3.2 Indoor Unit Installation

2.Setting clamp preventing dumping for wall mounting

According to the location of cordon in the wall ( height calculated from the floor ), select suitable method
from the following figures.
Cordons are not applicable when wall is floored with light steel base, please mount the clamp on
supporting or one of pillars. (Please purchase materials like bolts for application here locally).
When installing air outlet tube on the ceiling of the unit, please do not cap the clamp on the ceiling outlet
on the unit and bolt hole for installation of air outlet tube. ( e.g., keep long side of clamp directed to wall
lateral, which will not produce any capping conditions).

Clamp upwards Clamp downwards

Clamp preventing
Short side toward wall Long side toward wall Short side toward wall Long side toward wall dumping for wall
mounting
Cordon

Tap bolt

Spacing about
1 mm
Wall decoration material

Install clamp on the wall in

advance. Tighten bolts as
stated in above figure and
Unit: mm Unit: mm Unit: mm Unit: mm
keep clamp able to slide
up or down.
Dimensions between the unit and wall indicate adjustable dimensions.
Upper dimensions calculated from the floor indicate the location for clamp to install
bolts (center cordon is within the range where the screws are installed.)

3.Floor mounting
Remove inlet grid, set the drilling hole on the floor base to fasten ceiling holes, and secure
on the floor with expansion bolts.
(Please purchase the required accessory such as screw, etc. locally).
INSTALLATION MANUAL 3.3/3.4Installation of Refrigerant Lines & Drain Line

Thermal insulation treatment is required on refrigerant lines and drain line to prevent condensation as
both lines have dews to drip down.
When using pipes purchased from market as refrigerant lines, please wrap and tighten the liquid line and
the suction line with thermal insulation materials purchased in the market (thickness of heat resistance
insulation material is over 12mm).

Drain line crossing indoor must be wrapped and tightened with thermal insulation material ( foam polyethylene, with
specific gravity of 0.03 kg/m3 and over 9 mm of thickness) purchased from the market.

INDOOR UNIT
1.Location of Refrigerant Lines and Drain Line

Push-out hole for floor mounting

4- 10 Hole

As for push-out holes at the bottom

marked with for connection, use
saw blade to open the hole along the
direction of channel only within the
Push-out hole for Push-out hole for bottom necessary range.
bottom connection connection 120X70
Unit:mm
Connection terminal for
indoor/outdoor unit electrical organs box (control unit box)

Power supply terminal

Liquid pipe

Suction pipe

External dia. of drain line

26 ( Connecting
PVC pipe ).

90X60 long push-out hole for

refrigerant, drain line (same
hole also at left lateral)
140X80 push-out hole for refrigerant,
drain line & cables. Push-out hole for cable 27 (same
hole also located at left lateral)
INSTALLATION MANUAL 3.3/3.4Installation of Refrigerant Lines & Drain Line

2.Operation on Tubing Connection

1) Remove 1 screw from handle of inlet grid, pull out to Pipe protection cover
your own direction and take inlet grid out. (As the inlet grid,
underside of inlet grid, is embedded in the bottom base,
please pull upward and take it out.)
2) Take down tap bolt (1) for securing pipe protection
cover, and remove pipe protection cover.
Bolt ... 1

After end of operation, it is necessary to install

according to original conditions. Tap bolt 4X10 ... 1

3.Installation of Refrigerant Lines (outdoor unit)

Tubing procedure:
1. Keep stop valve on outdoor unit in "off" status (ex-factory specification) as original, dismantle end caps
on refrigerant lines and the unit, and proceed quickly flare connection.
If being put aside for long period after end caps being removed, breakdown may happen to tubes
because of invasion of dust, water and foreign matter into pipe, so please proceed connection operation
rapidly.
Before tightening flare nuts, a layer of attached cooling engine oil should be thinly applied on the sealed
pad surface between tubes and connectors.
Please proceed tubing connections with two wrenches and refer to the following table for tightening
torque.
2. Proceed flare-connecting operation in succession and interconnect all refrigerant lines.
After pipes being connected, leakage detector or soup water must be used to check if there are any
leaks.
3. Proceed evacuation from service entrance of stop valve on the outdoor unit.
4. After completion of above operation, keep stop valve (commonly used by liquid and gas) on the outdoor
unit totally open. By then, refrigerant cycle between indoor and outdoor unit is all connected.

