Motorsport Catalogue - English

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CATALOGUE

SUPREME ENGINEERING
COMPETENCE
GKN Driveline is the leading automotive driveline technology and
systems engineer. With a comprehensive global footprint, we design,
develop, manufacture and integrate an extensive range of driveline
technologies for over 90% of the world’s car manufacturers.

A market leader in CV Joint Systems, all-wheel drive and electric


mobility, our technologies feature in everything from the smallest
ultra low-cost car to the most sophisticated and dynamic
premium vehicle.

Our capabilities span two-wheel drive, all-wheel drive, hybrid


or pure electric vehicle architectures.

GKN Motorsport specialise in the design and manufacture of


driveline products for all areas of motorsport, from clubman
through to professional teams.
STRENGTH,
ENDURANCE AND
PERFORMANCE
decide upon who wins the race. This is true not only for the driver
but also for the driveline components.
ROLLED SPLINE BARSHAFTS
GKN’s super lightweight barshafts are individually designed and
manufactured to suit each customer’s requirements, from Formula Ford
and Clubman Racing right through to WRC and beyond.

Our designs are complemented by the extensive use of certified


aerospace materials and incorporate hollow, shot peened shafts offering
the ultimate in strength and weight and are available in a range of
finishes.

Splines are rolled up to a shoulder, which the CV joint can be pushed up


to, eliminating the need for spacers. This process of cold rolling helps
reduce the stress induced during manufacture in the critical area of spline
run out, therefore increasing strength/fatigue resistance.

GKN barshafts can be manufactured as a solid barshaft or a gun drilled


hollow barshaft, with bore diameters ranging from 12.5mm to 20mm.
CONSTANT VELOCITY SIDESHAFTS
GKN CV sideshafts are manufactured to the highest quality, they
are lightweighted and feature the latest GKN CV joint technology.

On the back of over 30 years of continuous


development of GKN Driveline products,
GKN Motorsport CV joints provide
significant weight reduction, cooler
running temperatures and enhanced
joint life and performance.
PROPSHAFTS
GKN’s unique experience in the design, manufacture and service of
propshafts has been fully exploited to produce high performance
motorsport shafts. All of them are tested on our own test rigs.

By using titanium instead of steel a significant weight reduction can


be achieved. Sophisticated diaphragm centre bearings and specialised
torsional couplings minimalise the transmission of vibration.

High performance universal joints are upgraded with special close


tolerance bearing designs, combined with advanced thrust bearings and
multi-lip seals. High-speed GKN constant velocity joints are developed to
overcome highest installation angles.

At rally and endurance events GKN high performance propshafts permit


higher speeds and more power without weight penalties.
CONSTANT VELOCITY JOINTS
GKN is the largest designer and manufacturer of driveline solutions in the
world, which enables GKN Motorsport to offer an unsurpassed range of
standard, lightened and easy motion constant velocity joints able to cope
with the most demanding applications.

Constant velocity plunging joints developed by GKN permit easy motion


on both wheel and differential applications.

Plunging joints are most often used as the inboard joint (transmission
side) on FWD vehicles and on the inboard and outboard of RWD and
AWD applications with independent suspension.

