MDSP Elements
MDSP Elements
6. Refers to the capability that some materials 14. Is an irreversible dimensional change of the
have to undergo large uniform elongation prior part. Answer: B
to necking and fracture to tension. Answer: B A. Quench cracking
A. Superplastic forming B. Distortion
B. Superplasticity C. Size distortion
C. Barreling D. Shape distortion
D. Bauschinger effect
15. The property improvement is known as:
7. This test is based on the capability of one Answer: B
material to scratch another based on a scale A. Aging
from 1 to 10, with 1 being the measure for talc B. Age hardening
and 10 that for diamond. Answer: D C. Precipitation hardening
A. Brinell Test D. Dispersion hardening
B. Rockwell Test
C. Vickers Test
D. Mohs Hardness
16. Heat steel at 760-845°C in a molten bath of
solutions of cyanide and other salts. Answer:
B
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32. A class of metal alloys which, unlike metals, do A. 200 and 200
not have a long-range crystalline structure. B. 200 and 300
Answer: C C. 200 and 400
A. Rapid solidification D. 200 and 500
B. Metallic glasses
C. Amorphous alloys
D. Glass 41. The molten metal is poured through a
Answer: D
33. If the repeating units in a polymer chain are all A. Normal segregation
of the same type, the molecule is called: B. Gravity segregation
Answer: C C. Heterogeneous nucleation
A. Molecular weight distribution D. Pouring basin or cup
B. Degree of polymerization
C. Covalent bonds 42. Which are made of sand, plaster, ceramics, and
D. Homopolymer similar materials. Answer: A
A. Expendable molds
34. Have the structure of a thermoplastic but the B. Permanent molds
nonmelting characteristics of a thermoset. C. Composite molds
Answer: D D. Sand casting
A. Nylons
B. Aramids 43. Consist of a cope on top and drag on the
C. Polyethylenes bottom. Answer: A
D. Polyimides A. Two-piece mold
B. Cores
35. Are compounds of metallic and non-metallic C. Vents
elements. Answer: A D. Pattern
A. Ceramics
B. Nonceramics 44. Are made of two or more different materials
C. Clay and used in shell molding and other casting
D. Kaolin process. Answer: B
A. Shell-mold casting
36. Consists of oxides, carbides, and nitrides; used B. Composite molds
in high temperature applications. Answer: D C. Rammed graphite molding
A. Titanium nitride D. Expendable pattern
B. Silicon nitride
C. Sialon 45. The product of the first hot-rolling is called:
D. Cermets Answer: A
A. Bloom or slab
37. The tiles on the space shuttle are made of: B. Bloom
Answer: B C. Slab
A. Porcelain D. Billet
B. Silica fiber
C. Bioceramics 46. A group of stands is called a Answer: C
D. Aluminum oxide and silicon nitride A. Two-high or three high
B. Tandem rolling
38. Is the process of inducing chemical changes by C. Train
heat. Answer: A D. Water-based
A. Pyrolysis
B. Kevlar 47. Is a process in which a blank is forged into a
C. Gating system shape with a tool that forms the blank in
D. Sprue several small steps. Answer: A
A. Incremental forging
39. A more recently developed, high performance B. Isothermal forging or hot-die
glass fiber, offering higher resistance to elevate forging
temperature and acid corrosion. Answer: A C. Swaging
A. E-CR D. Radial forging or swaging
B. Pyrolysis
C. Rayon and pitch 48. This hammer has two rams that simultaneously
D. Aramids approach each other horizontally or vertically to
40. Lon fibers generally have aspect ratios forge the part. Answer: D
between: Answer: D A. Screw presses
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50. Soft metals (as well as paper, leather, and 58. Cemented carbide are used for higher speed
rubber) can be blanked with ___. Answer: D greater than: Answer: A
A. Lancing A. 1000 ft/min
B. Fine blanking B. 1100 ft/min
C. Slitting C. 1200 ft/min
D. Steel rules D. 1300 ft/min
51. Cones, hemispheres, and similar shapes are 59. There are two basic types of high-speed steels:
often formed by: Answer: D Answer: A
A. Tube drawing A. Molybdenum and tungsten
B. Wire drawing B. Cast-cobalt alloys
C. Spinning C. Cast-cobalt alloys
D. Shear forming or flow turning D. Carbide or cemented of sintered
carbide
52. In the basic method, a round-sheet metal blank
is placed over a circular die operating and is 60. Developed in 1970. Consists of silicon nitride
held in place with a _______. Answer: D with various addition of aluminum oxide,
A. Seaming yttrium oxide, and titanium carbide. Answer:
B. Roll forming C
C. Bulging A. Cermets
D. Blank holder or hold-down ring B. Cubic boron nitride
C. Silicon-nitride based ceramics
53. Are used for many destructive purpose, in D. Diamond
demolition work and in warfare. Answer: B
A. Magnetic pulse forming 61. Is a special vise that attaches to the cross slide
B. Explosive forming to hold work. Answer: C
C. Peen forming A. Reamer
D. Laser forming B. Taper attachments
C. Milling attachments
54. Very fine metal are blended with either a D. Knurling
polymer or a wax-based binder. Answer: B
A. Hot isostatic pressing 62. A section of bed in front of the headstock can
B. Injection molding be removed to accommodate larger diameter
C. Roll compaction workpiece. Answer: B
D. Compacted by extrusion A. Engine lathe
55. Is a motion in which the clay bat is formed by B. Gap bed lathe
means of templates or rollers. Answer: A C. Special-purpose lathes
A. Jiggering D. Chuck
B. Hot pressing or pressure sintering
C. Firing 63. Are machine tools with attachments that are
D. Nanophase ceramics capable of tuning parts with various contours.
Answer: A
A. Tracer lathes
Given for Reviewer 5/ Elements 3 B. Automatic lathes
C. Automatic bar machines
D. Turret lathe
56. Is done in a housing or case, which is an 64. Are often used when several related operations,
integral part of the product. Answer: B such as holes of different sizes, reaming, or
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counterboring, must be done on a single part. 71. Temperature gradients within the workpiece
Answer: A during grinding are primarily responsible for
A. Gang-drilling machine Answer: D
B. Turret-type drilling machines A. Tempering and softening
C. Radial drilling machine tools B. Burn
D. Multiple-spindle drilling machines C. Heat checking
D. Residual stresses
65. Can be adjusted over a few thousandths of an
inch to compensate for wear or to permit some 72. Is done on cylindrical grinders with specially
variation in hole size to be obtained. Answer: dressed wheels matching the shape of threads.
A Answer: A
A. Expansion reamers A. Thread grinding
B. Adjustable reamers B. Internal grinding
C. Taper reamers C. Centerless grinding
D. Roughing reamers D. Through-feed grinding
66. Engage the work gradually, and usually more 73. Damage to grinding wheel can severely reduce
than one tooth cuts at a given time. Answer: its: Answer: B
D A. Chatter
A. Right-hand cutter B. Bursting speed
B. Left-hand cutter C. Exploding speed
C. Plain milling cutters D. Ultrasonic machining
D. Helical mills
74. Are thin ridges, usually triangular in shape, that
67. Milling cutters are classified as either Answer: develop along the edges of a work-piece from
D machining, from shearing sheet materials, and
A. Angle milling cutters from trimming, forgings, and castings.
B. Shell mills Answer: C
C. Fly cutting A. Elecropolishing
D. Arbor cutters or shank cutters B. Superfinishing
C. Burrs
68. Is important in that it provides a sufficiently D. Buffing
wide kerf for the blade to move freely in the
workpiece without binding and frictional 75. The source of energy is laser, which focuses
resistance. Answer: A optical energy on the surface of the workpiece.
A. Tooth set Answer: B
B. Smagging A. Arc welding
C. Hacksaws B. Laser-beam machining
D. Circular saw C. Plasma-arc cutting
D. Abrasive water-jet machining
69. Are suitable for large as well as tall workpieces
that require machining on a number of their 76. The temperature developed in the flame of
surfaces. Answer: C oxyacetylene welding as a result of these
A. Work envelope reactions can reach: Answer: C
B. Vertical machining centers A. 3100°C
C. Horizontal-spindle machining B. 3200°C
centers C. 3300°C
D. Universal machining centers D. 3400°C
70. In addition to hardness, an important 77. Is used primarily for welding the edges of
characteristic is: Answer: D sections vertically in one pass, with the pieces
A. Abrasive placed edge to edge. Answer: D
B. Aluminum oxide and silicon A. Globular transfer
carbide B. GMAW process
C. Cubic boron nitrides and diamond C. Flux-cored arc welding
D. Friability D. Electrogas welding
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D. Blue brittleness
16. Heat steel at 500 to 600°C in an atmospheric of
9. Can also cause embrittlement, particularly in ammonia gas or mixtures of molten cyanide
copper alloys. Answer: A salts. No further treatment. Answer: C
A. Oxygen A. Carbonitriding
B. Warping of parts B. Cyaniding
C. Temperature gradient C. Nitriding
D. Stress- relief annealing D. Boronizing
10. Utilized thermal expansion and contraction. A 17. The parts to be heat treated are loaded onto a
part with a hole in it to be installed over a shaft. car platform, rolled into position, and then raised
Answer: A into the furnace. Answer: D
A. Shrink fits A. Box furnace
B. Thermal fatigue B. Pit furnace
C. Thermal shock C. Belt furnace
D. Anisotropy of thermal expansion D. Elevator
11. Corrosion can occur over an entire surface. 18. Purpose of coke is to produce _________ (a
Answer: D reducing gas, meaning that it removes oxygen)