Attentions on application of flexible couplings

Please apply flexible couplings at indoor lateral interconnecting areas.
Bending angle cannot exceed 90 degree, and bending cannot be repeated more than 3 times.

To reach appropriate torque as per torque wrench

External dia. of When without torque wrench, Standard for torque angle
copper pipe(mm) Torque (kg.cm) please take following method as
standard: when tightening flare 9.52 60 ~90
9.52 350~420
nut with wrench, stop it and only 15.88 30 ~60
15.88 750~800 rotate to angle stated as right 19.05 20 ~35
table when tightening torque
19.05 1000~1400
increases quickly.

Note: Please apply attached refrigerant lines thermal insulation materials for insulation on indoor
lateral flare connection areas, and please make sure to proceed the operations stated as item
3 & 4.
Nonoxide brazing must be applied to pipes when proceeding brazing.
INSTALLATION MANUAL 3.3/3.4Installation of Refrigerant Lines & Drain Line

4. Installation of Refrigerant Lines (indoor unit)

Thermal insulation on interconnecting areas
Please use reliable thermal insulation on the areas, do not let flare connection and where
refrigerant lines come out.
(Condensing frost may produce and drip down without proceeding thermal insulation on interconnecting
areas.)
Please locate thermal insulation material for
suction tube and thermal insulation material for
thermal insulation
Liquid Tube material for liquid liquid tube as per up and down position, which will not
tubes produce sliding and align in one line one by one. .
Suction Tube thermal insulation After installation of thermal insulation material,
material for suction please secure refrigerant tubes with tie on the
tube
frame below interconnecting area of tubes to prevent
Tie
moving of refrigerant tubes. Intake grille is unable to be
installed when refrigerant lines are in moving
Angular hole
condition
Frame Tie
Please get the tie across the angular hole on the frame to secure refrigerant lines.

5.Installation of Drain Line

Drain line must be inclined downward (minimum 1/100).
Drain line must be PVC pipes with 26 of external diameter. Drain hose
Drain pipe union
Drain hose can be matched according to spot construction to cut
Plastic water pipe
with knife.
Attached drainpipe union shall be applied when interconnecting Drain pipe
and glued securely with PVC binding agent, making sure that (On the spot)
the pipe is not leaking.
Please do not put drain pipe directly to the sewer that may produce sulfur gas or a location that may
produce bad smell.
Please make sure no water leakage at interconnecting area of drain pipes.
When drain pipe has to cross indoor, thermal insulation material (foam polyethylene with gravity of
0.03kg/m3 and minimum 9mm of thickness) from the market must be applied to wrap the pipe and stick
adhesive tape on the surface to prevent invasion of air and condensation.

6.Ensuring drainage
After completion of installing drainage line, make sure that the line is draining
water out and there is no water leakage at connecting area. ( It must be
ensured too during suction operation when installation). Water

Insert effusion pipe (self-configuration by installation personnel) into the

Water-guide plate
evaporator water-guide plate on the right lateral of air outlet with injection
Internal wall
of about 1000ml water.
Gently proceed effusion oriented to water-guide plate on the right side of heat Catch basin
exchanger or internal wall of the unit.
For the conditioner with heater, please be careful not to wet the unit as there is a heater installed in front of
heat exchanger.
INSTALLATION MANUAL 3.5Electrical Cable Connections

Power supply connections cannot be proceeded on sub-circuit.

