Water Sprinkler: Manual

774PAR2303
WS28-2
WATER SPRINKLER
(28023 & UP) MANUAL

THIS PAGE IS LEFT BLANK INTENTIONALLY

FIG NO.
SLNO PART NUMBER DESCRIPTION QTY REMARKS
WS28-2 1
FIG. NO.01 TANK ASSY. INSTALLATION
WS28-2
2
TANK ASSY. INSTALLATION FIG NO. 01
1 774 TK 02113 TANK STR REF

2 778 BD 01018 PIN 2
3 778 AX 10061 LOCK PLATE 2
4 CFW01 11236 SPRING WASHER 42
5 CFS01 31225 SCREW 19
6 774 TK 13998 GUSSET 4
7 561837000000 BRACKET LH. 1
8 955 BD13197 ROCK EJECTOR 2
9 774 TK 13949 PLATE 2
10 774 TK 63967 RUBBER PAD 2
11 CFB02 22475 HEX BOLT M24X75 6
12 CFN01 22422 HEX NUT M24 6
14 CFS01 31235 HEX. SCREW 23
15 CFN01 11211 NUT 23
16 985 HP 61046 RUBBER 3
17 985-HP-11052 STRIP 3
18 561837000340 RUBBER 1
19 778 HP 10352 PLATE 1
20 CFW05 20060 WASHER 2
21 CFP03-12020 PIN CLEVIS 2
22 778 BD 11265 ANGLE 2
23 778 BD 11257 ANGLE 1
24 778 BD 12164 SPACER 4
25 778 BD 12172 SPACER 4
26 778 BD 12197 SPACER 4
27 CFP01-05036 SPLIT PIN 2
28 787-BD-12341 SPACER 8
WS28-2 3
FIG. NO.01 TANK ASSY. INSTALLATION
WS28-2 4
TANK ASSY. INSTALLATION FIG NO. 01
WS28-2 5
FIG. NO.02 CF PUMP AND HYD MOTOR INSTALLATION
WS28-2 6
774 TK 01409 CF PUMP AND HYD MOTOR INSTALLATION FIG NO. 02
1 774 TK 11494 MTG PLATE 1

2 774 TK 03183 C F PUMP 1
3 774 TK 03167 BRACKET ASSY 1
4 774 HS 03004 HYD MOTOR (M/s.VELJAN) 1
5 774 TK 03175 FLEXIBLE COUPLING 1
6 774 WS 69615 RUBBER PAD 2
7 CFB25 21332 SCREW 1/2”-13 UNC L=32. 10
9 CFB07 21870 HEX. BOLT M18X70 6
10 CFN19 21815 HEX. NUT M18 6
11 CFN20 21811 LOCKNUT 6
12 CFB17 51440 HEX. BOLT M14 X 40 2
13 CFN19 31411 HEX. NUT M14 2
14 CFW01 11442 SPRING WASHER M14 2
15 774 TK 15139 CF PUMP COVER REF(01)
16 CFS01 11016 SCREW M10 4
WS28-2 7
FIG. NO.03 CF PUMP AND HYD MOTOR INSTALLATION
WS28-2 8
774 TK 01417 CF PUMP AND HYD MOTOR INSTALLATION FIG NO. 03
1 774 TK 11494 MTG PLATE 1

2 774 TK 03183 C F PUMP 1
3 774 TK 03167 BRACKET ASSY 1
4 774 HS 03012 HYD MOTOR (M/s.PARKER) 1
5 774 TK 03175 FLEXIBLE COUPLING 1
6 774 WS 69615 RUBBER PAD 2
7 CFB25 21332 SCREW 1/2”-13 UNC L=32. 10
9 CFB07 21870 HEX. BOLT M18 X 70 6
10 CFN19 21815 HEX. NUT M18 6
11 CFN20 21811 LOCKNUT 6
12 CFB17 51440 HEX. BOLT M14 X 40 2
13 CFN19 31411 HEX. NUT M14 2
15 774 TK 15139 CF PUMP COVER REF(01)
16 CFS01 11016 SCREW M10 4
WS28-2 9
FIG.NO. 04 CENTRIFUGAL PUMP
WS28-2 10
CENTRIFUGA L PUMP FIG NO. 04
1 774 TK 11842 PUMP CASING.......................................... 1

2 774 TK 11859 IMPELLER................................................... 1
3 774 TK 11867 SHAFT.......................................................... 1
4 774 TK 11875 CASING RING.............................................. 1
5 774 TK 11883 CASHING Cover.......................................... 1
6 774 TK 11891 GLAND........................................................ 1
7 774 TK 11907 LANTERN RING........................................... 1
8 774 TK 11915 BEARING HOUSING.................................... 1
9 774 TK 11923 SUPPORT FOOT........................................ 1
10 774 TK 11931 BEARING..................................................... 1
11 774 TK 11948 BEARING COVER...................................... 1
12 774 TK 11956 SHAFT SLEEVE......................................... 1
13 774 TK 11964 IMPELLER KEY........................................... 1
14 774 TK 11972 COUPLING KEY.......................................... 1
15 774 TK 11989 IMPELLER NUT........................................... 1
16 774 TK 11997 LOCK WASHER......................................... 1
WS28-2 11
FIG. NO.05 WATER SYSTEM INSTALLATION
WS28-2 12
774 WS 01096 WATER SYSTEM INSTALLATION FIG NO. 05
1 237709002940 STRAINER 1
2 774 WS 02595 PIPE ASSY 1
3 774 WS 02602 PIPE ASSY 2
4 774 WS 02619 PIPE ASSY 1
5 774 WS 02627 PIPE ASSY 1
6 774 WS 02635 PIPE ASSY 1
7 774 WS 02643 PIPE ASSY 1
8 774 WS 02651 PIPE ASSY 1
9 774 WS 02927 PIPE ASSY 1
10 774 WS 02668 PIPE ASSY 2
11 774 WS 02765 PIPE ASSY 1
12 237709001960 3” ELBOW 5
13 237709002160 3” TEE 1
14 237709004500 3” BUTTERFLY VALVE 2
15 774 WS 02692 PIPE ASSY 1
16 774 WS 18755 2” 4-WAY 2
17 774 WS 19346 PIPE 2” 1
WS28-2 13
WS28-2 14
18 774 WS 02716 PIPE ASSY 2” 1

19 774 WS 02732 PIPE ASSY 2’ 1
20 237709001860 2” ELBOW 90 7
21 774 WS 19387 PIPE 2” 1
22 774 WS 02749 PIPE ASSY 1
23 774 WS 02757 PIPE ASSY 2” 1
24 774 WS 19419 PIPE 2” 1
25 774 WS 19508 PIPE 2” 2
26 237709180000 NOZZLE ASSY 2
27 774 WS 19451 PIPE 2” 1
28 774 WS 19468 PIPE 2” 1
29 774 WS 19443 PIPE 2” 2
30 237709002060 2” TEE 3
31 774 WS 02798 PIPE ASSY 2” 1
32 774 WS 19476 PIPE 2” 1
33 774 WS 19313 PIPE 2” 1
34 774 WS 19435 PIPE 2” 1
35 774 WS 02708 PIPE ASSY 2” 1
36 774 WS 02724 PIPE ASSY 2” 1
37 774 WS 02684 PIPE ASSY 3” 1
38 938 WS 10197 3”-2” REDUCER 2
39 774 WS 19524 PIPE 2” 1
WS28-2 15
WS28-2 16
40 774 WS 19516 PIPE 2” 2

41 774 WS 02676 PIPE ASSY 3” 2
42 774 WS 02773 PIPE ASSY 2” 1
43 774 WS 02781 PIPE ASSY 2” 1
44 237709004400 2” BUTTERFLY VALVE 3
45 774 WS 19321 PIPE 2” 1
46 237709003160 CAP 3
47 774 WS 19565 2” CAP EXTERNAL THREADED 2
48 774 WS 10087 GASKET 11
49 237709005140 GASKET 12
50 237709003000 ADAPTER 1
51 936 FF 61015 ARMOURED HOSE 4
52 237709003300 FOOT VALVE 1
53 237709002700 ADAPTER 1
54 364101001130 CHAIN 1
55 237709003840 BLANK CAP 1
56 936 FF 61007 CANVAS HOSE 1
WS28-2 17
WS28-2 18
57 237709002800 NOZZLE 1
58 VN 6280-3 VALVE WATER SHUT OFF 1
59 237709005340 SPHERE 1
60 CCC01 02507 CLAMP 2
61 774 WS 02935 PIPE ASSY 1
62 CPW15 12025 TAPPED PAD 16
63 774 WS 02813 BRACKET STR.SQ.TYPE 2
64 774 WS 19605 TAPPED PAD 3
65 774 WS 02838 BRACKET STR. 3
67 CFB01 21655 HEX BOLT M16 40
69 CFN01 11615 HEX NUT M16 48
70 CFS01 31630 HEX SCREW M16 20
71 CFB02 21600 HEX BOLT M16 8
72 CFB01 21690 HEX BOLT M16X90 12
73 774 WSB 0017 PNEUMATIC ASSY KIT 1
74 CFS01 11230 HEX SCREW M12X30 22
76 774 WS 02846 STAUFF CLAMP 2” 7
77 938 WS 02818 STAUFF CLAMP 3” 5
78 774 WS 10354 PVC TUBE 22mm 1
79 774 WS 19427 PIPE 2” 1
80 774 WS 02895 BRACKET 1
83 774 WS 02919 PIPE ASSY 1
84 774 WS 19792 PIPE 3” 1
85 774 WS 19776 BENT PLATE 1
WS28-2 19
FIG.NO. 09 ELECTRONIC WATER LEVEL INDICATOR
WS28-2 20
ELECTRONIC WATER LEVEL INDICATOR FIG NO. 09
774 EG 01055 INSTLN OF ELECTRONIC WATER