A. Optical properties which is then use to reduce iron oxide to iron.
B. Corrosion Answer: B
C. Degradation A. Generate the high level of heat
D. Pitting B. Carbon monoxide
C. Plastics and chemical compounds
12. The lowest temperature at which the alloy is still D. Remove impurities from the
completely liquid. Answer: C molten irons
A. Liquidus
B. Solidus 19. The source of heat is a continuous electric arc
C. Eutectic point that is formed between the electrodes and the
D. Solvus charge metal. Answer: B
A. Open-heart furnace
13. The shape of graphite is in nodular form or B. Electric furnace
spheroid form. This shape permits the material C. Basic oxygen furnace
to be somewhat ductile and shock-resistant. The D. All of these
shape of the graphite flakes is changed into
nodules by small addition of magnesium and/or 20. The process used for steel production, with
cerium to the molten metal prior to pouring. major efficiency and productivity improvements
Answer: A and with significant cost reduction. Answer: B
A. Nodular iron A. Killed steel
B. White cast iron B. Continuous casting
C. Malleable cast iron C. Strand casting
D. Ferritic malleable iron D. Casting
14. Involves changes in the dimensions of the part 21. Has the same effects as cerium. Answer: D
without the change in shape. Answer: C A. Titanium
A. Quench cracking B. Tungsten
B. Distortion C. Vanadium
C. Size distortion D. Zirconium
D. Shape distortion
45. Are used to cool the rolls and to break up the 53. Is used to produce curvatures on thin sheet
scale on the rolled materials. Answer: D metals by shot peening one surface of the
A. Two-high or three high sheet. Answer: C
B. Tandem rolling A. Magnetic pulse forming
C. Train B. Explosive forming
D. Water-based C. Peen forming
D. Laser forming
46. The workpiece acquires the shape of the die
cavities while being forged between two shaped 54. Powder rolling is also called: Answer: C
dies. Answer: A A. Hot isostatic pressing
A. Impression-die forging B. Injection molding
B. Flash C. Roll compaction
C. Fullering D. Compacted by extrusion
D. Edging
55. Pressure and temperature are applied
47. The dies are heated to the same temperature simultaneously. This method makes the part
as that of the hot workpiece. Answer: B
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61. Are important in controlling both the direction 69. Are equipped with both vertical and horizontal
of chip flow and strength of the tool tip. spindles. Answer: D
Answer: A A. Work envelope
A. Rake angles B. Vertical machining centers
B. Back rake angle C. Horizontal-spindle machining
C. Relief angles centers
D. Cutting-edge angles D. Universal machining centers
62. Are used for applications such railroad wheels, 70. The abrasive found in nature is/are: Answer:
gun barrels, and rolling-mill rolls, with sizes as D
large as 0.7 meters in diameter by 8 m length A. Emery
and capacities of 450 kw. Answer: C B. Corundum
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72. A small wheel is used to grind the inside 80. May also be added, to improve both the wetting
diameter of the part, such as to bushing and characteristics of the molten filler metal and the
bearing races. Answer: B capillary action. Answer: C
A. Thread grinding A. Brazing
B. Internal grinding B. Flux
C. Centerless grinding C. Wetting agents
D. Through-feed grinding D. Torch brazing
73. Defined as the surface speed at which a freely 81. Can be used to join various metals and
rotating wheels bursts. Answer: B thicknesses. Answer: D
A. Chatter A. Ultrasonic soldering
B. Bursting speed B. Solder pastes
C. Triple kill C. Wave soldering
D. Ultrasonic machining D. Soldering
74. Is similar to polishing, with the exception that 82. Is based on the simple principle of folding two
very fine abrasive are on soft disk made of thin pieces of material together. Answer: D
cloth or hide. Answer: D A. Self-tapping
A. Elecropolishing B. Riveting
B. Superfinishing C. Metal stiching or stapling
C. Burrs D. Seaming
D. Buffing
83. A commonly accepted theory of friction is the:
75. Is widely used for drilling and cutting metals, Answer: D
non-metallic materials, ceramics, and A. Optical interference microscope
composite materials. Answer: B B. Atomic force microscope
A. Beam machining C. Tribology
B. Laser-beam machining D. Adhesion theory
C. Plasma-arc cutting
D. Abrasive water-jet machining 84. Are important oil additives: Answer: d
A. Sulfur
76. The proportion of acetylene and oxygen in the B. Chlorine
gas mixture is: Answer: A C. Phosphorous
A. 1:1 D. All of these
B. 1:2
C. 1:3 85. Is a generic term that describes the combined
D. 1:4 process of sputtering and vacuum evaporation.
Answer: D
77. Electrogas welding has weld thickness ranges A. Sputtering
from _________ for steels, titanium, and B. Reactive sputtering
aluminum alloys. Answer: B C. Radio-frequency sputter
A. 12 mm to 70 mm D. Ion plating
B. 12 mm to 75 mm
C. 12 mm to 80 mm 86. Is the process by which aluminum atoms are
D. 12 mm to 85 mm physically moved by the impact of drifting
electrons under high current conditions.
78. The faying surfaces of the two components are Answer: D
subjected to a static normal force and A. Epitaxy
oscillation shearing stresses. Answer: B B. Etching
A. Cold welding C. Ion implantation
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16. Parts are heated using boron-containing gas or 24. Cover wide range of materials, from the more
solid in contact with part. Answer: D common metals such as aluminum, copper, and
A. Carbonitriding magnesium to high strength high temperature
B. Cyaniding alloys, such as those of tungsten, tantalum,
C. Nitriding and molybdenum. Answer: A
D. Boronizing A. Nonferrous metals and alloys
B. Aluminum
17. Parts to be heat-treated move continuously C. Magnesium
through the furnace on conveyors of various D. Copper
designs that use trays, belts, chains, and other
mechanisms. Answer: A 25. Use in aircraft and missile components,
A. Continuous furnace material-handling equipment, portable power
B. Salt-bath furnace tools. Answer: B
C. Fluidized beds A. Porous aluminum
D. Induction heating B. Magnesium
C. Copper
18. The chemical by-product coke are used in the D. Brass
making of: Answer: C
A. Generate the high level of heat 26. Copper is found in several types of ores, the
B. Carbon monoxide most common being: Answer: A
C. Plastics and chemical compounds A. Sulfide ores
D. Remove impurities from the B. Pyrite ore
molten iron C. Bauxite ore
D. Collide ore
19. Is a receptacle used for transferring and
pouring molten metal. Answer: A 27. An alloy of iron and nickel. Answer: D
A. Ladle A. Monel K-500
B. Pale B. Hastelloy C-4
C. Contour C. Hastelloy
D. Handle D. Invar
20. Was first developed for casting on-ferrous 28. There are four refractory metals: ________.
metal strip. Answer: C They are called refractory because of their
A. Killed steel melting point. Answer: D
B. Continuous casting A. Molybdenum
C. Strand casting B. Niobium
D. Casting C. Tungsten and tantalum
D. All of these
21. Cause temper embrittlement. Answer: C
A. Antimony 29. In nuclear and x-ray applications, it is used
B. Arsenic because of its low absorption. Answer: A
C. A and B A. Unalloyed beryllium
D. None of these B. Zirconium
C. Lead
22. Are processed specially to have a mixed ferrite D. Zinc
and martensite structure. Answer: A
A. Dual-phase steels
B. Stainless steels 30. Is an alloying element for dental alloys and for
C. Weathering steels bronze, titanium and zirconium. Answer: C
D. Structural-grade alloy steels A. Babbit
B. Tin alloys
C. Tin
23. Stainless steels that their main application is in D. Tin-lead
aircraft and aerospace structural components.
Answer: D 31. Are made of natural organic materials from
A. Austenitic stainless steels animal and vegetable products. Answer: A
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37. The mean diameter of fibers used in reinforced 45. A thick ring is expanded into large diameter
plastics is usually: Answer: A ring with a reduced cross-section. Answer: A
A. Less than 0.001 mm A. Ring-rolling
B. Less than 0.002 mm B. Thread rolling
C. Less than 0.003 mm C. Forming tap
D. Less than 0.004 mm D. Rotary tube piercing
65. Are used in large workpieces that cannot be 73. Is a high-production process for continuously
easily handled manually. Answer: C grinding cylindrical surfaces in which the
A. Gang-drilling machine workpiece is supported not by centers or
B. Turret-type drilling machines chucks, but by a blade. Answer: C
C. Radial drilling machine tools A. Thread grinding
D. Multiple-spindle drilling machines B. Internal grinding
C. Centerless grinding
66. Are used for finishing holes to an exact tapers. D. Through-feed grinding
Answer: C
A. Expansion reamers 74. Material is removed from a surface by
B. Adjustable reamers microchipping and erosion with fine abrasive
C. Taper reamers grains in slurry. Answer: D
D. Roughing reamers A. Chatter
B. Bursting speed
67. The maximum chip thickness is at the end of C. Bursting
the cut. The advantages are that tooth D. Ultrasonic machining
engagement is not a function of workpiece
surface characteristics. Answer: B 75. Was developed based on the observation that
A. Slab milling or peripheral milling chemicals attack metals and etch them, thereby
B. Conventional milling or up milling removing small amounts of material from the
C. Climb milling or down milling surface. Answer: A
D. Face milling A. Chemical machining
B. Chemical milling
68. Cutting speeds of milling typically ranges from C. Chemical blanking
Answer: A D. Photochemical blanking
A. 30 m/min to 3000 m/min
B. 30 m/min to 3100 m/min 76. Is a high-velocity electrons, which strike the
C. 30 m/min to 3200 m/min surface of the workpiece and generate heat.
D. 30 m/min to 3300 m/min Answer: A
A. Electron-beam machining
69. Cutting speed in sawing is usually range up to B. Laser-beam machining
Answer: D C. Plasma-arc cutting
A. 60 m/min D. Abrasive water-jet machining
B. 70 m/min
C. 80 m/min
D. 90 m/min 77. Are used to supply additional material to the
70. Has the advantages of low cost and good weld zone during welding. Answer: A
damping capacity, but is heavy. Answer: A A. Filler materials
A. Gray iron B. Pressure gas welding
B. Polymer concrete C. Arc welding
C. Ceramic D. Shielded metal-arc welding
D. Composites
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78. The arc is started between the electrode tip and C. Ring compression test
bottom of the part to be weld using for very D. Wear
thick welded joints. Answer: A
A. Electroslag welding 86. This is a wide used lamellar solid lubricant.
B. Tungsten electrode Answer: A
C. TIG welding A. Molybdenum disulfide
D. GTAW process B. Oxalate
C. Shot peening
79. The heat required for welding is generated D. Laser peening
through, as the name implies, friction at
interface of the two components being joined. 87. Is a thermochemical process. Answer: A
Answer: C A. Chemical vapor deposition
A. Cold welding B. Ion implant
B. Ultrasonic welding C. Diffusion coating
C. Friction welding D. Electroplating
D. Inertia friction welding
88. Producing a planar surface: Answer: B
80. Is important not only because of its effects on A. Etching
the strength and appearance of the weld, but B. Planarization
also because it can signal incomplete fusion on C. Diamond sawing
the presence of slag inclusion in multiple-layer D. All of these
welds. Answer: A
A. Weld profile 89. Is an aging at moderately elevated temperature
B. Undercutting expedites the process. Answer: B
C. Overlap A. Age hardening
D. Cracks B. Artificial aging
C. Alloy
81. Brazing is performed by first heating the joint D. Alloying element
with the torch, then depositioning the brazing
rod or wire in the joint. Answer: D 90. Is that part of the carbon of steel or iron that is
A. Brazing in form of graphite or tempera carbon.
B. Flux Answer: A
C. Wetting agents A. Free carbon
D. Torch brazing B. Hard drawn
C. Homogeneous Material
82. Are easy to solder. Answer: A D. Izod Test
A. Copper and gold
B. Aluminum and stainless steels 91. Is associated with creep, decreasing stress at a
C. Adhesive bonding constant strain. Answer: B
D. Natural adhesive A. Red Shortness
B. Relaxation
83. Is one of the oldest known metals, it has been C. Residual stress
the base of an alloys, as well as being used in D. Rimmed Steel
relative pure form. Answer: C
A. Cold working 92. Is associated with creep, decreasing stress at a
B. Age hardening constant strain. Answer: B
C. Copper alloys A. Red shortness
D. Copper B. Relaxation
C. Residual stress
D. Rimmed steel
84. Is a method of joining without using fasteners.
Answer: A 93. Is the heating of certain steels above the
A. Crimping transformation range and then quenching, for
B. Snap-In fasteners the purpose of increasing the hardness.
C. Shrink and Press Fits Answer: B
D. Ultrasonic A. Graphitizing
B. Hardening
85. Friction can also be reduced by subjecting the C. Malleabilizing
tool-or-die workpiece inter-face to: Answer: A D. Normalizing
A. Ultrasonic vibrations
B. Forces or dimensional changes
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TEST IV A. Recrystallization
