Performance Climate Changer™ Air Handlers Model CSAA: Installation, Operation, and Maintenance
Performance Climate Changer™ Air Handlers Model CSAA: Installation, Operation, and Maintenance
Performance Climate Changer™ Air Handlers Model CSAA: Installation, Operation, and Maintenance
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
Additional Environmental
Information
Air handler foamed panels rely on a foam system that
utilizes water and R-1233zd as blowing agents.
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.
Trademarks
All trademarks referenced in this document are the
trademarks of their respective owners.
Factory Training
Factory training is available through Trane University™ to
help you learn more about the operation and maintenance
of your equipment. To learn about available training
opportunities contact Trane University™.
Online: www.trane.com/traneuniversity
Phone: 855-803-3563
Email: [email protected]
Revision History
• Updated Table 3 in Dimensions and Weights chapter.
• Updated Installation - Mechanical chapter.
• Added new section, Motorized Impeller Control Panel
in installation - Electrical chapter.
• Updated Typical Wiring Schematics section with new
drawings.
CLCH-SVX07N-EN 3
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation - Electrical . . . . . . . . . . . . . . . . . . .114
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Quick Connects . . . . . . . . . . . . . . . . . . . . . .116
General Information . . . . . . . . . . . . . . . . . . . . . 6 CDQ™ Desiccant Wheel Cassette/Motor .116
Operating Environment . . . . . . . . . . . . . . . . 6 Typical Wiring Schematics . . . . . . . . . . . . .118
Unit Description . . . . . . . . . . . . . . . . . . . . . . . 6 Controls Interface . . . . . . . . . . . . . . . . . . . . . . .127
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Connecting the Operator Display . . . . . . .127
Receiving and Handling . . . . . . . . . . . . . . . . 8 Calibrating the Operator Display . . . . . . . .127
Jobsite Storage . . . . . . . . . . . . . . . . . . . . . . . 9 External Communications Port . . . . . . . . .128
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . 9 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
Dimensions and Weights . . . . . . . . . . . . . . . . 11 Pre-Startup Checklist . . . . . . . . . . . . . . . . . .129
Service Clearance Recommendations . . . 11 Unit Operation . . . . . . . . . . . . . . . . . . . . . . .130
Section Dimensions and Weights . . . . . . . 13 Airflow Measuring Systems . . . . . . . . . . . .134
Fans/Motors . . . . . . . . . . . . . . . . . . . . . . . . . 21 Constant Factor K . . . . . . . . . . . . . . . . . . . .140
Installation - Mechanical . . . . . . . . . . . . . . . . 22 CDQ Wheel Start Up . . . . . . . . . . . . . . . . . .142
Lifting and Rigging . . . . . . . . . . . . . . . . . . . 22 Energy Wheel Startup . . . . . . . . . . . . . . . . .143
Unit Placement and Assembly . . . . . . . . . . 26 External Insulating Requirements . . . . . . .144
Seismic Application Requirements . . . . . . 52 Routine Maintenance . . . . . . . . . . . . . . . . . . .145
Hurricane Application Requirements . . . . 54 Air-to-Air Plate Heat Exchangers . . . . . . . .146
Component Installation . . . . . . . . . . . . . . . . . 60 Cleaning the Unit . . . . . . . . . . . . . . . . . . . . .146
Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 CDQ Desiccant Dehumidification Wheel .149
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Energy Wheels . . . . . . . . . . . . . . . . . . . . . . .156
Multizone Section . . . . . . . . . . . . . . . . . . . . 94 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Duct Connections . . . . . . . . . . . . . . . . . . . . . 94 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Piping and Connections . . . . . . . . . . . . . . . . 100 Moisture Eliminator . . . . . . . . . . . . . . . . . . .164
General Recommendations . . . . . . . . . . . 100 Ultraviolet (UV) Light Maintenance . . . . .164
Drain Pan Trapping . . . . . . . . . . . . . . . . . . 100 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . .167
Steam Coil Piping . . . . . . . . . . . . . . . . . . . 101
Water Coil Piping . . . . . . . . . . . . . . . . . . . . 103
Refrigerant Coil Piping . . . . . . . . . . . . . . . 104
Liquid Lines . . . . . . . . . . . . . . . . . . . . . . . . . 105
Suction Lines . . . . . . . . . . . . . . . . . . . . . . . 106
Expansion Valves . . . . . . . . . . . . . . . . . . . . 106
Hot Gas Bypass . . . . . . . . . . . . . . . . . . . . . 106
Humidifier Piping and Connections . . . . 107
Remodel, Retrofit, or Replacement . . . . . 107
Field-Installed Evaporator Piping . . . . . . 109
4 CLCH-SVX07N-EN
Introduction
Overview of Manual and functional components, customer tagging
information, the unit serial number, the unit order
Use this manual to install, startup, operate, and maintain number, the build-section position for installation, and the
the Performance Climate Changer™ air handler model unit model number.
CSAA. Carefully review the procedures discussed in this Note: The unit serial number and order number is
manual to minimize installation and startup difficulties. required when ordering parts or requesting service
for a Trane air handler.
Nameplate
Each Performance air handler section includes one or
more nameplate/label, which identifies the type of section
CLCH-SVX07N-EN 5
General Information
General Information
Operating Environment • CLCH-SLB017-EN, Performance Climate Changer™ Air
Handler sales brochure
The Performance Climate Changer™ air handler is a • CLCH-SVX08*-EN, Gas Heat in Performance Climate
central station air handler for indoor and outdoor Changer™ Air Handlers installation, operation, and
applications. When considering the placement of the air maintenance guide
handler, it is important to consider the operating
• CLCH-SVX14*-EN, Performance Climate Changer™
environment. The acceptable ambient temperature range
Air Handlers, Inshot Gas Heat installation, operation,
for unit operation is -40ºF to 140ºF (-40ºC to 60ºC).
and maintenance
For heating applications, a special motor may be required
• COIL-SVX01*-EN, Coils installation, operation, and
to withstand the higher temperatures. Motors with Class B
maintenance guide
insulation are acceptable for ambient temperatures up to
104º F, while motors with Class F insulation can withstand Factory-Mounted Controls
ambient temperatures to +140º F (60º C).
Trane air handlers are available with a wide selection of
Note: Units with UL approval have a maximum ambient
factory-mounted controls, including controllers, motor
temperature requirement of 104ºF. The customer
starters, and variable frequency drives (VFD).
should provide adequate freeze protection for the
coils. See “Routine Maintenance,” p. 145 for more Most control components are mounted inside the unit.
information. Depending on the system configuration, this may include
damper actuators, dirty filter switches, averaging
Unit Description temperature sensors, and low limit switches. VFDs,
starters, controllers, control transformers, static pressure
The Performance Climate Changer air handler is designed transducers, DC power supplies, and customer interface
for a variety of controlled-air applications. The basic unit relays will be in enclosures mounted on the inside of the
consists of a fan, heating and/or cooling coils, filters, and unit.
dampers. Small items that cannot be factory-mounted, such as
space temperature sensors, outside air temperature
Components sensors, and humidity sensors, will ship inside the control
Trane air handlers ship as complete assemblies or in sub- enclosures, or packaged and shipped inside the fan or
assemblies if shipping splits are required. Some assembly mixing box section. Larger items are shipped inside the
is required when the unit ships in subassemblies. fan section.
A wide variety of components is available for Trane air Note: All control valves ship directly to the “ship-to
handlers, including numerous fan, coil, and filter options, address” from the vendor unless another address
access sections, diffusers, discharge plenums, face-and- is given on the Trane sales order.
bypass sections, UL-approved electric heat sections, All factory-mounted control systems (controls that are
humidity management options, energy recovery options, factory-wired to a unit controller or termination strip)
mixing boxes, moisture eliminator sections, exhaust ordered without starters or variable-frequency drives
dampers, controls, blenders and airflow monitoring (VFDs) are provided with 120 to 24 Vac control
stations. transformers mounted and wired in the auxiliary control
For more information, refer to the following documents, panel. The customer must provide 120 Vac control power,
available from your local Trane sales engineer: 50/60 Hz, typically 3 amps for unit sizes 3 to 57 and 5 amps
for unit sizes 66 to 100. A dedicated 15-amp circuit is
• CLCH-PRC022*-EN, Performance Climate Changer™
recommended.
Air Handler catalog
Factory-mounted control systems ordered with factory-
• CLCH-PRC023*-EN, Performance Climate Changer™
mounted starters or VFDs are supplied with line to 24 Vac
Air Handler dimensions
control transformers. No additional power wiring is
• CLCH-PRC016-EN, Performance Climate Changer™ required.
Air Handler quick select
• CLCH-SVN05*-EN, Roof Curbs for Performance
Pre-Packaged Solutions for Controls
Climate Changer™ Air Handlers installation If the air handler has been selected using one of Trane’s
instructions pre-packaged solutions options for controls, there are a
• CLCH-PRG003-EN, Performance Climate Changer™ number of resources available to aid in commissioning
Air handler guide specifications and start-up of the unit. These resources include
commissioning sheets, graphics and technical application
notes. The technical application notes include the control
6 CLCH-SVX07N-EN
General Information
CLCH-SVX07N-EN 7
Pre-Installation
Receiving and Handling Identification
Each air handler section includes a nameplate identifying
Inspection the section type and functional components, customer
Upon delivery, thoroughly inspect all components for any tagging information, unit serial number, unit order
shipping damage that may have occurred, and confirm number, the build-section position for installation, and the
that the shipment is complete. See “Receiving Checklist” unit model number. See Figure 1, p. 5.
section for detailed instructions.
Handling
Note: Delivery cannot be refused for any reason. All units
are shipped F.O.B. factory. Trane is not responsible Air handlers have an integral base frame designed with
for freight damage when shipped F.O.B. factory. the necessary number of lift points for safe installation.
See “Lifting and Rigging,” p. 22.
Packaging/Shipping Indoor air handlers sizes 3-30 are shipped with a shipping
Performance air handlers ship as a complete unit or in skid designed for forklift transport.
individual sections to be field assembled. Indoor air
handler sections are stretch-wrapped or shrink-wrapped
Receiving Checklist
before shipping. All factory shipping protection should be Complete the following checklist immediately after
removed upon delivery. This wrapping is for transit receiving shipment to detect possible shipping damage.
protection only.
Indoor Performance air handlers ship in subassemblies if Check to ensure that the shipment is complete. Small
the total length of the units exceeds 98 inches or if the total components may ship inside the unit or ship
weight exceeds the limits shown in Table 1. separately. Check the parts list to ensure all materials
are present. If any component is missing, contact your
Note: These limits are based on a four-point lift. local Trane sales office.
Table 1. Shipping length and weight limitations for Check all units, components, connections, and piping.
indoor air handlers Check fan wheel for free rotation by spinning
Maximum Unit Maximum Unit manually. Check all doors, latches and hinges. Inspect
Unit Size Length (in) Weight (lb.) interior of each unit or section. Inspect coils for
3–31 98 <2,500 damage to fin surface and coil connections. Check for
35, 36 98 <3,900 rattles, bent corners, or other visible indications of
40 98 <4,300
50–57 98 <5,100
shipping damage. Tighten loose connections.
66-120 98 <8000 If a unit is damaged, make specific notations
concerning the damage on the freight bill. Do not
Outdoor Performance air handler sections are not
refuse delivery.
wrapped, but openings are covered to comply with LEED
EQ Credit 5. Notify the carrier’s terminal of the damage
immediately by phone and mail. Request an
Table 2 outlines weight and length shipping limits for
immediate joint inspection of the damage by the
outdoor air handler sections.
carrier and consignee.
Table 2. Shipping length and weight limitations for Notify your Trane sales representative of the damage
outdoor air handlers and arrange for repair. Do not attempt to repair the unit
Min Length Max Length Max Weight without consulting the Trane representative.
(in) (in) (lbs)
Inspect the unit for concealed damage as soon as
3-30 24.50 360.00 8,000
possible after delivery. Report concealed damage to
35-57 24.50 96.00 12,000 the freight line. It is the receiver’s responsibility to
66 24.50 107.00 12,000 provide reasonable evidence that concealed damage
80 24.50 115.00 12,000 did not occur after delivery. Take photos of damaged
100 24.50 118.50 12,000 material if possible.
120 24.5 118.50 12,000 Note: Concealed damage must be reported within 15
days of receipt.
Smaller components and hardware may be shipped
separately, or shipped inside the unit. This hardware is
typically packaged in a clear plastic envelope or cardboard
box, and can be found inside the fan, mixing box, or access
section.
8 CLCH-SVX07N-EN
Pre-Installation
Jobsite Storage • Check the motor lubrication; remove and clean grease
plugs and check for the presence of moisture in the
Indoor air handlers and field-installed accessories must be grease. If moisture is present, remove the motor and
protected from the elements. A controlled indoor send it to an authorized repair shop for bearing
environment is recommended for proper storage. inspection/replacement. If no moisture if present, refer
to the motor manufacturer’s lubrication
Note: All factory shipping protection should be removed,
recommendation for proper lubrication.
This wrapping is for transit protection only.
The unit controller and all other electrical/electronic
components should be stored in conditions of -20°F to
Site Preparation
120°F and 5 to 95 percent relative humidity, non- • Ensure the installation site can support the total weight
condensing. Electrical components are not moisture- of the unit (see “Dimensions and Weights,” p. 11 for
tolerant. approximate section weights; refer to the unit
Outdoor units require no special protection for storage submittals for actual weights).
prior to installation. • Allow sufficient space for adequate free air and
necessary service access (see “Service Clearance
Outdoor Storage Recommendations,” p. 11). Refer to submittals for
specific minimums.
NOTICE • Allow room for supply and return piping, ductwork,
electrical connections, and coil removal.
Corrosion!
• Ensure there is adequate height for condensate drain
Plastic tarps can cause condensation to form in and on
the equipment, which could result in corrosion damage requirements. See “Drain Pan Trapping,” p. 100.
or wet storage stains. Use only canvas tarps to cover air Note: If unit is installed in a mechanical room on a pad,
handlers. inadequate height may necessitate core-drilling
the floor to attain proper trap height. Insufficient
Outdoor storage is not recommended for units that will be height could inhibit condensate drainage and
installed indoors. However, when outdoor storage is result in flooding the unit and/or equipment room.
necessary, several things must be done to prevent
damage:
NOTICE
Note: Keep the equipment on the original wooden blocks/
skid for protection and ease of handling. Microbial Growth!
Standing water and wet surfaces inside the equipment
• Select a well-drained area, preferably a concrete pad or
can become an amplification site for microbial growth
blacktop surface. (mold), which could cause odors and damage to the
• Place the unit on a dry surface or raised off the ground equipment and building materials. The floor or
to assure adequate air circulation beneath the unit and foundation must be level and the condensate drain at
to assure no portion of the unit will contact standing the proper height for proper coil drainage and
water at any time. condensate flow.
• Loosen the belt tension on the drive belts. • Confirm the roof curb or foundation of the mounting
• Cover the unit securely with a canvas tarp. platform is level and large enough to accommodate
the unit. Refer to the unit submittals for specific
• Do not stack units.
dimensions.
• Do not pile other material on the unit.
• Provide adequate lighting for maintenance personnel
Long-Term Storage to perform maintenance duties.
• Provide permanent power outlets in close proximity to
For longer periods of storage, allow proper clearance
the unit for installation and maintenance.
around the unit to perform periodic inspections and
maintenance on the equipment. While the unit is in • Depending upon job requirements, 120 Vac power
storage: may need to be provided for the unit controller. Refer
to submittals for more information. A dedicated
• Every two weeks, rotate the fan and motor shaft 30
15-amp circuit is recommended.
revolutions by hand. Check for free rotation.
• Wiring for the air handler must be provided by the
• Every six months, check fan shaft bearings and grease
installer and must comply with all national and local
lines. Add grease using a manual grease gun following
electrical codes.
the lubrications recommendations in “Fan Bearing
Lubrication,” p. 163. • If the unit integral base frame ceiling suspension
provisions are not used, the installer/contractor must
provide a ceiling-suspended mounting frame
CLCH-SVX07N-EN 9
Pre-Installation
designed to support the length, width, and weight of 1. Verify that the roof structure can adequately support
the entire air-handling unit. See “Ceiling Suspension,” the combined weight of the unit and curb assembly.
p. 28 for more information. 2. Ensure that the selected installation location provides
• Rooftop curb-mounted units must be sealed tightly to sufficient service and operational clearances.
the curb. Use proper sealants and roof-to-curb sealing 3. Remove any twist within the curb due to roof supports
techniques to prevent water and air leakage. Refer to and square the curb.
CLCH-SVN05*-EN Roof Curbs for Performance
Climate Changer™ Air Handlers Installation 4. Level the curb.
Instructions. 5. Secure the curb to the roof support members.
Note: Preparation of the roof curb or pier mount and roof 6. Install 2-inch thick boards or rigid insulation around
openings should be completed prior to lifting the the curb.
unit to the roof.
7. Install cant strips around the curb.
Roof Curb Installation Checklist 8. Bring field supplied roofing felt up to the top of the curb
nailing strips. Nail felt into place.
See CLCH-SVN05*-EN Roof Curbs for Performance
Climate Changer™ Air Handlers Installation Instructions 9. Install field supplied flashing under the lip of the curb
for information on installing roof curbs. flanges and over the felt.
It is recommended that the curb be installed directly on the 10. Apply sealant to the four corners.
support members and fastened to the supports using tack 11. Caulk all joints between the curb and the roof.
welds or other equivalent methods. Properly supported Attach the gasket material to the curb’s top flanges
decking should be installed inside the air handler section (entire perimeter) and to the supply and return air duct
of the curb when this method is used. See Figure 2. opening panel flanges.
Figure 2. Cross section of typical curb installation on
new construction
Flashing
(field-supplied)
10 CLCH-SVX07N-EN
Dimensions and Weights
Service Clearance Recommendations
A minimum clearance of the section width plus 12-inches the event of failure. The section side panels must be
on the access door side of the gas heat section is removed to access the heat exchanger. Refer to the
recommended for routine maintenance. This clearance following figure for service clearance recommendations
provides enough room to replace the heat exchanger in for the air handler.
Coil
VFD
UV
lights A
B
C
Fan
D
Gas heat
E
Access
door
CLCH-SVX07N-EN 11
Dimensions and Weights
Unit Size
Component
3 4 6 8 10 12 14 17 21 25 30 35 40 50 57 66 80 100 120
G (LV component - 18 pt term strip) 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
H (electric heat duct mount) 48 48 48 48 48 48 48 48 48 48 48 n/a n/a n/a n/a n/a n/a n/a n/a
12 CLCH-SVX07N-EN
Dimensions and Weights
14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00
-Medium horizontal
59.91 71.18 75.25 82.74 92.66 99.61 104.57 109.45 119.10 124.79 136.97
-Extended-medium 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
horizontal 74.73 88.37 93.62 102.82 114.83 123.43 129.44 135.74 147.62 154.97 169.71
24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50
-Medium-large horizontal
121.60 107.28 113.84 132.94 148.08 159.18 166.74 164.66 178.99 188.17 205.72
34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00
-Large horizontal or turning
137.75 164.85 179.46 208.50 235.01 257.70 271.35 293.42 314.60 413.45 457.18
-Extra-large horizontal or 36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 56.50 56.50
turning 143.68 188.92 205.18 240.63 263.83 288.68 303.68 335.49 407.29 476.83 525.93
-Ducted inlet or ducted 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00
outlet section 48.10 57.40 60.50 66.70 74.90 80.50 84.70 88.40 96.30 100.60 110.80
19.00 24.50 24.50 26.50 36.00 36.00 36.00 36.00 34.00 46.00 46.00
Blender
94.86 132.71 146.30 173.34 238.64 264.12 276.73 303.71 323.59 427.13 470.25
Cool Dry Quiet (CDQ) 52.00 52.00 52.00 52.00 55.00 58.00 58.00 58.00 56.00 56.00 58.00
Desiccant Dehumidification 495.00 651.00 694.00 792.00 1011.00 1165.00 1326.00 1390.00 1793.00 1876.00 2029.00
Coils
-Small horizontal 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00
(with 4-row UW) 116.10 148.55 174.35 205.79 244.49 285.13 307.44 352.47 433.37 502.46 572.50
-Medium horizontal 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00
(with 8-row UW) 168.65 220.23 265.58 318.97 382.53 450.07 488.32 569.79 700.27 817.63 941.48
-Extended-medium 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
horizontal (with 8-row UW) 185.58 239.53 286.06 341.16 406.80 476.00 516.35 599.24 737.96 858.03 985.30
-Medium-large horizontal 24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50
(with 10-row W) 270.61 359.79 433.08 554.88 656.63 777.26 884.93 1013.57 1262.10 1478.66 1503.93
-Large horizontal or vertical 34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00
(with 10-row W) 302.77 396.45 471.99 597.03 702.74 826.53 938.18 1081.30 1333.70 1652.36 1652.73
CLCH-SVX07N-EN 13
Dimensions and Weights
Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30 (continued)
Unit size 3 4 6 8 10 12 14 17 21 25 30
Staggered Coils
Small horizontal 44.00 44.00 47.50
n/a n/a n/a n/a n/a n/a n/a n/a
(with max rows largest coil) 781.81 947.08 1084.67
Controls section (with 24.50 24.50 24.50 28.50 28.50 28.50 28.50 28.50 28.50 28.50 28.50
largest available VFD) 184.00 208.00 253.00 272.00 295.00 315.00 327.00 350.00 428.00 453.00 487.00
10.00 10.00 10.00 14.00 14.00 14.00 14.00 14.00 14.00 19.00 19.00
Diffuser
45.70 55.08 58.20 80.39 90.31 97.26 102.22 107.10 116.75 152.62 167.36
Discharge plenum6
34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00
-Horizontal
135.40 162.50 177.11 206.15 232.66 255.35 269.00 291.07 312.25 411.10 454.83
36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 56.50 56.50
-Vertical
159.90 211.48 233.54 275.69 306.29 339.58 358.68 401.43 486.37 570.00 634.27
52.00 52.00 52.00 55.00 58.00 58.00 58.00 56.00 56.00 58.00
Energy Wheel n/a
609.00 663.00 765.00 911.00 1085.00 1208.00 1269.00 1484.00 1595.00 1868.00
Face-and-Bypass Dampers
19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
-Face-and-bypass
105.60 129.06 141.70 157.63 178.68 199.15 209.53 224.50 248.05 265.62 291.36
19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
-External face-and-bypass
122.68 155.15 167.79 190.70 219.68 241.45 255.80 270.77 300.08 317.53 353.22
-Internal face-and-bypass or 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
face damper only 107.95 140.46 149.91 174.82 203.43 227.60 241.91 255.18 291.55 306.62 341.36
14 CLCH-SVX07N-EN
Dimensions and Weights
Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30 (continued)
Unit size 3 4 6 8 10 12 14 17 21 25 30
Filters
24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50
-Side-load 2-in. angled
134.55 163.83 175.66 202.44 225.96 251.82 265.94 314.12 347.50 403.70 454.19
24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50
-Side-load 4-in. angled
141.89 176.87 192.86 209.64 247.16 254.22 273.54 352.07 379.13 409.37 465.65
-Side-load cartridge 12-in. or 24.50 24.50 24.50 26.50 26.50 26.50 26.50 24.50 24.50 24.50 24.50
short bag 18-in. 125.03 159.79 176.46 220.46 234.88 284.12 303.60 335.02 365.40 439.69 479.36
14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00
-Side-load 2-in. flat
70.27 86.53 91.98 103.59 117.74 133.81 141.07 148.02 165.52 182.07 198.93
14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00
-Side-load 4-in. flat
81.56 104.62 114.08 117.09 143.40 142.66 154.67 202.82 213.64 217.75 249.73
-Side-load 2-in. and 4-in. 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
combination flat 100.62 128.19 139.09 144.56 174.73 185.69 201.37 252.57 268.17 288.98 326.58
36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 46.00 46.00
-Side-load long bag 30-in.
