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MDSP Elements

This document provides information about an engineering review test containing multiple choice questions. The test covers topics such as atomic structure, crystal structures, phase transformations, properties of metals, heat treating processes, and alloy types. It provides the questions, possible multiple choice answers, and identifies the correct answer for each question.

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Fernan Macusi
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0% found this document useful (0 votes)
215 views

MDSP Elements

This document provides information about an engineering review test containing multiple choice questions. The test covers topics such as atomic structure, crystal structures, phase transformations, properties of metals, heat treating processes, and alloy types. It provides the questions, possible multiple choice answers, and identifies the correct answer for each question.

Uploaded by

Fernan Macusi
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ENGINEERING REVIEW CENTER

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TEST 1 8. Many metals undergo a sharp change in


ductility and toughness across a narrow
1. The number of electrons surrounding the temperature range called: Answer: D
nucleus of a neutral atom is called: Answer: B A. Failure
A. Atomic weight B. Ductile fracture
B. Atomic number C. Cup-and-cone fracture
C. Froude number D. Transition temperature
D. Reynolds number
2. Beryllium , cadmium, cobalt, magnesium, alpha 9. Removing of surface oxides by chemical or
titanium, zinc and zirconium have atomic electrochemical reaction. Answer: D
arrangement of: Answer: C A. Stress Relieve
A. Face-centered cubic(fcc) B. Hydrogen embrittlement
B. Body-centered cubic(bbc) C. Residual stresses
C. Hexagonal close-packed(hcp) D. Picking
D. Octagonal close-packed(ocp)
10. Metal with highest melting point. Answer: C
3. Volume or bulk defects are called: Answer: D A. Magnesium
A. Slip band B. Lead
B. Dislocations C. Tungsten
C. Vacancy D. Aluminum
D. Voids
11. Usually refers to the deterioration of plastics.
4. Results from the alignment of impurities, Answer: C
inclusions, and voids in the metal during A. Optical properties
deformation. Answer: C B. Corrosion
A. Anisotropy C. Degradation
B. Crystallographic anisotropy D. Pitting
C. Mechanical fibering
D. Annealing 12. Solidification begins when the temperature of
the molten drops below the: Answer: A
5. When the load is first applied, the specimen A. Liquidus
elongates in proportion to the load. This effect B. Solidus
is called _________. If the load is removed, the C. Eutectic point
specimen returns to its original length and D. Solvus
shape, in an elastic process similar to stretching
a rubber band and releasing it. Answer: A 13. Which of the following is not a type of gray cast
A. Linear elastic behavior iron? Answer: D
B. Engineering stress or nominal A. Ferritic
stress B. Pearlitic
C. Yield stress C. Martensitic
D. Proportional limit D. All of these

6. Refers to the capability that some materials 14. Is an irreversible dimensional change of the
have to undergo large uniform elongation prior part. Answer: B
to necking and fracture to tension. Answer: B A. Quench cracking
A. Superplastic forming B. Distortion
B. Superplasticity C. Size distortion
C. Barreling D. Shape distortion
D. Bauschinger effect
15. The property improvement is known as:
7. This test is based on the capability of one Answer: B
material to scratch another based on a scale A. Aging
from 1 to 10, with 1 being the measure for talc B. Age hardening
and 10 that for diamond. Answer: D C. Precipitation hardening
A. Brinell Test D. Dispersion hardening
B. Rockwell Test
C. Vickers Test
D. Mohs Hardness
16. Heat steel at 760-845°C in a molten bath of
solutions of cyanide and other salts. Answer:
B
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A. Carbonitriding A. Austenitic stainless steels


B. Cyaniding B. Ferritic stainless steels
C. Nitriding C. Martensitic stainless steels
D. Boronizing D. Precipitation-hardening stainless
steels
17. Is a round or rectangular box furnace without a
bottom. Answer: C 25. Are used for cold-working operations. They
A. Box furnace generally have high resistance to wear
B. Pit furnace cracking. These steels are available as oil-
C. Bell furnace hardening or air-hardening types. Answer: A
D. Elevator furnace A. Cold-work steels(A,D and O
series)
18. Purpose of coke is to _________ required for B. Shock-resisting steels(S-Series)
chemical reactions in iron making to takes C. T-series
place. Answer: A D. Hot-work-steels(H-series)
A. Generate the high level of heat
B. Carbon monoxide 26. Blocks of aluminum have recently been
C. Plastics and chemical compounds produces that are 37% lighter than solid
D. Remove impurities from the aluminum and have uniform permeability.
molten iron Answer: A
A. Porous aluminum
19. The electric furnace was first introduced into B. Magnesium
the: Answer: C C. Copper
A. China D. Brass
B. Japan
C. USA 27. Composed of 70% Copper and 30% Zinc.
D. A and B Answer: A
A. Cartridge brass
20. The removal of impurities is known as: B. Naval brass
Answer: D C. Yellow brass
A. Killed steel D. Red brass
B. Semi-killed
C. Rimmed steel 28. Used in high temperature stability, resistance
D. Refining to stress-corrosion cracking. Answer: B
A. Monel K-500
21. Improves machinability. Answer: C B. Hastelloy C-4
A. Niobium C. Hastelloy
B. Phosphorous D. Invar
C. Selenium
D. Silicon 29. The body-centered cubic structure of titanium,
above 880°C is: Answer: A
22. Improves strength, toughness, abrasion A. Ductile
resistance, and hardness at elevated B. Malleable
temperatures; it inhibits grain growth during C. Nodular
heat treatment. Answer: C D. Brittle
A. Titanium
B. Tungsten 30. Has silver gray in color, has high strength-to-
C. Vanadium weight ratio. Answer: D
D. Zirconium A. Niobium
B. Tungsten
23. In order to improve the strength-to-weight of C. Tantalum
steels, a number of ________ steels have been D. Beryllium
developed. Answer: C
A. Alloy steels 31. Because of their low friction coefficients, which
B. Structural-grade alloy steels result from low shear strength and low
C. High-strength, low-alloy(HSLA) adhesion, are used as journal-bearing.
D. Weathering steels Answer: A
A. Babbit
24. These steels contain chromium and nickel, B. Tin alloys
along with copper, aluminum titanium, or C. Tin
molybdenum. Answer: D D. Tin-lead
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32. A class of metal alloys which, unlike metals, do A. 200 and 200
not have a long-range crystalline structure. B. 200 and 300
Answer: C C. 200 and 400
A. Rapid solidification D. 200 and 500
B. Metallic glasses
C. Amorphous alloys
D. Glass 41. The molten metal is poured through a
Answer: D
33. If the repeating units in a polymer chain are all A. Normal segregation
of the same type, the molecule is called: B. Gravity segregation
Answer: C C. Heterogeneous nucleation
A. Molecular weight distribution D. Pouring basin or cup
B. Degree of polymerization
C. Covalent bonds 42. Which are made of sand, plaster, ceramics, and
D. Homopolymer similar materials. Answer: A
A. Expendable molds
34. Have the structure of a thermoplastic but the B. Permanent molds
nonmelting characteristics of a thermoset. C. Composite molds
Answer: D D. Sand casting
A. Nylons
B. Aramids 43. Consist of a cope on top and drag on the
C. Polyethylenes bottom. Answer: A
D. Polyimides A. Two-piece mold
B. Cores
35. Are compounds of metallic and non-metallic C. Vents
elements. Answer: A D. Pattern
A. Ceramics
B. Nonceramics 44. Are made of two or more different materials
C. Clay and used in shell molding and other casting
D. Kaolin process. Answer: B
A. Shell-mold casting
36. Consists of oxides, carbides, and nitrides; used B. Composite molds
in high temperature applications. Answer: D C. Rammed graphite molding
A. Titanium nitride D. Expendable pattern
B. Silicon nitride
C. Sialon 45. The product of the first hot-rolling is called:
D. Cermets Answer: A
A. Bloom or slab
37. The tiles on the space shuttle are made of: B. Bloom
Answer: B C. Slab
A. Porcelain D. Billet
B. Silica fiber
C. Bioceramics 46. A group of stands is called a Answer: C
D. Aluminum oxide and silicon nitride A. Two-high or three high
B. Tandem rolling
38. Is the process of inducing chemical changes by C. Train
heat. Answer: A D. Water-based
A. Pyrolysis
B. Kevlar 47. Is a process in which a blank is forged into a
C. Gating system shape with a tool that forms the blank in
D. Sprue several small steps. Answer: A
A. Incremental forging
39. A more recently developed, high performance B. Isothermal forging or hot-die
glass fiber, offering higher resistance to elevate forging
temperature and acid corrosion. Answer: A C. Swaging
A. E-CR D. Radial forging or swaging
B. Pyrolysis
C. Rayon and pitch 48. This hammer has two rams that simultaneously
D. Aramids approach each other horizontally or vertically to
40. Lon fibers generally have aspect ratios forge the part. Answer: D
between: Answer: D A. Screw presses
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B. Gravity drop hammer A. Centrifugal casting


C. Power drop hammers B. Potting
D. Counterblow hammers C. Encapsulation
D. Solid-phase forming
49. The cross-section of a round rod or wire is
typically reduced or changed by pulling it 57. Is a basic geometric property of the tool.
through a die. Answer: B Answer: D
A. Hydrostatic extrusion A. Built-up edge
B. Drawing process B. Serrated chips
C. Sizing pass C. Discontinuous chips
D. All of these D. Normal rake anlge

50. Soft metals (as well as paper, leather, and 58. Cemented carbide are used for higher speed
rubber) can be blanked with ___. Answer: D greater than: Answer: A
A. Lancing A. 1000 ft/min
B. Fine blanking B. 1100 ft/min
C. Slitting C. 1200 ft/min
D. Steel rules D. 1300 ft/min

51. Cones, hemispheres, and similar shapes are 59. There are two basic types of high-speed steels:
often formed by: Answer: D Answer: A
A. Tube drawing A. Molybdenum and tungsten
B. Wire drawing B. Cast-cobalt alloys
C. Spinning C. Cast-cobalt alloys
D. Shear forming or flow turning D. Carbide or cemented of sintered
carbide
52. In the basic method, a round-sheet metal blank
is placed over a circular die operating and is 60. Developed in 1970. Consists of silicon nitride
held in place with a _______. Answer: D with various addition of aluminum oxide,
A. Seaming yttrium oxide, and titanium carbide. Answer:
B. Roll forming C
C. Bulging A. Cermets
D. Blank holder or hold-down ring B. Cubic boron nitride
C. Silicon-nitride based ceramics
53. Are used for many destructive purpose, in D. Diamond
demolition work and in warfare. Answer: B
A. Magnetic pulse forming 61. Is a special vise that attaches to the cross slide
B. Explosive forming to hold work. Answer: C
C. Peen forming A. Reamer
D. Laser forming B. Taper attachments
C. Milling attachments
54. Very fine metal are blended with either a D. Knurling
polymer or a wax-based binder. Answer: B
A. Hot isostatic pressing 62. A section of bed in front of the headstock can
B. Injection molding be removed to accommodate larger diameter
C. Roll compaction workpiece. Answer: B
D. Compacted by extrusion A. Engine lathe
55. Is a motion in which the clay bat is formed by B. Gap bed lathe
means of templates or rollers. Answer: A C. Special-purpose lathes
A. Jiggering D. Chuck
B. Hot pressing or pressure sintering
C. Firing 63. Are machine tools with attachments that are
D. Nanophase ceramics capable of tuning parts with various contours.
Answer: A
A. Tracer lathes
Given for Reviewer 5/ Elements 3 B. Automatic lathes
C. Automatic bar machines
D. Turret lathe

56. Is done in a housing or case, which is an 64. Are often used when several related operations,
integral part of the product. Answer: B such as holes of different sizes, reaming, or
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counterboring, must be done on a single part. 71. Temperature gradients within the workpiece
Answer: A during grinding are primarily responsible for
A. Gang-drilling machine Answer: D
B. Turret-type drilling machines A. Tempering and softening
C. Radial drilling machine tools B. Burn
D. Multiple-spindle drilling machines C. Heat checking
D. Residual stresses
65. Can be adjusted over a few thousandths of an
inch to compensate for wear or to permit some 72. Is done on cylindrical grinders with specially
variation in hole size to be obtained. Answer: dressed wheels matching the shape of threads.
A Answer: A
A. Expansion reamers A. Thread grinding
B. Adjustable reamers B. Internal grinding
C. Taper reamers C. Centerless grinding
D. Roughing reamers D. Through-feed grinding

66. Engage the work gradually, and usually more 73. Damage to grinding wheel can severely reduce
than one tooth cuts at a given time. Answer: its: Answer: B
D A. Chatter
A. Right-hand cutter B. Bursting speed
B. Left-hand cutter C. Exploding speed
C. Plain milling cutters D. Ultrasonic machining
D. Helical mills
74. Are thin ridges, usually triangular in shape, that
67. Milling cutters are classified as either Answer: develop along the edges of a work-piece from
D machining, from shearing sheet materials, and
A. Angle milling cutters from trimming, forgings, and castings.
B. Shell mills Answer: C
C. Fly cutting A. Elecropolishing
D. Arbor cutters or shank cutters B. Superfinishing
C. Burrs
68. Is important in that it provides a sufficiently D. Buffing
wide kerf for the blade to move freely in the
workpiece without binding and frictional 75. The source of energy is laser, which focuses
resistance. Answer: A optical energy on the surface of the workpiece.
A. Tooth set Answer: B
B. Smagging A. Arc welding
C. Hacksaws B. Laser-beam machining
D. Circular saw C. Plasma-arc cutting
D. Abrasive water-jet machining
69. Are suitable for large as well as tall workpieces
that require machining on a number of their 76. The temperature developed in the flame of
surfaces. Answer: C oxyacetylene welding as a result of these
A. Work envelope reactions can reach: Answer: C
B. Vertical machining centers A. 3100°C
C. Horizontal-spindle machining B. 3200°C
centers C. 3300°C
D. Universal machining centers D. 3400°C

70. In addition to hardness, an important 77. Is used primarily for welding the edges of
characteristic is: Answer: D sections vertically in one pass, with the pieces
A. Abrasive placed edge to edge. Answer: D
B. Aluminum oxide and silicon A. Globular transfer
carbide B. GMAW process
C. Cubic boron nitrides and diamond C. Flux-cored arc welding
D. Friability D. Electrogas welding
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78. Pressure is applied to the workpiece, through B. Etching


either dies or rolls. Answer: A C. Ion implantation
A. Cold welding D. Electromigration
B. Ultrasonic welding
C. Friction welding 87. Surface type of compressive stress is
D. Inertia friction welding sometimes called: Answer: C
A. Design stress
79. Produces poor weld beads. Answer: C B. Factor of Safety
A. Porosity C. Bearing stress
B. Slag inclusion D. Modulus of elasticity
C. Incomplete fusion
D. Incomplete penetration 88. Is the ability of a material to be deformed and
return to the original shape. Answer: C
80. Brazing fluxes are generally made of: Answer: A. Ductile material
D B. Brittle material
A. Borax C. Elasticity
B. Boric acid, borates, flourides D. Embrittlement
C. Chlorides
D. All of these 89. Is that stress which causes a specified
permanent deformation of material usually
81. Is used extensively in the electronic industry. 0.01% or less. Answer: D
Answer: D A. Plasticity
A. Ultrasonic soldering B. Poisson’s Ratio
B. Solder pastes C. Precipitation heat treatment
C. Wave soldering D. Proof stress
D. Soldering
90. Is often used to mean tempering. Answer: D
82. This operation is fast, and it is particularly A. Aging
suitable for joining thin metallic and non- B. Annealing
metallic materials. Answer: C C. Critical range
A. Self-tapping D. Drawing
B. Riveting
C. Metal stiching or stapling 91. Load of 100 kg with 1/16 inch ball for medium
D. Seaming soft metals, as for many copper alloys and soft
steels. Answer: A
83. Is the science and technology of friction, wear A. Rockwell B
and lubrication. Answer: C B. Rockwell C
A. Optical interference microscope C. Rockwell A
B. Atomic force microscope D. Rockwell D
C. Tribology
D. Adhesion theory 92. Nickel chromium steels with 3.50% 1.50%
chromium Answer: C
84. Are solid or semisolid lubricants and generally A. 31XX
consists of soaps, mineral oil, and various B. 40XX
additves. Answer: D C. 41XX
A. Emulsifiers D. 43XX
B. Synthetic solutions
C. Soaps 93. Nickel 3.50%- chromium 1.50% Answer: C
D. Grease A. 33XX
B. 40XX
85. Is used for nonconductive materials such as C. 41XX
electrical insulators and semiconductor device. D. 43XX
Answer: C
A. Sputtering
B. Reactive sputtering 94. Is steel that contains significant quantities of
C. Radio-frequency sputter recognized alloying metals. Answer: B
D. Ion plating A. Carbon, 60-95 point
B. Wrought alloy steel
86. Is much more extensive process and requires C. Alloys
specialized equipment. Answer: C D. Low-alloy structural steels
A. Epitaxy
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95. Increases hardenability markedly and


economically, tends to counteract tempering 98. Is heat-treated white cast iron. Answer: B
brittleness, improving creep strength and red A. White cast iron
hardness. Is the most effective alloy for B. Malleable iron
improving strength at high temperatures. C. Wrought iron
Answer: C D. Chilled iron
A. Lead
B. Manganese 99. Which is the usual way of hardening the
C. Molybdenum austenitic types because of their potent
D. Phosphorus response to this treatment. Answer: A
A. Cold working
96. For heavy parts requiring deep penetration of B. Age hardening
the heat treatment and high fatigue strength C. Copper alloys
per unit of weight. Answer: D D. Copper
A. A. AISI 3140
B. AISI 3150 100. Are about two-thirds as heavy as aluminum,
C. AISI 3240 lightness is one of the most significant
D. AISI 3340 series characteristics of this metal. Answer: C
A. Yellow Brass
97. The hardness should generally fall between the B. Aluminum alloys
limits. Answer: D C. Magnesium alloys
A. 560<BHN<700 D. Magnesium
B. 560<BHN<710
C. 560<BHN<720
D. 560<BHN<730

TEST II 5. Defined as the ratio of the applied load to the


original cross-sectional area of the specimen.
1. The simplest type of bond is: Answer: C Answer: B
A. Metallic bond A. Linear elastic behavior
B. Covalent bond B. Engineering stress or nominal
C. Ionic bond stress
D. Wooden bond C. Yield stress
D. Proportional limit
2. In the hcp structure, the top and bottom planes
are called: Answer: A 6. Because of friction between the specimen and
A. Basal planes the platens, the specimen’s cylinder surface
B. Axial planes bulges; this effect is called: Answer: C
C. Tri-axial planes A. Superplastic forming
D. Control plane B. Superplasticity
C. Barreling
3. Planar defects are called Answer: A D. Bauschinger effect
A. Grain boundaries
B. Edge and screw 7. Use to measure the hardness of rubbers,
C. Work hardening or strain plastics, and similar soft and elastic non-metallic
hardening materials. Answer: D
D. Polycrystals A. Brinell Test
B. Rockwell Test
4. These effects can be reversed, and the C. Vickers Test
properties of the metal can be brought back to D. Durometer
their original levels, by heating the piece in a
specific temperature range for a period of time.
Answer: D
A. Anisotropy
B. Crystallographic anisotropy 8. Is a phenomenon in which carbon atoms in
C. Mechanical fibering steels segregate to dislocations, thereby pinning
D. Annealing them and, in this way, increasing the resistance
to dislocation movement. Answer: C
A. Strain
B. Mechanical fibering
C. Strain aging
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D. Blue brittleness
16. Heat steel at 500 to 600°C in an atmospheric of
9. Can also cause embrittlement, particularly in ammonia gas or mixtures of molten cyanide
copper alloys. Answer: A salts. No further treatment. Answer: C
A. Oxygen A. Carbonitriding
B. Warping of parts B. Cyaniding
C. Temperature gradient C. Nitriding
D. Stress- relief annealing D. Boronizing

10. Utilized thermal expansion and contraction. A 17. The parts to be heat treated are loaded onto a
part with a hole in it to be installed over a shaft. car platform, rolled into position, and then raised
Answer: A into the furnace. Answer: D
A. Shrink fits A. Box furnace
B. Thermal fatigue B. Pit furnace
C. Thermal shock C. Belt furnace
D. Anisotropy of thermal expansion D. Elevator

11. Corrosion can occur over an entire surface. 18. Purpose of coke is to produce _________ (a
Answer: D reducing gas, meaning that it removes oxygen)
A. Optical properties which is then use to reduce iron oxide to iron.
B. Corrosion Answer: B
C. Degradation A. Generate the high level of heat
D. Pitting B. Carbon monoxide
C. Plastics and chemical compounds
12. The lowest temperature at which the alloy is still D. Remove impurities from the
completely liquid. Answer: C molten irons
A. Liquidus
B. Solidus 19. The source of heat is a continuous electric arc
C. Eutectic point that is formed between the electrodes and the
D. Solvus charge metal. Answer: B
A. Open-heart furnace
13. The shape of graphite is in nodular form or B. Electric furnace
spheroid form. This shape permits the material C. Basic oxygen furnace
to be somewhat ductile and shock-resistant. The D. All of these
shape of the graphite flakes is changed into
nodules by small addition of magnesium and/or 20. The process used for steel production, with
cerium to the molten metal prior to pouring. major efficiency and productivity improvements
Answer: A and with significant cost reduction. Answer: B
A. Nodular iron A. Killed steel
B. White cast iron B. Continuous casting
C. Malleable cast iron C. Strand casting
D. Ferritic malleable iron D. Casting

14. Involves changes in the dimensions of the part 21. Has the same effects as cerium. Answer: D
without the change in shape. Answer: C A. Titanium
A. Quench cracking B. Tungsten
B. Distortion C. Vanadium
C. Size distortion D. Zirconium
D. Shape distortion

22. Have environmental corrosion resistance that is


approximately four times greater than that of
conventional low-carbon steels and contains Si,
15. Is a method whereby strength is obtained from P, Cu, Ni and Cr. Answer: D
a nonequilibrium structure produced by a three- A. Alloy steels
step heat treatment. Answer: C B. Structural-grade alloy steels
A. Aging C. High-strength
B. Age hardening D. Weathering
C. Precipitation hardening
D. Dispersion hardening
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23. Stainless steels that have high strength at B. Polymer


elevated temperatures. Answer: D C. Cellulose
A. Austenitic stainless steels D. Bakelite
B. Ferritic stainless steel
C. Martensitic stainless steels 32. Polymers such as polymethylmethacrylate ,
D. Precipitation-hardening stainless polycarbonate, and polysterene are generally:
steels Answer: A
A. Amorphous
24. Are designed for impact toughness and are B. Crystallites
used in applications such as header dies, C. Crystallization shrinkage
punches, and chisels. Answer: B D. Elastomer
A. Cold-work steels(A, D and O
series) 33. Have good mechanical, electrical, and chemical
B. Shock-resisting steels(S-series) properties and good resistance to tearing.
C. T-series Answer: A
D. Hot0work-steels(H-series) A. Polypropylenes
B. Polystyrenes
25. Is the lightest engineering metal available, and C. Polysulfones
it has a good vibration-damping characterisitics. D. Polyvinyl chloride
Answer: B
A. Porous aluminum 34. Are available as a single crystal or in
B. Magnesium polycrystalline form, consisting of many grains.
C. Copper Answer: A
D. Brass A. Ceramics
B. Soap
26. Composed of 60% Copper, 39.25 % Zinc and . C. Clay
075% Silicon. Answer: B D. Kaolin
A. Cartridge brass
B. Naval brass 35. High temperature resistance: quartz exhibits
C. Yellow brass piezoelectric effect; silicates containing various
D. Red brass oxides are used in high-temperature non-
structural applications. Answer: A
27. An alloy of nickel-molybdenum-chromium. A. Silica
Answer: C B. Glasses
A. Monel K-500 C. Glass ceramics
B. Hastelloy C-4 D. Graphite
C. Hastelloy
D. Invar 36. To replace joints in the human body, as
prosthetic devices, and in dental work.
28. Refractory materials has temperature range Answer: c
applications on the order of: Answer: D A. Porcelain
A. 1100°C - 2000°C B. Silica fibers
B. 1100°C - 2250°C C. Bioceramics
C. 1100°C - 2150°C D. Aluminum oxide and silicon nitride
D. 1100°C - 2200°C
37. A common aramid is marketed under the trade
29. Is used in rocket nozzles, space and missiles name: Answer: B
structures, aircraft disc brakes, and precision A. Pyrolysis
instruments and mirrors. Answer: A B. Kevlar
A. Unalloyed Beryllium C. Gating system
B. Zirconium D. Sprue
C. Lead
D. Zinc
30. Organ pipes are made of: Answer: B 38. All graphite fibers are made by: Answer: B
A. Babbit A. E-CR
B. Tin alloys B. Pyrolysis
C. Tin C. Rayon and pitch
D. Tin-lead D. Aramids
31. Are one of numerous polymeric materials and
have extremely large molecules. Answer: A 39. Polyimides, which resists exposure to
A. Plastics temperatures in excess of: Answer: A
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A. 300°C A. Incremental forging