B. Grain growth
1. A second type of primary bond is the Answer: C. Diffusion
B D. Orange peel
A. Metallic bond
B. Covalent bond 5. Is also used to specify the point where the
C. Ionic bond stress and strain cease being proportional.
D. Wooden bond Answer: D
A. Linear elastic behavior
2. Iron forms bcc structure (gamma iron) between B. Engineering stress or nominal
912°C and _____. Answer: C stress
A. 1194°C C. Yield stress
B. 1294°C D. Proportional limit
C. 1394°C
D. 1494° 6. Because of the lowered yield stress in the
direction opposite the original load application,
3. The effect of an increase in shear stress that this phenomenon is called: Answer: A
causes an increase in the overall strength of the A. Strain softening or work softening
metal is known as Answer: C B. Disk test
A. Grain boundaries C. Seamless tubing
B. Edge and screw D. Torsion test
C. Work hardening or strain
hardening 7. Caused by fluctuating mechanical loads, such
D. Polycrystals as on gear teeth, or by thermal stress, such as
on cool die coming into repeated contact with
4. If we continue to raise the temperature of the hot workpiece. Answer: B
metal, the grains begin to grow, and their size A. Hot hardness
may eventually exceed the original grain size. B. Cyclic stress
The phenomenon is called: Answer: B C. Fatigue failure
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D. Stress amplitude
24. A turbofan jet engine for the Boeing 757 32. The increase in density with increase
aircraft typically contains the following crystallinity is called: Answer: C
nonferrous metals 38% titanium, 37% nickel, A. Amorphous
12% chromium, 6% cobalt, 5% aluminum, 1% B. Crystallites
niobium and ________. Answer: B C. Crystallization shrinkage
A. 0.01% tantalum D. Elastomer
B. 0.02% tantalum
C. 0.03% tantalum 33. Have excellent resistance to heat, water, and
D. 0.04% tantalum steam; they have dielectric properties that are
virtually affected by humidity, and they are
25. Is the third most abundant metallic highly resistant to chemicals. Answer: C
element(2%) in the earth’s crust coming after A. Polypropylenes
iron and aluminum. Answer: B B. Polystyrenes
A. Porous aluminum C. Polysulfones
B. Magnesium D. Polyvinyl chloride
C. Copper
D. Brass 34. The most common example of clay is: Answer:
D
26. The dry copper concentrate, as much as one- A. Ceramics
third of which is copper, is traditionally smelted B. Ceramics
and refined. This process is known as: C. Clay
Answer: A D. Kaolin
A. Pyrometallurgy
B. Hydrometallurgy 35. Have a high crystalline component to their
C. Technometallurgy structure; good thermal-shock resistance and
D. Evaporametallurgy strong Answer: C
A. Silica
27. Is used for low sensitivity to temperature. B. Glasses
Answer: D C. Glass ceramics
A. Monel K-500 D. Graphite
B. Hastelloy C-4
C. Hastelloy 36. Is an amorphous solid with the structure of
D. Invar liquid. Answer: A
A. Glass
28. A silver-white metal was discovered in the 18 th B. Silica
century. Answer: A C. Lampback
A. Molybdenum D. Bukyballs
B. Titanium and zirconium
C. Mineral molybdenite
D. Niobium 37. Sprue, runners and gates are known as:
Answer: C
29. Am alloy of copper and nickel. Answer: D A. Pyrolysis
A. Niobium B. Kevlar
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38. The temperature for carbonizing range up to 46. Material is distributed away from an area.
about: Answer: C Answer: C
A. 1300°C A. Impression-die forging
B. 1400°C B. Flash
C. 1500°C C. Fullering
D. 1600°C D. Edging
39. Were first as matrix material in the 1930’s. 47. Rotary swaging is also known as: Answer: D
Answer: B A. Incremental forging
A. Formica B. Isothermal forging or hot-die
B. Epoxies forging
C. Reinforced plastics C. Swaging
D. Ceramics matrix D. Radial forging or swaging
40. Is that portion of the runner through which the 48. The die moves toward the billet. Answer: B
molten metal enters the mold cavity. Answer: A. Drawing
C B. Indirect extrusion
A. Sprue C. Hydrostatic extrusion
B. Runners D. Lateral or side extrusion
C. Gates
D. Risers 49. In _______, the sheared slug is discarded.
Answer: B
41. The traditional method of casting metals. A. Burr
Answer: D B. Punching
A. Expendable molds C. Shearing
B. Permanent molds D. Blanking
C. Composite molds
D. Sand casting 50. Is actually a finishing operation in which a small
amount of metal is sheared away from the edge
42. Are caused to mold the sand mixture into the of an already blanked part. Answer: B
shape of the casting. Answer: D A. Nibbling
A. Two-piece mold B. Shaving
B. Cores C. Cutoff
C. Vents D. Dinking
D. Pattern
51. An important development in testing the
43. Uses a polystyrene pattern, which evaporates formability of sheet metal is the ____.
upon contact with molten metal to form a Answer: C
cavity for the casting. Answer: D A. Stretch forming
A. Shell-mold casting B. Anisotropy
B. Composite molds C. Forming-limit diagram
C. Rammed graphite molding D. Bend allowance
D. Expendable pattern
52. The process of thinning the walls of a drawn
44. Are usually square, with a cross-sectional are cylinder by passing it between a punch and die
smaller than blooms and further rolled into whose separation is less than the original wall
round rod and bars. Answer: D thickness. Answer: B
A. Bloom or slab A. Drawbeads
B. Bloom B. Ironing
C. Slab C. Redrawing
D. Billets D. Embossing
60. Types of cutting fluids commonly used in 68. Tooth spacing is usually in the range of
machining operations. Answer: D Answer: B
A. Oils A. 0.08 to 0.25 teeth per mm
B. Emulsions B. 0.08 to 1.25 teeth per mm
C. Semisynthetics and synthetics C. 0.08 to 1.35 teeth per mm
D. All of these D. 0.08 to 1.45 teeth per mm
61. Control interference and rubbing at the tool 69. Are mixture of crushed concrete and plastic.
workpiece interference. Answer: C Answer: B
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A. Gray iron
B. Polymer concrete 77. Electroslag welding is capable of welding plates
C. Ceramic with thickness ranging from : Answer: D
D. Composites A. 50 mm to more than 600 mm
B. 50 mm to more than 700 mm
70. The common bond type for bonded are: C. 50 mm to more than 800 mm
Answer: B D. 50 mm to more than 900 mm
A. Grit number
B. Vetrified, resinoid, rubber and 78. The energy required for frictional heating is
metal supplied by the kinetic energy of flywheel.
C. Ceramic bond Answer: D
D. Resinoid A. Cold welding
B. Ultrasonic welding
71. Is the process of producing sharp new edges on C. Friction welding
grains, conditioning worn grains on the surface D. Inertia friction welding
of a grinding wheel, and truing an out-of-round
wheel. Answer: C 79. Results from the melting away of the base
A. Grinding wheel metal and the consequent generation of a
B. Attritious wheel groove in the shape of a sharp recess or notch.
C. Dressing Answer: B
D. Loading A. Weld profile
B. Undercutting
72. Parts with diameters as small as ________ can C. Overlap
be ground. Answer: A D. Cracks
A. 0.10 mm
B. 0.20 mm 80. The parts in _____ are first precleaned, and
C. 0.30 mm then preload with brazing metal in appropriate
D. 0.40 mm configurations, before being placed in a
furnace. Answer: A
73. The tip of the tool of ultrasonic machining A. Furnace brazing
vibrates at a frequency of: Answer: D B. Induction brazing
A. 5 Khz C. Resistance brazing
B. 10 Khz D. Dip brazing
C. 15 Khz
D. 20 Khz 81. Are difficult to solder: Answer: B
A. Copper and gold
74. Is the oldest of non-traditional machining B. Aluminum and stainless steels
process, and has been used to engrave metals C. Adhesive bonding
and hard stones, in deburring, and more D. Natural adhesive
recently in the production of printed circuit-
boards and microprocessor chips. Answer: B 82. They are economical, and they permit easy and
A. Chemical machining rapid component assembly. Answer: B
B. Chemical milling A. Crimping
C. Chemical blanking B. Snap-in fasteners
D. Photochemical blanking C. Shrink and press fits
D. Ultrasonic welding
75. Can be used for very accurate cutting of a wide
variety of metals. Answer: A
A. Electron-beam machining 83. The techniques used to calculate the coefficient
B. Laser-beam machining of friction generally involve measurement of
C. Plasma-arc cutting either: Answer: B
D. Abrasive water-jet machining A. Ultrasonic vibration
B. Forces or dimensional changes
76. This method of welding two components starts C. Ring compression test
with the heating of the interface by means of a D. Wear
torch using, typically, oxyacetylene gas.
Answer: B 84. Are used for stainless steels and high
A. Filler materials temperature alloys. Answer: B
B. Pressure gas welding A. Molybdenum disulfide
C. Arc welding B. Oxalate
D. Shielded metal-arc welding C. Shot peening
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TEST V
1. A third type of primary bond is the: Answer: A 7. An example of accelerated strain aging in steels
A. Metallic bond is: Answer: D
B. Covalent bond A. Strain aging
C. Ionic bond B. Mechanical fibering
D. Wooden bond C. Strain aging
D. Blue brittleness
2. The appearance of more than one type of
crystal structure is known as: Answer: C 8. Residual stress can be reduce or eliminated by
A. Allotropism Answer: D
B. Polymorphism A. Oxygen
C. A and B B. Warping of parts
D. None of these C. Temperature gradient
D. Stress-relief annealing
101. Metal structures that are not single crystals is
known as: Answer: D 9. Thermal stresses may be caused both by
A. Grain boundaries temperature gradient and by _____. Answer:
B. Edge and screw D
C. Work hardening or strain A. Shrink fits
hardening B. Thermal fatigue
D. Polycrystals C. Thermal shock
D. Anisotropy of thermal expansion
3. Recrystallization is a function of time because it
involves ______ which is the movement and 10. Two dissimilar metals may form a galvanic cell
exchange of atoms across grain boundaries. that is, two electrodes in an electrolyte in a
Answer: C corrosive environment including moisture.
