Engine Performance Data at 1500 RPM: C8.3 1 Cummins Inc

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Basic Engine Model: Curve Number:

Cummins Inc. 6CTAA8.3-G3 FR-90940 @ 1800 RPM G-DRIVE

Columbus, Indiana 47201


FR-90941 @ 1500 RPM C8.3
Engine Critical Parts List: Date:
1
Engine Data Sheet CPL: 8000 12Dec06

Displacement : 8.3litre (505 in3 ) Bore : 114 mm (4.49 in.) Stroke : 135 mm (5.32 in.)
No. of Cylinders : 6 Aspiration : Turbocharged and Charge Air Cooled

Engine Speed Standby Power Prime Power Continuous Power

RPM kWm BHP kWm BHP kWm BHP


1500 203 272 183 245 149 200
1800 237 317 213 285 175 235

Engine Performance Data @ 1500 RPM


Litre / hour
OUTPUT POWER FUEL CONSUMPTION 55.0
50.0
kg/ lb/ litre/ U.S. Gal/
% kWm BHP 45.0
kWm·h BHP·h hour hour
40.0
STANDBY POWER 35.0
100 203 272 0.209 0.344 51 13.5 30.0
PRIME POWER 25.0 1500 RPM
20.0
100 183 245 0.207 0.340 46 12
15.0
75 137 184 0.205 0.338 34 9.0
10.0
50 91 123 0.206 0.340 23 6.0 5.0
25 46 61 0.226 0.371 12 3.3 0.0
CONTINUOUS POWER 0 25 50 75 100 125 150 175 200 225
100 149 200 0.206 0.340 36 9.6 Gross Engine Output - kWm

Engine Performance Data @ 1800 RPM


U.S. Gallons / hour
OUTPUT POWER FUEL CONSUMPTION 20.0

kg/ lb/ litre/ U.S. Gal/


% kWm BHP
kWm·h BHP·h hour hour 1800 RPM
15.0
STANDBY POWER
100 237 317 0.223 0.366 64 16.8
10.0
PRIME POWER
100 213 285 0.218 0.358 56 14.8
75 160 214 0.211 0.348 41 10.9 5.0
50 106 143 0.214 0.352 28 7.3
25 53 71 0.234 0.385 15 4.0 0.0
CONTINUOUS POWER 0 25 50 75 100 125 150 175 200 225 250 275 300 325
100 175 235 0.213 0.351 44 11.6
Gross Engine Output - BHP

CONVERSIONS: (Litres = U.S. Gal x 3.785) (kWm = BHP x 0.746) (U.S. Gal = Litres x 0.2642) (BHP = kWm x 1.34)

Data shown above represent gross engine performance capabilities obtained and corrected in accordance with ISO-3046 conditions of 100 kPa (29.53 in Hg)
barometric pressure [110 m (361 ft) altitude], 25 °C (77 °F) air inlet temperature, and relative humidity of 30% with No. 2 diesel or a fuel corresponding to ASTM D2.
See reverse side for application rating guidelines.
The fuel consumption data is based on No. 2 diesel fuel weight at 0.85 kg/litre (7.1 lbs/U.S. gal).
Power output curves are based on the engine operating with fuel system, water pump and lubricating oil pump; not included are battery charging alternator, fan,
optional equipment and driven components.

TECHNICAL DATA DEPT. CERTIFIED WITHIN 5% CHIEF ENGINEER


G-DRIVE
C8.3 6CTAA8.3-G3
2
POWER RATING APPLICATION GUIDELINES
FOR
GENERATOR DRIVE ENGINES
These guidelines have been formulated to ensure proper application of generator drive engines
in A.C. generator set installations. Generator drive engines are not designed for and shall not be
used in variable speed D.C. generator set applications.