B. 310°C B. Isothermal forging or hot-die
C. 320°C forging
D. 330°C C. Swaging
D. Radial forging or swaging
40. It then flows through the grating systems
composed of: Answer: B 48. The ram is accelerated by inert gas at high
A. Sprue pressure, and the part is forged in one blow at
B. Runners a very high speed. Answer: D
C. Gates A. Screw presses
D. All of these B. Gravity drop hammer
C. Power drop hammers
41. Are made of metals that maintain their strength D. High-Energy-Rate Machines
at high temperatures. Answer: B
A. Expendable molds 49. May also be taken on rods to improve surface
B. Permanent molds finish and dimensional accuracy. Answer: C
C. Composite molds A. Hydrostatic extrusion
D. Sand casting B. Drawing process
C. Sizing pass
42. Are placed in the mold to form hollow regions D. All of these
or otherwise define the interior surface of the
casting. Answer: B 50. Moves a small straight punch up and down
A. Two-piece mold rapidly into a die. A sheet is fed through a gap,
B. Cores and many overlapping holes are made.
C. Vents Answer: A
D. Pattern A. Nibbling
B. Shaving
43. The mold material in the sodium silicate C. Cutoff
process is a mixture of sand and ______. D. Dinking
Answer: A
A. 1.5% to 6% sodium 51. Is an attractive means of producing large sheet
B. 1.5% to 7% sodium metal parts in low limited quantities. Answer:
C. 1.5% to 8% sodium A
D. 1.5% to 9% sodium A. Stretch forming
B. Anisotropy
44. Are usually has a square cross-section, at least C. Forming-limit diagram
150mm on a slide and is rolled further into D. Bend allowance
structure such as I-beams and railroad rails. 52. Are often necessary to control the flow of the
Answer: B blank into the die cavity. Answer: A
A. Bloom or slab A. Drawbeads
B. Bloom B. Ironing
C. Slab C. Redrawing
D. Billets D. Embossing

45. Are used to cool the rolls and to break up the 53. Is used to produce curvatures on thin sheet
scale on the rolled materials. Answer: D metals by shot peening one surface of the
A. Two-high or three high sheet. Answer: C
B. Tandem rolling A. Magnetic pulse forming
C. Train B. Explosive forming
D. Water-based C. Peen forming
D. Laser forming
46. The workpiece acquires the shape of the die
cavities while being forged between two shaped 54. Powder rolling is also called: Answer: C
dies. Answer: A A. Hot isostatic pressing
A. Impression-die forging B. Injection molding
B. Flash C. Roll compaction
C. Fullering D. Compacted by extrusion
D. Edging
55. Pressure and temperature are applied
47. The dies are heated to the same temperature simultaneously. This method makes the part
as that of the hot workpiece. Answer: B
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denser and stronger, by reducing porosity. A. Engine lathe


Answer: B B. Gap bed lathe
A. Jiggering C. Special-purpose lathes
B. Hot pressure or pressure sintering D. Chuck
C. Firing
D. Nanophase ceramics 63. Which may have a horizontal or vertical spindle
and do not have tailstocks. Answer: B
56. The component is coated with a layer of the A. Tracer lathes
solidified plastic. Answer: C B. Automatic lathes
A. Centrifugal casting C. Automatic Bar Machines
B. Potting D. Multiple-spindle drilling machines
C. Encapsulation
D. Solid-phase forming 64. Are used when series of holes of different size,
or series of operations, must be done
57. Is particularly useful in improving the surface repeatedly in successions. Answer: B
finish and dimensional accuracy of sheared A. Gang-drilling machine
parts and punches slugs. Answer: A B. Turret-type drilling machines
A. Shaving C. Radial drilling machine tools
B. Dynamometers or force D. Multiple-spindle drilling machines
transducers
C. Mean temperature 65. Have cutting edges in the form of blades that
D. Thermocouples are locked in a body. Answer: B
A. Expansion reamers
58. Is use to finish carbide tools. Answer: B B. Adjustable reamers
A. Tool steels C. Taper reamers
B. Diamond grinding D. Roughing reamers
C. Chip groove
D. Carbide inserts 66. The axis of cutter rotation is parallel to the
workpiece surface to be machined. Answer: A
59. Introduced in 1915, have the following ranges A. Slab milling or peripheral milling
of composition: 38% to 58% cobalt, 30% to B. Conventional milling or up milling
33% chromium, and 10% to 20% tungsten. C. Climb milling or down milling
Answer: B D. Face milling
A. Molybdenum and Tungsten
B. Cast-cobalt irons 67. In milling process, feeds typically range from
C. Cast irons about Answer: B
D. Carbide or cemented of sintered A. 0.1 mm to 0.4 mm
carbide B. 0.1 mm to 0.5 mm
C. 0.1 mm to 0.6 mm
60. Of all known materials, the hardest substance is D. 0.1 mm to 0.7 mm
______. It has low friction, high wear
resistance, and the ability to maintain a sharp 68. At least two or more teeth should always be
cutting edge. Answer: D engaged with the workpiece in order to prevent
A. Cermets _____. Answer: B
B. Cubic boron nitride A. Tooth set
C. Silicon-nitride based ceramics B. Smagging
D. Diamond C. Hacksaws
D. Circular saw

61. Are important in controlling both the direction 69. Are equipped with both vertical and horizontal
of chip flow and strength of the tool tip. spindles. Answer: D
Answer: A A. Work envelope
A. Rake angles B. Vertical machining centers
B. Back rake angle C. Horizontal-spindle machining
C. Relief angles centers
D. Cutting-edge angles D. Universal machining centers

62. Are used for applications such railroad wheels, 70. The abrasive found in nature is/are: Answer:
gun barrels, and rolling-mill rolls, with sizes as D
large as 0.7 meters in diameter by 8 m length A. Emery
and capacities of 450 kw. Answer: C B. Corundum
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C. Quartz, garnet and diamond B. Ultrasonic welding


D. All of these C. Friction welding
D. Inertia friction welding
71. Is an important consideration because it
adversely affects the shape and dimensional 79. Occurs when the length of the welded joint is
accuracy of ground surfaces. Answer: A sufficient. Answer: D
A. Grinding wheel A. Porosity
B. Attritious wear B. Slag inclusion
C. Dressing C. Incomplete fusion
D. Loading D. Incomplete penetration

72. A small wheel is used to grind the inside 80. May also be added, to improve both the wetting
diameter of the part, such as to bushing and characteristics of the molten filler metal and the
bearing races. Answer: B capillary action. Answer: C
A. Thread grinding A. Brazing
B. Internal grinding B. Flux
C. Centerless grinding C. Wetting agents
D. Through-feed grinding D. Torch brazing

73. Defined as the surface speed at which a freely 81. Can be used to join various metals and
rotating wheels bursts. Answer: B thicknesses. Answer: D
A. Chatter A. Ultrasonic soldering
B. Bursting speed B. Solder pastes
C. Triple kill C. Wave soldering
D. Ultrasonic machining D. Soldering

74. Is similar to polishing, with the exception that 82. Is based on the simple principle of folding two
very fine abrasive are on soft disk made of thin pieces of material together. Answer: D
cloth or hide. Answer: D A. Self-tapping
A. Elecropolishing B. Riveting
B. Superfinishing C. Metal stiching or stapling
C. Burrs D. Seaming
D. Buffing
83. A commonly accepted theory of friction is the:
75. Is widely used for drilling and cutting metals, Answer: D
non-metallic materials, ceramics, and A. Optical interference microscope
composite materials. Answer: B B. Atomic force microscope
A. Beam machining C. Tribology
B. Laser-beam machining D. Adhesion theory
C. Plasma-arc cutting
D. Abrasive water-jet machining 84. Are important oil additives: Answer: d
A. Sulfur
76. The proportion of acetylene and oxygen in the B. Chlorine
gas mixture is: Answer: A C. Phosphorous
A. 1:1 D. All of these
B. 1:2
C. 1:3 85. Is a generic term that describes the combined
D. 1:4 process of sputtering and vacuum evaporation.
Answer: D
77. Electrogas welding has weld thickness ranges A. Sputtering
from _________ for steels, titanium, and B. Reactive sputtering
aluminum alloys. Answer: B C. Radio-frequency sputter
A. 12 mm to 70 mm D. Ion plating
B. 12 mm to 75 mm
C. 12 mm to 80 mm 86. Is the process by which aluminum atoms are
D. 12 mm to 85 mm physically moved by the impact of drifting
electrons under high current conditions.
78. The faying surfaces of the two components are Answer: D
subjected to a static normal force and A. Epitaxy
oscillation shearing stresses. Answer: B B. Etching
A. Cold welding C. Ion implantation
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D. Electromigration A. Carbon, 60-95 points


B. Wrought alloy steel
87. Occurs in some metals, notably certain C. Alloys
stainless steel, aluminum, and copper alloys, at D. Low-alloy structural steels
ambient temperature after solution heat
treatment. Answer: A 95. Increases hardenability, strengthen low carbon
A. Age hardening steels, improves machinability of free-cutting
B. Artificial aging steels, and improves resistance to corrosion.
C. Alloy Answer: D
D. Alloying element A. Lead
B. Manganese
88. Involve the loss of ductility because of the C. Molybdenum
physical or chemical change of the material. D. Phosphorous
Answer: D
A. Ductile material 96. For leak and coil springs Answer: A
B. Brittle materials A. AISI 4063
C. Elasticity B. AISI 4130,4140
D. Embrittlement C. AISI 4340
D. AISI 4640
89. Is brittleness in steel when it is red hot.
Answer: A 97. As in carburizing, cyaniding is accomplished by
A. Red Shortness immersing the part in a hot (about 1150°F)
B. Relaxation liquid salt bath. Sodium cyanide being a
C. Residual Stress common medium in both process. Answer: C
D. Rimmed Steel A. Gas carburizing
B. Liquid carburizing
90. Causes the combined carbon to transform C. Cyaniding
wholly or in part into graphitic or free carbon. D. Nitriding
Answer: A 98. The heat treatment of the white cast iron, in
A. Graphitizing which substantially all of the carbon is
B. Hardening combined in the form of iron carbide. Answer:
C. Malleabilizing A
D. Normalizing A. malleablizing
B. anodizing
91. Load of 150 kg for hard metals, as hard steel. C. pitting
Answer: B D. casting
A. Rockwell B
B. Rockwell C 99. With reference to stainless steels, which occurs
C. Rockwell A because of the precipitation of a constituent
D. Rockwell D from a supersaturated solid solution. Answer:
B
92. Nickel Chromium steels with 3.00% 0.80% A. Cold working
chromium. Answer: D B. Age hardening
A. 31XX C. Copper alloys
B. 32XX D. Copper
C. 33XX
D. 34XX 100. Is non-sparking and nonmagnetic, good
machinability, and low modulus of elasticity.
93. Molybdenum Answer: B Answer: D
A. 33XX A. Yellow brass
B. 40XX B. Aluminum alloys
C. 41XX C. Magnesium alloys
D. 43XX D. Magnesium

94. Are used to improve the hardenability of steel,


to reduce distortion from heat treatment, to
increase toughness, ductility, and tensile
strength. Answer: C

TEST III 1. Those electrons in the outermost shell or


subshell known as: Answer: A
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A. Valance electrons 8. The alignment of inclusions during plastic


B. Covalence electrons deformation leads to: Answer: B
C. Outer electrons A. Strain aging
D. Shell electron B. Mechanical fibering
C. Strain
2. Iron forms bbc structure (alpha iron) below D. Blue brittleness
912° C and above Answer: C
A. 1194°C 9. The beam will then acquire a new radius of
B. 1294°C curvature, in order to balance the internet
C. 1394°C forces. Such disturbance of residual stresses
D. 1494°C lead to: Answer: B
A. Oxygen
3. There are two types of dislocations: Answer: B B. Warping of parts
A. Grain boundaries C. Temperature gradient
B. Edge and screw D. Stress-relief annealing
C. Work hardening or strain
hardening 10. Results from thermal cycling and causes a
D. Polycrystals number of surface cracks, especially in tools
and dies for casting and metal working
4. The process in which, at a certain temperature operations. Answer: B
range, new equiaxed and strain free gains are A. Shrink fits
formed, replacing the older grains, is called: B. Thermal fatigue
Answer: A C. Thermal shock
A. Recrystallization D. Anisotropy of thermal expansion
B. Grain growth
C. Diffusion 11. It can occur along grain boundaries of metals
D. Orange peel as: Answer: A
A. Intergranular corrosion
5. The stress at which this phenomenon occurs is B. Crevice corrosion
known as the: Answer: C C. Galvanic corrosion
A. Linear elastic behavior D. Stress-corrosion cracking
B. Engineering stress or nominal
stress 12. Are important in applications such as soldering
C. Yield stress where low temperature may be required to
D. Proportional limit prevent thermal damage to parts during
joining. Answer: C
6. When a metal with a certain tensile yield stress A. Liquidus
is subjected to tension into the plastic range, B. Solidus
and then the load is released and applied in C. Eutectic point
compression, the yield stress in compression is D. Solvus
lower than that in tension. This phenomenon is
called: Answer: D 13. Is very, wear resistant, and brittle because of
A. Superplastic forming the presence of large amounts of iron carbide.
B. Superplasticity It is obtained either by cooling gray rapidly or
C. Barreling by adjusting the composition by keeping the
D. Bauschinger effect carbon and silicon content low. Answer: B
A. Nodular iron
7. The hardness of materials at elevated B. White cast iron
temperatures is important in applications in C. Malleable iron
which higher temperatures are involved, such D. Ferritic malleable iron
as the use of cutting tools in machining and of
dies in hot-working and casting operations. 14. Involves bending, twisting and similar non-
Answer: A symmetrical dimension changes. Answer: D
A. Hot hardness A. Quench cracking
B. Cyclic stress B. Distortion
C. Fatigue failure C. Size distortion
D. Stress amplitude D. Shape distortion

15. Obtained from distinct second phase particles


dispersed throughout a base material known
as: Answer: D
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A. Aging B. Ferritic stainless steels


B. Age hardening C. Martensitic stainless steels
C. Precipitation hardening D. Precipitation-hardening stainless
D. Dispersion hardening steels

16. Parts are heated using boron-containing gas or 24. Cover wide range of materials, from the more
solid in contact with part. Answer: D common metals such as aluminum, copper, and
A. Carbonitriding magnesium to high strength high temperature
B. Cyaniding alloys, such as those of tungsten, tantalum,
C. Nitriding and molybdenum. Answer: A
D. Boronizing A. Nonferrous metals and alloys
B. Aluminum
17. Parts to be heat-treated move continuously C. Magnesium
through the furnace on conveyors of various D. Copper
designs that use trays, belts, chains, and other
mechanisms. Answer: A 25. Use in aircraft and missile components,
A. Continuous furnace material-handling equipment, portable power
B. Salt-bath furnace tools. Answer: B
C. Fluidized beds A. Porous aluminum
D. Induction heating B. Magnesium
C. Copper
18. The chemical by-product coke are used in the D. Brass
making of: Answer: C
A. Generate the high level of heat 26. Copper is found in several types of ores, the
B. Carbon monoxide most common being: Answer: A
C. Plastics and chemical compounds A. Sulfide ores
D. Remove impurities from the B. Pyrite ore
molten iron C. Bauxite ore
D. Collide ore
19. Is a receptacle used for transferring and
pouring molten metal. Answer: A 27. An alloy of iron and nickel. Answer: D
A. Ladle A. Monel K-500
B. Pale B. Hastelloy C-4
C. Contour C. Hastelloy
D. Handle D. Invar

20. Was first developed for casting on-ferrous 28. There are four refractory metals: ________.
metal strip. Answer: C They are called refractory because of their
A. Killed steel melting point. Answer: D
B. Continuous casting A. Molybdenum
C. Strand casting B. Niobium
D. Casting C. Tungsten and tantalum
D. All of these
21. Cause temper embrittlement. Answer: C
A. Antimony 29. In nuclear and x-ray applications, it is used
B. Arsenic because of its low absorption. Answer: A
C. A and B A. Unalloyed beryllium
D. None of these B. Zirconium
C. Lead
22. Are processed specially to have a mixed ferrite D. Zinc
and martensite structure. Answer: A
A. Dual-phase steels
B. Stainless steels 30. Is an alloying element for dental alloys and for
C. Weathering steels bronze, titanium and zirconium. Answer: C
D. Structural-grade alloy steels A. Babbit
B. Tin alloys
C. Tin
23. Stainless steels that their main application is in D. Tin-lead
aircraft and aerospace structural components.
Answer: D 31. Are made of natural organic materials from
A. Austenitic stainless steels animal and vegetable products. Answer: A
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A. Plastics C. Reinforced plastics


B. Polymer D. Ceramic matrix
C. Cellulose
D. Bakelite 40. Are the channels that carry the molten metal
from the sprue to the mold cavity, or connect
32. The crystalline region in polymers are called: the sprue to the gate. Answer: B
Answer: B A. Sprue
A. Amorphous B. Runners
B. Crystallites C. Gates
C. Crystallization shrinkage D. All of these
D. Elastomer
41. Are made of two or more different materials,
33. Are expensive, have generally average such as sand, graphite and metal, combining
properties and are somewhat brittle. Answer: the advantages of each material. Answer: C
B A. Expendable molds
A. Polypropylenes B. Permanent molds
B. Polystyrenes C. Composite molds
C. Polysulfones D. Sand casting
D. Polyvincyl chloride
42. Which are placed in molds to carry off gases
34. Among the oldest of the raw materials used for produced when the molten metal comes into
making ceramics is: Answer: C contact with the sand in the mold and core.
A. Ceramics Answer: C
B. Ceramics A. Two-piece mold
C. Clay B. Cores
D. Kaolin C. Vents
D. Pattern
35. Contain at least 50% silica; amorphous 43. Is use to make molds for casting such as
structure; good thermal-shock resistance and titanium and zirconium. Answer: C
strong. Answer: B A. Shell-mold casting
A. Silica B. Composite molds
B. Glasses C. Rammed graphite molding
C. Glass ceramics D. Expendable pattern
D. Graphite
44. Is usually rectangular in cross-section and is
36. Commonly used boiceramics are: Answer: D rolled into plates and sheet. Answer: C
A. Porcelain A. Bloom or slab
B. silica fibers B. Bloom
C. Bioceramics C. Slab
D. Aluminum oxide and silicon nitride D. Billets

37. The mean diameter of fibers used in reinforced 45. A thick ring is expanded into large diameter
plastics is usually: Answer: A ring with a reduced cross-section. Answer: A
A. Less than 0.001 mm A. Ring-rolling
B. Less than 0.002 mm B. Thread rolling
C. Less than 0.003 mm C. Forming tap
D. Less than 0.004 mm D. Rotary tube piercing

46. Some of the materials flows outward and forms


38. The residue from catalytic crackers in a ________. Answer: B
petroleum refining. Answer: C A. Impression-die forging
A. E-CR B. Flash
B. Pyrolysis C. Fullering
C. Rayon and pitch D. Edging
D. Aramids
47. A solid rod or tube is subjected to radial impact
39. Commonly used for top, was developed in the forces by a set of reciprocating dies. Answer:
1920’s. Answer: A C
A. Formica A. Increment forging
B. Epoxies
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B. Isothermal forging or hot-die 55. Is expensive. It is used in extreme


forging temperatures. Answer: A
C. swaging A. Titanium
D. radial forging or swaging B. Babbit B23-46t
C. Babbit23-49
48. Is an operation, developed between A.D. 1000 D. Hastelloy B
and 1500, in which the cross-section of solid
rod, wire or tubing is reduced or change in 56. Involves heating the part to an elevated
shape by pulling it through a die. Answer: A temperature in a controlled environment, a
A. Drawing process similar to the sintering to the sintering
B. Indirect extrusion employed in a powder metallurgy. Answer: C
C. Hydrostatic extrusion A. Jiggering
D. Lateral or side extrusion B. Hot pressing or pressure sintering
C. Firing
49. Is a thin edge or ridge. Answer: A D. Nanophase ceramics
A. Burr
B. Punching 57. Is carried out at a temperature from 10°C to
C. Shearing 20°C. Answer: D
D. Blanking A. Centrifugal casting
B. Potting
50. A contour cut by producing a series of C. Encapsulation
overlapping slits or notches. Answer: A D. Solid-phase forming
A. Nibbling
B. Shaving 58. Cutting forces can be measured by using
C. Cutoff suitable _____ mounted on the machine tool.
D. Dinking Answer: B
A. Shaving
51. An important factor that influences sheet-metal B. Dynamometers
forming is: Answer: B C. Mean temperature
A. Stretch forming D. Thermocouples
B. Anisotropy
C. Forming-limit diagram 59. Since cemented carbide tools are relatively
D. Bend allowance brittle, a _____ corner angle at the cutting
edge is desired. Answer: C
52. Is a process in which the wall thickness drawn A. 70°
cup is made constant by the pushing of the cup B. 80°
through ironing rings. Answer: B C. 90°
A. Drawbeads D. 100°
B. Ironing
C. Redrawing 60. Commonly known as satellite tools. Answer: B
D. Embossing A. Molybdenum and tungsten
B. Cast-cobalt alloys
53. Involves the application of laser beams in C. Alloys
specific regions of a part, in order to induced D. Carbide or cemented of sintered
steep thermal gradients through the thickness carbide
of the sheet. Answer: D
A. Magnetic pulse forming 61. Is used when good surface finish and
B. Explosive forming dimensional accuracy are required, particularly
C. Peen forming with soft nonferrous alloys and abrasive non-
D. Laser forming metallic materials. Answer: D
A. Cermets
54. The powder is feed into the roll gap in a two- B. Cubic boron nitride
high rolling mill, and is compacted into a C. Silicon-nitride based ceramics
continuous strip at speeds of up to 0.5m/s. D. Diamond
Answer: C 62. The side rake angle is more important than the
A. Hot isostatic pressing _____, although the latter usually controls the
B. Injection molding direction of chip flow. Answer: B
C. Roll compaction A. Rake angles
D. Compacted by extrusion B. Back rake angles
C. Relief angles
D. Cutting-edge angles
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71. The size of an abrasive grain is identified by:


63. Maximum spindle speeds are usually _____, Answer: A
but may be only about 200 rpm for large lathe. A. Grit number
Answer: A B. Vetrified, resinoid, rubber and
A. 2000 rpm metal
B. 2100 rpm C. Ceramic bond
C. 2200 rpm D. Resinoid
D. 2300 rpm
72. The cutting edges of an originally sharp grain
64. These machines are designed for high- become dull by attrition, developing a wear flat
production rate machining of screws and similar that is similar to flank wear in cutting tools.
threaded parts. Answer: C Answer: B
A. Tracer lathes A. Grinding wheel
B. Automatic lathes B. Attritious wear
C. Automatic bar machines C. Dressing
D. Turret lathe D. Loading