A. Recrystallization Answer: C
B. Grain growth A. Intergranular corrosion
C. Diffusion B. Crevice corrosion
D. Orange peel C. Galvanic corrosion
D. Stress-corrosion cracking
4. As the load is further increased, the
engineering stress eventually reaches a 11. Is relatively soft and ductile; it is magnetic from
maximum and then begins to decrease. The room temperature to 768° C, this temperature
maximum engineering stress is called: is known as: Answer: B
Answer: A A. Alpha ferrite
A. Ultimate tensile strength B. Curie temperature
B. Engineering stress or nominal C. Hypoeutictoid
stress D. Delta ferrite
C. Yield stress
D. Proportional limit 12. Is obtained by annealing white cast iron in an
atmosphere of carbon monoxide and carbon
5. For brittle materials such as ceramics and dioxide, at between 800 °C and 900 °C, for up
glasses, a ______ has been developed, in to several hours, depending on the size of the
which the disk is subjected to compression part. Answer: C
between two hardened flat platens. Answer: B A. Nodular iron
A. Strain softening or work softening B. White cast iron
B. Disk test C. Malleable iron
C. Seamless tubing D. Ferritic malleable iron
D. Torsion test
13. Martensite is tempered in order to improve its:
6. The part fails at a stress level below that at Answer: B
which failure would occur under static loading. A. Retained austenite
Answer: C B. Mechanical properties
A. Hot hardness C. Tempering
B. Cyclic stress D. Hardenability
C. Fatigue failure
D. Stress amplitude 14. If carried out above room temperature, the
process is called: Answer: A
A. Artificial aging
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B. Natural aging
C. Cryogenic treatment
D. Maraging 22. Have higher resistance to both corrosion and
15. Metal part is placed in copper induction coils stress corrosion cracking than do the 300 series
and is heated by high frequency current, then of austenitic steels. Answer: D
quenched. Answer: B A. Austenitic stainless steels
A. Flame hardening B. Ferritic stainless steels
B. Induction hardening C. Martensitic stainless steels
C. Decarburization D. Duplex structure stainless steels
D. Annealing
23. High strength to weight ratio; high thermal and
16. Dry, fine, and loose solid particles, usually electrical conductivity; good corrosion
aluminum oxide, are heated and suspended in a resistance; good manufacturing properties.
chamber by an upward flow of hot gas at Answer: B
various speeds. The parts to be heat treated A. Nonferrous metals and alloys
are then placed within the floating particles. B. Aluminum
Answer: C C. Magnesium
A. Continuous furnaces D. Copper
B. Salt-bath furnace
C. Fluidized beds 24. Metal comes from sea water. Answer: B
D. Induction heating A. Porous aluminum
B. Magnesium
17. The limestone reacts chemically with impurities, C. Copper
acting like a Answer: A D. Brass
A. Flux
B. To flow as fluid 25. A more recent technique for processing copper
C. Fuel for plant operations is ____, a process involving chemical and
D. Slag electrolytic reactions. Answer: B
A. Pyrometallurgy
18. For smaller quantities, electric furnaces can be B. Hydrometallurgy
of the Answer: D C. Technometallurgy
A. Open-heart D. Evaporametallurgy
B. Electric
C. Basic oxygen 26. An alloy of nickel, chromium and iron. Answer:
D. Induction type A
A. Nichrome
19. Deoxidizes steels, improves toughness and may B. Sulfide and oxide ores
improve formability and machinability. C. Supperalloys
Answer: B D. Monel K-500
A. Boron
B. Calcium 27. Typical applications of molybdenum are in:
C. Carbon Answer: D
D. Cerium A. Solid-propellant rockets
B. Jet engines
20. Improves strength, hardness, and C. Honeycomb structure
machinability; in aluminum-deoxidized steels, it D. All of these
controls the size of inclusions and improves
strength and toughness; it decreases ductility 28. Is silvery in appearance, it has good strength
and toughness. Answer: B and ductility at elevated temperatures, and it
A. Hydrogen has good corrosion resistance because of an
B. Nitrogen adherent oxide film. Answer. B
C. Oxygen A. Analloyed beryllium
D. Tin B. Zirconium
C. Lead
21. The minimum chromium content of stainless D. Zinc
steel should be: Answer: B
A. 10 to 11% by weight 29. The most important tin mineral is: Answer: A
B. 10 to 12% by weight A. Cassiterite
C. 10 to 13% by weight B. Pewter
D. 10 to 14% by weight C. Gold, silver and platinum
D. Gold
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61. Generally have geared-scroll design that makes 68. Components are being used in advanced
the jaws self-centering; they are used for round machine tools for their strength, stiffness,
workpieces, such as bar stock, pipes and tubing corrosion resistance, surface finish, and good
which can be centered to within 0.025 mm. thermal stability. Answer: C
Answer: A A. Gray iron
A. Three-jaw chuck B. Polymer concrete
B. Four-jaw chuck C. Ceramic
C. Power chuck D. Composites
D. Collet chuck
69. Vitrified bond is also known as Answer: C
62. May be defined as a ridge of uniform cross- A. Grit number
section that follows a helical or spiral path on B. Verified, resinoid, rubber and
the outside or inside of the cylindrical surfaces. metal
Answer: A C. Ceramic bond
A. Screw thread D. Resiniod
B. Tapered threads
C. Tapping 70. Is when the porosities on the grinding surface
D. Solid threading dies of the wheel becomes filled or clog with chips.
Answer: D
63. Provides an enlarged cylindrical hole with a flat A. Grinding wheel
bottom so that a bolt head, or a nut, will have a B. Attritious wear
smooth bearing surface that is normal to the C. Dressing
axis of the hole. Answer: A D. Loading
A. Counterboring
B. Countersinking 71. Centerless grinders are now capable of wheel
C. Spot facing surface speeds on the order of _____ using
D. Reaming cubic boron nitride abrasive wheels. Answer: C
A. 8,000 m/min
64. Has a smooth cutting edge. Answer: A B. 9,000 m/min
A. Finishing reamers C. 10,000 m/min
B. Tap D. 11,000 m/min
C. Tapered taps
D. Bottoming taps 72. Typical examples of coated abrasive are:
Answer: A
65. The cutter is mounted to a spindle having an A. Sand paper and emery cloth
axis of rotation perpendicular to the workpiece B. Belt grinding
surface. Answer: D C. Wire brushing process
A. Slab milling or peripheral milling D. Honing
B. Conventional milling or up milling
C. Climb milling or down milling 73. Chemical milling has been used on wide variety
D. Face milling of metals, with depths of metal removal as
large as: Answer: C
66. Cutting speeds of planners can range up to A. 10 mm
____ with a capacity up to 110 KW. Answer: A B. 11 mm
A. 120 m/min C. 12 mm
B. 130 m/min D. 13 mm
C. 140 m/min
D. 150 m/min
81. Is based on a difference between the thermal 89. Is the hating of an iron-base alloy to some
contractions of two components. Answer: C 100°F above the transformation range with
A. Crimping subsequent cooling to below that range in still
B. Snap-in fasteners air at room temperature. Answer: D
C. Shrink and Press Fits A. Graphitizing
D. Ultrasonic welding B. Hardening
82. A test that has gained wide acceptance, C. Malleabilizing
particularly for bulk deformation processes is: D. Normalizing
Answer: C
A. Ultrasonic vibrations 90. Load of 100 kg with 1/8 inch ball for soft metals
B. Forces or dimensional changes such as bearing metals and magnesium.
C. Ring compression test Answer: D
D. Wear A. Rockwell B
B. Rockwell C
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1. The weak attractive force that results from 3. The number and size of grains developed in a
random polarization is called: Answer: D unit volume of the metal depends on the rate at
A. Polarization effect which ____ takes place. Answer: D
B. Buffer effect A. grain boundaries
C. Random effect B. grain-boundary sliding
D. Dispersion effect C. polycrystals
D. nucleation
2. When crystal is subjected to an external force,
it first undergoes ____ it returns to its original 4. Large grains produce a rough surface
shape when the load is removed. Answer: C appearance on the sheet metals, called:
A. Axial deformation Answer: D
B. Thermal deformation A. Recrystallization
C. Elastic deformation B. Grain growth
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20. Improves hardenability, strength, hardness, 28. The principal alloying elements for molybdenum
and wear resistance; it reduces ductility, are: Answer: B
weldability, and toughness. Answer: C A. Molybdenum
A. Boron B. Titanium and zirconium
B. Calcium C. Mineral molybdenite
C. Carbon D. Niobium
D. Cerium
29. The element is used in electronic components;
21. Slightly increases the strength of rimmed nuclear power applications, it is used because
steels; it severely reduces toughness. Answer: of its low neutron absorption. Answer: B
C A. Unalloyed beryllium
A. Hydrogen B. Zirconium
B. Nitrogen C. Lead
C. Oxygen D. Zinc
D. Tin
30. Is an alloy often copper and antimony.
22. Stainless steels are made by using: Answer: C Answer: B
A. Electric furnaces A. Cassiterite
B. Basic-oxygen process B. Pewter
C. A and B C. Gold, silver and platinum
D. None of these D. Gold
23. Typical applications are in water treatment 31. Is the product of the reaction between
plants and heat-exchanger components. acetylene and hydrogen. Answer: A
Answer: D A. Ethylene
A. Austenitic stainless steels B. Acetylene
B. Ferritic stainless steels C. Polyethylene
C. Martensitic stainless steels D. Polymers
D. Duplex structure stainless steels
32. Are added to polymers to impart flexibility and
24. Lightest metal; good strength to weight ratio. softness by lowering their glass-transition
Answer: C temperature. Answer: A
A. Nonferrous metals A. Plasticizers
B. Aluminum B. Fillers
C. Magnesium C. Flourocarbons
D. Copper D. Lubricants
25. In steel are usually considered to be the 33. Possess good electrical insulating properties,
metallic elements added for the purpose of impact resistance, and dimensional stability,
modifying the properties. Answer: D and they have low water absorption. Answer:
A. Age hardening A
B. Artificial aging A. Alkyds
C. Alloy B. Aminos
D. Allotting element C. Epoxies
D. Phenolics
26. A silver-white discovered in 1751, is a major
alloying element that imparts strength, 34. Other major raw materials for ceramics that are
toughness and corrosion resistance. Answer: found in nature are: Answer: B
A A. Corundum or emery
A. Nickel B. Flint
B. Superalloys C. Feldspar
C. Nickel alloys D. Alumina
D. Monel
35. The element is used in electronic components;
27. Is used for electrical heating element. Answer: nuclear power applications, it is used because
A of its low neutron absorption. Answer: B
A. Nichrome A. Unalloyed beryllium
B. Sulfide and oxide ores B. Zirconium
C. Supperalloys C. Lead
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37. Are the channels that carry the molten metal 45. Is a hot-working process for making long, thick-
from the sprue to the mold cavity, or connect walled seamless pipe and tubing. Answer: D
the sprue to the gate. Answer: A A. Ring-rolling
A. Runners B. Thread rolling
B. Risers C. Forming tap
C. Gating systems D. Rotary tube piercing
D. Sprue
46. The part is then formed into rough shape of a
38. Carbon fibers are generally: Answer: A connecting rod by process called: Answer: A
A. 80% to 95% carbon A. Blocking
B. 80% to 96% carbon B. Flashless
C. 80% to 97% carbon C. Coining
D. 80% to 98% carbon D. Sizing
39. Advantage of a metal matrix over a polymer 47. Swaging is usually limited to maximum
matrix is/are: Answer: D workpiece diameter of about Answer: A
A. Higher elastic modulus A. 150 mm
B. Its resistance to elevated B. 160 mm
temperature C. 170 mm
C. And its higher toughness and D. 180 mm
ductility
D. All of these
40. A process whereby air is sucked in or entrapped 48. If there is no friction to overcome along the
the liquid, may take place. Answer: A container walls. Answer: D
A. Aspiration A. Drawing
B. Choke B. Indirect extrusion
C. Castability C. Hydrostatic extrusion
D. Spiral mold D. Lateral or side extrusion
41. To allow for the casting to shrink while cooling. 49. In _____, the slug is the part and the rest is
Answer: B scrap. Answer: D
A. Silica sand A. Burr
B. Collapsibilty B. Punching
C. Mulling machine C. Shearing
D. Bentonite D. Blanking
42. Are two-piece patterns made such that each 50. Is a modified shearing operation that is used to
part forms a portion of the cavity for the blank shapes from low-strength materials, such
casting. Answer: B as rubber, fiber, or cloth. Answer: D
A. Parting agent A. Nibbling
B. Split patterns B. Shaving
C. One-piece pattern C. Cutoff
D. Match-plate patterns D. Dinking
43. Patterns for plaster molding are generally made 51. Is one of the most common forming operations.
of: Answer: D Answer: A
A. aluminum A. Bending
B. Thermosetting plastics B. Anisotropy
C. Brass, or zinc alloy C. Roll bending
D. All of these D. Bending in a 4-slide machine
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58. Are made of pure aluminum oxide. Answer: C 66. Flat surface as well as various profiles can be
A. Ceramics produced by _____. It has either straight or
B. Tool steels tapered shanks for smaller and larger cutter
C. Ceramics sizes, respectively. Answer: A
D. Coated tools A. End milling
B. Straddle milling
59. Among the most important, versatile, and cost C. Form milling
effective tool and die materials for wide range D. Circular cutters
of applications. Answer: C
A. Carbide
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A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness
D. tin
31. Are the most important precious metals.
23. Electric furnace capacities ranges: Answer: B Answer: C
E. From 60 to 80 tons of steel per A. Cassiterite
day B. Pewter
F. From 60 to 90 tons of steel per C. Gold, silver and platinum
day D. Gold
G. From 60 to 100 tons of steel per
day 32. Is the product of the reaction between coke and
H. From 60 to 110 tons of steel per methane. Answer: B
day A. Ethylene
B. Acetylene
24. Improves hardenability, without the loss of C. Polyethylene
machinability and formability. Answer: C D. polymers
E. Boron
F. Calcium 33. Are characterized primarily by their corrosion
G. Carbon resistance, high strength and ductility, and high
H. Cerium chromium content. Answer: B
E. Dual-phase steels
25. Severely embrittles steels; however, heating F. Stainless steels
during processing drives out most of the G. Weathering steels
hydrogen. Answer: A H. Structural-grade alloy steels
E. Hydrogen
F. Nitrogen 34. These steels have mixture of austenite and
G. Oxygen ferrite. They have good strength, and they have
H. Tin higher resistance to both corrosion and stress-
corrosion cracking than to the 300 series of
26. Is an alloy of copper and zinc. Answer: D austenitic steels. Answer: D
A. Porous aluminum E. Austenitic stainless steels
B. Magnesium F. Ferritic stainless steels
C. Copper G. Martensitic stainless steels
D. Brass H. Duplex structure stainless steels
27. It is used extensively in stainless steels and in 35. A rock composed of very fined-grained silica.
nickel base alloys also known as: Answer: B Answer: B
A. Nickel A. Corundum
B. Supperalloys B. Flint
C. Nickel alloys C. Feldspar
D. Monel D. alumina
28. The main sources of nickel are: Answer: B 36. A turbofan jet engine for the Boeing 757
A. Nichrome aircraft typically contains the following
B. Sulfide and Oxide ores nonferrous metals 38% titanium, 37% nickel,
C. Supperalloys 12% chromium, 6% cobalt, 5% aluminum, 1%
D. Monel K-500 niobium and ________. Answer: B
E. 0.01% tantalum
29. A major disadvantage of molybdenum alloys is F. 0.02% tantalum
their resistance to oxidation at temperature G. 0.03% tantalum
Answer: D H. 0.04% tantalum
A. Above 200°C
B. Above 300°C 37. The modulus of elasticity for commercial
C. Above 400°C glasses ranges mostly from 55 Gpa to Answer:
D. Above 500°C A
A. 90 Gpa
30. Has properties of high density, resistance to B. 92 Gpa
corrosion, softness, low strength, ductility, and C. 95 Gpa
good workability. Answer: C D. 98 Gpa
A. Unalloyed beryllium
B. Zirconium 38. Serve as reservoirs to supply the molten metal
C. Lead necessary to prevent shrinkage during
D. Zinc solidification. Answer: B
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41. Is the third most abundant metallic element 49. Extrusion ratios, R, usually range from about
(2%) in the earth’s crust coming after iron and ______. Answer: D
aluminum. Answer: B A. 10 to 70
E. Porous aluminum B. 10 to 80
F. Magnesium C. 10 to 90
G. Copper D. 10 to 100
H. Brass
50. Is used for low sensitivity to temperature.
42. Are used to uniformly and thoroughly mull Answer: D
(mix) sand with additives. Answer: C E. Monel K-500
A. Silica sand F. Hastelloy C-4
B. Collapsibility G. Hastelloy
C. Mulling machine H. Invar
D. Bentonite
51. A silver-white metal was discovered in the 18th
43. Are generally used for simpler shapes and low century. Answer: A
quantity production. Answer: C E. Molybdenum
A. Parting agent F. Titanium and zirconium
B. Split agent G. Mineral molybdenite
C. One-piece pattern H. Niobium
D. Match-plate patterns
TEST IX C. Doping
D. Diffusion
1. May be used for either die castings or sand
castings for such articles as automotive parts, 6. Is essentially a measure of the slope of the
building hardware, padlocks, toys and elastic portion of the curve. Answer: A
novelties. Answer: B A. Modulus of elasticity
A. Monel B. Poisson’s ratio
B. Zemak-5 C. Ductility
C. Babbit23-49 D. Toughness
D. Hastelloy B
7. A commonly used test method for brittle
2. One common type of three-phase reaction is materials is the: Answer: B
known as: Answer: D A. Shear strain
A. Crystals B. Bend or flexure test
B. Exothermic reaction C. Modulus of rapture
C. Endothermic reaction D. Hardness
D. Eutectic
10. It is defined as the voltage required per unit 18. An ore of calcium magnesium carbonate.
distance for electrical breakdown. Answer: D Answer: A
A. Low-expansion alloys A. Dolomite
B. Invar Effect B. Charging the furnace
C. Conductors C. Blast furnace
D. Dielectic strength D. Pig iron
11. Is composed of two or more chemical elements, 19. Traditionally, the next step in the steel making
at least one of which is a metal. Answer: A process is the shaping of the molten steel into a
A. Alloy solid form called: Answer: C
B. Bonding A. Vacuum furnace
C. Blends B. Continuous casting
D. Mixture C. Ingots
D. Soaking pies
12. The right boundary represents _________ ,
which is 100% iron carbide, having a carbon 20. Improves resistance to atmospheric corrosion
content of 6.67%. Answer: B and, to a lesser extent, increase strength, with
A. Gamma iron or austenite little loss in ductility; it adversely affects hot-
B. Cementite or Carbide working characteristics and surface quality.
C. Cementite Answer: C
D. Pearlite A. Chromium
B. Cobalt
13. If the ferrite and cementite lamellae in the C. Copper
pearlite structure of the eutectiod steel are thin D. Lead
and closely packed, the microstrucyure is
called: Answer: A 21. Has 0.3% to 0.60% carbon. It is generally used
A. Fine pearlite in applications requiring higher strength than is
B. Coarse pearlite available in low carbon steels, such as in
C. Spheroidites machinery, in automotive and agricultural
D. Bainite equipment parts (gears, axles, connecting rods,
crankshafts) in railroad equipment. Answer: B
14. The end-quenched `hardenability test is A. Low carbon steel
commonly used is: Answer: A B. Medium carbon steel
A. Jominy Test C. High carbon steel
B. Morse Test D. Resulfurized and Phosphorized
C. Impact Test carbon steel
D. End Test
22. The most ductile of all stainless steels.
15. This method is particularly useful for improving Answer: A
resistance to surface indention, fatigue and A. Austenitic stainless steels
wear. Answer: A B. Ferritic stainless steels
A. Case hardening C. Martensitic stainless steels
B. Age hardening
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25. Is an alloy of copper and tin: Answer: B 33. Have good mechanical, chemical and electrical
A. Brasses and bronzes properties. Answer: A
B. Bronzes A. Polysters
C. Red brass B. Silicones
D. Cartridge brass C. Biodegredability
26. Have high strength and corrosion resistance at D. Elastomer
elevated temperatures. Answer: C
A. Nickel 34. High strength and toughness; thermal
B. Superalloys expansion close to cast iron; suitable for heat
C. Nickel alloys engine components. Answer: A
D. Monel A. Zirconia
B. Tungsten carbide
27. Have good resistance to corrosion, to C. Silicon carbide
mechanical and thermal fatigue, to mechanical D. Cubic boron nitride
and thermal shock, to creep, and to erosion at
elevated temperatures. Answer: C 35. Are products of the reaction of silica with oxides
A. Nichrome of aluminum, magnesium, calcium, potassium,
B. Sulfide and oxide ores sodium, and iron. Answer: C
C. Superalloys A. Diamond
D. Monel K-500 B. Quartz
C. Silicates
28. These alloys are used in rockets and missiles D. High speed steel
and in nuclear, chemical, and superconductor
applications. Answer: A 36. Glass in bulk form has a strength of less than.
A. Niobium Answer: A
B. Tungsten A. 140 Mpa
C. Tantalum B. 145 Mpa
D. Beryllium C. 150 Mpa
D. 155 Mpa
29. Is an alloying element in solders, steels and
copper alloys; it promotes corrosion resistance 37. Can also be developed when the liquid metal
and machinability. Answer: C solidifies and shirks between dendrites and
A. Unalloyed Beryluim between dentrite branches. Answer: C
B. Zirconuim A. Solidification time
C. Lead B. Shrinkage
D. Zinc C. Microporosity
D. Picking
30. Is a ductile metal, and it has the highest
electrical and thermal conductivity of any 38. A commonlyaramid is marketed under the trade
metal. Answer: A name: Answer: A
A. Silver A. Kevlar
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B. Aramids
C. Whiskers
D. Spectra 47. A round specimen is twisted continuously in the
same direction until it fails, Answer: A
39. Those grains that have favorable orientation A. Hot-twist test
will grow preferentially and are called: B. Hydraulics presses
Answer: A C. Mechanical press
A. Columnar grains D. Screw presses
B. Homogenous nucleation
C. Macrosegregation 48. Is carried out at elevated temperatures for
D. Inverese segregation metals and alloys that do not have sufficient
ductility at room temperature, or in order to
40. Is the length of the solidified metal in the spiral reduce the forces required. Answer: C
passage. Answer: A A. Coaxing extrusion of cladding
A. Fluidity index B. Square dies
B. Solidification time C. Hot extraction
C. Metallic projections D. Glass
D. Cavities
49. Consists of piercing a larger number of closely
41. Are often used in steel foundries foe their low spaced holes. Answer: B
thermal expansion. Answer: D A. Piercing and Blanking
A. Zircon B. Perforating
B. Olivine C. Parting
C. Iron silicate D. Notching
D. All of these
50. Parts requiring multiple operations, such as
42. Use to anchor the core in place. Answer: B punching, blanking and notching, can be made
A. Core prints at high production rates. Answer: D
B. Chaplets A. Subpress dies
C. Jolting B. Tailor-welded blanks
D. Hand hammering C. Compound dies
D. Progressive dies
43. Tensions can be applied to the strips either at
the exit zone known as: Answer: C 51. The periphery of the sheet metal is bent into
A. Draft the cavity of a die. Answer: A
B. Back tension A. Beading
C. Front tension B. Flanging
D. Steckel rolling C. Dimpling
D. Hemming
44. Are the results of roll bending. The strip is
thinner along its edges than its center. 52. The pressure over rubber membrane is
