5034 00 031 - MV5 - ZE - 100XL - 101XL - Zentraleinheit - English - V8

Operating Manual
MARKATOR® central control unit MV5 ZE 100 & /101
Original Operating Manual

Version 8
MARKATOR
Manfred Borries GmbH Tel.: +49 (0)7144 85 75-0
Bunsenstraße 15 Fax.: +49 (0)7144 85 75-600
D-71642 Ludwigsburg E-Mail: [email protected] Internet: http://www.markator.de
MARKATOR® central control unit MV5 ZE 100 / 101
Operating Manual
© MARKATOR® MANFRED BORRIES GMBH
All rights, including translations, remain with MARKATOR®

MANFRED BORRIES GMBH.
This documentation may not be reproduced, edited, or

disclosed in part or in whole without the written permission
of MARKATOR® MANFRED BORRIES GMBH.
Your contact at MARKATOR®

Repairs / service / spare parts / consumables:
Tel.: +49 (0)7144 85 75-93
Fax.: +49 (0)7144 85 75-693
Service / remote diagnostics / application planning / application:

Tel.: +49 (0)7144 85 75-40
Fax.: +49 (0)7144 85 75-640
MARKATOR
Operating Manual
Contents
Your contact at MARKATOR® ..................................................... 2
1 General instructions ............................................................... 5
1.1 Symbols used ................................................................................................................ 5
1.2 Safety instructions ......................................................................................................... 6
1.3 Designated use.............................................................................................................. 7
2 Components of the marking system ..................................... 8
2.1 Central control units MV5 ZE 100 XL / 101 XL backside ................................................ 8
2.2 Central control unit ZE 100 XL front ............................................................................... 9
2.3 Central control unit ZE 101 XL front ............................................................................. 10
3 Initial start-up ........................................................................ 11
3.1 Set up the central control unit ...................................................................................... 12
3.2 Making electrical connections ...................................................................................... 13
4 Start-up .................................................................................. 14
4.1 Install the PC software (only when using ZE 100 XL)................................................... 14
4.1.1 Connect the PC to the central control unit............................................................. 14
4.1.2 Install the software on the PC ............................................................................... 14
4.2 Connect the central control unit to the power supply .................................................... 15
4.3 Start the software XL CONTROL / central control unit ZE 101 XL................................ 15
4.3.1 Entering the password .......................................................................................... 17
4.3.2 General information .............................................................................................. 18
5 Operation ............................................................................... 20
5.1 Create, load and save a marking file............................................................................ 20
5.1.1 Create a marking file ............................................................................................ 21
5.1.2 Load a marking file ............................................................................................... 21
5.1.3 Save a marking file ............................................................................................... 22
5.1.4 Save a marking file as .......................................................................................... 22
5.1.5 Delete a marking file ............................................................................................. 23
5.1.6 File filter (marking files, logos and fonts) ............................................................... 23
5.1.7 Choose the volume (ZE 100 XL / 101 XL ↔ USB-Stick) ....................................... 24
5.1.8 Transfer files on the ZE 100 XL / 101 XL or on the USB-Stick .............................. 25
5.2 Edit a marking file ........................................................................................................ 26
5.2.1 Attach a new marking command........................................................................... 26
5.2.2 Delete a marking command .................................................................................. 53
5.2.3 Duplicate an existing marking command .............................................................. 54
5.3 Marking / Simulation .................................................................................................... 55
5.3.1 General information on marking / simulation ......................................................... 56
5.3.2 Simulate the marking operation ............................................................................ 57
5.3.3 Execute single-marking ........................................................................................ 58
5.3.4 Execute automatic-marking .................................................................................. 59
5.3.5 Execute automatic to-marking .............................................................................. 59
5.3.6 Repeat last marking executed .............................................................................. 60
5.4 Display system information .......................................................................................... 61
5.4.1 Calibrate the touch-screen (only when using the central control unit ZE 101 XL) .. 63
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5.5 System information, features, options .......................................................................... 65

5.6 Display / Edit a marking preview .................................................................................. 66
5.7 Select operator language ............................................................................................. 67
5.8 Setup, Pos. Teach-in ................................................................................................... 68
5.8.1 Status message .................................................................................................... 69
5.8.2 Status indication for Can-bus and serial transfer................................................... 70
6 Remedying errors and faults ............................................... 71
6.1 Error messages ........................................................................................................... 72
6.1.1 Marked angle range > 360 degrees ...................................................................... 72
6.1.2 Unknown variable ................................................................................................. 72
6.1.3 Open Error............................................................................................................ 72
6.1.4 Kommandofehler .................................................................................................. 72
6.1.5 Reference run not carried out ............................................................................... 73
6.1.6 Stop signal activated or no release ....................................................................... 73
6.2 Remedying faults ......................................................................................................... 74
6.2.1 The display remains dark ...................................................................................... 74
7 Maintenance and care .......................................................... 75
7.1 Daily maintenance ....................................................................................................... 76
7.1.1 Cleaning the central control unit ........................................................................... 76
8 Technical data ....................................................................... 76
8.1 Central control unit MV5 ZE 100 XL / 101 XL .............................................................. 76
8.2 Connection arrangement of the interfaces ................................................................... 77
8.2.1 X1 power supply [57] ............................................................................................ 77
8.2.2 X2 – Emergency Stop ........................................................................................... 78
8.2.3 X3 – interface of the marking head ....................................................................... 78
8.2.4 X4 Network [53] .................................................................................................... 79
8.2.5 X5/X6 USB A (Host) [54] ...................................................................................... 79
9 Option digital I-/O card ......................................................... 80
10 Option serial data transfer ................................................. 84
10.1 Terminal assignment ................................................................................................... 84
10.2 Command „READ-SERIAL“ configure/insert ................................................................ 84
10.3 Configure/insert command „WRITE-SERIAL“ .............................................................. 86
10.4 Programming example „READ-SERIAL/WRITE-SERIAL“ ............................................ 87
11 Disposal............................................................................... 89
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1 General instructions
1.1 Symbols used
Safety instructions
This symbol describes warnings, prohibitions, and directions indicating dangers, which
must be observed and followed. Some safety instructions are accompanied by
corresponding symbols:
Warning
Prohibition
Direction
Additional information
This symbol provides additional information.
Important passage
This symbol provides particularly important information.
Cross-reference
This symbol refers to diagrams and to other parts of this documentation.
The following terms are used in this documentation:

Marking file
All data pertaining to a particular marking are collated in a marking file.
Marking command
A marking file consists of one or more marking commands.
File parameters
File parameters are settings that are saved together with the marking file.
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1.2 Safety instructions

These operating instructions must be read through carefully, understood and
observed! Keep the operating manual to hand!
This marking machine may only be used by trained and authorized personnel.
Safety equipment must not be prevented from functioning!
Electrical equipment may be installed by qualified electricians only!
Repairs and maintenance work may be carried out by trained and authorized
personnel only! Do not allow unauthorized persons to come near the machine!
Wear ear protectors depending on the work piece to be marked and the resultant
noise emissions!
Use the EMERGENCY STOP keys to turn the marking machine off only in an actual
emergency!
The EMERGENCY STOP keys must not be used to stop marking machine operation!
The EMERGENCY STOP keys must always be accessible and in good working order!
The marking machine may not be used in potentially explosive areas!
Only MARKATOR® approved accessories may be used on the marking machine!