159.54 203.31 223.70 269.26 289.43 330.97 349.19 382.94 461.96 488.89 523.37
40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00
-Front-load HEPA
240.36 262.50 346.16 368.01 407.75 439.62 452.92 569.28 692.30 750.47 822.10
40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00
-Front-load cartridge
215.15 237.79 285.59 310.12 341.11 386.04 399.01 470.25 525.86 580.13 651.47
45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00
-Front-load short bag
222.35 246.75 279.75 306.39 335.16 369.65 383.67 432.15 473.60 518.05 566.55
Gas heat — Drum and Tube
57.00 57.00 59.00 57.00 57.00 60.00 60.00
- 200 MBH n/a n/a n/a n/a
752.92 797.85 852.48 912.57 937.05 1011.83 1074.91
73.00 73.00
- 300 MBH n/a n/a n/a n/a n/a n/a n/a n/a n/a
901.27 953.49
77.00 73.00 68.00 71.00 69.00 69.00 66.00
- 320/360 MBH n/a n/a n/a n/a
1093.23 1131.38 1127.89 1211.08 1264.50 1348.04 1298.88
71.00 69.00 65.00 66.00
- 560 MBH n/a n/a n/a n/a n/a n/a n/a
1191.99 1246.59 1307.47 1441.79
83.00 75.00 75.00 76.00
- 700 MBH n/a n/a n/a n/a n/a n/a n/a
1479.92 1503.43 1599.35 1745.65
81.00 81.00 76.00
- 860 MBH n/a n/a n/a n/a n/a n/a n/a n/a
1606.36 1711.24 1804.77
87.00 90.00 85.00
- 1000 MBH n/a n/a n/a n/a n/a n/a n/a n/a
1364.25 1497.35 1560.01
Gas heat — Inshot
41.136 41.136
- 95 MBh n/a n/a n/a n/a n/a n/a n/a n/a n/a
432 441
56.636 41.136 56.636 56.636
- 205 MBh n/a n/a n/a n/a n/a n/a n/a
625 441 691 733
44.386 44.386 44.386
- 240 MBh n/a n/a n/a n/a n/a n/a n/a n/a
639 657 686
74.136 74.136 74.136 57.386 57.386 57.386
- 325 MBh n/a n/a n/a n/a n/a
856 919 970 854 875 910
84.136 84.136
- 405 MBh n/a n/a n/a n/a n/a n/a n/a n/a
1027 1068
67.136 67.136 67.136
- 485 MBh n/a n/a n/a n/a n/a n/a n/a n/a
997 1021 1060
66.006 66.006 66.006
- 650 MBh n/a n/a n/a n/a n/a n/a n/a n/a
1348 1391 1453
81.006 81.006 81.006
- 970 MBh n/a n/a n/a n/a n/a n/a n/a n/a
1646 1695 1767
CLCH-SVX07N-EN 15
Dimensions and Weights
Table 5. Section dimensions (inches) and weights (pounds) — unit sizes 3 to 30 (continued)
Unit size 3 4 6 8 10 12 14 17 21 25 30
Humidifier8
14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00
-Building steam
125.00 146.00 165.00 184.00 226.00 269.00 286.00 324.00 354.00 398.00 452.00
14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 19.00
-Atmospheric steam
127.00 168.00 178.00 203.00 252.00 276.00 312.00 339.00 396.00 432.00 528.00
Mixing box
34.00 34.00 34.00 36.00 36.00 36.00 36.00 36.00 34.00 46.00 46.00
-with angled filters
137.75 164.85 179.46 208.50 235.01 257070 271.35 293.42 314.60 413.45 457.18
-with front/back Traq and top 36.00 41.00 41.00 44.00 42.50 42.50 42.50 44.00 50.25 56.50 56.50
Traq dampers 191.06 247.07 272.06 321.58 356.08 396.49 418.78 463.57 555.65 646.61 715.15
-reduced length with side/ 23.40 23.40 23.40 23.40 23.40 23.40 28.40 28.40 28.40 28.40 32.50
top/back/bottom airfoil
damper 131.80 158.30 177.90 202.80 231.60 257.60 298.40 328.40 370.10 408.10 485.80
Multizone9
52.00 52.00 64.50 64.50 64.50 62.50 70.00 72.00 72.00
- 2-deck vertical discharge n/a n/a
495.00 561.00 740.00 815.00 865.00 900.00 1098.00 1169.00 1305.00
57.00 57.00 57.00 57.00 57.00 57.00 70.00 72.00 72.00
-1-deck vertical discharge n/a n/a
363.00 410.00 462.00 502.00 538.00 568.00 721.00 785.00 869.00
Silencer
38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00
-3 ft
198.00 256.00 286.00 319.00 359.00 442.00 461.00 512.00 573.00 699.00 800.00
62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00
-5 ft
308.00 391.00 436.00 483.00 541.00 678.00 704.00 780.00 873.00 1073.00 1215.00
Trane Catalytic Air 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00
Cleaning System (TCACS) 334.73 367.14 389.21 434.66 470.05 497.59 514.12 544.30 599.38 665.11 711.12
14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00 14.00
UV light
76.02 93.64 98.69 120.26 135.22 146.68 155.07 162.95 179.84 188.71 218.33
-with airfoil damper and one 46.00 49.00 50.00 48.00 53.00 53.00 57.00 52.00 63.00 57.00 63.00
side Traq damper 204.00 247.00 271.00 290.00 349.00 378.00 426.00 431.00 555.00 565.00 689.00
16 CLCH-SVX07N-EN
Dimensions and Weights
Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120
Nominal airflow1 17,500 20,000 25,000 28,500 33,000 40,000 50,000 60,000
Airflow at 625 fpm2 23,263 25,519 34,375 39,581 47,225 53,475 65,106 76,388
Unit size 35 40 50 57 66 80 100 120
Height - indoor unit3 67.25 67.25 75.75 85.50 92.50 107.50 119.75 119.75
Width 100.00 112.50 125.50 125.50 140.50 140.50 154.50 182.00
Height for outdoor unit
75.00 75.00 84.38 94.13 97.63 112.63 124.88 124.88
includes base drip lip4
Weight add for outdoor unit
3.02 3.28 3.73 6.12 2.57 2.57 2.80 3.25
(lbs/in. of unit length)
Access or blank5
10.00 10.00 10.00 10.00
-Small horizontal n/a n/a n/a n/a
211.11 227.92 254.69 265.35
-Medium horizontal 14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00
(with 8-row UW) 1094.27 1219.78 1561.92 1759.58 2220.94 2558.94 3094.04 3638.44
-Medium-large horizontal 24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50
(with 10-row W) 1955.08 2216.68 2754.49 3215.01 3876.05 4488.82 5499.42 6713.50
Staggered Coils
Small horizontal 49.00 51.50 54.50 54.50 n/a n/a n/a n/a
(with max rows largest coil) 1239.16 1358.54 1740.02 1921.19 n/a n/a n/a n/a
Medium horizontal 57.00 59.50 62.50 62.50 68.50 68.50 70.50 76.00
(with max rows largest coil) 1629.33 1807.39 2337.91 2643.08 2834.74 3283.32 3740.49 4377.96
Extended-medium horizontal 67.00 69.50 72.50 72.50 76.50 76.50 78.50 84.00
(with max rows largest coil) 2519.67 2815.10 3050.80 3471.98 4156.92 4938.48 5672.92 6666.73
Medium-large horizontal n/a n/a 83.50 83.50 87.50 87.50 89.50 95.00
(with max rows largest coil) n/a n/a 3841.11 4311.87 5217.20 6253.55 7187.36 8426.40
CLCH-SVX07N-EN 17
Dimensions and Weights
Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120 (continued)
Unit size 35 40 50 57 66 80 100 120
63.75 63.75 68.50 48.00 49.00
Electric Heat Coil n/a n/a n/a
1666.00 1825.00 2267.00 2297.00 2857.00
Integral-face-and-bypass coil
29.50 29.50 29.50 29.50 29.50 29.50 29.50 29.50
-Less than 4 rows
1129.66 1168.40 1793.80 1956.80 2322.61 2378.60 2865.77 2936.42
43.00 43.00
-4 rows n/a n/a n/a n/a n/a n/a
1677.52 1720.20
Controls section (with 28.50 28.50 28.50 28.50 28.50 28.50 28.50 28.50
largest available VFD) 637.00 674.00 745.00 787.00 964.00 1031.00 1146.00 1266.00
24.50 24.50 24.50 24.50 27.50 37.25 37.25 37.25
Diffuser
319.05 342.74 381.33 397.35 571.76 715.78 781.92 860.66
Discharge plenum6
48.00 48.00 48.00 48.00 49.00 54.00 60.00 60.00
-Horizontal
627.24 677.47 772.27 821.10 1058.35 1198.64 1423.88 1585.80
63.75 63.75 68.50
-Vertical n/a n/a n/a n/a n/a
876.48 949.58 1136.53
61.00 65.00 65.00
Energy Wheel n/a n/a n/a n/a n/a
2403.00 2742.00 3111.00
Face-and-Bypass Dampers
19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
-Face-and-bypass
473.39 556.23 630.10 714.61 888.33 973.60 1093.88 1205.53
22.00 22.00 22.00 22.00 39.00 39.00 39.00 39.00
-External face-and-bypass
566.46 660.36 740.29 831.66 1256.07 1348.84 1498.11 1643.69
-Internal face-and-bypass or 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
face damper only 502.53 575.62 678.20 714.61 888.33 954.26 1082.84 1194.50
Filters
24.50 24.50 27.50 27.50 27.50 27.50 27.50 27.50
-Side load 2-in. angled
593.86 649.06 770.02 797.89 989.00 1088.02 1157.16 1282.20
24.50 24.50 27.50 27.50 27.50 27.50 27.50 27.50
-Side load 4-in. angled
594.02 631.64 768.20 805.97 999.89 1105.14 1201.91 1338.65
-Side load cartridge 12-in. or 24.50 24.50 27.50 27.50 27.50 27.50 27.50 27.50
short bag 18-in. 681.24 668.25 878.57 934.14 1239.99 1364.91 1746.31 1903.54
14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00
-Side load 2-in. flat
319.66 358.18 408.69 438.52 598.12 637.02 716.56 817.63
14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00
-Side load 4-in. flat
359.20 375.13 451.33 498.71 657.87 729.15 803.46 913.90
Filters
-Side load 2-in. and 4-in. 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
combination flat 476.00 504.37 600.40 671.64 853.08 981.02 1078.09 1165.92
37.25 37.25 37.25 37.25 37.25 37.25 37.25 37.25
-Side-load long bag 30-in.
657.41 716.04 826.72 906.56 1094.61 1270.51 1393.17 1549.80
40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00
-Front-load HEPA
985.62 1128.46 1397.21 1520.35 1845.81 2141.38 2553.97 2924.72
40.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00
-Front-load cartridge
867.68 922.78 1093.06 1173.89 1449.48 1671.46 1923.09 2155.95
45.00 45.00 45.00 45.00 45.00 45.00 45.00 45.00
-Front-load short bag
750.89 799.75 917.08 979.84 1231.49 1365.35 1538.95 1696.33
18 CLCH-SVX07N-EN
Dimensions and Weights
Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120 (continued)
Unit size 35 40 50 57 66 80 100 120
Gas Heat — Drum and Tube
- 200 MBH n/a n/a n/a n/a n/a n/a n/a n/a
- 300 MBH n/a n/a n/a n/a n/a n/a n/a n/a
66.00
- 320/360 MBH n/a n/a n/a n/a n/a n/a n/a
1402.11
66.00 64.00 64.00 64.00 n/a n/a n/a n/a
- 560 MBH
1594.61 1468.07 1853.53 1900.53 n/a n/a n/a n/a
73.00 75.00 74.00 74.00 74.00
- 700 MBH n/a n/a n/a
1895.19 1804.11 2190.52 2241.91 2490.63
80.00 75.00 74.00 74.00 74.00 74.00 n/a n/a
- 860 MBH
2046.29 2098.72 2280.52 2331.91 2580.63 2198.81 n/a n/a
80.00 81.00 77.00 77.00 74.00 74.00 84.00 92.00
- 1000 MBH
1723.73 1844.68 2325.57 2082.86 2300.63 1918.81 3156.04 3125.34
101.00 105.00 106.00 106.00 109.00 109.00 92.00 102.00
- 1250-1750 MBH
2540.84 2717.94 3264.84 2942.76 3309.39 2949.68 3878.54 3886.60
114.00 114.00 112.00 112.00 109.00 109.00
- 2000 MBH n/a n/a
3758.71 3430.29 3688.33 3320.33 4503.52 4391.21
118.00 112.00 121.00 119.00
-2400 MBH n/a n/a n/a n/a
3890.31 3455.33 4715.85 4668.51
Humidifier8
14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00
-Building steam
544.00 599.00 782.00 897.00 1123.00 1215.00 1363.00 1551.00
19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00
-Atmospheric seam
581.00 665.00 724.00 803.00 977.00 1078.00 1265.00 1492.00
Mixing box
48.00 48.00 48.00 48.00 49.00 54.00 60.00 60.00
-with angled filters
519.12 561.92 653.36 653.36 946.02 1077.83 1287.99 1433.55
-with front/back Traq and top 63.75 63.75 68.50 68.50 84.00 92.00 96.00 96.00
Traq dampers 966.49 1073.80 1261.78 1365.59 1907.28 2151.42 2473.12 2790.48
-reduced length with side/ 35.50 38.50 41.50 41.50 41.50 41.50 47.00 53.00
top/back/bottom airfoil
damper 708.50 795.10 947.60 1022.70 1328.50 1453.60 1731.30 2025.40
Multizone9
88.00 88.00 88.00
- 2-deck vertical discharge n/a n/a n/a n/a n/a
1730.00 1878.00 2289.00
79.50 79.50 79.50
-1-deck vertical discharge n/a n/a n/a n/a n/a
1075.00 1150.00 1310.00
Silencer
38.00 38.00 38.00 38.00 38.00 38.00 38.00 38.00
-3 ft
918.00 974.00 1226.00 1332.00 1573.00 1741.00 2196.00 2555.00
62.00 62.00 62.00 62.00 62.00 62.00 62.00 62.00
-5 ft
1335.00 1439.00 1795.00 1945.00 2313.00 2555.00 3230.00 3786.00
Trane Catalytic Air 36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00
Cleaning System
(TCACS) 881.59 935.35 1044.28 1148.17 1362.38 1451.30 1707.27 1881.13
14.00 14.00 14.00 14.00 15.00 15.00 15.00 15.00
UV light
325.48 352.71 394.34 419.43 574.52 604.11 667.60 758.72
CLCH-SVX07N-EN 19
Dimensions and Weights
Table 6. Section dimensions (inches) and weights (pounds) - unit sizes 31-120 (continued)
Unit size 35 40 50 57 66 80 100 120
Diagonal economizer
75.00 83.00 72.00 76.00 83.00 86.00 93.00 93.00
-with airfoil dampers
931.00 1062.00 1120.00 1223.00 1680.00 1851.00 2173.00 2396.00
-with airfoil damper and one 75.00 83.00 72.00 76.00 83.00 86.00 93.00 93.00
side Traq damper 973.00 1101.00 1169.00 1266.00 1722.00 1920.00 2290.00 2494.00
24.50 24.50 24.50 22.40 22.40 22.40 22.40 22.40
Exhaust damper section
450.80 489.90 565.60 586.60 755.30 820.10 935.50 1058.30
Pipe cabinet weight
15 in. long, 36 in. deep 175.00 175.00 191.00 209.00 215.00 243.00 265.00 265.00
24 in. long, 36 in. deep 199.00 199.00 216.00 236.00 243.00 273.00 298.00 298.00
48 in. long, 36 in. deep 263.00 263.00 284.00 309.00 317.00 354.00 385.00 385.00
96 in. long, 36 in. deep 392.00 392.00 421.00 454.00 466.00 517.00 558.00 558.00
Notes:
1. Nominal airflow is based on 500 fpm through a nominal coil (i.e. 500xunit size 8=4000 cfm).
2. Airflow@625 fpm through the flat filter (maximum filter velocity).
3. Height includes standard 2.5-inch base frame for sizes 3-57 and 6-inch base frame for sizes 66-120.
4. Height includes 6-inch base frame for sizes 3-120.
5. Variable lengths available from 14-96 inches.
6. Nominal length and height shown for discharge plenums. Variable plenum height and length is available from 0.5 to 1.5 of nominal.
7. Fan section weights include the heaviest fan with the largest ODP motor available.
8. Access section required with humidifiers for dispersion distance.
9. Multizone weight does not include cooling coil on lower deck.
20 CLCH-SVX07N-EN
Dimensions and Weights
Fans/Motors
Note: Trane has a Precision Motor™ option for direct- Starter/VFD Weights
drive plenum fans. This offering takes a general
purpose motor and re-rates the motor for higher With the exception of motorized impellers, fan weight
rated loads. This maximizes part-load motor does not include starter/VFD weight. See Table 7 for
efficiency and precisely sizes the motor for the approximate starter/VFD weight.
application. To use these tables, the nameplate hp
of the motor and the VFD—both of which will be
greater than the Precision Motor hp—must be
known.
Table 7. Approximate starter and VFD weights per horsepower (lbs.)
Horsepower 1 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125
Starter1 65 65 65 65 65 65 65 65 65 97 97 97 97 97 97 97 97
VFD2 123 123 132 124 125 136 151 162 177 197 241 325 332 243 258 294 314
Note:
1. These weights represent the largest available starter.
2. VFD weights include transformer, distribution block, and enclosure.
Motor Weights
Fan weights provided in this manual include the heaviest
ODP (open drip-proof) motor. In the case of motorized
impellers, fan weights include the packaged motor.
Table 8. Approximate motor weights (pounds)
Motor Horsepower
Motor Type RPM 3/4 1 1-1/2 2 3 5 7-1/2 10 15 20 25 30 40 50 60 75 100 125
Energy efficient ODP (EEOP) 1800 24 29
NEMA Premium ODP (HEOP) 39 77 91 147 126 249 300 375 443 594 667
1200
NEMA Premium TEFC (HETC) 56 96 109 148 185 310 341 423 481 614 655
NEMA Premium ODP (HEOP) 36 42 47 76 82 118 148 234 263 330 379 488 521 698 808 1114 1238
1800
NEMA Premium TEFC (HETC) 47 54 56 91 108 159 185 285 315 452 481 578 670 808 889 1239 1466
NEMA Premium ODP (HEOP) 36 36 37 89 104 173 203 267 243 261 407
3600
NEMA Premium TEFC (HETC) 36 53 62 85 103 154 176 287 322 448 496
CLCH-SVX07N-EN 21
Installation - Mechanical
Lifting and Rigging Figure 7. Shipping tie-down - front view
Tiedown
Tiedown
Clearance
Tiedown Required
Tie-down removal
clearance
Required Tiedown
clearance
22 CLCH-SVX07N-EN
Installation - Mechanical
Figure 10. Isolator tie-down removal for unit sizes 66-120 Figure 13. Plug panel plate
Remove
tie-down
Required Tiedown
clearance
Required
clearance
CLCH-SVX07N-EN 23
Installation - Mechanical
WARNING
Heavy Objects!