Answer: B controlled throughout the forming cycle, with
A. Leveling rolls the maximum pressure of up to 100 Mpa.
B. Wavy edges Answer: B
C. Alligatoring A. Electroforming
D. Gage number B. Hydroform or fluid-forming
process
45. Spray casting is also known as: Answer: C C. Spinning
A. Mannesmann process D. Conventional spinning
B. Tube rolling 53. Utilizes either aqueous solutions or fused salts.
C. Pilger mill Answer: B
D. Osprey process A. Atomization
B. Electrolytic deposition
46. _________ of parts with letters and numbers C. Screening
can be done rapidly by a process similar to D. Aspect ration
coining. Answer: A
A. Marking 54. Powder-metal parts may be subjected to other
B. Heading finishing operations, including the following:
C. Headers Answer: D
D. Piercing A. Heat treating
B. Machining and grinding
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55. Is used to make plastic products with a solid 63. Is short and is used to produce the hole at the
outer skin and cellular inner structure. end of a piece of stock so that it may be
Answer: B mounted between centers in a lathe. Answer:
A. Oxide powder in tube B
B. Structural-foam molding A. Horizontal boring machines
C. Blow molding B. Center drill
D. Rotational molding C. Spot drill
D. Spade drill
56. The deformation of the material takes place
along a narrow shear zone. Answer: B 64. Are made that can drill two or more diameters,
A. Continuous chips or drill and countersink and/or counterbore, in a
B. Primary shear zone single operation. Answer: A
C. Secondary shear zone A. Combination drills
D. Chip-breaker B. Crankshaft drills
C. Trepanning
57. Utilizes a piezoelectric transducer attached to a D. Reaming
tool holder. Answer: A
A. Acoustic emission 65. Is a process of internal thread rolling using a
B. Austenitic steels (300 series) forming tap. Answer: D
C. Surface finish A. Finishing reamers
D. Integrity of the machine parts B. Tap
C. Tapered taps
58. Are becoming the norm in the metal working D. Chipless tapping
industry because coating can consistently
improve tool life 200% or 300% or more. 66. Are relatively thin, usually less than 5 mm.
Answer: D Answer: A
A. Ceramics A. Slitting saws
B. Tool steels B. Profilers
C. Ceramics C. T-slot cutters
D. Coated tools D. Key seat cutters
59. The most inserts are honed to a radius of 67. A large broach can remove materials as deep as
about: Answer: B _______ in one stroke. Answer: D
A. 0.015 mm A. 32 mm
B. 0.025 mm B. 34 mm
C. 0.035 mm C. 36 mm
D. 0.045 mm D. 38 mm
60. To enlarge a hole or cylindrical cavity made by 68. Is a process in which a mild-steel blade, or
a previous process or to produce circular disk, rubs against the workpiece at speeds of
internal grooves. Answer: D up to 7600 m/min. Answer: C
A. Turning A. Cold sawing
B. Facing B. Band saws
C. Form tools C. Friction sawing
D. Boring D. Filling
61. Moves radically in and out, controlling the
radical position of the cutting tool in operations 69. Is generally caused by some periodic applied
such as facing. Answer: B force present in the machine tool, such as that
A. Carriage from gear drives. Answer: D
B. Cross-slide A. Granite-epoxy composite
C. Apron B. Stiffness
D. Headstock C. Resin bonding
D. Force vibration
62. Are used to hold smooth cold-roller bar stock or
machined workpiece more accurately than with 70. Is a chip-removal process that uses an
regular chucks. Answer: D individual abrasive grains as the cutting tool.
A. Three-jaw chuck Answer: C
B. Four-jaw chuck A. Reinforced wheels
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72. Are self-contained units and are usually 80. The shear strength of braze joints can reach:
attached to the tool post of a lathe. Answer: D Answer: B
A. Infeed grinding A. 700 Mpa
B. End-feed grinding B. 800 Mpa
C. Universal tool and cutter grinders C. 900 Mpa
D. Tool-post grinders D. 600 Mpa
73. Is an operation used primarily to give holes a 81. Polyurethanes, silicons, expoxies,
fine surface finish. Answer: D cyanoacrylates are examples of: Answer: C
A. Sandpaper and emery cloth A. Inorganic adhesive
B. Belt grinding B. Synthetic organic adhesives
C. Wire brushing process C. Chemically reactive
D. Honing D. Pressure sensitive
74. The equipment used is similar to a conventional 82. Is defined as closed spaced, irregular deviations
grinder, except that the wheel is a rotating on a scale smaller than that of waviness.
cathode embedded with abrasive particles. Answer: C
Answer: B A. Flaws
A. Electrochemical machining B. Lay
B. Electrochemical grinding C. Roughness
C. Electrochemical honing D. Waiveness
D. Spark-erosion machining or
Electrodischarge machining 83. Is caused when the surfaces of a material is
subjected to cyclic loading. Answer: D
75. Is defined as the melting together and A. Abrasive wear
coalescing of materials by means of heat; filler B. Hardness
metals may or may not be used. Answer: A C. Corrosive wear
A. Fusion welding D. Fatigue wear
B. Solid-state welding
C. Adhesive bonding 84. The surfaces are subjected to high transient
D. Fasteners pressure through the placement and detonation
76. In gas metal-arc welding (GMAW), developed in of a layer of explosive sheet directly on the
the 1950s and formerly called: Answer: C workpiece surface. Answer: C
A. SMAW process A. Roller bushing
B. Submerged arc welding B. Ballizing
C. Metal Inert Gas (MIG) welding C. Explosive hardening
D. Spray transfer D. Cladding
77. Developed in the 1960s, a concentrated plasma 85. Is particularly suitable for low production
arc is produced and is aimed at the weld area. quantities or intricate parts made of nickel,
Answer: B copper, gold, and silver. Answer: C
A. Atomic hydrogen welding A. Chromium plating
B. Plasma-arc welding B. Electroforming plating
C. Thermal welding C. Electroforming process
D. Electron welding D. Anodizing
5. An important behaviour observed during a 13. If they are thick and widely spaced, it is called:
tension test is Answer: C Answer: B
A. Modulus of elasticity A. Fine pearlite
B. Poisson’s ratio B. Coarse pearlite
C. Ductility C. Spheroidites
D. Toughness D. Bainite
6. Is usually defined as resistance to permanent 14. The fluid used for quenching the heated alloy
indentation. Answer: D also has an effect on hardenability. Quenching
A. Shear strain or modulus of rigidity maybe carried out in which of the following?
B. Bend or flexure test Answer: D
C. Modulus of rupture A. Water
D. Hardness B. Brine
C. Oils
7. The specimen is supported at both ends. D. All of these
Answer: A
A. Charpy test 15. Typical applications for case hardening are gear
B. Izod test teeth. Cams, shafts, bearings, fasteners
C. Impact toughness Answer: D
D. Notch sensitivity A. Pins
B. Automotive clutch plates
8. When the crack propagate through the gain. C. Tools and dies
Answer: A D. All of these
A. Transgranular
B. Intergranular 16. To reduce or eliminate residual stresses, a work
C. Fatigue fracture piece is generally subjected to: Answer: D
D. Stress-corrosion cracking A. Full annealing
B. Normalizing
9. Is an important factor in the selection of C. Process annealing
materials for high-speed equipment. Answer: D. Stress-relief annealing
A
A. Density 17. The principal iron ores is/are Answer: D
B. Melting point A. Taconite
C. Specific heat B. Hematite
D. Thermal conductivity C. Limonite
D. All of these
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18. The three raw materials are carried to the top C. Red brass
of the blast furnace and dumped into it, this D. Cartridge brass
process is called: Answer: B
A. Dolomite 26. An alloy of nickel and copper. Answer: D
B. Charging the furnace A. Nickel
C. Blast furnace B. Superalloys
D. Pig iron C. Nickel alloys
D. Monel
19. Pb The cooled ingots are removed from the
molds and lowered into: Answer: D 27. Know as heat-resistant or as high-temperature
A. Vacuum furnace alloys. Answer: C
B. Continuous casting A. Nichrome
C. Ingots B. Sulfide and oxide ores
D. Soaking pits C. Supperalloys
D. Monel K-500
20. Improves machinability; it causes liquid-metal
embrittlement Answer: D 28. Tungsten and its alloys are used for
A. Chromium applications involving temperature: Answer: C
B. Cobalt A. Above 1550° C
C. Copper B. Above 1600° C
D. Lead C. Above 1650° C
D. Above 1700° C
21. Has more than 0.60% carbon. It is generally
used for parts requiring strength, hardness and 29. Is a solid lubricant for hot-metal forming
wear resistance, such as cutting tools, cable, operations and it is toxicity. Answer: C
music wire, springs, and cutlery. Answer: C A. Unalloyed and Beryllium
A. Low carbon steel B. Zirconium
B. Medium carbon steels C. Lead
C. High carbon steels D. Zinc
D. Resulfurized and Phosphorized
carbon steels 30. Pb Is an alloy of silver and 7.5% copper.
Answer: B
22. These steels are used in a wide variety of A. Silver
applications, such as kitchenware, fittings, B. Sterling silver
welded construction. Answer: A C. Platinum
A. Austenitic stainless steels D. Shape-memory alloys
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless 31. Pb Monomers can be linked into polymers in
steels repeating units, to make longer and larger
molecules, by a chemical process called a
23. There are two basic types of high-speed steels: Answer: B
Answer: C A. Monomer
A. Tool and die steels B. Polymerization reaction
B. High-speed steels (HSS) C. Condensation polymerization
C. Molybdenum (M-series) and D. Step-growth
Tungsten (T-series)