65. Are used in large workpieces that cannot be 73. Is a high-production process for continuously
easily handled manually. Answer: C grinding cylindrical surfaces in which the
A. Gang-drilling machine workpiece is supported not by centers or
B. Turret-type drilling machines chucks, but by a blade. Answer: C
C. Radial drilling machine tools A. Thread grinding
D. Multiple-spindle drilling machines B. Internal grinding
C. Centerless grinding
66. Are used for finishing holes to an exact tapers. D. Through-feed grinding
Answer: C
A. Expansion reamers 74. Material is removed from a surface by
B. Adjustable reamers microchipping and erosion with fine abrasive
C. Taper reamers grains in slurry. Answer: D
D. Roughing reamers A. Chatter
B. Bursting speed
67. The maximum chip thickness is at the end of C. Bursting
the cut. The advantages are that tooth D. Ultrasonic machining
engagement is not a function of workpiece
surface characteristics. Answer: B 75. Was developed based on the observation that
A. Slab milling or peripheral milling chemicals attack metals and etch them, thereby
B. Conventional milling or up milling removing small amounts of material from the
C. Climb milling or down milling surface. Answer: A
D. Face milling A. Chemical machining
B. Chemical milling
68. Cutting speeds of milling typically ranges from C. Chemical blanking
Answer: A D. Photochemical blanking
A. 30 m/min to 3000 m/min
B. 30 m/min to 3100 m/min 76. Is a high-velocity electrons, which strike the
C. 30 m/min to 3200 m/min surface of the workpiece and generate heat.
D. 30 m/min to 3300 m/min Answer: A
A. Electron-beam machining
69. Cutting speed in sawing is usually range up to B. Laser-beam machining
Answer: D C. Plasma-arc cutting
A. 60 m/min D. Abrasive water-jet machining
B. 70 m/min
C. 80 m/min
D. 90 m/min 77. Are used to supply additional material to the
70. Has the advantages of low cost and good weld zone during welding. Answer: A
damping capacity, but is heavy. Answer: A A. Filler materials
A. Gray iron B. Pressure gas welding
B. Polymer concrete C. Arc welding
C. Ceramic D. Shielded metal-arc welding
D. Composites
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78. The arc is started between the electrode tip and C. Ring compression test
bottom of the part to be weld using for very D. Wear
thick welded joints. Answer: A
A. Electroslag welding 86. This is a wide used lamellar solid lubricant.
B. Tungsten electrode Answer: A
C. TIG welding A. Molybdenum disulfide
D. GTAW process B. Oxalate
C. Shot peening
79. The heat required for welding is generated D. Laser peening
through, as the name implies, friction at
interface of the two components being joined. 87. Is a thermochemical process. Answer: A
Answer: C A. Chemical vapor deposition
A. Cold welding B. Ion implant
B. Ultrasonic welding C. Diffusion coating
C. Friction welding D. Electroplating
D. Inertia friction welding
88. Producing a planar surface: Answer: B
80. Is important not only because of its effects on A. Etching
the strength and appearance of the weld, but B. Planarization
also because it can signal incomplete fusion on C. Diamond sawing
the presence of slag inclusion in multiple-layer D. All of these
welds. Answer: A
A. Weld profile 89. Is an aging at moderately elevated temperature
B. Undercutting expedites the process. Answer: B
C. Overlap A. Age hardening
D. Cracks B. Artificial aging
C. Alloy
81. Brazing is performed by first heating the joint D. Alloying element
with the torch, then depositioning the brazing
rod or wire in the joint. Answer: D 90. Is that part of the carbon of steel or iron that is
A. Brazing in form of graphite or tempera carbon.
B. Flux Answer: A
C. Wetting agents A. Free carbon
D. Torch brazing B. Hard drawn
C. Homogeneous Material
82. Are easy to solder. Answer: A D. Izod Test
A. Copper and gold
B. Aluminum and stainless steels 91. Is associated with creep, decreasing stress at a
C. Adhesive bonding constant strain. Answer: B
D. Natural adhesive A. Red Shortness
B. Relaxation
83. Is one of the oldest known metals, it has been C. Residual stress
the base of an alloys, as well as being used in D. Rimmed Steel
relative pure form. Answer: C
A. Cold working 92. Is associated with creep, decreasing stress at a
B. Age hardening constant strain. Answer: B
C. Copper alloys A. Red shortness
D. Copper B. Relaxation
C. Residual stress
D. Rimmed steel
84. Is a method of joining without using fasteners.
Answer: A 93. Is the heating of certain steels above the
A. Crimping transformation range and then quenching, for
B. Snap-In fasteners the purpose of increasing the hardness.
C. Shrink and Press Fits Answer: B
D. Ultrasonic A. Graphitizing
B. Hardening
85. Friction can also be reduced by subjecting the C. Malleabilizing
tool-or-die workpiece inter-face to: Answer: A D. Normalizing
A. Ultrasonic vibrations
B. Forces or dimensional changes
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94. Load of 60 kg for extremely hard metals, such A. Nickel


as tungsten carbide. Answer: C B. Selenium
A. Rockwell B C. Silicon
B. Rockwell C D. Tantalum
C. Rockwell A
D. Rockwell D 99. For automotive connecting rods and axles,
aircraft parts and tubing Answer: B
95. Molybdenum steels with Chromium. Answer: A A. AISI 4063
A. 43XX B. AISI 4130, 4140
B. 46XX C. AISI 4340
C. 46XX and 48XX D. AISI 4640
D. 47XX
100. In surface hardening by nitriding, the machined
96. Chromium molybdenum Answer: C and heat-treated part is placed in a nitrogenous
A. 33XX environment, commonly ammonia gas, at
B. 40XX temperature much lower than those used in the
C. 41XX previously described process, say 1000°F or
D. 43XX somewhat less. Answer: D
A. Gas carburizing
97. Were developed for structural uses where light B. Liquid carburizing
weight is important, such as in the C. Wrought Iron
transportation industry, but they are also used D. Chilled Iron
in other structures. Answer: D
A. Carbon, 60-95 points 101. Produces strong, ductile, and easily machined
B. Wrought alloy steel castings at low cost in quantity. Answer: B
C. Alloys A. White cast iron
D. Low-alloy structural steels B. Malleable iron
C. Wrought iron
98. Strengthens unquenched and annealed steels, D. Chilled iron
toughens steel and simplifies heat treatment by
lessening distortion. Answer: A

TEST IV A. Recrystallization
B. Grain growth
1. A second type of primary bond is the Answer: C. Diffusion
B D. Orange peel
A. Metallic bond
B. Covalent bond 5. Is also used to specify the point where the
C. Ionic bond stress and strain cease being proportional.
D. Wooden bond Answer: D
A. Linear elastic behavior
2. Iron forms bcc structure (gamma iron) between B. Engineering stress or nominal
912°C and _____. Answer: C stress
A. 1194°C C. Yield stress
B. 1294°C D. Proportional limit
C. 1394°C
D. 1494° 6. Because of the lowered yield stress in the
direction opposite the original load application,
3. The effect of an increase in shear stress that this phenomenon is called: Answer: A
causes an increase in the overall strength of the A. Strain softening or work softening
metal is known as Answer: C B. Disk test
A. Grain boundaries C. Seamless tubing
B. Edge and screw D. Torsion test
C. Work hardening or strain
hardening 7. Caused by fluctuating mechanical loads, such
D. Polycrystals as on gear teeth, or by thermal stress, such as
on cool die coming into repeated contact with
4. If we continue to raise the temperature of the hot workpiece. Answer: B
metal, the grains begin to grow, and their size A. Hot hardness
may eventually exceed the original grain size. B. Cyclic stress
The phenomenon is called: Answer: B C. Fatigue failure
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D. Stress amplitude

15. Produces an increase in strength by means of


plastic deformation under cold-working
8. Is a phenomenon in which carbon atoms in conditions. Answer: D
steels segregate to dislocations, thereby A. Aging
pinning them and, in this way, increasing the B. Age hardening
resistance to dislocation movement. Answer: C. Precipitation hardening
C D. Strain hardening
A. aging
B. Mechanical fibering 16. Surface is heated with an oxyacetylene torch,
C. Strain aging then quench with water spray or other
D. Blue brittleness quenching method. Answer: A
A. Flame hardening
9. Residual stresses can also be caused by _____ B. Induction hardening
within a body, such as occur during cooling of a C. Decarburization
casting or forging. Answer: C D. Annealing
A. Oxygen
B. Warping of parts 17. Are commonly used in various heat-treating
C. Temperature gradient operations, particularly for nonferrous strip and
D. Stress-relief annealing wire. Answer: B
A. Continuous furnaces
10. Is the term generally used to describe B. Salt-bath furnace
development of cracks after a single thermal C. Fluidized beds
cycle. Answer: C D. Induction heating
A. Shrink fits
B. Thermal fatigue 18. The functionof limestone is to: Answer: D
C. Thermal shock A. Generate the high level of heat
D. Anisotropy of thermal expansion B. Remove carbon monoxide
C. Add plastics and chemical
11. The interface of bolted or riveted joints as: compounds
Answer: B D. Remove impurities from the
A. Intergranular corrosion molten iron
B. Crevice corrosion
C. Galvanic corrosion 19. Electric furnace capacities ranges: Answer: B
D. Stress-corrosion cracking A. From 60 to 80 tons of steel per
day
12. Alpha ferrite is a solid solution of body-centered B. From 60 to 90 tons of steel per
cubic iron; it has a maximum solid solubility day
of0.022% carbon at temperature of 727°C. C. From 60 to 100 tons of steel per
Answer: A day
A. Alpha ferrite D. From 60 to 110 tons of steel per
B. Curie temperature day
C. Hypoeutictoid
D. Delta ferrite 20. Improves hardenability, without the loss of
machinability and formability. Answer: C
13. Has essentially all of its carbon in the form of A. Boron
iron carbide and receives its name from the B. Calcium
white surface that appears when the materials C. Carbon
is fractured. Answer: B D. Cerium
A. Nodular Iron
B. White Cast Iron 21. Severely embrittles steels; however, heating
C. Malleable Iron during processing drives out most of the
D. Ferritic malleable iron hydrogen. Answer: A
A. Hydrogen
14. Is visible as white in the structure along with B. Nitrogen
the dark, needlelike martensite. Answer: A C. Oxygen
A. Retained austenite D. Tin
B. Mechanical properties
C. Tempering
D. Hardenability
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22. Are characterized primarily by their corrosion B. Tungsten


resistance, high strength and ductility, and high C. Tantalum
chromium content. Answer: B D. Beryllium
A. Dual-phase steels
B. Stainless steels 30. Are common soldering materials with wide
C. Weathering steels range of compositions and melting points.
D. Structural-grade alloy steels Answer: D
A. Babbit
23. These steels have mixture of austenite and B. Tin alloys
ferrite. They have good strength, and they have C. Tin
higher resistance to both corrosion and stress- D. Tin-lead
corrosion cracking than to the 300 series of
austenitic steels. Answer: D 31. Most common example of polymer. Answer: C
A. Austenitic stainless steels A. Plastics
B. Ferritic stainless steels B. Polymer
C. Martensitic stainless steels C. Cellulose
D. Duplex structure stainless steels D. Bakelite

24. A turbofan jet engine for the Boeing 757 32. The increase in density with increase
aircraft typically contains the following crystallinity is called: Answer: C
nonferrous metals 38% titanium, 37% nickel, A. Amorphous
12% chromium, 6% cobalt, 5% aluminum, 1% B. Crystallites
niobium and ________. Answer: B C. Crystallization shrinkage
A. 0.01% tantalum D. Elastomer
B. 0.02% tantalum
C. 0.03% tantalum 33. Have excellent resistance to heat, water, and
D. 0.04% tantalum steam; they have dielectric properties that are
virtually affected by humidity, and they are
25. Is the third most abundant metallic highly resistant to chemicals. Answer: C
element(2%) in the earth’s crust coming after A. Polypropylenes
iron and aluminum. Answer: B B. Polystyrenes
A. Porous aluminum C. Polysulfones
B. Magnesium D. Polyvinyl chloride
C. Copper
D. Brass 34. The most common example of clay is: Answer:
D
26. The dry copper concentrate, as much as one- A. Ceramics
third of which is copper, is traditionally smelted B. Ceramics
and refined. This process is known as: C. Clay
Answer: A D. Kaolin
A. Pyrometallurgy
B. Hydrometallurgy 35. Have a high crystalline component to their
C. Technometallurgy structure; good thermal-shock resistance and
D. Evaporametallurgy strong Answer: C
A. Silica
27. Is used for low sensitivity to temperature. B. Glasses
Answer: D C. Glass ceramics
A. Monel K-500 D. Graphite
B. Hastelloy C-4
C. Hastelloy 36. Is an amorphous solid with the structure of
D. Invar liquid. Answer: A
A. Glass
28. A silver-white metal was discovered in the 18 th B. Silica
century. Answer: A C. Lampback
A. Molybdenum D. Bukyballs
B. Titanium and zirconium
C. Mineral molybdenite
D. Niobium 37. Sprue, runners and gates are known as:
Answer: C
29. Am alloy of copper and nickel. Answer: D A. Pyrolysis
A. Niobium B. Kevlar
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C. Gating system C. Forming tap


D. Sprue D. Rotary tube piercing

38. The temperature for carbonizing range up to 46. Material is distributed away from an area.
about: Answer: C Answer: C
A. 1300°C A. Impression-die forging
B. 1400°C B. Flash
C. 1500°C C. Fullering
D. 1600°C D. Edging

39. Were first as matrix material in the 1930’s. 47. Rotary swaging is also known as: Answer: D
Answer: B A. Incremental forging
A. Formica B. Isothermal forging or hot-die
B. Epoxies forging
C. Reinforced plastics C. Swaging
D. Ceramics matrix D. Radial forging or swaging

40. Is that portion of the runner through which the 48. The die moves toward the billet. Answer: B
molten metal enters the mold cavity. Answer: A. Drawing
C B. Indirect extrusion
A. Sprue C. Hydrostatic extrusion
B. Runners D. Lateral or side extrusion
C. Gates
D. Risers 49. In _______, the sheared slug is discarded.
Answer: B
41. The traditional method of casting metals. A. Burr
Answer: D B. Punching
A. Expendable molds C. Shearing
B. Permanent molds D. Blanking
C. Composite molds
D. Sand casting 50. Is actually a finishing operation in which a small
amount of metal is sheared away from the edge
42. Are caused to mold the sand mixture into the of an already blanked part. Answer: B
shape of the casting. Answer: D A. Nibbling
A. Two-piece mold B. Shaving
B. Cores C. Cutoff
C. Vents D. Dinking
D. Pattern
51. An important development in testing the
43. Uses a polystyrene pattern, which evaporates formability of sheet metal is the ____.
upon contact with molten metal to form a Answer: C
cavity for the casting. Answer: D A. Stretch forming
A. Shell-mold casting B. Anisotropy
B. Composite molds C. Forming-limit diagram
C. Rammed graphite molding D. Bend allowance
D. Expendable pattern
52. The process of thinning the walls of a drawn
44. Are usually square, with a cross-sectional are cylinder by passing it between a punch and die
smaller than blooms and further rolled into whose separation is less than the original wall
round rod and bars. Answer: D thickness. Answer: B
A. Bloom or slab A. Drawbeads
B. Bloom B. Ironing
C. Slab C. Redrawing
D. Billets D. Embossing

53. Certain operations can be carried out using


45. Is a cold-forming process by which straight or lasers as a localized heat source, to reduce the
tapered threads are formed on round rods, by flow of the sheet metal at specific locations and
passing them between round dies. Answer: B to improve formability and increase process
A. Ring-rolling flexibility. Answer: A
B. Thread rolling A. Laser-assisted forming
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B. Electrohydraulic forming A. Rake angles


C. Honeycomb structure B. Back rake angles
D. Dents C. Relief angles
D. Cutting-edge angles
54. The powder is encased in a metal container and
extruded. Answer: D 62. Is usually equipped with three or four jaws.
A. Hot isostatic pressing Answer: D
B. Injection molding A. Engine lathe
C. Roll compaction B. Gap bed lathe
D. Compacted by extrusion C. Special-purpose lathe
D. Chuck
55. Can be sintered at lower temperature to give
the ceramic part its final shape. Answer: D 63. Are capable of performing multiple cutting
A. Jiggering operations, such as turning, boring, drilling,
B. Hot pressing or pressure sintering thread cutting, and facing, on the same
C. Firing workpiece. Answer: D
D. Nanophase ceramics A. Tracer lathes
B. Automatic lathes
56. This is a process in which the resin and fibers C. Automatic bar machines
are combined at the time of curing. Answer: D D. Turret lathe
A. Centrifugal casting
B. Potting 64. Are mass-production machines with as many as
C. Encapsulation 50 spindles driven by a single powerhead and
D. Filament winding fed simultaneously into the work. Answer: D
A. Gang-drilling machines
57. The ______ in turning on a lathe is found to be B. Turret-type drilling machines
proportional to the cutting speed and feed. C. Radial drilling machine tools
Answer: C D. Multiple-spindle drilling machines
A. Shaving
B. Dynamometers or force 65. Has nicks along the cutting edge to break up
transducers the heavy chips that results as a cylindrical hole
C. Mean temperature is cut to a taper. Answer: D
D. Thermocouples A. Expansion reamers
B. Adjustable reamers
58. A _____ with positive rake angle at the tool tip C. Taper reamers
may also be used to reduce cutting forces D. Roughing reamers
without reducing the overall strength of the
insert significantly. Answer: C 66. Cutting starts at the surface of the workpiece
A. Tools steels where the chip is at its thickest. Answer: C
B. Diamond grinding A. Slab milling or peripheral milling
C. Chip groove B. Conventional milling or up milling
D. Carbide inserts C. Climb milling or down milling
D. Face milling
59. To meet the challenge of higher speeds for 67. Is a relatively simple cutting by which flat
higher production rates, ____ introduced in surfaces, as well as various cross-sections with
1930’s. Answer: D grooves and notches, are produced along the
A. Molybdenum and tungsten length of the workpiece. Answer: A
B. Cast-cobalt alloys A. Planning
C. Cast-cobalt alloys B. Shaping
D. Carbide or cemented of sintered C. Slotters or Vertical shapers
carbide D. Broaching

60. Types of cutting fluids commonly used in 68. Tooth spacing is usually in the range of
machining operations. Answer: D Answer: B
A. Oils A. 0.08 to 0.25 teeth per mm
B. Emulsions B. 0.08 to 1.25 teeth per mm
C. Semisynthetics and synthetics C. 0.08 to 1.35 teeth per mm
D. All of these D. 0.08 to 1.45 teeth per mm

61. Control interference and rubbing at the tool 69. Are mixture of crushed concrete and plastic.
workpiece interference. Answer: C Answer: B
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A. Gray iron
B. Polymer concrete 77. Electroslag welding is capable of welding plates
C. Ceramic with thickness ranging from : Answer: D
D. Composites A. 50 mm to more than 600 mm
B. 50 mm to more than 700 mm
70. The common bond type for bonded are: C. 50 mm to more than 800 mm
Answer: B D. 50 mm to more than 900 mm
A. Grit number
B. Vetrified, resinoid, rubber and 78. The energy required for frictional heating is
metal supplied by the kinetic energy of flywheel.
C. Ceramic bond Answer: D
D. Resinoid A. Cold welding
B. Ultrasonic welding
71. Is the process of producing sharp new edges on C. Friction welding
grains, conditioning worn grains on the surface D. Inertia friction welding
of a grinding wheel, and truing an out-of-round
wheel. Answer: C 79. Results from the melting away of the base
A. Grinding wheel metal and the consequent generation of a
B. Attritious wheel groove in the shape of a sharp recess or notch.
C. Dressing Answer: B
D. Loading A. Weld profile
B. Undercutting
72. Parts with diameters as small as ________ can C. Overlap
be ground. Answer: A D. Cracks
A. 0.10 mm
B. 0.20 mm 80. The parts in _____ are first precleaned, and
C. 0.30 mm then preload with brazing metal in appropriate
D. 0.40 mm configurations, before being placed in a
furnace. Answer: A
73. The tip of the tool of ultrasonic machining A. Furnace brazing
vibrates at a frequency of: Answer: D B. Induction brazing
A. 5 Khz C. Resistance brazing
B. 10 Khz D. Dip brazing
C. 15 Khz
D. 20 Khz 81. Are difficult to solder: Answer: B
A. Copper and gold
74. Is the oldest of non-traditional machining B. Aluminum and stainless steels
process, and has been used to engrave metals C. Adhesive bonding
and hard stones, in deburring, and more D. Natural adhesive
recently in the production of printed circuit-
boards and microprocessor chips. Answer: B 82. They are economical, and they permit easy and
A. Chemical machining rapid component assembly. Answer: B
B. Chemical milling A. Crimping
C. Chemical blanking B. Snap-in fasteners
D. Photochemical blanking C. Shrink and press fits
D. Ultrasonic welding
75. Can be used for very accurate cutting of a wide
variety of metals. Answer: A
A. Electron-beam machining 83. The techniques used to calculate the coefficient
B. Laser-beam machining of friction generally involve measurement of
C. Plasma-arc cutting either: Answer: B
D. Abrasive water-jet machining A. Ultrasonic vibration
B. Forces or dimensional changes
76. This method of welding two components starts C. Ring compression test
with the heating of the interface by means of a D. Wear
torch using, typically, oxyacetylene gas.
Answer: B 84. Are used for stainless steels and high
A. Filler materials temperature alloys. Answer: B
B. Pressure gas welding A. Molybdenum disulfide
C. Arc welding B. Oxalate
D. Shielded metal-arc welding C. Shot peening
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D. Laser peening A. 33XX


B. 40XX
85. Ions are introduced into the surface of the C. 41XX
workpiece. Answer: B D. 43XX
A. Chemical vapour deposition
B. Ion implant 94. Low-carbon alloy steels ______ used chiefly for
C. Diffusion coating carburizing Answer: A
D. Electroplating A. 0.10 – 0.25%C
B. 0.25 – 0.50%C
86. Of these inter-layer dielectrics is critical in the C. 250 and 400 Brinell
reduction of metal shorts and of the linewidth D. 0.50 – 0.70% C or more
variation of the interconnect. Answer: B
A. Etching 95. Improves machinability of stainless steel.
B. Planarization Answer: C
C. Diamond sawing A. Nickel
D. All of these B. Selenium
C. Silicon
87. Is a substance with metallic properties, D. Tantalum
composed of two or more elements which at
least one is metal. Answer: C 96. For crankshafts, axles, gears, landing gear
A. Age hardening parts Answer: C
B. Artificial aging A. AISI 4063
C. Alloy B. AISI 4130, 4140
D. Alloying element C. AISI 4340
D. AISI 4640
88. Is a temper produced in a wire, rod, or tube by
cold drawing. Answer: B 97. The carbon content of the nitralloys falls within
A. Free carbon approximate range of Answer: D
B. Hard drawn A. 0.20 to 0.10% carbon
C. Homogeneous material B. 0.20 to 0.20% carbon
D. Izod test C. 0.20 to 0.30% carbon
D. 0.20 to 0.40% carbon
89. Are those not due to applied loads or
temperature gradient. Answer: C 98. Inducing hardening, as for gears teeth, may
A. Red shortness produce a surface hardness of Answer: B
B. Relaxation A. Rc ≈ 50
C. Residual stress B. Rc ≈ 55
D. Rimmed steel C. Rc ≈ 60
D. Rc ≈ 65
90. Is an annealing process whereby combined
carbon in white cast iron is transformed wholly
or in part to temper carbon. Answer: C
A. Graphitizing
B. Hardening 99. Is the oldest known metals. Answer: D
C. Malleablizing A. Cold working
D. Normalizing B. Age hardening
C. Copper alloys
91. Load of 100 kg with diamond indenter used for D. Copper
case-hardened metal. Answer: D
A. Rockwell B 100. Has a tin base and is general purpose bearing
B. Rockwell C material for light and moderate service in
C. Rockwell A various machines. Answer: B
D. Rockwell D A. Titanium
B. Babbit B23-46T
92. Molybdenum steels with nickel Answer: B C. Babbit23-49
A. 43XX D. Hastelloy
B. 46XX
C. 46XX and 48XX
D. 47XX