The warranty on marking machine components becomes invalid if during the
warranty period repairs are made without the manufacturer’s approval!
Risk of injury!
Never grip underneath the marking head during the marking process! Pinching and
bruising of extremities through the movement of the marking pin is possible.
The protective cover and the security against splashing water expires if the
interfaces on the back of the central control unit are not protected with suitable
plugs or caps.
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1.3 Designated use

The marking machine is intended exclusively for the applications described in these Operating
Instructions.
Any other use may be dangerous and is forbidden.
The manufacturer shall not be liable for the consequences arising from the marking machine
being used incorrectly or for any application other than those cited in the Operating Instructions.
If the user modifies the machine without the manufacturer’s consent, the manufacturer shall not
be liable for any damage that may result.
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2 Components of the marking system

2.1 Central control units MV5 ZE 100 XL / 101 XL backside
5. Central control unit ZE 100 XL / 101 XL

50. X3 – Marking head
51. - Profinet, Profibus, Interbus, DeviceNet
- Digitale I/O-card
- RS232 card
- Extension cards for R+Z-axes
52. - External power supply card for communication cards /
personal protective voltage (safety relay module)
- Digital I/O-card
- RS232 card
- Extension cards for R+Z-axes
53. X4 - Ethernet
54. X5/X6 - USB-A
55. X7 - USB-B
56. X2 – EMERGENCY STOP
57. X1 - Power supply connection
MARKATOR® datasheet No. 670 / 0
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2.2 Central control unit ZE 100 XL front
1. LED Operating voltage 4. LED Ready to mark

2. LED Fault/Error 5. LED Starting position X
3. LED marking is running 6. LED Starting position Y
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2.3 Central control unit ZE 101 XL front
The central control unit MV5 ZE 101 XL is equipped with the TOUCH option.
The front plate of the central control unit MV5 ZE 101 XL is equipped with a LC colour-
display (resolution 640 x 480 Pixel) and a capacitive touchpad. The software of the central
control unit can be operated directly via the display. A keyboard for text inputs appears in
the display. Frequently needed keys are provided on the right side of the colour-display.
1. Command for the password input

2. Edit command
Adjusting the brightness and contrast, etc.

( Chapter „Display system information“, page 61)
Calibrate the touch-screen

( Chapter „Calibrate the touch-screen (only when using the central control unit ZE 101
XL)“, Seite. 63)
The option TOUCH can be retrofitted any time on the central control unit ZE 100 XL!
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3 Initial start-up
This section describes the steps that are carried out only once.
Follow the safety instructions in Chapter “Safety instructions”, page 6
Heavy parts could injure the operator! Machine parts can fall or tip over!
Use lifting equipment, if necessary!
Do not lift the parts any higher than necessary! Maintain a safe distance!
Do not walk under or place your hands/feet under the load while it is being lowered!
Wear safety gloves!
Wear safety gloves!
Compliance is required with the details on the type plate and in the Technical Data
document. ( Chapter „Technical data“, page 76)
Unpack the marking machine and check the consignment for completeness and
transport damage ( Chapter “Components of the marking system”, page 8). Report
any transport damage to the responsible transport company immediately.
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3.1 Set up the central control unit

The marking head is installed.
( Chapter „Initial startup“ in the operating manual of the marking head)
Risk of damage! The central control unit and the power unit must be set up
horizontally. The cable lengths should be considered!
The central control unit and the power unit must not be exposed to mechanical
influences. The distance to the marking head is restricted by the cable lengths.
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3.2 Making electrical connections

Risk of falling due to connection cables! Lay out the cables so as to avoid tripping!
Risk of damage!
Observe the connection arrangement of plugs and sockets!
( Chapter „Connection arrangement of the interfaces“, page 77)!
1. Connect the Control and power connections of the marking head and of the power unit to
the appropriate cables.
2. Connect the Ethernet-interface X4 [53] to an Ethernet-Network if necessary.
3. Connect the USB-B-interface X7 [55] to a communication system (PC, PLC, CNC ...) if
necessary.
The standard central control unit features an EMERGENCY-STOP -plug X2, connect
plug 1 and 2 [56] for EMERGENCY-STOP of higher-order devices.
The external EMERGENCY-STOP contact must be suitable for a current of >0,1 A.
4. In case no external EMERGENCY-STOP devices should be connected:

Make a bridge between pins 1 and 2 of plug X2 [56].
5. On systems delivered according to the “VASS”-Standard, the X2 plug is missing.

The input voltage is connected to the installed power supply plug in card
Before making the electrical connection, check the connection values against the
rating plate and the technical data!
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6. Insert the mains cable into the connection for the power supply.
This completes the electrical connections.
4 Start-up
The initial start-up has already been carried out ( Chapter “Initial start-up“, page 11).
4.1 Install the PC software (only when using ZE 100 XL)

Make cable connection via Ethernet [53].
The standard IP address of the central control unit is set on 192.168.0.50.
4.1.1 Connect the PC to the central control unit

Make cable connection either via Ethernet [53] or USB-B [55].
4.1.2 Install the software on the PC

1. Start ► Execute ► Select „D:\XL Control.exe“
(Variations possible, depending on the individual configuration)
The installation process will start.
2. Answer the appearing question of control, depending on the desired configuration.
The software XL CONTROL is installed.
There is a separate operating manual for the PC software XL CONTROL available.
We are happy to send this operating manual to you if you don’t have it on hand.
Please contact MARKATOR®-Service, Telephone: +49 (0)7144 8575-40.
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4.2 Connect the central control unit to the power supply

Power supply via the power supply connection X1 [57]
4.3 Start the software XL CONTROL / central control unit ZE 101 XL

The software is started (ZE 100XL)
or
The central control unit is switched on (ZE 101 XL)
The start window is displayed.
The current firmware version is displayed in the Start window ( arrow).
2. If required, switch on other connected communication systems.