Electrical configuration shall be based on suitable technical standard.
Electrical connections must be proceeded strictly according to diagram. Bolts shall be tightened
securely to avoid tear-off.
Interconnecting wires between indoor and outdoor unit and power lines are not touchable mutually
outside the unit.
Please note that terminal board for control wiring cannot be connected to 230V power supply. (Which
may cause problem)
Wiring between terminal boards of indoor and outdoor unit f or controlling electric lines must be
connected by yourself.
(Due to polarity relations, interconnections must be proceeded according to terminal code.)
Compressor is inoperative when interconnection of power lines is wrong.

ELECTRIC CONNECTION ON INDOOR UNIT

1.Electrical Cable Connections (Please make sure terminal bolts
are tightened)

1) Dismantle tap bolts (3) from fixed electrical box

cover and remove the cover. 1. Connecting group
terminal block
2. Tap bolt(3)
2) Connect power cable and controlling cable. 3. Electric box cover
(Please refer to the schematic diagram on page
28 for position of terminal board)
1
3) Secure wiring that has been connected with wiring
fixation ties (2). 2

Ground connection must be proceeded. (Diameter

of ground electrode is over 1.6mm). 3

Please note that proper treatment is needed for

wiring when wiring and tubing are touchable due
to condensation.

Once you finish wiring, it is necessary to install

dismantled parts back according to its original
status.
Overline jacket
INSTALLATION MANUAL 3.5Electrical Cable Connections

2.Interconnecting Cable between Indoor and Outdoor Unit

Wiring Method of Indoor Unit
Dismantle bolts on electrical case cover and
display electrical case cover. Bolts
Interconnect wires as per figure below and
secure with fixation clamp. Electrical case cover

Comb

Suction tube
Liquid tube

1.For the Unit with Cooling Only

Wiring Line on Indoor Unit Wiring Line on Outdoor Unit

O/F
Black

R/V
Comp
Brown

Blue
N

Red
L

Yellow/Green

2.For the heat pump unit ( power line and

signal line connection must be proceeded.)
Wiring Line on Indoor Unit Wiring Line on Outdoor Unit

Black
O/F

Defrost signal connection line

R/V

of indoor unit Violet

Comp

Brown

Blue
N

Signal connection line

Red
L

Yellow/Green
Defrost cable from Outdoor Unit
INSTALLATION MANUAL 4.1 Selecting Installation Location for Outdoor Unit

Avoid directing sunlight.

When sunlight is inevitable, please install shelter from sun to prevent direct sunlight.
Noises from the unit will not influence neighbors.
Location easier for interconnecting power and tubing with indoor unit.
Installation should not be located at a place that flammable gas may be produced, flow in, stop and leak.
When in operation, please pay attention to the high temperature air drained out from the unit.

DETAILED DISTANCES OF SURROUNDING SPACES NECESSARY

FOR OUTDOOR UNIT
1.Detailed distances of surrounding spaces necessary for separate
setup
1) Upper obstruction 2) When front (air outlet) opens 3) Obstruction only at front (air outlet)
When obstruction only exists at back, it As long as the spaces indicated as figure are By then, backside, two lateral sides and
does not matter even if there are
kept, it does not matter even if obstructions upper side should be kept open.
obstructions indicated as figure.
exist at three lateral sides. (Upper is open)
Min. 300

Min. 500
Min. 150
Min. 500

Min. 10 Min. 10

Maintenance Spaces
Keep maintenance space in the
4) When obstructions at front and backside. front of the unit stated as the
following figure.
Min. 150

Min. 500
Min. 3800

Min.
10
Min
500

5) When there are obstructions at four lateral

sides, upper side opens up. The unit cannot
be installed when obstructions exist at four
lateral sides.
INSTALLATION MANUAL 4.1 Selecting Installation Location for Outdoor Unit

2.Interrelations when installing more than one unit at one place

(1) When in horizontal continuous centralized Installation

Please dismantle bolts on lateral protection cover of tubing.