93. Nickel-chromium-molybdenum Answer: C


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TEST V

1. A third type of primary bond is the: Answer: A 7. An example of accelerated strain aging in steels
A. Metallic bond is: Answer: D
B. Covalent bond A. Strain aging
C. Ionic bond B. Mechanical fibering
D. Wooden bond C. Strain aging
D. Blue brittleness
2. The appearance of more than one type of
crystal structure is known as: Answer: C 8. Residual stress can be reduce or eliminated by
A. Allotropism Answer: D
B. Polymorphism A. Oxygen
C. A and B B. Warping of parts
D. None of these C. Temperature gradient
D. Stress-relief annealing
101. Metal structures that are not single crystals is
known as: Answer: D 9. Thermal stresses may be caused both by
A. Grain boundaries temperature gradient and by _____. Answer:
B. Edge and screw D
C. Work hardening or strain A. Shrink fits
hardening B. Thermal fatigue
D. Polycrystals C. Thermal shock
D. Anisotropy of thermal expansion
3. Recrystallization is a function of time because it
involves ______ which is the movement and 10. Two dissimilar metals may form a galvanic cell
exchange of atoms across grain boundaries. that is, two electrodes in an electrolyte in a
Answer: C corrosive environment including moisture.
A. Recrystallization Answer: C
B. Grain growth A. Intergranular corrosion
C. Diffusion B. Crevice corrosion
D. Orange peel C. Galvanic corrosion
D. Stress-corrosion cracking
4. As the load is further increased, the
engineering stress eventually reaches a 11. Is relatively soft and ductile; it is magnetic from
maximum and then begins to decrease. The room temperature to 768° C, this temperature
maximum engineering stress is called: is known as: Answer: B
Answer: A A. Alpha ferrite
A. Ultimate tensile strength B. Curie temperature
B. Engineering stress or nominal C. Hypoeutictoid
stress D. Delta ferrite
C. Yield stress
D. Proportional limit 12. Is obtained by annealing white cast iron in an
atmosphere of carbon monoxide and carbon
5. For brittle materials such as ceramics and dioxide, at between 800 °C and 900 °C, for up
glasses, a ______ has been developed, in to several hours, depending on the size of the
which the disk is subjected to compression part. Answer: C
between two hardened flat platens. Answer: B A. Nodular iron
A. Strain softening or work softening B. White cast iron
B. Disk test C. Malleable iron
C. Seamless tubing D. Ferritic malleable iron
D. Torsion test
13. Martensite is tempered in order to improve its:
6. The part fails at a stress level below that at Answer: B
which failure would occur under static loading. A. Retained austenite
Answer: C B. Mechanical properties
A. Hot hardness C. Tempering
B. Cyclic stress D. Hardenability
C. Fatigue failure
D. Stress amplitude 14. If carried out above room temperature, the
process is called: Answer: A
A. Artificial aging
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B. Natural aging
C. Cryogenic treatment
D. Maraging 22. Have higher resistance to both corrosion and
15. Metal part is placed in copper induction coils stress corrosion cracking than do the 300 series
and is heated by high frequency current, then of austenitic steels. Answer: D
quenched. Answer: B A. Austenitic stainless steels
A. Flame hardening B. Ferritic stainless steels
B. Induction hardening C. Martensitic stainless steels
C. Decarburization D. Duplex structure stainless steels
D. Annealing
23. High strength to weight ratio; high thermal and
16. Dry, fine, and loose solid particles, usually electrical conductivity; good corrosion
aluminum oxide, are heated and suspended in a resistance; good manufacturing properties.
chamber by an upward flow of hot gas at Answer: B
various speeds. The parts to be heat treated A. Nonferrous metals and alloys
are then placed within the floating particles. B. Aluminum
Answer: C C. Magnesium
A. Continuous furnaces D. Copper
B. Salt-bath furnace
C. Fluidized beds 24. Metal comes from sea water. Answer: B
D. Induction heating A. Porous aluminum
B. Magnesium
17. The limestone reacts chemically with impurities, C. Copper
acting like a Answer: A D. Brass
A. Flux
B. To flow as fluid 25. A more recent technique for processing copper
C. Fuel for plant operations is ____, a process involving chemical and
D. Slag electrolytic reactions. Answer: B
A. Pyrometallurgy
18. For smaller quantities, electric furnaces can be B. Hydrometallurgy
of the Answer: D C. Technometallurgy
A. Open-heart D. Evaporametallurgy
B. Electric
C. Basic oxygen 26. An alloy of nickel, chromium and iron. Answer:
D. Induction type A
A. Nichrome
19. Deoxidizes steels, improves toughness and may B. Sulfide and oxide ores
improve formability and machinability. C. Supperalloys
Answer: B D. Monel K-500
A. Boron
B. Calcium 27. Typical applications of molybdenum are in:
C. Carbon Answer: D
D. Cerium A. Solid-propellant rockets
B. Jet engines
20. Improves strength, hardness, and C. Honeycomb structure
machinability; in aluminum-deoxidized steels, it D. All of these
controls the size of inclusions and improves
strength and toughness; it decreases ductility 28. Is silvery in appearance, it has good strength
and toughness. Answer: B and ductility at elevated temperatures, and it
A. Hydrogen has good corrosion resistance because of an
B. Nitrogen adherent oxide film. Answer. B
C. Oxygen A. Analloyed beryllium
D. Tin B. Zirconium
C. Lead
21. The minimum chromium content of stainless D. Zinc
steel should be: Answer: B
A. 10 to 11% by weight 29. The most important tin mineral is: Answer: A
B. 10 to 12% by weight A. Cassiterite
C. 10 to 13% by weight B. Pewter
D. 10 to 14% by weight C. Gold, silver and platinum
D. Gold
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30. The earliest synthetic polymer was C. 1500°C


phenolformaldehyde, a thermoset developed in D. 1600°C
1906 and called Answer: D
A. Plastic 38. Are typically used in military commercial
B. Polymer aircraft and in rocket components, helicopter
C. Cellulose blades, automobile bodies, leaf springs, drive
D. Bakelite shaft. Answer: C
A. Formica
31. The brittle behavior of amorphous polymers B. Epoxies
below their glass-transition temperature can be C. Reinforced plastics
reduced by blending them, usually with small D. Ceramic matrix
quantities of an: Answer: D
A. Amorphous 39. Serve as reservoirs to supply the molten metal
B. Crystallites necessary to prevent shrinkage during
C. Crystallization shrinkage solidification. Answer: D
D. Elastomer A. Sprue
B. Runners
32. Has a wide range properties, is inexpensive and C. Gates
water-resistant, it can be made rigid or flexible. D. Risers
Answer: D
A. Polypropylenes 40. Most sand casting operations use: Answer: A
B. Polystyrenes A. Silica sand
C. Polysulfones B. Collapsibility
D. Polyvinyl chloride C. Mulling machine
D. Bentonite
33. Alumina is also called: Answer: A
A. Corundum or emery 41. Patterns are usually coated with: Answer: A
B. Flint A. Parting agent
C. Feldspar B. Split patterns
D. Alumina C. One-piece patterns
D. Match-plate patterns
34. Crystalline form of carbon; high electrical and
thermal conductivity; good thermal shock 42. The mold is made of plaster of paris, with the
resistance. Answer: D addition of talc and silica flour to improve
A. Silica strength and to control the time required for
B. Glasses plaster to set. Answer: D
C. Glass ceramics A. Shell-mold casting
D. Graphite B. Composite molds
C. Rammed graphite molding
35. We define glass as an inorganic product of D. Plaster-mold casting
fusion that has cooled to a rigid condition
without crystallizing. Answer: A 43. Hot rolled round rods are used as the starting
A. Glass material for rod and wire drawing called:
B. Silica Answer: A
C. Lampback A. Wire rods
D. Bukyballs B. Cold rolling
C. Pack rolling
36. Is a vertical distance channel through which the D. Skin pass
molten metals flow downward in the mold.
Answer: D 44. Internal thread rolling can be carried out with a
A. Pyrolysis flutiness ____. Answer: C
B. Kevlar A. Ring-rolling
C. Gating system B. Thread rolling
D. Sprue C. Forming tap
D. Rotary tube piercing

45. It is gathered into a localized are. Answer: D


A. Impression-die forging
37. The temperature for graphitizing: Answer: C B. Flash
A. 1300°C C. Fullering
B. 1400°C D. Edging
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53. The die is filled with metal powder by gravity,


46. The internal diameter and/ or the thickness of and the powder is sintered directly in the die.
the tube can be controlled with or without the Answer: A
use of internal mandrel. Answer: A A. Pressureless compaction
A. Tube swaging B. Sintering
B. Parting line C. Coining and sizing
C. Draft angles D. Impact forging
D. Forgeability
54. Is use to make hollow thin-walled glass items,
47. The billet is smaller in diameter than the such as bottle and flasks. Answer: A
chamber, which is filled with fluid, and the A. Blowing
pressure is transmitted to the billet by ram. B. Pressing
Answer: C C. Spinning
A. Drawing D. Sagging
B. Indirect extrusion
C. Hydrostatic extrusion 55. Cutting processes remove material from the
D. Lateral or side extrusion surface of the workpiece by producing ______.
Answer: A
48. Is the mechanical cutting of materials without A. Chips
the formation of chips or the use of burning or B. Cutting-off
melting. Answer: C C. Slab-milling
A. Burr D. Chip compression ratio
B. Punching
C. Shearing 56. Temperatures and their distribution in the
D. Blanking cutting zone may be determined from ____.
Answer: D
49. Is a punch and die operation used to separate a A. Shaving
stamping or other product from a strip of stock. B. Dynamometers or force
Answer: C transducers
A. Nibbling C. Mean temperature
B. Shaving D. Thermocouples
C. Cutoff
D. Dinking 57. A disposable or throwaway inserts. Answer: D
A. Tool steels
50. Is the length of the neutral axis in the bend and B. Diamond grinding
is used to determine the blank length for the C. Chip groove
bent part. Answer: D D. Carbide inserts
A. Stretch forming
B. Anisotropy 58. High hardness over wide range of temperatures
C. Forming-limit diagram high elastic modulus of and thermal
D. Bend allowance conductivity, and low thermal expansion.
Answer: C
51. Containers or shells that are too difficult to A. Carbide
draw in one operation generally undergo B. Cemented or sintered carbide
_____. Answer: C C. A and B
A. Drawbeads D. NONE of these
B. Ironing
C. Redrawing 59. Means that the part is rotating while it is being
D. Embossing machined. Answer: A
A. Turning
B. Facing
C. Form tools
D. Boring
52. The source of energy is a spark between
electrodes connected by a thin wire. Answer: 60. Affects chip formation, tool strength, and
B cutting forces to various degrees. Answer: D
A. Laser-assistant forming A. Rake angles
B. Electrohydraulic forming B. Back rake angles
C. Honeycomb structure C. Relief angles
D. Dents D. Cutting-edge angles
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61. Generally have geared-scroll design that makes 68. Components are being used in advanced
the jaws self-centering; they are used for round machine tools for their strength, stiffness,
workpieces, such as bar stock, pipes and tubing corrosion resistance, surface finish, and good
which can be centered to within 0.025 mm. thermal stability. Answer: C
Answer: A A. Gray iron
A. Three-jaw chuck B. Polymer concrete
B. Four-jaw chuck C. Ceramic
C. Power chuck D. Composites
D. Collet chuck
69. Vitrified bond is also known as Answer: C
62. May be defined as a ridge of uniform cross- A. Grit number
section that follows a helical or spiral path on B. Verified, resinoid, rubber and
the outside or inside of the cylindrical surfaces. metal
Answer: A C. Ceramic bond
A. Screw thread D. Resiniod
B. Tapered threads
C. Tapping 70. Is when the porosities on the grinding surface
D. Solid threading dies of the wheel becomes filled or clog with chips.
Answer: D
63. Provides an enlarged cylindrical hole with a flat A. Grinding wheel
bottom so that a bolt head, or a nut, will have a B. Attritious wear
smooth bearing surface that is normal to the C. Dressing
axis of the hole. Answer: A D. Loading
A. Counterboring
B. Countersinking 71. Centerless grinders are now capable of wheel
C. Spot facing surface speeds on the order of _____ using
D. Reaming cubic boron nitride abrasive wheels. Answer: C
A. 8,000 m/min
64. Has a smooth cutting edge. Answer: A B. 9,000 m/min
A. Finishing reamers C. 10,000 m/min
B. Tap D. 11,000 m/min
C. Tapered taps
D. Bottoming taps 72. Typical examples of coated abrasive are:
Answer: A
65. The cutter is mounted to a spindle having an A. Sand paper and emery cloth
axis of rotation perpendicular to the workpiece B. Belt grinding
surface. Answer: D C. Wire brushing process
A. Slab milling or peripheral milling D. Honing
B. Conventional milling or up milling
C. Climb milling or down milling 73. Chemical milling has been used on wide variety
D. Face milling of metals, with depths of metal removal as
large as: Answer: C
66. Cutting speeds of planners can range up to A. 10 mm
____ with a capacity up to 110 KW. Answer: A B. 11 mm
A. 120 m/min C. 12 mm
B. 130 m/min D. 13 mm
C. 140 m/min
D. 150 m/min

74. Are used to rapidly cut ferrous and non-ferrous


sheets and plates. Answer: A
67. Have straight blades and reciprocating motion. A. Plasma-arc cutting
Answer: C B. Abrasive water-jet machining
A. Tooth set C. Abrasive-jet machining
B. Smagging D. Nanofabrication
C. Hacksaws 75. The process involves either a consumable or
D. Circular saw non-consumable electrode. Answer: C
A. Filler materials
B. Pressure gas welding
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C. Arc welding 83. The workpiece surface is hit repeatedly with a


D. Shielded metal-arc welding large number of cast steel, glass, or ceramic
shot, which make overlapping indentions on the
76. Electrodes are coated with claylike materials surface. Answer: C
that include silicate binders and powdered A. Molybdenum disulfide
materials such as: Answer: D B. Oxalate
A. Oxides C. Shot peening
B. Carbonates D. Laser peening
C. Fluorides, metal alloys and
cellulose 84. Is a process in which an alloying elements is
D. All of these diffused into the surface of the substrate, thus
altering its process. Answer: C
77. This is a new process originally intended for A. Chemical vapour deposition
welding of aerospace alloys, especially B. Ion implant
aluminum extrusions, although current research C. Diffusion coating
is being directed at extending this process D. Electroplating
towards polymers and composite materials.
Answer: A 85. Is a commonly-used separation technique and
A. Friction stir welding results in very straight edges, with minimal
B. Resistance welding chipping and cracking damage. Answer: D
C. Resistance spot welding A. Etching
D. Spot welding B. Planarization
C. Diamond sawing
78. Is a surface discontinuity usually caused by D. All of these
poor welding practice are longitudinal and by
the selection of improper materials. Answer: C 86. In steel are usually considered to be the
A. Weld profile metallic elements added for the purpose of
B. Undercutting modifying the properties. Answer: D
C. Overlap A. Age hardening
D. Cracks B. Artificial aging
C. Alloy
79. The source of heat in ____ is induction heating D. Allotting element
by high-frequency AC current. Answer: B
A. Furnace brazing 87. Have the same structure at all points. Answer:
B. Induction brazing C
C. Resistance brazing A. Free carbon
D. Dip brazing B. Hard drawn
C. Homogeneous material
80. Has been common method of joining and D. Izod test
assembly in such applications as labeling,
packaging, book-binding, home furnishing and 88. Is incompletely deoxidized steel. Answer: D
footwear. Answer: C A. Red shortness
A. Copper and gold B. Relaxation
B. Aluminum and stainless steels C. Residual stress
C. Adhesive bonding D. Rimmed stress
D. Natural adhesive

81. Is based on a difference between the thermal 89. Is the hating of an iron-base alloy to some
contractions of two components. Answer: C 100°F above the transformation range with
A. Crimping subsequent cooling to below that range in still
B. Snap-in fasteners air at room temperature. Answer: D
C. Shrink and Press Fits A. Graphitizing
D. Ultrasonic welding B. Hardening
82. A test that has gained wide acceptance, C. Malleabilizing
particularly for bulk deformation processes is: D. Normalizing
Answer: C
A. Ultrasonic vibrations 90. Load of 100 kg with 1/8 inch ball for soft metals
B. Forces or dimensional changes such as bearing metals and magnesium.
C. Ring compression test Answer: D
D. Wear A. Rockwell B
B. Rockwell C
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C. Rockwell A B. Induction hardening


D. Rockwell E C. Flame hardening
D. Work hardening
91. Chromium steels with low chromium. Answer:
A 97. Is also called ductile iron, has the cast ability of
A. 51XX gray iron, but higher strength and ductility.
B. 52XX Answer: A
C. 53XX A. Nodular cast iron
D. 54XX B. Malleable iron
C. Wrought iron
92. Nickel 1.65% - molybdenum 0.25%. Answer: D. Chilled iron
A
A. 46XX 98. An alloy of copper and zinc Answer: A
B. 48XX A. Brass
C. 50XX B. Bronze
D. 51XX C. Manganese bronze
D. Lead
93. Medium Carbon Alloy Steels. Answer: B
A. 0.10 - 0.25%C 99. Has a tin base and is a general purpose bearing
B. 0.25 - 0.50%C material, also used for die-castings. Answer: C
C. 250 and 400 Brinell A. Titanium
D. 0.50 – 0.70%C B. Babbit B23-46T
C. Babbit23-49
94. Strengthen low-alloy steels and improves D. Hastelloy B
resistance to high temperature oxidation.
Answer: C
A. Nickel
B. Selenium
C. Silicon
D. Tantalum

95. For gears, splined shafts, and tools,


miscellaneous heavy duty machine parts.
Answer: D
A. AISI 4063
B. AISI 4130, 4140
C. AISI 4340
D. AISI 4640

96. Is a process of case hardening steel by the


simultaneous absorption of carbon and nitrogen
from surrounding hot gaseous atmosphere,
followed by either quenching or slow cooling, as
required. Answer: A
A. Carbonitriding

TEST VI D. Plastic deformation

1. The weak attractive force that results from 3. The number and size of grains developed in a
random polarization is called: Answer: D unit volume of the metal depends on the rate at
A. Polarization effect which ____ takes place. Answer: D
B. Buffer effect A. grain boundaries
C. Random effect B. grain-boundary sliding
D. Dispersion effect C. polycrystals
D. nucleation
2. When crystal is subjected to an external force,
it first undergoes ____ it returns to its original 4. Large grains produce a rough surface
shape when the load is removed. Answer: C appearance on the sheet metals, called:
A. Axial deformation Answer: D
B. Thermal deformation A. Recrystallization
C. Elastic deformation B. Grain growth
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C. Diffusion 12. Steels have less than the eutectoid amount of


D. Orange peel carbon (less than 0.77%) are called: Answer:
C
5. If the specimen is loaded beyond its ultimate A. Alpha ferrite
tensile strength, it begins to: Answer: D B. Curie temperature
A. Fracture C. Hypoeutectoid
B. Ductile D. Delta ferrite
C. Break
D. Neck down 13. Has properties consistent with its structure of
irregular spheroids in a ferrite matrix. Answer:
6. The fracture at the center of the specimen has D
been utilized in the manufacture of ___. A. Nodular iron
Answer: C B. White cast iron
A. Strain softening or work softening C. Malleable iron
B. Disk test D. Ferritic malleable iron
C. Seamless tubing
D. Torsion test 14. Is a heating process by which hardness is
reduced and toughness and reduce. Answer: C
7. Is defined as the maximum stress, in tension A. Retained austenite
and compression, to which the specimen is B. Mechanical properties
subjected. Answer: D C. Tempering
A. Hot hardness D. Hardenability
B. Cyclic stress
C. Fatigue failure 15. Several aluminum alloys harden and become
D. Stress amplitude stronger over a period of time at room
temperature, this process is called: Answer: B
A. Artificial aging
B. Natural aging
C. Cryogenic treatment
8. In a polycrystalline metal under tension, the D. Maraging
fracture surface has bright ______ appearance.
Answer: A 16. Is the phenomenon in which alloys containing
A. Granular carbon lose carbon from their surfaces as a
B. Brittle fracture result of heat treatment a hot working in a
C. Defects medium, usually oxygen that reacts with
D. Catastrophic failure carbon. Answer: C
A. Flame hardening
9. Is used in many applications because of its high B. Induction hardening
damping capacity. Answer: A C. Decarburization
A. Gray cast iron D. Annealing
B. Weldability
C. Fracture toughness 17. Is the hating of an iron-base alloy to some
D. Manufacturing defects 100°F above the transformation range with
subsequent cooling to below that range in still
10. To alleviate some of the problems with thermal air at room temperature. Answer: D
expansion, a family of iron-nickel alloys with E. Graphitizing
very low thermal expansion coefficients has F. Hardening
been developed; they are called Answer: A G. Malleabilizing
A. Low-expansion alloys H. Normalizing
B. Invar effect
C. Conductors 18. Flux means: Answer: D
D. Dielectric strength A. Flux
B. To flow as fluid
11. Corrosion can act in indirect ways. Answer: D C. Fuel for plant operations
A. Intergranular corrosion D. Slag
B. Crevice corrosion
C. Galvanic corrosion 19. Is the newest and fastest steel making process.
D. Stress-corrosion cracking Answer: C
A. Open-heart furnace
B. Electric furnace
C. Basic oxygen furnace
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D. All of these D. Monel K-500

20. Improves hardenability, strength, hardness, 28. The principal alloying elements for molybdenum
and wear resistance; it reduces ductility, are: Answer: B
weldability, and toughness. Answer: C A. Molybdenum
A. Boron B. Titanium and zirconium
B. Calcium C. Mineral molybdenite
C. Carbon D. Niobium
D. Cerium
29. The element is used in electronic components;
21. Slightly increases the strength of rimmed nuclear power applications, it is used because
steels; it severely reduces toughness. Answer: of its low neutron absorption. Answer: B
C A. Unalloyed beryllium
A. Hydrogen B. Zirconium
B. Nitrogen C. Lead
C. Oxygen D. Zinc
D. Tin
30. Is an alloy often copper and antimony.
22. Stainless steels are made by using: Answer: C Answer: B
A. Electric furnaces A. Cassiterite
B. Basic-oxygen process B. Pewter
C. A and B C. Gold, silver and platinum
D. None of these D. Gold

23. Typical applications are in water treatment 31. Is the product of the reaction between
plants and heat-exchanger components. acetylene and hydrogen. Answer: A
Answer: D A. Ethylene
A. Austenitic stainless steels B. Acetylene
B. Ferritic stainless steels C. Polyethylene
C. Martensitic stainless steels D. Polymers
D. Duplex structure stainless steels
32. Are added to polymers to impart flexibility and
24. Lightest metal; good strength to weight ratio. softness by lowering their glass-transition
Answer: C temperature. Answer: A
A. Nonferrous metals A. Plasticizers
B. Aluminum B. Fillers
C. Magnesium C. Flourocarbons
D. Copper D. Lubricants