LEVEL INDICATOR
1 237714000100* WATER LEVEL INDICATOR UNIT -
2 774 WS 18674 COVER....................................................... 2
3 237714010000 SENSOR ASSY........................................... 5
4 774 EG 02067* CABLE ASSY............................................... 1
5 774 EG 02075* CABLE ASSY............................................... 1
6 CCC05 22110* CLAMP......................................................... 12
7 237714000540 NAME PLATE.............................................. 1
8 955 EG 11299 TOGGLE SWITCH..................................... 1
9 237714050000 CABLE ASSY............................................... 1
10 CPW03 10022* TAPPED PAD.............................................. 20
11 CFW01 11030 SPRING WASHER...................................... 20
12 CFS01 21016 HEX SCREW.............................................. 20
13 237714000400 PLATE......................................................... 2
* MARKED ITEMS ARE PART OF KIT TO P/NO:774 EGB 00017
WS28-2 21
FIG.NO. 10 HYDRAULIC MOTOR ASSY
WS28-2 22
HYDRAULIC MOTOR ASSY FIG NO. 10
1 237721020100 SCREW..................................................... 4
2 23772102020 COVER...................................................... 1
3 237721030000 CARTRIDGE KIT........................................ 1
4 237721030100 BACK UP RING........................................... 1
5 237721030200 ‘O’ RING...................................................... 1
6 237721030300 SCREW..................................................... 2
7 237721040000 PRESSURE PLATE SUB ASSY................ 1
8 237721030400 ROTOR...................................................... 1
9 2377205000 VANES KIT................................................. 1
9a 237721050100 VANES........................................................ 10
9b 237721050200 VANES SPRING......................................... 30
10 237721030500 PIN.............................................................. 2
11 237721030600 RING........................................................... 1
12 237721030700 PRESSURE PLATE................................... 1
13 237721030800 ‘O’ RING...................................................... 1
14 237721030900 BACKUP RING........................................... 1
15 237721031000 HUB ADAPTOR......................................... 1
16 237721031100 ‘O’ RING...................................................... 1
17 237721031200 BACK UP RING.......................................... 1
18 237721031300 ‘O’ RING...................................................... 1
19 237721031400 SEAL.......................................................... 1
20 237721020300 LOCK RING................................................ 1
21 237721020400 RETAINING RIG.......................................... 1
22 237721020500 BEARING.................................................... 1
23 237721020600 SHAFT........................................................ 1
24 237721020700 KEY............................................................. 1
25 237721020800 WASHER................................................... 1
26 237721060000 SEAL KIT..................................................... 1
26a 237721060100 SHAFT SEAL............................................. 1
26b 237721060200 WIPER........................................................ 1
27 237721020900 BODY.......................................................... 1
28 237721021000 SCREW...................................................... 2
29 237721021100 MOUNTING BKT......................................... 1
WS28-2 23
FIG. NO.11 HYDRAULIC SYSTEM INSTALLATION
WS28-2 24
774 HS 01052 HYDRAULIC SYSTEM INSTALLATION FIG NO. 11
WITH M/S. VELJAN MOTOR
1 787 HS 02665 TANDEM PUMP 1

2 787 HS 03815 HOSE ASSY 1
3 787 HS 03653 PIPE ASSY 1
4 787 HS 03612 PIPE ASSY 1
5 787 HS 03856 PIPE ASSY 1
6 955 HS 13012 ELBOW 90 1
7 774 HS 02162 PIPE ASSY 1
8 787 HS 03523 PIPE ASSY 1
9 07000-13032 O-RING 1
10 774 HS 02179 PIPE ASSY 1
11 774 HS 02219 HOSE ASSY L=4500 1
12 774 HS 02227 HOSE ASSY L=4800 1
13 VL 9602 CLAMP 3
14 787 HS 03807 HOSE ASSY 1
15 WA 3049 O-RING 1
16 CFS01 21030 SCREW 4
17 778 HS 06019 HOSE ASSY 1
18 TL 3995 O-RING 1
19 CFW01 10929 WASHER 32
20 CFG01 20072 FLANGE SPLIT 4
21 C5800 CAP SCREW 4
22 WA 0232 O-RING 1
23 TF 3232 O-RING 4
24 VG 9096 O-RING 5
25 VG 9097 O-RING 7
27 774 HS 02121 CONTROL VALVE 1
28 237704000230 FLANGE HEAD 1
29 CCC05 16110 CLAMP 5
30 CFW02 11225 WASHER PLAIN 4
31 778 HS 11779 PLATE 1
32 CFS01 31240 SCREW 20
33 CFB25 11138 BOLT 24
WS28-2 25
WS28-2 26
WITH M/S. VELJAN MOTOR
36 CFN28 11011 NUT 2

37 CPL01 11113 PLUG 1
39 CPW15 10022 M10 SQ.TAPPED PAD 5
40 CFN01 21211 HEX NUT 4
42 CFB25 11032 BOLT 24
43 CFP04 10024 DOWEL PIN 2
44 PB 3782 U JOINT ASSY 1
45 VH 6718 FLANGE SPLIT 2
46 778 HS 16006 PLATE 1
48 CCC05 38135 CLAMP HOSE 10
49 CFS01 21020 NUT 6
50 CCC07 22738 CLIP 1
52 CFN28 11011 NUT 12
53 CCC07 23442 CLIP 3
54 CFS01 31225 SCREW 14
55 TF 6924 CLAMP 3
56 CFB26 21320 BOLT 3
57 CFW01 11338 WASHER LOCK 3
58 CPW35 12080 PAD 5
59 E 3740 CAP SCREW 1
60 H 5304 LOCK WASHER 1
61 SD 4572 JAM NUT 1
62 774 HS 02187 HOSE ASSY 1
63 787 HS 12855 PLATE 1
64 787 HS 03442 PIPE ASSY 1
65 CFS01 31230 SCREW 4
66 CFS01 31220 BOLT 6
67 787 HS 10457 BRACKET 1
68 787 HS 03864 BRACKET STR. 1
69 787 HS 13284 PLATE 1
70 CFS01 31250 SCREW 4
71 CFN02 11260 LOCK NUT M12 4
WS28-2 27
WS28-2 28
WITH M/S. PARKER MOTOR

2 787 HS 03815 HOSE ASSY 1
3 787 HS 03653 PIPE ASSY 1
4 787 HS 03612 PIPE ASSY 1
5 787 HS 03856 PIPE ASSY 1
6 955 HS 13012 ELBOW 90 1
7 774 HS 02032 PIPE ASSY 1
8 787 HS 03523 PIPE ASSY 1
9 07000-13032 O-RING 1
10 774 HS 02024 PIPE ASSY 1
11 774 HS 02195 HOSE ASSY L=4610 1
12 774 HS 02202 HOSE ASSY L=4700 1
13 VL 9602 CLAMP 3
14 787 HS 03807 HOSE ASSY 1
15 WA 3049 O-RING 1
16 CFS01 21030 SCREW 4
17 778 HS 06019 HOSE ASSY 1
18 TL 3995 O-RING 1
19 CFW01 10929 WASHER 24
22 WA 0232 O-RING 1
23 TF 3232 O-RING 4
24 VG 9096 O-RING 4
25 VG 9097 O-RING 7
28 237704000230 FLANGE HEAD 1
29 CCC05 16110 CLAMP 5
31 778 HS 11779 PLATE 1
32 CFS01 31240 SCREW 20
33 CFB25 11138 BOLT 32
WS28-2 29
FIG. NO.14HYDRAULIC SYSTEM INSTALLATION
WS28-2 30
WITH M/S. PARKER MOTOR

36 SV 5630 ADAPTOR 2
37 CPL01 11113 PLUG 1
40 CFN01 21211 HEX NUT 4
42 CFB25 11032 BOLT 24
46 778 HS 16006 PLATE 1
49 CFS01 21020 NUT 6
50 CCC07 22738 CLIP 3
52 CFN28 11011 NUT 12
53 CCC07 23442 CLIP 3
54 CFS01 31225 SCREW 14
55 TF 6924 CLAMP 3
56 CFB26 21320 BOLT 3
58 CPW35 12080 PAD 5
62 774 HS 02187 HOSE ASSY 1
63 787 HS 12855 PLATE 1
64 787 HS 03442 PIPE ASSY 1
65 CFS01 31230 SCREW 4
66 CFS01 31220 BOLT 6
67 787 HS 10457 BRACKET 1
69 787 HS 13284 PLATE 1
70 CFS01 31250 SCREW 4
71 CFN02 11260 LOCK NUT M12 4
WS28-2 31
WS28-2 32
WITH M/S. EATON MOTOR

