Nordac Pro - SK 500e Frequency Inverter - Brochure
Nordac Pro - SK 500e Frequency Inverter - Brochure
Nordac Pro - SK 500e Frequency Inverter - Brochure
EN
NORDAC PRO
SK 500E FREQUENCY INVERTER
www.nord.com NORDAC PRO SK 500E F 3050
THE ALL-ROUNDER
THE NORDAC PRO PRODUCT FAMILY
NORDAC PRO
✔
RoHS
2011/65/EU
The NORDAC PRO frequency inverter family from The advantage of externally powered devices is
NORD Drivesystems is available for motors with that access to parameter data and communication
Foreword
rated powers of 0.25 - 160 kW. With its very compact through any bus interfaces are possible even when
design it is perfect for space-saving installation in the power is switched off. Moreover, an evacuation
control cabinets. run controlled from the inverter itself can be
Notable features across the entire product line include: performed, and this constitutes an enormous boost
n Sensorless current vector control which ensures in safety for lifting gear and similar security critical
constant speeds in case of fluctuating loads and drive applications.
very high torques during start-up The SK 51xE and SK 53xE models support the
Product overview
n 200% overload reserve which provides greater Safe Stop function according to EN 13849-1 (up to
operational safety in cranes and lifting gear maximum safety category 4, stop category 0 and 1).
applications In addition, the SK 53xE version equipped with
n Operation of asynchronous and synchronous the built-in POSICON function makes it perfectly
motors suitable for all types of positioning tasks (relative and
n An integrated brake chopper for 4-quadrant absolute).
operation As standard, an integrated PLC on all models
n An integrated mains filter serving as the basis for
starting from the SK 520E allows simple and
free programming of drive-related functions in
optimal EMC performance
accordance with IEC 61131.
These features are as much a part of the basic
Functions
Foreword
n Brake management, electromechanical holding
brake
n Brake chopper to divert generated energy to a
braking resistor
n RS 232 diagnostic interface
Product overview
n 4 switchable parameter sets for flexible use of
parameter settings (e.g. switching between drive
units with different motor data)
n All common drive functions such as acceleration/
braking on a ramp
n Parameters pre-set with standard values, hence
immediately ready for use
n Scalable display values
n Stator resistance measurement to ensure
Functions
optimal controller characteristics
Accessories
Optional
❍ Interfaces for many bus systems
Technical Data
❍ Versions with functional safety
(Safe Stop (STO, SS1))
Available for SK 510E and from 230 V and
above
n IP20
n IP55, IP66
Foreword
n IP55, IP65 frequency inverters and motor starters. Fast
commissioning through high level of plug-in
capability. Simple servicing of the system through
integrated maintenance switch and local manual
control facility.
Motor starters
NORDAC LINK
Product overview
n Power range
up to 3 kW SK 155E
n Field installation
n IP65
NORD DRIVESYSTEMS
Functions
COMPLETE DRIVE SOLUTIONS FROM A SINGLE SOURCE
The Drive Solutions
Accessories
Technical Data
Energy-saving function
n Maximum efficiency in partial load operation
n Reduced operating costs due to energy savings
of up to 60%
n Simple adjustment
Foreword
n Communication via USS or CANopen with
control word and setpoint values
Product overview
Evacuation runs
n Evacuation run possible if the main supply fails
n Emergency operation with low DC voltage from
UPS (e.g. battery) possible
Functions
Encoder feedback
Accessories
(Servo mode)
n High-precision speed regulation
n Highest possible acceleration due to direct
feedback of the actual speed characteristics to
the frequency inverter and therefore also:
n Full torque down to standstill (speed 0)
settings
Technical Data
Available in all devices
14 languages (optional)
n Simple operation and parameterisation through
of control elements
n Variants for control cabinet installation
Safety
The SK 500E has a comprehensive safety concept
for all drive components
Motor, gear unit and application
Functions
2
n Thermal motor protection TF (PTC), I t
n Short-circuit/earth fault monitoring
n Phase error and magnetisation monitoring
n Speed, rotational direction and slip monitoring
with encoder feedback
n Load monitoring and limitation
n Error management with storage of malfunctions
Accessories
watchdogs
n Parameterisable inputs to assess sensor signals
Environment
n RoHS compliance
n High EMC due to integrated mains filter
(C1 up to 5 m cable length for devices up to
7.5 kW, C2 up to 20 m cable length, shielded)
Operational safety due to real and large
overload reserves
n 200% rated load, 3.5 s/150% rated load, 60 s
Foreword
With a motor controlled by a NORD frequency inverter, this is implemented by 24 V- Supply voltage
a safe pulse block which provides protection against the motor restarting in Emergency
stop
compliance with the standard.