Some of the most popular CV joint sizes available are listed on the right
hand side. If the part you need is not listed please contact one of the GKN
Motorsport facilities who will be happy to discuss your requirements.
Plunge Number
Part Dimension Dimension Dimension Dimension
Movement of Teeth Comments
Number “A” mm “B” mm “D” mm “C” mm
mm “Z”
MS3J001 94 & 90 78 8 32 +/- 8 33 Standard, unmodified joint, Formula Ford
MS3J003 94 & 90 78 8 32 +/- 8 33 Lightweight & easy motion to suit Formula Ford
MS3K001 100 86 10 32 +/- 14 25 Lightweight & easy motion, WRC, Cosworth, front inner
MS3K002 100 86 10 32 +/- 20 25 Lightweight & easy motion, WRC, Cosworth, front inner
MS3K008 100 86 10 32 +/- 14 28 Lightweight & easy motion, WRC, Cosworth, front inner
MS3K020 100 86 8 32 +/- 8 25 Lightweight & easy motion, standard duty applications
MS3K023 100 86 8 32 +/- 8 25 Standard, unmodified joint, standard duty applications
MS3K025 100 86 10 32 +/- 8 25 Lightweight & easy motion, standard duty applications
MS3K031 100 86 8 32 +/- 8 33 Lightweight & easy motion. standard duty applications
MS3K032 100 86 10 32 +/- 8 28 Heavy duty joint with bespoke ball hub
MS3K036 100 86 10 32 +/- 8 25 Lightweight & easy motion, standard duty applications
MS3K037 100 86 10 32 +/- 8 25 Lightweight & easy motion, heavy duty applications
MS3K038 100 86 8 32 +/- 8 25 Lightweight & easy motion, heavy duty applications
MS3N014 108 94 10 40 +/- 14 28 Lightweight & easy motion, deep plunge
MS3N020 108 94 10 32 +/- 8 28 Endurance joint, 32mm wide body
MS3N021 108 94 10 40 +/- 8 28 Endurance joint, 40mm wide body
MS3N042 108 94 10 32 +26 -22 28 Standard unmodified joint, extra deep plunge, wide ball hub*
MS3N044 108 94 10 32 +/- 13 28 Lightweight & easy motion, deep plunge
MS3N045 108 94 10 32 +/- 20 28 Lightweight & easy motion, deep plunge, wide ball hub*
MS3N048 108 94 10 32 +/- 14 28 Contoured outer profile for heat reduction, easy motion
MS3S001 115 100 12 32 +/- 8 30 Standard unmodified joint
MS3S002 115 100 12 32 +/- 8 30 Contoured outer profile for heat reduction, Porsche GT 2/3
MS3S011 115 100 12 32 +/- 8 30 Easy motion joint
MS3S024 128 108 12 46 +/- 12 33 Contoured outer profile for heat reduction

* Increased spline length of barshaft required.


TRIPODE JOURNALS & HOUSINGS
Using the vast experience GKN have gained developing and
manufacturing tripode applications for OEM customers around the world,
GKN Motorsport can offer a wide range of tripode journals and bespoke
tripode housings to suit almost every situation.

Tripode joints offer extremely low plunging forces and greater efficiency
while operating at higher angles. Housings can be produced from
forgings or from solid material and can be designed to utilise a LÖBRO
style bolt pattern making CV to tripode switch simple, or alternatively
a “plug in” variant.
Dimension Dimension Dimension Dimension Dimension Dimension Number of
Part Number Comments
"A" mm "B" mm "C" mm "D" mm "E” mm "L” mm Teeth "Z"