2 787 HS 03815 HOSE ASSY 1
3 787 HS 03653 PIPE ASSY 1
4 787 HS 03612 PIPE ASSY 1
5 787 HS 03856 PIPE ASSY 1
6 955 HS 13012 ELBOW 90 1
7 774 HS 02032 PIPE ASSY 1
8 787 HS 03523 PIPE ASSY 1
9 07000-13032 O-RING 1
10 774 HS 02024 PIPE ASSY 1
11 774 HS 02219 HOSE ASSY L=4500 1
12 774 HS 02227 HOSE ASSY L=4800 1
13 VL 9602 CLAMP 3
14 787 HS 03807 HOSE ASSY 1
15 WA 3049 O-RING 1
16 CFS01 21030 SCREW 4
17 778 HS 06019 HOSE ASSY 1
18 TL 3995 O-RING 1
19 CFW01 10929 WASHER 24
22 WA 0232 O-RING 1
23 TF 3232 O-RING 4
24 VG 9096 O-RING 4
25 VG 9097 O-RING 7
28 237704000230 FLANGE HEAD 1
29 CCC05 16110 CLAMP 5
31 778 HS 11779 PLATE 1
32 CFS01 31240 SCREW 20
33 CFB25 11138 BOLT 32
WS28-2 33
WS28-2 34
WITH M/S. EATON MOTOR

36 SV 5630 ADAPTOR 2
37 CPL01 11113 PLUG 1
40 CFN01 21211 HEX NUT 4
42 CFB25 11032 BOLT 24
46 778 HS 16006 PLATE 1
49 CFS01 21020 NUT 6
50 CCC07 22738 CLIP 3
52 CFN28 11011 NUT 12
53 CCC07 23442 CLIP 3
54 CFS01 31225 SCREW 14
55 TF 6924 CLAMP 3
56 CFB26 21320 BOLT 3
58 CPW35 12080 PAD 5
62 774 HS 02187 HOSE ASSY 1
63 787 HS 12855 PLATE 1
64 787 HS 03442 PIPE ASSY 1
65 CFS01 31230 SCREW 4
66 CFS01 31220 BOLT 6
67 787 HS 10457 BRACKET 1
69 787 HS 13284 PLATE 1
70 CFS01 31250 SCREW 4
71 CFN02 11260 LOCK NUT M12 4
72 774 HS 12636 PLATE 1
73 CFW05 10032 WASHER 2
74 CFN28 11011 NUT 2
75 CPW03 10022 ROUND TAPPED PAD M10 2
76 CCC07 23442 CLIP 2
WS28-2 35
FIG.NO. 17 CONTROL VALVE AND MOTOR SYSTEM
WS28-2
36
CONTROL VALVE AND MOTOR SYSTEM FIG NO. 17
774 HS 01011 CON.VALVE&MOTOR SYS.INSTLN

1 C1109 11632 WIRE-LOCK............................................... 2
2 H 0749 NUT JAM..................................................... 2
3 WA 1611 ROD END & MOTOR SYS. INSTL............ 1
4 PB 4460 CYLINDER AIR............................................ 1
5 778 HS 10271 CLEVIS........................................................ 1
6 985 WC 61087 BOOT.......................................................... 1
7 951 HS 02028 MOUNT........................................................ 1
8 CFW01 11134 WASHER..................................................... 4
9 CFB25 11132 BOLT............................................................ 4
10 TW 6121 BELL CRANK............................................... 1
11 CFW01 10929 WASHER..................................................... 2
12 CFB25 11025 BOLT............................................................ 2
13 VM 6905 PIVOT.......................................................... 1
14 VM 3833 BUSHING..................................................... 2
15 VM 3841 SHAFT.......................................................... 1
16 CFP01 04040 PIN............................................................... 1
17 649000062500 BAR............................................................. 2
18 E 4162 PIN............................................................... 3
19 C 2303 PIN............................................................... 3
20 07812 00246 MUFFLER, AIR............................................ 1
21 CFP37 10200 ELBOW....................................................... 1
22 950 AS 23004 WASHER M16............................................. 2
23 950 AS 13211 UNION BODY............................................... 2
24 959 AS 23231 SLEEVE 1/4"............................................... 3
25 950 AS 13228 NUT 1/4"...................................................... 3
26 950 AS 24617 INSERT 1/4"................................................ 3
27 774 AS 70028 TUBE NYLON 1/4"(5M)................................ 2
28 985 AS 13908 ELBOW....................................................... 1
29 985 AS 73979 SPIRAL TUBE.............................................. 5
30 CCC05 12065 CLAMP......................................................... 5
31 CPW00 06012 SCREW....................................................... 5
32 CFS01 10612 SCREW....................................................... 5
33 CFW02 10616 WASHER.................................................... 5
34 778 HS 02399 COVER STR............................................... 1
35 CFS01 21016 HEX BOLT.................................................... 1
36 CFW01 11030 SP.WASHER............................................... 1
WS28-2 37
FIG. NO.18 PNEUMATIC INSTALLATION
WS28-2 38
774 AS 01031 PNEUMATIC INSTALLATION FIG NO. 18
1 237718030000 PNEUMATIC BALL VALVE ASSY 3

2 237718040000 ACTUATOR ASSY 3
3 237718050000 OPERATOR SWITCH ASSY 3
4 237718001140 TUBE PVC 65mts
5 237718001230 TEE SQE-6 3
6 237718001330 ELBOW SQL-6-02 7
7 985 AS 13843 JUNCTION BLOCK 1
8 950 AS 13666 DOUBLE LOCKED 1
9 950 AS 13617 LOCK NUT 1
10 950 AS 13999 SPECIAL WASHER 1
11 950 AS 63984 SEALING RING 1
12 909 AS 24939 WASHER M22 1
13 950 AS 24442 WASHER 1
14 774 AS 10022 SPECIAL CONNECTOR 1
15 CFS02 10440 HEX SCREW 6
16 CFN01 10432 HEX NUT 6
WS28-2 39
FIG. NO.19 PNEUMATIC INSTALLATION
WS28-2 40
774 AS 01031 PNEUMATIC INSTALLATION FIG NO. 19
18 CFW02 10408 PLAIN WASHER 6

19 774 WS 02392 BRACKET 1
20 CCC05 12065 CLAMP 30
21 CPW00 06012 BOSS 15
22 CFS01 20612 SCREW M6 15
WS28-2 41
FIG. NO.20 EXHAUST MUFFLER & PIPING INSTLATION (BEML)
WS28-2
42
EXHAUST MUFFLER & PIPING INSTLATION (BEML) FIG NO. 20
774 EX 01036 EXHAUST BOX & PIPING INST(BEML)

1 774 EX 02073 TUBE ASSY................................................ 1
2 774 EX 02081 TUBE STR................................................ 1
3 774 EX 02024 TUBE STR................................................ 1
4 774 EX 02146 SILENCER................................................ 1
5 CPW13 12025 TAPPED PAD............................................ 1
6 CFS01 31225 HEX. SCREW............................................ 2
7 CFW01 11236 SPRING WASHER.................................... 12
8 774 EX 02098 BRACKET STR......................................... 1
9 778 AI 10101 U-BOLT...................................................... 3
10 574300000530 CLAMP....................................................... 1
11 CFW02 11225 FLAT WASHER......................................... 6
12 CFN01 21211 HEX. NUT................................................... 10
13 787 EX 02073 BAND ASSY............................................... 2
15 774 EX 10205 BRACKET.................................................. 1
16 774 EX 02032 GASKET.................................................... 1
17 774 EX 02049 GASKET..................................................... 1
18 CFB01 22055 BOLT HEX HEAD...................................... 16
19 CFN01 22018 HEX NUT.................................................... 16
21 649000025611 EXHAUST BLANKET................................. 4
22 561600000330 CLIP........................................................... 15
23 778 EX 10263 PLATE........................................................ 2
24 42Z122040Z GASKET..................................................... 1 Z-DIV SUPPLY
WS28-2 43
FIG. NO.21 EXHAUST MUFFLER & PIPING INSTLATION (CUMMINS)
WS28-2
44
EXHAUST MUFFLER & PIPING INSTLATION (CUMMINS) FIG NO. 21
774 EX 01003 EXHAUST MUFFLER & PIPING INST (CUMM)
1 774 EX 02008 TUBE STR.................................................. 1