Min. 300
Min. 10
Min. 150 Maximum 10 units Min. 1000
Upper space opens up

(2) Front-to-Back Configuration

Min. 300 Min. 300 Min. 300 Min. 300

Min. Min.
500 500 Min. 1500
Used only when ventilation When outdoor ventilation
guide unit on outdoor unit is guide unit is not in use.
set to be "ventilation upwards"
means.

When outdoor ventilation guide unit is not in use. When outdoor ventilation guide unit is in use.

Min. 3800 Min. 1500 (mm)

When outdoor unit will be installed on the housetop or a place without any shelters around, avoid strong
wind blowing directly to air outlet on outdoor unit. If strong wind directly blows to air outlet, it may result
in insufficient airflow and possibly cause problems.
Example
When there is wall nearby, air Ventilation guide unit (optional) When the outdoor unit operates
outlet should be directed to the should be installed when air in monsoon season, please
wall with minimum 500mm outlet may be affected by change location of the outdoor
unit so that the air outlet should
away from the wall. strong wind like typhoon.
be in right angle with air direction
of monsoon.

Monsoon
Monsoon

Ventilation guide unit

Air outlet
INSTALLATION MANUAL 4.2 Outdoor Unit Installation

Try your best to deliver the unit in original package to the installation location.
Please be care not to overturn the unit when lifting up the unit with sling, as the gravity of the unit is
not in the center.
When moving, the unit is not to be inclined over 45 degree. (Do not store the unit horizontally).

Outdoor Unit Mounting

Bolts should be applied when installing outdoor unit to secure the foundation part of the unit.
Before securing, the shock absorption block rubber accompanying the unit must be placed between the
sole and the installation plane (Foundation bolts for securing are purchased locally).
In order not to collapse in case of earthquake or strong wind, it is necessary to secure the installation.
Please refer to the following figure for concrete foundation.
Note: Measured from bottom lateral
installation cardinal plane,
a maximum 25mm Shall be kept
for the length of foundation bolts
With

Installation cardinal
plane
Maximum 25

M10 bolt
Secure with bolts

Length of foundation bolts

Deeply
buried
location

A little wider

Distances between units when set in parallel.

Minimum 380

Minimum 10 (Mm)
INSTALLATION MANUAL 4.3Interconnection and Leak Detection of Refrigerant Lines

Please refer to Construction Work of Refrigerant Lines for torque requested to tighten nuts.

Connection of Tubing on Indoor Unit

Open up push-out hole for tubing at the bottom according to
the location of indoor unit, get the connection tube across the
hole and connected with tube joint on the indoor unit (Upper
Right Figure). Joint Rotating nut
Align right with the center of tube, and fully tighten conical nut
by hand.
Tighten conical nut by wrench (Right Figure).
Wrap the non-heat insulated connection tube and joint with Torque wrench
sponge, and bind tightly with plastic tape to prevent a
ccumulated water on base plate. Tighten
Indoor parts
Connection of Tubing on Outdoor Unit
Dismantle the conical nut cap on stop valve of outdoor unit. Outdoor parts
Align right with the center of tube, and fully tighten conical nut by hand.
Tighten conical nut cap by wrench.
Remove single-way valve caps on liquid valve and suction valve.
Screw down core of liquid valve with socket wrench, and push out single-way
valve core on suction valve with screwdriver, by which gas vents out.
Gas continues to vent out for 15 seconds till refrigerant vapour appears, close
single-way valve and tighten valve cap.
Open up core of liquid valve and suction valve completely.
Tighten valve cap, and detect if any leakage exist on interconnections between
indoor/outdoor unit and tubing with soap water and leakage detection unit.

