I N - S e R V I C e A C T I V I T I e S R e P o R T
I N - S e R V I C e A C T I V I T I e S R e P o R T
Bombardier Inc.
123 Garratt Blvd.
Downsview, Ontario, Canada M3K 1Y5
Telephone 1(416) 633-7310
http://www.aerospace.bombardier.com
Readers are requested to please distribute this newsletter within their organizations.
THIS REPORT SUMMARIZES IN-SERVICE ACTIVITIES AND IS FOR BOMBARDIER AEROSPACE REGIONAL AIRCRAFT CUSTOMER INFORMATION ONLY.
The ISAR is published by Customer Support - Technical Help Desk (Toronto)
Please address inquiries to the Editor (telephone 1-416-373-7887; fax: 1-416-375-4539; e-mail: [email protected]).
CRJ ISAR 2001-01
UPCOMING EVENTS
Date Event Location
FEB 22 CRJ 100/200 Top Issues Working Group Montreal
FEB 28 CRJ 100/200 Top Issues Working Group Germany
MAR 1 CRJ 100/200 Top Issues Working Group Germany
MAR 20-22 CRJ 100/200 Top Issues Working Group Shanghai
MAY 14-17 CRJ Operators’ Conference & Tradeshow Queen Elizabeth Hotel
Montreal, Quebec, Canada
MAY 18 CRJ 700 Technical Review Queen Elizabeth Hotel
Montreal, Quebec, Canada
SEP 19 CRJ 100/200 Top Issues Working Group Europe
SEP 27 CRJ 100/200 Top Issues Working Group Montreal
For further Top Issues Working Group and technical meeting information, please contact:
Therese Lamontagne - telephone: 1-514-855-9472; e-mail: [email protected]
For further Conference information, please contact:
Miriam Rodgers - telephone: 1-514-855-8258; e-mail: [email protected]
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For additional information on any of the in-service items covered in this report,
please contact your local Bombardier Aerospace Regional Aircraft Field Service
Representative or the appropriate staff member noted below:
Mike Dornenburg Manager, Technical Help Desk (CRJ) 1-514-855-8146
Tracy Lloyd Manager, In-Service Engineering 1-514-855-9335
Jim Lister Manager, Maintenance Cost Monitoring 1-416-375-3495
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The featured photographs in this issue are Bombardier Aerospace CRJs and Dash 8s operated by
Southern Winds Airlines S.A., based in Cordoba, Argentina. Field and Customer Service support to
Southern Winds is provided by Nick DelVecchio, FSR, and Alberto Martello, CSAM. Thanks for
the pictures, Nick !
Note to all CRJ Operators: I always appreciate receiving photographs of your aircraft to feature in
the ISAR. Please send pictures to me via e-mail in the .JPG, .PCX, or .BMP format which can be
easily imported into our MS Word document.
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ISAR Item No. 2001-01-0000 contributed by Stéphane Ménard, Technical Help Desk
At least once a day, via phone or fax, the Technical Help Desk (THD) receives a request for
“troubleshooting tips”. Most of the time, the THD has to call back the Operator due to a lack of data
such as EICAS/EFIS messages, MDC, FCC, and/or other failure codes coming from the different
systems or computers involved (e.g., FECU, HSTCU, PSEU, SECU, TCAS, etc.).
Operators should realize that they are basically the “eyes” for the THD. Below is a list of information
the THD requires, at first contact, in order to troubleshoot effectively:
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ISAR Item No. 2001-01-0810 contributed by Danny St-Onge, Technical Help Desk
An Operator recently inquired as to the purpose of the datum reference 409+94 that is installed on
the fuselage at F/S 409+94 STR 27.
For weight and balance calculations, the aircraft stations have related values in the X component of
the mass-account coding system (the aircraft reference axis is called “XARM”).
The zero reference datum is found at the intersection of the fuselage centreline of the aircraft and the
reference plane found 16 inches (0.406 meters) forward of the nose radome. The XARMs are
measured aft of the zero reference datum.