3. Press any key.
The central control unit runs a self-test.
After a brief moment the Main menu window is displayed.
This situation is the pre-requisite for working with the central control unit
and is required for all control functions.
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In the Main menu window, general information on the current settings is displayed:
A Filename
B Date and Time
C OK or message symbols (Stop ...)
D Area for error messages
E Function keys logos
F Writing mode
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4.3.1 Entering the password
When switching between user and master level the entry of the appropriate password is required.
1. Press the button with the „key-symbol“on the keyboard next to the display.
If an external keyboard is used please press the F11 key.
The following dialog window appears.
2. Enter the password.
The default user password is: 1111

and the master password is: 2222
3. Press the Return-key.
If an incorrect password is entered, the machine resets to the operating level in which
password-protected parameters cannot be used (”No password”).
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4.3.2 General information
The preconditions for all the entries, settings and control functions described below are:
The marking system is ready for operation

( Chapter „Initial start-up“ page 11 and Chapter “Start-up”, page 14).
The central control unit is connected to the power supply

( Chapter „Connect the central control unit to the power supply“, page 15).
The main menu is displayed.
Characters and commands are entered via the keyboard.

An alternative menu item can be selected using one of the function keys. The respectively
current function key assignment is shown at the bottom of the window.
The menu above that can be opened by pressing the ESC key.
The Main menu is reached by repeatedly pressing the ESC key.
The input lines can be selected by pressing one of the -arrow keys.
The predefined values can be selected using one of the -arrow keys.
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By pressing the Return key (Enter) the current input value is saved and you switch to the entry of
the next parameter.
Error messages during a processing marking programm can be acknowledged by

pressing the F5 -key
If the F1-key is pressed, then the Help window, with references to the function keys of the main
menu is displayed.
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5 Operation
Basic know-how of using a keyboard is pre-requisite for working with the ZE 401 XL
central control unit.
The precondition for all the entries, settings and control functions described below is:
The marking system is ready for operation

( Chapter „Initial start-up“ page 11 and Chapter “Start-up”, page 14).
The central control unit is connected to the power supply

( Chapter „Connect the central control unit to the power supply“, page 15).
Some of the various windows have explaining texts attached.
And if you press the F1 key a help text is displayed.
5.1 Create, load and save a marking file

The Main menu is displayed.
— Press the F2 key.
The File window is displayed.
The File window contains information on the actual marking file and the memory.
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5.1.1 Create a marking file

1. Press the F2 key
The marking text will be deleted and all parameters are reset to the respective standard
values.
2. Edit the marking file ( Chapter „Edit a marking file“, page 26).
3. Press the Enter key.
A new marking file has been created.
5.1.2 Load a marking file

1. Press the F3 key.
The File selection window is displayed.
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2. Select the file using the -arrow keys.

The marking file has been loaded.
5.1.3 Save a marking file

The marking file has been saved.
5.1.4 Save a marking file as

The File name window is displayed.

2. Enter the file name.
The marking file has been saved using a new file name.
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5.1.5 Delete a marking file
1. Select the file using the -arrow keys.

3. Acknowledge the security query by pressing the Enter key.

The marking file has been deleted.
5.1.6 File filter (marking files, logos and fonts)
2. Press the F7-key.
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Depending on the selected mode

Either:
Only marking files are shown.
Or:
Only logos and fonts are shown.
5.1.7 Choose the volume (ZE 100 XL / 101 XL ↔ USB-Stick)

Depending on the selected mode
Either:
All files saved on the ZE100 XL / 101 XL are shown (.dat / .cgp / .fnt).
Or:
All files saved on the USB-stick are shown (.dat / .cgp / .fnt).
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5.1.8 Transfer files on the ZE 100 XL / 101 XL or on the USB-Stick

1. Select the file you want to transfer.
Either:
The selected file is transferred on the 100 XL / 101 XL.
Or:
The selected file is transferred on the USB-Stick.
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5.2 Edit a marking file

General Information about input/selection
( Chapter „General information“, page 18).
The lower part (i) of the Parameter window contains limit values or a range of
selections as well as a brief explanation on the current parameter.
The commands will be processed in order by the operating system.
Using „Go to“ and the “Tag” command it is possible to jump to defined points
of the marking file
The main menu is displayed.
The window Parameter menu is displayed.
5.2.1 Attach a new marking command

The Edit window is displayed
— Either attaching a new marking command:

— Press the F2-key.
Or insert a new marking command:

a. Using the -arrow keys select the existing marking command before the one to which the
new marking command is to be added.
b. Press the F3-key.
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The window to choose a command is displayed.
Marking commands for marking:

1. Using the -arrow keys select the marking command
The window to choose a marking is displayed.
3. Using the -arrow keys select the requested parameter.
The applicable parameter window is displayed.
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Text-Linear
Texts and variable content is marked linear. There is no automatic line break.
Parameter:
X-position
Y-position
Text
Character height
Angle (writing direction)
Text-circle
Texts and variable content is marked in a circle.
Parameter:
X-center (for the centre of the circular arc)
Y-center (for the centre of the circular arc)
Text
Character height
Radius
(Start-) Angle
(Writing-) Direction
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Marking style
The marking style (line / matrix font) and the marking depth (not when scribe marking) can be
defined
Parameter:
Marking mode
Force
Orientation
Set the text-/variable alignment relatively to the start point (x-y-coordinate).
Possible adjustments:
Bottom, Center, Top (vertical alignment), Left/Right/Center (horizontal alignment)
Parameter:
Vertical orientation
Horizontal orientation
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Font
With this command the style of the font can be influenced. Several types of marking fonts can be
chosen and the distance between the characters can be compressed. The font can also be
adjusted in “italic”-style or can be mirrored. It is also possible to underline the font or make a line
above the font. This command applies to all following text-commands
Parameter:
Font
Character height
Compres. Factor
Inclination
Spacing
Underline
Overline
Mirror
Logo
Logos and graphics can be optimized using the optional available software (option K) and
can then transferred to the central control unit using an USB-stick. The option K can be
activated by MARKATOR®. It is also possible to load for example the logo of an identification
tag but do not mark. The logo is visible in the preview function for an easy positioning of the
fonts.
Parameter:
Graphic name
X-position
Y-position
Logo height
Angle
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If a value of > 0.0 mm is entered for the X- or Y-position, then this concerns the lower left
corner of a theoretical rectangle around the logo ( Fig.). The positioning of the logo is
now done absolutely according to the entered dimensions.
2D-marking (to mark Data Matrix Codes)

Parameter:
X-position
Y-position
Grid
Height
Width
Angle
Bidirectional
It is always necessary to insert the „2D-marking“ command above the „2D coding text“ command
as this command contains the content of the Data Matrix Code.
 See also “2D-coding text (to define the content of the Data Matrix Code)” in this chapter.
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Defining X- and Y-position of the DMC
Defining the grid of the DMC
The raster grid defines the number of raster points of the DMC
Bidirectionale marking of the DMC
Bidirectional = ON
The marking time is shortened.
Bidirectional = OFF
For reasons of mechanical hysteresis recommended for small
codes.
Define size and force of the DMC for optimal readability