1. Connecting suction tube

2. Connecting liquid tube
3. Suction tube conical nut
4. Liquid tube conical nut
5. Suction valve nut cap
6. Single-way valve
7. Liquid valve nut cap
8. Socket wrench

1
3

6 2

4
Evacuate air in the connecting tube 5
If condition allows, evacuate air in the
connecting tube with vacuum pump or
self-provide refrigerant. 7 8
INSTALLATION MANUAL 4.4 System Evacuating

B. Evacuation using self-provide cooling

Length of Evacuation Method Charging quantity
agent of the installing worker
Connection Tube of refrigerant
1. Joint the self-provide refrigerant pot to the
E v a c u a t i o n w i t h Nameplate nozzle of the low-pressure valve.
7.5M
self-provide refrigerant 2. Slacken the high-pressure valve copper
of the installing worker (55g of refrigerant for nut cap.
7.5~40M or by vacuum pump. each meter of added 3. Open the refrigerant pot so that the
pipe length.)
refrigerant can come into the tube.
4. After 15 seconds, you may feel cold at ,
1. Refer to section of vacuum pump or using refrigerant tighten and close . If the high-pressure
jar. valve has nozzle, the operation will be easier,
2. Quantity of charging refrigerant to be proceeded just open the inner valve to evacuate the air
as per above table. in the tube.
When relocate air conditioner, evacuate with 5. Take off the tube and evacuate the excessive
vacuum pump or refrigerant jar. refrigerant through the inner core.
1. Refrigerant pot
Attentions on Operation of Stop Valve 2. Refrigerant charging pipe
Open valve rod to the suitable are, do not try to 3. Low-pressure suction valve
4. High-pressure liquid valve
open it more widely. 3 5. High-pressure liquid valve copper nut
Tighten valve cap with wrench or similar tools. 6 6. Single-way valve of the low-pressure
Tighten torque on valve cap. 5 valve
4 7. Connecting tube
2
A. Evacuation with vacuum pump
1
1. Joint multiple meter charging tube to single-way
valve nozzle of low-pressure valve.
2. Connect charging tube joint with vacuum pump.
3. Open up multiple meter low-pressure valve (L0)
handle and tighten the high-pressure handle The schematic diagram of suction valve
completely.
1. Connecting tube nut
4. Start vacuum pump for evacuation. 2. Valve rod
1
5. After completion of evacuation, completely close 3. Stopper (the set in the valve rod)
2
multiple meter low-pressure valve (L0) hardle and 4. Valve cap
3 4 5. Single-way valve cap
stop vacuum pump.
6. Single-way valve rod (have valve core inside)
Make sure if multiple meter is at -10 X 105Pa (- 6
5
76cmHg) after evacuation for over 15 minutes.
6. Remove charging tube from single-way valve nozzle
Evacuation using vacuum pump
of low-pressure valve.
4 1
7. Tighten low-pressure valve cap.

LO HI
Note: It is not recommended to evacuate using 2
1. Multiple meter
refrigerant in the outdoor unit, which will 2. Multiple meter charging tube B
result in refrigerant insuffient. If conditions 3. Multiple meter charging tube A
not allow, it is necessary to use the refrigerant in the 4. Single-way valve of the low-pressure
3 valve
system and charge more 80g-100g refrigerant.
INSTALLATION MANUAL 4.5Electrical Layout & Wiring Method

Electrical wiring varies as per models. Please refer to electrical wiring diagram for details when
proceeding electrical operation.
(Example)
Power supply
Main Power Switch / Fuse
(Purchased locally)

Power line for indoor and outdoor unit

Indoor Unit
Power line of
indoor and
outdoor unit

Outdoor Unit
Signal line of
indoor and
outdoor unit
Earth Connection Earth Connection

Interconnecting cable between indoor and outdoor unit

(With polarity)

Earth connection is necessary for air conditioner.

Phase Three-phase
Power supply
Frequency & Voltage 50Hz, 400V
Input capacity Indoor Unit (A)
Main switch / Fuse Outdoor Unit (A) 3X16A

Electrical Power supply for Wiring qty.