STANDBY POWER RATING is applicable PRIME POWER RATING is applicable for sup-
for supplying emergency power for the plying electric power in lieu of commercially
duration of the utility power outage. No purchased power. Prime Power applications
overload capability is available for this must be in the form of one of the following two
rating. Under no condition is an engine categories:
allowed to operate in parallel with the
UNLIMITED TIME RUNNING PRIME POWER
public utility at the Standby Power rating.
Prime Power is available for an unlimited number of
This rating should be applied where hours per year in a variable load application. Variable
reliable utility power is available. A load should not exceed a 70% average of the Prime
standby rated engine should be Power rating during any operating period of 250
sized for a maximum of an 80% hours.
average load factor and 200 hours
The total operating time at 100% Prime Power shall
of operation per year. This includes
not exceed 500 hours per year.
less than 25 hours per year at the
Standby Power rating. Standby A 10% overload capability is available for a period of
ratings should never be applied 1 hour within a 12 hour period of operation. Total
except in true emergency power operating time at the 10% overload power shall not
outages. Negotiated power outages exceed 25 hours per year.
contracted with a utility company
are not considered an emergency. LIMITED TIME RUNNING PRIME POWER
Prime Power is available for a limited number of
hours in a non-variable load application. It is intended
for use in situations where power outages are con-
tracted, such as in utility power curtailment. Engines
Jun be operated in parallel to the public utility up to
750 hours per year at power levels never to exceed
CONTINUOUS POWER RATING is applicable
the Prime Power rating. The customer should be
for supplying utility power at a constant aware, however, that the life of any engine will be
100% load for an unlimited number of hours reduced by this constant high load operation. Any
per year. No overload capability is available operation exceeding 750 hours per year at the Prime
for this rating. Power rating should use the Continuous Power
rating.

Operation At Elevated Temperature And Altitude:


For installations with a cooling system meeting the requirements on this data sheet, the engine Jun be operated at:

1800 RPM up to 3280 ft (1000 m) and 104 °F (40 °C) ambient without power deration. For sustained
operation above these conditions, derate by 4% per 1000 ft (300 m) and 3.3% per 10 °F (6% per 10 °C).

1500 RPM up to 3280 ft (1000 m) and 95 °F (35 °C) ambient without power deration. For sustained
operation above these conditions, derate by 4% per 1000 ft (300 m) and 8.3% per 10 °F (15% per 10 °C).
Cummins Inc. G-DRIVE

Engine Data Sheet C8.3


3
DATA SHEET : DS-90940
ENGINE MODEL : 6CTAA8.3-G3 CONFIGURATION NUMBER : D413035GX02 DATE : 11Nov04
PERFORMANCE CURVE : FR-90940 @ 1800 RPM
FR-90941 @ 1500 RPM
INSTALLATION DIAGRAM CPL NUMBER
• Fan to Flywheel : 3170244 • Engine Critical Parts List : 8000

GENERAL ENGINE DATA


Type ............................................................................................................................................................... 4-Cycle; In-line; 6-Cylinder Diesel
Aspiration ....................................................................................................................................................... Turbocharged and Charge Air Cooled
Bore x Stroke.............................................................................................................. — in x in (mm x mm) 4.49 x 5.32 (114 x 135)
Displacement.............................................................................................................................. — in3 (litre) 505 (8.3)
Compression Ratio........................................................................................................................................ 16.8 : 1

Dry Weight
Fan to Flywheel Engine.......................................................................................................... — lb (kg) 1505 (684)
Wet Weight
Fan to Flywheel Engine.......................................................................................................... — lb (kg) 1572 (715)

Moment of Inertia of Rotating Components


• with FW 9023 Flywheel .......................................................................................... — lbm • ft2 (kg • m2) 37.6 (1.58)
• with FW 9061 Flywheel ........................................................................................... — lbm • ft2 (kg • m2) 50.2 (2.12)
Center of Gravity from Rear Face of Flywheel Housing .......................................................... — in (mm) 21.3 (541)
Center of Gravity Above Crankshaft Centerline ....................................................................... — in (mm) 6.4 (163)
Maximum Static Loading at Rear Main Bearing.......................................................................... — lb (kg) N.A. N.A.