Safety switching
This safe block includes voltage supply to the circuit breaker by means of a safety
device Reset
switching device. The frequency inverter is therefore immediately ready to be
switched on without re-initialisation after the safety circuit is closed.
Fail safe
Quick stop 24 V supply
Product overview
Standards
n DIN EN ISO 13849-1:
Performance Level e
n DIN EN 61508: SIL 3 24 V pulse
block
n DIN EN 60204-1: Stop function Frequency inverter
SK 5xxE Mains
n DIN EN 61800-5-2: L1, L2, L3
with "Safe Stop" voltage
Safety functions
U V W
Applications
Functions
n Rotating machining equipment
(e.g. milling machine)
n Closed moving systems with safety doors M
Motor
Advantages at a glance
n Certified by TÜV NORD
n Safe Torque Off (STO)
Previous implementation principle with
Accessories
n Safe Stop 1 (SS1)
circuit-breaker technology
n High availability through continuous online operation
24 V- Supply voltage
n Elimination of contactor components
Emergency
Mains voltage
n No initialisation delays stop
Reset
n Long service life due to electronic switching Safety switching
(no electromechanical contacts) device
Technical Data
Quick stop Mains
Available for SK 510E and above, except for SK 520E contactor
Not for 115 V devices
L1, L2, L3
Frequency inverter
U V W
Motor
contactor
M
Motor
position of the drive unit via appropriate interfaces. system control unit. This enables a modular design
Incremental encoder inputs (TTL/HTL) or absolute of the system. Application data can be evaluated
encoders are available as interfaces via CANopen in real time by the decentralised PLC, for example
(from SK 540E and above, sine wave encoders, SSI, for the optimisation of diagnostic facilities. The PLC
BISS, EnDat 2.1 and Hiperface are also available). functionality enables the application to respond
In addition to conventional point-to-point positioning according to the situation.
(absolute positioning), POSICON also provides the
facility for relative positioning of endless axes as well n The PLC can be programmed with the
Product overview
as various technology functions (rotating platform NORD CON Tool (IEC 61131-3, Structured Text
"with travel optimisation", synchronous operation ST and Instruction List IL). There are no license
and flying saw). fees or other runtime costs.
By means of the standard POSICON position n Customer-specific control functions can be
memory and features such as "teach in", "approach simply integrated with the PLC.
reference point", "reset position", "offset position", Evaluation of sensor data and control of
"target window positioning" and "S-ramp", the actuators replaces the machine control or drive
frequency inverter can carry out fully independent control.
positioning control. The tasks for the external control n Motion Control function blocks for
are therefore reduced to the starting pulse and implementation of movement control based on
Functions
communication of the target position (via digital I/O the PLCopen standard are available.
or at the field bus level). The frequency inverter can
even monitor the positioning process and report the Applications
operating status. n Regulation/control of one or more devices by
the frequency inverter
Applications
n Lifting gear/shelf storage and retrieval devices Available for SK 520E and above
with approach to precise positions
n Running gear of material conveyors/portal
Accessories
Foreword
using an incremental rotary encoder mounted on the
motor shaft and directly connected to the frequency
inverter.
Product overview
CANopen
absolute encoder connection
For positioning tasks a suitable absolute encoder
can be connected directly to the CANopen interface
of the frequency inverter.
Functions
Universal encoder interface
The universal encoder interface enables the
connection of various encoder systems to the
frequency inverter. This absolute encoder interface is
especially important for the operation of synchronous
motors.
Accessories
In addition to SSI encoders and BISS encoders
(a further development of the SSI encoder), EnDat
encoders with profile 2.1 and Hiperface encoders
can also be evaluated.
Technical Data
Cold-Plate technology:
for all devices up to size 4, 7.5 kW
Accessories
Technical Data
NORD CON is the free operating software for controlling, parameterisation and diagnostics of all NORD
Foreword
frequency inverters and motor starters.
