Basic Engine Model: Curve Number: G-DRIVE

Cummins Inc. QSK60-GS3 TA Luft 2g FR-6342 QSK

Columbus, Indiana 47201 Engine Critical Parts List: Date: 1
Engine Data Sheet CPL: 8295 29Apr03

Displacement : 60.2 litre (3673 in3 ) Bore : 159 mm (6.25 in.) Stroke : 190 mm (7.48 in.)
No. of Cylinders : 16 Aspiration : Turbocharged and Low Temperature Aftercooled (2 Pump / 2 Loop)
Emissions: 2 g/nm3 NOx TA-Luft Compliant. Refer to Emission Data Sheet for Details.
Engine Ratings:
Engine Speed Standby Power Prime Power Continuous Power
RPM kWm BHP kWm BHP kWm BHP
1500 1835 2460 1650 2212 1340 1796

Engine Fuel Consumption @ 1500 RPM

Litre / hour
OUTPUT POWER FUEL CONSUMPTION
500.0
kg/ lb/ litre/ U.S. Gal/
% kWm BHP 450.0
kWm·h BHP·h hour hour
400.0
STANDBY POWER
100 1835 2460 0.216 0.356 467 123.3 350.0

PRIME POWER 300.0

100 1650 2212 0.223 0.366 432 114.0 250.0
75 1238 1659 0.222 0.365 323 85.3 200.0
50 825 1106 0.231 0.380 224 59.2 150.0
25 413 553 0.271 0.445 131 34.7 100.0
CONTINUOUS POWER 50.0
100 1340 1796 0.220 0.362 347 91.6 0.0
0 200 400 600 800 1000 1200 1400 1600 1800
Power Derate Curves @ 1500 RPM Gross Engine Output - kWm

Standby / Prime Power Continuous Power

35 35 )
/ °F
F) . (°
C
30
/° 30
p
% Derate of Rated Power

(°C em
% Derate of Rated Power

25 p. 25 ntT
em bie 0
20 n tT 2 0 20 Am 50
/ 12

b ie /1
50 04
Am /1
04

15 15 40
/1

7
/7
40

25

10 10
7
/7
5 25
5

0 0
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Altitude (meters) Altitude (meters)
Operation At Elevated Temperature And Altitude:
For sustained operation above these conditions, derate by an additional 6.6% per 300 m (1000 ft), and 15% per 10o C (18o F).
CONVERSIONS:(litres = U.S. Gal x 3.785) (U.S.Gal = litres x 0.2642) Data Subject to Change Without Notice
These guidelines have been formulated to ensure proper application of generator drive engines in A.C. generator set in-
Reference AEB 10.47 for determining Electrical Output.
stallations. STANDBY POWER RATING: Applicable for supplying emergency power for the duration of the utility power
outage. No overload capability is available for this rating. Under no condition is an engine allowed to operate in parallel
Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-
with the public utility at the Standby Power rating. This rating should be applied where reliable utility power is available. A
3046 conditions of 100 kPa (29.53 in Hg) barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temper-
Standby rated engine should be sized for a maximum of an 80% average load factor and 200 hours of operation per year.
ature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
This includes less than 25 hours per year at the Standby Power rating. Standby ratings should never be applied except in
Derates shown are based on 15 in H20 air intake restriction and 2 in Hg exhaust back pressure.
true emergency power outages. Negotiated power outages contracted with a utility company are not considered an emer-
gency. PRIME POWER RATING: Applicable for supplying electric power in lieu of commercially purchased power. Prime
Power applications must be in the form of one of the following two categories:UNLIMITED TIME RUNNING PRIME POW- The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal). Power output curves are
ER: Prime Power is available for an unlimited number of hours per year in a variable load application. Variable load should based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging
not exceed a 70% average of the Prime Power rating during any operating period of 250 hours. The total operating time alternator, fan, optional equipment and driven components.
at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for a period of 1 hour
within a 12-hour period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year. Data Status: Limited Production
LIMITED TIME RUNNING PRIME POWER: Limited Time Prime Power is available for a limited number of hours in a non-
variable load application. It is intended for use in situations where power outages are contracted, such as in utility power Data Tolerance: ± 5%
curtailment. Engines may be operated in parallel to the public utility up to 750 hours per year at power levels never to ex-
ceed the Prime Power rating. The customer should be aware, however, that the life of any engine will be reduced by this Chief Engineer:
constant high load operation. Any operation exceeding 750 hours per year at the Prime Power rating should use the Con-
tinuous Power rating.CONTINUOUS POWER RATING: Applicable for supplying utility power at a constant 100% load for
an unlimited number of hours per year. No overload capability is available for this rating.
 Cummins Inc.
Engine Data Sheet