MS3H001 29.95 23.5 22 GI69 tripode


MS3H002 29.95 23.5 30 GI69 tripode
MS3H005 35.50 27 24 GI2600i tripode
MS3H006 30.42 24 21 GI1700i tripode
Number
MS3H007
Dimension 33.90 Dimension
Dimension Dimension Dimension Dimension Dimension Number 26.6 23 GI2300i tripode
Part Number Dimension Dimension Dimension Dimension Dimension
of Teeth Comments
Part Number
"A" mm "B" mm "C" mm "D" mm "E” mm "L” mm of Teeth Comments
"A" mm
MS3M001 "B" mm
33.90 "C" mm "D" mm "E” mm "L”"Z"
mm 30 27 GI82 tripode
"Z"
MS3H001 29.95 23.5 22 GI69 tripode
MS3H001 MS3M002
29.95 33.90 23.5 22 30
GI69 tripode 27 GI82 tripode – shot peened
MS3H002 29.95 23.5 30 GI69 tripode
MS3H002 29.95 23.5 30 GI69 tripode
MS3H005 35.50 27 24 GI2600i tripode 30
MS3H005 MS3M005
35.50 33.90 27 24 GI2600i tripode 28 GI82 tripode – up-rated bespoke body
MS3H006 30.42 24 21 GI1700i tripode
MS3H006 30.42 24 21 GI1700i tripode
MS3H007
MS3H007
MS3M007
33.90
33.90
38.00 26.6 23
26.6
GI2300i tripode
23
29.2
GI2300i tripode
28 GI3300i tripode – up-rated bespoke body
MS3M001 33.90 30 27 GI82 tripode
MS3M001 MS3M008
33.90 38.00 30 27 GI8229.2
tripode 26 GI3300i tripode
MS3M002 33.90 30 27 GI82 tripode – shot peened
MS3M002 33.90 30 27 GI82 tripode – shot peened
MS3M005 33.90 30 28 GI82 tripode – up-rated bespoke body
MS3M005 MS3M009
33.90 46.65 30 28 27bespokeAAR4100i
GI82 tripode – up-rated body tripode
MS3M007 38.00 29.2 28 GI3300i tripode – up-rated bespoke body
MS3M007 38.00 29.2 28 GI3300i tripode – up-rated bespoke body
MS3M008
MS3M008
MS3S018
38.00
38.00
42.10 29.2 26
29.2
GI3300i tripode
26 GI3300i tripode
35 GI6000 tripode, up-rated bespoke body
MS3M009 46.65 27 AAR4100i tripode
MS3M009 MS3S021
46.65 42.10 27 AAR4100i tripode
MS3S018 42.10 35 GI6000 tripode, up-rated bespoke29 body GI4600i tripode
MS3S018 42.10 35 GI6000 tripode, up-rated bespoke body
MS3S021 42.10 29 GI4600i tripode
MS3S021 MS3S023
42.10 42.10 29 GI4600i tripode 28 AAR4100i tripode, up-rated bespoke body
MS3S023 42.10 28 AAR4100i tripode, up-rated bespoke body
MS3S023 42.10 28 AAR4100i tripode, up-rated bespoke body
MS9H009 MS9H009 40 78
MS9H009 78 40 8 90/9440 8 n/a 90/94
6 holes unequally spaced in pairsn/a in pairs
6 holes unequally spaced in pairs
78 8 90/94 n/a 6 holes unequally spaced
MS9H010 78 32 8 90/94 n/a To suit GI69 tripodes, other widths available
MS9H010 78 32 8 90/94 n/a To suit GI69 tripodes, other widths available
MS9M01-040 MS9H010 94 40 1078 108 32 8 n/a 90/94 n/aavailable
To suit GI82 tripodes, other widths To suit GI69 tripodes, other widths available
MS9M01-040 94 40 10 108 n/a To suit GI82 tripodes, other widths available
MS9M01-040 94 40 10 108 n/a To suit GI82 tripodes, other widths available
TRIPODE BOOTS
The correct type and size of boot is a vital part of the driveline assembly.
GKN Motorsport boots are maximised for performance and durability.
Please contact one of the GKN Motorsport facilities for more information
on boots for fixed joints and boots utilising other materials. Our most
popular part numbers are listed below.

Part Dimension Dimension Dimension Dimension


Comments
Number "A" mm "B" mm "C" mm "D" mm

MS6J002 93 80 22 8.2 “Fast” boot & plate to suit Ø94mm CV joints and tripode housings
MS6K023 99 86 22 8.2 “Fast” boot & plate to suit Ø100mm CV joints & tripode housings (no indents)
MS6K012 99 86 22 8.2 “Slow” boot & plate to suit Ø100mm CV joints & tripode housings
MS6K024 99 86 22 8.2 “Fast” boot & plate to suit Ø100mm CV joints & tripode housings (with indents)
MS6K032 99 86 22 10.2 “Fast” boot & plate to suit Ø100mm CV joints & tripode housings (with indents)
MS6N001 107 94 22 10.2 “Fast” boot & plate to suit Ø108mm CV joints & tripode housings
MS6N003 107 94 25 10.2 “Slow” boot & plate to suit Ø108mm CV joints & tripode housings
MS6N011 107 94 22 10.2 “Fast” boot & plate to suit Ø108mm CV joints & tripode housings (high angle)
MS6S008 115 100 25 10.5 “Slow” boot & plate to suit Ø115mm CV joints
MS6S009 114 100 25 10.5 “Slow” boot & plate to suit Ø115mm CV joints
MS6S010 115 100 31.5 10.5 “Slow” boot variant, TPE plastic with reduced profile
GREASES
Especially developed for use with GKN CV and tripode joints GKN
Motorsport greases help reduce power losses and increase durability, while
offering low friction and wear properties and a wide thermal operating range.