Controlling
A virtual control unit, analogous to a SimpleBox
(optional control and parameterisation unit), enables
the display of operating values, parameterisation and
control of a connected frequency inverter or motor
starter.
Product overview
Parameterisation
By means of a convenient overview the user can
view and adjust each available parameter. By means
of an appropriate printing option, parameter lists
are generated in printed form either completely or
only with the values which deviate from the factory
settings. The finished data sets can be saved on
a PC/laptop and archived for future use or sent by
Functions
e-mail.
Diagnostics
The NORD CON oscilloscope function is an extremely
useful instrument for the optimum adjustment of
drive systems. By means of line graphs, all drive
characteristics (current, torque, etc.) can be recorded
Accessories
and analysed. On the basis of the results, fine tuning
of the ideal parameter settings of the relevant drive
unit is possible.
Technical Data
can also be tested (debugged) with this editor
and communicated to the frequency inverter. The
programming languages "Structured Text" and
"Instruction List" according to IEC 61131-3 are
supported.
Monitoring functions ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Load monitor ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Functions
CANopen on board ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Evacuation runs ✓ ✓ ✓ ✓ ✓
Options
PLC functionality ✓ ✓ ✓ ✓ ✓ ✓ ✓
Universal encoder interface ✓ ✓ ✓
✓ Available as standard
❍ Optional
Foreword
1 1 1
DOUT 0 0 0 2 2 2 3–1 3–1 0 2 3–1
Control terminals
2
Alarm relay
2 2 2 2 2 2 2 2 2 2 2
(… 230VAC, 2A)
3
AIN 2 2 2 2 2 2 2 2 2 2 2
3
AOUT 1 1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4
Temperature sensor (PTC) 1 1 1 1 1 1 1 1 1 1 1
Product overview
TTL RS422 ✓ ✓ ✓ ✓ ✓ ✓ ✓
4
HTL ✓ ✓ ✓ ✓ ✓ ✓ ✓
Encoder interfaces
SIN/COS ✓ ✓ ✓
SSI ✓ ✓ ✓
BISS ✓ ✓ ✓
Hiperface ✓ ✓ ✓
Endat 2.1 ✓ ✓ ✓
CANopen ✓ ✓ ✓ ✓ ✓ ✓
Functions
CAN / CANopen
2 2 2 2 2 2 2 2 2
RJ45
Communication
RS 485 / RS232
1 1 1 1 1 1 1 1 1 1 1
RJ12
RS 485
1 1 1 1 1 1 1
Terminal connection
Modbus RTU ✓ ✓ ✓
Accessories
1
) 2 digital IOs optionally parameterisable as DIN or DOUT
2
) with DOUT functions parameterisable
3
) AIN/AOUT can also be used for digital signals.
AIN: 0(2) – 10 V, 0(4) – 20 mA, size 5 and above additionally ± 10 V
4
) Function parameterisable through a digital input
Control
Additional
Technical Data
terminals,
control terminals AIN / DIN
DIN / DOUT
Communication (SK 520E or
higher)
Universal
encoder interface
(SK 540E or Encoder
higher) interfaces
Control (SK 520E and
terminals: safe above)
pulse block (STO)
(except SK 50xE
Signal relay and SK 520E)
Sectors
Product overview
Food industry
Airport technology
Stage
equipment
Material
handling
Waste water
technology
Steel industry
Printing
Functions
Construction
Pump industry
Mining and
quarrying Cement industry
Accessories
Applications
Technical Data
Bottling plants
Fans
Ventilators
Lifts
Storage and
Portal cranes retrieval equipment
Bridge trolleys
Lifting gear
Cranes
Crusher
Mixers
Conveyor belts Crushers
Material conveyors
Tool magazines
Distribution equipment
Small devices Sorting equipment
Pumps
Bucket
Cooling circuits
conveyors
Foreword
ACCESSORIES
Product overview
Functions
Accessories
Technical Data
Page 20 - 21
Functions
The frequency inverter is integrated into a field bus system (classic or Ethernet-
based) through a suitable interface in the form of an SK TU3- type technology
unit. This is fitted directly on the technology unit slot on the device.