D. M-series 32. Have a good strength, good stiffness, and good
resistance to creep, abrasion, moisture, heat,
24. Gold, silver, and platinum; generally good and chemicals Answer: A
corrosion resistance. Answer: D A. Acetals
A. Superalloys B. Acrylics
B. Titanium C. Cellulosics
C. Refractory materials D. Fluorocarbons
D. Precious metals
33. Have properties that depend on composition.
25. Used in weather-stripping, conduits, sockets, Generally, they weather well, possess excellent
fasteners, fire extinguishers, condenser and electrical properties over wide range of
heat exchanger tubing. Answer: C humidity and temperature and resist chemicals
A. Brasses and bronzes and heat. Answer: B
B. Bronze A. Polysters
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B. Silicones B. Chromite
C. Biodegradability C. Green mold sand
D. Elastomer D. Green mold sand
34. Hardness, strength, and wear resistance 42. Mechanization of the molding process can be
depend on cobalt binder content; commonly further assisted by: Answer: C
used for dies and cutting tools. Answer: B A. Core prints
A. Zirconia B. Chaplets
B. Tungsten carbide C. Jolting
C. Silicon carbide D. Hand hammering
D. Cubic boron nitride
43. Rolling can also be carried out by front tension
35. Has very low thermal expansion and thermal only, with no power supplied to the rolls; this
conductivity and good thermal-shock process is known as Answer: D
resistance. Answer: A A. Draft
A. Lithium aluminum silicate B. Back tension
B. Nanophase ceramics C. Front tension
C. Machinable ceramics D. Steckel rolling
D. Spalling
44. Is a complex phenomenon and may be caused
36. The strength of glass can theoretically reach as by non-uniform deformation during rolling or by
high as: Answer: C the presence of defects in the original cast
A. 25 Gpa billet. Answer: C
B. 30 Gpa A. Leveling rolls
C. 35 Gpa B. Wavy edges
D. 40 Gpa C. Alligatoring
D. Gage number
37. Reinforced plastics I also known as: Answer: A
A. Polymer-matrix composite 45. These are large facilities that involve complete
B. Hybrid activities from the production of hot metal in a
C. Calcium aluminoborosilicategass blast furnace to the casting and the rolling of
D. Magnesia-aluminosilicate glass finished products that are ready to be shipped
to the costumer. Answer: A
A. Integrated mills
B. Minimills
38. Can undergo some plastic deformation before C. Pilger mill
fracture, and so they have higher toughness D. Tube rolling
than brittle fibers. Answer: B
A. Kevlar
B. Aramids
C. Whiskers
D. Spectra 46. Is essentially an upsetting operation, usually
performed at the end of a round rod or wire in
39. Those grains that have substantially different order to produce a larger cross-section.
orientationare blocked from further growth. Answer: B
Answer: B A. Marking
A. Columnar grains B. Heading
B. Homogenous nucleation C. Headers
C. Macrosegregation D. Piercing
D. Inverese segregation
47. These presses operate at constant speeds and
40. Is a function of the volume of a casting and its are load limited, or load restricted. Answer: B
area. Answer: B A. Hot-twist test
A. Fluidity index B. Hydraulic presses
B. Solidification time C. Mechanical press
C. Metallic projections D. Screw presses
D. Cavities
48. For hot extrusion, the excellent lubricant for
41. Is used for its high heat-transfer steels, stainless steels, and high-temperature
characteristics. Answer: B metals and alloys. Answer: D
A. Clay A. Coaxing extrusion of cladding
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70. The average rake angle of the grains is highly 78. High electrical resistance at the joint is
negative, such as: Answer: D developed by embossing one or more
A. -30° projections on the surfaces to be welded.
B. -40° Answer: C
C. -50° A. Resistance seam welding
D. -60° B. High-frequency resistance welding
C. Resistance projection welding
71. Is a general indicator of how easy it is to grind D. Flash welding
a material. Answer: B
A. Truing 79. The problems caused by residual stresses, such
B. Grindability as distortion, buckling, and cracking, can be
C. Surface grinding reduced by _______ the base metal or the
D. Plunge grinding parts to be weld. Answer: A
A. Preheating
72. Are used in foundries for grinding large B. Plastically deforming
castings. Answer: A C. Weldability
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83. Is caused by loose abrasive particles abrading a 91. Carbon steels with High Manganese steels
surface. Answer: A Answer: D
A. Erosion A. 10XX
B. Fretting corrosion B. 11XX
C. Impact wear C. X13XX
D. Emulsion D. T13XX
84. Metals are bonded with a thin layer of 92. Basic open-hearth and acid, Bessemer carbon
corrosion-resistant metal through the steel grades, sulpurized but not phosphorized
application of pressure, using rolls or other Answer: B
means. Answer: D A. 10XX
A. Roller bushing B. 11XX
B. Ballizing C. 12XX
C. Explosive hardening D. 13XX
D. Cladding
93. Nickel – chromium – molybdenum Answer: C
85. Is an oxidation process in which the work piece A. 52XX
surfaces are converted to a hard and porous B. 61XX
oxide layer that provides corrosion resistance C. 86XX
and a decorative finish. Answer: D D. 92XX
A. Chromium plating
B. Electroless plating 94. Is an economical hardenability agent in low or
C. Electroforming process medium carbon deoxidized steels. Answer: D
D. Anodizing A. High-carbon Alloy Steels
B. High Alloy Steels
86. Is the maximum stress to which a standardized C. Aluminum
test specimen may be subjected without a D. Boron
permanent deformation. Answer: D
A. Ultimate stress 95. For bolts, studs, tubing subjected to torsional
B. Yield strength stress Answer: A
C. Yield point A. AISI 2330
D. Elastic limit B. AISI 2340
C. AISI 2350
87. It reduces ductility Answer: A D. AISI 3130
A. Cold working
B. Damping capacity
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96. Is a process of adding carbon to the surface of D. 3.5 to 22% nickel for its stabilizing
steel by exposing it to hot carbonaceous solids, of austenite
liquids, or gases – above transformation
temperature. Quenching, and usually tempering 99. Electrical parts, automotive radiator cores, pins,
at 300 - 450° F for the purpose of relieving rivets, springs, ammunition, components, tubes
residual stresses. Answer: C Answer: D
A. Case hardening A. Admiralty metal
B. Hardenability B. Aluminum Bronze
C. Carburizing C. Beryllium copper
D. Pack and gas carburizing D. Cartridge Brass
4. Is the most common test for determining such 8. The presence of hydrogen can reduce ductility
mechanical properties of materials as strength, and can cause severe embrittlement and
ductility, toughness, elastic modulus, and strain permanent failure in many metals, alloys, and
hardening. Answer: D non-metallic materials. Answer: B
A. Tools and dies A. Stress Releive
B. Fatigue B. Hydrogen embrittlement
C. Creep C. Residual stresses
D. Tension test D. Picking
10. Among various other properties, color and 17. Typically, pellets are about 65% pure iron and
opacity are particularly relevant to polymers ad about. Answer: C
glasses. Answer: A A. 15 mm in diameter
A. optical properties B. 20 mm in diameter
B. Corrosion C. 25 mm in diameter
C. Degredation D. 30 mm in diameter
D. Pitting
18. The molten metal from the blast furnace is
11. Is defined as a physically distinct and transported into. Answer: D
homogeneous portion in a material; eaxh phase A. Open-heart
is ahomogeneous part of the total mass and B. Electric
has its own characteristics and properties. C. Basic Oxygen
answer: C D. All of these
A. Two-phase systems
B. Intermetallic compounds 19. Generally has a low carbon content (less than
C. Phase 0.15%) the evolved gases are killed partially,
D. Latent heat of solidification by the addition of elements such as aluminium.
Answer: C
12. Carbon content of gray cast iron. answer: A A. Killed steel
A. 2.5 to 4.0% carbon B. Semi-killed
B. 2.5 to 4.2% carbon C. Rimmed steel
C. 2.5 to 4.4% carbon D. Refining
D. 2.5 t0 4.6% carbon
20. Imparts finess of grain size and improves
13. This structure can be described as a body- strength and impact toughness; it lowers
centered rectangular prism which is slightly transition temperature; and it may decrease
elongated along of its principal axes. Answer: hardenability. Answer: A
C A. Niobium
A. Bainitic steel B. Phosphorus
B. Body-centered tetragonal (bct) C. Selenium
structure D. Silicon
C. Martensite
D. All of these 21. Steels containing significant amounts of alloying
elements. Answer: A
A. Alloy steels
14. The alloy is heated to within the solid-solution B. Structural-grade alloy steels
kappa phase, say 540 C, and then cooled C. High-strength,low alloy
rapidly by quenching in water. Answer: D D. Weathering steels
A. Vapor blanket
B. Polymer quenchants 22. These steels are magnetic, and they have high
C. Precipitation hardening strength, hardness and fatigue resistance, good
D. Solution treatment ductility and moderate corrosion resistance.
Answer: C
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensic stainless steel
15. The steel parts are simply immersed in a D. Precipitation-hardening stainless
molten carbon-containing bath. Answer: D steel
A. Carburizing 23. Are designed for use at elevated temperatures.
B. Pack carburizing process They have high toughness as well as high
C. Ion carburizing resistance to wear and cracking. Answer: D
D. Liquid carburizing A. Titanium nitride
B. Titanium carbide
16. Is a horizontal rectangular chamber with one or C. T-series
two access doors through which parts are D. Hot-work-steels(H-series)
loaded. Answer: A
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29. Used for making containers for food and for A. Polymer-matrix composite
various other products. Answer: C B. Hybrid
A. Structural C. Calcium aluminoborosilicate gass
B. Zinc sulphide D. Magnesia-aluminosilicate glass
C. Tin
D. White metals 38. Glass fibers can have tensile strengths as high
as: Answer: B
30. The amorphous structure was first obtained in A. 4500Mpa
the late 1960s by extremely: Answer: A B. 4600 Mpa
A. Rapid solidification C. 4700 Mpa
B. Metallic glasses D. 4800 Mpa
C. Amorphous alloys 39. Describes the process whereby higher density
D. Glass inclusions or compounds sink, and lighter
elements floats to the surface. Answer: B
A. Normal segregation
31. Defined as the ratio of the molecular weight of B. Gravity segregation
the polymer to the molecular weight of the C. Heterogeneous nucleation
repeating unit. Answer: B D. Pouring basin or cup
A. Molecular weight distribution
B. Degree of polymerization 40. Can also be developed when the liquid metal
C. Covalent bonds solidifies and shrinks between dendrites and
D. Homopolymer between dentrite branches. Answer: C
A. Cold shut
32. Have very high tensile strength and stiffness. B. Shrinkage
Answer: B C. Microporosity
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42. The pattern is covered tightly by a thin sheet of 50. Is essentially the same process as bar drawing
plastic. Answer: D except that it involves smaller-diameter
A. Sandslingers material. Answer: B
B. Vertical flaskless molding A. Tube drawing
C. Impact molding B. Wire drawing
D. Vacuum molding C. Spinning
D. Shear forming or flow turning
43. Is typically dendritic, and it includes coarse and
non-uniform grains. Answer: D 51. This process involves placing a tubular, conical
A. Crown or curvilinear part into a split-female die and
B. Camber then expanding it. Answer: C
C. Spreading A. Seaming
D. Cast structure B. Roll forming
C. Bulging
44. Are used for hot rolling in initial breakdown D. Blank holder or hold-down ring
passes on cast ingots or in continuos casting
with rolling diameters ranging from 0.6m to 52. A process that employs common metal working
1.4m. Answer: A or polymer-processing techniques. Answer: D
A. Two-high or three high A. Shear-spinning
B. Tandem rolling B. Spinnability
C. Train C. Tube spinning
D. Water-based D. Superplastic forming
45. Is caused primarily by frictional forces at the 53. The metal powder is placed in a flexible rubber
die workpiece interfaces that opposed the mold made of neoprene rubber, urethane,
outward flow of the materials at these polyvinyl chloride, or another elastomer.
interfaces. Answer: C Answer: D
A. Forging A. Shape factor
B. Upsetting B. Blending
C. Barreling or pancaking C. Compaction
D. Cogging D. Cold isostatic pressing
46. A process similar to roll forging. Answer: C 54. Is used for relatively simple shapes. Answer: C
A. Hubbing A. Slip casting or drain casting
B. Roll forging B. Doctor-blade process
C. Skew forging C. Dry pressing
D. Orbital forging D. Wet pressing
47. The energy is derived from the free-falling ram. 55. Represents a further development of
Answer: B compression molding. Answer: D
A. Srew presses A. Thermoforming
B. Gravity drop hammer B. Plastisols
C. Power drop hammers C. Compression molding
D. Counterbow hammers D. Transfer molding
48. The pressure required for extrusion is supplied 56. Consists of segments that may be firmly or
through an incompressible fluid medium loosely attached to each other. Answer: C
surrounding the billet; there is no container- A. Built-up edge
wall friction. Answer: A B. Serrated chips
A. Hydrostatic extrusion C. Discontinuous chips
B. Drawing process D. Normal rake angle
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76. Submerged arc welding uses consumable 84. An electric field ionizes an inert gas. The
electrode of: Answer: A positive ions bombard the coating material.