Failure to follow instructions above or properly lift unit
could result in unit dropping and possibly crushing
Bumper operator/technician which could result in death or
serious injury. Ensure that all the lifting equipment used
is properly rated for the weight of the unit being lifted.
Each of the cables (chains or slings), hooks, and
shackles used to lift the unit must be capable of
General Lifting Considerations supporting the entire weight of the unit. Lifting cables
(chains or slings) may not be of the same length. Adjust
as necessary for even unit lift. Other lifting
WARNING arrangements could cause equipment or property
Risk of Unit Dropping! damage.
Placing, assembling, and/or suspending more than one Always rig sub-assemblies or sections as they ship from
module/subassembly at a time could result in module/ the factory. Never bolt sections together before rigging.
subassemblies dropping and crushing technicians
which could result in death, serious injury, or • Make the loop of the sling parallel to the direction of
equipment damage. Always place, assemble, and airflow, if possible.
suspend modules/subassemblies one at a time. • When hoisting the unit into position, use the proper
rigging method, such as straps, slings, spreader bars,
or lifting lugs for protection and safety.
WARNING
• Use all lifting lugs provided. See Figure 15 and
Improper Unit Lift! Table 16 and Table 9 for lug hole sizes and location.
Failure to properly lift unit could result in unit dropping
and possibly crushing operator/technician which could
result in death or serious injury and possible equipment
or property-only damage. Test lift unit approximately
24-inches to verify proper center of gravity lift point. To
avoid dropping of unit, reposition lifting point if unit is
not level.
24 CLCH-SVX07N-EN
Installation - Mechanical
Figure 15. Lifting lugs for low-capacity and high- Table 9. Lug hole dimensions for low-capacity (under
capacity units 3000 lbs.) and high-capacity (3000 lbs and over)
units
Width Width Section Location Unit Size Width Height
Indoor 3-30 0.88 1.38
CLCH-SVX07N-EN 25
Installation - Mechanical
WARNING NOTICE
Risk of Unit Dropping! Equipment Damage!
Placing, assembling, and/or suspending more than one Improper use of fork lifts on units larger than size 30
module/subassembly at a time could result in module/ could result in equipment damage. Do not use a fork lift
subassemblies dropping and crushing technicians on air handlers or subassemblies larger than size 30.
which could result in death, serious injury, or Trane is not responsible for equipment damage
equipment damage. Always place, assemble, and resulting from improper fork lifting practices.
suspend modules/subassemblies one at a time.
Note: Do not use a forklift on outdoor air handlers or
Figure 19. Lifting inlet and exhaust hoods indoor air handlers/subassemblies larger than size
30.
For unit sizes 3-30, a forklift may be used to lift a single
section or small subassembly, provided the forks extend
under both ends of the base frame, or as indicated in
Figure 21. The forks should not contact the bottom of the
air handler. Units should only be lifted from the proper end
identified by the lifting label on the unit. A lifting crane or
other means should be used for larger units where forks
cannot extend under both base rails.
Side View
2x4
end cleat
Unfasten external bracket
to remove wooden toe cleat.
Recommended
attachment to Wooden toe
2 x4 2x4
lift lugs block
cleat or metal
48 in. block
cross beam
WARNING
Toxic Fumes!
The unit contains polyurethane insulation. Flame could
produce toxic gas which could result in death or serious
injury. Keep open flame away from unit exterior or
interior. Do not weld or use cutting torch on the exterior
or interior of the unit.
26 CLCH-SVX07N-EN
Installation - Mechanical
Equipment Damage! Figure 22. Piers located in each corner and spaced evenly
Failure to comply with temperature requirements could every four feet
result in equipment damage. The internal sections of
this unit containing electrical components must not
exceed 104o F operating temperature. Internal sections
of the unit which do not contain electrical components
must not exceed 200o F temperature.
WARNING
Risk of Unit Dropping!
Placing, assembling, and/or suspending more than one
module/subassembly at a time could result in module/
subassemblies dropping and crushing technicians
which could result in death, serious injury, or
equipment damage. Always place, assemble, and
suspend modules/subassemblies one at a time.
Piers
NOTICE Note: Piers beneath shipping splits must be structurally
sound to support the weight of the unit.
Microbial Growth!
Standing water and wet surfaces inside the equipment
can become an amplification site for microbial growth Figure 23. Side view with two shipping splits - locate
(mold), which could cause odors and damage to the one pier directly under each shipping split
equipment and building materials. The floor or
foundation must be level and the condensate drain at
Shipping split
the proper height for proper coil drainage and
condensate flow.
CLCH-SVX07N-EN 27
Installation - Mechanical
Ceiling Suspension
WARNING
Risk of Unit Dropping!
Improper use of the mounting legs could result in unit
dropping and crushing technicians which could result in
death or serious injury, and equipment damage. Do not
use mounting legs for ceiling suspension, external
isolation, or unit support during module placement.
Mounting legs are designed only to secure the unit to
Using Integral Base Frame
the floor, housekeeping pad, or platform.
Figure 26. Ceiling suspension for unit sizes 3-57
Note: Ceiling suspension is not recommended for units
larger than size 57 unless using a field-provided
mounting frame.
28 CLCH-SVX07N-EN
Installation - Mechanical
for size 35-50 stacked units. For these sizes, the gussets
should be left in place for the lower level unit unless they Figure 29. Section-to-section installation
are installed in a shipping split that contains a coil. The
other exception is when access to install or change out Indoor units - Gasket
front-loaded filters is restricted or blocked. 0.375 in.T x 0.750 in.W (3-30)
1.0 in.T x 0.375 in.W (35-120)
Butyl tape
0.375 in.T x 0.375 in.W
Figure 31. Install butyl tape to outermost edge of panel. Figure 34. Stacked unit assembly (shown for sizes 3-50)
Butyl tape
extends to Gasket
outermost X23010544010
1.00 inches T
edge of panel x
4.00 inches W
Install gasket to
outermost edge
of panel 4. If the unit is equipped with factory-mounted controls,
move adjacent subassembly within six inches and
fasten quick connects where the sections bolt together.
See Figure 35 for low voltage. See Figure 36 and
Figure 37 for high voltage.
Note: Reference the appropriate controller manual for
more details on the installation of units with
factory-mounted controls.
Figure 35. Horizontal section-to-section low voltage
Figure 33. Install butyl tape on outdoor bases quick connects
Low voltage
30 CLCH-SVX07N-EN
Installation - Mechanical
Figure 36. Horizontal section-to-section high voltage Figure 38. Roof alignment (indoor unit only)
quick connects
5. Assemble and seat connections per color code. 12. In addition, an adjustment can also be made to the
height of the roof of either subassembly. At the center
Figure 37. Horizontal section-to-section high voltage (width-wise) of the unit, measure the height of each
quick connects adjacent subassembly and verify that the subassembly
with the overlap sheet metal is higher than the mating
subassembly roof. If it is not, adjust the height of either
subassembly by loosening the screws in the vertical
channels or component structure and adjust the height
of the roof. See Figure 39 and Figure 40).
Figure 39. Adjust height of roof by adjusting vertical
channels
Loosen screws
along width of
6. Wrap each connection individually with black electrical unit for roof
tape. height
adjustment.
7. Fully wrap the connection with tape.
8. Use a bar clamp to pull adjacent shipping section
lifting lugs together.
9. For indoor units sizes 66-120 and for outdoor units size
35-120, a wedge block is provided to aid in pulling and
aligning the units together. Attach the wedge blocks to
both sides of the units being pulled together, matching
the correct wedge block with the correct hole pattern.
See Figure 41, p. 33.
10. Verify that the subassembly with the overhang profile
on the roof is higher than the mating subassembly. If
it is not, raise one end of the subassembly and bring
the unit together. See Figure 38.
11. Due to unlevel floor and platforms, the roof may be
misaligned as shown in Figure 38. A common solution
is to raise one end of the shipping section to clear the
hemming before pulling the units together.
CLCH-SVX07N-EN 31
Installation - Mechanical
Loosen screws
along width of
unit for roof
height
adjustment.
13. For unit sizes 3-30, bolt the unit base frames together
using 5/16-inch bolts (see Figure 41).
14. For unit sizes 35-120, bolt the unit base frames together
using ½-threaded rod (see Figure 41).
15. For sizes 66-120 only, bolt through the wedge blocks
using a ½-threaded rod (see Figure 41). Alternate
between tightening on the lifting lug bolts and wedge
block bolts until the shipping section comes together.
16. Use straps and come-alongs to compress the
gasketing and pull the sections together along the
height of the unit.
Note: Wedge blocks are used to assemble shipping splits
together. Only one set of wedge blocks is shipped
with each unit. Once the shipping split has been
assembled, remove the wedge blocks and use for
the next shipping split.
32 CLCH-SVX07N-EN
Installation - Mechanical
Part# =KIT09798
Wedge block for
indoor unit size 66-120
Part# = CNL02155
Wedge block for: Threaded rod Washer
Outdoor unit size 35 (des seq L or earlier) 0.50-13 x 10.50 0.656 ID x 1.312 OD
Outdoor unit size 40-120
Non-hurricane unit
Threaded rod
0.50-13 x 10.50
Lifting lugs
CLCH-SVX07N-EN 33
Installation - Mechanical
17. Install the section-to-section screws inserting the continuously applied over the top and both side
appropriate screws through the overlapping flanges seams prior to seam caps being applied. See Figure 42
using a powered impact gun and taking care not to Detail A and Detail B for hurricane units for sizes 3-120.
strip the screws. Outdoor air handlers will ship with a Detail C applies to non-hurricane units size 3-120 (see
seam cap that is to be installed over the section-to- Figure 44).
section seams. Factory-supplied butyl tape must be
Hurricane units
See Detail A
Detail A
Butyl tape
Seam cap
Single Roof
See Detail B
Detail B
Butyl tape
Butyl tape
Seam cap Roof overhang
Double Roof
34 CLCH-SVX07N-EN
Installation - Mechanical
Figure 43. Section-to-section seam cap installation for non-hurricane units (sizes 3 to 35)
CLCH-SVX07N-EN 35
Installation - Mechanical
Figure 44. Section-to-section seam cap installation — non-hurricane units sizes 35 (des seq L or earlier) and 40 to 120
See Detail C
One piece seam cap
Detail C
Butyl tape
See Detail C
Two-piece seam cap
Double Roof
18. For sizes 3 through 120 hurricane units, attach roof and 5/16 lock nuts. Install the roof joint strip to cover
overhang angle with number 10 screws. the seam between two outdoor roof panels
• For sizes 40 through 120 outdoor non-hurricane perpendicular to the direction of airflow. Use 3/8-inch
outdoor units, a wide roof strip is provided. Apply butyl tape to cover the seam between two outdoor roof
aluminum tape to block off open cavity beneath the panels overhang at the side the unit. Bend joint strip
overhang angle and roof strip on both sides of unit over roof panel and use two number 10 sheet metal
at the shipping split to prevent unwanted pests screws (one in each roof panel) to secure joint strip.
from entering. Trim the roof joint strip to insure that it does not
protrude more than 1/16-inch beyond outdoor roof
• For sizes 3 to 35 outdoor non hurricane units, slide overhang (see Figure 45).
the C Channel between outdoor roofs at the splits.
19. On hurricane units, join outdoor roof panels together
at the seams in the direction perpendicular to airflow
and secure them in place with 5/16-inch x 3/4-inch bolts
Figure 45. Join outdoor hurricane roof panels at the seams
See Detail A
Detail A
Butyl tape
36 CLCH-SVX07N-EN
Installation - Mechanical
CLCH-SVX07N-EN 37
Installation - Mechanical
Figure 47. Pipe cabinet installation, unit sizes 3 to 35 (des seq M or later)
38 CLCH-SVX07N-EN
Installation - Mechanical
CLCH-SVX07N-EN 39
Installation - Mechanical
Pipe Cabinet to be Installed at Shipping Split 3. Put threaded rod through pipe cabinet lifting lug into
Joint weld nut inside base rail to pull the pipe cabinet tight
against the unit. See Figure 48 Detail F.
1. Remove threaded rod and unit lug that is outside of
pipe cabinet. Completing Pipe Cabinet Installation
2. Using three screws from unit lug, install black lug 1. Install inside corner cap. See Figure 48.
replacement plate in place of unit lug. See Figure 48 2. Install 3/8-inch. white Butyl tape to unit wall where pipe
Detail C. cabinet roof connects.
3. Lift pipe cabinet into place on roof curb. 3. Lift pipe cabinet roof into place and attach to unit wall
4. Slide pipe cabinet into place. with screws. See Figure 48.
5. Put threaded rod through pipe cabinet lifting lug into Hood Installation
weld nut inside baserail to pull the pipe cabinet tight
against the unit. See Figure 48 Detail D. 1. Per the unit drawing determine mounting location of
the unit weather hoods.
Pipe Cabinet to be Attached to Unit Base 2. Using the factory provided screws mount the weather
Bracket hoods to the unit.
1. Lift pipe cabinet into place on roof curb. 3. On larger units, weather hoods may be large enough to
2. Slide pipe cabinet into place. require angled down supports. In those cases, the
angles are shipped attached to the hood but will need
3. Put threaded rod through pipe cabinet lifting lug into to be connected to the air handler by the installing
welded unit base rail bracket to pull the pipe cabinet contractor. See Figure 49.
tight against the unit. See Figure 48 Detail E.
Note: It is required that the hoods be sealed to the unit
Pipe Cabinet to be installed at a Factory Joint using factory-provided butyl/caulk tape.
1. Lift pipe cabinet into place on roof curb.
2. Slide pipe cabinet into place.
Detail A
Butyl caulk tape
1.00 W x .125T
AHU outdoor roof
Nut-Hex .31-18
40 CLCH-SVX07N-EN
Installation - Mechanical
Unit Assembly brackets (Item 2) are to be used on the right and left
sides at each shipping split section end and also on
1. See Figure 50. Apply gasket (Item 1) on top of lower
front and back of the unit.
unit. Compress gasketing to ensure a good air seal
between upper and lower sections. 4. Apply Butyl tape (Item 5) to one side of the shipping
split section.
2. Place upper unit on lower unit.
5. Slide shipping split sections together, pulling tight
3. Remove lifting lugs from top unit and attach stacking
using lifting lugs and threaded rod on bottom and
brackets (Item 2) to top and bottom units using screws
straps or pipe clamps on top.
(Item 3 and Item 4). See Detail A in Figure 50. Stacking
Figure 50. Stacked unit assembly
(1) Gasket:
1.00T x 4.00W
(3) Screw:
0.313-18 x 0.875
sheetmetal
Part# X25240049010
(2) Bracket:
stacked unit
(4) Screw:
10-16 x 0.750
self-driller (2)Bracket:
Part# X25020634020 stacked unit
(2) Bracket:
Part# 4953-0203
stacked unit
(5) Tape:
Butyl 0.38T
(5) Tape:
Butyl 0.38T See Detail A
(2) Bracket: (1) Gasket:
stacked unit 1.00T x 4.00W
CLCH-SVX07N-EN 41
Installation - Mechanical
Vertical Seam Cap Installation 2. Secure vertical seam cap (Item 7) over ribbed Butyl
tape (Item 6) with screws (Item 4) (see Detail A). First
1. See Figure 51. Apply ribbed Butyl tape (Item 6) over all
level vertical seam cap (Item 7) starts at bottom of hem
vertical shipping split seams (see Detail A). First level
on roof panels (see Detail B) and extends down onto
ribbed Butyl tape (Item 6) starts 1/2-inch below second
the base rail at least one inch (see Detail D in Figure 56).
level wall panel (see Detail B), and extends down
Vertical seam cap (Item 7) on second level starts at
beyond the bottom of the first level wall panel onto the
bottom of wall panel and extends up (see Detail B).
base rail at least one inch (see Detail C). Second level
Second level vertical seam cap (Item 7) may extend
ribbed Butyl tape (Item 6) starts at bottom of wall panel
onto the roof panel.
on second level (see Detail B) and runs up to the top of
the second level wall panel.
Figure 51. Vertical seam cap installation
Detail A
Detail B Second level
Shipping split seams
Ribbed Butyl tape and
seam cap flush with
bottom of wall panel
Flashing Installation
For additional information, see “Flashing Installation
Notes,” p. 47.
For hood installations, see “Install Flashing and Hood,”
p. 48.
1. See Figure 52. Apply Butyl tape (Item 8) to
perpendicular-to-airflow flashing (Item 9) and secure
to base rail with screws (Item 4) on front and back of
unit (see Detail A in Figure 56).
2. For energy wheel/CDQ wheel, preassemble end covers
(Item 10 and Item 11) to direction-of-airflow flashing
(Item 12) with screws (Item 4). Apply caulk (Item 14) to
create water tight seal (see Detail B in Figure 54).
3. Apply Butyl tape (Item 8) to direction-of-airflow
flashing (Item 12) and secure to base rails with screws
(Item 4). Start at corners to ensure tight corner seams.
Apply caulk (Item 14) to create water-tight seal (see
Detail A and Detail C in Figure 55).
4. Install seam covers (Item 13) to all flashing seams (see
Detail D in Figure 56).
If second level of unit is shorter than first level, see
“Flashing Installation for Stacked Unit With Second Level
Shorter Than First,” p. 45.
42 CLCH-SVX07N-EN
Installation - Mechanical
(9) Guard:
Perpendicular-to-
airflow flashing
(8) Tape:
0.12T x 1.00W
gray Butyl
Figure 53. Flashing installation location Figure 54. Flashing end cover installation applied to
energy wheels and CDQ sections
Detail A
Upper panel Detail B
.060 gap between (8) Tape:
0.12T x 1.00W
bottom of panel and gray Butyl (10) Guard:
top of flashing Energy recovery
(11) Guard:
end cover
Energy recovery
Base rail end cover
(4) Screw: (8) Tape:
10-16 x 0.750 0.12T x 1.00W
self-driller gray Butyl
CLCH-SVX07N-EN 43
Installation - Mechanical
Assembled view
(9) Guard:
Perpendicular-to-
airflow flashing
(12) Guard:
(4) Screw:
Direction-of-
10-16 x 0.750
airflow flashing
self-driller
(4) Screw:
10-16 x 0.750
self-driller (13) Guard:
Flashing seam cover
(4) Screw:
10-16 x 0.750
self-driller (13) Guard:
Flashing seam cover
44 CLCH-SVX07N-EN
Installation - Mechanical
CLCH-SVX07N-EN 45
Installation - Mechanical
Confirm Butyl
tape or caulk fills
area between roof
and second level unit.
46 CLCH-SVX07N-EN
Installation - Mechanical
Figure 62. Flashing installation for perpendicular-to-airflow piece if second level of unit is shorter than first level
(9) Flashing
(8) Tape
0.012T x 1.00W
gray Butyl
(4) Screw:
10-16 x 0.750 (9) Flashing
self-driller
(4) Screw:
10-16 x 0.750
self-driller
Flashing Installation Notes – Left side front and back pieces will have one
diamond and a tab. Intermediate left side pieces (if
• Side flashing will have locating features:
present) will have one diamond and length of part
– Right side front and back pieces will have two will match the ship group length and mounting
diamonds and a tab. Intermediate right side pieces holes will match hole pattern on the unit.
(if present) will have two diamonds and length of
part will match the ship group length and mounting
holes will match hole pattern on the unit.
CLCH-SVX07N-EN 47
Installation - Mechanical
• Flashing runs full length on right/left sides of unit doors, flashing will be flush with edge of vertical seam
except on access side when an energy recovery caps (see Detail A in Figure 63).
section is present. For energy recovery section without • Flashing runs full length on front/back of unit. Front/
full height doors, flashing will extend to removable back flashing will not have any locating features and
plug panel. For energy recovery section with full height will always have mitre (one piece will have two mitres,
two pieces will have one mitre).
Detail A
Without full height doors
.406 from plug
panel flange
Plug panel
Flashing
Detail A
With full height doors
Vertical seam cap
Flashing flush
with vertical
seam cap
Door
Assembled view
48 CLCH-SVX07N-EN
Installation - Mechanical
Assembled View
Hood
Apply caulk
(14) Adhesive/sealant:
flex polyurethane
Detail A
See Detail A
(15) Bracket:
hood support
(17) Screw:
(16) Angle: 0.250-14 x 0.750
hood support self driller
(9) Guard:
(17) Screw: perpendicular
0.250-14 x 0.750 to airflow flashing (8) Tape:
self driller (4) Screw: 0.12T x 1.00W
10-16 x 0.750 gray Butyl
self driller
Dual-Path SDU/Winterizer Assembly Factory-designed unit support brackets are provided with
all factory-approved, dual-path SDUs or winterizer air
handlers.