2 774 EX 02081 TUBE STR.................................................. 1
3 774 EX 02024 TUBE STR................................................... 1
4 774 EX 02146 SILENCER.................................................. 1
5 CPW13 12025 TAPPED PAD.............................................. 2
6 CFS01 31225 HEX SCREW.............................................. 2
8 774 EX 02098 BRACKET STR.......................................... 1
9 778 AI 10101 U - BOLT..................................................... 2
10 574300000530 CLAMP........................................................ 1
11 CFW02 11225 FLAT WASHER........................................... 4
12 CFN01 21211 HEX NUT...................................................... 8
13 787 EX 02073 BAND ASSY................................................. 2
14 774 EX 10205 BRACKET.................................................... 1
15 774 EX 02032 GASKET....................................................... 1
16 774 EX 02049 GASKET...................................................... 1
17 CFB01 22055 BOLT HEX HEAD........................................ 16
18 CFN01 22018 HEX NUT...................................................... 16
19 CFW01 12060 SPRING WASHER..................................... 16
20 649000025610 EXHAUST BLANKET.................................. 4
21 561600000330 CLIP............................................................. 15
22 778 EX 10263 PLATE......................................................... 1
WS28-2 45
FIG.NO. 22 FUEL TANK INSTALLATION
WS28-2 46
FUEL TANK INSTALLATION FIG NO.22
1 774 FL 02018 FUEL TANK ASSY....................................... 1

2 985 ZZ 10294 STRAINER................................................... 1
3 CFS02 20510 SCREW...................................................... 4
5 787 FL 10264 HOSE.......................................................... 1 CIL SUPPLY
6 985 EI 02029 CUSHION.................................................... 1
7 CFB08 21810 HEX. BOLT.................................................. 1
8 CFN04 11815 NUT.............................................................. 1
10 935 FE 11421 WASHER.................................................... 1
11 935 FL 02028 HOSE ASSY................................................ 1
12 CFW02 12030 WASHER.................................................... 1
13 CFS01 21030 SCREW...................................................... 3
14 787 FL 02075 TUBE ASSY................................................. 1
15 TF 5069 FITTING....................................................... 1
16 CFW02 10510 WASHER.................................................... 4
17 787 FL 02083 TUBE ASSY(RET)...................................... 1
18 CFS01 21016 SCREW...................................................... 3
19 787 FL 02091 TUBE ASSY (RET.)..................................... 1
20 TD 9748-5 FITTING........................................................ 1
21 935 FL 02036 HOSE ASSY (RET.).................................... 1
22 955 HS 11758 U BOLT........................................................ 2
23 CFN01 11615 NUT.............................................................. 4
25 CCC05 22110 CLAMP......................................................... 3
26 787 FL 03006 PRE-FILTER WITH CONNECTOR............ 1 CIL SUPPLY
WS28-2 47
FIG.NO.23 DECAL INSTALLATION
WS28-2 48
774 DZ 01007 DECAL INSTALLATION FIG NO. 23
1 787 DZ 21055 LUBRICATION CHART 1

2 985 DZ 21834 DECAL ROPS CABIN REF
3 787 DZ 71073 RADIATOR DECAL 1
4 787 DZ 71105 DECAL DIESEL LOGO 1
5 787 DZ 71113 DECAL HYDRAULIC OIL 1
6 787 DZ 71121 DECAL HYD.TANK CAPACITY 1
7 787 DZ 71138 DECAL DIESEL TANK CAPACITY 1
8 953 DZ 71219 WARNING WHEEL SPACER 2
9 953 DZ 71121 BATTERY BOX 1
10 953 DZ 71227 DECAL (SUSPENSION CYLINDER) 2
11 953 DZ 71251 DECAL SAFETY(SUSPENSION CYLINDER) 2
12 953 DZ 71268 DECAL SAFETY(AIR RESERVOIR TANK) 1
13 953 DZ 71373 BEML LOGO 4
14 953 DZ 71284 DECAL (RETARDER CONTROL) 1
15
16 958 DZ 70076 DECAL NITROGEN SYSTEM 2
17 774 DZ 71105 DECAL EQUIPMENT MODEL 2
18 774 DZ 71121 TRANSPARENT DECAL 1
19 774 DZ 71098 NAME PLATE(FRONT SPRAY) REF
20 774 DZ 71016 NAME PLATE(GRAVITY SPRINKLING) REF
21 774 DZ 71024 DECAL (FORCED SPRAY) REF
22 935 ZZ 20157 NAME PLATE 1
23 955 EG 22111 SWITCH MOUNT PLATE 1
24 778 EG 21266 SWITCH MOUNT PLATE 1
25 774 DZ 20001 NAME PLATE (WATER PUMP) 1
26 985 DZ 21343 NAME PLATE (FB) 1
27 985 DZ 21351 NAME PLATE (EB) 1
28 R 1073 DRIVE SCREW 10
29 774 DZB 0115 DECAL KIT-1 (STICKERS) REF
30 774 DZB 0107 DECAL KIT-2 (ALUMINIUM PLATES) REF
31 938 DZ 71029 NAME PLATE PRIMING VALVE 1
WS28-2 49
FIG.NO.24 VALVE NUMBERING INSTALLATION
WS28-2 50
774 DZ 01031 VALVE NUMBERING INSTALLATION FIG NO. 24
WS28-2 51
FIG.NO.25 VALVE NUMBERING INSTALLATION
WS28-2 52
774 TK 02121 REAR BUMPER INSTALLATION FIG NO. 25
1 774 TK 03491 CHANNEL STR. 1

2 774 TK 03507 CHANNEL STR. 2
3 CFS01 21640 HEX SCREW 16
4 CFW0111648 SP WASHER 16
5 774 TK 15196 TAPPED PAD 2
WS28-2 53
FIG.NO.26 TOOLS
WS28-2 54
TOOLS FIG NO. 26
1 985 TI 02048 DOUBLE ENDED OPEN

JAW SPANNER
a 451 TI 11048 8x10mm........................................................ 1
b 451 TI 11056 12x14mm...................................................... 1
c 451 TI 11064 13x17mm...................................................... 1
d 451 TI 11072 19x22mm...................................................... 1
e 451 TI 11081 24x27mm...................................................... 1
f 451 TI 11097 30x32mm...................................................... 1
2 985 TI 02064 ALEN WRENCH............................................ SET
a 985 TI 11299 5mm 1
b 985 TI 11282 6mm 1
c 985 TI 11274 8mm 1
3 985 TI 11306 WRENCH ADJ. 250mm LONG..................... 1
4 451 TI 11023 ENGG PATTERN SCREW
DRIVER........................................................ 1
5 985 TI 11314 PHILIPHS SCREW DRIVER
100mm LONG ............................................. 1
6 985 TI 11322 PHILIPHS SCREW DRIVER
150mm LONG............................................... 1
7 451 TI 11226 SLIP JOINT PLIER
200mm LONG............................................... 1
8 451 TI 11242 BALL PIN HAMMER WITH
HANDLE 800grams...................................... 1
9 451 TI 11283 SWIVEL HANDLE, 1/2" SQ. DRIVE
10 451 TI 11234 NON REVERSIBLE RATCHET
HANDLE 1/2" SQ. DRIVE............................. 1
11 985 TI 11128 BAR 1
12 985 TI 11111 GREASE GUN WITH
SUITABLE NOZZLE...................................... 1
13 985 TI 02072 BIHEX.SOCKET, 1/2" SQ.DRIVE SET
a 985 TI 11339 3/8” 1
b 985 TI 11347 7/16” 1
c 935 TI 11741 1/2” 1
d 985 TI 11363 9/18” 1
e 985 TI 11371 5/18” 1
f 985 TI 11388 13/16”1
WS28-2 55
FIG.NO.27 TOOLS
WS28-2 56
TOOLS FIG NO. 27
14 985 TI 02056 DOUBLE ENDED OPEN JAW

SPANNER SET
a 985 TI 11193 3/8” X 7/16”................................................... 1
b 985 TI 11209 1/2” X 9/16”................................................... 1
c 985 TI 11217 11/16” x 19/32”.............................................. 1
d 985 TI 11225 7/8” X 13/16”................................................ 1
e 985 TI 11233 15/16” X 1”.................................................... 1
f 985 TI 11241 1 1/16” X 1 1/4............................................ 1
g 985 TI 11258 1 1/8” X 1”................................................... 1
h 985 TI 11266 5/8” X 3/4”..................................................... 1
15 451 TI 02016 BIHEX.SOCKET, 1/2" SQ.DRIVE
a 451 TI 11129 10mm........................................................... 1
b 451 TI 11137 13mm.......................................................... 1
c 451 TI 11145 14mm........................................................... 1
d 451 TI 11153 17mm........................................................... 1
e 451 TI 11161 19mm........................................................... 1
f 451 TI 11178 22mm........................................................... 1
g 451 TI 11186 24mm........................................................... 1
h 451 TI 11194 27mm........................................................... 1
i 451 TI 11202 30mm........................................................... 1
j 451 TI 11218 32mm........................................................... 1
16 451 TI 11275 EXTENSION BAR 1/2" SQ.
DRIVE 250mm LONG.................................. 1
17 985 TI 11396 “L” HANDLE 1/2" SQ. DRIVE ...................... 1
210mm LONG.............................................. 1
18 451 TI 11259 UNIVERSAL JOINT....................................... 1
19 985 TI 11103 THICKNESS GAUGE................................... 1
20 778 TI 01048 DISC GAUGE............................................... 2
21 985 TI 01002 TOOL BOX................................................... 1
22 935 TI 02061 WRENCH STR............................................ 1
23 935 TI 11425 SLIDING T HANDLE.................................... 1
25 774 TK 12028 ALIGNMENT BUSH...................................... 1
26 935 TI 02126 SOCKET STR.............................................. 1
WS28-2 57
OPTIONAL FITMENT
WS28-2 58
FIG NO.
WS28-2 59
FIG.NO.28 HOSE REEL ASSY & PLUMBING INSTALLATION
WS28-2 60
774 WS 01103 HOSE REEL ASSY & PLUMBING INSTALLATIONFIG NO. 28
1 774 WS 19621 PIPE 2” L=200 1