A. 1.5mm to 10mm diameter Answer: A
B. 1.5mm to 11mm diameter A. Sputtering
C. 1.5mm to 12mm diameter B. Reactive sputtering
D. 1.5mm to 13mm diameter C. Radio-frequency sputter
D. Ion plating
77. It is used for rapid cutting of nonferrous and
stainless steel plates. Answer: C 85. Is defined as the growth of a vapour deposit or
A. Laser-beam welding electrodeposit in which the crystal orientation of
B. Air carbon arc cutting the deposit is directly related to the crystal
C. Plasma arc cutting orientation in the underlying crystalline
D. Masers and electron beams substrate. Answer: A
A. Epitaxy
78. In welds is caused by gases released during B. Etching
melting of the weld area but trapped during C. Ion implantation
solidification and by chemical reactions during D. Electromigration
welding and contaminants. Answer: A
A. Porosity 86. In its simplest form, the design criterion is a:
B. Slag inclusion Answer: A
C. Incomplete fusion A. Design stress
D. Incomplete penetration B. Factor of Safety
C. Bearing stress
79. Filler metals used for brazing melt above. D. Modulus of elasticity
Answer: C
A. 430 C 87. Is the opposite of brittleness. Answer: D
B. 440 C A. Cold working
C. 450 C B. Damping capacity
D. 460 C C. Decarburization
D. Ductility
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onto the specimen from a certain height. 12. Because the precipitation process is one of time
Answer: D and temperature, it is called: Answer: A
A. Brinell Test A. Aging
B. Rockwell Test B. Age hardening
C. Vickers test C. Precipitation hardening
D. Scleroscope D. Dispersion hardening
5. The fracture surface of a tension test specimen 13. Heat steel at 700-800 deg C in an atmosphere
is called: Answer: C of carbonaceous gas and ammonia. Answer: B
A. failure A. Carbonitriding
B. Ductile fracture B. Cyaniding
C. Cup and cone fracture C. Nitriding
D. Transition temperature D. Boronizing
6. When workpieces are subjected to deformation 14. Is a vertical pit below ground level into which
that is not uniform throughout the part, they the parts are lowered. Answer: B
developed: Answer: C A. Box furnace
A. Stress relieve B. Pit furnace
B. Hydrogen embrittlement C. Bell furnace
C. Residual stresses D. Elevator furnace
D. Pickling
15. Is obtained from special grades of bituminous
7. Metal with lowest melting point. Answer: B coal, which are heated in vertical ovens to
A. Magnesium temperature up to 1150 C and then cooled with
B. Lead water in quenching towers. Answer: A
C. Tungsten A. Coke
D. Aluminum B. Pepsi
C. Cola
D. Nestea
8. Usually refers to the deterioration of metals and
ceramics. Answer: B
A. Optical properties 16. Steel was first produced in: Answer: D
B. Corrosion A. China
C. Degredation B. Japan
D. Pitting C. USA
D. A and B
9. When the temperature of the molten metal is
reduced to the freezing point, the energy of 17. Have little of no piping, and they have a ductile
__________ is given off while the temperature skin with good surface finish. Answer: C
remains constant. Answer: D A. Killed steel
A. Two-phase systems B. Semi-killed
B. Intermettalic compounds C. Rimmed steel
C. Phase D. Refining
D. latent heat of fusion
18. Improves strength, hardenability, corrosion
10. Posses excellent compressive strength, resistance and machinability, it severely
excellent machinability, good wear resistance. reduces ductility and toughness. Answer: B
Answer: B A. Niobium
A. Cast iron B. Phosphorus
B. Gray Cast Iron C. Selenium
C. Ductile iron of Nodular Iron D. Silicon
D. White Cast Iron
19. Are used mainly in the construction and
11. Is caused by rapid cooling during quenching. transportation industries,because of their
Answer: A strength. Answer: B
A. Quench cracking A. Alloy steels
B. Distortion B. Structural-grade alloy steels
C. Size distortion C. High-strength , low-alloy
D. Shape distortion D. Weathering steels
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20. Are typically used for cutlery, surgical tools, C. Amorphous alloys
instrument, valves and springs. Answer: C D. Glass
A. Austenitic stainless steels
B. Ferritic stainless steel 29. During polymerization, the monomers are
C. Martensitic stainless steel linked together by: Answer: C
D. Precipitation-hardening stainless steels A. Molecular weight distribution
B. Degree of Polymerization
21. The alloying element of hot work steels are C. Covalent bonds
generally: Answer: D D. Homopolymer
A. tungsten
B. molybdenum 30. Possess good electrical and chemical properties.
C. chromium and vanadium Answer: C
D. D.All of these A. Nylons
B. Aramids
22. Commercially pure aluminum is up to: C. Polyethylenes
Answer: C D. Polyimides
A. 10% Al
B. B.80.50% Al 31. Have a very good overall properties of high
C. 99.50% Al strength, stiffness, and hardness, and it has
D. 10.50% Al exceptional resistance to abrasion, cutting and
tearing. Answer: C
23. Composed of 85% Cu and 15% Zn. Answer: D A. Rubber
A. Free cutting brass B. Latex
B. Naval brass C. Polyurethene
C. Yellow brass D. None of these
D. Red brass
26. Is used extensively in electrolytic capacitors 34. Diamond is brittle, and it begins to decompose
and in various components in the electrical, and in air at about. Answer: C
chemical industries. Answer: C A. 600 C
A. Niobium B. 650 C
B. Tungsten C. 700 C
C. Tantalum D. 750 C
D. Beryllium
35. Offering higher strength and stiffness but at
27. Tin-based alloys is also known as: Answer: D greater cost. Answer: D
A. Structural A. Polymer-matrix composite
B. Zinc sulphide B. Hybrid
C. Tin C. Calcium aluminoborosilicate gass
D. White metals D. Mafnesia-aluminosilicate glass
28. Because their structure resembles that of 36. Short fibers generally have aspect ratios
glasses, these alloys are also called. Answer: B between: Answer: A
A. Rapid solidification A. 20 and 60
B. Metallic glasses B. 20 and 70
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38. An effective means of reducing shrinkage 46. There are three principal extrusion defects:
porosities. Answer: D Answer: D
A. Cold shut A. surface cracking
B. Shrinkage B. pipe defect
C. Microporosity C. internal cracking
D. Chills D. All of these
39. A synthetic liquid resin is mixed with the sand. 47. Pb Shearing, operations can be carried out by
Answer: D means of a pair of circular blades similar to
A. Skin-dried those in a can opener. Answer: C
B. Sand molds A. Lancing
C. Cold-box mold B. Fine blanking
D. no brake mold C. Slitting
D. Steel rules
48. Is a cold forming operation in which a rotating
40. Was first developed in the 1940’s and has disk of sheet metal is shaped over a male form,
grown significantly because it can produce or mandrel. Answer: C
many types of castings with close dimensional A. Tube drawing
tolerances and good surface finish at low cost. B. Wire drawing
Answer: A C. Spinning
A. Shell-mold casting D. Shear forming or flow turning
B. Composite molds
C. Rammed graphite molding 49. Fluid or rubber is used to transmit the pressure
D. Expendable pattern required to expend a metal blank or tube
outward against a split female mold or die.
41. Temperature ranges for hot rolling are typically Answer: C
about: Answer: A A. Seaming
A. 450 C B. Roll forming
B. 460 C C. Bulging
C. 470 C D. Blank holder or hold-down ring
D. 480 C
50. The energy stored in a capacitor bank is
42. The strip rolled continuously, through a number discharged rapidly through a magnetic coil.
of stands, to smaller gages with each pass. Answer: A
Answer: B A. Magnetic pulse forming
A. Two-high or Three high B. Explosive forming
B. Tandem rolling C. Peen forming
C. Train D. Laser forming
D. Water-based
43. Also called drawing out. Answer: D 51. The container is usually made of a high-melting
A. Forging point sheet metal and the pressurizing medium
B. Upsetting is inert gas or a vitreous fluid. Answer: A
C. Barreling or pancaking A. Hot isostatic pressing
D. Cogging B. Injection moling
C. Roll compaction
44. Is a process in which the upper die moves D. Compacted by extrusion
along an orbital path and forms the part
incrementally. Answer: D 52. The part is formed in a mold while under high
A. Hubbing pressure in a hydraulic or mechanical press.
B. Roll forging Answer: D
C. Skew forging A. Slip casting or drain casting
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57. Is the hardest material presently available. 65. Is an operation in which the cutting tool is a
Introduced in 1962, it is also used as an blade having a series of small teeth, each tooth
abrasive. Answer: B removing a small amount of material. Answer:
A. Cermets A
B. Cubic boron nitride A. Sawing
C. Silicon-nitride based ceramics B. Tooth set
D. Diamond C. Smagging
D. 90m/min
58. Both external and internal tapers can be made
on by using a: Answer: B 66. Are suitable for performing various machining
A. Reamer operations on flat surfaces with deep cavities.
B. Taper attachments Answer: B
C. Milling attachment A. Work envelope
D. Knurling B. Vertical machining centers
C. Horizontal-spindle machining
59. Are available in a wide range of sizes and are centers
used for a variety of turning operations. D. Universal machining screws
Answer: A
A. Engine lathe 67. Superabrasive materials: Answer: C
B. Gap bed lathe A. Abrasive
C. Special purpose lathe B. Aluminum oxide and silicon
D. Chuck carbide
C. Cubic boron nitrides and diamond
60. Have the advantage that they can be used to D. Friability
center workpiece having a range of hole sizes.
Answer: A
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86. Is the same as transformation range. Answer: 94. Is intentionally produced by using an iron plate
C in the mold to cause rapid cooling of the
A. Aging surface. Answer: D
B. Annealing A. White cast iron
C. Critical range B. Malleable iron
D. Drawing C. Wrought iron
D. Chilled iron
87. Is faster than Brinell and widely used
commercially, utilizes several different 95. No nickel. Answer: C
indenters and in effect, measures the depth of A. Austenitic stainless
penetration by the indenter. Answer: B B. Martensitic stainless
A. Brinell hardness test C. Ferritic steels
B. Rockwell test D. Molybdenum
C. Vickers test
D. Shore Scleroscope 96. In general, reduced weight is an inherent
advantage. Answer: B
88. Nickel chromium steels with 1.75% 1.00% A. A.Yellow brass
chromium. Answer: B B. Aluminum alloys
A. 31XX C. Magnesium alloys
B. 32XX D. Magnesium
C. 33XX
D. 34XX 97. Unexpected good results with carbon steel have
been obtained by: Answer: D
89. Nickel 1.75% - chromium 1.00% . Answer: D A. Brittle fracture
A. 23XX B. Progressive fracture
B. 25XX C. Almen intensity
C. 31XX D. Shallow quenching
D. 32XX
98. Preferred orientation is also known as:
Answer: B
A. Anistropy
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B. Crystallographic anisotropy
C. Mechanical fibering
D. Annealing
A. 1” – 8UNC -2A
B. 1”-12 UNF -2B-LH
C. 1”-8 UNF-2A
D. 1”-8UNC – 2B