WARNING • A horizontal SDU/winterizer dual-path air handler
incorporates a horizontal supply fan on the first level
Heavy Objects! with a top opening in the primary unit that aligns with
Stacking units without factory-approval and without a bottom opening in the secondary unit.
factory-provided support brackets could result in the
base unit collapsing under the weight of the top unit • A vertical SDU/winterizer dual-path air handler
which could result in death or serious injury and incorporates a vertical supply fan on the second level
property damage. Do not stack air handlers unless with a back opening that aligns with a front opening in
factory-designed and factory-approved. When stacking the secondary unit.
units, factory-designed unit support brackets must be
To assemble air handlers utilizing factory-approved and
used.
factory-provided dissimilar unit sizes for horizontal SDU
or winterizer applications, join all similar size shipping
A dual-path, split dehumidification unit (SDU)/winterizer
sections per “Section-to-Section Assembly,” p. 29.
air handler consists of two units that are stacked together
in a draw-thru arrangement that share one supply fan. The Horizontal SDU/Winterizer Assembly
unit on the first level (primary unit) is designed to handle
the return air and is larger than the unit on the second level To assemble dissimilar unit sizes for an indoor horizontal
(secondary unit), which is designed to handle outside air. SDU/winterizer configuration:
CLCH-SVX07N-EN 49
Installation - Mechanical
1. Locate the mounting hardware and gasket material. 5. Install screws as shown in Figure 67 inserting the
Note: Black unit support brackets ship pre-installed on appropriate screws using a powered impact gun and
the primary (larger) unit section. taking care not to strip the screws.
2. Apply gasket in direction of airflow between the black 6. Remove the secondary unit lifting lugs one at a time
unit support brackets to the roof of the primary unit. and reinstall screws after sections are set in final
See Figure 65. The gasket needs to be placed such that position.
it will be directly under the integral base frame of the Figure 67. Install screws using powered impact gun
secondary (smaller) unit to be stacked on top. The
secondary unit will be centered along the width on the
primary unit.
X25240049010
Screw: 0.313-18 x 0.875 in.
Figure 65. Apply gasket in direction of airflow Sheet metal hex head
w
Airflo
Gasket
X23010544010 Unit support
1.0 inches T x brackets
4.0 inches W
w
Airflo
Center of units
Secondary
unit
Gasket
Primary
unit
50 CLCH-SVX07N-EN
Installation - Mechanical
Gasket
1.0 inches T x
1.0 inches W
low
Airf
w
Airflo
CLCH-SVX07N-EN 51
Installation - Mechanical
Step 2
Step 1
Match connector
numbers (LV side)
Cut zip-ties
Low-voltage (LV) Match connector
stacked harness colors (HV side)
High-voltage (HV)
stacked harness
Step 3
Verify if conduit is
1-inch or 2-inch for Use for 1-inch stacked
stacked harness raceway conduit Step 5
Screw
Cover 10-16 x 0.75
self-driller
Enclosure
stacked raceway
52 CLCH-SVX07N-EN
Installation - Mechanical
• Install clips at ship splits with a stacked section at Special Inspection per IBC Section 1704 is required on all
36-inches maximum on-center spacing. installations. All anchors listed above must be installed to
meet compliance.
• Install clips at single level ship splits containing fans or
coils at 48-inches maximum on-center spacing. Figure 72. Seismic anchor
• 3 1/4-inch minimum anchor embedment
• 7 1/2-inch minimum distance to the nearest edge
• 6-inch minimum concrete slab thickness
Steel dunnage/steel curb.
1/2-inch diameter ASTM A325 or SAE Grade 5 bolts
attached to unit base located as noted above or 1-inch
long 3/16-inch welds at unit bases located as noted above.
CLCH-SVX07N-EN 53
Installation - Mechanical
See Detail C
for hood support
installation
See Detail B
See Detail A
Install fastener to
substrate through only
one lug at this location
54 CLCH-SVX07N-EN
Installation - Mechanical
Figure 75. Anchoring size 57-120 units to substrate or Figure 78. Detail C - typical anchorage at angle clips
roof curb for hurricane applications
Detail C
First level baserail
W 1-12 max
Base Note:
panel W=3/16 in. fillet
CLCH-SVX07N-EN 55
Installation - Mechanical
Figure 80. Hood installation size 3-50 - front and back hoods for hurricane applications
Detail C
These brackets
are attached to
See Detail C
the unit baserail.
Support
bracket
1/4-14 x .75
sheet metal screw
Hood straps
1/4-in. screws
Hood support bracket
(use all brackets supplied,
qty varies by unit size)
56 CLCH-SVX07N-EN
Installation - Mechanical
See note
L bracket
Note:
When installing flue, leave enough clearance to avoid roof’s edge and anything above the roof.
CLCH-SVX07N-EN 57
Installation - Mechanical
Pipe Cabinet Installation 1. Remove the fasteners from the top of the nested U
channel.
Nested U channels and L angle have to be removed to
install the pipe cabinet to the unit and reinstall per 2. Remove the U channel from the unit base L angle and
hurricane certification guidelines. See Figure 86. the pipe cabinet base L angle.
3. Remove the corner fasteners from the pipe cabinet
base and the unit base L angle. These fasteners are not
required to be put back.
4. Attach the unit base L angle from the pipe cabinet to the unit base rail. See Step 4 in Figure 87
58 CLCH-SVX07N-EN
Installation - Mechanical
5. Attach a U channel to the unit base L angle. Make sure 7. When the L angle interferes with the unit base rail
to clear any coil piping. Make sure to attach enough lifting lugs or splice plate, mark and cut L angle section
nested U channels to comply to the unsupported span. to clear the component. If excess L angle is not needed
See Step 5 in Figure 87. for nested U channel, leave it off. See Figure 87.
6. Locate the pipe cabinet in place, and reinstall the U
channel to the pipe base L angle and reinstall the top
U channel to the nest (see Step 1, Figure 86).
Figure 87. Pipe cabinet installation for hurricane applications
Step 5
Step 7
Step 6
Air handler
Pipe cabinet wall
removed for clarity
Nested U channel
attached to L angle
CLCH-SVX07N-EN 59
Component Installation
Component Installation
The components in the air handler may have installation Mixing section and economizer dampers are designed for
requirements that could affect the unit’s performance. the damper actuators to be direct coupled and installed in
the air stream. If other provisions are required,
Dampers modifications to the section will be the responsibility of
the installing contractor.
Dampers are factory-installed and adjusted and can be The economizer that meets or exceeds all mandatory
found in mixing box/economizer sections. There are two requirements prescribed by Title 24, including but not
damper blade configurations available: parallel-blade and limited to:
opposed-blade.
• 5-year parts only warranty
Traq™ dampers are another type of damper available in
mixing box sections. Traq dampers have only one blade • Successfully tested to 60,000 actuations
configuration - opposed. They have two control • Less than 10 cfm/sq.ft. of damper leakage at one inch
applications available - standard Traq dampers and low- w.g. per AMCA 500L
flow Traq dampers. Low-flow Traq dampers are always
not linked and consist of two damper sets - one set for
minimum outside air measurement and one set for
economizing. The singe low-flow Traq damper will have a
VCM. The economizing damper will not.
The air handler is available with factory-mounted controls
or end devices. If the unit is not ordered with controls or
end devices, it is the installer’s responsibility to provide
and install the damper actuators. Size the actuators
according to Table 13.
60 CLCH-SVX07N-EN
Component Installation
Table 13. Mixing box damper torque requirements (inch pound) at 1-inch w.g. air pressure drop
Parallel Opposed Standard Low-flow Low-flow Parallel airfoil Opposed airfoil Standard Standard
airfoil airfoil Traq minimum econ Traq damper linked damper linked Traq linked Traq linked to
Unit damper damper damper OA Traq damper to parallel to opposed to airfoil standard
Size only only only damper only only airfoil damper airfoil damper damper Traq damper
3 9.00 6.40 18.00 n/a n/a 10.30 7.70 19.30 36.00
4 13.10 9.30 36.00 18.00 18.00 14.90 11.20 19.90 72.00
6 17.10 12.20 36.00 18.00 18.00 19.60 14.70 38.40 72.00
8 23.30 16.60 54.00 18.00 36.00 26.60 19.90 57.30 108.00
10 29.00 20.70 54.00 18.00 36.00 33.20 24.90 58.10 108.00
12 35.70 25.50 67.50 22.50 45.00 40.70 30.60 72.60 135.00
14 39.50 28.20 67.50 22.50 45.00 45.20 33.90 73.10 135.00
17 48.90 34.90 67.50 22.50 45.00 55.90 41.90 74.50 135.00
21 60.40 43.10 99.00 33.00 66.00 69.00 51.80 107.60 198.00
25 72.40 51.70 99.00 33.00 66.00 82.80 62.10 109.30 198.00
30 84.20 60.10 108.00 36.00 72.00 96.20 72.20 120.00 216.00
35 100.20 71.50 108.00 36.00 72.00 114.50 85.90 122.30 198.00
40 110.20 78.70 108.00 36.00 72.00 125.90 94.50 119.60 198.00
50 126.30 90.20 112.50 37.50 75.00 144.30 108.20 139.11 216.00
57 154.80 110.60 112.50 37.50 75.00 176.90 132.70 167.60 198.00
66 177.60 126.80 150.00 37.50 75.00 202.90 152.20 194.70 264.00
80 210.30 150.20 187.50 37.50 112.50 240.30 180.20 231.60 360.00
100 272.00 194.30 225.00 37.50 150.00 310.90 233.20 297.70 396.00
120 322.40 230.30 225.00 37.50 150.00 368.50 276.30 348.10 432.00
CLCH-SVX07N-EN 61
Component Installation
62 CLCH-SVX07N-EN
Component Installation
CLCH-SVX07N-EN 63
Component Installation
64 CLCH-SVX07N-EN
Component Installation
CLCH-SVX07N-EN 65
Component Installation
Table 24. Side rectangle damper per 1200 fpm - diagonal economizer with OA rectangular dampers
Actuator
Torque torque (max)
Unit size A (in) B (in) Damper qty (in-lb.) (in-lb.) Actuator qty Linkage
3 12.50 13.97 1 14.60 42.00 1 No
4 13.75 19.72 1 22.60 42.00 1 No
6 18.75 19.72 1 30.80 42.00 1 No
8 24.25 19.72 1 39.90 42.00 1 No
10 23.50 25.47 1 49.90 180.00 1 No
12 29.00 25.47 1 61.60 180.00 1 No
14 26.00 31.22 1 67.60 180.00 1 No
17 32.00 31.22 1 83.30 180.00 1 No
21 40.00 31.22 1 104.10 180.00 1 No
25 48.00 31.22 1 124.90 180.00 1 No
30 47.00 36.97 1 144.80 180.00 1 No
35 48.00 42.72 1 170.90 180.00 1 No
40 48.00 48.47 1 193.90 180.00 2 No
50 57.75 48.47 1 233.30 180.00 2 No
57 67.50 48.47 1 272.60 180.00 2 No
66 69.50 28.35 2 277.10 180.00 2 Yes
80 83.00 28.35 2 330.90 180.00 2 Yes
100 95.25 31.22 2 418.20 180.00 3 Yes
120 95.00 36.97 2 493.90 180.00 3 Yes
Table 25. Short mixing box rectangle damper - top, back or bottom only
Torque (in- Actuator Torque
Unit size A (in) B (in) Damper Qty lb.) (max) (in-lb.) Actuator qty Linkage
3 13.00 8.22 1 5.20 42.00 1 No
4 19.75 8.22 1 7.90 42.00 1 No
6 27.00 8.22 1 10.80 42.00 1 No
8 35.00 8.22 1 14.00 42.00 1 No
10 43.75 8.22 1 17.50 180.00 1 No
12 32.00 13.97 1 21.70 180.00 1 No
14 60.00 8.22 1 24.00 180.00 1 No
17 43.50 13.97 1 29.50 180.00 1 No
21 53.75 13.97 1 36.50 180.00 1 No
25 64.50 13.97 1 43.80 180.00 1 No
30 55.00 19.72 1 52.70 180.00 1 No
35 64.00 19.72 1 61.40 180.00 1 No
40 56.50 25.47 1 70.00 180.00 1 No
50 68.00 25.47 1 84.20 180.00 1 No
57 66.00 31.22 1 100.20 180.00 1 No
66 58.50 19.72 2 112.20 180.00 1 No
80 54.25 25.47 2 134.30 180.00 1 No
100 65.25 25.47 2 161.60 180.00 1 No
120 66.00 31.22 2 200.30 180.00 2 No
66 CLCH-SVX07N-EN
Component Installation
CLCH-SVX07N-EN 67
Component Installation
68 CLCH-SVX07N-EN
Component Installation
CLCH-SVX07N-EN 69
Component Installation
70 CLCH-SVX07N-EN
Component Installation
Figure 91. Typical internal face-and-bypass configuration Figure 92. Typical external face-and-bypass configuration
Open
Close
Close
CLCH-SVX07N-EN 71
Component Installation
WARNING
Hazardous Service Procedures!
Tiedown Required
Failure to follow all of the safety warnings provided,
clearance
could result in death or serious injury. The maintenance
and troubleshooting procedures recommended in this
manual could result in exposure to electrical,
mechanical or other potential safety hazards. Always
refer to the safety warnings provided throughout this
manual concerning these procedures. Unless specified
otherwise, disconnect all electrical power including
remote disconnect and discharge all energy storing
devices such as capacitors before servicing. Follow Figure 95. Isolator adjustment for unit sizes 10-30
proper lockout/tagout procedures to ensure the power
can not be inadvertently energized. When necessary to
work with live electrical components, have a qualified
licensed electrician or other individual who has been
trained in handling live electrical components perform
these tasks.
Fan Isolation
The fan-and-motor assembly is internally isolated. The fan Required Tiedown
and motor bases are bolted to a minimum of four spring clearance
isolators. The isolators are secured to the fan section
support base.
Shipping tie-down bolts are bolted adjacent to the
isolators between the fan isolation base and the isolator
support frame. The shipping tie-downs secure the
isolation base to the support assembly to prevent any
damage to the fan section during shipment.
72 CLCH-SVX07N-EN
Component Installation
Pre-Filter Section
A pre-filter section has no special installation
requirements unless placed directly upstream of a plenum
Required Tiedown
fan. In these configurations, ensure a blank section is
clearance
placed between the fan inlet and the filter section.
Trane recommends the use of disposable pre-filters with
high-efficiency filters. Disposable pre-filters slide into the
mounting tracks just ahead of the bag/cartridge filters.
Filter Installation
WARNING
Figure 97. Isolator adjustment for belt-drive plenum fans Hazardous Voltage!
for unit sizes 3-8 Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
To install filters:
1. Disconnect the power to the unit.
Required 2. Open the filter section access door.
clearance
3. Slide the filters into the tracks.
Note: Bag filters must be installed with the pleats in the
vertical plane.
4. The block-off is permanently installed and will create a
seal when the access door is closed.
5. Close the access door slowly to allow any gasketing to
compress.
CLCH-SVX07N-EN 73
Component Installation
Filter Placement
Figure 99. Side-loading 2-inch and 4-inch flat filter placement for unit sizes 3-35
20 20
25
25 2.5 20 20
20 20
3.47 ft ² 5.56 ft ²
6.94 ft ²
24 16
25
16
24 20 2.5 20 20 16 1.25
7.33 ft ² 9.72 ft ² 20 20 20 2.5
13.33 ft ²
20
20
20
20
20 20
24 24 24 16 1.5
20 20 20 16 24 24 24 24
30.44 ft ²
27.11 ft ²
37.22 ft ²
74 CLCH-SVX07N-EN
Component Installation
Figure 100.Side-loading 2-inch and 4-inch flat filter placement for unit sizes 40-120
Size 40
16
20
20
20 20 20 20 25 3.5
40.83 ft ²
Size 50 Size 57
25 25 25 25 20
16
16
20
25
20
25 20
25 25 25 25 20 1.5
20 20 20 20 20 20 1.5
63.33 ft²
55.00 ft ²
Size 66 Size 80
16.5
12
20
20
20
20
20
20
20
24 24 24 24 24 16 .5 20
²
75.56 ft 24 24 24 24 24 16 .5
85.56 ft ²
20 25
20
25
20
25
20
20 25
25 25 25 25 25 25 .5 20 20 20 20 20 20 20 20 16 2
104.17 ft ² 122.22 ft ²
CLCH-SVX07N-EN 75
Component Installation
Figure 101.Side-loading 2-inch/4-inch combination flat filter placement for unit sizes 3-35
20 20
25
25 2.5 20 20
20 20
3.47 ft ² 5.56 ft ²
6.94 ft ²
24 16
25
16
24 20 2.5 20 20 16 1.25
7.33 ft ² 9.72 ft ² 20 20 20 2.5
13.33 ft ²
20
20
20
20
20 20
24 24 24 16 1.5
20 20 20 16 24 24 24 24
30.44 ft ²
27.11 ft ²
37.22 ft ²
76 CLCH-SVX07N-EN
Component Installation
Figure 102.Side-loading 2-inch/4-inch combination flat filter placement for unit sizes 40-120
Size 40
16
20
20
20 20 20 20 25 3.5
40.83 ft ²
Size 50 Size 57
25 25 25 25 20
16
16
20
25
20
25 20
25 25 25 25 20 1.5
20 20 20 20 20 20 1.5
63.33 ft²
55.00 ft ²
Size 66 Size 80
16.5
12
20
20
20
20
20
20
20
24 24 24 24 24 16 .5 20
²
75.56 ft 24 24 24 24 24 16 .5
85.56 ft ²
20 25
20
25
20
25
20
20 25
25 25 25 25 25 25 .5 20 20 20 20 20 20 20 20 16 2
104.17 ft ² 122.22 ft ²
CLCH-SVX07N-EN 77
Component Installation
Figure 103.Side-loading 2-inch and 4-inch angled filter placement for unit sizes 3-35
16 16 16
16 16 16
25 2.5 20 20 20 20
8.89 ft ² 8.89 ft ²
5.56 ft ²
20 20 20
20 20 20
20 20 6.5 25 25 7.25 20 20 20 2.5
11.11 ft ² 13.89 ft ² 16.67 ft ²
16
20 16
16
16
20
16
3 16
20 20 25
18.06 ft ² 16
16
20 20 25 3 25 25 25 1
28.89 ft ² 33.33 ft ²
16 16 16
16 16 16
16 16 16
16 16 16
16 16 16
16 16 16
25 25 25 1 20 20 20 25 4.5 25 25 25 20 1
50.00 ft ² 56.67 ft ² 63.33 ft ²
78 CLCH-SVX07N-EN
Component Installation
Figure 104.Side-loading 2-inch and 4-inch angled filter placement for unit sizes 40-120
Size 40
16
16
16
16
16
16
20 20 20 20 25 3.5
70.00 ft ²
Size 50 Size 57
20 20
20 20
20 20
20 20
20 20
20 20
20 20 20 20 20 20 1.5 20 20 20 20 20 20 1.5
100.00 ft ²
100.00 ft ²
Size 66 Size 80
20 20
20 20
20 20
20 20
20 20
20 20
20 20 20 20 20 20 16 .5
20
113.33 ft ²
20
20 20 20 20 20 20 16 .5
151.11 ft ²
20 20
20 20
20 20
20 20
20 20
20 20
20 20
20 20
25 25 25 25 25 25 25 3
25 25 25 25 25 25 .5
194.44 ft ²
166.67 ft²
CLCH-SVX07N-EN 79
Component Installation
Figure 105.Side-loading long bag filter placement for unit sizes 3-35
20 20
24
24 3.9 20 20 .8
20 20 .8
3.33 ft ² 5.56 ft ²
6.67 ft ²
12 12 12 12 .1 20 20 12 6.45 20
8.00 ft ² 8.67 ft ²
20 20 20 3.7
12.33 ft ²
Size 14 Size 17 Size 21
24 24 20.8
12 20 20
20
20 24
24 24 20 1.2
24 24 20 1.2 24 24 24 5.2
13.44 ft ²
18.89 ft ² 22.00 ft ²
20 20
20
24 24 24 5.2 24 24 24 24 1.6
26.00 ft ² 20 20 20 20 11.1 34.67 ft ²
28.22 ft ²
80 CLCH-SVX07N-EN
Component Installation
Figure 106.Side-loading long bag filter placement for unit sizes 40-120
Size 40 Size 50 Size 57
12
24 24
24
24 24
24
24 24 24 24 12 2.5
36.00 ft ² 24
24 24 24 24 24 3.5
50.00 ft ²
24 24 24 24 24 3.5
60.00 ft ²
Size 66 Size 80
20 24
20
24
20
24
20
24 24 24 24 24 18.5 24
66.67 ft ²
24 24 24 24 24 12 6.9
88.00 ft ²
24
24
24
24
24
24
24
24
24 24 24 24 24 24 24 12 1.2
20 20 20 20 20 20 20 12 1.7
134.00 ft ²
111.33 ft ²
CLCH-SVX07N-EN 81
Component Installation
Figure 107.Side-loading short bag filter placement for unit sizes 3-35
20 20
24
24 3.9 20 20 .8
20 20 .8
3.33 ft ² 5.56 ft ²
6.67 ft ²
12 12 12 12 .1 20 20 12 6.45 20
8.00 ft ² 8.67 ft ²
20 20 20 3.7
12.33 ft ²
Size 14 Size 17 Size 21
24 24 20.8
12 20 20
20
20 24
24 24 20 1.2
24 24 20 1.2 24 24 24 5.2
13.44 ft ²
18.89 ft ² 22.00 ft ²
20 20
20
24 24 24 5.2 24 24 24 24 1.6
26.00 ft ² 20 20 20 20 11.1 34.67 ft ²
28.22 ft ²
82 CLCH-SVX07N-EN
Component Installation
Figure 108.Side-loading short bag filter placement for unit sizes 40-120
Size 40 Size 50 Size 57
12
24 24
24
24 24
24
24 24 24 24 12 2.5
36.00 ft ² 24
24 24 24 24 24 3.5
50.00 ft ²
24 24 24 24 24 3.5
60.00 ft ²
Size 66 Size 80
20 24
20
24
20
24
20
24 24 24 24 24 18.5 24
66.67 ft ²
24 24 24 24 24 12 6.9
88.00 ft ²
24
24
24
24
24
24
24
24
24 24 24 24 24 24 24 12 1.2
20 20 20 20 20 20 20 12 1.7
134.00 ft ²
111.33 ft ²
CLCH-SVX07N-EN 83
Component Installation
20 20
24
24 3.9 20 20 .8
20 20 .8
3.33 ft ² 5.56 ft ²
6.67 ft ²
12 12 12 12 .1 20 20 12 6.45 20
8.00 ft ² 8.67 ft ²
20 20 20 3.7
12.33 ft ²
Size 14 Size 17 Size 21
24 24 20.8
12 20 20
20
20 24
24 24 20 1.2
24 24 20 1.2 24 24 24 5.2
13.44 ft ²
18.89 ft ² 22.00 ft ²
20 20
20
24 24 24 5.2 24 24 24 24 1.6
26.00 ft ² 20 20 20 20 11.1 34.67 ft ²
28.22 ft ²
84 CLCH-SVX07N-EN
Component Installation
12
24 24
24
24 24
24
24 24 24 24 12 2.5
36.00 ft ² 24
24 24 24 24 24 3.5
50.00 ft ²
24 24 24 24 24 3.5
60.00 ft ²
Size 66 Size 80
20 24
20
24
20
24
20
24 24 24 24 24 18.5 24
66.67 ft ²
24 24 24 24 24 12 6.9
