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MECHANICAL ENGINEERING Curriculum & Evaluation Scheme V & VI semester
Page 37 Subject Code:

KME 602 Machine Design L T P : 3 1 0 Credits: 4 Course Outcomes: The student will be able to Blooms
Taxonomy CO 1 Recall the basic concepts of Solid Mechanics to understand the subject. K2 CO 2 Classify
various machine elements based on their functions and applications. K2 CO 3 Apply the principles of
solid mechanics to machine elements subjected to static and fluctuating loads. K3 CO 4 Analyze forces,
bending moments, twisting moments and failure causes in various machine elements to be designed. K4
CO 5 Design the machine elements to meet the required specification. K5 Unit I 8 Hours
Introduction
Definition, Design requirements of machine elements, Design procedure, Standards in design
, Standards designation of carbon & alloy steels, Selection of preferred sizes, Selection of materials for
static and fatigue loads, Design against Static Load Design against Fluctuating Loads Cyclic stresses,
Fatigue and endurance limit, Stress concentration factor, Stress concentration factor for various
machine parts, Design for finite & infinite life, Soderberg, Goodman, Gerber criteria Unit II
8 Hours Riveted Joints Riveting methods, materials, Types of rivet heads, Types of riveted joints,
Caulking and Fullering, Failure of riveted joint, Efficiency of riveted joint, Design of boiler joints, Eccentric
loaded riveted joint Welded Joints Stress relieving of welded joints, Butt Joints, Fillet Joints, Strength of
Butt Welds, Strength of parallel fillet welds, Strength of transverse fillet welds Shafts Cause of failure in
shafts, Materials for shaft, Stresses in shafts, Design of shafts subjected to twisting moment, bending
moment and combined twisting and bending moments, Shafts subjected to fatigue loads, Design for
rigidity, Keys, Types of keys, Selection of square and flat keys, Strength of sunk key Unit III
8 Hours Spur Gears Tooth forms, System of gear teeth, contact ratio, Standard proportions of gear
systems, Interference in involute gears, Backlash, Selection of gear materials, Gear manufacturing
methods, Design considerations, Beam strength of gear tooth, Dynamic tooth load, Wear strength of
gear tooth, Failure of gear tooth, Design of spur gears, AGMA and Indian standards. MECHANICAL
ENGINEERING Curriculum & Evaluation Scheme V & VI semester Page 38 Helical Gears Terminology,
Proportions for helical gears, Force components on a tooth of helical gear, Virtual number of teeth,
Beam strength and wear strength of helical gears, Dynamic load on helical gears, Design of helical gears.
Introduction, Classification and Applications of Bevel & Worm Gears Unit IV 8 Hours Sliding
Contact Bearing Types, Selection of bearing, Plain journal bearing, Hydrodynamic lubrication, Properties
and materials, Lubricants and lubrication, Hydrodynamic journal bearing, Heat generation, Design of
journal bearing. Rolling Contact Bearing Advantages and disadvantages, Types of ball bearing, Thrust ball
bearing, Types of roller bearing, Selection of radial ball bearing, Bearing life, Selection of roller bearings,
Dynamic equivalent load for roller contact bearing under constant and variable loading, Reliability of
Bearing. Unit V 8 Hours IC Engine Parts Selection of type of IC engine, General design
considerations, Design of Cylinder and cylinder head; Design of piston, piston ring and gudgeon pin;
Friction Clutches Clutches, Difference between coupling and clutch, Single plate friction clutch, Torque
transmitting capacity, Multi‐Disk Clutches, Friction Material Note: Design data book is allowed in the
examination Text Books: 1. Design of Machine Elements‐V.B. Bhandari, McGraw Hill Co. 2. Design of
Machine Elements, Sharma and Purohit, PHI. Reference Books: 1. Mechanical Engineering Design, 9e –
Joseph E. Shigely, McGraw Hill Education. 2. Machine Design‐Maleev and Hartman, CBS Publishers. 3.
Design of Machine Design‐M.F. Spott, Pearson Education. 4. Elements of Machine Component Design,
Juvinal&Marshek, John Wiley & Sons. 5. Machine design, Robert L. Norton, Pearson Education 6. Theory
& Problem of Machine Design (Schaum’s Outline Series) Hall, Holowenko, Laughlin, Tata McGraw Hill Co.
7. Machine Design‐Sharma and Agrawal, S.K. Kataria& Sons. 8. Machine Design, U C Jindal, Pearson
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MECHANICAL ENGINEERING Curriculum & Evaluation Scheme V & VI semester

Page 37 Subject Code:

Definition, Design requirements of machine elements, Design procedure, Standards in design

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