25. In steel are usually considered to be the 33. Possess good electrical insulating properties,
metallic elements added for the purpose of impact resistance, and dimensional stability,
modifying the properties. Answer: D and they have low water absorption. Answer:
A. Age hardening A
B. Artificial aging A. Alkyds
C. Alloy B. Aminos
D. Allotting element C. Epoxies
D. Phenolics
26. A silver-white discovered in 1751, is a major
alloying element that imparts strength, 34. Other major raw materials for ceramics that are
toughness and corrosion resistance. Answer: found in nature are: Answer: B
A A. Corundum or emery
A. Nickel B. Flint
B. Superalloys C. Feldspar
C. Nickel alloys D. Alumina
D. Monel
35. The element is used in electronic components;
27. Is used for electrical heating element. Answer: nuclear power applications, it is used because
A of its low neutron absorption. Answer: B
A. Nichrome A. Unalloyed beryllium
B. Sulfide and oxide ores B. Zirconium
C. Supperalloys C. Lead
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D. Zinc 44. Is carried out at room temperature and


compared to hot rolling, produces sheet and
36. Was used for all glass products until the late strip with much better surface finish. Answer:
1600,s. Answer: B B
A. Glass A. Wire rods
B. Silica B. Cold rolling
C. Lampback C. Pack rolling
D. Bukyballs D. Skin pass

37. Are the channels that carry the molten metal 45. Is a hot-working process for making long, thick-
from the sprue to the mold cavity, or connect walled seamless pipe and tubing. Answer: D
the sprue to the gate. Answer: A A. Ring-rolling
A. Runners B. Thread rolling
B. Risers C. Forming tap
C. Gating systems D. Rotary tube piercing
D. Sprue
46. The part is then formed into rough shape of a
38. Carbon fibers are generally: Answer: A connecting rod by process called: Answer: A
A. 80% to 95% carbon A. Blocking
B. 80% to 96% carbon B. Flashless
C. 80% to 97% carbon C. Coining
D. 80% to 98% carbon D. Sizing

39. Advantage of a metal matrix over a polymer 47. Swaging is usually limited to maximum
matrix is/are: Answer: D workpiece diameter of about Answer: A
A. Higher elastic modulus A. 150 mm
B. Its resistance to elevated B. 160 mm
temperature C. 170 mm
C. And its higher toughness and D. 180 mm
ductility
D. All of these
40. A process whereby air is sucked in or entrapped 48. If there is no friction to overcome along the
the liquid, may take place. Answer: A container walls. Answer: D
A. Aspiration A. Drawing
B. Choke B. Indirect extrusion
C. Castability C. Hydrostatic extrusion
D. Spiral mold D. Lateral or side extrusion

41. To allow for the casting to shrink while cooling. 49. In _____, the slug is the part and the rest is
Answer: B scrap. Answer: D
A. Silica sand A. Burr
B. Collapsibilty B. Punching
C. Mulling machine C. Shearing
D. Bentonite D. Blanking

42. Are two-piece patterns made such that each 50. Is a modified shearing operation that is used to
part forms a portion of the cavity for the blank shapes from low-strength materials, such
casting. Answer: B as rubber, fiber, or cloth. Answer: D
A. Parting agent A. Nibbling
B. Split patterns B. Shaving
C. One-piece pattern C. Cutoff
D. Match-plate patterns D. Dinking

43. Patterns for plaster molding are generally made 51. Is one of the most common forming operations.
of: Answer: D Answer: A
A. aluminum A. Bending
B. Thermosetting plastics B. Anisotropy
C. Brass, or zinc alloy C. Roll bending
D. All of these D. Bending in a 4-slide machine
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52. This is an operation consisting of shallow or B. Cemented of sintered carbide


moderate draws, made with male and female C. A and B
matching dies. Answer: D D. NONE of these
A. Drawbeads
B. Ironing 60. Is the process of machining external cylindrical
C. Redrawing and conical surfaces. Answer: A
D. Embossing A. Turning
B. Facing
53. Consist basically of core of honeycomb bonded C. Form tools
to two thin outer skins. Answer: C D. Boring
A. Laser-assisted forming
B. Electrohydraulic forming 61. Are generally considered to be the oldest
C. Honeycomb structure machine tools. Answer: A
D. Dents A. Lathes
B. Engine lathe
54. Is the process whereby green compacts are C. Engine
heated in a controlled-atmosphere furnace to a D. Bed
temperature below the melting point, but
sufficiently high to allow bonding of the
individual particles. Answer: B 62. Have jaws that can be moved and adjusted
A. Pressureless compaction independently of each other; they can be used
B. Sintering for square, rectangular, or odd-shaped
C. Coining and sizing workpieces. Answer: B
D. Impact forging A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
55. A gob of molten glass is placed into a mold and D. Collet chuck
pressed into shape with the use of a plunger.
Answer: B 63. Are commonly used for water or gas pipes and
A. Blowing plumbing supplies, which require a watertight
B. Pressing or airtight connection. Answer: B
C. Spinning A. Screw thread
D. Sagging B. Tapered threads
C. Tapping
56. Is an operation where the workpiece is rotated D. Solid threading dies
and a cutting tool removes a layer of materials
as it moves to the left. Answer: B 64. Makes a beveled section at the end of drilled
A. Chips hole to provide a proper seat for a flat-head
B. Cutting-off screw or rivet. Answer: B
C. Slab-milling A. Counterboring
D. Chip compression ratio B. Countersinking
C. Spot facing
57. Occurs on the relief face tool and the side relief D. Reaming
angle and is generally attributed to rubbing of
tool. Answer: A 65. Is chip-producing threading tool with multiple
A. Flank wear cutting teeth. Answer: B
B. Crater wear A. Finishing reamers
C. Chippingamo B. Tap
D. Mechanical shock and thermal C. Tapered taps
fatigue D. Bottoming taps

58. Are made of pure aluminum oxide. Answer: C 66. Flat surface as well as various profiles can be
A. Ceramics produced by _____. It has either straight or
B. Tool steels tapered shanks for smaller and larger cutter
C. Ceramics sizes, respectively. Answer: A
D. Coated tools A. End milling
B. Straddle milling
59. Among the most important, versatile, and cost C. Form milling
effective tool and die materials for wide range D. Circular cutters
of applications. Answer: C
A. Carbide
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67. Is use to machine parts; it is much like A. Chemical machining


planning; except that the parts are smaller. B. Chemical milling
Answer: B C. Chemical blanking
A. Planning D. Photochemical blanking
B. Shaping
C. Slotters or vertical shapers 75. This process is suitable particularly for heat-
D. Broaching sensitive materials that cannot be machined by
process in which heat is produced. Answer: B
68. Power hacksaw blades are usually Answer: B A. Plasma-arc welding
A. 1.2 to 2.5 mm thick and up to 600 B. Abrasive water-jet machining
mm long C. Abrasive-jet machining
B. 1.2 to 2.5 mm thick and up to 610 D. Nanofabrication
mm long
C. 1.2 to 2.5 mm thick and up to 620 76. Arc welding produces temperatures of about:
mm long Answer: D
D. 1.2 to 2.5 mm thick and up to 630 A. 30,300°C
mm long B. 32,000°C
C. 31,000°C
69. May consist of polymer, metal, or ceramic- D. 30,000°C
matrix with various reinforcing materials.
Answer: D
A. Gray iron 77. Non-consumable electrode process typically use
B. Polymer concrete a: Answer: B
C. Ceramic A. Electroslag welding
D. Composites B. Tungsten electrode
70. Are thermo setting resins and are available in a C. TIG welding
wide range of composition and properties. D. GTAW process
Answer: D
A. Grit number 78. Covers a number of process in which the heat
B. Vetrified required for welding is produced by means of
C. Ceramic bond electrical resistance across the two components
D. Resinoid to be joined. Answer: B
A. Friction stir welding
71. Is moved across the width of the grinding face B. Resistance welding
of rotating wheel and removes small layer from C. Resistance spot welding
the wheel surface with each pass. Answer: A D. Spot welding
A. Diamond-point tool
B. Steel disks 79. May occur in various locations and directions in
C. Electric the weld area. Answer: D
D. Crush dressing A. Weld profile
B. Undercutting
72. The workpiece is supported on a work rest C. Overlap
blade and is ground between two wheels. D. Cracks
Answer: D
A. Thread grinding 80. The source of heat is the electrical resistance of
B. Internal grinding the components to be brazed. Answer: C
C. Center grinding A. Furnace brazing
D. Through-feed grinding B. Induction brazing
C. Resistance brazing
73. Has become an important production process, D. Dip brazing
in some cases replacing conventional grinding
operations. Answer: B 81. Is a very popular approach for attaching circuit
A. Sandpaper components to their boards. Answers: C
B. Belt grinding A. Ultrasonic soldering
C. Wire brush B. Solder pastes
D. Honing C. Wave soldering
D. Soldering
74. Is used in the aerospace industry to remove
shallow layers of materials from large aircraft 82. When applied, adhesive generally are about:
components, missile skin panels, and extruded Answer: C
parts for airframes. Answer: B A. 0.1 mm in thick
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B. 0.2 mm in thick 90. Is the process of holding an alloy at a suitably


C. 0.3 mm in thick high temperature long enough to permit one or
D. 0.4 mm in thick more constituents to pass into solid solution
and then cooling fast enough. Answer: A
83. Is the most commonly used process for A. Solution heat treatment
thermoplastics, particularly amorphous B. Stiffness
polymers. Answer: D C. Strain hardening
A. Crimping D. Temper
B. Snap-In fasteners
C. Shrink and Press fits 91. Is any heating and cooling of steel that
D. Ultrasonic welding produces a rounded or globular form of carbide.
Answer: A
84. Is defined as the progressive removal of A. Spheroidizing
material from the surface. Answer: D B. Stress relieving
A. Ultrasonic C. Tempering
B. Forces D. Transformation
C. Ring
D. Wear
92. Has a squared-base, diamond pyramid
indenter. Answer: C
85. Has been applied successfully to jet-engine fan A. Brinell Hardness Test
blades and materials such as titanium and B. Rockwell test
nickel alloys. Answer: D C. Vickers test
A. Molybdenum disulfide D. Shore sceleroscope
B. Oxalate
C. Shot peening 93. Chromium steels with medium chromium
D. Laser peening Answer: A
A. 51XX
86. The workpiece (cathode) is plated with a B. 52XX
different metal (anode), while both are C. 53XX
suspended in a bath containing a water-based D. 54XX
electrolyte solution. Answer: D
A. Chemical 94. Nickel 3.25% - molybdenum 0.25% Answer: B
B. Ion implant A. 46XX
C. Diffusion B. 48XX
D. Electroplating C. 50XX
D. 51XX
87. The highest point on the stress-strain curve.
Answer: A 95. Medium carbon steels usually quenched and
A. Ultimate stress tempered to hardness between Answer: C
B. Yield strength A. 0.10 – 0.25% C
C. Yield point B. 0.25 – 0.50% C
D. Elastic limit C. 250 to 400 Brinell
D. 0.50 – 0.70% C
88. Is the characteristic of exhibiting different
properties when tested in different directions. 96. Is a stabilizer Answer: D
Answer: A A. Nickels
A. Anisotropy B. Selenium
B. Brittleness C. Silicon
C. Charpy test D. Tantalum
D. Cold shortness
97. Connecting rods, bolts, shapes; air harden after
89. Is a test in which a specimen, supported at one welding Answer: A
end as a cantilever beam, is broken by the A. AISI 8630
impact of a falling pendulum. Answer: D B. AISI 8640, 8740
A. Free carbon C. AISI 4340
B. Hard drawn D. AISI 4640
C. Homogeneous material
D. Izod test 98. Is the characteristic of exhibiting different
properties when tested in different directions.
Answer: A
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A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness

99. Is a test in which a specimen, supported at one


end as a cantilever beam, is broken by the
impact of a falling pendulum. Answer: D
A. Free carbon
B. Hard drawn
C. Homogeneous material
D. Izod test

100. An alloy of copper and tin. Answer: B


A. Brass
B. Bronze
C. Manganese bronze
D. lead

TEST VII that separate these individual grains are called:


Answer: A
1. Is an expensive alloy of nickel, molybdenum, A. Grain boundaries
and iron (5%) that is very useful in the B. Grain-boundary sliding
chemistry industry because it resists certain C. Polycrystals
corrosion admirably. Answer: D D. Nucleation
A. Titanium
B. Babbit B23-46T 5. Is carried out at intermediate temperatures.
C. Babbit23-49 Answer: A
D. Hastelloy B A. Warm-looking
B. Temperature
2. The third type of weak bond is the : Answer: C. Doping
D D. Diffusion
A. Metallic bond
B. Covalent bond 6. As the test progresses, the engineering stress
C. Ionic bond drops further and the specimen finally fractures
D. Hydrogen bond at the necked region. The engineering stress at
the fracture is known as: Answer: D
3. If force on the crystal structure is increased A. Ultimate tensile strength
sufficiently, the crystals undergoes Answer: D B. Engineering stress
A. Axial deformation C. Yield strength
B. Thermal deformation D. Breaking or fracture stress
C. Elastic deformation
D. Plastic deformation 7. Has essentially all of its carbon in the form of
iron carbide and receives its name from the
4. The growing grains eventually interfere with white surface that appears when the materials
and impinge upon one another. The surfaces is fractured. Answer: B
E. Nodular Iron
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F. White Cast Iron 15. Produces an increase in strength by means of


G. Malleable Iron plastic deformation under cold-working
H. Ferritic malleable iron conditions. Answer: D
E. Aging
F. Age hardening
G. Precipitation hardening
H. Strain hardening
8. Is visible as white in the structure along with
the dark, needlelike martensite. Answer: A
E. Retained austenite 16. Natural aging can be slowed down by
F. Mechanical properties refrigerating the quench alloy known as:
G. Tempering Answer: C
H. Hardenability A. Artificial aging
B. Natural aging
9. Occurs with little or no gross plastic C. Cryogenic treatment
deformation. Answer: B D. Maraging
A. granular
B. Brittle fracture 17. Is a general term used to describe the
C. Defects restoration of a cold-worked or heat-treated
D. Catastrophic alloy to its original properties. Answer: D
A. Flame hardening
10. A material will depend on the specific welding B. Induction hardening
or joining process being considered. Answer: C. Decarburization
B D. Annealing
A. Gray cast iron
B. Weldability 18. Surface is heated with an oxyacetylene torch,
C. Fracture toughness then quench with water spray or other
D. Manufacturing defects quenching method. Answer: A
E. Flame hardening
11. The low thermal expansion characteristics of F. Induction hardening
these alloys is often referred to as the: G. Decarburization
Answer: B H. Annealing
A. Low-expansion alloys
B. Invar effect 19. Gases evolved during the conversation of coal
C. Conductors to coke are used as: Answer: C
D. Dielectric strength A. Flux
B. To flow as fluid
12. Also can be susceptible to chemical attack by C. Fuel for part operations
lubricants and by coolants. Answer: A D. Slag
A. Tool and die materials
B. Oxidation 20. Are commonly used in various heat-treating
C. Passivation operations, particularly for nonferrous strip and
D. Viscosity wire. Answer: B
E. Continuous furnaces
13. Are those that contain more than the eutectoid F. Salt-bath furnace
amount of carbon. Answer: C G. Fluidized beds
A. Alpha ferrite H. Induction heating
B. Curie temperature
C. Hypoeutictoid 21. The functionof limestone is to: Answer: D
D. Delta ferrite E. Generate the high level of heat
F. Remove carbon monoxide
14. Is characterized by higher strength and lower G. Add plastics and chemical
ductility than its ferritic counterpart. Typical compounds
properties range from 1 to 4% elongation. H. Remove impurities from the
Answer: A molten iron
A. Pearlitic malleable iron
B. Compacted-graphite iron 22. Causes hot shortness and temper
C. Nodular cast iron embrittlement. Answer: D
D. White cast iron A. Hydrogen
B. Nitrogen
C. Oxygen
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D. tin
31. Are the most important precious metals.
23. Electric furnace capacities ranges: Answer: B Answer: C
E. From 60 to 80 tons of steel per A. Cassiterite
day B. Pewter
F. From 60 to 90 tons of steel per C. Gold, silver and platinum
day D. Gold
G. From 60 to 100 tons of steel per
day 32. Is the product of the reaction between coke and
H. From 60 to 110 tons of steel per methane. Answer: B
day A. Ethylene
B. Acetylene
24. Improves hardenability, without the loss of C. Polyethylene
machinability and formability. Answer: C D. polymers
E. Boron
F. Calcium 33. Are characterized primarily by their corrosion
G. Carbon resistance, high strength and ductility, and high
H. Cerium chromium content. Answer: B
E. Dual-phase steels
25. Severely embrittles steels; however, heating F. Stainless steels
during processing drives out most of the G. Weathering steels
hydrogen. Answer: A H. Structural-grade alloy steels
E. Hydrogen
F. Nitrogen 34. These steels have mixture of austenite and
G. Oxygen ferrite. They have good strength, and they have
H. Tin higher resistance to both corrosion and stress-
corrosion cracking than to the 300 series of
26. Is an alloy of copper and zinc. Answer: D austenitic steels. Answer: D
A. Porous aluminum E. Austenitic stainless steels
B. Magnesium F. Ferritic stainless steels
C. Copper G. Martensitic stainless steels
D. Brass H. Duplex structure stainless steels

27. It is used extensively in stainless steels and in 35. A rock composed of very fined-grained silica.
nickel base alloys also known as: Answer: B Answer: B
A. Nickel A. Corundum
B. Supperalloys B. Flint
C. Nickel alloys C. Feldspar
D. Monel D. alumina

28. The main sources of nickel are: Answer: B 36. A turbofan jet engine for the Boeing 757
A. Nichrome aircraft typically contains the following
B. Sulfide and Oxide ores nonferrous metals 38% titanium, 37% nickel,
C. Supperalloys 12% chromium, 6% cobalt, 5% aluminum, 1%
D. Monel K-500 niobium and ________. Answer: B
E. 0.01% tantalum
29. A major disadvantage of molybdenum alloys is F. 0.02% tantalum
their resistance to oxidation at temperature G. 0.03% tantalum
Answer: D H. 0.04% tantalum
A. Above 200°C
B. Above 300°C 37. The modulus of elasticity for commercial
C. Above 400°C glasses ranges mostly from 55 Gpa to Answer:
D. Above 500°C A
A. 90 Gpa
30. Has properties of high density, resistance to B. 92 Gpa
corrosion, softness, low strength, ductility, and C. 95 Gpa
good workability. Answer: C D. 98 Gpa
A. Unalloyed beryllium
B. Zirconium 38. Serve as reservoirs to supply the molten metal
C. Lead necessary to prevent shrinkage during
D. Zinc solidification. Answer: B
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A. Runners B. Tube rolling


B. Risers C. Pilger mill
C. Gating system D. Osprey process
D. Sprue

47. Flash does not form and the workpiece


complete ly fills with the die cavity. Answer: B
39. Graphite fibers are usually more than: A. Blocking
Answer: D B. Flashless
A. 96% carbon C. Coining
B. 97% carbon D. Sizing
C. 98% carbon
D. 99% carbon 48. The dry copper concentrate, as much as one-
third of which is copper, is traditionally smelted
40. The elastic modulus of non-metallic fibers range and refined. This process is known as:
between: Answer: B Answer: A
A. 200 Gpa and 420 Gpa E. Pyrometallurgy
B. 200 Gpa and 400 Gpa F. Hydrometallurgy
C. 200 Gpa and 450 Gpa G. Technometallurgy
D. 200 Gpa and 490 Gpa H. Evaporametallurgy

41. Is the third most abundant metallic element 49. Extrusion ratios, R, usually range from about
(2%) in the earth’s crust coming after iron and ______. Answer: D
aluminum. Answer: B A. 10 to 70
E. Porous aluminum B. 10 to 80
F. Magnesium C. 10 to 90
G. Copper D. 10 to 100
H. Brass
50. Is used for low sensitivity to temperature.
42. Are used to uniformly and thoroughly mull Answer: D
(mix) sand with additives. Answer: C E. Monel K-500
A. Silica sand F. Hastelloy C-4
B. Collapsibility G. Hastelloy
C. Mulling machine H. Invar
D. Bentonite
51. A silver-white metal was discovered in the 18th
43. Are generally used for simpler shapes and low century. Answer: A
quantity production. Answer: C E. Molybdenum
A. Parting agent F. Titanium and zirconium
B. Split agent G. Mineral molybdenite
C. One-piece pattern H. Niobium
D. Match-plate patterns

44. The investment-casting process, also called


the: Answer: D
A. Shell-mold casting 52. Am alloy of copper and nickel. Answer: D
B. Composite molds E. Niobium
C. Rammed graphite molding F. Tungsten
D. Low-wax process G. Tantalum
H. Beryllium
45. Is a flat-rolling operation in which two or more
layers of metal are rolled together: Answer: C 53. Are common soldering materials with wide
A. Wire rods range of compositions and melting points.
B. Cold rolling Answer: D
C. Pack rolling E. Babbit
D. Skin pass F. Tin alloys
G. Tin
46. Rotary tubes piercing is also known as: H. Tin-lead
Answer: A
A. Mannestmann process 54. Most common example of polymer. Answer: C
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E. Plastics 57. The most common example of clay is: Answer:


F. Polymer D
G. Cellulose E. Ceramics
H. Bakelite F. Ceramics
G. Clay
55. The increase in density with increase H. Kaolin
crystallinity is called: Answer: C
E. Amorphous 58. Have a high crystalline component to their
F. Crystallites structure; good thermal-shock resistance and
G. Crystallization shrinkage strong Answer: C
H. Elastomer E. Silica
F. Glasses
56. Have excellent resistance to heat, water, and G. Glass ceramics
steam; they have dielectric properties that are H. Graphite
virtually affected by humidity, and they are
highly resistant to chemicals. Answer: C 59.
E. Polypropylenes
F. Polystyrenes
G. Polysulfones
H. Polyvinyl chloride

TEST IX C. Doping
D. Diffusion
1. May be used for either die castings or sand
castings for such articles as automotive parts, 6. Is essentially a measure of the slope of the
building hardware, padlocks, toys and elastic portion of the curve. Answer: A
novelties. Answer: B A. Modulus of elasticity
A. Monel B. Poisson’s ratio
B. Zemak-5 C. Ductility
C. Babbit23-49 D. Toughness
D. Hastelloy B
7. A commonly used test method for brittle
2. One common type of three-phase reaction is materials is the: Answer: B
known as: Answer: D A. Shear strain
A. Crystals B. Bend or flexure test
B. Exothermic reaction C. Modulus of rapture
C. Endothermic reaction D. Hardness
D. Eutectic

3. The second mechanism of plastic deformation


is: Answer: B
A. Anistropic
B. Twinning 8. The specimen eventually fails by necking and
C. Slip system fracture. Answer: C
D. Ductile A. Endurance limit or fatigue limit
B. Creep
4. When brought into close atomic contact with C. Rupture or creep rupture
certain low-melting-point metals, a normally D. Stress relaxation
ductile and strong metal can crack under very
low stress. Answer: A 9. Under tensile stress, cracks propagate rapidly,
A. Grain-boundary embrittlement causing what is known as: Answer: D
B. Grain-boundary sliding A. Granular
C. Liquid-boundary embrittement B. Brittle fracture
D. Solid-metal embrittlement C. Defects
D. Catastrophic failure
5. The electrical conductivity of the
semiconductors can be substantially improved 10. In the form of machining tool marks, arc
by a process known as: Answer: C strikes, or contact damage to external forces.
A. Warm-working Answer: D
B. Homologous temperature A. Gray cast iron
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B. Weldability C. Nodular cast iron


C. Fracture toughness D. White cast iron
D. Manufacturing defects
15. It is measure of the depth of hardness that can
11. Materials with high conductivity, such as obtain by heating and subsequent quenching.
metals, are generally referred to as: Answer: Answer: D
C A. Retained austenite
A. Low-expansion alloys B. Mechanical properties
B. Invar effect C. Tempering
C. Conductors D. Hardenability
D. Dielectric strength 16. A typical maraging steel may contain 18% in
addition to other elements, and aging is done
12. When protective film is scratched and exposes at____. Answer: D
the metal underneath, a new oxide film begins A. 450°
to form. Answer: C B. 460°
A. Tool and die materials C. 470°
B. Oxidation D. 480°
C. Passivation
D. Viscosity 17. To avoid excessive softness from the annealing
of steels, the cooling cycle may be done
13. Between 1394°C and 912°C iron undergoes a completely in still air. Answer: B
polymorphic transformation from the bbc to fcc A. Full annealing
structure. Answer: A B. Normalizing
A. Gamma iron or austenite C. Process annealing
B. Cementite or Carbide D. Stress-relief annealing
C. Cementite
D. Pearlite 18. A typical US passenger car obtains about 800
kg. (1750 lb) of steel, accounting for about:
14. If magnesium or cesium is also added to the Answer: A
liquid just prior to solidification, the graphite A. 55% to 60% of its weight
will form as smooth-surface spheres. Answer: B. 55% to 65% of its weight
C C. 55% to 70% of its weight
A. Pearlitic malleable iron D. 55% to 75% of its weight
B. Compacted-graphite iron