88.00 ft ²
24
24
24
24
24
24
24
24
24 24 24 24 24 24 24 12 1.2
20 20 20 20 20 20 20 12 1.7
134.00 ft ²
111.33 ft ²
CLCH-SVX07N-EN 85
Component Installation
Figure 111.Front-loading 2-inch and 4-inch flat filter placement for unit sizes 3-35
24 24 24
6.25 10
10.88
12 12
24
24 24
24 24 12 7.63
10.00 ft ² 24 24 12 7.63 24 24 24 3.63
14.00 ft ² 18.00 ft ²
24
24 24
24
24 24
24 24 24 3.63 24 24 24 12 5.00
12 24 24 24 11.50
24.00 ft ² 28.00 ft ²
34.00 ft ²
86 CLCH-SVX07N-EN
Component Installation
Figure 112.Front-loading 2-inch and 4-inch flat filter placement for unit sizes 40-120
Size 40 Size 50 Size 57
.38
8.88 6.63
12
12
24
24
24
24
24
24
24 24 24 24 12 24
38.00 ft ²
24 24 24 24 24 .88
50.00 ft ² 24 24 24 24 24 .88
60.00 ft ²
Size 66 Size 80
1
10.13
24
24
24
24
24
24
24 24 24 24 24 12 3.75 24
66.00 ft ²
24 24 24 24 24 12 3.75
86.00 ft ²
Size 100 Size 120
1.13 1.13
12 12
24 24
24 24
24 24
24 24
24 24 24 24 24 24 5.75 24 24 24 24 24 24 24 9.13
106.00 ft ² 124.00 ft ²
CLCH-SVX07N-EN 87
Component Installation
Figure 113.Front-load short bag filter placement for unit sizes 3-35
24 24 24
6.25 10
10.88
12 12
24
24 24
24 24 12 7.63
10.00 ft ² 24 24 12 7.63 24 24 24 3.63
14.00 ft ² 18.00 ft ²
24
24 24
24
24 24
24 24 24 3.63 24 24 24 12 5.00
12 24 24 24 11.50
24.00 ft ² 28.00 ft ²
34.00 ft ²
88 CLCH-SVX07N-EN
Component Installation
Figure 114.Front-loading short bag filter placement for unit sizes 40-120
Size 40 Size 50 Size 57
.38
8.88 6.63
12
12
24
24
24
24
24
24
24 24 24 24 12 24
38.00 ft ²
24 24 24 24 24 .88
50.00 ft ² 24 24 24 24 24 .88
60.00 ft ²
Size 66 Size 80
1
10.13
24
24
24
24
24
24
24 24 24 24 24 12 3.75 24
66.00 ft ²
24 24 24 24 24 12 3.75
86.00 ft ²
Size 100 Size 120
1.13 1.13
12 12
24 24
24 24
24 24
24 24
24 24 24 24 24 24 5.75 24 24 24 24 24 24 24 9.13
106.00 ft ² 124.00 ft ²
CLCH-SVX07N-EN 89
Component Installation
24 24 24
6.25 10
10.88
12 12
24
24 24
24 24 12 7.63
10.00 ft ² 24 24 12 7.63 24 24 24 3.63
14.00 ft ² 18.00 ft ²
24
24 24
24
24 24
24 24 24 3.63 24 24 24 12 5.00
12 24 24 24 11.50
24.00 ft ² 28.00 ft ²
34.00 ft ²
90 CLCH-SVX07N-EN
Component Installation
Size 66 Size 80
1
10.13
24
24
24
24
24
24
24 24 24 24 24 12 3.75 24
66.00 ft ²
24 24 24 24 24 12 3.75
86.00 ft ²
Size 100 Size 120
1.13 1.13
12 12
24 24
24 24
24 24
24 24
24 24 24 24 24 24 5.75 24 24 24 24 24 24 24 9.13
106.00 ft ² 124.00 ft ²
CLCH-SVX07N-EN 91
Component Installation
12 12
24
24 2.88 24 15.38
2.00 ft ² 2.00 ft ²
24 12 2.75
6.00 ft ²
24 30 30
30 12 3.25
7.00 ft ² 24 24 8.25 24 24 13.25
10.00 ft ² 10.00 ft ²
30
18.75 24
24 24
10.00 ft ² 24 24 24 2.13
30 30 6.75
21.00 ft ²
14.00 ft ²
24 24
24
30 30 12 2.13 30 30 24 3.63
24.00 ft ² 28.00 ft ² 30 30 30 4.13
30.00 ft ²
92 CLCH-SVX07N-EN
Component Installation
37.00 ft ² 30 30 30 24 5.0
46.00 ft ² 30 30 30 24 5.0
57.00 ft ²
Size 66 Size 80
6 24 24 24 24 24 6
24 12
24
24
24
24
24
30 30 30 30 12 1.375
66.00 ft ² 30 30 30 30 12 1.375
76.00 ft ²
12 12
30 30
30 30
30 30
24 24 24 24 24 24 2.75 24 24 24 24 24 24 24 5.625
102.00 ft ² 119.00 ft ²
CLCH-SVX07N-EN 93
Component Installation
94 CLCH-SVX07N-EN
Component Installation
Figure 120. Typical discharge ductwork Figure 122.Typical section with duct flat/flange
recommendations connection- internally insulated
Splitters or
turning vanes
minimum
diameter
3 fan
Uninsulated duct
Unit
section
Airflow
Flat connection
CLCH-SVX07N-EN 95
Component Installation
Figure 123. Field-supplied duct connection to AHU bottom supply/return air opening
Bottom supply/
return airflow
Typical Trane
air handler base
Field-supplied
rigid duct
Figure 124. Field-supplied duct connection details - curb Figure 125. Field-supplied duct connection details - pier
mount for outdoor units mount for outdoor units
Unit base
3-120-14 ga
6 inches 3-120-16 ga
96 CLCH-SVX07N-EN
Component Installation
Bell Mouth Discharge Connections Figure 127. Securing round duct to bell mouth outlet
Round duct connections to be fastened to plenum fan and
discharge plenum sections with bell mouth discharge
openings should be sized to attach to the casing or directly
to the bell mouth fitting. Attachment to the casing requires
the round duct diameter to be sized two inches larger than 1 inch
the nominal bell mouth outlet. An angle ring with a flat
flange should be affixed to the round duct to secure the
duct to the casing (see Figure 126). Attachment to the bell
mouth fitting requires the duct and fitting to be insulated Bell mouth
Airflow
by the installing contractor up to the bell mouth radius to outlet -
nominal
prevent condensation (see Figure 127). The bell mouth diameter
fitting extends through the casing by one inch.
Round
duct
Figure 126. Securing round duct to casing over bell
mouth outlet 1 inch
External
insulation
Angle ring
Inlet d
Traq damper H uct Traq damper
mixing box mixing box
CLCH-SVX07N-EN 97
Component Installation
Coil External
face-and-bypass
Duct
Fan
98 CLCH-SVX07N-EN
Component Installation
Figure 131. External face-and-bypass with duct Figure 133.Typical duct flat/flange end-of-unit (EOU)
configuration designed to bypass air into a connection - insulated
horizontal fan section
Duct
Insulated duct
Fan
Unit
section
Coil Coil External
face-and-bypass Airflow
Other Connections
Access, filter, and other sections may have open inlets
with a 2-inch (sizes 3-120) panel frame for connecting the
ductwork. If the duct is lined, it is important the insulation Flat connection
does not obstruct the opening of the section.
Important: If unit has a duct heater on a fan discharge
there is a minimum clearance from
combustible materials 1-inch for first four
feet of duct.
Thermal
break
2-inch panel
Uninsulated duct
Unit section
Airflow
2-inch panel
CLCH-SVX07N-EN 99
Piping and Connections
• When attaching the piping to the coil header, make the
NOTICE connection only tight enough to prevent leaks.
100 CLCH-SVX07N-EN
Piping and Connections
CLCH-SVX07N-EN 101
Piping and Connections
w
Coil Condensate!
Airflo
VB Failure to follow these instructions could result in
GV equipment damage. Condensate must flow freely from
12 in. min. the coil at all times to prevent coil damage from water
ST Full hammer, unequal thermal stresses, freeze-up and/or
size ST corrosion. In all steam coil installations, the condensate
FT of return connections must be at the low point of the coil.
main FT
Re
Proper steam trap installation is necessary for satisfactory
tu
FT coil performance and service life. For steam trap
rn
m ST installation:
ai
n 12 in. min. 1. Install the steam trap discharge 12-inches below the
condensate return connection. Twelve inches provides
sufficient hydrostatic head pressure to overcome trap
Full size of losses and ensures complete condensate removal.
steam trap
connection
a. Use float and thermostatic traps with atmospheric
pressure gravity condensate return, with automatic
controls, or where the possibility of low-pressure
supply steam exists. (Float and thermostatic traps
NOTICE are recommended because of gravity drain and
continuous discharge operation.)
Breaker Cracking Pressure! b. Use bucket traps only when the supply steam is not
Failure to follow these instructions could result in modulated and is 25 psig or higher.
equipment damage. The 1/2-inch NPT, 15 degree swing
check valve vacuum breaker is recommended because Note: Trane steam coils require a minimum of 2 psi of
other vacuum breakers, such as spring-loaded ball- pressure to assure even heat distribution.
check breakers, have cracking pressures as high as 1.25 2. Trap each coil separately to prevent holding up
inches Hg (17-inches of water). Vacuum breakers with
condensate in one or more of the coils.
fitting sizes smaller than 1/2-inch NPT are too small to
relieve vacuum quick enough to ensure complete 3. Install strainers as close as possible to the inlet side of
condensate drainage. Other types of swing check valve the trap.
vacuum breakers are acceptable if the fittings size is
not smaller than 1/2-inch NPT and the cracking 4. If installing coils in series airflow, control each coil
pressure is not larger than 0.25-inches HG (3.5-inches of bank independently with an automatic steam-control
water). valve. Size the traps for each coil using the capacity of
the first coil in direction of airflow.
To prevent coil damage, complete the following 5. Use a modulating valve that has linear flow
recommendations: characteristics to obtain gradual modulation of the coil
• Install a 1/2-inch NPT, 15 degree swing check valve steam supply.
vacuum breaker with cracking pressure of 0.25-inches Note: Do not modulate systems with overhead or
Hg (3.4-inches water) or lower at the top of the coil. pressurized returns unless the condensate is
This vacuum breaker should be installed as close to the drained by gravity into a receiver, vented to
coil as possible. atmosphere, and returned to the condensate
• For coil type NS, install the vacuum breaker in the pump.
unused condensate return tapping at the top of the 6. Pitch all supply and return steam piping down 1-inch
coil. for every 10 feet in the direction of the steam or
condensate flow.
102 CLCH-SVX07N-EN
Piping and Connections
coil
GV
AV Drain
Water supply
AV main
Le
ve
l Water
return main
GV
flow
Air
GV
Drain
CLCH-SVX07N-EN 103
Piping and Connections
Access port
Manual
Discharge
ball valve Filter
line
Condenser and
sbucooler coil
Manual Access
angle valves port
Compressors Manual
ball valve
Solenoid
Moisture-
valve
indicating Access
sight glass port Filter drier
with access
port
Distributor Manual
ball valve
Access port Manual ball valve
104 CLCH-SVX07N-EN
Piping and Connections
CLCH-SVX07N-EN 105
Piping and Connections
• Ball shutoff valves. Adding manual, ball-type shutoff compressor. For this reason, the suction filter should
valves upstream and downstream of the filter be the replaceable-core type, and a clean core should
simplifies replacement of the filter core. be installed after the system is cleaned up.
• Access port. The access port is used to determine
Suction Lines suction pressure. This port is usually a Schraeder valve
with a core.
Line sizing
• Frostat™ coil frost protection. The Frostat control is the
Proper line sizing is required to guarantee the oil returns to preferred method for protecting evaporator coils from
the compressor throughout the system’s operating freezing when the refrigerant coil is used with Trane
envelope. At the same time, the line must be sized so that condensing units. It senses the suction-line
the pressure drop does not excessively affect capacity or temperature and temporarily disables mechanical
efficiency. To accomplish both objectives, it may be cooling if it detects frost conditions. The control is
necessary to use two different line diameters: one for the mechanically attached to the outside of the refrigerant
horizontal run and for the vertical drops, and another for line, near the evaporator, and wired to the unit control
the vertical lifts (risers). panel.
Routing • Ball shutoff valve. Adding manual, ball-type shutoff
valves upstream and downstream of the filter
To prevent residual or condensed refrigerant from “free- simplifies replacement of the filter core.
flowing” toward the compressor during the off cycle,
install the suction line so it slopes by ¼-inch to 1-inch per
10 feet of run toward the evaporator. Expansion Valves
When the application includes a suction riser, oil must be Note: Thermal expansion valve (TXV) is never provided
forced to travel the height of the riser. Riser traps are or sized from the factory. This is always a field-sized
unnecessary in the suction line. They will add pressure and field-provided component.
drop. Double risers must not be used. They not only add
Expansion valves meter refrigerant into the evaporator
pressure drop, but can hold great amounts of oil - oil better
under controlled conditions. If there is too much
used in the compressor.
refrigerant, the refrigerant will not completely vaporize
If a suction riser is properly sized, oil will return to the and the remaining liquid will slug the compressor. If there
compressor regardless of whether a trap is present. If a is too little refrigerant, there may not be enough cooling
suction riser is oversized, adding a trap will not restore for the compressor.
proper oil entrainment.
Expansion valve requirements vary based on condensing
Avoid Underground Refrigerant Lines unit design. Consult the product literature for the
condensing unit to be used for proper valve selection.
Refrigerant condensation during the off cycle, installation
debris inside the line (including condensed ambient
moisture), service access, and abrasion/corrosion can Hot Gas Bypass
quickly impair reliability.
Many years ago, hot gas bypass (HGBP) was successfully
Insulation added to HVAC systems to correct a number of operational
problems. Hoping to avoid such problems altogether, it
Any heat that transfers from the surrounding air to the eventually became common practice for designers to
cooler suction lines increases the load on the condenser specify hot gas bypass in new systems. Unfortunately, the
(reducing the system’s air-conditioning capacity) and practice often degraded rather than improved reliability.
promotes condensate formation. After operating the
system and testing all fittings and joints to verify that the Hot gas bypass increases the minimum refrigerant charge;
system is leak-free, insulate suction lines to prevent heat it also inflates the first cost of the system. Besides adding
gain and unwanted condensation. more paths for potential refrigerant leaks, hot gas bypass
increases the likelihood of refrigerant distribution
Components problems. Finally, hot gas bypass uses excessive amounts
Installing the suction line requires field installation of of energy by preventing the compressors from cycling
these components: a filter, access port, and a Frostat™ with fluctuating loads.
control when the refrigerant coil is used with Trane Trane now has many years of experience in the successful
condensing units. Position them as close to the use of equipment without hot gas bypass in commercial
compressor as possible. comfort-cooling applications. To prevent evaporator
Note: Placement of the Frostat control is illustrated in freeze-up, Trane equipment typically includes Frostat™
Figure 138, p. 104. coil frost protection.
• Filter. The suction filter prevents contaminants, Like hot gas bypass, the Frostat system protects the coil
introduced during installation, from entering the from freezing, but it does so by turning off compressors
106 CLCH-SVX07N-EN
Piping and Connections
when a sensor detects the formation of frost on the sufficiently as well as the runout piping to the control valve
evaporator coil. The compressor is released to operate and header. The entire system must be designed and
when the coil temperature rises a few degrees above the hooked up to prevent accumulation of condensate at any
frost threshold. The Frostat control strategy reduces the point. The following recommendations will help to ensure
overall energy consumption of the system while this.
maintaining system control. Use drip legs and traps at all low spots or natural drainage
Systems should be designed to avoid HGBP whenever points such as:
possible. For more information about HGBP, refer to the • Ahead of risers
Engineers Newsletter, “Hot Gas Bypass – Blessing or a
Curse?” (ADM-APN007-EN). • End of mains
• Ahead of expansion joints or bends
Humidifier Piping and • Ahead of valves or regulators
Connections Install drip legs and drain traps even where there are no
natural drainage points.
These instructions cover the piping installation for Trane’s
building steam humidifier panel and atmospheric steam
humidifier panel. The humidifier panel shall arrive Figure 140.Building (boiler) steam panel piping
installed in the unit air cabinet.
E
Units with a humidifier panel to be used with building D
• Control valve
Header B
• In-line Y strainer (to be used prior to the control valve) Overall
Angle iron height
• Float and thermostatic steam trap (for condensate mounting frame
CLCH-SVX07N-EN 107
Piping and Connections
108 CLCH-SVX07N-EN
Piping and Connections
Evaporator Coil with Horizontal-Split 1. Pitch the liquid line slightly—1-inch/10 feet —so
Suction line (Standard) Circuiting the refrigerant drains toward the evaporator.
“Trim” 2. Provide one expansion valve per distributor.
solenoid valve 3. Slightly pitch the outlet line from the suction
Liquid
line header toward the suction riser— 1-inch/10 feet
in the direction of flow. Use the tube diameter
Sight
Thermal that matches the suction-header connection.
glass
expansion Use a double-elbow configuration to isolate the
valve (TXV)
TXV bulb from other suction headers.
Filter drier
4. This looks like a trap, but is actually due to the
requirement that the refrigerant gas leaving the
“Pump-down” coil flows downward, past the lowest suction-
solenoid valve header outlet, before turning upward.
Distributor 5. Use the “horizontal” tube diameter as specified
in the condensing unit application manual.
Evaporator Coil with Intertwined Circuiting 6. Use the tube diameter recommended for a
Suction line
vertical rise as specified in the condensing unit
Liquid
application manual. Assure the top of the riser is
line higher than the evaporator coil.
Sight 7. Pitch the suction line slightly—1-inch/10 feet —
glass so that the refrigerant drains toward the
evaporator.
Solenoid
Filter drier 8. Insulate the suction line.
valve
Thermal 9. Only use a “trim” solenoid valve for constant-
expansion
volume, humidity-sensitive applications. For all
valve (TXV)
Distributor
other applications, install a single solenoid valve
(the “pumpdown” solenoid valve) between the
liquid-line filter drier and the sight glass.
Note: Due to reduced coil volume in condensing
units with microchannel heat exchanger
condenser, do not use trim solenoid valves
for these units.
CLCH-SVX07N-EN 109
Piping and Connections
Figure 143. Typical single-circuit condensing unit: evaporator coil with four distributors
Evaporator Coil with Horizontal-Split 1. Pitch the liquid line slightly—1-inch/10 feet —so
(Standard) Circuiting that the refrigerant drains toward the
Suction line Thermal expansion evaporator.
valves (TXV)
2. Provide one expansion valve per distributor.
Liquid
line 3. Slightly pitch the outlet line from the suction
header toward the suction riser— 1-inch/10 feet
“Trim” Sight
solenoid valve glass in the direction of flow. Use the tube diameter
that matches the suction-header connection.
Filter drier 4. This looks like a trap, but is actually due to the
requirement that the refrigerant gas leaving the
“Pumpdown”
solenoid valve coil flows downward, past the lowest suction-
header outlet, before turning upward. Use the
Distributor double-elbow configuration to isolate the TXV
bulb from other suction headers.
Suction line Evaporator Coil with Intertwined Circuiting 5. Use the “horizontal” tube diameter as specified
Thermal expansion in the condensing unit application manual.
valves (TXV)
“Trim” 6. Use the tube diameter recommended for a
solenoid valve
vertical rise as specified in the condensing unit
Liquid
line
application manual. Ensure that the top of the
Sight
riser is higher than the evaporator coil.
glass
7. Pitch the suction line slightly—1-inch/10 feet —
so that the refrigerant drains toward the
Filter drier evaporator.
