Product-Overview Syntec

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Product 6TA 6TB
Standard Turning Solution
Axis no. 3 axis 4 axis
Multi-Program Mill-Turn Solution
Spd no. 2 2
Ethernet、RS232、RS485
Dual USB Multi-Program no. 2 2

DA no. 2 2

IO no. 32/32 32/32 Dual-program interface


Dual-program operation panel
Variable control panel option
Support advanced functions for
multi-program application, such as
synchronized and non-synchronized
axis-coupling, axis exchange, and ect.
Lastest developed hardware, special designed Synchronize motion in-between
New interface, Provide 3,6 series variable
for 2-4 axis turning machine multi-program
faster operation, product option and control panel
Non CF card (sealed) design Synchonized spindles function
High reliability mainboard and easier to learn.

Supports USB, internet


Complete turning features
Turning function: Specific, powerful, practical

Extreme Speed Improves threading result and efficiency by overlapping technique.

SYNTEC 21A
Yaskawa Axis motor SYNTEC Serial BUS total solution Threading Mode
Extreme Speed
Auto turning int erface in cont roller 1000 Time Threading General Threading Threading Mode Time Saving

G21 Threading 36789(Sec) 29303(Sec) 20.3%


G78 Threading 24685(Sec) 18803(Sec) 23.8%
Serial bus
Communication

20 bit high resolution control, support absolute type.

Tilting Plane Machining


SYNTEC spindle set Inverter auto tuning feature Function of rotating coordinates simplified the programming on the inclined surface.
Milling, drilling, and tapping on the inclined plane can be implemented with NC program input manually, without
complex CAD / CAM processing.

17 bit high resolution control,improve machining efficiency

Axis and spindle motor load monitor


Axis-Exchange Feature
The turret of the first axis group can machining with the second spindle; and at the same
time the first spindle occupies the second turret to machine. Reduces the number of machine tools, improves the
flexibility and efficiency of machining.
Multi-Program Mill-Turn Solution

New 200 Series Twin Spindles Tapping


Up to 4-program Spindle does not need to decelerate speed to zero, or even maintains the original speed, proceed tapping via the
4 Simultanenous independent program speed difference between twin spindles, which significantly reduces the tapping time.

WinCE USB. CF card Ethernet. RS232. RS485

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21MA Milling Controller Mill Function
High performance controller with serial bus connection structure

SYNTEC 21MA controller comes with serial bus Mechantrolink-II connection motion control,
Rapid Tool Retraction In Tapping Process Multi-Spindle Tapping
improves machining performance by decreasing Interpolation time and increasing surface’s
The Percentage
smoothness. Serial bus communication control also improves traditional pulse delay of differ- Of Retraction 100% 150% 200% 300%
entiate transfer time between axis, provides a simplier system and easier to install and setup. Tapping Time(100 Holes) 310 273 255 240 Provide multi-spindle machine to enhance the
- productivity corresponding to the same program.
Save percentage 11.94% 17.74% 22.58%
Support multi-spindle tapping, improve the productivity.
Flexibly select the machining spindle according to
Use parameter to set tool retraction speed, maximum to 300%. different machining conditions
Support up to 6 spindles
Support the bell-shaped curve of acceleration and deceleration with
Synonym of high speed, high precision and high quality
the advantage of high speed and stability.
SYNTEC 21MA controller equipped with 1000blocks/sec. computational ability, and High
speed High precision feature, such as SPA, HPCC, surface smoother, quick parameter setup,
high speed tapping, multiple spindles synchronize motion tapping etc. SYNTEC 21MA is the
best solution for high efficience and high precision machining.

Five-Axis Control Function(Optional feature for Special controller)


High performance and competitive solution
SYNTEC 21MA control capable to control up to 6 axis, with up to 4-axis simultaneous
machining in each axis group, and competitive serial bus spindle provides a great
performance machine. DA output or pulse command spindle is also available in order
Support Various Types of Five-Axis Compensation Tilt Working Plane Machining
to create more economical value solution. Moreover, standard I/O connections supports
up to 32 direct output and output, also can be expanded with external I/O module For oblique cutting tool or rotating worktable provides correction function to
by RIO serial bus interface to provide more flexible options. define the tilt machining plane conveniently .

Maching center serial bus solution


Spindle Type Table Type Composite Type
Yaskawa axis motor High Performance & Better Configuration
SYNTEC 21MA
Syntec lastest Machining center solution
Serial Bus Controller
1. High speed and high precision controller
2. High resolution Yaskawa axis motor
3. Linear scale (optional)
4. 24000RPM High speed spindle RotationTool Center Point Feature
5. High speed rigid taping (RTCP) Smooth RTCP Feature(SMTCP)
6. High speed spindle positioning
7. Supports DD motor(4/5 axis) Support 3D tool length compensation feature, user only needs to program 5 Axis SMTCP will overcome the defects
Syntec spindle set 8. Coolant from center (optional) product in CAM program, controller will automatically implement tool of path generated by CAM software,
length and wear, and the tool tip will always on the perpendicular against especially for side blade machining.
product contour.