The datum plate (referred to by the Operator) represents the weighing datum point. It is found on
the bottom of the aircraft, forward of the wing fairing and on the centreline at XARM 375 inches
(9.525 m). This is taken from the following calculation:
WEIGHING DATUM POINT: F/S 409 IN. + 94 IN. = 503 IN.
NOSE RADOME TIP: F/S 144 IN.
ZERO REFERENCE DATUM: 16 IN.
∴ WEIGHING DATUM POINT: 503 IN. - 144 IN. + 16 IN. = 375 IN.
The weighing datum point is used as a reference point for the measurements required in the
calculation of the CRJ centre of gravity (CG) to convert the AIRCRAFT CG (XARM) into
AIRCRAFT CG (%MAC). The MAC (Mean Aerodynamic Chord) is parallel to the fuselage,
between the leading and trailing edges of the wing. The location of the calculated AIRCRAFT CG
(XARM) in the MAC area will give the AIRCRAFT CG (%MAC), which is the final aircraft
centre of gravity.
ISAR Item No. 2001-01-2124 contributed by François Tremblay, Technical Help Desk
DISPLAY COOL caution messages have been reported to occur at lower cabin altitude than the
certified 10,000 feet. These occurrences have been witnessed in high altitude flights (above 6,700
feet cabin altitude) and on the ground at high altitude airports in Mexico.
Flight tests have demonstrated that the tolerance inherent in the display cool low-flow detector (p/n
016498-01) can affect the cabin altitude at which the DISPLAY COOL caution message appears.
Although a detector with a lower trip-point can remove the caution message, this fix is considered
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temporary. Bombardier Engineering is still investigating. For further information, Operators are
directed to refer to the Action Register Item.
In the case of a DISPLAY COOL message, the QRH procedure is still to be followed. In the case of a
high cabin altitude situation, the standby fan should remove the caution message. On the ground,
maintenance staff should then ensure that fans are functional, the OEM filter is clean, and that
ducting is installed correctly. If the message remains, Operators can contact the Technical Help Desk
(1-514-855-8500; [email protected]) for further assistance.
In parallel, it has recently been brought to the attention of the THD that the original display cool filter
installed by Bombardier (p/n 601R96761-1 or P196305) has a PMA substitute manufactured by
Puroflow (P-1082). This substitute is causing some of the intermittent DISPLAY COOL messages at
low cabin altitude, due to premature clogging of the PMA filter. As P-1082 is a PMA part, it is the
Operator’s sole responsibility to ensure that the replacement performs as per the
manufacturer’s original part; therefore (in the case of P-1082 usage) no investigation will be
conducted by Bombardier Aerospace.
ISAR Item No. 2001-01-2432 contributed by Mike McKinnon, In-Service Engineering (Systems)
In December 2000, Bombardier updated Specification Control Drawing (SCD) 601R59325 to add a
new Securaplane part number (100-0211-03) for the Model BC1301 battery charger.
The IPC refers to the battery charger part number as “601R59325”; this number also appears on the
identification label affixed to the charger. The new Bombardier p/n is 601R59325-1. All new battery
chargers (i.e., unit serial number 1879 and subsequent) have been manufactured with this new part
number. The IPC will be modified to add the new p/n, and will specify full interchangeability.
It became necessary to change the Securaplane part number due to a change in the internal
components. Two of the internal modules were changed to new ones because it was no longer
possible to produce the modules originally designed for the battery charger. The original modules
were “through-hole” printed circuit card technology, while the new modules employ “surface-mount”
technology. The form, fit, and function of the BC1301 charger are not affected by the change. Both
the original and new dash numbered parts are applicable to aircraft S/N 7002 and all subsequent.
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ISAR Item No. 2001-01-2750 contributed by Daniel Belanger, In-Service Engineering (Systems)
Many Operators are apparently unaware of the fault log and data sheets included in the Fault
Isolation Manual (FIM) for the Flap Electronic Control Unit (FECU) and Spoiler Electronic Control
Unit (SECU). These pages are included in FIM Section 27-50-00, pages 69 and 70 (TR No.27-08) for
the FECU, and Section 27-60-00, page 179 (Figure 101) for the SECU.