“Pumpdown” 8. Insulate the suction line.
solenoid valve
9. Only use a “trim” solenoid valve for constant-
volume, humidity-sensitive applications. For all
other applications, install a single solenoid valve
(the “pumpdown” solenoid valve) between the
Distributor liquid-line filter drier and the sight glass.
Note: Due to reduced coil volume in condensing
units with microchannel heat exchanger
condenser, do not use trim solenoid valves
for these units.
110 CLCH-SVX07N-EN
Piping and Connections
Figure 144. Typical dual-circuit condensing unit: evaporator coil with two distributors
Evaporator Coil
Suction line with Horizontal-Split (Standard) Circuiting
(circuit 2)
Liquid line
(circuit 2)
Sight
glass
Solenoid
Distributor valve
Suction line
(circuit 1)
Liquid line
(circuit 1)
CLCH-SVX07N-EN 111
Piping and Connections
Figure 145. Typical dual-circuit condensing unit: evaporator coil with four distributors
Evaporator Coil 1. Pitch the liquid line slightly—1-inch/10 feet —so
with Horizontal-Split (Standard) Circuiting that the refrigerant drains toward the
Suction line
(circuit 2) evaporator.
Thermal expansion Liquid line
valves (TXV) Solenoid (circuit 2) 2. Provide one expansion valve per distributor.
valve
3. Slightly pitch the outlet line from the suction
header toward the suction riser— 1-inch/10 feet
Suction line in the direction of flow. Use the tube diameter
(circuit 1) Sight
glass that matches the suction-header connection.
Liquid line
(circuit 1) 4. This looks like a trap, but is actually due to the
requirement that the refrigerant gas leaving the
coil flows downward, past the lowest suction-
Filter drier header outlet, before turning upward. Use the
double-elbow configuration to isolate the TXV
Distributor bulb from other suction headers.
5. Use the “horizontal” tube diameter as specified
in the condensing unit application manual.
Evaporator Coil with Intertwined Circuiting
Suction lines 6. Use the tube diameter recommended for a
Thermal expansion Liquid line vertical rise as specified in the condensing unit
valves (TXV) (circuit 2)
(circuit 2)
(circuit 1)
112 CLCH-SVX07N-EN
Piping and Connections
Figure 146.Typical dual-circuit condensing unit: evaporator coil with eight distributors
Evaporator Coil 1. Pitch the liquid line slightly—1-inch/10 feet —so
with Horizontal-Split (Standard) Circuiting
Suction line that the refrigerant drains toward the
Thermal expansion
valves (TXV)
evaporator.
(Circuit 2)
Liquid line
(Circuit 1)
double-elbow configuration to isolate the TXV
bulb from other suction headers.
5. Use the “horizontal” tube diameter as specified
“Pump-down” in the condensing unit application manual.
solenoid valve
Distributor
6. Use the tube diameter recommended for a
vertical rise as specified in the condensing unit
Suction lines
application manual. Ensure that the top of the
Evaporator Coil with Intertwined Circuiting riser is higher than the evaporator coil.
(Circuit 1)
Thermal expansion
valves (TXV) 7. Pitch the suction line slightly—1-inch/10 feet —
(Circuit 2)
CLCH-SVX07N-EN 113
Installation - Electrical
Figure 147. Internally mounted VFD
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious
injury.Disconnect all electric power, including remote
disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be
inadvertently energized. For variable frequency drives
or other energy storing components provided by Trane
or others, refer to the appropriate manufacturer’s
literature for allowable waiting periods for discharge of
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged.
For additional information regarding the safe discharge A typical externally mounted VFD is shown the following
of capacitors, see PROD-SVB06*-EN. figure.
.
Figure 148. Externally mounted VFD
NOTICE
Use Copper Conductors Only!
Failure to use copper conductors could result in
equipment damage as the equipment was not
designed or qualified to accept other types of
conductors.
114 CLCH-SVX07N-EN
Installation - Electrical
below. For fan quantities greater than 3, the disconnect factory-mounted controllers, and no starters or VFDs, are
switch is replaced by a circuit breaker. With the hand-off- provided with 120 Vac to 24 Vac control transformers, as
auto feature, a circuit breaker is used for all fan quantities. shown in Figure 151, and require a separate 120V field
connection.
Figure 149. External motorized impeller control panel
(MICP) Figure 151. Controller - externally mounted
CLCH-SVX07N-EN 115
Installation - Electrical
The electric heat door may have a solenoid locking electrical codes. The installer must also furnish a service
mechanism to prevent opening the control panel while the disconnect switch in compliance with national and local
electric heater is energized. electrical codes.
Field installed DDC control devices: Fan motors require motor overload protective devices that
• Install outside-air sensor and space sensor, if ordered. are rated or selected in compliance with the National
Electric Code (NEC) or Canadian Electric Code. Specific
• Connect control valves, if ordered, to the valve jack unit and motor connection diagrams are provided on the
provided as part of the unit wiring harness. The valve starter/VFD if Trane-provided, or refer to the motor
jack is typically located at the air-leaving side of the coil nameplate.
connection inside the casing panel. For valve junction
box mounting and wiring detail, see Figure 153. If wiring directly to the motor, a flexible connection at the
motor to permit fan belt adjustment should be provided.
Figure 153. Junction box for valve wiring Fractional horsepower motors may be factory connected
to a terminal box on the unit. If this construction is
#10
self-drilling
provided, the installer should complete field wiring to this
screws (2) connection box. For a typical wiring schematic, see
2x4
junction box Figure 156 thru Figure 164.
Bushing
(2 required Cover Note: Properly seal all penetrations in unit casing. Failure
for units with to seal penetrations from inner panel to outer panel
double-wall) could result in unconditioned air entering the unit.
Conduit
Motor
assembly
End panel
NOTICE
Airflow
Wheel Motor Failure!
Valve
connection Failure to follow instructions below could result in
failure of the wheel motor. Do not use a variable
frequency drive (VFD) to control the wheel speed.
Quick Connects
The actuators, factory-mounted or field-supplied, are
separately wired and controlled by a direct-digital
controller or other building logic. Figure 154 illustrates the
typical quick connect scheme.
Note: With units that require splits to be assembled that
have high voltage quick connects, use wire ties to
bind the quick connections together to avoid poor
connections or intermittent connection from
vibrations.
Figure 154. Typical quick connects with wiring.
Wiring:
Red/black - power (hot)
White/pink - control signal (in)
Orange/gray - feedback (out)
Actuator
Wiring harness
Power 24 Vac
Control signal (2-10 Vdc)
Feedback signal
116 CLCH-SVX07N-EN
Installation - Electrical
If not factory-installed, the electrical contractor must and installed as required per national and local electrical
provide and install a starter or starting contactor, codes.
disconnect, fuses, etc., as required by local codes, for the
CDQ wheel motor. Do not install a variable frequency Optional Air Temperature Sensors
drive (VFD) to control the desiccant wheel speed. This If not factory-wired, connection to the air temperature
may result in failure of the wheel motor. The motor sensors is made by penetrating through the side of the
requires air movement for continuous operation. module wall and making electrical connections to the
Operating the wheel for long periods with the fan off may temperature sensor. Nominal resistance of these sensors
result in motor failure. is 1,000 ohms at 32 degrees F (0 degrees C). The sensor is
a thermistor with a platinum 375 resistance curve. This
Optional Damper Actuators wiring should be sized and installed as required per
Each actuator requires 24 Vac supply power and wiring for national and local electrical codes.
the 2–10 Vdc control signal. This wiring should be sized
Red Black
M M
Black Black Red Black
White White
Green Green
CLCH-SVX07N-EN 117
Installation - Electrical
118 CLCH-SVX07N-EN
Installation - Electrical
CLCH-SVX07N-EN 119
Installation - Electrical
120 CLCH-SVX07N-EN
Installation - Electrical
CLCH-SVX07N-EN 121
Installation - Electrical
Figure 160. Typical schematic for motorized impeller control panel (MICP)
122 CLCH-SVX07N-EN
Installation - Electrical
Figure 161. Typical schematic for motorized impeller control panel (MICB) with hand off auto and potentiometer
CLCH-SVX07N-EN 123
Installation - Electrical
LEGEND
DESIGNATION DESCRIPTION
NOTE: DASHED LINES INDICATE CUSTOMER OR FIELD INSTALLED WIRING.
1DSC1 DISCONNECT, 600V LOCKABLE, NON-FUSED
6 FUSE 1F1 SHALL BE 250V RATED, FAST ACTING AND 0.25 AMPS 1F46 FUSE, 600V, CLASS J
1F47 FUSE, 600V, CLASS J
FUSE 1F2 SHALL BE 250V RATED, FAST ACTING AND 0.6 AMPS 1T1 TRANSFORMER, LINE VOLTAGE TO 120V
7
1TB1, 1TB2 DISTRIBUTION BLOCK, 115 AMP
8 MAXIMUM NUMBER OF INTERLOCK SWITCHES SHOWN. UNIT MAY REQUIRE 1K60 INTERLOCKING CONTACTOR
LESS. JUMPERS ARE PRE-INSTALLED. REMOVE JUMPER FOR EACH 1CB1 TO 5 CIRCUIT BREAKER, 240V 1 POLE 15A
INTERLOCK SWITCH INSTALLED 1F1 FUSE, 250V, .25" X 1.25", FAST ACTING
1F2 FUSE, 250V, .25" X 1.25", FAST ACTING
1K80 INTERLOCKING PILOT RELAY
1T2 TRANSFORMER, 120V TO 24V
1TB20 INTERLOCK SWITCH/GND TERMINAL BLOCK
DSW DOOR INTERLOCK SWITCH
1TB21 TERMINAL BLOCK
W50 JUMPER, FIELD INSTALLED INTERLOCK
1CB1
12A 17A
1TB1 1K60
3B
3C L1 T1 1CB2
13A 18A
3D
TO AIR
3E 1CB3
14A 19A CLEANER PANEL
3F
1K60 (1 PER ROW)
3G
L2 T2 1CB4
15A 20A
1K60 1CB5
16A 21A
1DSC1
L3 T3
1F46 1T1
100A 1A 3A 1CB6 1TB21
(L1) 3E 22B 22B
11 TO AUX UV BANK
CUSTOMER 1TB21 1TB21
120V 1F1 1TB20
SUPPLIED 5A 27A 1T2 8A
POWER 10 1
1F47 4A W50
101A 2A
(L2) 6 2 8
DSW
120V 24V 2
103A DSW
3
ATTACH 4J 9A DSW
EARTH GROUND 1K60 4
1F2 1K80 DSW
6A 7A 4B 8 5
11 14 DSW
A1 A2 6
7
DSW
7
1TB2 DSW
1TB20 8
4B
11A 1K80 9
G 4C 4C
11B 4D 4D TO AIR 9
G 10A
TO AIR 4E 4E CLEANER PANEL A2 A1
11C
G CLEANER PANEL 4F 4F (1 PER ROW)
11D (1 PER ROW)
4G 4G
11E
11F 4H 4H
TO AUX UV BANK TO AUX UV BANK
124 CLCH-SVX07N-EN
Installation - Electrical
CLCH-SVX07N-EN 125
Installation - Electrical
Figure 164. Typical schematic for customer-supplied power for GFCI and lights/switch
3GFR1
2TB4
L5 1 BLK BLK WHT
Dedicated
GFCI
customer L6 2 WHT
suppoled
power
27 G GRN GRN
(115V)
Attach
earth
ground
BLK
L1 H
BLK
Custom WHT
L2 N
supplied WHT
power
(115V) 27 G
Attach
earth
ground
2T3 2T4
115V 115V
WHT BLK
WHT BLK
H1 H2 H3 H4 H1 H2 H3 H4
Lighting Transformer Fuses
Fuse Voltage P/N
To primary To secondary
lighting circuit lighting circuit
Legend
Device Description Notes:
Designation 1 Dashed lines indicate recommended field wiring by others.
2TP4 Terminal block GFCI/lighting circuits Phantom lines indicate control options.
2T3 Primary lighting transformer Ref. Control panel schematic for specific detail.
2T4 Secondary lighting transformer
3GFR1 Ground fault receptacle 2 All field wiring must be in accordance with the National
Electrical Code (NEC), state and local requirements. Other
countries applicable national and/or local requirements
shall apply. Field conductors shall have insulation rating
not less than 600V copper conductors only.
126 CLCH-SVX07N-EN
Controls Interface
The portable operator display is used for temporary
connection to and operation of Trane UC600 controller.
Calibrating the Operator Display
With the portable operator display, you can monitor data, This section shows how to calibrate the operator display
change setpoints, monitor alarms, and override points. touch screen and how to adjust the brightness and
The portable operator display includes a 10 ft (3 m) cable contrast. To set up the operator display screens and
with connector that is stored in the storage compartment security, see the Tracer TD7 Display for the Tracer UC600
of the carrying bag. The cable cannot be disconnected Programmable Controller Installation, Operation, and
from the operator display. Keep this document with the Maintenance guide (BAS-SVX50*-EN).
portable operator display for access to calibration and
To calibrate the operator display:
cleaning instructions.
1. On the home screen, press Setup. The Setup menu
Note: The portable operator display is not used for
appears.
timeclock scheduling. To provide scheduling you
must use a Tracer Summit system. 2. Page down to view the next screen.
3. Press Calibrate Touch Screen. A calibration screen
NOTICE appears.
UV Damage!
NOTICE
Avoid damage to display by installing it out of direct
sunlight. Equipment Damage!
Do not allow the operator display to come in contact
Connecting the Operator Display with sharp objects. This could result in equipment
damage.
To connect the portable operator display:
1. Locate the factory-provided service module (see 4. Touch the target using a small, pliable, blunt object,
Figure 165). such as a pencil eraser or your finger. Hold until the
beeping stops. A second calibration screen appears.
2. Attach the operator-display cable to the operator-
display connector on the service module. The operator 5. Again, touch the target with the object. Hold until the
display receives power from the controller and turns beeping stops. The Advanced Selection screen
on automatically when it is connected. appears.
6. Press Home. The home screen appears.
Figure 165. Service module
NOTICE
Water Damage!
Spraying water or cleaner directly on the screen could
result in equipment damage. To clean the operator
display, use a cloth dampened with commercial liquid
glass cleaner.
CLCH-SVX07N-EN 127
Controls Interface
128 CLCH-SVX07N-EN
Start-Up
Pre-Startup Checklist • Check piping and valves for leaks. Open or close the
valves to check for proper operation. Drain lines
Complete this checklist after installing the unit to verify all should be open.
recommended installation procedures are complete • Leave this manual with the unit.
before unit startup. This does not replace the detailed
instructions in the appropriate sections of this manual. Fan-Related Checks
Disconnect electrical power before performing this
• If the unit is not externally isolated, ensure that the fan
checklist. Always read the entire section carefully to
isolator tie-down bolts have been removed. See “Fan
become familiar with the procedures.
Isolation,” p. 72 for more information.
CLCH-SVX07N-EN 129
Start-Up
Motor-Related Checks
• Locate installation manual from the motor
WARNING
manufacturer for the specific motor installed. This can Live Electrical Components!
be found by contacting the motor manufacturer’s Failure to follow all electrical safety precautions when
representative. The motor manufacturer’s exposed to live electrical components could result in
recommendations take precedence for all matters death or serious injury. During installation, testing,
related to the start-up and routine maintenance of the servicing and troubleshooting of this product, it may be
motor. necessary to work with live electrical components.
Have a qualified licensed electrician or other individual
• Check the motor lubrication for moisture and rust. who has been properly trained in handling live
– Remove and clean grease plugs to inspect. electrical components perform these tasks.
– If moisture is present, consult an authorized repair
Before complete start-up, bump-start the unit and confirm
shop for bearing inspection/replacement. This may
the fan wheel rotates properly, as indicated by the rotation
require removal and transport of motor.
arrow located on the fan housing.
– If no moisture is present, refer to the motor
After initial startup:
manufacturer’s lubrication recommendations for
proper lubrication. • Calculate the motor voltage imbalance, notifying the
power company to correct unacceptable imbalances.
– The motor manufacturer may recommend
lubricating the motor as part of their routine start- • Periodically check the fan belt tension.
up instructions.
Calculate Motor Voltage Imbalance
• Check motor winding. An acceptable winding
resistance reading is from 6 meg-ohms to infinity. If After startup, measure the motor voltage and amperage
reading is less than 5 mega-ohms, the winding should on all phases to ensure proper operation. The readings
be dried out in an oven or by a blower. should fall within the range given on the motor nameplate.
The maximum allowable voltage imbalance is 2 percent.
• Inspect the entire motor for rust and corrosion.
Voltage imbalance is defined as 100 times the sum of the
• Bump-start the unit and confirm the fan wheel rotates
deviation of the three voltages from the average, divided
properly, as indicated by the rotation arrow located on
by twice the average voltage. For example, if the three
the fan housing.
measured voltages are 221, 230 and 227, the average
Note: For motor warranty needs, contact your local Trane voltage would be 226 volts. The percent of voltage
sales office. imbalance is then calculated.
130 CLCH-SVX07N-EN
Start-Up
.
1-25 Rated Motor Speed Depends on unit Set Based on Motor Nameplate
1-90 Motor Thermal Protection ETR Trip 1 [4] ETR Trip 1 [4]
4-19 Max Output Frequency Application dependant 65 Hz or 120 Hz for Direct Drive Fan
CLCH-SVX07N-EN 131
Start-Up
NOTICE
Belt Tension!
Excessive belt tension will reduce fan and motor
Force scale
bearing life, accelerate belt wear and possibly cause Small O-ring
shaft failure. Do not over-tension belts. Under
tensioning belts is the primary cause of premature belt
failure. Belts should not squeal at startup. Recheck belt
tension after 8 hours, 24 hours, and 100 hours of
operation and monthly thereafter.
Check the fan belt tension at least three times during the
first days of operation because there is a rapid decrease in
tension until the belt settles in. To measure belt tension,
use a belt tensiometer (see Figure 167). Determine actual
deflection by depressing one belt with the belt
tensiometer and measuring the deflection relative to the
other belts or to belt line (see Figure 168). Adjust the belt
tension to the correct pounds force and tighten all bolts to
the proper torque. See Table 53, p. 163.
132 CLCH-SVX07N-EN
Start-Up
Determine Fan Speed Check unit vibration if the fan speed is changed more than
five percent from the original designed speed, or if parts
such as shafts, fan wheels, bearings, or other drive
WARNING components are replaced. Do not exceed the maximum
fan speed.
Live Electrical Components!
Failure to follow all safety precautions when exposed to Pay particular attention to any vibration, noise, or
rotating components could result in death or serious overheating of the motor and fan bearings; however, note
injury.During installation, testing, servicing and that bearings may run warm during break in.
troubleshooting of this product, it may be necessary to
measure the speed of rotating components. Have a
qualified licensed service individual who has been
properly trained in handling exposed rotating
components perform these tasks.