The size and force of the code have to be chosen depending on the material to be
marked. So that the code can be read out optimally (→ see picture).
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Marking commands to the variables:

1. Using the -arrow keys select the command Variables.
The window to choose a variable is displayed.
4. Press the Enter key
The appropriated parameter-window is displayed:
As a matter of principle the variable-commands should always be above the commands for
marking (text-linear, circle-text, 2D marking, logo).
First define the content of the variable, then retrieve the variable for example in a text-linear
command. The current content of the variable will be marked
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Incrementation
Automatic consecutive numbers will be marked.
Parameter:
Kind of variable
Possible are:
D (Data variable)
M (Machine variable)
Index of the variable
Possible are:
0 … 9 (number of the data variable to be used)
0 … 24 (number of the machine variable to be used)
First number
The value where the counting starts
Incrementation
How far the counting should go at every performance
Lot
At how many performances of the command the counting should take place
Formats
Definition if and if yes how many numbers of zeros should be in front of the counting number
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VAR-date
The current date will be marked.
Parameter:
Parameter:
Kind of variable
Possible are:
D (Data variable)
Possible are:
Place 1
Possible are:
TT (day two digit), T (day of the week as number)
MM (month)
J / JJ / JJJ / JJJJ (year 1/ 2/ 3/ 4 digits)
WW (week)
KKK (number of the day in the year)
TC / MC / JC (day / month / year coded, use in connection with the command „data coding“
( - = ignore)
Separator 1
Possible are:
Space /. / – / _ / : / X (X= ignore)
Place 2
Possible are: TT / MM / JJ / WW / KKK/ XX
Separator 2
Possible are: . / – / _ / : / X
Place 3
Possible are: TT / MM / JJ / WW /WWW/ XX
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Variable name for entering the date:
Day (1 to 31) %DB1 = 1

%DB2 = 01
%DM1 = 1
Month (1 to 12)
%DM2 = 01
%DY1 = 5
Year %DY2 = 15
%DY3 = 2015
%DW1 = 1
Week number (1 to 53)
%DW2 = 01
Day of the week %DT1 = 1
(Monday = 1 to Sunday = 7, %DT2 = 01
Monday = 01 to Sunday = 07)
%DK1 = 1
Day of the year (1 to 366) %DK2 = 01
%DK3 = 001
VAR-time
The current time will be marked.
Parameter:
Kind of variable
Possible are:
D (Data variable)
Possible are:
Place 1
Possible are:
HH (hour)
MM (minute)
SS (second)
XX (ignore)
Separator 1
Possible are:
./–/_/:/X
Place 2
Possible are:
HH / MM / SS / XX
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Separator 2
Possible are: . / – / _ / : / X
Place 3
Possible are: HH / MM / SS / XX
Variable name for entering the time:

%TH1 = 0
Hour (00 to 24)
%TH2 = 00
%TM1 = 0
Minute (00 to 59)
%TM2 = 00
%TS1 = 0
Second (00 to 59)
%TS2 = 00
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Date coding
The date will be marked in a coded style.
For this a data string in a special format has to be inserted for every parameter.
Example:
Twelve values for twelve months of a year, separated using a comma.
A,B,C,D,E,F,G,H,K,L,M;N
Parameter:
Day
Month
Year
Week
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Shiftmarking
The identification of the shift(s) will be marked.
Parameter:
Kind of variable
Variable index
Start shift 1 (2, 3, 4, 5)
Text shift 1 (2, 3, 4, 5)
The end of the shift 5 is specified by the beginning of shift 1. Several logos can be inserted.
A shift can last up to 24:00 hours. If the actual shift is longer, then it needs to be
continued by a new shift.
Example:
A shift begins at 22:00 hours and ends at 06:00 hours:
— Start shift 4 = 22:00:00
The shift begins at 22:00 hours
(and ends at 24:00 hours).
— Start shift 1 = 00:00:01
Continuation of shift 4 from the previous day.
— Start shift 2 = 06:00:00
The next shift begins.
Shift times need to be specified in ascending order.

Beispiel:
— Start shift 1 = 00:00:01 = ”shift 3” *)
*) The shift identification can be specified freely.
If a shift is not used, then it needs to be filled with the values of the previous shift.
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Read keyboard
The parameter for the data transfer via the optional serial interface will be defined.
Parameter:
Kind of variable
Variable index
Port (at XL-Version always Com 2)
Number of stop bits
Timeout-time
Start of text
End of text
Start and end ID can have a length of no more than 16 characters. Each special character
has to be entered in the following form %CCxxx (xxx = three-digit decimal ASCII code of
the special character).
The sequence of letters must not contain ”x00h”.
Standard special signs:

%CC002 STX Start of a transfer
%CC003 ETX End of a transfer
%CC004 EOT End of text
%CC010 LF line feed
%CC013 CR Return
%CC027 ESC Escape
%CC032 Space Space
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2D-coding text (to define the content of the Data Matrix Code)
Parameter:
Text
Size (The number of dots of the Data Matrix code has to be defined.
If “Autom.“ is set, the code size will be defined automatically depending on the coding text.
An error message “Datamatrix coding error” will be shown if a manual inserted code size
is too small for the coding text.)
Example:
If the size „18x18“ is set, the code will always be marked with 18x18 dots (if the coding text fits
into the size). If the size “Autom.” is set, the same coding text might just be marked with 16x16
dots. The code size / number of dots will be enlarged automatically if the coding text will be
bigger
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Set attributes
Using a data string in a specific format the positioning data for a following marking command can
be set. It is possible to insert a variable identification.
Example:
%X100;%Y200;%W000;H030 = X coordinate 10mm, Y 20mm, angle 0°, character height 5mm.
In the following text-linear command three “minus”-signs (- - -) need to be inserted for the
coordinates.
Parameter:
Parameter
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VAR-Busdata
This command reads an ASCII-data string which is for example transferred via a bus system of a
PLC. If the data string is in the same format as shown in the example, the parameter part will
automatically be separated from the text part and will be transferred in different variables.
Example of a data string:
%X100;%Y200;%W000;%H030;123456
Parameter:
Bus data variable
Param. variable
Text variable
VAR-CUT
Parameter:
Kind of variable
Variable index
Start position
Stop position
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Commands for the sequence control:

1. Using the -arrow keys select the command Process check.
The window Process check is displayed.
Wait-Start
Parameter:
Condition
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Wait-key
Parameter:
Key
Condition
Wait-time
Parameter:
Time
At any „Wait“-command the processing will be parked as long as the programmed status
is reached (start signal available, key pressed, time expired).
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File
Another file for processing will be loaded in the main memory. A file with a corresponding name
must exist in the memory of the central control unit. It is also possible to insert the name of a
variable in which the file name was inserted before
Parameter:
Filename
IF-Standard-IO
If an optional I/O board is installed, it is possible to react with this command directly to the current
status of the inputs and outputs by using a special tag. The I/O board has to be set as “Standard
I/O”.
Parameter:
In- / Output
Condition
Tag
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If-Variable
The status of two values (e.g. the content of variables) will be compared (equal / unequal, …) and
when result is positive it will jump to a specific tag. When result is negative it continues with the
following command.
Parameter:
1. Value
Condition
2. Value
Tag
Go to
Parameter:
Tag
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Tag
Parameter:
Term
Comment
For the explanation of single parts of the marking program
Parameter:
Text
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Message
With this command it is possible to show messages (e.g. the text marked last) on the display.
Parameter:
Free text, also variable identifiers are possible
Information
Will be shown once at the beginning of the program start and enables to show information about
the currently loaded marking program on the display of the central control unit
Parameter:
-
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Prepositioning
This command achieves that the marking pin will not wait in the base position (X/Y = 0) until the
marking starts but in the X/Y position of the following marking command. After the marking the
marking pin goes first to the base position and then to the defined prepositioning. The parameter
of the command defines the way of the marking pin to the preposition (directly, first to the x-axis
and then to the y-axis or opposite way to drive for example around an edge)
Parameter:
Prepositioning
Marking commands for the motor and pin control:

1. Using the -arrow-keys select the command motor and pin control.
2. Press the Enter-key.
The window pin control-selection check is displayed.
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Coord-ROT (when using a rotating axis RKM)

With this command the coordinate system will be changed into the system of the optional rotating
axis. Further information is written in the operating manual of the rotating axis
Parameter:
Radius
Orientation
Mode
Turning direction
Ref. switch
Acceleration-express speed
Acceleration-marking speed
Positioning absolute
With this command it is possible to move the marking pin on a specific position of the marking
area. The position starts from the base position of the marking pin (X/Y = 0)
Parameter:
X-position
Y-position
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Speeds
Parameter:
Vmark
Vpos
Multimarking
If this command is inserted in front of a marking command, the marking will take place according
the defined force factor (x-times).
A deeper marking result can be achieved but the marking time lasts longer
Parameter:
Boost fact.
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Tool activation
The trigger time of the magnet valves of a double acting marking tool will be set.
With the parameter “Active reinst.” The return stroke of the double acting marking tool can be
activated. This command is important for matrix markings and has to be put in front of the 2D-
marking command. With the up- and down- deceleration the time synchronization between the up
/ down movement and the movement in x/y direction of the marking pin takes place. The down
delay determines the (with limits) the marking depth of a matrix marking
Parameter:
Up-deceleration
Down-deceleration
Active reinst. (resetting) (ON/OFF)
5.2.2 Delete a marking command

The editing window is displayed.
1. Using the -arrow-keys select the marking command to be deleted.
3. Press the Enter-key to confirm the security issue.
The marking-command is deleted.
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5.2.3 Duplicate an existing marking command

The editing window is displayed
1. Using the -arrow-keys select the marking command to be duplicated.
A duplicate of the marking command is attached
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5.3 Marking / Simulation

Risk of injury from independent movement!
The operator must keep a safe distance from the working range of the marking head
during the marking operation!
Wear ear protectors depending on the work piece to be marked and the resultant
noise emissions!
The stylus is assembled and mounted to the stylus receiver

( Chapter „Assembling the stylus“ and chapter „Mounting the stylus“ in the operating
manual of the marking head).
The work piece is in position and the marking pin distance is set
( Chapter „Setting marking range, marking pin distance and marking force”, in the
operating manual of the marking head)
A marking file has been created ( Chapter „Create a marking file“, page 21)
or loaded ( Chapter „Load a marking file“, page 21).
The MARKING window is displayed.
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5.3.1 General information on marking / simulation

One of the following MARKING windows is displayed ( arrow):
Simulation ( Chapter „Simulate the marking operation“, page 57)
Single ( Chapter „Execute single-marking“, page 58)
Automatic ( Chapter „Execute automatic-marking“, page 59)
Automatic to ( Chapter „Execute automatic to-marking“, page 59)
Last ( Chapter „Repeat last marking executed“, page 60)
Through to the communication-system connected on the port X15 [56], the process can
also be started and stopped.
Start the stepwise marking/simulation:

One step of the marking/simulation is processed.
The window MARKING is displayed.
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5.3.2 Simulate the marking operation

The window MARKING is displayed.
The window MARKING Simulation is displayed.
2. Start Simulation ( Chapter „General information on marking / simulation“, page 56).
A single marking is simulated. Every marking command of the marking file is processed.
The stylus moves according to the marking commands. The marking pin is not moved
so that no marking takes place. The cycle can be observed and the marking file can be
corrected if necessary.
3. Stop or end simulation

( Chapter „General information on marking / simulation“, page 56).
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5.3.3 Execute single-marking

The MARKING Single window is displayed.
2. Start marking ( Chapter „General information on marking / simulation“, page 56).
A single marking is executed. Every marking command of the marking file is processed.
3. Stop or end marking
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5.3.4 Execute automatic-marking

The MARKING Automatic window is displayed.
2. Start marking ( Chapter “Marking / Simulation”, page 55)
An unlimited number of markings is executed. Every marking command of the marking file
is processed.
( Chapter „General information on marking / simulation“, page 56)
5.3.5 Execute automatic to-marking

The MARKING Automatic window is displayed with the window Number of markings.
2. Enter the desired number of markings.
The MARKING Automatic to window is displayed.
The specified number of markings is executed. Every marking command of the marking
file is processed.
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5.3.6 Repeat last marking executed

The MARKING Repeat last window is displayed.
The last marking executed is repeated. Every marking command of the marking file is
processed.
( Chapter „General information on marking / simulation“, page 56)
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5.4 Display system information

This function is only possible upon entry of the master password.
1. If required, type in the master password ( Chapter „Entering the password“, page 17)
2. Press the F5 key
The Settings window is displayed.
3. Press the F5 key

The System window with information about the operating hours and the date of the last
service is displayed
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4. Using the -arrow-keys select the command contrast.

5. Type in the contrast intensity.
7. Using the -arrow-keys select the command time.
8. Type in the current time.
10. Using the -arrow-keys select the command date.
11. Type in the current date.
13. Using the -arrow-keys select the command password user.
15. Type in the requested password user.
16. Press the Enter-key twice.
17. Type in the requested password master.
The passwords are determined.
19. Press the Esc-key.
20. Press the Enter-key to confirm the security question.
The window Settings is displayed.