Page 22 - 23
Technical Data
Foreword
5 m shielded motor cable) line filter.
Various adaptive line filters are available for longer cable lengths or to improve
interference suppression.
Page 24 - 27
Product overview
Line chokes / link circuit chokes
Depending on the system, use of a line choke may be necessary. This is used to
reduce effects on the mains and mains current surges / current harmonics.
It is recommended that a line choke be used at all times for a frequency inverter
capacity of 45 kW and above.
Page 28 - 29
Functions
Motor chokes
Long motor cable lengths (cable capacity) often require the use of additional
motor chokes (output chokes) on the frequency inverter output. These are used
Accessories
to protect the device and for improved EMC characteristics.
Page 30 - 31
Braking resistors
Technical Data
The integrated brake chopper enables direct connection of a braking resistor.
With a braking resistor it is possible to brake dynamically and to dissipate excess
energy.
Page 32 - 35
Other accessories
The range of accessories is rounded off, for example, by modules that adapt the
device to special regulations for different countries.
Page 36 - 37
Control and
parameterisation NORD CON –
software
Product overview
ParameterBox
SK TU3-PAR
SK PAR-3E 275 281 414
Functions
SK PAR-3E
SK TU3-CTR
Accessories
SK CSX-3E
SK CSX-0
SK TU3-POT
Foreword
Software for control and parameterisation as well as
support for commissioning and fault analysis of NORD
– – Free download: www.nord.com
electronic drive technology.
Parameter names in 14 languages
Product overview
Suitable for control and parameterisation, LCD screen This module occupies the optional slot on the frequency
– ✓ (illuminated), plain text display in 14 languages, memory inverter. Therefore, an SK TU3 type bus interface can
for 5 device data sets, convenient control keypad. not be simultaneously installed and run on the device.
Functions
This module occupies the optional slot on the frequency
Suitable for control and parameterisation,
– ✓ inverter. Therefore, an SK TU3 type bus interface can
4-digit, 7-segment display, convenient control keypad.
not be simultaneously installed and run on the device.
Accessories
✓ – 4-digit, 7-segment display, direct control of a device,
Supply e.g. directly via the frequency inverter
convenient control keypad.
Suitable for control and parameterisation, The module is connected to the RJ 12 interface of the
frequency inverter and does not occupy the optional
– ✓ 4-digit, 7-segment display, direct control of a device, one-
slot for SK TU3 modules. Simultaneous control of a bus
button operation. interface is therefore possible.
Technical Data
Foreword
2x Sub-D9 Baud rate: 500 kBit/s (2 Mbit/s)
Product overview
Interface to connect the frequency inverter to a PROFIBUS DP
field bus.
Baud rate: maximum 12 MBaud
Protocol: DPV 0
Sub-D9 Addressing: Addressing:via rotary coding switch or
parameter
24 V DC connection: via connection terminals
Functions
Baud rate: maximum 500 kBaud
5 pin screw Interface to connect the frequency inverter to a DeviceNet field
terminal bus.
Profile: AC-Drive and NORD-AC
Accessories
screw terminals field bus.
Technical Data
bus.
Usable as a gateway to control up to a total of
4 frequency inverters.
3~ 230 V
Chassis line filter, SK HLD (IP20)
Product overview
3~ 400 V
Foreword
8 20 / 190 190 45 75
16 21 / 205 250 45 75
30 29 / 280 270 55 95
Product overview
42 30 / 290 310 55 95
8 20 / 190 190 45 75
Functions
16 21 / 205 250 45 75
30 29 / 280 270 55 95
42 30 / 290 310 55 95
55 30 / 290 255 85 95
Accessories
75 22 / 210 310 85 135
Technical Data
180 31 / 300 440 130 181
1
Leakage current 1st value: rated for the maximum permissible
fluctuation of input voltage according to IEC 38 + 10%
Leakage current 2nd value: Calculated with max. input voltage
and failure of 2 phases (typically at 50 Hz)
3~ 230 V
combine the advantages of a line filter and a line 1.1 + 2.2 kW SK NHD-480/10-F 278 273 010
choke in a single housing and enable class C1
interference suppression with max. 50 m shielded
3.0 + 4.0 kW SK NHD-480/16-F 278 273 016
motor cable and class C2 with max. 100 m cable.