2 23.77.19.00.23.6.0 REDUCER TEE (2”X1”) 1
3 774 WS 19638 PIPE 1” L=1100 1
4 774 WS 19646 ELBOW 1” 2
5 774 WS 19654 PIPE 1” L=300 2
6 23.77.19.00.12.6.0 BALL VALVE (1”) 1
7 23.77.19.00.25.6.0 NIPPLE (1”) 2
8 23.77.19.00.26.6.1 REDUCER (1”X1/2’) 2
9 774 FF 11252 PIPE (1/2”) 2
10 774 WS 02854 BRACKET STR 4
11 774 WS 19679 PLATE 1
12 237719040000 REEL & HOSE ASSY 1
13 237719001430 CLAMP 4
14 774 FF 02042 NOZZLE HOLDER 1
16 CFS01 11040 HEX SCREW M10 4
17 237719001340 HOSE 1/2” 1
19 CCC07 23442 CLAMP 1
20 CFW02 11020 PLAIN WASHER 2
21 01599 01011 NYLOCK NUT M10 2
22 CFS01 21025 HEX SCREW M10X25 2
WS28-2 61
FIG.NO.29 WATER MONITOR INSTALLATION
WS28-2 62
774 FF 01013 WATER MONITOR INSTALLATION FIG NO. 29
1 774 FF 11317 PIPE 2” 1

2 237709001860 ELBOW 2” 2
3 774 FF 02067 PIPE ASSY 2” 1
4 774 FF 02075 PIPE ASSY 2” 1
5 774 FF 02083 PIPE ASSY 2” 1
6 237709004400 BUTTERFLY VALVE 2” 1
7 237709005240 GASKET 2
8 237709004730 TAPPED PAD 3
9 237709001730 CLAMP 3
10 237719010000 WATER MONITOR ASSY 1
11 C3393 COUPLING 1
12 237719000570 PRESSURE GAUGE 1
13 CFB01 21660 BOLT M16X60 4
15 CFN01 21615 HEX NUT M16 4
16 CFS01 31230 HEX SCREW M12X30 6
18 237719000140 GASKET 1
WS28-2 63
FIG.NO.30 SEARCH LIGHT INSTALLATION
WS28-2 64
774 FF 01021 SEARCH LIGHT INSTALLATION FIG NO. 30
1 237719110000 SEARCH LIGHT ASSY 1

2 237719003830 PLATE 1
3 237719003940 RUBBER 1
4 CFS01 31230 HEX SCREW M12X30 6
5 CFW01 11236 WASHER 6
6 774 FF 11155 PIPE 1
7 774 FF 11358 PLATE 1
WS28-2 65


774SHO2303
WS28-2
WATER SPRINKLER
OPERATION
&
MAINTENANCE MANUAL
(ANNEXURE TO BH35-2)


CONTENTS
SL.No. DESCRIPTION FIG No. PAGE No.
01 ABOUT THE WATER SPRINKLER 01 01
02 SPECIFICATION 02 03
SPRINKLER OPERATION
PUTTING THE WATER SPRINKLER INTO
03 03 07
OPERATION
04 CENTRIFUGAL PUMP OPERATION 04 08
05 PUMP STARTING PROCEDURE 05 10
06 PUMP STOPPING PROCEDURE 05 10
07 PRESSURISED SPRINKLING 06 13
08 GRAVITY SPRINKLING 07 15
09 CENTRIFUGAL PUMP DISMANTLING 08 17
10 REASSEMBLY OF CENTRIFUGAL PUMP 09 19
11 FIRE FIGHTING 10 22
12 TRIPLE PURPOSE NOZZLE OPERATION 11 23

TANK FILLING
13 12 24
(OVER HEAD & SELF FILLING)
14 WATER TANK DRAINING PROCEDURE 13 29
15 MANUAL WATER LEVEL INDICATOR 14 30
16 ELECTRONIC WATER LEVEL INDICATOR 15 31
SPRINKLER MAINTENANCE
17 PERIODIC MAINTENANCE CHART 34
18 DAILY MAINTENANCE SCHEDULE 35
19 200 HOURS MAINTENANCE SCHEDULE 35
20 1000 HOURS MAINTENANCE SCHEDULE 35
21 LUBRICATION 36
SL.No. DESCRIPTION FIG No. PAGE No.
22 6 MONTHS MAINTENANCE SCHEDULE 16 37
23 1 YEAR MAINTENANCE SCHEDULE 38
24 CENTRIFUGAL PUMP 17 39
25 ALIGNMENT OF PUMP AND MOTOR 18 41
26 TANK LIFTING 19 46
CARE AND MAINTENANCE OF FIRE
27 47
FIGHTING HOSE
28 TROUBLE SHOOTING GUIDE 48
SCHEMATIC DIAGRAMS
29 WATER SYSTEM SCHEMATIC DIAGRAM 20 53

HYDRAULIC SYSTEM SCHEMATIC
30 21 54
DIAGRAM
AIR & ELECTRICAL CONNECTION
31 22 55
OF PNEUMATIC VALVE ASSY.
32 FIRE FIGHTING (OPTIONAL FITMENT) 23 56
WS28-2
ABOUT WATER SPRINKLER
FIG. 01 WATER SPRINKLER

1. Chassis 4. Hyd. Motor
1
2. Water Tank 5. Nozzle
3. Centrifugal Pump
ABOUT WATER SPRINKLER
WS28-2 WATER SPRINKLER is specially designed for control of dusty

environment on open Cast Mines.
The Water Tank Capacity is 28, 000 litres.
The Vehicle can sprinkle 14 metres wide in a single pass.
In emergency, WS28-2 can also be utilized as a stand by unit for fire fighting.
The Chassis is in common with BH35-2 Rear Dumper.
CAUTION
1. Do not use equipment for Transporting Drinking Water.

2. Do not exceed a travel speed of 12 Kmph (2nd gear). When the Water tank is carrying water
(Remember that excess speed creates heavy surging in the tank and the control of the vehicle
becomes difficult).
3. If the water Tank has to be lifted from its position. ENSURE THAT ALL THE INTERFER-
ING PIPING CONNECTIONS ARE REMOVED (For details of Water tank lifting refer Page
No. 38
WS28-2
2
FIG. NO. 02
3
SPECIFICATIONS
CAPACITY
Spreading width, max. : 14 Metres

Water Tank Capacity : 28,000 litres
WATER SYSTEM
Water Tank:
Construction : All weld, reinforced 6mm thick, plate
Steel construction.
Provided with cross baffles to avoid
heavy surging
Interior Treatment : Painted with a anti-corrosive epoxy

painting
Centrifugal Pump:
Discharge : 110 m3/h at 2900 rpm @ 55 metres head

Drive : By hydraulic Motor through flexible
coupling
Piping dia. (Nom. Size) : Suction 80mm

: Discharge 50 mm
HYDRAULIC SYSTEM
Hydraulic Motor :
Type : Vane/Gear
Direction : ‘ANTICLOCK WISE' when viewed from

shaft end.
H.P. Developed (Max) : 36HP @ 2900r/min
WS28-2
4
Relief Settings :
Steering Circuit : 12.3 Mpa (125 kg/cm2)

Hyd. Motor Circuit : 12.7 Mpa (130 kg/cm2)
WEIGHTS (Kg) :
Chassis : 18,462
Tank, Empty : 7,238
Net Vehicle Weigth (NVW) : 25, 700 kg
Tank Fill : 28,000
Gross Vehicle Weight (GVW) : 53,700 kg
WEIGHT DISTRIBUTION IN KG
Empty :
Front : 12,079 (47%)
Rear : 13,621 (53%)
Loaded :
Front : 17,721 (33%)
Rear : 35,979 (67%)
Note : Only Specification of Water Sprinkler is given. For Specification

of Chassis portion, refer BH35-2 shop Manual.
WS28-2
5


SPRINKLER OPERATION
6
PUTTING THE WATER SPRINKLER INTO OPERATION
Before putting the water sprinkler into operation, READ AND UNDERSTAND THE
OPERATION AND MAINTENANCE MANUALS of both BH35-2 and Water
Sprinkler thoroughly.
Prepare the machine for operation by observing the following checks and services.
(This is in addition to the instructions given under 'PUTTING NEW TRUCK
INTO OPERATION' GIVEN IN BH35-2 operation and maintenance manual).
HYDRAULIC SYSTEM
1. Ensure proper port connections to Hydraulic motor as per Fig. No 21
(Direction of rotation is Anticlockwise when viewed from Shaft end)
2. Check up mounting bolts of hydraulic motor for tightness.
3. Check for leaks around hydraulic piping hose connections.
Fig. 03 Hydraulic Motor Port Connections