Contrast, time, date and password are determined.
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5.4.1 Calibrate the touch-screen (only when using the central control unit ZE 101 XL)
This function is only possible upon entry of the master password.

1. If required, type in the master password ( Chapter „Entering the password“, page 17)
2. Press the F5 key
The Settings window is displayed.
The Machine parameter window is displayed.
3. Using the -arrow-keys select the command touch calibration.

The following window is displayed.
5. Touch the „X“ ( arrow) appearing in the display using your finger.
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6. Touch the „X“( arrow) appearing in the display using your finger.
7. Press the Esc-key.

The window machine parameter is displayed.
The calibration of the touch-display is done.
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5.5 System information, features, options

The window Information is displayed.
The window Information contains important, actual data’s for

the order of spare-parts and for the service.
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5.6 Display / Edit a marking preview

The marking preview displays a picture of how the marking is to be made.
The Marking preview window is displayed.
The marking preview displayed depends on the entered values.

As long as the marking preview is active no marking commands can be created or edited.
2. To edit a marking file:
a. Press the Enter key.
b. Editing a marking file ( Chapter „Edit a marking file“, page 26)
c. Press the ESC key.
The Marking preview window is displayed.
3. Edit a marking preview

This function is only possible upon entry of the master password
( Chapter „Entering the password“, page 17)
In the Marking preview the X/Y-values of the current position are displayed (
arrow).
Mark the text / logo to be moved using the TAB-key.
(If necessary, use key several times. The activated component is framed in blue).
— The X/Y-position can now be edited directly by the -arrow keys.
After pressing the F1 button, other interesting functions for the Marking preview window
appear (depending on the selected function level).
4. Press the ESC key.
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5.7 Select operator language

This function is only possible upon entry of the master password
The Language window is displayed.
2. Select the operator language using the -arrow-keys.

The following options are available:
Deutsch / Englisch / Französisch / Spanisch / Finnisch / Russisch / Tschechisch /
Ungarisch / Rumänisch…and further languages.
3. Press the Enter key
The operator language is set.
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5.8 Setup, Pos. Teach-in

This function is only possible upon entry of the user or master password
In setup mode ”manual” settings can be run and internal status messages displayed. Any
changed values (e.g. X-position) are accepted directly into the current marking command.
Risk of injury from independent movement!
The operator must keep a safe distance from the working range of the marking
head during the marking operation!
The stylus is assembled and mounted to the stylus receiver ( Chapter „Assembling the
stylus“ and chapter „Mounting the stylus“ in the operating manual of the marking head).
The Teach-in window is displayed.
2. Select step width input with the F5 key.

The following options are available:
0,1 / 1 / 10
The marking head moves to the position given below so that the desired marking point
can be approached.
a. Enter the x-position with the -arrow-keys.
b. Enter the y-position with the -arrow-keys.
c. Keep the Crtl-key pressed and enter the angle of the rotary axis (optional) with the
-arrow-keys.
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3. either
accept the X/Y-position:
The current X/Y-position was accepted into the current marking command.
or
accept only the X-position:
The current X-position was accepted into the current marking command.
or
accept only the Y-position:
The current Y-position was accepted into the current marking command.
5.8.1 Status message

The following status messages appear in the Teach-in window:
Reference X/0
The marking head is in the reference position X=0.
The Reference X/0 character is yellow.
Reference Y/0
The marking head is in the reference position Y=0.
The Reference Y/0 character is yellow.
Rotating axis (optional)

The rotating axis is located in the starting position (0°).
The Output character is yellow.
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5.8.2 Status indication for Can-bus and serial transfer

From firmware version 1.042 there is a status indication for the internal CAN-bus of the central
control unit shown in the upper right corner. Additionally a successful transfer of a serial data
string is displayed.
Status indication
If a CAN-bus is running in the inside of the central control unit, there is a small, green square
which flashes in irregular intervals (approx. 1x per second). The flash of the square is faster if a
marking takes place.
If the green square does not flash anymore but is durably white or green, the CAN-bus of the
central control unit is interrupted. This can also be the problem if the square flashes all the time
very fast. In this case the marking system should be disconnected from the power supply and
connected again after about 10 seconds (hardware reset) so that the marking system can boot
again. The CAN-bus should then run normally.
Please contact the MARKATOR service team if this problem occurs.
There is a frame around the green square which is either grey or brown.
The color change takes place after 15 successful, serial data transfers.
This applies for serial data transfers via an optional, serial interface card as well as for a data
transfer via an optional bus card.
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6 Remedying errors and faults

On creating a marking command it is automatically checked if the entered values are admissible.
If necessary a signal with admissible values will be displayed.
Four information types can occur during the marking operation:
A. An error message (warning) is displayed.
The marking operation, however, is not interrupted.
Example:
Heat sink temperature of 85° is exceeded.
B. Information is displayed and the marking operation is interrupted.

The error needs to be eliminated and acknowledged, in order to continue the marking
operation.
Example:
Stop signal is active.
C. Information is displayed and the marking operation is definitively stopped.

Example:
A reference run was not possible.
D. Information is displayed and the marking operation is definitively stopped. To continue,

the marking operation needs to be restarted.
Example:
An EMERGENCY STOP has been detected.
If you are unable to remedy the fault yourself, contact MARKATOR®-Service

Telephone: +49 (0)7144 8575-40.
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6.1 Error messages

Error messages are displayed in the Main menu window.
Error messages are acknowledged by pressing the F4 key and then the F5 key.
6.1.1 Marked angle range > 360 degrees

Cause:
With the Circular text command, the already marked circular text is overmarked.
Solution:
Shorten marking text or reduce font height.
6.1.2 Unknown variable

Cause:
Keying error or incorrect variable index.
Solution:
Correct variable input.
6.1.3 Open Error

Cause:
The operating system tries to load a marking file which is not available on the central control unit.
Possible when program start is set to “Last file automatically” or when using the “File” command.
Solution:
Upload or create missing file. Correct a typing error.
6.1.4 Kommandofehler
Cause:
A parameter of a marking command cannot take place. For example possible when a logo is
inserted in a marking command but logo file is not on the central control unit.
Solution:
Upload logo.
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6.1.5 Reference run not carried out

The guide rods and/or limit switches are soiled.
Solution:
The guide rods and limit switches should be checked for contamination and cleaned, if required (
Chapter “Cleaning guide rods and limit switches”, in the operating manual of the marking
head). If the error is repeated, contact MARKATOR®-Service.
Possible cause: X- or Y-axis drive fault.
Solution:
In setup mode, traverse the X- and Y-axes
( Chapter „Setup, Pos. Teach-in“, page 68).
No errors present if the motors run quiet and powerfully.