Recently, a number of Brake Position Sensing Units (BPSU -9B) have been removed and returned to
the Eaton (the Supplier) with very little information regarding the reason for removal. In many cases,
the only comment written on the documents that accompanied the BPSU was “FAILED”. Without
the pertinent information included in the fault log and data sheets, Eaton is incapable of performing
in-depth troubleshooting to determine possible failures in the BPSU, FECU, or the flap system. In the
past, Eaton was only successful in identifying root cause problems in one of the microprocessors of
the FECU ... with the help of the fault log and data sheets.
It is a requirement of Bombardier and Eaton for all returned units for the flap and spoiler systems to
be accompanied by fault logs and data sheets. It is imperative, to save time and cost for Operators
(especially in the case of no-fault-found units), that this procedure be followed.
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ISAR Item No. 2001-01-3220 contributed by Otto Dietrich, In-Service Engineering (Systems)
Recently, Messier-Dowty, Bombardier, and several Operators participated in the first CRJ Main
Landing Gear Corrosion Working Group meeting. The meeting highlighted several areas where
corrosion can be, and has been, found.
One area of corrosion that can be addressed by line maintenance in the short term is the main landing
gear trailing arm (see illustration).
It was noted that the end cap (p/n 17058-1; referenced in CMM
32-10-15, item 95, page 1042), in several cases, was found to
be improperly positioned and incorrectly sealed. This may
allow ingress of moisture into the inner bore of the trailing
arm, leading to corrosion.
Messier-Dowty and Bombardier are actively investigating a
total corrosion protection program for the CRJ landing gear
(including the trailing arm). In the interim, Operators are
advised to check the end cap of the trailing arm for proper
seating and sealing, in accordance with CMM 32-10-15
paragraph ‘B’, “Sealing Joints”.
This action should assist in prevention and help stop initiation
of corrosion in the bore of the trailing arm.
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ISAR Item No. 2001-01-5210 contributed by Roberto Leblond, In-Service Engineering (Systems)
Operators have been reporting damaged wires in the passenger door electrical harness. These
damaged wires, caused by the continuous rotation and movement of the harness during door
operation, can lead to nuisance door messages on EICAS.
Bombardier Aerospace has issued Service Bulletin SB601R-52-099 (released November 10, 2000)
which addressed the procedure to replace the existing door wiring harness with a quick-disconnect
harness.
The modification recommended by this SB increases the reliability of the passenger door control and
indicating system. Also, the quick-disconnect feature will ease future maintenance.
Bombardier recommends that SB601R-52-099 be incorporated on aircraft within 900 flight-hours
from the date of issue of the Service Bulletin.
ISAR Item No. 2001-01-5211 contributed by Robert Genest, Technical Help Desk
Operators have reported several instances of main door malfunctions. Often a slight adjustment
would have corrected the discrepancy. Unfortunately, adjustment of the door mechanism tends to
become an extensive process, resulting in flight delays and cancellations.
The following maintenance troubleshooting suggestions are offered by the Technical Help Desk in
order to get the passenger door serviceable as quickly as possible:
1. CHECK FOR SMOOTH OPERATION OF LATCH MECHANISM WITH DOOR IN OPEN
POSITION TO DETERMINE IF PROBLEM IS LOCATED IN DOOR MECHANISM OR ON
AIRFRAME SIDE.
2. OPERATE DOOR WITHOUT PRESSURE SEAL. CORRECT OPERATION CONFIRMS IF
SEAL IS AT FAULT. USE REO 601R-52-11-103 TO ALLEVIATE SEAL COMPRESSION.
Before conducting any door adjustment, it is important to keep in mind that door rigging must be
performed in accordance with the Aircraft Maintenance Manual (i.e., 3300 ±300 lb. on nose gear).
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ISAR Item No. 2001-01-5400 contributed by Denis Turmel, Technical Help Desk
Operators have complained that they are unable to differentiate the Engine Build Unit (EBU) serial
number from the GE serial number.
The EBU serial number is the serial number given when all components are installed. These
components consist of the main engine, forward engine nacelle, thrust reverser assembly, core cowl
doors, translating cowl doors, tailpipe fairing, IDG, throttle gearbox, etc., as installed on the
Bombardier production line per drawing 601R60001 and GE drawing 228-04021. The location of the
EBU serial number dataplate is at 6 o’clock on the aft frame forward cowl assembly (see illustration).