DATA SHEET : DS-6342-LP

ENGINE MODEL : QSK60-GS3 CONFIGURATION NUMBER : D593002GX03 DATE : 29Apr03
PERFORMANCE CURVE : FR-6342
INSTALLATION DIAGRAM CPL NUMBER
• Fan to Flywheel : 3170455 • Engine Critical Parts List : 8295

GENERAL ENGINE DATA

Type................................................................................................................................................................ 4-Cycle; 60° Vee; 16-Cylinder Diesel
Aspiration ....................................................................................................................................................... Turbocharged and Low Temperature
Aftercooled (2 Pump / 2 Loop)
Bore x Stroke .............................................................................................................. — mm x mm (in x in) 159 x 190 (6.25 x 7.48)
Displacement.............................................................................................................................. — litre (in3) 60.2 (3673)
Compression Ratio........................................................................................................................................ 16.2 : 1

Dry Weight
Fan to Flywheel Engine (with SAE 0 Flywheel and Flywheel Housing).............................. — kg (lb) 7185 (15835)
Wet Weight
Fan to Flywheel Engine.......................................................................................................... — kg (lb) 7540 (16620)

Moment of Inertia of Rotating Components

• with FW 6043 Flywheel (SAE 0) ............................................................................. — kg • m2 (lbm • ft2) 15.77 (375.5)
• with FW 6037 Flywheel (SAE 00) ........................................................................... — kg • m2 (lbm • ft2) 26.23 (622.4)
Center of Gravity from Front Face of Block .............................................................................. — mm (in) 1001 (39.4)
Center of Gravity Above Crankshaft Centerline ....................................................................... — mm (in) 219 (8.6)
Maximum Static Loading at Rear Main Bearing.......................................................................... — kg (lb) 1134 (2500)

ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... — N • m (lb • ft) 10350 (7634)

EXHAUST SYSTEM
Maximum Back Pressure at 1500 RPM (Standby Power) .......................................... — mm Hg (in Hg) 51 (2)

AIR INDUCTION SYSTEM

Maximum Intake Air Restriction
• with Dirty Filter Element .................................................................................................. — kPa (in H2O) 6.2 (25)
• with Clean Filter Element................................................................................................ — kPa (in H2O) 3.7 (15)

COOLING SYSTEM (Separate Circuit Aftercooling Required)

Coolant Capacity — Engine ........................................................................................... — litre (US gal) 157 (42)
— Aftercoolers.................................................................................... — litre (US gal) 34 (9)
Maximum Coolant Friction Head External to Engine — 1500 rpm................................. — kPa (psi) 48 (7)
Maximum Static Head of Coolant Above Engine Crank Centerline........................................... — m (ft) 18.3 (60)
Thermostat Modulating Range — High Flow ................................................................................°C (°F) 82 - 93 (180 - 200)
— Low Flow..................................................................................°C (°F) 38 - 43 (100 - 110)
Minimum Pressure Cap (For Cooling Systems with less than 2 m [6 ft] Static Head)......... — kPa (psi) 69 (10)
Maximum Top Tank Temperature for Standby / Prime Power.................................................. — °C (°F) 104 / 100 (220 / 212)

Aftercooler Circuit Requirements:

Maximum Coolant Friction Head External to Engine — 1500 rpm............................... — kPa (psi) 35 (5)
Maximum Inlet Water Temperature to Aftercooler @ 77°F Ambient .........................................— °C (°F) 40 (104)
Maximum Aftercooler Inlet Temperature......................................................................................— °C (°F) 55 (131)
Maximum Aftercooler Coolant Inlet Temperature to Maintain Emission Compliance...............— °C (°F) 40 (104)

LUBRICATION SYSTEM
Oil Pressure @ Idle Speed .................................................................................................... — kPa (psi) 138 (20)
@ Governed Speed.......................................................................................... — kPa (psi) 345-483 (50-70)
Maximum Oil Temperature.......................................................................................................... — °C (°F) 121 (250)
Oil Capacity with OP6073 Oil Pan: Low-High................................................................... — litre (US gal) 231-261 (61-69)
Total System Capacity (with Combo Filter) ...................................................................... — litre (US gal) 280 (74)
FUEL SYSTEM G-DRIVE
Type Injection System...................................................................................................................................................................... Cummins HPI-PT QSK
Maximum Restriction at PT Fuel Injection Pump — with Clean Fuel Filter.................................................. — mm Hg (in Hg) 120 (4.0) 3
— with Dirty Fuel Filter.................................................... — mm Hg (in Hg) 203 (8.0)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head) ..............— mm Hg (in Hg) 229 (9.0)
Maximum Fuel Inlet Temperature........................................................................................................................................°C (°F) 70 (160)
Maximum Fuel Flow to Injection Pump......................................................................................................... — litre / hr (US gph) 1630 (430)
Maximum Drain Flow ......................................................................................................................................— litre / hr (US gph) 1135 (300)

ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)..........................................................................................................— volt 24
Battery Charging System, Negative Ground ............................................................................................................... — ampere 40
Maximum Allowable Resistance of Cranking Circuit ........................................................................................................ — ohm 0.002
Minimum Recommended Battery Capacity
• Cold Soak @ 10 °C (50 °F) and Above.............................................................................................................. — 0°F CCA 1800
• Cold Soak @ 0 °C to 10 °C (32 °F to 50 °F)...................................................................................................... — 0°F CCA 1800
• Cold Soak @ -18 °C to 0 ° C (0 °F to 32 °F )..................................................................................................... — 0°F CCA 2200

COLD START CAPABILITY

Minimum Ambient Temperature for Cold Start with_________watt Coolant Heater to Rated Speed .......................— °C (°F) TBD (TBD)
Minimum Ambient Temperature for Unaided Cold Start to Idle Speed ..................................................................... — °C (°F) -12 (10)
Minimum Ambient Temperature for NFPA 110 Cold Start (90° F Minimum Coolant Temperature) ....................... — °C (°F) 10 (50)

PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%
Air Intake Restriction : 381 mm H2O (15 in H2O) Exhaust Restriction : 51 mm Hg (2 in Hg)

Steady State Stability Band at any Constant Load .............................................................................................................. — % +/- 0.25
Estimated Free Field Sound Pressure Level of a Typical Generator Set;
Excludes Exhaust Noise; at Rated Load and 7.5 m (24.6 ft); @ 1500 rpm............................................................ — dBA 93.4 (est.)
Exhaust Noise at 1 m Horizontally from Centerline of Exhaust Pipe Outlet Upwards at 45° ......................................... — dBA 108 (est.)

STANDBY POWER PRIME POWER

60 hz 50 hz 60 hz 50 hz

Governed Engine Speed..............................................................— rpm 1500 1500

Engine Idle Speed ....................................................................... — rpm 700 - 900 700 - 900
Gross Engine Power Output...........................................— kWm (BHP) 1835 (2460) 1650 (2212)
Brake Mean Effective Pressure...........................................— kPa (psi) 2434 (353) 2193 (318)
Piston Speed.................................................................— m / s (ft / min) 9.5 (1869) 9.5 (1869)
Friction Horsepower ......................................................... — kWm (HP) 146 (196) 146 (196)
Not Not
Engine Jacket Water Flow at Stated Friction Head External to Engine:
Applicable for Applicable for
• 4 psi Friction Head .......................................... — litre / s (US gpm) 26.5 (420) 26.5 (420)
1800 RPM 1800 RPM
• Maximum Friction Head.................................. — litre / s (US gpm) 24.0 (380) 24.0 (380)
Operation Operation
Engine Data
Intake Air Flow ................................................................ — litre / s (cfm) 2465 (5225) 2435 (5160)
Exhaust Gas Temperature......................................................— °C (°F) 465 (865) 445 (845)
Exhaust Gas Flow ..........................................................— litre / s (cfm) 6025 (12765) 5795 (12280)
Air to Fuel Ratio ..................................................................... — air : fuel 25.6:1 27.3:1
Radiated Heat to Ambient .....................................— kWm (BTU / min) 180 (10155) 170 (9450)
Heat Rejection to Engine Jacket Radiator ............— kWm (BTU / min) 515 (29100) 490 (27800)
Heat Rejection to Exhaust .....................................— kWm (BTU / min) 1390 (78905) 1325 (75415)
Heat Rejection to Fuel* .........................................— kWm (BTU / min) 35 (2000) 35 (2000)

Engine Aftercooler Data

Heat Rejection to Aftercooler Radiator..................— kWm (BTU / min) 540 (30570) 510 (28925)
Aftercooler Water Flow at Stated Friction Head External to Engine:
• 2 psi Friction Head....................................... — litre / s (US gpm) 7.1 (112) 7.1 (112)
• Maximum Friction Head .............................. — litre / s (US gpm) 6.9 (109) 6.9 (109)

* This is the maximum heat rejection to fuel, which is at low load N.A. - Data is Not Available
N/A - Not Applicable to this Engine ENGINE MODEL : QSK60-GS3
TBD - To Be Determined DATA SHEET : DS-6342-LP
DATE : 29Apr03
Cummins Inc. Columbus, Indiana 47202-3005 CURVE NO. : FR-6342