CLCH-SVX07N-EN 133
Start-Up
Align Fan and Motor Sheaves Figure 169. Proper drive alignment
Align the fan and motor sheaves using a straightedge. The
Center line
straightedge must be long enough to span the distance must coincide
Lines must
between the outside edges of the sheaves. When the be parallel
Traq dampers are low-leak dampers that modulate and Velocity (2-10 Vdc) J4 (Red)
measure airflow. Each Traq damper section is supplied
with a factory-mounted ventilation control module (VCM) GND J4 (White)
on the interior of the mixing box section. The VCM has an
input terminal for power and an output terminal for air 24 Vac J2 (Black)
velocity (see Figure 170). A direct-digital controller
controls the factory-mounted and wired actuators. GND J2 (Green)
J5 (Yellow)
Thermistor
J5 (White)
134 CLCH-SVX07N-EN
Start-Up
CLCH-SVX07N-EN 135
Start-Up
Table 44. Back or top inlet low-flow Traq damper-air mixing and indoor economizer sections
Traq Damper Damper Peak Velocity Total Area CFM @ 10VDC L/s @ 10VDC
Unit Size Part Number Size (in) Type Qty (fpm) (ft2) Peak Velocity Peak Velocity
6 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
8, 10 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
12, 14, 17 495100870001 16 Min. Outside Air 1 2475 1.40 3455 1630
21, 25 495100890001 20 Min. Outside Air 1 2600 2.18 5671 2676
30, 35, 40 495100880001 24 Min. Outside Air 1 2600 3.14 8164 3853
50, 57 495100900001 28 Min. Outside Air 1 2600 4.27 11,112 5244
66 495100900001 28 Min. Outside Air 1 2600 4.27 11,112 5244
80 495100900001 28 Min. Outside Air 2 2600 8.54 22,224 10,488
100 495100900001 28 Min. Outside Air 2 2600 8.54 22,224 10,488
120 495100900001 28 Min. Outside Air 2 2600 8.54 22,224 10,488
Table 45. Mixing box Traq damper inlet - single-side standard flow
Traq damper Peak velocity Total area CFM@10VDC peak L/s@ 10VDC peak
Unit size Part number size (in) Qty (fpm) (ft2) velocity velocity
3, 4, 6, 8 495100860001 13 1 2475 0.92 2279 1076
Table 46. Mixing box Traq damper inlet - single-side low flow
Traq damper Peak velocity Total area CFM@10VDC L/s@ 10VDC
Unit size Part number size (in) Damper type Qty (fpm) (ft2) peak velocity peak velocity
14, 17 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
30, 35, 40 495100890001 20 Min. Outside Air 1 2600 2.18 5671 2677
50, 57, 66 495100880001 24 Min. Outside Air 1 2600 3.14 8164 3854
136 CLCH-SVX07N-EN
Start-Up
Table 47. Mixing box Traq damper inlet - dual-side standard flow
Traq damper Peak velocity Total area CFM@10VDC peak L/s@ 10VDC peak
Unit size Part number size (in) Qty (fpm) (ft2) velocity velocity
3, 4, 6, 8 495100860001 13 2 2475 1.84 4559 2152
30, 35, 40 495100890001 20 Min. Outside Air 1 2600 2.18 5671 2677
50, 57, 66 495100880001 24 Min. Outside Air 1 2600 3.14 8164 3854
Table 49. Side inlet standard Traq dampers - diagonal economizer section
Traq damper Peak velocity Total area CFM@10VDC L/s@10VDC peak
Unit size Part number size (in) Quantity (fpm) (ft2) peak velocity velocity
3 495100860001 13 1 2475 0.92 2279 1076
4, 6, 8 495100860001 13 2 2475 1.84 4559 2151
10, 12, 14 495100870001 16 2 2475 2.79 6905 3259
17 495100860001 13 4 2475 3.68 9118 4303
21 495100890001 20 2 2600 4.36 11,341 5352
25 495100870001 16 4 2475 5.58 13,820 6522
30 495100890001 20 3 2600 6.54 17,012 8028
35, 40 495100900001 28 2 2600 8.55 22,224 10,488
50 495100880001 24 3 2600 9.42 24,492 11,558
57 495100880001 24 4 2600 12.56 32,656 15,410
66 495100900001 28 3 2600 12.82 33,336 15,731
80 495100900001 28 4 2600 17.10 44,448 20,975
100, 120 495100900001 28 5 2600 21.37 55,561 26,219
CLCH-SVX07N-EN 137
Start-Up
Table 50. Side inlet low-flow Traq dampers - diagonal economizer section
Traq damper Peak velocity Total area CFM@10VDC L/s@ 10VDC
Unit size Part number size (in) Damper type Qty (fpm) (ft2) peak velocity peak velocity
4 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
6 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
8 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
10 495100870001 16 Min. Outside Air 1 2475 1.40 3455 1630
12 495100870001 16 Min. Outside Air 1 2475 1.40 3455 1630
14 495100870001 16 Min. Outside Air 1 2475 1.40 3455 1630
17 495100860001 13 Min. Outside Air 1 2475 0.92 2279 1076
21 495100890001 20 Min. Outside Air 1 2600 2.18 5671 2676
25 495100870001 16 Min. Outside Air 1 2475 1.40 3455 1630
30 495100890001 20 Min. Outside Air 1 2600 2.18 5671 2676
35, 40 495100900001 28 Min. Outside Air 1 2600 4.27 11,112 5244
50 495100880001 24 Min. Outside Air 1 2600 3.14 8164 3853
57 495100880001 24 Min. Outside Air 1 2600 3.14 8164 3853
66 495100900001 28 Min. Outside Air 1 2600 4.27 11,112 5244
80 495100900001 28 Min. Outside Air 1 2600 4.27 11,112 5244
100, 120 495100900001 28 Min. Outside Air 1 2600 4.27 11,112 5244
Trane utilizes AMCA certification for airflow measuring stations. Trane certifies that the Traq damper herein is licensed to bear the
AMCA seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 611 and comply
with the requirements of the AMCA Certified Ratings Program.
The certification program provides the engineer and owner assurance that manufacturer-published performance ratings for
airflow measurement stations are accurate and repeatable. Trane Traq dampers are certified with the integral ventilation control
module which converts differential pressure to an electronic signal for control.
Refer to Performance Climate Changer Air Handler catalog CLCH-PRC015*-EN for Traq damper testing and rating information.
Fan Inlet Airflow Measuring System Figure 172. Fan inlet airflow measuring system
A fan inlet airflow measuring system (piezometer) is
available on many centrifugal and plenum fans. Trane’s
system determines airflow using a static pressure
differential.
Note: This type of system is different than a total pressure
or thermal dispersion system. As such, the
calculations will be different.
Each system comes with a differential pressure
transmitter. The minimum diameter is connected to the LO
port of the transmitter and the reference pressure point is
connected to (or actually is) the HI port of the transmitter.
138 CLCH-SVX07N-EN
Start-Up
Available Transmitters
• TDR00729: 0-5-inch
• TDR00730: 0-10-inch
• TDR00731: 0-25-inch
Transmitter Calibration
The transmitter is factory-calibrated to a specific pressure
range with a 0-5 inch, 0-10 inch, or 0-25 inch w.g. range
being used in most cases. To check calibration and to
adjust if necessary, consult the transmitter manufacturer
Wiring or the factory for specific procedures.
The transmitter requires 24Vdc/24Vac power on terminals The transmitter outputs a linear, 2-10 Vdc signal
1 (+) and 2 (ground) of the transmitter. When the airflow representing a differential pressure measurement. With
measurement system is ordered with a factory-mounted this measurement, the airflow through the fan can be
UC600 controller, the 24 Vdc power will be supplied. calculated using the following equation:
In the absence of a factory-mounted UC600 controller, the
installing contractor must ensure the transmitter has CFM = K * SQRT(DP)
24Vdc/24Vac power. Where:
CFM = Airflow (ft3/min.) assuming a standard air density of 0.075
lbm/ft3.
Transmitter Sizing
K = A constant factor that is unique for each fan. See “Constant Factor
The Trane specification requires that the flow meter option K,” p. 140 for more information.
have a total accuracy of 5 percent. The total accuracy is a DP = Differential pressure (inches w.g.) being measured by the
transmitter.
combination of:
Significant differences in elevation and/or temperature
• how accurately the flow meter itself is in sensing
will affect the density of air. For air at a constant, non-
airflow
standard density, a field-obtained K factor can be used.
• how accurately the transmitter senses the differential Alternatively, the following equation can be used to
pressure continuously correct the equation above:
• how accurately the controller translates the signal
from the transmitter to a differential pressure. ACFM = CFM * SQRT(0.075/ρ)
Where:
Selecting the proper transmitter is critical in order to get ACFM = Actual airflow (ft3/min.) corrected for non-standard air
accurate airflow measurements. How accurately the density.
ρ = Density (lbm/ft3) of the air at the inlet to the fan.
transmitter senses the differential pressure is dependent
on: Note: Alternative units, including SI, can be used in place
• the pressure range selected of the IP units above although the K-factor must be
converted appropriately.
• the accuracy of the selected transmitter
Setup details are available on the HUB - DOC-107523.
Trane air handlers use a 0-5 inch, 0-10 inch, or 0-25 inch
w.g. range transmitter as standard. To sufficiently cover Maintenance
VAV turndown on the smallest fans with the above range, For a typical HVAC environment - especially with
a transmitter with an accuracy of 0.25 percent (full scale) is upstream filtration - there should be little to no required
used as standard. If a field-provided transmitter with a maintenance. In extreme cases or for mishaps (bearing
lower accuracy is selected, the range should be chosen grease in the taps for example), the flow meter is easily
closer to the actual, maximum pressure differential cleanable. The fan inlet airflow measuring system is
expected for the application. extremely simple: a few pressure taps, a few fittings, and
The transmitter outputs a signal that represents the some tubing. Although unlikely, if any tap were to get
differential pressure which is used to calculate airflow. To clogged, simply disconnect each side of the transmitter
adequately calculate and display the airflow for the and blast air in a reverse direction through the system.
smaller fans, ensure that the analog input is programmed
CLCH-SVX07N-EN 139
Start-Up
Constant Factor K
The constant factor K is unique for each fan and is
primarily a function of the area and other geometric
properties of the fan inlet. Pre-engineered factors are
available from the factory for fan types where the airflow
measurement system is available.
Table 51. Constant K factors
140 CLCH-SVX07N-EN
Start-Up
32 FC High 32 FB 23587.40
36 FC Medium 36 FA 31600.00
36 FC High 36 FB 31035.70
40 FC Medium 40 FA 38242.00
40 FC High 40 FB 37102.90
10 BC Any 10 PA or 10 PB 491.00
28 AF Any 28 PA or 28 PB 6277.80
32 AF Any 32 PA or 32 PB 7847.30
36 AF Any 36 PA or 36 PB 10017.80
40 AF Any 40 PA or 40 PB 13023.10
44 AF Any 44 PA or 44 PB 14692.80
49 AF Any 49 PA or 49 PB 17538.00
55 AF Any 55 PA or 55 PB 21368.00
63 AF Any 63 PA or 63 PB 28100.00
CLCH-SVX07N-EN 141
Start-Up
WARNING
Toxic Hazards with Exhaust Air!
Failure to follow this instruction could result in death or
serious injury. Do not use an energy wheel in an
application where the exhaust air is contaminated with
harmful toxins or biohazards. Using an energy wheel
could displace vast quantity of contaminated air which
could result in asphyxiation and poisoning.
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury. 4. With hands and objects away from moving parts,
Disconnect all electric power, including remote activate the wheel and confirm the wheel rotation. The
disconnects and discharge all motor start/run correct rotation direction is clockwise as viewed from
capacitors before servicing. Follow proper lockout/ the pulley side.
tagout procedures to ensure the power cannot be
inadvertently energized. Verify with an appropriate 5. Start and stop the wheel several times to confirm seal
voltmeter that all capacitors have discharged. adjustment and proper belt tracking on the wheel rim.
The correct belt tracking is approximately a quarter
For additional information regarding the safe discharge inch from the outer edge of the rim.
of capacitors, see PROD-SVB06*-EN.
Figure 175. Confirm proper belt tracking on wheel rim
NOTICE
Equipment Damage!
Exceeding the recommended airflow can result in
damage to equipment. Trane is not responsible for
equipment damage resulting from exceeding
recommendations.
CLCH-SVX07N-EN 143
Start-Up
144 CLCH-SVX07N-EN
Routine Maintenance
WARNING WARNING
Hazardous Service Procedures! Rotating Components!
Failure to follow all of the safety warnings provided, Failure to secure rotor or disconnect power before
could result in death or serious injury. The maintenance servicing could result in rotating components cutting
and troubleshooting procedures recommended in this and slashing technician which could result in death or
manual could result in exposure to electrical, serious injury. The following procedure involves
mechanical or other potential safety hazards. Always working with rotating components. Disconnect all
refer to the safety warnings provided throughout this electric power, including remote disconnects before
manual concerning these procedures. Unless specified servicing. Follow proper lockout/ tagout procedures to
otherwise, disconnect all electrical power including ensure the power can not be inadvertently energized.
remote disconnect and discharge all energy storing Secure rotor to ensure rotor cannot freewheel.
devices such as capacitors before servicing. Follow
proper lockout/tagout procedures to ensure the power
can not be inadvertently energized. When necessary to
work with live electrical components, have a qualified
licensed electrician or other individual who has been
trained in handling live electrical components perform
these tasks.
Maintenance Checklist
Table 52.Maintenance checklist
Frequency Maintenance
After 48 hours • For belt-drive fans, the belts have acquired their permanent set. Readjust but do not overtighten. See “Tension the Fan Belt,” p. 132
of operation for more information.
Every week • Observe unit weekly for any change in running condition and unusual noise.
• Clean or replace air filters if clogged or dirty; change bag filters when pressure drop is 1 in. w.g. See “Filters,” p. 164 for more
information.
• Permanent filters located in outdoor air intake hoods should be cleaned monthly. This time frame should be altered if needed due to
Every month seasonal issues, i.e., high pollen levels in the spring or leaves in the fall.
• Belt-drive fans - relubricate fan bearings if necessary. See “Fan Bearing Lubrication,” p. 163 for more information.
• Belt-drive fans - check and adjust fan belt tension.See “Tension the Fan Belt,” p. 132 for more information.
• Belt-drive fans - check fan bearing grease line connections. Lines should be tight to the bearings.
• Check motor bracket torque. See Table 53, p. 163 for torque requirements.
• Belt-drive fans - check bearing bolt torque and bearing setscrew torque. See Table 53, p. 163 for torque requirements.
• Belt-drive fans - align fan and motor sheaves. Tighten sheave set screws to the proper torque. See “Align Fan and Motor Sheaves,”
Every three to p. 134 for more information.
six months • Inspect and clean drain pans. See “Drain Pans,” p. 149 for more information.
• Tighten electrical connections.
• Inspect coils for dirt build-up. See “Coils,” p. 147 for more information.
• Clean moisture eliminator with high pressure sprayer. Remove pollen in the spring and leaves in the fall. See “Moisture Eliminator,”
p. 164.
• Inspect the unit casing for corrosion. If damage is found, clean and repaint.
• Clean the fan wheels and shaft. See “Fans,” p. 162 for more information.
• Inspect and clean drain pans.
• Check damper linkages, set screws, and blade adjustment. Clean, but do not lubricate, the nylon damper rod bushings.
• Clean damper operators.
• Inspect electrical components and insulation.
Every year • Inspect wiring for damage.
• Rotate the fan wheel and check for obstructions. The wheel should not rub. Adjust the center if necessary.
• Lubricate motor bearings in accordance with motor manufacturer’s recommendations (see “Motor Bearing Lubrication,” p. 163 for more
information).
• Check condition of gasketing and insulation around unit, door and dampers.
• Examine flex connections for cracks or leaks. Repair or replace damaged material.
CLCH-SVX07N-EN 145
Routine Maintenance
Air-to-Air Plate Heat Exchangers 9. Straighten any plate fins that may have been damaged
during the cleaning process.
10. Confirm the drain line is open following the cleaning
WARNING process.
Hazardous Voltage! 11. Allow the unit to dry thoroughly before putting it back
into service.
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric 12. Replace all panels and parts and restore electrical
power, including remote disconnects before servicing. power to the unit.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized. 13. Be careful any contaminated material does not contact
other areas of the unit or building. Properly dispose of
all contaminated materials.
WARNING
Cleaning the Unit
Hazardous Chemicals!
Failure to follow all safety instructions could result in Cleaning Non-Porous Surfaces
death or serious injury. Coil cleaning agents can be
either acidic or highly alkaline and can burn severely if
contact with skin occurs. Handle chemical carefully and WARNING
avoid contact with skin. ALWAYS wear Personal
Protective Equipment (PPE) including goggles or face Hazardous Voltage!
shield, chemical resistant gloves, boots, apron or suit Failure to disconnect power before servicing could
as required. For personal safety refer to the cleaning result in death or serious injury. Disconnect all electric
agent manufacturer’s Materials Safety Data Sheet and power, including remote disconnects before servicing.
follow all recommended safe handling practices. Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized. Failure to
To clean air-to-air heat plate exchangers: disconnect power before servicing could result in death
1. Disconnect all electrical power to the unit. or serious injury.
2. Wearing the appropriate personal protective If microbial growth on a non-porous insulating surface
equipment, use a soft brush to remove loose debris (closed cell insulation or sheet metal surface) is observed:
from the faces of the exchanger.
1. Disconnect all electrical power to the unit.
3. Install a block-off to prevent spray from going through
2. Wearing the appropriate personal protective
the exchanger and into a dry section of the unit and/or
equipment, use a brush for sheet metal surfaces or a
system ductwork.
soft sponge on a foil face or closed cell foam surface to
4. Mix a high-quality coil cleaning detergent with water mechanically remove the microbial growth.
according to the manufacturer’s instructions.
Note: Be careful not to damage the non-porous surface of
Note: If the detergent is strongly alkaline after mixing (PH the insulation.
8.5 or higher), it must contain an inhibitor. Follow
3. Install a block-off to prevent spray from going into a
the cleaning solution manufacturer’s instructions
dry section of the unit and/or system ductwork.
regarding the use of the product.
4. Thoroughly clean the contaminated area(s) with an
5. Place the mixed solution in a garden pump-up sprayer
EPA-approved sanitizer specifically designed for HVAC
or high-pressure sprayer. If a high pressure sprayer is
use.
used:
5. Rinse the affected surfaces thoroughly with fresh
a. Maintain minimum nozzle spray angle of 15
water and a fresh sponge to prevent potential
degrees.
corrosion of the drain pan and drain line
b. Spray perpendicular to the exchanger face.
6. Repeat steps 4 and 5 as necessary.
c. Use a 40 degree nozzle at least 6 inches from the
7. Confirm the drain line is open following the cleaning
face.
process.
d. Do not exceed 1450 psi.
8. Allow the unit to dry thoroughly before putting it back
6. Spray the lower sides of the exchanger first, then the into service.
upper sides.
9. Replace all panels and parts and restore electrical
7. Thoroughly rinse both sides of the exchanger and the power to the unit.
drain pan with cool, clean water.
10. Be careful any contaminated material does not contact
8. Repeat steps 6 and 7 as necessary. other areas of the unit or building. Properly dispose of
all contaminated materials and cleaning solution.
146 CLCH-SVX07N-EN
Routine Maintenance
Steam and Water Coils – Keep the nozzle at least 6 inches from the coil.
– Do not exceed 600 psi.
6. Spray the leaving air side of the coil first, then the
WARNING
entering air side.
Hazardous Voltage! 7. Thoroughly rinse both sides of the coil and the drain
Failure to disconnect power before servicing could pan with cool, clean water.
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing. 8. Repeat steps 6 and 7 as necessary.
Follow proper lockout/tagout procedures to ensure the 9. Straighten any coil fins that may have been damaged
power can not be inadvertently energized. during the cleaning process.
10. Confirm the drain line is open following the cleaning
process.
11. Allow the unit to dry thoroughly before putting it back
into service.
12. Replace all panels and parts and restore electrical
power to the unit.
13. Be careful any contaminated material does not contact
other areas of the unit or building. Properly dispose of
all contaminated materials.
CLCH-SVX07N-EN 147
Routine Maintenance
Refrigerant Coils – Keep the nozzle at least 6 inches from the coil.
– Do not exceed 600 psi.
WARNING 6. Spray the leaving air side of the coil first, then the
entering air side.
Hazardous Pressures!
7. Thoroughly rinse both sides of the coil and the drain
Failure to follow these safety precautions could result in pan with cool, clean water.
coil bursting, which could result in death or serious
injury. Coils contain refrigerant under pressure. When 8. Repeat steps 6 and 7 as necessary.
cleaning coils, maintain coil cleaning solution 9. Straighten any coil fins damaged during the cleaning
temperature under 150°F to avoid excessive pressure in
process.
the coil.
10. Confirm the drain line is open following the cleaning
process.
WARNING 11. Allow the unit to dry thoroughly before putting it back
Hazardous Voltage! into service.
Failure to disconnect power before servicing could 12. Replace all panels and parts and restore electrical
result in death or serious injury.Disconnect all electric power to the unit.
power, including remote disconnects before servicing. 13. Be careful any contaminated material does not contact
Follow proper lockout/tagout procedures to ensure the other areas of the unit or building. Properly dispose of
power can not be inadvertently energized.
all contaminated materials and cleaning solution.
Coil Winterization
WARNING
Water coil winterization procedures consist primarily of
Hazardous Chemicals! draining water from the coil before the heating season.
Failure to follow all safety instructions could result in Trane recommends flushing the coil with glycol if coils will
death or serious injury. Coil cleaning agents can be be exposed to temperatures below 35 degrees.
either acidic or highly alkaline and can burn severely if
contact with skin occurs. Handle chemical carefully and NOTICE
avoid contact with skin. ALWAYS wear Personal
Protective Equipment (PPE) including goggles or face Coil Freeze-up!
shield, chemical resistant gloves, boots, apron or suit
Failure to do so could result in equipment damage.
as required. For personal safety refer to the cleaning
Drain and vent coils when not in use. Trane
agent manufacturer’s Materials Safety Data Sheet and
recommends glycol protection in all possible freezing
follow all recommended safe handling practices.
applications. Use a glycol approved for use with
commercial cooling and heating systems and copper
To clean refrigerant coils: tube coils.
1. Disconnect all electrical power to the unit.
Install field-fitted drains and vents to permit winterization
2. Wearing the appropriate personal protective
of coils not in use and to assist in evacuating air from the
equipment, use a soft brush to remove loose debris
water system during startup. If draining is questionable
from both sides of the coil.
because of dirt or scale deposits inside the coil, fill the coil
3. Install a block-off to prevent spray from going through with glycol before the heating season begins.
the coil and into a dry section of the unit and/or system
Individual coil types determine how to properly winterize
ductwork.
the coil. To determine the coil type find the “Service Model
4. Mix a high-quality coil cleaning detergent with water No of Coil” on the coil section nameplate. The coil type is
according to the manufacturer’s instructions. designated by the second and third digits on that model
Note: If the detergent is strongly alkaline after mixing (PH number. For example, if the model number begins with
8.5 or higher), it must contain an inhibitor. Follow “DUWB,” the coil type is UW; if the model number begins
the cleaning solution manufacturer’s instructions with “DW0B,” the coil type is W.
regarding the use of the product. Note: On many unit sizes, there are multiple coils in the
5. Place the mixed solution in a garden pump-up sprayer coil section. Be sure to winterize all coils in a given
or high-pressure sprayer. If a high pressure sprayer is coil section.
to be used: To winterize type D1, D2, WL, LL, UA, UW, UU, W, P2, P4,
– Maintain minimum nozzle spray angle of P8, WD, 5D, and 5W coils:
15 degrees. 1. Remove the vent and drain plugs.
– Spray perpendicular to the coil face. 2. Blow the coil out as completely as possible with
compressed air.