INLET (K) : From flow control valve
OUTLET (L) : To Oil Cooler
LEAK LINE : To Hydraulic Tank
WATER SYSTEM
1. Check and maintain the alignment between the centrifugal pump and Hydraulic
motor. (Refer page No. 07)
2. Check-up the mounting bolts of Centrifugal pump for tightness.
3. Fill the water tank to 'High Level'.
4. Check the water system for its functioning for various operations (Refer page No.
20). During various operations, also check water leaks around piping.
WS28-2
7
CENTRIFUGAL PUMP OPERATION
PUMP DRIVE
1. Centrifugal pump 2. Hydraulic Motor

3. Flexible Coupling 4. Hydraulic Control Valve
5. Motor ON/OFF Valve
Fig. 04 Centrifugal Pump Drive Arrangement
The Centrifugal Pump (1) is driven by a Hydraulic Motor (2) through a Flex-
ible Coupling (3). The Hydraulic Motor is controlled by a Hydraulic Control
Valve (4) Through a Motor ON/OFF Valve (5).
WS28-2
8
FIG. NO. 05. CENTRIFUGAL PUMP INSTALLATION
WS28-2
1. Fire Fighting Valve
2. Suction Valve. 6. Tank Valve.
3. Self Fill Valve. 7. Sprinkler Valve (Pneumatic Valve)
4. Gravity Valve. 8. Drain Valve
5. Priming Valve. I. Strainer.
9
II. Centrifugal Pump
PUMP STARTING PROCEDURE
1. Before starting the pump:

i) Ensure that the water level in the tank is well above the MIN. Level.
ii) Close the Tank valve (6), Self fill Valve (3),
Priming Valve (5) and Fire Fighting Valve (1)
iii) Open the Suction Valve (2) & Sprinkler Valve (7) to its FULL OPEN
position and Sprinkler Valve (4)
NOTE:
1. Pump priming is not required, as the pump case and suction line is always filled up
with water, due to higher level of Water Tank.
2. Open the Sprinkling valve (7).
3. Start the pump by bringing the Control lever to 'ON' position (Retain the lever in
that position) and accelerate the Engine.
PUMP STOPPING PROCEDURE
1. Stop the pump by bringing the control lever to 'OFF' Position

2. Close the suction Valve (2) and Sprinkling valve (7).
CAUTION
The following cautions have to be observed in pump operation to avoid serious

damage to the pump :
1. Do not run the pump when the Water level in the tank is below the MIN. LEVEL
2. Do not run the pump against a closed discharge for a long time.
WS28-2
10
WATER SYSTEMS
The water system of WS28-2 Water Sprinkler is designed for performing the fol-
lowing operations :
1. PRESSURISED SPRINKLING
(a) at rear
2. GRAVITY SPRINKLING
(a) at rear
3. FIRE FIGHTING
4. SELF FILLING OF WATER TANK
WS28-2
11
FIG. 06 PRESSURISED SPRINKLING ARRANGEMENT (REAR)
WS28-2
1. Centrifugal pump (II)
2. Sprinkler Valve (Pneumatic Valve) (7)
3. Nozzle (III)
12
PRESSURISED SPRINKLING
The Centrifugal Pump (II) sucks water from the tank bottom through a Strainer (I) and
discharges the pressurised water through Nozzles (III) (Ref Fig. 06).
In this system the sprinkling velocity is maintained uniform throughout the op-
eration irrespective of the water level in the tank due to the pumping system.
The pressurized sprinkling has the following advantages over the Gravity
Sprinkling.
1. Dust setting is very effective.

2. Spreading widths are high (approx. 14 metres).
3. Spreading width is uniform throughout the operation.
OPERATING PROCEDURE
1. Start the centrifugal pump (II) as per the procedure given at Page No.32
2. Open the Sprinkler Pneumatic valve (7) through ON & OFF switch
provided in the cabin.
WS28-2
13
FIG. 07. GRAVITY SPRINKLING ARRANGEMENT
1. Gravity feed valve (4)

2. Sprinkler manifold (IV)
WS28-2
14
GRAVITY SPRINKLING
Water flows to the Sprinkling Manifolds (IV) directly from the Water tank by
gravity. The sprinkling is controlled by the pneumatic valve (4) operated through ON
& OFF switch provided in the cabin.
WS28-2
15
16
CENTRIFUGAL PUMP DISMANTLING
1 Remove the auxiliary pipings.

2 Remove the Hydraulic motor.
3 Remove the coupling from the pump shaft.
4 Drain the delivery casing by removing the drain plug (601). Remove support foot
(251)
5 Unscrew the nuts (581) holding delivery casing (105) and stuffing box housing and
take out the sub-assembly of stuffing box housing, bearing housing, impeller etc.
(Refer exploded view of Fig. No. 08)
6 Unscrew the impeller nut (33) and remove washer under it (410).
7 Remove the impeller (151), from the shaft.
8 Take out the impeller key (320).
9 Separate the stuffing box housing (220) from the bearing housing by unscrewing
the nuts (582.2) holding them together.
10 Unscrew the gland nuts (582.1) and take out gland (223).
11 Remove stuffing box packings (430) along with Lantern ring (227) from the stuff-
ing box housing.
12 Remove the shaft sleeve (310) and remove gasket for shaft sleeves (515).
13 Remove liquid deflector (236). Remove the bolts (631) holding bearing cover
NDE and DE and remove bearing cover (272).
14 Take out the shaft (180) from the bearing housing alongwith bearing (260) by light
hammering from driving end.
15 Remove the bearings (260) from shaft with the help of puller. Do not hammer the
bearings as hammering may spoil them.
17
FIG NO 09 CROSS SECTIONAL DRAWING
18
REASSEMBLY OF CENTRIFUGAL PUMP
Before assembling, all the parts should be thoroughly cleaned in kerosene,

Petrol or Benzene to remove the dirt, rust etc. After cleaning, all the parts
should be thoroughly checked for wear and replaced, if necessary. Replace all
paper packings.
1. Mount the driving and non-driving end side bearings on the shaft. Use arbor press.
Do not use hammer. Fill-up the bearings with grease.
2. Fit the NDE bearing cover and tighten the bolts to hold it on bearing housing.
3. Insert the shaft alongwith bearings in bearing housing from DE side.
4. Fit the DE bearing cover and tighten the bolts to hold it on bearing housing.
5. Mount the liquid deflector on shaft on NDE side.
6. Fit the gasket for shaft sleeve on the shaft and fit the shaft sleeve.
7. Insert the gland over the shaft.
8. Locate the stuffing box housing on bearing housing and tighten the nuts to hold
them in position.
9. Insert the stuffing box packing rings alongwith lantern ring.
10. Tighten the gland nuts.
11. Fit the impeller key on shaft.
12. Fit the impeller on shaft.
13. Place the washer between the impeller and impeller nut and tighten the impeller
nut.
14. Place the packing between delivery casing and stuffing box housing. Fit the sub-
assembly of bearing housing, stuffing box housing impeller etc. On the delivery
casing and tighten the nuts holding delivery casing and stuffing. Box housing.
15. Fit the drain plug for delivery casing and other plugs, If any. Mount the foot
support.
16. Mount the Hydraulic motor and check the alignment of Pump and motor (Refer
Page. No. 46 for alignment procedure).
17. After alignment, Remove the Hydraulic motor and Mount the coupling on pump
shaft.
18. Mount Hydraulic motor and connect all auxiliary pipings.
19
FIG NO. 10 FIRE FIGHTING ARRANGEMENT
WS28-2
20
FIG NO. 10 FIRE FIGHTING ARRANGEMENT
II Centrifugal Pump 3. Self Fill Valve

1. Fire Fighting Valve V. Fire fighting hose
2. Suction Valve VI. Triple purpose Nozzle
WS28-2
21
FIRE FIGHTING
For Fire fighting the same pumping system as in pressurized sprinkling is being
used. The pump suction can be either from the Tank bottom or from a reservoir
through the suction hose and foot valve assembly provided for this purpose. If
pump suction is done from reservoir open valve 3 and close valve 2 and if pump
suction is done from the tank bottom open valve 2 and close valve 3. During fire
fighting operation open valve 1 and close remaining valves.
OPERATING PROCEDURE
1. Couple the male and of fire fighting hose (V) to the quick coupling and the female
end to the Triple purpose Nozzle.
2. Start the pump as per the procedure given at page no. 08.
3. Adjust the Nozzle to 'JET' position.
(For details of Nozzle adjustment refer page no. 19)
NOTE :
1. In case the suction is from a water reservoir or a pond, priming of the pump has to
be done.
2. To have more effective jet, keep the Engine in 'FULL THROTTLE' Condition
SELF FILLING OF WATER TANK :