TEST X A. Solidus line


B. Solvus line
1. Is an intimate mixture of two single phase C. Liquidus line
solids. Answer: B D. Steamus line
A. Molecular structure
B. Eutectic structure 5. The absolute value of the radio in the specimen
C. Crystalline structure of the lateral strain to the longitudinal strain is
D. Amorphous structure known as: Answer: B
A. Modulus of elasticity
2. The combination of a slip plane and its direction B. Poisson’s ratio
of slip is known as: Answer: C C. Ductility
A. Anistropic D. Toughness
B. Twinning
C. Slip system 6. The stress at fracture in bending is known as
D. Ductile the: Answer: C
A. Shear strain or modulus of rigidity
3. Is use to describe such phenomena, because B. Bend or flexure test
the embrittling element is in liquid state. C. Modulus of rupture
Answer: C D. Hardness
A. Grain-boundary embrittlement
B. Grain- boundary sliding 7. The stresses resulting from a loading of a
C. Liquid-boundary embrittlement structure component decreases in magnitude
D. Solid-metal embriitlement over a period of time, even though the
dimensions of the component remain constant.
4. The lowest temperature at which the material is Answer: D
totally liquid. Answer: C A. Endurance limit or fatigue limit
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B. Creep C. Precipitation hardening


C. Rupture or creep rupture D. Strain hardening
D. Stress relaxation 16. The work piece is annealed to restore its
ductility part or all of which may have been
8. In polycrystalline metals, the fracture paths exhausted by work hardening during cold
most commonly observed are Answer: A hardening. Answer: C
A. Transgranular A. Full annealing
B. Intergranular B. Normalizing
C. Fatigue fracture C. Process annealing
D. Stress-corrosion cracking D. Streaa-relief annealing
9. A quality that describes the resistance of a
material to fracture or crack growth. Answer: 17. The three basic materials used in iron and steel
C making is/are: Answer: D
A. Gray cast iron A. Iron ore
B. Weldability B. Limestone
C. Fracture toughness C. Coke
D. Manufacturing defects D. All of these

10. It is defined as the voltage required per unit 18. An ore of calcium magnesium carbonate.
distance for electrical breakdown. Answer: D Answer: A
A. Low-expansion alloys A. Dolomite
B. Invar Effect B. Charging the furnace
C. Conductors C. Blast furnace
D. Dielectic strength D. Pig iron

11. Is composed of two or more chemical elements, 19. Traditionally, the next step in the steel making
at least one of which is a metal. Answer: A process is the shaping of the molten steel into a
A. Alloy solid form called: Answer: C
B. Bonding A. Vacuum furnace
C. Blends B. Continuous casting
D. Mixture C. Ingots
D. Soaking pies
12. The right boundary represents _________ ,
which is 100% iron carbide, having a carbon 20. Improves resistance to atmospheric corrosion
content of 6.67%. Answer: B and, to a lesser extent, increase strength, with
A. Gamma iron or austenite little loss in ductility; it adversely affects hot-
B. Cementite or Carbide working characteristics and surface quality.
C. Cementite Answer: C
D. Pearlite A. Chromium
B. Cobalt
13. If the ferrite and cementite lamellae in the C. Copper
pearlite structure of the eutectiod steel are thin D. Lead
and closely packed, the microstrucyure is
called: Answer: A 21. Has 0.3% to 0.60% carbon. It is generally used
A. Fine pearlite in applications requiring higher strength than is
B. Coarse pearlite available in low carbon steels, such as in
C. Spheroidites machinery, in automotive and agricultural
D. Bainite equipment parts (gears, axles, connecting rods,
crankshafts) in railroad equipment. Answer: B
14. The end-quenched `hardenability test is A. Low carbon steel
commonly used is: Answer: A B. Medium carbon steel
A. Jominy Test C. High carbon steel
B. Morse Test D. Resulfurized and Phosphorized
C. Impact Test carbon steel
D. End Test
22. The most ductile of all stainless steels.
15. This method is particularly useful for improving Answer: A
resistance to surface indention, fatigue and A. Austenitic stainless steels
wear. Answer: A B. Ferritic stainless steels
A. Case hardening C. Martensitic stainless steels
B. Age hardening
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D. Precipitation-hardening stainless B. Sterling silver


steels C. Platinum
D. Shape-memory alloys
23. First developed in the early 1900s, they
maintain their hardness and strength at 31. Is the basic building block of a polymer.
elevated operating temperatures. Answer: B Answer: A
A. Tool and die steels A. Monomer
B. High-speed steels (HSS) B. Polymerization reaction
C. Molybdenum (M-series) and C. Condensation polymerization
Tungsten (T-series) D. Step-growth
D. M-series
32. May be added to polymers to reduce friction
24. Molybdenum, niobium (columbium), tungsten, during their subsequent processing into useful
and tantalum; high strength at high products and to prevent parts from sticking to
temperatures. Answer: C the molds. Answer: D
A. Superalloys A. Plasticizers
B. Titanium B. Fillers
C. Refractory materials C. Flourocarbons
D. Precious metals D. Lubricants

25. Is an alloy of copper and tin: Answer: B 33. Have good mechanical, chemical and electrical
A. Brasses and bronzes properties. Answer: A
B. Bronzes A. Polysters
C. Red brass B. Silicones
D. Cartridge brass C. Biodegredability
26. Have high strength and corrosion resistance at D. Elastomer
elevated temperatures. Answer: C
A. Nickel 34. High strength and toughness; thermal
B. Superalloys expansion close to cast iron; suitable for heat
C. Nickel alloys engine components. Answer: A
D. Monel A. Zirconia
B. Tungsten carbide
27. Have good resistance to corrosion, to C. Silicon carbide
mechanical and thermal fatigue, to mechanical D. Cubic boron nitride
and thermal shock, to creep, and to erosion at
elevated temperatures. Answer: C 35. Are products of the reaction of silica with oxides
A. Nichrome of aluminum, magnesium, calcium, potassium,
B. Sulfide and oxide ores sodium, and iron. Answer: C
C. Superalloys A. Diamond
D. Monel K-500 B. Quartz
C. Silicates
28. These alloys are used in rockets and missiles D. High speed steel
and in nuclear, chemical, and superconductor
applications. Answer: A 36. Glass in bulk form has a strength of less than.
A. Niobium Answer: A
B. Tungsten A. 140 Mpa
C. Tantalum B. 145 Mpa
D. Beryllium C. 150 Mpa
D. 155 Mpa
29. Is an alloying element in solders, steels and
copper alloys; it promotes corrosion resistance 37. Can also be developed when the liquid metal
and machinability. Answer: C solidifies and shirks between dendrites and
A. Unalloyed Beryluim between dentrite branches. Answer: C
B. Zirconuim A. Solidification time
C. Lead B. Shrinkage
D. Zinc C. Microporosity
D. Picking
30. Is a ductile metal, and it has the highest
electrical and thermal conductivity of any 38. A commonlyaramid is marketed under the trade
metal. Answer: A name: Answer: A
A. Silver A. Kevlar
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B. Aramids
C. Whiskers
D. Spectra 47. A round specimen is twisted continuously in the
same direction until it fails, Answer: A
39. Those grains that have favorable orientation A. Hot-twist test
will grow preferentially and are called: B. Hydraulics presses
Answer: A C. Mechanical press
A. Columnar grains D. Screw presses
B. Homogenous nucleation
C. Macrosegregation 48. Is carried out at elevated temperatures for
D. Inverese segregation metals and alloys that do not have sufficient
ductility at room temperature, or in order to
40. Is the length of the solidified metal in the spiral reduce the forces required. Answer: C
passage. Answer: A A. Coaxing extrusion of cladding
A. Fluidity index B. Square dies
B. Solidification time C. Hot extraction
C. Metallic projections D. Glass
D. Cavities
49. Consists of piercing a larger number of closely
41. Are often used in steel foundries foe their low spaced holes. Answer: B
thermal expansion. Answer: D A. Piercing and Blanking
A. Zircon B. Perforating
B. Olivine C. Parting
C. Iron silicate D. Notching
D. All of these
50. Parts requiring multiple operations, such as
42. Use to anchor the core in place. Answer: B punching, blanking and notching, can be made
A. Core prints at high production rates. Answer: D
B. Chaplets A. Subpress dies
C. Jolting B. Tailor-welded blanks
D. Hand hammering C. Compound dies
D. Progressive dies
43. Tensions can be applied to the strips either at
the exit zone known as: Answer: C 51. The periphery of the sheet metal is bent into
A. Draft the cavity of a die. Answer: A
B. Back tension A. Beading
C. Front tension B. Flanging
D. Steckel rolling C. Dimpling
D. Hemming
44. Are the results of roll bending. The strip is
thinner along its edges than its center. 52. The pressure over rubber membrane is
Answer: B controlled throughout the forming cycle, with
A. Leveling rolls the maximum pressure of up to 100 Mpa.
B. Wavy edges Answer: B
C. Alligatoring A. Electroforming
D. Gage number B. Hydroform or fluid-forming
process
45. Spray casting is also known as: Answer: C C. Spinning
A. Mannesmann process D. Conventional spinning
B. Tube rolling 53. Utilizes either aqueous solutions or fused salts.
C. Pilger mill Answer: B
D. Osprey process A. Atomization
B. Electrolytic deposition
46. _________ of parts with letters and numbers C. Screening
can be done rapidly by a process similar to D. Aspect ration
coining. Answer: A
A. Marking 54. Powder-metal parts may be subjected to other
B. Heading finishing operations, including the following:
C. Headers Answer: D
D. Piercing A. Heat treating
B. Machining and grinding
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C. Plating C. Powder chucks


D. All of these D. Collet

55. Is used to make plastic products with a solid 63. Is short and is used to produce the hole at the
outer skin and cellular inner structure. end of a piece of stock so that it may be
Answer: B mounted between centers in a lathe. Answer:
A. Oxide powder in tube B
B. Structural-foam molding A. Horizontal boring machines
C. Blow molding B. Center drill
D. Rotational molding C. Spot drill
D. Spade drill
56. The deformation of the material takes place
along a narrow shear zone. Answer: B 64. Are made that can drill two or more diameters,
A. Continuous chips or drill and countersink and/or counterbore, in a
B. Primary shear zone single operation. Answer: A
C. Secondary shear zone A. Combination drills
D. Chip-breaker B. Crankshaft drills
C. Trepanning
57. Utilizes a piezoelectric transducer attached to a D. Reaming
tool holder. Answer: A
A. Acoustic emission 65. Is a process of internal thread rolling using a
B. Austenitic steels (300 series) forming tap. Answer: D
C. Surface finish A. Finishing reamers
D. Integrity of the machine parts B. Tap
C. Tapered taps
58. Are becoming the norm in the metal working D. Chipless tapping
industry because coating can consistently
improve tool life 200% or 300% or more. 66. Are relatively thin, usually less than 5 mm.
Answer: D Answer: A
A. Ceramics A. Slitting saws
B. Tool steels B. Profilers
C. Ceramics C. T-slot cutters
D. Coated tools D. Key seat cutters

59. The most inserts are honed to a radius of 67. A large broach can remove materials as deep as
about: Answer: B _______ in one stroke. Answer: D
A. 0.015 mm A. 32 mm
B. 0.025 mm B. 34 mm
C. 0.035 mm C. 36 mm
D. 0.045 mm D. 38 mm

60. To enlarge a hole or cylindrical cavity made by 68. Is a process in which a mild-steel blade, or
a previous process or to produce circular disk, rubs against the workpiece at speeds of
internal grooves. Answer: D up to 7600 m/min. Answer: C
A. Turning A. Cold sawing
B. Facing B. Band saws
C. Form tools C. Friction sawing
D. Boring D. Filling
61. Moves radically in and out, controlling the
radical position of the cutting tool in operations 69. Is generally caused by some periodic applied
such as facing. Answer: B force present in the machine tool, such as that
A. Carriage from gear drives. Answer: D
B. Cross-slide A. Granite-epoxy composite
C. Apron B. Stiffness
D. Headstock C. Resin bonding
D. Force vibration
62. Are used to hold smooth cold-roller bar stock or
machined workpiece more accurately than with 70. Is a chip-removal process that uses an
regular chucks. Answer: D individual abrasive grains as the cutting tool.
A. Three-jaw chuck Answer: C
B. Four-jaw chuck A. Reinforced wheels
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B. Rubber D. Flash welding


C. Grinding
D. Exothermic reactions 79. Because of localized heating and cooling during
71. Is a dressing operation by which a wheel is welding, expansion and contraction of the weld
restored to its original shape. Answer: A are causes: Answer: D
A. Truing A. Hot cracks
B. Grindability B. Cold cracks
C. Surface grinding C. Lamellar tears
D. Plunge grinding D. Residual stresses

72. Are self-contained units and are usually 80. The shear strength of braze joints can reach:
attached to the tool post of a lathe. Answer: D Answer: B
A. Infeed grinding A. 700 Mpa
B. End-feed grinding B. 800 Mpa
C. Universal tool and cutter grinders C. 900 Mpa
D. Tool-post grinders D. 600 Mpa

73. Is an operation used primarily to give holes a 81. Polyurethanes, silicons, expoxies,
fine surface finish. Answer: D cyanoacrylates are examples of: Answer: C
A. Sandpaper and emery cloth A. Inorganic adhesive
B. Belt grinding B. Synthetic organic adhesives
C. Wire brushing process C. Chemically reactive
D. Honing D. Pressure sensitive

74. The equipment used is similar to a conventional 82. Is defined as closed spaced, irregular deviations
grinder, except that the wheel is a rotating on a scale smaller than that of waviness.
cathode embedded with abrasive particles. Answer: C
Answer: B A. Flaws
A. Electrochemical machining B. Lay
B. Electrochemical grinding C. Roughness
C. Electrochemical honing D. Waiveness
D. Spark-erosion machining or
Electrodischarge machining 83. Is caused when the surfaces of a material is
subjected to cyclic loading. Answer: D
75. Is defined as the melting together and A. Abrasive wear
coalescing of materials by means of heat; filler B. Hardness
metals may or may not be used. Answer: A C. Corrosive wear
A. Fusion welding D. Fatigue wear
B. Solid-state welding
C. Adhesive bonding 84. The surfaces are subjected to high transient
D. Fasteners pressure through the placement and detonation
76. In gas metal-arc welding (GMAW), developed in of a layer of explosive sheet directly on the
the 1950s and formerly called: Answer: C workpiece surface. Answer: C
A. SMAW process A. Roller bushing
B. Submerged arc welding B. Ballizing
C. Metal Inert Gas (MIG) welding C. Explosive hardening
D. Spray transfer D. Cladding

77. Developed in the 1960s, a concentrated plasma 85. Is particularly suitable for low production
arc is produced and is aimed at the weld area. quantities or intricate parts made of nickel,
Answer: B copper, gold, and silver. Answer: C
A. Atomic hydrogen welding A. Chromium plating
B. Plasma-arc welding B. Electroforming plating
C. Thermal welding C. Electroforming process
D. Electron welding D. Anodizing

78. Is similar to seam welding, except that high-


frequency current is employed. Answer: B 86. The amount of offset is usually _________ for
A. Resistance seam welding steel, aluminum and magnesium alloys.
B. High-frequency resistance welding Answer: B
C. Resistance Projection welding A. 0.1%
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B. 0.2% 94. Is an efficient de-oxidizer, an alloy in nitriding


C. 0.3% steels and promotes fine grain size. Answer: C
D. 0.4% A. High-carbon Alloy Steels
B. High Alloy Steels
87. Is the process of deforming a metal plastically C. Aluminum
at a temperature below the crystallization D. Boron
temperature and at a rate to produce strain
hardening. Answer: A 95. Typically contains 1.2 % C ans 12-13% Mn and
A. Cold working responds to work hardening most readily.
B. Damping Capacity Answer: D
C. Decarburization A. Titanium
D. Ductility B. Tungsten
C. Vanadium
88. Is a material’s susceptibility to extreme D. Austenetic manganese
deformation in rolling or hammering. Gold and
aluminum are quite malleable. Answer: D 96. Is usually to provide a hard, wear resistant
A. Killed steel surface while retaining great toughness in the
B. Rimmed steel core. Answer: A
C. Machinability A. Case hardening
D. Malleability B. Hardenability
C. Carburizing
89. Is a condition produced in a non-ferrous metal D. Pack and gas carburizing
by mechanical or thermal treatment. Answer:
A 97. The product contains some 1-3% slag and less
A. Solution Heat Treatment than Answer: B
B. Stiffness A. Wrought Iron
C. Strain hardening B. 0.1% carbon
D. Temper C. Cast iron
D. Gray cast iron
90. Is done by immersing the piece of steel in a
molten bath of sodium cyanide from 3 to 5 98. Austenitic steels ( 200 and 300 series ) – that
minutes depending on the size of the piece of includes _______ for its stabilizing of austenite.
work and the depth of penetrated desired. It is Answer: D
then quenched in water, brine, or oil until a A. 3.5 to 22% nickel
very hard skin or casing, 0.010 to 0.015 inch B. 2.5% maximum
thick, is formed. Answer: A C. 4 to 26%
A. Cyaniding D. 3.5 to 22% nickel for its stabilizing
B. Case Hardening of austenite
C. Nitriding
D. Annealing 99. Spring, bolts and screws, firing pins, dies,
surgical instruments, spark resistance tool
91. Carbon steels with free cutting, Manganese Answer: C
steels Answer: C A. Admiralty metal
A. 10XX B. Aluminum Bronze
B. 11XX C. Beryllium Copper
C. X13XX D. Cartridge Brass
D. T13XX
100. Pb When plastic deformations are involve, the
92. Basic and acid open-hearth and acid Bessemer criterion for design at a particular operating
carbon steel grades non sulfurized Answer: A temperature is the: Answer: A
A. 10XX A. Creep strength
B. 11XX B. Endurance strength
C. 12XX C. Izod
D. 13XX D. Ultimate strength
TEST XI
93. Chromium – vanadium Answer: B
A. 52XX 1. When metals solidifying from a molten state,
B. 61XX the atoms arrange themselves into various
C. 86XX orderly configurations, called Answer: D
D. 92XX A. Bond
B. Electrons
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C. Unit cell 10. Pb Is the phenomenon of almost zero electrical


D. Crystals resistivity that occurs in some metals and alloys
below a critical temperature. Answer: A
2. In general, metals with slip systems of 5 or A. Superconductors
above are: Answer: D B. Ferromagnetism
A. Anisotropic C. Ferrimagnetism
B. Twinning D. Piezoelectric effect
C. Slip system
D. Ductile 11. When the particular crystal structure of the
solvent is maintained during alloying, the alloy
3. However, embrittlement can also occur at is called a: Answer: A
temperature well below the melting point of the A. Solid solution
embrittling element known as: Answer: D B. Substitutional solid solution
A. Grain-boundary embrittlement C. Interstitial solid solution
B. Grain-boundary sliding D. Alloying solution
C. Liquid-boundary embrittlement
D. Solid-metal embrittlement 12. Is very hard and brittle intermetallic compound
and has a significant influence on the properties
4. Denotes the solubility limits. Answer: B of steels. Answer: C
A. Solidus line A. Gamma iron or austenite
B. Solvus line B. Cementite or carbide
C. Liquidus line C. Cementite
D. Steamus line D. Pearlite

5. An important behaviour observed during a 13. If they are thick and widely spaced, it is called:
tension test is Answer: C Answer: B
A. Modulus of elasticity A. Fine pearlite
B. Poisson’s ratio B. Coarse pearlite
C. Ductility C. Spheroidites
D. Toughness D. Bainite

6. Is usually defined as resistance to permanent 14. The fluid used for quenching the heated alloy
indentation. Answer: D also has an effect on hardenability. Quenching
A. Shear strain or modulus of rigidity maybe carried out in which of the following?
B. Bend or flexure test Answer: D
C. Modulus of rupture A. Water
D. Hardness B. Brine
C. Oils
7. The specimen is supported at both ends. D. All of these
Answer: A
A. Charpy test 15. Typical applications for case hardening are gear
B. Izod test teeth. Cams, shafts, bearings, fasteners
C. Impact toughness Answer: D
D. Notch sensitivity A. Pins
B. Automotive clutch plates
8. When the crack propagate through the gain. C. Tools and dies
Answer: A D. All of these
A. Transgranular
B. Intergranular 16. To reduce or eliminate residual stresses, a work
C. Fatigue fracture piece is generally subjected to: Answer: D
D. Stress-corrosion cracking A. Full annealing
B. Normalizing
9. Is an important factor in the selection of C. Process annealing
materials for high-speed equipment. Answer: D. Stress-relief annealing
A
A. Density 17. The principal iron ores is/are Answer: D
B. Melting point A. Taconite
C. Specific heat B. Hematite
D. Thermal conductivity C. Limonite
D. All of these
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18. The three raw materials are carried to the top C. Red brass
of the blast furnace and dumped into it, this D. Cartridge brass
process is called: Answer: B
A. Dolomite 26. An alloy of nickel and copper. Answer: D
B. Charging the furnace A. Nickel
C. Blast furnace B. Superalloys
D. Pig iron C. Nickel alloys
D. Monel
19. Pb The cooled ingots are removed from the
molds and lowered into: Answer: D 27. Know as heat-resistant or as high-temperature
A. Vacuum furnace alloys. Answer: C
B. Continuous casting A. Nichrome
C. Ingots B. Sulfide and oxide ores
D. Soaking pits C. Supperalloys
D. Monel K-500
20. Improves machinability; it causes liquid-metal
embrittlement Answer: D 28. Tungsten and its alloys are used for
A. Chromium applications involving temperature: Answer: C
B. Cobalt A. Above 1550° C
C. Copper B. Above 1600° C
D. Lead C. Above 1650° C
D. Above 1700° C
21. Has more than 0.60% carbon. It is generally
used for parts requiring strength, hardness and 29. Is a solid lubricant for hot-metal forming
wear resistance, such as cutting tools, cable, operations and it is toxicity. Answer: C
music wire, springs, and cutlery. Answer: C A. Unalloyed and Beryllium
A. Low carbon steel B. Zirconium
B. Medium carbon steels C. Lead
C. High carbon steels D. Zinc
D. Resulfurized and Phosphorized
carbon steels 30. Pb Is an alloy of silver and 7.5% copper.
Answer: B
22. These steels are used in a wide variety of A. Silver
applications, such as kitchenware, fittings, B. Sterling silver
welded construction. Answer: A C. Platinum
A. Austenitic stainless steels D. Shape-memory alloys
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless 31. Pb Monomers can be linked into polymers in
steels repeating units, to make longer and larger
molecules, by a chemical process called a
23. There are two basic types of high-speed steels: Answer: B
Answer: C A. Monomer
A. Tool and die steels B. Polymerization reaction
B. High-speed steels (HSS) C. Condensation polymerization
C. Molybdenum (M-series) and D. Step-growth
Tungsten (T-series)
D. M-series 32. Have a good strength, good stiffness, and good
resistance to creep, abrasion, moisture, heat,
24. Gold, silver, and platinum; generally good and chemicals Answer: A
corrosion resistance. Answer: D A. Acetals
A. Superalloys B. Acrylics
B. Titanium C. Cellulosics
C. Refractory materials D. Fluorocarbons
D. Precious metals
33. Have properties that depend on composition.
25. Used in weather-stripping, conduits, sockets, Generally, they weather well, possess excellent
fasteners, fire extinguishers, condenser and electrical properties over wide range of
heat exchanger tubing. Answer: C humidity and temperature and resist chemicals
A. Brasses and bronzes and heat. Answer: B
B. Bronze A. Polysters
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B. Silicones B. Chromite
C. Biodegradability C. Green mold sand
D. Elastomer D. Green mold sand