Product overview
D
Functions
interference suppression with max. 50 m shielded 11 kW SK LF2-480/66-F 278 273 066
motor cable and class C2 with max. 100 m cable.
15 kW SK LF2-480/105-F 278 273 105
W
0.55 ... 0.75 kW SK LF2-480/2-F 278 273 002
Technical Data
Foreword
5.5 3 x 6.4 1 / 10 290 88 74
Product overview
2.3 3 x 15.3 1 / 10 250 75 60
Functions
Continuous current Leakage current1 L W D
[A] [mA] [mm] [mm] [mm]
Accessories
66 12 / 120 428 182 75
Technical Data
5.5 7.7 / 74.3 290 88 48
1
Leakage current 1st value: rated for the maximum permissible
fluctuation of input voltage according to IEC 38 + 10%
Leakage current 2nd value: calculated at maximum input voltage
and failure of 2 phases (typically at 50 Hz)
above. This will have an additional positive effect on SK 5xxE ... IP00
device protection and EMC behaviour. All chokes
0.25 + 0.75 kW SK CI1-480/6-C 276 993 006
have protection class IP00 and are UL certified.
1.1 + 1.5 kW SK CI1-480/11-C 276 993 011
3~ 400 V
Inverter type Choke type Part Number
SK 5xxE ... IP00
Foreword
8 2 x 1.0 65 78 89
20 2 x 0.4 90 96 106
Product overview
[A] [mH] [mm] [mm] [mm]
6 3 x 4.88 96 60 117
Functions
Continuous current Inductance L W D
[A] [mH] [mm] [mm] [mm]
6 3 x 4.88 96 60 117
Accessories
20 3 x 1.47 155 110 177
Technical Data
280 3 x 0.10 352 169 268
3~ 400 V
Functions
Foreword
4 3 x 3.5 120 104 140
Product overview
33 3 x 0.6 185 122 201
Functions
Continuous current Inductance L W D
[A] [mH] [mm] [mm] [mm]
Accessories
17 3 x 1.2 185 102 201
230 V/115 V
0.55 … 0.75 kW SK BR4-150/100 275 991 115
electrically matched to standard applications.
D
Technical Data
Foreword
240 100 2.2 230 88 175
Product overview
35 400 8.8 285 98 239
Functions
60 600 13.0 330 98 239
Bimetallic switch
as opener Wide brake resistor +10mm (one side)
The dimensions apply to the frequency inverter.
Bimetallic switch including the brake resistor
Accessories
as opener
Technical Data
230 V
A shielded cable which is as short as possible
should be used for this purpose.
11 kW SK BR2-12/1500-C 278 282 015
Product overview
1
3.0 ... 4.0 kW SK BR2-100/400-C 278 282 040
1)
Type of assembly: vertical
W L
L D
D W
only SK BR2-xxx/400-C
Foreword
35 400 12 178 100 252
Product overview
9 2200 66 485 275 120
Functions
22 2200 66 485 275 120
Accessories
8 6000 180 395 490 260
Technical Data
3 17 000 510 795 490 260
Bimetallic switch
as opener
Size of frequency
EMC kit Part number
inverter
Connection kit
HTL -encoder WK 4/2/4*680 OHM
For connection of an HTL encoder to the TTL
encoder input of the frequency inverter, top-hat rail
mounting.
Material number 278 910 340
Technical Data
Foreword
Material number 278 910 320
Product overview
IO expansion SK EBIOE-2
The generous number of standard inputs and
outputs on the device can be supplemented using an
extension provided for top-hat rail mounting.
Material number 275 900 210
Available for SK 540E and above
Functions
Electronic brake rectifier
SK EBGR-1
Accessories
For the direct control and actuation of an
electromechanical holding brake.
Material number 19 140 990
Technical Data
RJ45 WAGO connection module
For example to connect a CANopen encoder to one
of the two RJ45 connection sockets of the frequency
inverter.
Part number 278 910 300
-250-112-O 0.25
-111-112-O 1.1
Ambient temperature 0°C ... +40°C
(S1-100 % ED),
0°C ... +50°C
(S3-70 % ED 10 min)
Inverter type Mains voltage Nominal motor power
SK 5xxE ...