For details, refer page no. 20
WS28-2
22
TRIPLE PURPOSE NOZZLE OPERATION
(For Fire fighting)
The triple purpose Nozzle is of 'quick disconnect' type design. It can be coupled
or decoupled instantaneously.
FIG. 11 TRIPLE PURPOSE NOZZLE
1. Fixed Element
2. Movable Element
This Nozzle can be adjusted to 3 positions - 'CLOSE', 'JET' and 'SPRAY' just by
'Screwing in' or 'Screwing out' the movable element (2).
Note : When the triple purpose nozzle is not in use, close the quick coupling by the
blank cap.
WS28-2
23
TANK FILLING
FILL WATER :
'Fill Water' of the tank should be clear and it should be free from corrosive chemi-
cals such as Chlorides, Sulphates and acids. This minimizes the corrosion and pitting
on the tank interior and on the other elements of the water system.
The recommended PH value of the fill water is 7.
TANK FILLING :
The tank filling can be done in the following ways :
1. Overhead Filling
2. Self Filling
OVERHEAD FILLING :
In this method, the tank is filled from a 'Overhead filling station' through a fill-hole on
the top of the tank.
SELF FILLING:
This method is used when the overhead filling arrangement is not available.
In this arrangement the tank filling is done from a water reservoir or a pond, utilizing the
centrifugal pump of the Sprinkler Water System.
WS28-2
24
FIG. NO. 12 SELF FILLING ARRANGEMENT
WS28-2
FILLING PROCEDURE
25
FIG. NO. 12 SELF FILLING ARRANGEMENT
II Centrifugal pump
VII. Armoured hose foot
valve unit
1. Fire fighting Valve 5. Priming valve
2. Suction Valve 6. Tank valve
3. Self fill Valve 7. Gate valve (Pneumatic valve)
WS28-2
26
Before starting the pump :
(a) Close the suction valve (2), Gate valve (7) and open Tank valve (6).
(b) Couple the armoured hose-foot valve unit (VII) to the self fill valve (3) and dip the
foot valve in the water source (Reservoir or pond).
(c) Open the self fill valve to its 'FULL OPEN' position.
(d) Prime the centrifugal pump (II) by opening the priming valve (5). The priming valve
allows water from the priming tank to fill the pump and the suction line.
NOTE :
1. Priming tank is integral with the main tank and it gets simultaneously filled up when
the main tank is filled.
2. Once filled the priming tank remains full, even though the main tank gets emptied.
3. Start the pump by bringing the Centrifugal pump control lever to 'ON' position and
accelerate the engine.
WS28-2
27
TANK DRAINING PROCEDURE
FIG. NO. 13 TANK DRAIN VALVE
WS28-2
28
FIG. NO. 13 TANK DRAIN VALVE
VIEW FROM BOTTOM OF THETANK
WATER TANK DRAINING PROCEDURE

To drain the tank, open the Drain valve (8).
WS28-2
29
MANUAL WATER LEVEL INDICATOR
Manual water level indicator is provided at the center on the tank front. This gauge contain
PVC tube (4) connected between shut off valve and tube top. A cover (3) is provided to
safeguard the tube. The sphere (2) is inserted in the tube to read water level. This system is
provided in addition to Electronic water level indicator.
FIG NO. 14 MANUAL WATER LEVEL INDICATOR
1. Shut off valve 4. PVC Tube

2. Sphere 5. Tube Top
3. Cover
WS28-2
30
ELECTRONIC WATER LEVEL INDICATOR
An Electronic water level indicator is provided at the Right side on the tank front. This
gauge contains Electronic level Sensors (1) at different levels, which are connected to
the indicator (4) through wire harness (3) the indicator is fitted inside the cabin on the
Instrument Panel to the right side of operator as shown in the fig.
1. Connectors
2. Sensors
3. Wire Harness
4. Indicator
FIG.15 ELECTRONIC WATER LEVEL INDICATOR
Electronic water level indicator will function only when the Switch is in ON position
CAUTION :
Don't run the water pump below empty level. The pump may dry and result in failure.
Below empty level buzzer will make sound.
WS28-2
31
The following indicating lights are provided to show the different levels in the tank.
Water Level in the Tank Indication Light

a) Full level Green
b) ¾ Full Green
c) ½ Full Green
d) ¼ Full Yellow
e) Below ¼ level Red
NOTE :
1. Never run the pump when the indicator light shows 'red' and refill the tank immedi-
ately.
WS28-2
32


SPRINKLER MAINTENANCE
33
PERIODIC MAINTENANCE CHART
SERVICE INTERVAL
EVERY
MAINTENANCE POINT First
200 200 1000 6 Months Year
Daily Water
Hours Hours Hours 1
Tank
1. Clean thoroughly and

paint the tank interior.
Water Pump
1. Check and maintain the
lubricating grease
of pump bearings.
2. Check for leaks
around pump stuffing
box.
3. Check the pump
alignment.
4. Change the stuffing box
packing
5. Overhaul the pump
unit.
FLEXIBLE COUPLING
AND WATER PIPING
1. Check the condition of
flexible coupling
rubber elements.
2. Clean the suction strainer
3. Check the condition of
gate valves.
WS28-2
34
DAILY MAINTENANCE SCHEDULE
CHECK AND MAINTAIN THE LUBRICATING GREASE OF CENTRIFUGAL

PUMP BEARINGS
200 HOURS MAINTENANCE SCHEDULE
1. CHECK FOR LEAKS AROUND CENTRIFUGAL PUMP STUFFING BOX.

2. CLEAN THE SUCTION STRAINER.
3. CHECK THE PUMP ALIGNMENT.
1000 HOURS MAINTENANCE SCHEDULE
1) Change the stuffing box packing of the Centrifugal Pump

2) Check the condition of gate Valves/Butter fly Valves
3) Check the condition of flexible coupling rubber elements
MAINTENANCE PROCEDURE
1) Check for leaks around centrifugal pump stuffing box.
Check for leaks around stuffing box, when the pump is running. If considerable
leakage is found, replace the packing.
(For details on replacement of packing, refer page no30).
2) Clean the suction strainer

Take out suction strainer from the main tank. Clean thoroughly and re-install
on to the tank.
WS28-2
35
LUBRICATION
1 Bearings are greased lubricated.

2 Following grades of grease available in the market are suitable.
NAME Grease Specification
INDIAN OIL SERVOGEM-2

CALTEX STARFAX-2
HINDUSTAN NATRA-2 OR
PETROLEUM LITHON-2
WS28-2
36
6 MONTHS MAINTENANCE SCHEDULE
1) CHANGE THE STUFFING BOX PACKING OF THE CENTRIFUGAL PUMP.
2) CHECK THE CONDITION OF GATE VALVES/BUTTER FLY VALVES.
3) CHECK THE CONDITION OF FLEXIBLE COUPLING RUBBER ELEMENTS.
MAINTENANCE PROCEDURE :
1) Change stuffing box packing of the centrifugal pump. Observe the following
procedure for changing the stuffing box packing.
FIG. NO. 16 STUFFING BOX PACKING ARRANGEMENT.
1. Lantern Ring 3. Bearing Cover

2. Shaft Sleeve 4. Gland
a) Take out the old packings (1) and discard them.

b) Thoroughly clean the stuffing box cover and Gland (4), Shaft Sleeve (2) and Lantern
Ring (1) free from traces of old packings.
c) Cut the packing ring to proper length so that the ends but together, and do not over-
lap.
d) Stagger the joint of each ring at 900 intervals.
e) Insert the Lantern ring at the proper position and position the packings as shown in
the sketch.
f) After repacking, rotate the pump, shaft to break the adhesion of the packing to the
shaft.
WS28-2
37
NOTE :
1) It is necessary that each packing ring be evenly compressed.
2) Check the condition of Gate Valves
Check the condition of gate valves in place (without taking them out) for free
movement. Lubricate the valve stems with SAE 30 Engine oil.
Check the condition of Flexible coupling rubber Elements.
Take out the rubber elements from the unit. Check them for the condition
(compressability, brittleness, wear cracks, etc.,) and replace them if warranted.
1 YEAR MAINTENANCE SCHEDULE
1) Clean thoroughly and paint the tank interior.