Wiring indoor unit Section area (mm2)
Power supply for Wiring qty. 5
outdoor unit Section area(mm2) 2.5
Dimensions for earth connection wire (mm2) 2.5
Wiring section for interconnecting indoor and Cooling only: 4 X1.5 Heat pump
outdoor unit Heat pump unit with service
unit: 3X2.5 electric heater:
(2X3)X2.5

Attention:
1. Environmental conditions (environmental temperature, direct sun and rainwater, etc.) shall be
considered when proceeding electrical wiring and connection.
2. Dimensions of wires are minimum value of copper core wire. In case of voltage decreasing,
dimensions of power core wire should be increased by one grade.
3. Ground wire should be connected to outdoor unit and indoor unit.
4. The following diagram is an example of spot electric wiring so that the detailed wiring should be in
accordance with technical standard.
INSTALLATION MANUAL 4.5Electrical Layout & Wiring Method

Dismantle front lateral board

Open up outdoor wire-cross hole and put on square wire-cross diagram.
Induce connection wire out from 6 bit wiring board on outdoor unit, drill through outdoor wire-cross hole
and indoor wire-cross hole, and connect the wire to the 6 bit wiring board on indoor unit. Please refer to
the following diagram for power line wiring.
Secure lines with fixation clamps after wiring as the diagram.

Signal connection
line on outdoor unit

L1 L2 L3 N
Signal connection line
Red Black Brown Blue Yellow Green

Power lines on outdoor unit

Checking the phase sequence:

When there is phase sequence protection, the fan of indoor and outdoor unit will run, but the compressor
will not run, or will run with abnormal noise.
Phase sequence protection:
The product is equipped with antiphase protector to make sure that when the compressor is in the
antiphase situation (below three phase), the power will be cut off immediately, so the compressor will
not work while the motor of indoor and outdoor unit can still work. The protector has an indicator, which
will light up only when the phase sequence is correct and without antiphase. When the indicator doesn't
light up, it indicates accidents to be handled. Refer to how to adjust the phase sequence to solve the
accident.
How to adjust phase sequence:
If there is an accident, please cut off the power immediately. To adjust the phase sequence
exchange the random two poles of the three external line L1/L2/L3 on wiring layout of the power wire, or
exchange random two poles of line 2 4 6 on the AV contactor directly. Two steps are needed to
adjust the phase sequence of the conditioner with phase sequence protector: first, make sure that the
phase sequence of the compressor is consistent with that of the phase sequence protector; second,
make sure that the phase sequence of the power is consistent with that of the phase sequence
protector. Usually, the first is adjusted before the conditioner leaves factory, but the latter must be
adjusted on site when installing. If the indicator lights and there is abnormal noise when the compressor
is in operation, please make sure that the phase sequence of the compressor is consistent with that of
the phase sequence protector.
The pressure protection:
Some products of our company have pressure protection equipment. If your unit has such equipment,
please read the following content:
High-pressure protection switch: to assure that the system will not be damaged by the overhigh pressure.
Low-pressure protection switch: to protect the compressor when the system is badly short of refrigerate.

If the above product is damaged, please use the accessory designated by our company.
INSTALLATION MANUAL 4.6Test Operation

Cooling or Heating Test Operation

To be set in Cooling mode
Proceed Cooling or Heating test operation after completing leak detection on leakage.

Set the Cooling or Heating mode.

Refer to the instruction

for the procedure.

Note: the compressor has 3-min delay

protection function to prevemt damage
to the compressor when freguently
startup the conditioner.