General Electric provides a GE engine serial number. Its purpose is to identify the main serialized
engine without any components installed. The GE dataplate is located at 12 o’clock on the retainer
stage bracket of the front frame compressor of the engine (ref. GE Illustrated Parts Catalog, Chapter
72-32-00, Figure 1, Sheet 3, Page 0B, Item 415).
NOTE: For any Engineering Configuration Statement (ECS) changes and the Modsum, the
Bombardier Service Bulletin group identifies the SB effectivity by EBU serial number
(e.g., 4035 L/H, 4035 R/H).
Bombardier conducts all tracking for the EBU with the Cumulated Unit Manufacture (CUM)
document. For the Operator, the GE engine serial number is recorded in the Engine Log Book. All
EBU serialized components are recorded in the Aircraft Serial List. The Engine Log Book and
Aircraft Serial List are provided to the Operator at the time of new aircraft delivery.
In-service EBU components may eventually be interchanged with those from spare engines.
Operators are responsible, after aircraft delivery, for ensuring that EBU serialized components are
tracked per their Maintenance organization established tracking system. The GE serial numbers
should be recorded in the Engine Log Book in the event of an engine change.
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CRJ ISAR 2001-01
Operators are advised of the recent release of Aircraft Maintenance Manual, Revision 22, in which
Chapter Tasks 56-11-01 and 56-12-01 were revised (ref. TR 56-015 and 56-016).
A Bombardier investigation was conducted during latter half of 2000. The objective was to eliminate
the requirement of re-torquing fasteners at the flight compartment window side post straps 24 hours
after installation of a flight compartment window.
The 24-hour re-torque procedure has been a Production standard practice, incorporated in the AMM.
The investigation determined that, following the 24-hour re-torque procedure, the torque values only
slightly decreased after accumulating a substantial number of flight-hours. This torque value decrease
was within specifications. The investigation also proved that the potential loss of cabin pressurization
is non-existent. Therefore, the 24-hour re-torque requirements within the AMM procedures were
determined to be redundant.
As a note, PPG flight compartment windows are designed with pressure rubber seals (in this
particular area) to maintain cabin pressure.
AMM Tasks 56-11-01-000-801 (windshield installation) and 56-12-01-000-801 (side window
installation) have been revised to eliminate the need to re-torque fasteners at side post straps 24 hours
after window installation.
In addition, the above Tasks have been revised to include the requirement to apply sealant under all
countersinks of fastener heads only, upon installation of flight compartment windows.
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Operator Coverage
Information Current as of: February 9, 2001
Field Service & Customer Service Management & Office Personnel (etc.)
POSITION NAME LOCATION TELEPHONE CELL PHONE FAX
Field Support, Director Bob Donnelly Montreal, PQ, Canada 1-514-855-8149 1-514-984-5798 NA 1-514-855-7601
Field Service, Manager John Warner Toronto, ON, Canada 1-416-375-3311 1-416-948-2772 1-416-373-5308
Field Service Administration Manager Cindi Chan Toronto, ON, Canada 1-416-375-3304 1-416-568-3510 1-416-373-5308
Field Service Clerk Carol Nicolucci Toronto, ON, Canada 1-416-375-3982 -- 1-416-373-5308