Lumpy motor running indicates an error in the cable arrangement of the power electronics.
Contact MARKATOR®-Service.
Possible cause:
X- or Y-limit switch is faulty. The corresponding slides clatter against the end of the guide rods.
Solution:
1. Switch off central unit.
2. Manually push the axes up when idle to the limit switches.
3. Switch on the central unit.
If the error is repeated, contact MARKATOR®-Service.
Possible cause: The auxiliary drive (RKM/Z-axis, optional) is not connected.
Solution: Check the additional drive connection and repair, if necessary
Possible cause: The reference sensors are faulty, dirty or adjusted wrong.
Solution: Check the reference sensors and repair them if necessary.
6.1.6 Stop signal activated or no release

Possible cause:
The stop signal input or the stop signal bit on the function module in the SPS programming is not
on Log=1. The release connector X2 does not have a bridge from pin 1 to pin 2, is not correctly
wired or not plugged in.
Solution:
Plug in the bridged release connector X2 or wire accordingly. Set the stop signal input on
function module in SPS program to VKE=1.
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6.2 Remedying faults

The following fault diagnostic procedure can be applied for all marking machines and all marking
software.
If you are unable to remedy the fault yourself, contact MARKATOR®-Service

Telephone: +49 (0)7144 8575-40.
6.2.1 The display remains dark
Possible cause:
The superordinate fuse has tripped.
Solution:
1. Establish the cause of the overload and remedy.
2. Inspect plug and cable and replace, if necessary.
3. Re-enable the superordinate fuse.
The display illuminates.
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7 Maintenance and care

Safety equipment must not be prevented from functioning!
Repairs and maintenance work must only be carried out by trained and
authorized personnel!
Do not allow unauthorized persons to come near the machine!
Maintenance work must be recorded in the maintenance reports, indicating date,

maintenance work, and responsible party!
Electrical equipment may be installed by qualified electricians only!
Clean the machine using only lint-free, soft, dry cloths.

To remove stubborn marks, the cloth can be moistened with TUNAP Tunclean 895.
The help option offered at the central unit in the Setup menu can be used and a function
test-run on both marking head and stylus.
To ensure professional service, it is advisable to set up a maintenance contract with

MARKATOR®.
The periodic maintenance work described below with preventive care is recommended for
average, normal use of the Nadel MARKATOR® in the daily Setup mode without extreme
contamination.
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7.1 Daily maintenance

7.1.1 Cleaning the central control unit
Risk of damage!
The front membrane of the central unit is not resistant to acids, alkalis, ammonia,
ethylchloride, benzene, and methylalcohol!
— The front membrane of the central unit must be cleaned with a lint-free, soft, dry cloth. To
remove stubborn marks, the cloth can be moistened beforehand with TUNAP Tunclean 895.
8 Technical data
8.1 Central control unit MV5 ZE 100 XL / 101 XL
Description
Rated working voltage 230 VAC
Operating voltage range 90 ... 264 VAC
Rated frequency 47 … 63 Hz
Rated current max. 1,25 A
Pre-fuse min. 4 A, max. 16 A
Nominal energy consumption ca. 160 VA
Power without process max. 26 W
Economy power (without process, actuators without power) max. 19 W
Stand-By (optional) max. 3 W
Internal control voltage 24 VDC
Power draw for
expansion cards, sensors and actuators max. 1,5 A
Ambient temperature 0° ... +50° C
Working temperature (measured on heat sink) 0° ... +90° C
Storage temperature -10° ... +60° C
max. 1,5 mm2
Connection cross-section
(depending on pre-fuse)
Humidity max. 80% (non-condensing)
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8.2 Connection arrangement of the interfaces

8.2.1 X1 power supply [57]
Function: Power supply
Performance: Harting 3 A, HAN Q5/0 Quick Lock
Pin Function Method Specification Comment
1 L1
2 not used
3 not used
4 N
5 not used
PE GND
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Extract from the original documents of the HARTING Deutschland GmbH & Co. KG, 32381 Minden / Germany
Extract from the original documents of the HARTING Deutschland GmbH & Co. KG, 32381 Minden / Germany
8.2.2 X2 – Emergency Stop
Function: Emergency stop

Performance: Lumberg, RKFM 4/0,5
Make a bridge to Pin 2 to make it
1 Emergency stop
available.
2 Emergency stop
3 not used
4 not used
8.2.3 X3 – interface of the marking head
Exclusively use the original MARKATOR® connection cable between marking head and
central control unit
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8.2.4 X4 Network [53]
The network interface of the central control unit is the interface for the IP-communication.
The network interface offers following functions:

— Webserver
— Operation of the PC-software XL CONTROL
— Transfer of marking files / logos / fonts
— Variablen lesen und schreiben
— Read the marking starts out
8.2.5 X5/X6 USB A (Host) [54]

Via the USB-Host-interface of the central control unit, several USB-devices can be
connected:
— FAT32-formatted USB-Sticks can be plugged in and operated.

→ Load marking files / logos / fonts
→ Transfer marking files / logos / fonts (USB-Stick ↔ central control unit)
— USB-keyboard can be plugged in (ZE101 XL)
— USB-Barcode-Scanner can be plugged in and operated

→ The barcode-scanner plugged in acts as a USB-keyboard plugged in
→ With „Read-keyboard“-commands, the content of a barcode can be read in
Do not charge cell phones or other electronic devices via

USB interfaces!
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9 Option digital I-/O card

The I-/O card is used for communication with additional hardware components.
The digital I-/O card can be adjusted in the following ways:
1. Standard
2. Universal
STANDARD:
With the standard I-/O card for example a start stop switch or a foot switch can be operated.
Correct setting for the DIP-switch:
Standard IO: 0011

2,21 +24 VDC
supply OUT Usable up to max. 300 mA
1,20 0 VDC
3 not used
22 Output A
starting position OUT Open contact, potential-free
4 Output B
23 Output A
ready for marking OUT Open contact, potential-free
5 Output B
24 Output A
error OUT Open contact, potential-free
6 Output B
25 Output A
Universal output 3 OUT
7 Output B
26 Output A
Universal output 4
8 Output B
27 Output A
Universal output 5
9 Output B
28 Output A
Universal output 6
10 Output B
29 Output A
Universal output 7
11 Output B
30 Input +
Start IN 18 ... 28 V, galvanically decoupled
12 Input -
31 Input +
Stop IN 18 ... 28 V, galvanically decoupled
13 Input -
32 Input +
Acknowledgement IN 18 ... 28 V, galvanically decoupled
14 Input -
33 Input +
Universal input 3 IN 18 ... 28 V, galvanically decoupled
15 Input -
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34 Input +
16 Input -
35 Input +
17 Input -
36 Input +
18 Input -
37 Input +
19 Input -
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UNIVERSAL:
With the universal I-/O card for example a pneumatic z-axis or an automatic type plate machine can
be operated.
8 free in- and outputs are available at the universal I-/O card.
Correct setting for the DIP-switch:
Universal IO: 1011
Pin Function Method Comment