34. Hardness, strength, and wear resistance 42. Mechanization of the molding process can be
depend on cobalt binder content; commonly further assisted by: Answer: C
used for dies and cutting tools. Answer: B A. Core prints
A. Zirconia B. Chaplets
B. Tungsten carbide C. Jolting
C. Silicon carbide D. Hand hammering
D. Cubic boron nitride
43. Rolling can also be carried out by front tension
35. Has very low thermal expansion and thermal only, with no power supplied to the rolls; this
conductivity and good thermal-shock process is known as Answer: D
resistance. Answer: A A. Draft
A. Lithium aluminum silicate B. Back tension
B. Nanophase ceramics C. Front tension
C. Machinable ceramics D. Steckel rolling
D. Spalling
44. Is a complex phenomenon and may be caused
36. The strength of glass can theoretically reach as by non-uniform deformation during rolling or by
high as: Answer: C the presence of defects in the original cast
A. 25 Gpa billet. Answer: C
B. 30 Gpa A. Leveling rolls
C. 35 Gpa B. Wavy edges
D. 40 Gpa C. Alligatoring
D. Gage number
37. Reinforced plastics I also known as: Answer: A
A. Polymer-matrix composite 45. These are large facilities that involve complete
B. Hybrid activities from the production of hot metal in a
C. Calcium aluminoborosilicategass blast furnace to the casting and the rolling of
D. Magnesia-aluminosilicate glass finished products that are ready to be shipped
to the costumer. Answer: A
A. Integrated mills
B. Minimills
38. Can undergo some plastic deformation before C. Pilger mill
fracture, and so they have higher toughness D. Tube rolling
than brittle fibers. Answer: B
A. Kevlar
B. Aramids
C. Whiskers
D. Spectra 46. Is essentially an upsetting operation, usually
performed at the end of a round rod or wire in
39. Those grains that have substantially different order to produce a larger cross-section.
orientationare blocked from further growth. Answer: B
Answer: B A. Marking
A. Columnar grains B. Heading
B. Homogenous nucleation C. Headers
C. Macrosegregation D. Piercing
D. Inverese segregation
47. These presses operate at constant speeds and
40. Is a function of the volume of a casting and its are load limited, or load restricted. Answer: B
area. Answer: B A. Hot-twist test
A. Fluidity index B. Hydraulic presses
B. Solidification time C. Mechanical press
C. Metallic projections D. Screw presses
D. Cavities
48. For hot extrusion, the excellent lubricant for
41. Is used for its high heat-transfer steels, stainless steels, and high-temperature
characteristics. Answer: B metals and alloys. Answer: D
A. Clay A. Coaxing extrusion of cladding
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B. Square dies 57. The machinability of a material is usually


C. Hot extrusion defined in terms of factors: Answer: D
D. Glass A. Surface finish
B. Integrity of the machine part
49. Shearing the sheet into two or more pieces. C. Tool life obtained, force and power
Answer: C requirement, chip control
A. Piercing and blanking D. All of these
B. Perforating
C. Parting 58. Are a new class of tool materials best suited for
D. Notching finishing. Answer: A
A. Cermets
50. The sheet metal undergoes different operations B. Diamond
at different stations, which are arrange along a C. Polycrystalline cubic boron nitride
straight or circular path. Answer: A D. Carbon steels
A. Transfer dies
B. Tool and die materials 59. Purpose of chip breaker. Answer: D
C. Cold drawing A. Controlling chip flow during
D. Rod or bar drawing machining
B. Eliminating long chips
51. Is a process of bending the edges of sheet C. Reducing vibration and heat
metals, usually to 90°. Answer: B generated
A. Beading D. All of these
B. Flanging
C. Dimpling 60. To produce a hole, which may be followed by
D. Hemming boring to improve its accuracy and surface
finish. Answer: A
52. Is an old process which involves the forming of A. Drilling
axisymmetric parts over a mandrel, by the use B. Parting
of various tools and rollers. Answer: C C. Threading
A. Electroforming D. Knurling
B. Hydroform or fluid-forming
process 61. Is equipped with mechanisms for both manual
C. Spinning and mechanized movement of the carriage and
D. Conventional spinning the cross slide by means of the lead screw.
Answer: C
53. Particle size I usually measured by: Answer: C A. Carriage
A. Atomization B. Cross-slide
B. Electrolytic deposition C. Apron
C. Screening D. Headstock
D. Aspect ratio
62. If the stock surface is smooth and accurate,
54. To improve mixing. Answer: B good collets will provide very accurate
A. Infiltration centering, with run-outs less that: Answer: D
B. Wetting agent A. 0.0002 in
C. Plasticizer B. 0.0003 in
D. Deflocculent C. 0.0004 in
D. 0.0005 in
55. Is a modified extrusion and injection molding
process. Answer: C 63. Is used to spot a hole at the desired location on
A. Oxide power in tube a surface. Answer: C
B. Structural-foam molding A. Horizon tall boring machines
C. Blow molding B. Center drill
D. Rotational molding C. Spot drill
D. Spade drill
56. Continuous chips may, because of friction,
develop a: Answer: C 64. Have good centering ability, and because chips
A. Continuous chips tend to break up easily, these drills are suitable
B. Primary shear zone for producing deep holes. Answer: B
C. Secondary shear zone A. Combination drills
D. Chip-breaker B. Crankshaft drills
C. Trepanning
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D. Reaming A. Swing-frame grinders


B. Snagging
65. Includes a number of highly versatile machining C. Bench grinding
operations capable of producing a variety of D. Creep-feed grinding
configuration with the use of milling cutters.
Answer: A 73. The pressure applied is very light and the
A. Milling motion of the stone has a short stroke.
B. Arbor cutters Answer: A
C. Shank cutters A. Superfinishing
D. Facing cutters B. Lapping
C. Polishing
66. Slitting saws are thin, plain milling cutters, D. Chemical mechanical polishing
usually from Answer: D
A. 1/32 to ¾ in thick 74. Combines the fine abrasive action of honing
B. 1/32 to 3/13 in thick with electrochemical action. Answer: C
C. 1/32 to 3/17 in thick A. Electrochemical machining
D. 1/32 to 3/16 in thick B. Electrochemical grinding
C. Electrochemical honing
67. Rake angle of broach is usually ranges D. Spark-erosion machining or
Answer: C electrodischarge machining
A. 0° and 15°
B. 0° and 18°
C. 0° and 20° 75. Joining takes place without fusion:
D. 0° and 25° consequently, there is no liquid phase in the
joint. Answer: B
68. Involves the small skill removal of materials A. Fusion welding
from a surface, corner or hole, including the B. Solid-state welding
removal of burrs Answer: D C. Adhesive bonding
A. Cold sawing D. Fasteners
B. Band saws
C. Friction sawing 76. The weld area is shielded by an effectively inert
D. Filling atmosphere of argon, helium, carbon dioxide,
or various other gas mixture. Answer: C
A. SMAW process
B. Submerged process
C. Metal Inert Gas (MIG) welding
D. Spray transfer
69. Is a self-excited vibration caused by the
interaction of the chip removal process and the 77. Plasma arc welding reaches temperature as
structure of the machine tool. Answer: A high as: Answer: B
A. Chatter A. 32,000° C
B. Regenerative chatter B. 33,000° C
C. Dynamic stiffness C. 34,000° C
D. Damping D. 35,000° C

70. The average rake angle of the grains is highly 78. High electrical resistance at the joint is
negative, such as: Answer: D developed by embossing one or more
A. -30° projections on the surfaces to be welded.
B. -40° Answer: C
C. -50° A. Resistance seam welding
D. -60° B. High-frequency resistance welding
C. Resistance projection welding
71. Is a general indicator of how easy it is to grind D. Flash welding
a material. Answer: B
A. Truing 79. The problems caused by residual stresses, such
B. Grindability as distortion, buckling, and cracking, can be
C. Surface grinding reduced by _______ the base metal or the
D. Plunge grinding parts to be weld. Answer: A
A. Preheating
72. Are used in foundries for grinding large B. Plastically deforming
castings. Answer: A C. Weldability
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D. All of these C. Decarburization


D. Ductility
80. Typical joint clearance in brazing ranges from:
Answer: C 88. Are those that have to do with stress and
A. 0.025 mm to 0.15 mm strain. Answer: A
B. 0.025 mm to 0.20 mm A. Mechanical properties
C. 0.025 mm to 0.25 mm B. Percentage elongation
D. 0.025 mm to 0.30 mm C. Percentage Reduction Area
D. Physical properties
81. Natural rubber, styrene-butadiene rubber, butyl
rubber, nitrile rubber and polyacrelates are 89. Is the capacity of material to withstand a shock
examples of: Answer: D load without breaking. Answer: A
A. Inorganic adhesive A. Toughness
B. Synthetic organic adhesives B. Traverse strength
C. Chemically reactive C. Work hardening
D. Pressure sensitive D. Wrought steel
90. Process of hardening the surface or case of a
82. Is a recurrent deviation from a flat surface, metal to provide a hard, wear-resistant surface
much like waves on the surface of water. while retaining toughness in the core. Answer:
Answer: D B
A. Flaws A. Cyaniding
B. Lay B. Case Hardening
C. Roughness C. Nitriding
D. Waiveness D. Annealing

83. Is caused by loose abrasive particles abrading a 91. Carbon steels with High Manganese steels
surface. Answer: A Answer: D
A. Erosion A. 10XX
B. Fretting corrosion B. 11XX
C. Impact wear C. X13XX
D. Emulsion D. T13XX

84. Metals are bonded with a thin layer of 92. Basic open-hearth and acid, Bessemer carbon
corrosion-resistant metal through the steel grades, sulpurized but not phosphorized
application of pressure, using rolls or other Answer: B
means. Answer: D A. 10XX
A. Roller bushing B. 11XX
B. Ballizing C. 12XX
C. Explosive hardening D. 13XX
D. Cladding
93. Nickel – chromium – molybdenum Answer: C
85. Is an oxidation process in which the work piece A. 52XX
surfaces are converted to a hard and porous B. 61XX
oxide layer that provides corrosion resistance C. 86XX
and a decorative finish. Answer: D D. 92XX
A. Chromium plating
B. Electroless plating 94. Is an economical hardenability agent in low or
C. Electroforming process medium carbon deoxidized steels. Answer: D
D. Anodizing A. High-carbon Alloy Steels
B. High Alloy Steels
86. Is the maximum stress to which a standardized C. Aluminum
test specimen may be subjected without a D. Boron
permanent deformation. Answer: D
A. Ultimate stress 95. For bolts, studs, tubing subjected to torsional
B. Yield strength stress Answer: A
C. Yield point A. AISI 2330
D. Elastic limit B. AISI 2340
C. AISI 2350
87. It reduces ductility Answer: A D. AISI 3130
A. Cold working
B. Damping capacity
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96. Is a process of adding carbon to the surface of D. 3.5 to 22% nickel for its stabilizing
steel by exposing it to hot carbonaceous solids, of austenite
liquids, or gases – above transformation
temperature. Quenching, and usually tempering 99. Electrical parts, automotive radiator cores, pins,
at 300 - 450° F for the purpose of relieving rivets, springs, ammunition, components, tubes
residual stresses. Answer: C Answer: D
A. Case hardening A. Admiralty metal
B. Hardenability B. Aluminum Bronze
C. Carburizing C. Beryllium copper
D. Pack and gas carburizing D. Cartridge Brass

97. In general sense includes white cast iron,


malleable, and nodular cast iron, but when cast
iron is used without a qualifying adjective.
Answer: C 100. By using a carburizing flame of natural or
A. Wrought iron generated gas, it carries carbon to the surface of
B. 0.1% carbon to work piece where the chemical reaction takes
C. Cast iron place. Answer: A
D. Gray cast iron A. Gas method
B. Liquid salt method
98. Martensitic steels – usually with no nickel, but C. Pack method
some types have. Answer: B D. Oil method
A. 3.5 to 22% nickel
B. 2.5% maximum
C. 4 to 26%

TEST XVI 5. Is defined as the ratio of the load to the actual


cross-sectional area of the specimen. Answer:
1. Alpha iron, chromium, molybdenum, tantalum, D
A. Reduction area
tungsten and vanadium have atomic
B. Deformation rate
arrangement of: Answer: B C. Strain rate
A. Face-centered cubic D. True stress
B. Body-centered cubic
C. Hexagonal close-packed 6. Uses a diamond indenter in the shape of an
D. Octagonal close-packed elongated pyramid, with applied loads ranging
generally from 25 grams to 25 kg. Answer: D
2. Line defects area called: Answer: B A. Brinell test
A. slip band B. Rockwell test
B. dislocations C. Vickers test
C. vacancy D. Knoop test
D. voids
7. Is characterized by plastic deformation which
3. As a result of plastic deformation, the grains precedes failure of the part. Answer: B
have elongate in one direction and contracted A. Failure
in one another: Answer: A B. Ductile fracture
A. Anistropy C. Cup-and-cone fracture
B. Crystallographic anisotropy D. Transition temperature
C. Mechanical fibering
D. Annealing

4. Is the most common test for determining such 8. The presence of hydrogen can reduce ductility
mechanical properties of materials as strength, and can cause severe embrittlement and
ductility, toughness, elastic modulus, and strain permanent failure in many metals, alloys, and
hardening. Answer: D non-metallic materials. Answer: B
A. Tools and dies A. Stress Releive
B. Fatigue B. Hydrogen embrittlement
C. Creep C. Residual stresses
D. Tension test D. Picking

9. Lightest known metal. Answer: A


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A. Magnesium A. Box furnace


B. Lead B. Pit furnace
C. Tungsten C. Bell furnace
D. Aluminum D. Elevator furnace

10. Among various other properties, color and 17. Typically, pellets are about 65% pure iron and
opacity are particularly relevant to polymers ad about. Answer: C
glasses. Answer: A A. 15 mm in diameter
A. optical properties B. 20 mm in diameter
B. Corrosion C. 25 mm in diameter
C. Degredation D. 30 mm in diameter
D. Pitting
18. The molten metal from the blast furnace is
11. Is defined as a physically distinct and transported into. Answer: D
homogeneous portion in a material; eaxh phase A. Open-heart
is ahomogeneous part of the total mass and B. Electric
has its own characteristics and properties. C. Basic Oxygen
answer: C D. All of these
A. Two-phase systems
B. Intermetallic compounds 19. Generally has a low carbon content (less than
C. Phase 0.15%) the evolved gases are killed partially,
D. Latent heat of solidification by the addition of elements such as aluminium.
Answer: C
12. Carbon content of gray cast iron. answer: A A. Killed steel
A. 2.5 to 4.0% carbon B. Semi-killed
B. 2.5 to 4.2% carbon C. Rimmed steel
C. 2.5 to 4.4% carbon D. Refining
D. 2.5 t0 4.6% carbon
20. Imparts finess of grain size and improves
13. This structure can be described as a body- strength and impact toughness; it lowers
centered rectangular prism which is slightly transition temperature; and it may decrease
elongated along of its principal axes. Answer: hardenability. Answer: A
C A. Niobium
A. Bainitic steel B. Phosphorus
B. Body-centered tetragonal (bct) C. Selenium
structure D. Silicon
C. Martensite
D. All of these 21. Steels containing significant amounts of alloying
elements. Answer: A
A. Alloy steels
14. The alloy is heated to within the solid-solution B. Structural-grade alloy steels
kappa phase, say 540 C, and then cooled C. High-strength,low alloy
rapidly by quenching in water. Answer: D D. Weathering steels
A. Vapor blanket
B. Polymer quenchants 22. These steels are magnetic, and they have high
C. Precipitation hardening strength, hardness and fatigue resistance, good
D. Solution treatment ductility and moderate corrosion resistance.
Answer: C
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensic stainless steel
15. The steel parts are simply immersed in a D. Precipitation-hardening stainless
molten carbon-containing bath. Answer: D steel
A. Carburizing 23. Are designed for use at elevated temperatures.
B. Pack carburizing process They have high toughness as well as high
C. Ion carburizing resistance to wear and cracking. Answer: D
D. Liquid carburizing A. Titanium nitride
B. Titanium carbide
16. Is a horizontal rectangular chamber with one or C. T-series
two access doors through which parts are D. Hot-work-steels(H-series)
loaded. Answer: A
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24. For aluminum alloys 1050 indicates a minimum A. Nylons


of: Answer: C B. Aramids
A. 10% aluminum C. Polyethylenes
B. 50% aluminum D. Polymides
C. 99.50% aluminum
D. 10.50% aluminum 33. silicones have the highest useful temperature
range up to: Answer: B
25. Have good strength and hardness for
applications such as springs and bearings. A. 310 0
C
Answer: C B. 315 0
C
A. Beryllium bronze C. 320 0
C
B. Phosphor bronze D. 325 0
C
C. A and B
D. None of these 34. High reistance to creep and thermal shock;
used in heat engines. Answer: B
26. Used in pump shafts, valve stems and springs. A. Titanium nitride
Answer: A B. Silicaon nitride
A. Monel K-500 C. Sialon
B. Hastelloy C- 4 D. Cermets
C. Hastelloy
D. Invar 35. Is a white ceramic composed if kaolin, quartz,
and feldspar; its largest use is in appliances
27. Are the most common type of supperalloys: and sanitary ware. Answer: A
Answer: C A. Porcelain
A. Iron-base supperalloys B. Silica fibers
B. Incoloy series C. Bioceramics
C. Nickel-base supperalloys D. Aluminum oxide and silicon nitride
D. Inconel
36. Is the hardest substance known is: Answer: D
28. Tantalum has high density and poor resistance A. 7000 HK – 8200 HK
to chemicals at temperatures: Answer: C B. 7000 HK – 8400 HK
A. Above 130 0C C. 7000 HK – 8600 HK
B. Above 140 0C D. 7000 HK - 8000 HK
C. Above 150 0C
D. Above 160 0C 37. The type most commonly used: Answer: C

29. Used for making containers for food and for A. Polymer-matrix composite
various other products. Answer: C B. Hybrid
A. Structural C. Calcium aluminoborosilicate gass
B. Zinc sulphide D. Magnesia-aluminosilicate glass
C. Tin
D. White metals 38. Glass fibers can have tensile strengths as high
as: Answer: B
30. The amorphous structure was first obtained in A. 4500Mpa
the late 1960s by extremely: Answer: A B. 4600 Mpa
A. Rapid solidification C. 4700 Mpa
B. Metallic glasses D. 4800 Mpa
C. Amorphous alloys 39. Describes the process whereby higher density
D. Glass inclusions or compounds sink, and lighter
elements floats to the surface. Answer: B
A. Normal segregation
31. Defined as the ratio of the molecular weight of B. Gravity segregation
the polymer to the molecular weight of the C. Heterogeneous nucleation
repeating unit. Answer: B D. Pouring basin or cup
A. Molecular weight distribution
B. Degree of polymerization 40. Can also be developed when the liquid metal
C. Covalent bonds solidifies and shrinks between dendrites and
D. Homopolymer between dentrite branches. Answer: C
A. Cold shut
32. Have very high tensile strength and stiffness. B. Shrinkage
Answer: B C. Microporosity
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D. Chills C. Sizing pass


D. All of these
41. Various organic and inorganic binders are
blended into the sand to bond the grains 49. Very smooth and square edges can be produced
chemically for greater strength. Answer: C by: Answer: B
A. Skin-dried A. Lancing
B. Sand molds B. Fine blanking
C. Cold-box mold C. Slitting
D. No-bake mold D. Steel rules

42. The pattern is covered tightly by a thin sheet of 50. Is essentially the same process as bar drawing
plastic. Answer: D except that it involves smaller-diameter
A. Sandslingers material. Answer: B
B. Vertical flaskless molding A. Tube drawing
C. Impact molding B. Wire drawing
D. Vacuum molding C. Spinning
D. Shear forming or flow turning
43. Is typically dendritic, and it includes coarse and
non-uniform grains. Answer: D 51. This process involves placing a tubular, conical
A. Crown or curvilinear part into a split-female die and
B. Camber then expanding it. Answer: C
C. Spreading A. Seaming
D. Cast structure B. Roll forming
C. Bulging
44. Are used for hot rolling in initial breakdown D. Blank holder or hold-down ring
passes on cast ingots or in continuos casting
with rolling diameters ranging from 0.6m to 52. A process that employs common metal working
1.4m. Answer: A or polymer-processing techniques. Answer: D
A. Two-high or three high A. Shear-spinning
B. Tandem rolling B. Spinnability
C. Train C. Tube spinning
D. Water-based D. Superplastic forming

45. Is caused primarily by frictional forces at the 53. The metal powder is placed in a flexible rubber
die workpiece interfaces that opposed the mold made of neoprene rubber, urethane,
outward flow of the materials at these polyvinyl chloride, or another elastomer.
interfaces. Answer: C Answer: D
A. Forging A. Shape factor
B. Upsetting B. Blending
C. Barreling or pancaking C. Compaction
D. Cogging D. Cold isostatic pressing

46. A process similar to roll forging. Answer: C 54. Is used for relatively simple shapes. Answer: C
A. Hubbing A. Slip casting or drain casting
B. Roll forging B. Doctor-blade process
C. Skew forging C. Dry pressing
D. Orbital forging D. Wet pressing

47. The energy is derived from the free-falling ram. 55. Represents a further development of
Answer: B compression molding. Answer: D
A. Srew presses A. Thermoforming
B. Gravity drop hammer B. Plastisols
C. Power drop hammers C. Compression molding
D. Counterbow hammers D. Transfer molding

48. The pressure required for extrusion is supplied 56. Consists of segments that may be firmly or
through an incompressible fluid medium loosely attached to each other. Answer: C
surrounding the billet; there is no container- A. Built-up edge
wall friction. Answer: A B. Serrated chips
A. Hydrostatic extrusion C. Discontinuous chips
B. Drawing process D. Normal rake angle
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64. Are for use of various machine tools at slow


57. Tool steels lose their hardness rapidly when speeds. Answer: C
heated to about their tempering temperature A. Reamer
of: Answer: D B. Hand reamers
A. 300 to 620 F C. Machine reamers
B. 300 to 630 F D. Shell reamers
C. 300 to 640 F
D. 300 to 650 F 65. Must rotate clockwise. Answer: B
A. Right – hand cutter
58. Are the oldest tool materials and have been B. Left – hand cutter
used widely for drills, taps, broaches and C. Plain milling cutters
reamers since the 1880’s. Answer: D D. Helical mills
A. Cermets
B. Diamond 66. Are hollow inside and are mounted on a shank;
C. Polycrystalline cubic boron nitride this allows the same shank to be used for
D. Carbon steels different sized cutters. Answer: B
A. Angle milling cutters
59. Were introduced in 1960’s. They typically B. Shell mills
contain 70% aluminum oxide and 30% titanium C. Fly cutting
carbide. Answer: A D. Arbor cutters or Shank cutters
A. Cermets
B. Cubic boron nitride 67. Tend to straighten the hole, whereas pushing
C. Silicon-nitride based ceramics permits the broach to follow any irregularity of
D. Diamond the leader hole. Answer: D
A. Turn broaching
60. Are held in the tailstock quill, taper-shank types B. Rotary broaching machines
being mounted directly and straight-shank C. Push broaches
types by means of drill chuck. Answer: A D. Pull broaches
A. Reamer
B. Taper attachments
C. Milling attachment 68. The maximum dimensions that the cutting tools
D. Knurling can reach around a workpiece in a machining
center is known as. Answer: A
A. Work envelope
61. Have high precision, enabling the machining of B. Vertical machining centers
parts to close tolerances. Answer: D C. Horizontal-spindle machining
A. Tailstock centers
B. Free rod D. Universal machining centers
C. Blench lathe
D. Toolroom lathes 69. Conventional abrasive materials. Answer: B
A. Abrasive
62. Are used to support a wider variety of B. Aluminum oxide and silicon
workpiece shapes and to permit more carbide
operations to be performed than can be C. Cubic boron nitrides and diamond
accomplished when the works is held between D. Friability
centers. Answer: D
A. Steady rest and follow rest 70. Is characterized by a bluish color on ground
B. Face plates steel surfaces, an indication that high
C. Mandrels temperature caused oxidation. Answer: B
D. Gang mandrels A. Tempering and softening
B. Burn
63. Can produce a hole four times faster than a C. Heat checking
spade drill because they run at high speeds/low D. Residual stresses
feeds and are really more of a boring operation
than a drilling process. Answer: C 71. Typical applications include crankshaft
A. Step drill bearings, spindles, pins, bearing rolls and rolls
B. Subland drill for rolling mills. Answer: C
C. Indexable insert drills A. Cylindrical grinding
D. Jigs B. Roll grinder
C. Cylindrical grinding
D. Universal grinders
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80. Are solder-metal particles held together by flux