Regional Manager - Asia/Pacific Steve Harrison Shanghai, China 86-21-5834-7736 86-1350-135-2842 86-21-5834-4738
Regional Manager - Eastern Americas Ross Hitchins London, ON, Canada 1-519-659-5527 1-519-852-5203 1-519-453-8247
Regional Manager - Western Americas Bob Makortoff Richmond, BC, Canada 1-604-272-3191 1-604-760-2293 1-604-272-3106
Regional Manager - International David Kirstuik Montpellier, France 33-4-6720-6861 33-6-1203-4095 33-4-6720-6865
Area Rep. - Australia James Ranger Monterey, NSW, Australia 61-2-9700-7423 61-417-809-379 61-2-9700-7425
Area Rep. - Eastern USA Ray Gatt Middletown, PN, USA 1-717-944-8843 -- 1-717-944-8844
Area Rep. - Europe Tom Schweiger Innsbruck, Austria 43-512-286-449 43-664-440-3561 43-512-286-458
Area Rep. - Europe Bruce Hawker Maastricht, Netherlands 31-43-358-7949 31-6-1508-4449 31-43-408-5994
Area Rep. - Middle East Chris Davey Abu Dhabi 971-2-4432-482 971-2-4432-868 971-50-612-0257
Area Rep. - South America Mike Rosso Kissimmee, FL, USA 1-407-343-5566 1-407-922-6109 1-407-343-5567
Area Rep. - Western USA Mike Robinson Salt Lake City, UT, USA 1-801-575-2076 1-801-556-9082 1-801-575-2078
CRJ 900 FSR Gennaro Sicurezza Montreal, PQ, Canada 1-514-855-9509 1-514-214-7476 1-514-855-7702
FSR (training) Peter Jones (training) 1-416-375-3982 -- 1-416-373-5308
FSR (training) Mike Day (training) 1-416-375-3982 -- 1-416-373-5308
Customer Service, Director Steve Young Toronto, ON, Canada 1-416-375-3667 -- 1-416-375-4254
Customer Service - Sr. Manager Americas Alan Gibbins Toronto, ON, Canada 1-416-373-5603 1-416-606-5882 1-416-375-4254
Customer Service - Manager Asia/Pacific Royston Simon Montreal, PQ, Canada 1-514-855-7648 1-514-236-5003 1-514-855-7601
Customer Service - Manager International Christine Forget Montreal, PQ, Canada 1-514-855-7149 1-514-923-4126 1-514-855-7601
Field Service Representatives & Customer Service Account Managers Assigned to Operators
Note: “C” indicates cellular phone.
OPERATOR ACFT FSR FSR BASE TELEPHONE CSAM TELEPHONE
Abu Dhabi Aviation DASH 8 Davey, Chris * Abu Dhabi 971-2-4432-482 Derso, Haile 1-416-373-7767
AC Jet CRJ Hughes, Hal USA (Columbia, SC) 1-919-812-4406 C Rose, Ronald 1-514-855-9329
Adria Airways CRJ Schweiger, Tom * Austria (Innsbruck) 43-512-286-449 Aubry, Gilles 1-514-855-9340
Aerographics DASH 8 call THD for tech. help Canada (Toronto, ON) 1-416-375-4000 Healey, Barbara 1-416-375-3028
Air ALM DASH 8 Rosso, Mike * USA (Orlando, FL) 1-407-343-5566 Martello, Alberto 1-416-375-3703
Air BC DASH 8 call THD for tech. help Canada (Toronto, ON) 1-416-375-4000 Healey, Barbara 1-416-375-3028
Air Canada CRJ Karlovcec, Peter Canada (Toronto, ON) 1-905-676-2466 Panasiuk, Mike 1-514-855-7857
Air Canada CRJ St-Pierre, Alain Canada (Montreal, PQ) 1-514-422-6829 Panasiuk, Mike 1-514-855-7857
Air Creebec DASH 8 call THD for tech. help Canada (Toronto, ON) 1-416-375-4000 Lee, Lori 1-416-375-3139
Air Dolomiti CRJ DelVecchio, Nick Italy (Verona) 1-416-375-3982 Aubry, Gilles 1-514-855-9340
Air Inuit DASH 8 call THD for tech. help Canada (Toronto, ON) 1-416-375-4000 Lee, Lori 1-416-375-3139
Air Jamaica Express DASH 8 Cockshott, Robert Jamaica (MontegoBay) 1-876-997-7474 C Martello, Alberto 1-416-375-3703
Air Littoral CRJ Kirstuik, David * France (Montpellier) 33-4-6720-6861 Aubry, Gilles 1-514-855-9340
Air Niugini DASH 8 Ranger, James Australia (NSW) 61-2-9700-7423 Bailey, Tim 1-416-375-3234
Air Nostrum CRJ Rosa, Serge Spain (Valencia) 34-96-159-8856 Anderson, Chris 1-416-373-7783
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