ENGINE MOUNTING
Maximum Bending Moment at Rear Face of Block ......................................................... — lb • ft (N • m) 1000 (1356)

EXHAUST SYSTEM
Maximum Back Pressure................................................................................................ — in Hg (mm Hg) 3 (75)

AIR INDUCTION SYSTEM


Maximum Intake Air Restriction
• with Dirty Filter Element......................................................................................... — in H2O (mm H2O) 25 (635)
• with Normal Duty Air Cleaner and Clean Filter Element...................................... — in H2O (mm H2O) 10 (254)
• with Heavy Duty Air Cleaner and Clean Filter Element....................................... — in H2O (mm H2O) 15 (381)

COOLING SYSTEM
Coolant Capacity — Engine Only.................................................................................... — US gal (litre) 3.25 (12.3)

Maximum Coolant Friction Head External to Engine — 1800 rpm................................. — psi (kPa) 5 (35)
— 1500 rpm................................. — psi (kPa) 4 (28)
Maximum Static Head of Coolant Above Engine Crank Centerline............................................. — ft (m) 60 (18.3)
Standard Thermostat (Modulating) Range................................................................................. — °F (°C) 180 - 203 (82 - 95)
Minimum Pressure Cap ........................................................................................................... — psi (kPa) 10 (69)
Maximum Top Tank Temperature for Standby / Prime Power ................................................. — °F (°C) 220 / 212 (104 / 100)
Minimum Raw Water Flow @ 90°F to HX —— Heat Exchanger........................ — US gpm (litre / min) N/A
Maximum Raw Water Inlet Pressure at HX —— Heat Exchanger....................................... — psi (kPa) N/A

LUBRICATION SYSTEM
Oil Pressure @ Idle Speed.................................................................................................... — psi (kPa) 15 (103)
@ Governed Speed ......................................................................................... — psi (kPa) 40 - 60 (276 - 414)
Maximum Oil Temperature.......................................................................................................... — °F (°C) 250 (121)
Oil Capacity with OP 9012 Oil Pan : High - Low ............................................................... — US gal (litre) 5-4 (18.9 - 15.1)
Total System Capacity (Including Combo Filter)............................................................... — US gal (litre) 6.3 (23.8)
Angularity of OP 9012 Oil Pan — Front Down ..................................................................................... 45°
— Front Up .......................................................................................... 45°
— Side to Side..................................................................................... 45°
G-DRIVE
C8.3
4

FUEL SYSTEM
Type Injection System ...................................................................................................................................................................... Bosch P7100 Inline
Maximum Restriction at Lift Pump..................................................................................................................... — in Hg (mm Hg) 4 (102)
Maximum Allowable Head on Injector Return Line (Consisting of Friction Head and Static Head)............. — in Hg (mm Hg) 10 (254)
Maximum Fuel Flow to Injection Pump......................................................................................................... — US gph (litre / hr) 55 (208)

ELECTRICAL SYSTEM
Cranking Motor (Heavy Duty, Positive Engagement)......................................................................................................... — volt 12 24
Battery Charging System, Negative Ground................................................................................................................ — ampere 63 40
Maximum Allowable Resistance of Cranking Circuit ........................................................................................................ — ohm 0.00075 0.002
Minimum Recommended Battery Capacity [Cold Soak @ 10 °F (-12 °C) and Above] ...........................................— 0°F CCA 950 475

COLD START CAPABILITY


Minimum Ambient Temperature for Aided (with Coolant Heater) Cold Start within 10 seconds................................ — °F (°C) TBD TBD
Minimum Ambient Temperature for Unaided Cold Start............................................................................................... — °F (°C) 32 (0)