1 - 24 V 24 V mass
20 - 24 V 24 V mass Internal control voltage,
2 + 24 V 24 V constant supply you must not apply an
21 + 24 V 24 V constant supply external voltage supply!
3 -
22 output 0a Relay-Switching output a
4 output 0b Relay-Switching output b
30 input 0a Switching input (+24V) potential-free input
12 input 0b Switching input (-)
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Connection example (internal supply):
Connection example (external supply):
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10 Option serial data transfer

10.1 Terminal assignment
RS232C Three-wire-version without handshake-lines / 9pole socket (w)
1 not used
2 Transmisson data OUT RS232C galvanically isolated
3 Received data IN RS232C galvanically isolated
4 Bridged with 6
5 GND Mass galvanically isolated
6 Bridged with 4
7 Bridged with 8
8 Bridged with 7
9 not used
10.2 Command „READ-SERIAL“ configure/insert

Insert the command „READ-SERIAL“ in die Programmierzeile ein.
The parameters for data transfer via the serial interface will be set.
Parameter:
Kind of variable
D = Data variable (Description %$D0-24)
M = Machine variable (Description %$M0-24)
Variable index
25 variables are available  0-24
Interface
COM2
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Number of figures
The number of figures to be transferred (user data of the data string) can be entered here.
Please Note:
If variable texts need to be transferred, a start and an end mark can be used.
Example:
Start-identification STX = %CC002
Stopp-identification ETX = %CC003
Timeout
The termination of the serial command can be entered here.
Please note:
0,0 = without termination
Start mark
Start mark STX = %CC002
Stop mark
Stopp mark ETX = %CC003
Start- and end-ID can have a length of 16 figures. Each special character has to be
inserted as described following: %CCxxx (xxx = 3-digit decimal ASCII-Code of the special
character).
The figures to be transferred must not contain ”x00h”.
Common special characters:

%CC002 STX Start of the transfer
%CC003 ETX End of the transfer
%CC004 EOT Ende of the text
%CC010 LF Line feed
%CC013 CR Return
%CC027 ESC Escape
%CC032 Space Space
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10.3 Configure/insert command „WRITE-SERIAL“

Insert the command „WRITE-SERIAL“into the program line.
Set the parameter for the data transfer via the serial interface.
Parameter:
Interface
COM2
Text
The text or the variable to be transferred can be entered here.
End mark
An end mark can be entered here which marks the end of the data transfer. The entered end
mark itself will not be transferred. This function is only used when using variables.
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10.4 Programming example „READ-SERIAL/WRITE-SERIAL“

The data should be read in via the serial interface and send back to the SPS via the serial
interface for control purposes. After that the read data can be marked.
Please see the programming for this work task below:
Program line 1: READ-SERIAL
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Program line 2: WRITE-SERIAL
Program line 3: TEXT-LINEAR
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11 Disposal
The owner of the marking machine must take the necessary precautions to ensure that the
level of waste is minimized and/or recycled and disposed of in an environmentally-friendly
manner.
Recycling is preferable to disposal. The aim is to generate waste of a type and quality that
makes it suitable for high-quality recycling (German ”Recycling and Waste Disposal Act”).
An option is considered economically viable when the costs associated with recycling are
not disproportionate with the costs incurred by recycling.
If this is necessary to satisfy the requirements in accordance with sections 4 and 5, waste
destined for recycling must be kept and treated separately.
Waste not destined for recycling must be disposed of in accordance with the principles of
the waste disposal in line with public welfare as defined in section 10, insofar as no other
stipulation is made in sections 13 to 18. If this is necessary to satisfy the requirements in
accordance with section 10, waste destined for recycling must be kept and treated
separately.
The marking machine itself and its components have a long service life. The design focused on
the use of recyclable and harmless materials.
After use, this marking machine is suitable for proper recycling and environmentally-
compatible disposal.
Please comply with all national and regional waste disposal ordinances.
89
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What are the main components of the marking system described in the manual?

What are the main components of the marking system described in the manual?

How should the central control unit be set up and connected electrically?

How should the central control unit be set up and connected electrically?

Operating Manual

MARKATOR® central control unit MV5 ZE 100 & /101

Original Operating Manual

© MARKATOR® MANFRED BORRIES GMBH

All rights, including translations, remain with MARKATOR®

This documentation may not be reproduced, edited, or

Your contact at MARKATOR®

Service / remote diagnostics / application planning / application:

5.5 System information, features, options .......................................................................... 65

The following terms are used in this documentation:

1.2 Safety instructions

Safety equipment must not be prevented from functioning!

Electrical equipment may be installed by qualified electricians only!

Only MARKATOR® approved accessories may be used on the marking machine!

1.3 Designated use

2 Components of the marking system

5. Central control unit ZE 100 XL / 101 XL

MARKATOR® datasheet No. 670 / 0

2.2 Central control unit ZE 100 XL front

1. LED Operating voltage 4. LED Ready to mark

2.3 Central control unit ZE 101 XL front

1. Command for the password input

Adjusting the brightness and contrast, etc.

Calibrate the touch-screen

Follow the safety instructions in Chapter “Safety instructions”, page 6

3.1 Set up the central control unit

3.2 Making electrical connections

The external EMERGENCY-STOP contact must be suitable for a current of >0,1 A.

4. In case no external EMERGENCY-STOP devices should be connected:

5. On systems delivered according to the “VASS”-Standard, the X2 plug is missing.

4.1 Install the PC software (only when using ZE 100 XL)

4.1.1 Connect the PC to the central control unit

4.1.2 Install the software on the PC

4.2 Connect the central control unit to the power supply

4.3 Start the software XL CONTROL / central control unit ZE 101 XL

The current firmware version is displayed in the Start window ( arrow).

2. If required, switch on other connected communication systems.

4.3.1 Entering the password

The following dialog window appears.

2. Enter the password.

The default user password is: 1111

3. Press the Return-key.

4.3.2 General information

The marking system is ready for operation

The central control unit is connected to the power supply

The main menu is displayed.

Characters and commands are entered via the keyboard.

Error messages during a processing marking programm can be acknowledged by

The marking system is ready for operation

The central control unit is connected to the power supply

5.1 Create, load and save a marking file

The File window is displayed.

5.1.1 Create a marking file

5.1.2 Load a marking file

The File selection window is displayed.