230 V [kW]
Protection class IP20
-250-323-A 0.25
Regulation and control Sensorless current
vector control (ISD),
Functions
2
Motor temperature I t motor -550-323-A 0.55
1 / 3~ 200 ... 240 V ,
monitoring PTC or bi-metal switch
+/- 10 %,
-750-323-A 0.75
Leakage current <30 mA, depending on 47 ... 63 Hz
the size of the device -111-323-A 1.1
and the configuration;
in some cases
Accessories
-151-323-A 1.5
considerably less
(See manual for details )
-221-323-A 2.2
-301-323-A 3.0
W -401-323-A 4.0
+/- 10 %,
-751-323-A 47 ... 63Hz 7.5
-112-323-A 11
L L2 -152-323-A 15
Hole spacing
Foreword
3
1
2.2 10 1.4
2
3
3.0 13 1.4 186 (220) x 74 x 153 1
4
1 4.0 18 1.4
1
1 5.3 23.5 1.4
Product overview
2
Nominal motor power Nominal output current Typical Input current Weight Dimensions Size
240 V [hp] rms [A] rms [A] [kg] L (L2) x W x D [mm]
1
1.7 3.7 / 2.4 1.4
3
1
2.2 4.8 / 3.1 1.4
Functions
2
186 (220) x 74 x 153 1
3
3.0 6.5 / 4.2 1.4
4
1
1 5.5 12.0 / 7.7 1.8
2
Accessories
3 9.5 19.6 / 13.3 1.8
1
7 22 30.8 8.0
2
327 (357) x 162 x 224 5
Technical Data
10 28 39.2 8.0
-550-340-A 0.55
Typical overload capacity 150 % for 60 s,
200 % for 3.5 s, -750-340-A 0.75
-401-340-A 4.0
Protection class IP20
-551-340-A 5.5
Regulation and control Sensorless current
vector control (ISD), -751-340-A 7.5
Functions
-452-340-A 45.0
W
-552-340-A 55.0
Technical Data
-752-340-A 75.0
-902-340-A 90.0
L L2 -113-340-A 110.0
-163-340-A* 160.0
)* Currently in preparation
D
Foreword
1.7 2.4 1.4
4
186 (220) x 74 x 153 1
1 2.3 3.2 1.4
1
1 3.1 4.3 1.8
2
226 (260) x 74 x 153
2 4.0 5.6 1.8 2
Product overview
3 5.5 7.7 1.8
1
7 12.5 17.5 3.1
2
286 (320) x 98 x 181 4
10 16.0 22.4 3.1
Functions
15 24.0 33.6 8.0
327 (357) x 162 x 224 5
20 31.0 43.4 8.0
Accessories
40 60.0 84.0 16.0
456 (485) x 210 x 236 7
50 75.0 105.0 16.0
Technical Data
100 150.0 210.0 25.0
636 (620) x 265 x 286 9
125 180.0 252.0 25.0
DER
ANTRIEB
Introduction
Foreword
Product overview
Innovative drive
Mechanical products Electrical products Electronic products solutions
for more than 100
Gear units Motors Frequency inverters, motor branches of industry
starters and field distributors
Functions
7 production locations
with cutting edge
technology
produce gear units,
Accessories
motors, inverters, etc.
for complete drive
solutions from a single
source
Technical Data
sales partners in
89 countries on
5 continents
provide local stocks,
assembly centres,
technical support and
customer service
The map shown above is for information only and does not claim to be created or applicable to any legal purpose. For this reason, we do not assume any liability for legality,
correctness and completeness. More than 3,600
employees throughout
the world
create customised
solutions
EN NORD GEAR LTD., 11 Barton Lane, Abingdon Science Park, Abingdon, OX14 3NB Oxfordshire
Tel. +44-1235-534404, Fax. +44-1235-534414, [email protected]
DE Getriebebau NORD GmbH & Co. KG, Getriebebau-Nord-Str. 1, 22941 Bargteheide, Deutschland
F3050 Mat. No. 603 50 02 / 3717
T: +49 (0) 45 32 / 289 - 0, F: +49 (0) 45 32 / 289 - 22 53, [email protected]
F 3050
Members of the NORD DRIVESYSTEMS Group NORDAC PRO SK 500E www.nord.com