PERFORMANCE DATA
All data is based on: • Engine operating with fuel system, water pump, lubricating oil pump, air cleaner and exhaust
silencer; not included are battery charging alternator, fan, and optional driven components.
• Engine operating with fuel corresponding to grade No. 2-D per ASTM D975.
• ISO 3046, Part 1, Standard Reference Conditions of:
Barometric Pressure : 100 kPa (29.53 in Hg) Air Temperature : 25 °C (77 °F)
Altitude : 110 m (361 ft) Relative Humidity : 30%
Steady State Stability Band at Any Constant Load .............................................................................................................. — % +/- 0.50
Maximum Temperature Rise Between Engine Air Inlet & Intake Manifold .................................................................. — °F (°C) 45 (25)
Maximum Air Pressure Drop from Turbo Air Outlet to Intake Manifold — @1500 RPM ............................. — in Hg (mm Hg) 2.5 (63.5)
— @1800 RPM ............................. — in Hg (mm Hg) 4 (102)

STANDBY PRIME POWER


60 hz 50 hz 60 hz 50 hz

Governed Engine Speed............................................................. — rpm 1800 1500 1800 1500


Engine Idle Speed....................................................................... — rpm 700 - 900 700 - 900 700 - 900 700 - 900
Gross Engine Power Output........................................... — BHP (kWm) 317 (237) 272 (203) 285 (213) 245 (183)
Brake Mean Effective Pressure...........................................— psi (kPa) 276 (1905) 283 (1950) 249 (1717) 255 (1758)
Piston Speed ................................................................ — ft / min (m / s) 1596 (8.1) 1330 (6.8) 1596 (8.1) 1330 (6.8)
Friction Horsepower.......................................................... — HP (kWm) 30 (22) 23 (17) 30 (22) 23 (17)
Engine Water Flow at Stated Friction Head External to Engine:
• 1 psi Friction Head...........................................— US gpm (litre / s) 64 (4.0) 53 (3.3) 64 (4.0) 53 (3.3)
• Maximum Friction Head ..................................— US gpm (litre / s) 55 (3.5) 45 (2.8) 55 (3.5) 45 (2.8)

Engine Data with Dry Type Exhaust Manifold


Intake Air Flow................................................................ — cfm (litre / s) 679 (320) 530 (250) 657 (309) 492 (232)
Exhaust Gas Temperature ..................................................... — °F (°C) 1056 (569) 1018 (548) 952 (511) 971 (522)
Exhaust Gas Flow.......................................................... — cfm (litre / s) 1819 (858) 1388 (655) 1632 (770) 1247 (588)
Air to Fuel Ratio......................................................................— air : fuel 26.4 : 1 24.2 : 1 27.3 : 1 25.2 : 1
Radiated Heat to Ambient .................................... — BTU / min (kWm) 1651 (29) 1576 (28) 1470 (26) 1497 (26)
Heat Rejection to Coolant...................................... — BTU / min (kWm) 4379 (77) 3486 (61) 3854 (68) 3184 (56)
Heat Rejection to Exhaust..................................... — BTU / min (kWm) 13142 (231) 9812 (172) 11109 (195) 8600 (151)
Heat Rejected to Aftercooler ................................. — BTU / min (kWm) 2916 (51) 2126 (37) 2658 (47) 1807 (32)
Charge Air Flow...................................................... — lb / min (kg / min) 48 (21) 37 (17) 46 (21) 35 (16)
Turbocharger Compressor Outlet Pressure............. — in Hg (mm Hg) 61.7 (1566) 46 (1168) 53.2 (1350) 39.2 (996)
Turbocharger Compressor Outlet Temperature ................... — °F (°C) 358 (181) 312 (156) 327 (164) 286 (141)

N.A. - Data is Not Available


N/A - Not Applicable to this Engine
TBD - To Be Determined
ENGINE MODEL : 6CTAA8.3-G3
DATA SHEET : DS-90940
DATE : 11Nov04
Cummins Inc. Columbus, Indiana 47202-3005 CURVE NO. : FR-90940 @ 1800 RPM
FR-90941 @ 1500 RPM

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