THE CHECKING ITEMS OF TEST OPERATION:

1. Checking the phase sequence: this item is very important, refer to the content of checking the phase
sequence on page 35.
2. Checking temperature difference of the outlet air, that is, whether the temperature difference
between the outlet air and the inlet air is equal or above 8 oC.
3. Checking outdoor unit:
a. When in operation mode, whether or not the motor is running; when fan is rotating, whether or
not there is abnormal noise.
b. When the stop valve is connected to the pressure gauge, whether or not the displayed pressure
is normal.
c. Check to make sure that the stop valve is opened completely and the valve cap is installed and
tightened.
d. Check to make sure that the wiring of lines is correct.
4. Checking indoor unit:
a. When in operation mode, whether or not the motor is running; when fan is rotating, whether or
not there is abnormal noise.
b. Whether or not the connection of drain lines is firm and is water-leaky.
c. Whether or not the connecting copper between the indoor unit and the outdoor unit is reliable
and without leak.
d. Whether or not the connecting tube is distorted at the bend.
e. Because the unit is tall and large, measures preventing overturn must be taken; check to make
sure that the installation is firm.
f. Make sure that the wiring is correct.
5. Checking the operation of the conditioner:
a. Does it work normally in cooling or heating mode;
b. Does the air swing work correctly;
c. Does the ionizer work correctly and its indicator light up.

The above content of check operation shall be confirmed and recorded by the installing personnel,
only after user's confirmation, can the installing personnel leave.
INSTALLATION MANUAL 4.7Draining Condensing Water Out of Outdoor Unit

THIS FUNCTION IS ONLY

APPLICABLE FOR HEAT PUMP UNIT

When in heating mode, condensing water formed on outdoor

unit and defrost water produced when defrost can be drained
out to the suitable place through drain line. Base plate on
Installation method: Insert the outdoor drain coupling into the outdoor unit
25 hole on base plate as per figure. Then connect the drain
Outdoor drain coupling
tube with the coupling, which will lead condensing water and
defrost water to the suitable place.
INSTALLATION MANUAL 5 Wiring Diagram

No further notice will be given in case of any further change to the wiring diagram. Please use the wiring diagram on the unit as reference.

5x2.5

B. 2X2.5
A. 8X1.5
CH

3PH ~ 400V 50Hz

AND OUTDOOR UNIT:

BLK
BLK

CABLES BETWEEN INDOOR

POWER SUPPLY:(BYINSTALLER)
RV
FOR HEAT-
PUMPONLY.

BLK

1
C
L1

L3 L2
BRN

2
R
L3

L
3PH RELAY
S
L2

RED

L3 L2L1 N
3

POWER SUPLLY
COMPRESSOR

WHT
N

WHT
CAP 2

(L3) (L2)
HEAT

HEATER
L0 BLU
YL/GN
CABLE
FAN

CONNEC.

RED Y/C Y/C

4
1
1
1
MOTOR 2

1
Cap BRN BRN
5
2
2
2

IMPRTANT

BLU

3
N WHT WHT
6
3
3
3

6
BLK MODELPLUG BLU
4
4

BRN HI BLK
GN/YE IELD=RC

5
THE FH CUT THE

~ VID VID RED

5
5

M
COMP R/V

OUT PUMP
CAP BLK
EBFOR CONNECTING

BLK
6
6

4 5 6
SWOMG IMOTOR

4
BU(H) BRN
WIRE BETWEEN 2 TABs

OG
O/F

RD YE(M)
BK(L) GND BLK BLK
6
6

3
N
WH(N)
BLU RED
5
5

HI
GNYE BLU
4
4

BU WH
FH CONTACTES

N WHT WHT
3
3

6
3

HE1 HE2
Cap BRN BRN
2
2

5
2

BU
GN/YE WH YEL/GRN
~

FUSE
Y/C Y/C
1
1

4
1

3.15A T
RED
FAN

L0 BLU
FAN IMOTOR
CABLE
MOTOR 1

CONNEC.