Highly integrated configuration and diagnostic

Syntec DD motor

Axis and spindle setting Serial bus Oscilloscope

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High Efficiency Machining User Friendly Operation Interface
Users can get started easily and immediately operate it right for the first time.
High-Speed, High-Precision
Machining (HSHP) Smooth Precision Advanced (SPA)
Graphic Conversational Input MPG Simulation

High-Speed Machining SPA OFF

SPA ON Lathe Mill Lathe Mill


Provide various graphic conversational input in program editing menu. Customized In the dry run process, users can decide the cutting speed and direction with moving
The HSHP function can process 1000 blocks per second in graphic conversational input is also available. MPG forward or backward.
WINCE with 2000 blocks look-ahead. These enable smooth
motion and enhance surface quality. In order to advance the Due to limitation of machine condition, and although servo´s Kp is already set to best condition, but servo
precision, HSHP function also controls the corner and arc lag issue still appears during machining, especially in HSHP mode and cause size shrinking, Syntec design SPA
feedrate efficiently. features to overcome and compensate precision issue.

Permission management feature My favorites

Path Smoothing Feature High Precision Contour Control (HPCC)

Eliminate cutting flaws


caused by program path

New F6/F7/F8 [My Favorites] function key allow user or machine maker to set their
Provides machine maker or operation manager permission management feature,
favorite interface shortcut and faser to designated interface.
Enhance the brightness of the surface and reflect obviously different permission allowed according to different level user, to avoid operational

HPCC OFF HPCC ON mistake and confidential protection.


By trimming the rough program path generated by CAD/CAM software
with a tolerance, the desired smooth and fine path is estimated by Path The tool path generated by CAD/CAM software is generally discontinuous, and it causes

Smoothing function. This improves the surface finish, machining efficiency negative effects on machining operations. The problems will be more serious because of

and stability of machine tool. larger CAD/CAM tolerance. HPCC function fits the discontinuous blocks into a smooth-
curve path, and this will enhance the machining precision and reduce the mechanical shock. Open-Architecture System
SYNTEC allows Customers to develop customized
page, and it doesn´t affect standard functions.

SYNTEC provides eHMI to Standard HMI program Customized


Simplified HSHP parameter Direct Numerical Control Feature (DNC) develop customized page easily Interface

SYNTEC standard HMI library

Feature Program Parameter Alarm


Coordinate Execution setting History
page page page page

SYNTEC standard control kernel


Put program in external drive (USB, ethernet), transfering and machining, saving
User may choose [Precision level<---> Speed level], [Original path<--->Smoothing Mition
controller diskspace benefits and no need wait for file transfer. SYNTEC provides MacroDEV to Interpolation
path level], and SPA features to control maching result Decode module Planning
develop customized Macro module
module
[Only applicable with Arm-based controller]
SYNTEC provides MLCEdit to CNC operation Axis and
PLC actuator
develop customized Ladder panel IO drive

07 08
Complete Development Tools Tooling Machine Syntec Robotics
SYNTEC’ Macro Editor Program SYNTEC´Ladder Editor Program
Software-MacroDEV Software-MLCEdit 3 in1 r obot cont roller
First 3 in 1 controller in the industry field, CNC machining, vision and robot
automation in one unit
By using multi-program system structure to control CNC and robot with vision
Manufacturing flexible concept positioning and monitoring in one unit controller, easier to reach automation world

Combine vision control and display

Syntec Controller
Ladder Support
Marco Support
Windows Based Ladder Tool
Windows Based development environment
Online Ladder display, easier to debug
Totally compatible with CNC development environment
Support Ladder save, open file, adding comment
Open file, save file for 3D simulation
Long element comment, copy paste, cut, auto
System variable confirmation Automation Robot
check features Vision

Control and display captured image in controller


Open Human-Machine Interface Editing Software - eHMI Apply for application such as positioning, monitoring,
glass grindling, and etc.

