Channel and Tumble-Box Jigs

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Channel and tumble-box Jigs

Channel and tumble-box jigs permit drilling into more than one surface of a workpiece without
relocating the workpiece in the jig. This results in greater accuracy with less handling than using several
separate jigs. These jigs can be quite complicated and more expensive to build than simpler types, but
they can still be cost effective if properly designed. An
example of a channel jig is shown in the Figure. The channel
jig in Figure was designed to drill holes into three surfaces.
A U-shaped channel was used as the main body, along with
press-fit drill bushings, locators, and clamping details. The
U-shaped channels used to construct this jig can be cast,
built-up, or of welded construction. Tumble-box jigs permit
drilling and similar operations from all six sides. They are
commercially available in a variety of sizes, which can be
prepared to machine a particular part by adding drill
bushings and a means to locate and clamp the part.
Because of this off-the-shelf availability, designers often
choose a tumble-box jig over a channel jig when machining only two or three sides of a workpiece.

Cross-section of a typical channel jig

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