GKN Motorsport ball joint grease has ultra


high load carrying capacity and optimised
viscosity and is suitable for all fixed and
plunging (LÖBRO) CV joints.

The tripode grease is optimised for tripode


lubrication, has high scuffing resistance
but does not contain any solid additives
(which can reduce life by jamming the
needle bearings).

Part
Comments
Number

MS9U024 Ball joint grease, 350g tube


MS9U025 Tripode joint grease, 350g tube
GKN’S MOTORSPORT HERITAGE
GKN has a rich history of involvement in motorsport stretching back nearly 75 years.

The story begins in the 1930’s with conventional driveline applications, through
racing in ever-more demanding environments such as rally and off-road
endurance racing, to the birth of the electric motorsport era.

Iconic cars Capturing a world record A cut above


The iconic Ford GT40 Mk. In 1972, GKN built a Fourty years after the classic
IV won the 24 hours of Le development car as a test XK120’s success in the alpine
Mans race in 1967, using bed for high-performance rally, GKN supplied the 1988
A partnership is born GKN driveshafts for their high automotive components. The Breaking the land speed and 1990 Le Mans winning
In 1950, Ian Appleyard won the performance and durability in 600 bhp GKN FFF100 broke record XJR9 and XJR12 silk cut
prestigious Alpine Rally in the this demanding endurance race. the 0-100-0mph world record Richard Noble broke the land race cars with S155/300M
Jaguar XK120, featuring GKN Half a century later, the new for a road legal car with a time speed record in 1983 with a jet- sideshafts. They were among
drivetrain components, with his 2017 Ford GT super car once of 11.5 seconds, a full 8 seconds propelled car known as Thrust the first to use this special
wife as his navigator. again uses GKN driveshafts. faster than the previous record! 2, sponsored by GKN. material.
Succeeding in extreme
environments
Pushing the limits: World Stephane Peterhansel won New beginnings: early
Rally Championship the Dakar Rally in a Mitsubishi electric motorsport success
Colin McRae, one of the Pajero, in 2004 and 2005. The GKN marked its first major eDrive technology powers Le
greatest rally drivers of all GKN sideshaft specification success in the world of electric Mans victory Sustained success in
time, won the drivers World proved to have the durability motorsport at the Pikes Peak GKNs electric flywheel was endurance racing The future: GKN in Formula E
Rally Championship in the final to maintain performance at International Hill Climb in 2012, at the heart of the Le Mans The top 13 teams entered in GKN is now once again taking to
intense race of the season in the extreme end of speed and where the TMG P002 racer 2014 winning Audi R18 e-tron the Dakar Rally in 2015 used the track as an Official Partner
the Subaru Impreza 555, which articulation over thousands of won the EV class, powered Quattro, providing a highly GKN driveshaft and propshaft of Panasonic Jaguar Racing in
contained GKN sideshafts, miles of off-road sand, mud by two GKN EVO axial flux efficient and durable kinetic solutions along with 70% of all Formula E - the next generation
propshafts and driveline joints. and rock. eMotors. energy recovery system. entrants. of motorsport.
GKN Driveline Minworth UK

GKN Driveline Sanford USA


GKN Driveline Offenbach Germany

GKN Driveline Shanghai China

Please contact us for all of your 4x4, front wheel drive and rear wheel drive requirements.
Erik Honnila Ralf Kohlhepp Mark Ford Peter Zhou
GKN Driveline Auburn Hills GKN Driveline Offenbach GKN Driveline Minworth Shanghai GKN Huayu Driveline
2200 North Opdyke Road Carl-Legien-Straße 10 Unit 5, Kingsbury Business Park Systems Co., Ltd
Auburn Hills, MI 48326 63073 Offenbach Sutton Coldfield No. 900 Kang Shen Road, Pu Dong
Tel: +1 248 296 7800 Germany Minworth, West Midlands, B76 9DL Shanghai 201315
Email: [email protected] Tel: +49 69 8904 1218 United Kingdom China
Email: [email protected] Tel: +44 (121) 313 6243 Tel: +86 021 58121142
Email: [email protected] Email: [email protected]

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