BU WH WHT
F.S.C

LEVEL WHT
1HE N2 N1
N

8
CAP 1

ONZER
OPTIONAL

TO DISPLAY PCB RM IN OUT

DISPLAYBOARD
9

ROOM SENSPR
DNG

CONSEMSPR
(8, 9)
IN

OCT OUT
AT

OCT

WIRINGDIAGIRAMOFINDOORUNIT WIRING DIAGIRAM OFOUTDOOR UNIT

Part No:452809000/01


  
 
 
                 












ELECTRA CONSUMER PRODUCTS LTD




Rev.: 01






Model: FS KFR 120L Indoor Unit




Series: FS




             

Date: 20/02/2004
 Model: FS KFR 120L Indoor Unit
No. Part No. Name Qty. Ver.
 457874 outlet grid  
2 459858 middle front  
3 459523 display panel assy.  
4 457870 inlet grid  
5 457400 screw M4*18  
6 457872 left track  
7 45823 protect plate and insulation  
8 45805 right track  
9 45787 filter  
0 457885 leading air ring  
 457884 air house  
2 453682 fan nut  0
3 45373 casing of air house 9 0
4 453755 fixed block  0
5 457886 centrifugal fan  
6 457883 motor  
7 457882 Controller box cover  
8 45793 storm  
9 45562 fan cap.  0
20 457804 Controller box  
2 45788 base plate  
22 457802 Supporter for air house  
23 457800 copper tube protect plate(up)  
24 45780 copper tube protect plate(down)  
25 457799 L&R strengthen plate 2 
26 457803 wire fixed plate  
27 457797 back plate paint assy.  
28 458050 right side plate paint assy.  
29 458073 fix plate paint assy.  
30 459043 cover of copper tube  
3 457798 left side plate paint assy.  
32 45775 right support plate  
33 45776 down support plate  
34 45774 Upper support plate  
35 45773 left support plate  
36 457543 Collection gas tube assy.  
37 457542 division capillary assy.  
38 456729 evaporator assy.  
39 458048 liquid tube insulation  
40 458049 gas tube insulation  
4 457545 gas tube assy.  
42 457544 liquid tube assy.  
43 457877 Gathering water pan  
44 457878 drain pipe  
45 457876 drain pan and insulation assy.  
46 457880 support plate of drain pan  
48 457905 ionizer assy.  
49 457879 top cover paint assy.  
50 453769 swing motor  0
5 454539 swing bar  0
52 457795 swing motor bracket  

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L Outdoor Unit

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L Outdoor Unit

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L Outdoor Unit

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004

 Model: FS KFR 120L Outdoor Unit
1 437045 LARGE UPPER COVER OU 1 4
2 439655 SIDE PANEL OU10 1 3
3 439656 SIDE COVER OU10 1 2
4 439653 FRONT PANEL OU10 1 3
5 439662 GRILLE OU10 2 1
6 439833 NEW BASE ASSY OU 1 1
7 439744 COIL OU10-50 R407C 1 1
8 439650 AXIAL FAN D400*112 2 1
9 439651 MOTOR 70W,3S,OU10 2 2
10 439654 NET SIDE PANEL OU10 1 3
11 436358 OU LEADING HANDLE 1 1
12 439657 MOTOR SUPPORT OU10 1 2
13 436357 SMALL ELECTRICAL COVER OU 1 3
14 439767 COMPRESSOR HR061YAA 1 1
15 439746 CAPILLARY ASSY OU10-50 R407C 1 1
16 439829 TUBING ASSY OU10-50 R407C 1 1
17 402494 BOARD TPHN 3C 1 1
18 442378 CAPACITOR 400V 3mF 2 2
19 434716 THERMISTOR+CAP WTH CONNECTOR L1050 1 1
21 442462 VALVE COIL L700 4-WAY MOLEX 1 1
22 435545 COMPRESSOR WIRING WTH PLUG L1100 3PH 1 1
23 439661 CONES OU10 2 1
24 402189 SUCTION ACCUMULATOR 5" x 3/4" 7Lb 1 1
25 439795 BOARD 3PH PROTECTOR 1 1
26 436352 RAISING HANDLE OU10 1 1
27 190442 HEATER CRANKCASE OU10 LG 1 1

ELECTRA CONSUMER PRODUCTS LTD Rev.: 01 Series: FS Date: 20/02/2004