Introduction - Open Platform, Easy To Learn And Easy To Use Environment

Ty pes of r obot cont rol


Cartesian axis, pick-and-place solution Robot arm controller

eHMI can help developer to edit HMI intuitively without complicated


Man-machine browser editing Man-machine Fenubar editing programming process. It provides a more efficient, easier and
more user-friendly operation interface to reduce development process. Easy teach feature for pick-and-place
control

Integrated test results with the Package the project and then
Material plate setting interface
same display on the controller install directly on the controller
Syntec controls SCARA robot, 4 axis robot, 6 axis robot synchronize
movement and end point linear motion control

Convenient And User-Friendly Operation Interface


Convenient auxiliary toolbar
Drag and drop function Muti command mode Teaching feature

Easy to understand browser editing


Complete project information

Convenient worksheet properties

Supports G code language to satisfy every operational needs Convient in teaching every motion path and behavior

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Vision Alignment System 2D DXF Import and CAD/CAM Solution
Rear platform: vision system
Front platform: operation computation
interface and control kernel SYNTEC exclusive vision solution CAD/CAM Platform
Combined with vision system, the offset Easy To Operate
All operations can be reached on the Loading AutoCAD DXF File
and rotation information of work piece controller , another monitor or control box
SYNTEC provides the function of loading DXF files,
is unnecessary.
can be obtained and compensated by Easy To Use
the complex graphic can also be loaded. CAD editing function
control. In this way, the machining Provide standard alignment macro for Editing The Image File Loading From AutoCAD CAD path optimization function
general application. For different size of Loading AutoCAD DXF
accuracy can be significantly improved. Providing the editing function after loading DXF files,
work piece, users only need to modify
users can delete or add the line segment in DXF files.
parameters.
Easy To Set Up CAM Path Optimization Function
Provide waterproof box. All the vision Providing the capability to optimize the machining
Our vision system provides simple and accessories are calibrated and set up inside. path in the DXF file, complex segments of DXF can
intuitive manipulation and teaching Users only need to install the waterproof box.
be automatically determined and arranged to create Feeding/relieving point
interface, supports up to 4 CCDs, and is Easy To Customize Providing customized page design
Through eHMI, users can easily modify the the smooth machining path. MACRO customization
very convenient for users´setting. browser layout. Function of Setting CAM Machining Program
High Openness Users can edit their own machining processes; do
Modify macro to reach different not need to follow these steps: the tool feeding
needs. → the machining path → the tool relieving …
High Compatibility converting to NC files.
Support Cognex, Keyence, and Omron Editing feeding point in CAM
visual system.
Function of Setting Relieving Point in CAM
Syntec WinCE Controller Allowing users to choose feeding points accordingly CAM parameter editing function
Editing machining path in CAM
Converting to the NC file according to the machining path

Open Development Platform


Identify Targets Syntec Vision Package Function Of Editing CAM Parameter
SYNTEC provides customers with CAM parameters page to
self-define or self-customize dedicated customized surface.
A type B type C type
Feature MACRO Program To Set Tool Feeding/Relieving In CAM
Cheap, dedicated All with fixed distance All with different distance Providing the MACRO program to design the tool feeding/
Glass Glass: rarely relieving in CAM, users can design the tool feeding/relieving
Appliance All path according to operation of dedicated machine.
Metal mark Other: OK
1.3 megapixel CCD

Camera Dual System Dipole Structure


Cross mark SYNTEC provides dual-system architecture with expectation that users can benefit from PC-Based CNC.Dual-system architecture provides connection
Circular mark between front-end computer and back-end CNC by cable.Front-end computer can process various applications such as Vision, CAD/CAM and other high
USB Interface DMK-72AUC02 GigE:DMK-23K445 level software applications, allowing customers to integrate hardware and software resources.
Arbitrary pattern
Telecentric Lens
Line Telecentric Lens CCTV Lens
(coaxial)
Self-developed front-end
L-mark programs in WIN XP or WIN 7...
Lens
Intersection

Integrate with other software and Applications development


Standard Visual Pages Spot Light Direct Ring Light Coaxial Light
hardware such as Vision, CAD / CAM can be executed
through the Internet.
SYNTEC provides standard API to facilitate customers to develop
front-end application programs.Front-end computer can use Win
xp or Win7 and other platforms, easy to integrate with other Front-
Lighting
end computer develops relatively fast in order to PC, and all human-
machine interface is executed in the front-end computer, does not
affect the back-end CNC's performance.SYNTEC provides standard
1CH Analog Dimmer 1CH Analog Dimmer 1CH Analog Dimmer platform ensuring real-time quality at the back-end.
Dimmer
LED-Power

Resolution =5um/pixel =5um/pixel =5-50um/pixel


Include parameter setting
Image monitoring, and result display. Field of ≈ 5mm*7mm
View-FOV ≈ 4.8mm*6.4mm ≈ 4.8mm*6.4mm ~ 50mm*70mm Syntec standard back-end
Customers use dual-system architecture to self-develop
3D simulation control software and operator panel tooperate
Working the controller at the front-end compute.
Distance 110mm 110mm 110mm-500mm
(WD)

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