72. The machine used for creep-feed grinding have and by binding wetting agents. Answer: B
special features, such as power up to: Answer: A. Ultrasonic soldering
B B. Solder pastes
A. 220 kW C. Wave soldering
B. 225 kW D. Soldering
C. 230 kW
D. 235 kW 81. Bolts and screws may be secured with nuts, or
they may be: Answer: A
73. Mirror-like finishes can be obtained on metal A. Self-tapping
surfaces by. Answer: A B. Riveting
A. Electropolishing C. Metal stiching or stapling
B. Superfinishing D. Seaming
C. Burrs
D. Buffing 82. Shine slight against a reflective surface and
record the interference fringes that result the
74. The grinding wheel of Electrodischarge grinding incedent and its reflective ways. Answer: A
is made of: Answer: C A. Optical interference microscope
A. Electrodischarge machining B. Atomic force microscope
B. Graphite C. Tribology
C. Graphite or brass D. Adhesion theory
D. Wire EDM
83. Are chemical fluids that contain inorganic and
75. The most common gas-welding process other chemicals dissolved in water. Answer: B
uses .Answer: C A. Emulsifiers
A. Joining plastics B. Synthetic solutions
B. Oxyfuel gas welding C. Soaps
C. Acetylene fuel D. Grease
D. Oxyacetelyne welding

76. Submerged arc welding uses consumable 84. An electric field ionizes an inert gas. The
electrode of: Answer: A positive ions bombard the coating material.
A. 1.5mm to 10mm diameter Answer: A
B. 1.5mm to 11mm diameter A. Sputtering
C. 1.5mm to 12mm diameter B. Reactive sputtering
D. 1.5mm to 13mm diameter C. Radio-frequency sputter
D. Ion plating
77. It is used for rapid cutting of nonferrous and
stainless steel plates. Answer: C 85. Is defined as the growth of a vapour deposit or
A. Laser-beam welding electrodeposit in which the crystal orientation of
B. Air carbon arc cutting the deposit is directly related to the crystal
C. Plasma arc cutting orientation in the underlying crystalline
D. Masers and electron beams substrate. Answer: A
A. Epitaxy
78. In welds is caused by gases released during B. Etching
melting of the weld area but trapped during C. Ion implantation
solidification and by chemical reactions during D. Electromigration
welding and contaminants. Answer: A
A. Porosity 86. In its simplest form, the design criterion is a:
B. Slag inclusion Answer: A
C. Incomplete fusion A. Design stress
D. Incomplete penetration B. Factor of Safety
C. Bearing stress
79. Filler metals used for brazing melt above. D. Modulus of elasticity
Answer: C
A. 430 C 87. Is the opposite of brittleness. Answer: D
B. 440 C A. Cold working
C. 450 C B. Damping capacity
D. 460 C C. Decarburization
D. Ductility
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88. Is the ratio of lateral strain to the longitudinal C. Molybdenum


strain when the element is loaded with a D. Phosphorus
longitudinal tensile force. Answer: B
A. Plasticity 95. For wear resisting parts in excavating and farm
B. Poisson’s Ratio machinery, gears, forgings. Answer: B
C. Precipitation heat treatment A. AISI 3140
D. Proof stress B. AISI 3150
C. AISI 3240
89. Is a heating and slow cooling of a solid metal, D. AISI 3340 series
usually done to soften it. Answer: B
A. Aging 96. Carburizing steels are low carbon steel with:
B. Annealing Answer: C
C. Critical range A. 0.15-.05% caron
D. Drawing B. 0.15-0.15% caron
C. 0.15-0.25% caron
90. Most common instrument to measure the D. 0.15-0.35% caron
hardness. Answer: D
A. Brinell 97. When extremely hard surfaces is desired, white
B. Rockwell cast iron. Answer: D
C. Vickers A. White cast iron
D. All of these B. Malleable iron
C. Wrought iron
91. Nickel Chromium steels with 1.25% 3.60% D. Chilled iron
chromium. Answer: A
A. 31XX 98. With no nickel but some types have 2.5%
B. 32XX maximum. Answer: B
C. 33XX
D. 34XX A. Austenitic stainless
B. Martensitic stainless
92. Nickel 1.25% - chromium 0.6%. Answer: C C. Ferritic steels
A. 23XX D. Molybdenum
B. 25XX
C. 31XX 99. Electrical fixtures, plumbing, wire, pins, rivets,
D. 32XX screws, springs, architectural grillwork radiator
cores. Answer: A
93. With 0.40-0.50%, frequently used for A. Yellow brass
miscellaneous forged and machined parts, B. Aluminum alloys
shafts. Answer: D C. Magnesium alloys
A. Carbon,10-20 points, 10XX group D. Magnesium
B. Carbon, 10-20 points, 11XX group
C. Carbon 20-30 points 100. The amount of the arc height is a measure of
D. Carbon. 30-55 the peening called: Answer: C
A. Brittle fracture
94. Improves machinability, but affects different B. Progressive fracture
alloys differently. Answer: A C. Almen intensity
A. Lead D. Shallow quenching
B. Manganese

TEST XVII C. Vacancy


D. Voids
1. Gamma iron, aluminum,copper, nickel, lead,
silver, gold and platinum have atomic 3. Ductility enhancement caused by the high
arrangement of: Answer: A strain rate sensitivity of some materials has
E. Face-centered cubic been exploited in: Answer: A
F. Body-centered cubic A. Superplastic formin
G. Hexagonal close-packed B. Superplasticity
H. Octagonal close-packed C. Barreling
D. Bauschinger effect
2. Point defects are called. Answer: C
A. Slip band 4. Is an instrument in which a diamond tipped
B. Dislocations indenter enclosed in a glass tube is dropped
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onto the specimen from a certain height. 12. Because the precipitation process is one of time
Answer: D and temperature, it is called: Answer: A
A. Brinell Test A. Aging
B. Rockwell Test B. Age hardening
C. Vickers test C. Precipitation hardening
D. Scleroscope D. Dispersion hardening

5. The fracture surface of a tension test specimen 13. Heat steel at 700-800 deg C in an atmosphere
is called: Answer: C of carbonaceous gas and ammonia. Answer: B
A. failure A. Carbonitriding
B. Ductile fracture B. Cyaniding
C. Cup and cone fracture C. Nitriding
D. Transition temperature D. Boronizing

6. When workpieces are subjected to deformation 14. Is a vertical pit below ground level into which
that is not uniform throughout the part, they the parts are lowered. Answer: B
developed: Answer: C A. Box furnace
A. Stress relieve B. Pit furnace
B. Hydrogen embrittlement C. Bell furnace
C. Residual stresses D. Elevator furnace
D. Pickling
15. Is obtained from special grades of bituminous
7. Metal with lowest melting point. Answer: B coal, which are heated in vertical ovens to
A. Magnesium temperature up to 1150 C and then cooled with
B. Lead water in quenching towers. Answer: A
C. Tungsten A. Coke
D. Aluminum B. Pepsi
C. Cola
D. Nestea
8. Usually refers to the deterioration of metals and
ceramics. Answer: B
A. Optical properties 16. Steel was first produced in: Answer: D
B. Corrosion A. China
C. Degredation B. Japan
D. Pitting C. USA
D. A and B
9. When the temperature of the molten metal is
reduced to the freezing point, the energy of 17. Have little of no piping, and they have a ductile
__________ is given off while the temperature skin with good surface finish. Answer: C
remains constant. Answer: D A. Killed steel
A. Two-phase systems B. Semi-killed
B. Intermettalic compounds C. Rimmed steel
C. Phase D. Refining
D. latent heat of fusion
18. Improves strength, hardenability, corrosion
10. Posses excellent compressive strength, resistance and machinability, it severely
excellent machinability, good wear resistance. reduces ductility and toughness. Answer: B
Answer: B A. Niobium
A. Cast iron B. Phosphorus
B. Gray Cast Iron C. Selenium
C. Ductile iron of Nodular Iron D. Silicon
D. White Cast Iron
19. Are used mainly in the construction and
11. Is caused by rapid cooling during quenching. transportation industries,because of their
Answer: A strength. Answer: B
A. Quench cracking A. Alloy steels
B. Distortion B. Structural-grade alloy steels
C. Size distortion C. High-strength , low-alloy
D. Shape distortion D. Weathering steels
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20. Are typically used for cutlery, surgical tools, C. Amorphous alloys
instrument, valves and springs. Answer: C D. Glass
A. Austenitic stainless steels
B. Ferritic stainless steel 29. During polymerization, the monomers are
C. Martensitic stainless steel linked together by: Answer: C
D. Precipitation-hardening stainless steels A. Molecular weight distribution
B. Degree of Polymerization
21. The alloying element of hot work steels are C. Covalent bonds
generally: Answer: D D. Homopolymer
A. tungsten
B. molybdenum 30. Possess good electrical and chemical properties.
C. chromium and vanadium Answer: C
D. D.All of these A. Nylons
B. Aramids
22. Commercially pure aluminum is up to: C. Polyethylenes
Answer: C D. Polyimides
A. 10% Al
B. B.80.50% Al 31. Have a very good overall properties of high
C. 99.50% Al strength, stiffness, and hardness, and it has
D. 10.50% Al exceptional resistance to abrasion, cutting and
tearing. Answer: C
23. Composed of 85% Cu and 15% Zn. Answer: D A. Rubber
A. Free cutting brass B. Latex
B. Naval brass C. Polyurethene
C. Yellow brass D. None of these
D. Red brass

32. Consists of silicon nitrides and other oxides and


24. Used in gas turbine parts, heat-treating carbides; used as cutting tools. Answer: C
equipment, electronic parts, nuclear reactors. A. Titanium nitride
Answer: D B. Silicon nitride
A. Inconel C. Sialon
B. Duranickel 301 D. Cermets
C. Monel R-405
D. Inconel 600 33. Much research has been conducted on
developing materials and techniques for an all
25. Nickel-base supperalloys contain from: ceramic heat engine capable of operating at
Answer: C temperature up to: Answer: A
A. 38% to 56% nickel A. 1000 C
B. 38% to 66% nickel B. 1100 C
C. 38% to 76% nickel C. 1200 C
D. 38% to 86% nickel D. 1300 C

26. Is used extensively in electrolytic capacitors 34. Diamond is brittle, and it begins to decompose
and in various components in the electrical, and in air at about. Answer: C
chemical industries. Answer: C A. 600 C
A. Niobium B. 650 C
B. Tungsten C. 700 C
C. Tantalum D. 750 C
D. Beryllium
35. Offering higher strength and stiffness but at
27. Tin-based alloys is also known as: Answer: D greater cost. Answer: D
A. Structural A. Polymer-matrix composite
B. Zinc sulphide B. Hybrid
C. Tin C. Calcium aluminoborosilicate gass
D. White metals D. Mafnesia-aluminosilicate glass

28. Because their structure resembles that of 36. Short fibers generally have aspect ratios
glasses, these alloys are also called. Answer: B between: Answer: A
A. Rapid solidification A. 20 and 60
B. Metallic glasses B. 20 and 70
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C. 20 and 80 D. Orbital forging


D. 20 and 90
45. In this hammer, the ram’s downstroke is
37. The inoculants induces nucleation of the grains accelerated by steam, air, or hydraulic pressure
throughout the liquid metal. Answer: C at about 750 kpa. Answer: C
A. Normal segregation A. Screw presses
B. Gravity segregation B. Gravity drop hammer
C. Heterogeneous nucleation C. Power drop hammer
D. Pouring basin or cup D. Counterblow hammer

38. An effective means of reducing shrinkage 46. There are three principal extrusion defects:
porosities. Answer: D Answer: D
A. Cold shut A. surface cracking
B. Shrinkage B. pipe defect
C. Microporosity C. internal cracking
D. Chills D. All of these

39. A synthetic liquid resin is mixed with the sand. 47. Pb Shearing, operations can be carried out by
Answer: D means of a pair of circular blades similar to
A. Skin-dried those in a can opener. Answer: C
B. Sand molds A. Lancing
C. Cold-box mold B. Fine blanking
D. no brake mold C. Slitting
D. Steel rules
48. Is a cold forming operation in which a rotating
40. Was first developed in the 1940’s and has disk of sheet metal is shaped over a male form,
grown significantly because it can produce or mandrel. Answer: C
many types of castings with close dimensional A. Tube drawing
tolerances and good surface finish at low cost. B. Wire drawing
Answer: A C. Spinning
A. Shell-mold casting D. Shear forming or flow turning
B. Composite molds
C. Rammed graphite molding 49. Fluid or rubber is used to transmit the pressure
D. Expendable pattern required to expend a metal blank or tube
outward against a split female mold or die.
41. Temperature ranges for hot rolling are typically Answer: C
about: Answer: A A. Seaming
A. 450 C B. Roll forming
B. 460 C C. Bulging
C. 470 C D. Blank holder or hold-down ring
D. 480 C
50. The energy stored in a capacitor bank is
42. The strip rolled continuously, through a number discharged rapidly through a magnetic coil.
of stands, to smaller gages with each pass. Answer: A
Answer: B A. Magnetic pulse forming
A. Two-high or Three high B. Explosive forming
B. Tandem rolling C. Peen forming
C. Train D. Laser forming
D. Water-based
43. Also called drawing out. Answer: D 51. The container is usually made of a high-melting
A. Forging point sheet metal and the pressurizing medium
B. Upsetting is inert gas or a vitreous fluid. Answer: A
C. Barreling or pancaking A. Hot isostatic pressing
D. Cogging B. Injection moling
C. Roll compaction
44. Is a process in which the upper die moves D. Compacted by extrusion
along an orbital path and forms the part
incrementally. Answer: D 52. The part is formed in a mold while under high
A. Hubbing pressure in a hydraulic or mechanical press.
B. Roll forging Answer: D
C. Skew forging A. Slip casting or drain casting
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B. Doctor-blade process A. Cone mandrel


C. Dry pressing B. Face plates
D. Wet pressing C. Mandrels
D. Gang mandrels
53. This process is also used with plastics, including
reinforced plastics with short fibers. Answer: A 61. Work that is to be drilled is ordinarily held in a
A. Centrifugal casting vise or in specially designed workholders called:
B. Potting Answer: D
C. Encapsulation A. Step drill
D. Solid-phase forming B. Subland drill
C. Indexable insert drill
54. Pb Discontinuous chips usually form under the D. Jigs
following conditions: Answer: D
A. Brittle workpiece materials 62. Are often used for sizes over ¾ in to save
B. very low and very high cutting speeds cutting tool materials. Answer: C
C. large depth of cuts, low rake of angle A. Reamer
D. All of these B. Hand reamer
C. Machine reamer
55. High speed steels was superior to tool steel in D. Shell reamer
that it retained its cutting ability at
temperatures up to: Answer: B 63. Are used for plain or slab milling have straight
A. 1150 F or helical teeth on the periphery and are used
B. 1100 F for milling flat surfaces. Answer: C
C. 1200 F A. Right-hand cutter
D. 1300F B. Left-hand cutter
C. Plain milling cutters
56. Tools are so named because they were D. Helical milling
developed to cut at higher speeds. First
produced in the early 1900’s, are the most 64. Milling with a single cutting tooth mounted on a
highly alloyed of the tool steels. Answer: A high speed spindle. Answer: C
A. High-speed steels A. Angle milling cutters
B. Low speed steels B. Shell mills
C. Medium speed steels C. Fly cutting
D. Stainless steels D. Arbor cutters or Shank cutters

57. Is the hardest material presently available. 65. Is an operation in which the cutting tool is a
Introduced in 1962, it is also used as an blade having a series of small teeth, each tooth
abrasive. Answer: B removing a small amount of material. Answer:
A. Cermets A
B. Cubic boron nitride A. Sawing
C. Silicon-nitride based ceramics B. Tooth set
D. Diamond C. Smagging
D. 90m/min
58. Both external and internal tapers can be made
on by using a: Answer: B 66. Are suitable for performing various machining
A. Reamer operations on flat surfaces with deep cavities.
B. Taper attachments Answer: B
C. Milling attachment A. Work envelope
D. Knurling B. Vertical machining centers
C. Horizontal-spindle machining
59. Are available in a wide range of sizes and are centers
used for a variety of turning operations. D. Universal machining screws
Answer: A
A. Engine lathe 67. Superabrasive materials: Answer: C
B. Gap bed lathe A. Abrasive
C. Special purpose lathe B. Aluminum oxide and silicon
D. Chuck carbide
C. Cubic boron nitrides and diamond
60. Have the advantage that they can be used to D. Friability
center workpiece having a range of hole sizes.
Answer: A
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68. High temperatures in grinding may cause the C. Plasma-arc cutting


workpiece surface to crack. Answer: C D. Masers and electron beams
A. Tempering and softening
B. Burn
C. Heat checking
D. Residual stresses
76. Are compounds such as oxides, fluxes and
electrode coating materials that are trapped in
69. Both the workpiece and the wheel axes can be the weld zone. Answer: B
moved and swiveled around a horizontal plane, A. Porosity
permitting the grinding of tapers and other B. Slag inclusion
shapes. Answer: D C. Incomplete fusion
A. Cylindrical grinding D. Incomplete penetration
B. Roll grinder
C. Cylindrical grinding 77. Is essential in brazing, in order to prevent
D. Universal grinding oxidation and to remove oxide films from
workpiece surfaces. Answer: B
70. Is particularly important in grinding because it A. Brazing
adversely affects surface finish and wheel B. Flux
performance. Answer: A C. Wetting agents
A. Chatter D. Torch brazing
B. Bursting speed
C. Bursting speed 78. The most common method of permanent or
D. Ultrasonic machining semi-permanent mechanical joining is by:
Answer: B
71. A process that is the reverse of electroplating. A. Self-tapping
Answer: A B. Riveting
A. Electropolishing C. Metal Stiching or Stapling
B. Superfinishing D. Seaming
C. Burrs
D. Buffing 79. Are used to measure extremely smooth
surfaces, and have the capability of
72. In this process, which is similar to contour distinguishing atomic scales on atomically
cutting with band saw, a slowly moving wire smooth surfaces. Answer: B
travels along a prescribed path, cutting the A. Optical interference microscope
workpiece with the discharge sparks acting like B. Atomic force microscope
cutting teeth. Answer: D C. Tribology
A. Electrodischarge machining D. Adhesion theory
B. Graphite
C. Graphite or brass 80. A typically products of sodium or potassium
D. Wire EDM salts fatty acids. Answer: C
A. Emulsifiers
73. Is used typically for structure sheet-metal B. Synthetic solutions
fabrication, automotive bodies, and various C. Soaps
other repair work. Answer: D D. Grease
A. Joining plastics
B. Oxyfuel gas welding 81. The inert gas is replaced by a reactive gas,
C. Acetylene fuel such as oxygen, in which case the atoms are
D. Oxyacetylene welding oxidized and the oxide are deposited. Answer:
B
74. The SMAW used consumable electrode of: A. Sputtering
Answer: C B. Reactive sputtering
A. 0.5mm – 2mm diameter C. Radio-frequency sputter
B. 0.5mm – 3mm diameter D. Ion plating
C. 0.5mm – 4mm diameter
D. 0.5mm – 5mm diameter 82. Is the process by which entire films or
particular sections of films are removed, and it
75. Are used for very accurately cutting a wide plays an important role in the fabrication
variety of metals. Answer: D sequence. Answer: B
A. Laser-beam welding A. Epitaxy
B. Air-carbon arc cutting B. Etching
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C. Ion implantation 90. May be hardened to a good cutting edge,


D. Electromigration especially in higher ranges of carbon; therefore,
used for tools and also for spring. Answer: A
A. Carbon, 60-95 points
B. Wrought alloy steel
C. Alloys
83. Is a number that is divided into a criterion of D. Low-alloy structural steels
strength in order to obtain a design criterion. 91. Improves strength and increases hardenability
Answer: B moderately, counteracts brittleness from sulfur.
A. Design stress Answer: B
B. Factor of safety A. Lead
C. Bearing stress B. Manganese
D. Modulus of elasticity C. Molybdenum
D. Phosphorus
84. Elongation greater than 5% in 2 gage.
Answer: A 92. For shafts, highly stressed pins and keys,
A. Ductile material gears. Answer: C
B. Brittle materials A. A.AISI 3140
C. Elasticity B. AISI 3150
D. Embrittlement C. AISI 3240
D. AISI 3340 series
85. Brings about the precipitation of a constituent
from a supersaturated solid solution by holding 93. It would seem that a safe design value of the
the body at an elevated temperature. Answer: surface hardness of carburized steel would be
C about. Answer: C
A. Plasticity A. 400 BHN
B. Poisson’s Ratio B. 500 BHN
C. Precipitation heat treatment C. 600 BHN
D. Proof stress D. 700 BHN

86. Is the same as transformation range. Answer: 94. Is intentionally produced by using an iron plate
C in the mold to cause rapid cooling of the
A. Aging surface. Answer: D
B. Annealing A. White cast iron
C. Critical range B. Malleable iron
D. Drawing C. Wrought iron
D. Chilled iron
87. Is faster than Brinell and widely used
commercially, utilizes several different 95. No nickel. Answer: C
indenters and in effect, measures the depth of A. Austenitic stainless
penetration by the indenter. Answer: B B. Martensitic stainless
A. Brinell hardness test C. Ferritic steels
B. Rockwell test D. Molybdenum
C. Vickers test
D. Shore Scleroscope 96. In general, reduced weight is an inherent
advantage. Answer: B
88. Nickel chromium steels with 1.75% 1.00% A. A.Yellow brass
chromium. Answer: B B. Aluminum alloys
A. 31XX C. Magnesium alloys
B. 32XX D. Magnesium
C. 33XX
D. 34XX 97. Unexpected good results with carbon steel have
been obtained by: Answer: D
89. Nickel 1.75% - chromium 1.00% . Answer: D A. Brittle fracture
A. 23XX B. Progressive fracture
B. 25XX C. Almen intensity
C. 31XX D. Shallow quenching
D. 32XX
98. Preferred orientation is also known as:
Answer: B
A. Anistropy
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B. Crystallographic anisotropy
C. Mechanical fibering
D. Annealing

99. Typically, the specimen has an original gage


length generally _________ and a cross-
sectional area of 12.5mm diameter. Answer: B
A. 25mm
B. 50mm
C. 75mm
D. 100mm

100. An externally threaded part, 1 in diameter,


unified coarse thread, 8 thread per in, class 2A
tolerance is designated as: Answer: C
A. 1” – 8 UNC -2A
B. 1” – 12UNF – 2B-LH
C. 1” – 8 UNF - 2A
D. 1” – 8 UNC – 2B

101. An internal thread, 1 in diameter, unified fine


thread, 12 thread per in, class 2B tolerance, left
hand thread is designated as: Answer: B

A. 1” – 8UNC -2A
B. 1”-12 UNF -2B-LH
C. 1”-8 UNF-2A
D. 1”-8UNC – 2B

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