148 CLCH-SVX07N-EN
Routine Maintenance
3. Fill and drain the coil several times with full strength
glycol so that it mixes thoroughly with the water WARNING
retained in the coil.
No Step Surface!
4. Drain the coil out as completely as possible.
Failure to follow the instructions below could result in
5. To ensure no water remains in the coil, do not replace death or serious injury. Do not walk on the sheet metal
the vent and drain plugs until the coils are put back into drain pan. Walking on the drain pan could cause the
service. supporting metal to collapse, resulting in the operator/
technician to fall.
Note: Use care in removing header plugs from Type P2,
P4, and P8 coils. Over-torquing may result in
The condensate drain pan and drain line must be checked
twisted tubes.
to assure the condensate drains as designed. This
Moisture Purge Cycle inspection should occur a minimum of every six months or
more often as dictated by operating experience.
By it’s very nature, any HVAC unit with a cooling coil
If evidence of standing water or condensate overflow
serves as a dehumidifier, reducing the surrounding air’s
exists, identify and remedy the cause immediately. Refer
ability to hold water vapor as its temperature falls. This
to “Troubleshooting,” p. 167 for possible causes and
normally doesn’t present a problem when the unit is
solutions.
running. However, when the fan stops, water vapor
condenses on the cold metal surfaces inside the air To clean drain pans:
handler and remains there until the air warms sufficiently 1. Disconnect all electrical power to the unit.
to re-evaporate it. This damp, dark environment—though
2. Wearing the appropriate personal protective
temporary—can encourage the growth of mold, mildew,
equipment, remove any standing water.
and other microbial contaminants.
3. Scrape solid matter off of the drain pan.
Providing a moisture purge cycle 15 to 30 minutes after
shutdown disperses the cold, humid air inside the air- 4. Vacuum the drain pan with a vacuum device that uses
handling system more evenly throughout the building. high-efficiency particulate arrestance (HEPA) filters
This four-step cycle: with a minimum efficiency of 99.97 percent at
0.3 micron particle size.
• Closes the outdoor air dampers.
5. Thoroughly clean any contaminated area(s) with a
• Turns off the cooling coil.
mild bleach and water solution or an EPA-approved
• Opens any variable-air-volume terminals connected to sanitizer specifically designed for HVAC use.
the air handler.
6. Immediately rinse the affected surfaces thoroughly
• Operates the supply fan for 10 to 15 minutes. with fresh water and a fresh sponge to prevent
Air movement discourages water condensation and potential corrosion of metal surfaces.
hastens re-evaporation of any condensate that does 7. Allow the unit to dry completely before putting it back
happen to form. This simple preventative measure into service.
effectively combats microbial growth and curbs moisture-
8. Be careful any contaminated material does not contact
related deterioration of air-handling components.
other areas of the unit or building. Properly dispose of
all contaminated materials and cleaning solution.
Drain Pans
CDQ Desiccant Dehumidification
WARNING Wheel
Hazardous Chemicals!
CDQ Cleaning
Failure to follow all safety instructions could result in
death or serious injury. Coil cleaning agents can be If there is dirt or dust buildup in the wheel, clean the wheel
either acidic or highly alkaline and can burn severely if using the following procedure:
contact with skin occurs. Handle chemical carefully and
avoid contact with skin. ALWAYS wear Personal Vacuuming the Wheel
Protective Equipment (PPE) including goggles or face
shield, chemical resistant gloves, boots, apron or suit as 1. Disconnect all power.
required. For personal safety refer to the cleaning agent 2. Using a standard shop vacuum, vacuum any debris
manufacturer’s Materials Safety Data Sheet and follow from both faces of the wheel. Slowly work around the
all recommended safe handling practices. entire face of the wheel to complete the procedure. Do
not damage wheel face by excessive pressure of the
vacuum nozzle on the wheel face.
CLCH-SVX07N-EN 149
Routine Maintenance
3. Using 20 psig clean dry air, and a small air nozzle, blow wheel motor. The use of spray aerosol cleaners is not
air through one face of the wheel. At a similar location recommended. Examine the motor monthly for debris
on the opposite side of the wheel, gently apply a shop accumulation.
vacuum to “receive” any remaining debris exiting the
wheel. Cleaning the Module
In most instances this should adequately clean the wheel. 1. Disconnect all electrical power.
In the event the wheel is subject to an aerosol, smoke or 2. Use a vacuum cleaner to remove dust and debris from
other material that coats the wheel, it can be washed with the module surfaces.
water and/or a mild detergent. The desiccant wheel can be
3. If needed, use a detergent solution to remove grease,
washed thoroughly without affecting the performance of
oil, or other stubborn deposits from module surfaces.
the wheel. The wheel will simply dry out following a
Follow the manufacturer’s instructions regarding use
washing procedure and resume dehumidification without
of the product.
any deviation in performance.
4. Rinse any cleaning product thoroughly from the
If the desiccant wheel can be easily removed from the
module walls. The use of a water stream from a garden
cassette or unit, it is recommended to do so to facilitate the
hose or high pressure washer is not recommended.
washing process. However, in most cases, it is impractical
Saturation of the wall panel insulation could result in
to remove larger wheels and therefore, the washing
potential microbial growth.
procedure must take place within the air handling unit and
provisions need to be made to collect the runoff water 5. Examine the module monthly for material build-up on
from the bottom of the unit. the wall surfaces.
150 CLCH-SVX07N-EN
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CLCH-SVX07N-EN 151
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152 CLCH-SVX07N-EN
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the race as shown in the two pictures at right. Do not bolts and adjust the wheel so that it is equidistant from
strike the inner race of the bearing or it may be posts on both sides.
damaged.
Figure 185. Exploded view of internal bearing and shaft
Figure 184. Tap outer race of new bearing, alternating assembly (no hub shown)
sides
CLCH-SVX07N-EN 153
Routine Maintenance
3. Remove cover plate from bearing housing if present. 6. Remove the bolts securing the bearing to the cassette.
Figure 187. Remove cover plate Figure 190. Remove bolts securing bearing
154 CLCH-SVX07N-EN
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CLCH-SVX07N-EN 155
Routine Maintenance
Figure 196. Reconnect the belt Figure 198. Adjust seals to fully contact wheel face to
minimize leaks
Energy Wheels
Diameter
WARNING
seals Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
156 CLCH-SVX07N-EN
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CLCH-SVX07N-EN 157
Routine Maintenance
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the Figure 200. Pull the segment up and out of the wheel
power can not be inadvertently energized. frame to remove
158 CLCH-SVX07N-EN
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WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
3. Insert flat tipped screwdriver between rim and
Note: Install and remove all segments at location
segment retainer latch. Rotate screwdriver to release
indicated by arrow in Figure 202.
latch from under catch.
Figure 202. Install and remove segments in the order 4. Rotate latch 90 degrees from rim. Remove forked
shown segment retainers.
Rotate Clockwise 5. Insert screwdriver tip between corners of segment and
spoke. Gently pry ends of segment part way out. Grasp
one end of segment and lift straight out.
6. Remove vise grip. Repeat steps 1 through 5 for each
9 segment in the order shown in Figure 202.
15 14 Removal Procedure for Inner Segments
8 Remove inner segments in the order shown in Figure 202
3 2 as follows:
1. Align inner segment with wheel drive pulley. Secure
12 6 5 11 pulley and belt with vise grip to prevent rotation (see
Figure 203).
CLCH-SVX07N-EN 159
Routine Maintenance
7. Using a socket wrench with an extension, remove the 20. Rotate the collar by hand in the direction of wheel
two nuts that secure the bearing housing to the rotation.
bearing support beam. 21. Lock the collar in position by tapping the drift pin hole
8. Slide the bearing from the shaft. Note that slight hand with a hammer and drift.
pressure against the wheel rim will lift the weight of 22. Secure the collar in position by tightening the set
wheel from the inner race of the bearing to assist in its screw.
removal and installation. The use of a bearing puller
may be required. 23. Re-install the bearing access cover.
9. Using a wrench, remove the diameter seal retaining 24. Apply power to the wheel and ensure that the wheel
screws or hub seal retaining screws and remove the rotates freely without interference.
diameter seals or hub seals from the bearing beam. For sizes 3 to 8
See Figure 206 for an exploded view of the shaft,
Bearing removal is not required on slide-out cassettes,
bearings, belt, etc.
.
unit sizes 3 to 8. These belts may be replaced by
Figure 206. For belt replacement, loop the trailing end of temporarily dismounting and rotating the pulley side
the belt over the shaft (shown with diameter bearing beam to allow the new belt to be installed on the
seals removed). wheel rim.
1. Disconnect electrical power to the energy wheel.
Belt (shown in place) 2. Remove the access panel.
Wheel rim
3. Disconnect all controls wiring.
Adjustable diameter seal 4. Slide the entire cassette assembly out of the module.
Bearing support beam Wheel
Locking collar Locking nut (2)
Bearing housing
5. Loosen the two set screws on the wheel support beam
Hub (2)
Bearing bearings, one on each side of wheel.
access plate
Taper lock
hub collar (2) 6. Remove the belt from the pulley and temporarily
position it around the rim.
Set screw Shaft
Drift hole 7. Remove the pulley side wheel support beam with the
Locating pin
bearing.
Pull
8. Pull the wheel with the shaft straight out of the motor
Feed
side wheel support beam and bearing (see Figure 207).
Belt
Do not disassemble the bearings from the beam unless
Pulley side Motor side
they require replacement. Handle the wheel with care
to avoid distorting the wheel
.
10. Remove the old belt. Form a small loop of belt and pass Figure 207. Unit sizes 3 to 8 bearing assembly
it through the hole in the bearing support beam.
11. Grasp the belt at the wheel hub and pull the entire belt
down.
Wheel, hub
12. Loop the trailing end of the belt over the shaft.
Figure 206 shows the belt partially through the and shaft
opening.
13. Re-install the bearing onto the wheel shaft, being
careful to engage the two locating pins into the holes
in the bearing support beam.
14. Secure the bearing with two self-locking nuts.
15. Install the belt around the wheel and pulley according
to the instructions provided with the belt.
16. Re-install the diameter seals or hub seal and tighten
the retaining screws.
17. Adjust the seals according to the procedure in “Energy
Wheel Seal Adjustment” on page 162. Wheel support beam
18. Rotate the wheel in a clockwise direction to confirm with bearing
that it rotates freely with slight drag on seals.
19. Re-install the bearing locking collar.
CLCH-SVX07N-EN 161
Routine Maintenance
9. Reverse the removal procedure to re-install. Check to 1. Disconnect all electrical power.
ensure that the wheel remains in the center of the seal 2. Remove the belt from the pulley and temporarily
plate opening. position it around the wheel rim.
Energy Wheel Seal Adjustment 3. Measure and record the distance from the inner edge
1. Loosen the diameter seal adjustment screws and back of the pulley to the mounting wall.
the seals away from the wheel surface (see 4. Loosen the set screw in the wheel drive pulley using an
Figure 208). Allen wrench and remove the pulley from the motor
drive shaft.
Figure 208. To adjust seal, loosen screws, back seals 5. While supporting the weight of the drive motor in one
away from wheel surface. Seal seen from hand, loosen and remove the four mounting bolts.
bottom section. 6. Install a replacement motor with the hardware kit
supplied.
7. Install the pulley and adjust it to the distance recorded
in the previous step.
Rotation
8. Tighten the set screw to the drive shaft.
9. Stretch the belt over the pulley and engage it in the
groove.
Fans
To remove To adjust
WARNING
Rotating Components!
Failure to secure rotor or disconnect power before
servicing could result in rotating components cutting
Diameter seal
and slashing technician which could result in death or
adjusting screws
serious injury. The following procedure involves
Feeler gauge working with rotating components. Disconnect all
electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to
1. Rotate the wheel clockwise until two opposing spokes ensure the power can not be inadvertently energized.
are hidden behind the bearing support beam. Secure rotor to ensure rotor cannot freewheel.
2. Using a folded piece of paper as a feeler gauge,
position the paper between the wheel surface and the Inspecting and Cleaning Fans
diameter seals.
Fan sections of air handlers should be inspected every six
3. Adjust the seals toward the wheel surface until slight months at a minimum or more frequently if operating
friction on the paper feeler gauge is felt when the experience dictates. If evidence of microbial growth
gauge is moved along the length of the spoke. (mold) is found, identify and remedy the cause
4. Check the adjustment through a full rotation of the immediately. Refer to “Troubleshooting,” p. 167 for
wheel. possible causes and solutions. To clean the fan section:
5. Retighten the adjusting screws and recheck the 1. Disconnect all electrical power to the unit.
clearance with the paper feeler gauge. 2. Wearing the appropriate personal protective
Energy Wheel Drive Motor and Pulley equipment, remove any contamination.
Replacement 3. Vacuum the section with a vacuum device that uses
high-efficiency particulate arrestance (HEPA) filters
with a minimum efficiency of 99.97 percent at
WARNING 0.3 micron particle size.
Hazardous Voltage! 4. Thoroughly clean any contaminated area(s) with a
Failure to disconnect power before servicing could mild bleach and water solution or an EPA-approved
result in death or serious injury. Disconnect all electric sanitizer specifically designed for HVAC use.
power, including remote disconnects before servicing. 5. Immediately rinse the affected surfaces thoroughly
Follow proper lockout/tagout procedures to ensure the
with fresh water and a fresh sponge to prevent
power can not be inadvertently energized.
potential corrosion of metal surfaces.
162 CLCH-SVX07N-EN
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6. Allow the unit to dry completely before putting it back Fan Bearing Lubrication
into service.
7. Be careful any contaminated material does not contact
other areas of the unit or building. Properly dispose of
NOTICE
all contaminated materials and cleaning solution. Bearing Failure!
Mixing grease within the bearing could result in
Bearing Set Screw Alignment premature bearing failure. Do not mix greases with
Align bearing set screws for belt-drive fans as illustrated in different bases within the bearing.
Figure 209. See Table 41, p. 134 for set screw torque
measurements. For belt-drive fans, the grease used in electric motor
bearings is usually not compatible with the grease used in
Figure 209. Alignment fan bearings. Never mix the two grease types! See
Table 54 for compatible greases and Table 55 for
maximum grease capacity.
Note: Lubricate the motor bearing according to the motor
manufacturer’s recommendations and use the
s manufacturer-recommended grease. See “Motor
ew
e t scr Bearing Lubrication,” p. 163.
ns
Alig Table 54. Compatible Greases
s
ew
scr Type
Torque Requirements
Table 55. Fan bearing maximum grease capacity
Refer to Table 53 for minimum torque of motor mounting
and bearings bolts. Refer to Table 41, p. 134 for minimum Shaft size (inches) Capacity (fluid ounce)
1/2 - 3/4 1/7
setscrew torque. 7/8 - 1 3/16 3/8
1 1/4 - 1 1/2 5/8
1 11/16 - 1 15/16 7/8
Table 53. Minimum hex head bolt torque in lb.-ft. 2 - 2 7/16 1 1/4
(Grade 5 bolts) 2 1/2 - 2 15/16 2
CLCH-SVX07N-EN 163
Routine Maintenance
Fan Motor Inspection 3. Keeping the new bag filters folded, slide each filter into
the filter rack, pushing them tightly against the unit.
Inspect fan motors periodically for excessive vibration or
temperature. Operating conditions will vary the frequency Note: The pleats should be in the vertical position.
of inspection and lubrication. Motor lubrication 4. If using the optional pre-filters, replace them on the
instructions are on the motor tag or nameplate. If for some appropriate filter rack.
reason these instructions are not available, contact the 5. Close and secure the access door.
motor manufacturer. Some motor manufacturers may not
provide oil tubes on motors with permanently sealed
bearings. Moisture Eliminator
The moisture eliminators in the outside air intake hood
Filters must be cleaned periodically. Remove the eliminators by
detaching the access panels to either side of the hood.
Thoroughly clean the eliminator by using a high pressure
WARNING sprayer. The airflow direction is imprinted on the frame of
Rotating Components! the eliminator. Direct the spray into the air leaving side of
the eliminator for effective cleaning. Reassemble the
Failure to secure rotor or disconnect power before eliminator into the hood, ensuring the eliminators are
servicing could result in rotating components cutting
oriented in the proper airflow direction and access covers
and slashing technician which could result in death or
serious injury. The following procedure involves are securely attached.
working with rotating components. Disconnect all
electric power, including remote disconnects before Ultraviolet (UV) Light
servicing. Follow proper lockout/ tagout procedures to
ensure the power can not be inadvertently energized. Maintenance
Secure rotor to ensure rotor cannot freewheel.
The intensity of the ultraviolet energy emitted from the
Throwaway Filters ultraviolet bulbs is dependent on the cleanliness and age
of the bulb. The surface of the bulb should be kept as clean
To replace throwaway filters, install new filters with the as possible for optimum intensity. Depending on the
directional arrows pointing in the direction of airflow. filtration level of the HVAC system and the general
Note: Bag and cartridge filters must have an airtight seal hygiene of the building, periodic cleaning may be
to prevent air bypass. If using filters not supplied by necessary. Before attempting any maintenance
Trane, apply foam gasketing to the vertical edges of procedures, always follow all warnings and cautions as
the filter. detailed in this maintenance section.
164 CLCH-SVX07N-EN
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CLCH-SVX07N-EN 165
Routine Maintenance
CAUTION
Broken Glass!
Failure to handle bulbs properly could result in minor to
moderate injury. Bulbs are fragile and can be easily
broken. To avoid getting cut, always use cloth gloves
and eye protection when handling, cleaning or
replacing these bulbs. Bulbs may break if dropped or
handled improperly. Refer to the MSDS sheet from the
bulb manufacturer for additional safety information.
Disposal of Bulbs
UV bulbs, like fluorescent bulbs, contain mercury, which is
a regulated hazardous waste. The disposal requirements
for hazardous wastes are determined by local, state and
federal guidelines. Check all regulations before disposing
of bulbs to assure you have met all requirements.
Refer to the MSDS sheet from the bulb manufacturer for
additional disposal, handling and safety information.
After replacing bulbs, close and latch all unit panels and
reenergize power to the lights.
166 CLCH-SVX07N-EN
Troubleshooting
This section is intended to be used as a diagnostic aid only.
For detailed repair procedures, contact your local Trane
service representative.
WARNING
Hazardous Service Procedures!
Failure to follow all of the safety warnings provided, could result in death or serious injury. The maintenance and
troubleshooting procedures recommended in this manual could result in exposure to electrical, mechanical or other
potential safety hazards. Always refer to the safety warnings provided throughout this manual concerning these
procedures. Unless specified otherwise, disconnect all electrical power including remote disconnect and discharge all
energy storing devices such as capacitors before servicing. Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized. When necessary to work with live electrical components, have a qualified
licensed electrician or other individual who has been trained in handling live electrical components perform these
tasks.
CLCH-SVX07N-EN 167
Troubleshooting
168 CLCH-SVX07N-EN
Troubleshooting
Motor is not running The motor may have failed. Check for power at the motor terminals. If
present, disconnect the belt from the motor pulley and see if the motor
runs without a load. If it still doesn’t run, replace the motor.
The motor may have failed because it is connected to a variable
frequency drive. Disconnect the VFD and run the motor on 60 Hz power
Energy wheel or only.
CDQ wheel will
Re-adjust the diameter seals. See “Energy Wheel Seal Adjustment,”
not rotate Excessive friction at the seals
p. 162 or “CDQ Seal Adjustment,” p. 156.
Inspect the wheel, locate the bent section, and straighten the section or
Energy wheel frame or spokes are bent or warped
replace the frame.
Disconnect power to the wheel motor, adjust outside air dampers shut
During winter operation, excessive frost/ice forms and let the wheel thaw. After the initial section thaws, rotate the wheel
in the heat transfer media 90 degrees by hand until the “new” section rotates into the warm exhaust
air stream. Continue this procedure until the wheel is completely thawed.
Drive belt is broken Inspect visually. Replace the drive belt.
Wheel main shaft bearing is seized Replace the seized bearing.
Wheel is not rotating See above
Belt is stretched, slipping. Replace the belt.
Ice forms on the wheel; thaw per above.
Wheel is rotating too slowly
Seized bearing on the main shaft; replace the bearing.
Excessive friction in seals; adjust.
Loss of energy
Clean the energy transfer surfaces. Consider purchasing a second set of
wheel capacity
energy transfer segments for continuous operation while cleaning.
Energy transfer surface is contaminated Replace the energy transfer segments if they are severely contaminated
and cannot be cleaned. Consider adding a contaminate filter before
(upstream) the energy wheel.
Thaw the wheel surfaces per procedure above. Consider adding outside
Frost/ice forms on heat transfer surfaces
air preheat.
Worn diameter Maximum wheel pressure drop exceeded Adjust wheel airflow so that the pressure drop across the wheel is less
seals in energy than 1.25 inches wg.
wheel Seal adjusted too tight Adjust seals. See “Energy Wheel Seal Adjustment,” p. 162.
Disconnect high voltage leads (green, white, and black connectors) from
Ballast fails to energize light. the ballast enclosure. Wait for three minutes, this will reset the end-of-
UV light fails light circuitry and then reconnect.
End of life. Replace bulb. See “Replacing the Bulbs,” p. 165.
CLCH-SVX07N-EN 169
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy
efficient indoor environments for commercial and residential applications. For more information,
please visit trane.com or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without
notice. We are committed to using environmentally conscious print practices.