2) Overhaul the pump unit.
This schedule to be followed every 1 year, irrespective of the number of hours the
machine run.
MAINTENANCE PROCEDURE
1) Clean thoroughly and paint the tank interior.
a) Clean thoroughly the tank interior. The metal surface so cleaned should be fit for
painting.
b) Allow the tank for a day to dry up completely.
c) Apply Epoxy process primer coating as per Company STD. C60001-36
Paint requirement shall be 30 litres per tank (Approx.)
d) Apply epoxy Finish painting as per Company STD. C6001-37
NOTE : Follow the paint manufacturer's recommendations for instruction on painting.
Overhaul the pump Unit (Fig. No. 32)

a) Take out the pump by disconnecting the flexible coupling and the pump
piping.
b) Drain the water
c) Disassemble the parts and discard sealing elements.
WS28-2
38
FIG. 17 CENTRIFUGAL PUMP
1. Pump casing 9. Support foot

2. Impeller 10. Bearing
3. Shaft 11. Bearing cover
4. Casing Ring 12. Shaft sleeve
5. Casing cover 13. Impeller key
6. Gland 14. Coupling Key
7. Lantern Ring 15. Impeller Nut
8. Bearing Housing 16. Lock Washer
(d) Check the condition of the bearings (Item Nos. 10, 11, 15, 13, 12)
(e) Clean the parts thoroughly and check them for condition. Take corrective measures
if any damage is observed.
WS28-2
39
(f) Clean thoroughly the impeller (2) and keep it free from clogging and scaling.
Check the impeller for any crack or damage. Replace or repair as warranted.
(g) Clean thoroughly the pump casing (1) and keep it free from scaling.
(h) Change stuffing box packing (7) as described in 6 months maintenance
schedule (Page 32).
(i) Reassemble the pump unit with new sealing elements and maintain
running clearance between impeller and the casing.
(j) Re-install the pump assembly & connect up the piping & flexible coupling.
(k) Maintain the pump alignment and start the pump.
WS28-2
40
ALIGNMENT OF PUMP AND MOTOR
Fig No. 18 Pump and Motor Alignment :
At factory, utmost care is being taken for proper alignment of water pump and
Hydraulic Motor with flexible coupling using alignment tool, dial gauge maintain-
ing the tolerance within the prescribed limit by the coupling manufacturer.
During service, if hydraulic motor or C.F. pump has to be removed for change of
seal kit or gland packing, bearing etc.,
The following procedure should be strictly followed for removal and refitement.
NOTE :
a) For servicing hyd. Motor, remove only hyd. Motor and hose connec-
tion without disturbing C.F. Pump
b) For servicing C.F. pump, remove suction and delivery pipe connection
of both Hyd. Motor, C.F. pump and take out base plate from housing
with C.F. pump and Hyd. Motor mounted on it.
WS28-2
41
Procedure :
I. REMOVAL :
A) Hydraulic Motor
1) Hyd. Tank Air pressure to be released.

2) Inlet and outlet hose connection of Hyd. Motor to be removed.
3) Collect Hyd. Oil available in pipe line in a container and preserve safly
for re use.
4) Remove Hyd. Motor mounting bolt (09) without disturbing Hyd. Motor
mounting bracket and C.F. pump.
5) Remove Hyd. Motor (10) from the bracket (07).
After completion of servicing Hyd. Motor for refitment follow the proce-
dure under "II Refitment".
B) C.F. Pump :
1. Follow procedure from Sl. No. 1 to 3 of Hyd. Motor.
2. Suction and delivery pipe connection of C.F. Pump to be removed.
3. Remove mounting bolt (2) without disturbing Hyd. Motor and mounting
bracket.
4. Mounting plate (02) to be taken out from the housing (03) alongwith Hyd.
Motor and C.F. Pump.
5. Remove C.F. Pump mounting bolt (06).
6. Remove C.F. Pump(01) alongwith flexible coupling (08) from the mounting
plate (02).
II Refitment
C) Hydraulic Motor :
1. Mount Hyd. Motor (10) on bracket (07) and couple to the flexible cou
pling (08).
2. Tighten mounting bolt (09) of Hyd. Motor.
3. Connect inlet and outlet hoses of Hyd. Motor.
4. Open Hyd. Tank Air Valve.
5. Maintain Hyd. Oil level in the tank.
WS28-2
42
D) C.F.Pump:
1. Place C.F. Pump (01) in position on the mounting plate (02).

2. Follow alignment procedure from Sl. No. 3 to 6 of (E).
3. After alignment, for removal of tool and fitment of flexible coupling, follow
the procedure from Sl. No. 8 to 12 (E).
4. After alignment, for removal of tool and fitment of flexible coupling, follow
the procedure from Sl. No. 8 to 12 (E).
5. Replace damaged or wornout shock mount (04) in the housing. Place new
shock mount properly in the slot of bottom plate of the box (03).
6. Place mounting plate (02) (with Hyd. Motor and C.F. Pump) on the shock
mount (04) inside the housing (03).
7. Tighten mounting plate nut (05) with the required torque.
8. Connect suction and delivery water pipe to C.F. Pump.
9. After C.F. Pump connection follow procedure from Sl. No. 3 to 5 of (c)
E) Hydraulic Motor Bracket Replacement and Alignment
1. Place Hyd. Motor mounting bracket (07) on mounting plate (02)

2. Mount Hyd. Motor (10) on bracket (07) with alignment tool and couple both
Hyd. Motor and C.F. pump shafts.
3. Check for the alignment of Hyd. Motor and C.F. pump by moving alignment
tool on the shafts.
4. If alignment of the both shafts are ok then the alignment tool moves freely on
the shafts.
5. In case of misalignment the alignment tool will not move freely on the shafts.
6. The alignment can be achieved by loosening bolts (13), (06) and lifting or
lowering the front end of C.F. pump & locking the pump at required position by
tightening Screws (06) and (13)
7. After alignment tighten Hyd. Motor mounting bracket bolt (11) with required
torque.
8. After alignment, remove alignment tool, Hyd. Motor (10) from the bracket
without touching mounting bracket bolt (11).
9. Insert flexible coupling (08) to the C.F. pump shaft.
10. Mount Hyd. Motor (10) to the bracket (07) and couple the motor shaft with
flexible coupling (08).
WS28-2
43
11. Mounting bolt (09) of Hyd. Motor to be tightened with required torque.
12. When properly aligned, the flexible coupling in between the shafts should
freely shake.
13. Following torque to be ensured for mounting bolts.
a) M10 - 4.7 kgm
b) M20 - 35 kgm
c) ½" UNC - 7.8 kgm
III Note :
Before operating Hyd. Motor the following points to be checked to avoid

damage of shaft and for longer life of Hyd. Motor and C.F. pump.
a) Proper greasing to be done for flexible coupling.
b) Ensure sufficient quantity of water in the tank
c) Ensure opening of spray valve before operating Hyd. Motor.
d) Maintain Hyd. Oil pressure (130 kg/cm2) for effective functioning of water
spray system.
WS28-2
44
FIG NO: 19 TANK LIFTING
WS28-2
45
TANK LIFTING
1. Before lifting, Drain the tank fully.

2. Remove the mounting bolts (1) on both sides of the tank.
3. Disconnect all the three hoses from Hydraulic Motor (03).
Note : Ensure all pipings, port openings are sealed properly after disconnecting to
prevent entry of foreign materials.
4. Tank can be lifted and held with the help of pipe body stand (02) (supplied along with
tool kit) as shown in Fig. No. 19 above
WS28-2
46
CARE AND MAINTENANCE OF FIRE FIGHTING HOSE
Fire fighting hoses are subjected to damage when exposed to abrasion, shock and vibra-
tions. The hose gets decayed if it is in contact acids, alkalis and mildew.
Protect the fire fighting hose from damage decay by observing the
following points :
WHILE LAYING OUT THE HOSE

1. Avoid dragging or pulling hose along ground, around corners of walls etc.
2. When the hoses are in contact with edges, corners or subjected to abrasion due to
vibration, protect them from damage by giving paddings of empty gunny bags.
3. Ensure that fire hose does not come in contact with oils, grease acids, strong alkalis
etc.
4. Lay the last length of hose as a wide zig-zag loop so that the branch can be moved
forward or backword without dragging charged hose.
WHEN WATER IS FLOWING THROUGH HOSE

1. Avoid bending of charged hose at an angle.
2. Prevent vehicles from running over hose by using-ramps.
3. If a charged hose has to be moved, do it only by lifting, employing number of
people. Never drag a charged hose.
NOTE : Fir fighting hose is an optional item.

AFTER USE AND DURING STORAGE
1. The soiled hoses should be washed thoroughly and soaped.
2. While washing, brush sideways across the hose, never along its length.
3. Dry the hose by natural ventilation and under cover. Do not expose it to the direct
sun or heat. Hang it up from a granty to dry.
4. Store the hose in a cool, dry and airy place, preferably in a dark room.
5. During the monsoon i.e., humid periods, stored hose should be taken out periodi-
cally, thoroughly examined and aired.
6. Look out for the occurance of minute pin-holes. Such holes should be immediately
marked, darned and vulcanized before they become large.
7. Examine coupling periodically to remove rough or jagged edges which may damage
hose. Avoid dropping couplings.
8. Keep a careful record individual lengths of hose giving date of receipt, when put in
service, date and pressure of tests carried out, date and details of repairs etc.
WS28-2
47
TROUBLE SHOOTING GUIDE
PROBLEM CAUSE REMEDY
WATER SYSTEM
WATER PUMP
Pump not
Delivering Water 1. Water level in the tank Fill the tank
below minimum level
2. Suction and Open the suction and
discharge (Sprinkler) Valves discharge (Sprinkler)
not opened. Valves.
3. Suction Strainer clogged Clean the strainer
4. Air leaks in Suction line or Tighten and seal the

at the pump seal. connections.
5. Suction or discharge lines Clean the lines.

clogged.
6. Pump not primed (in case of Prime the pump by

tank filling by self filling opening the priming
method) valve
7. Pump drive rotation wrong. Correct the rotation by

making motor port
connections as given at
Fig. No:20)
8. Pump shaft or impeller Replace the parts

broken
PUMP DELIVERY 1. Suction or Discharge Valves Keep these valves in

LOW partially closed. 'Full Open' position.
2. Air leaks either in suction Tighten and seal the

line or at the pump seal. Connections.
WS28-2
48
TROUBLE SHOOTING GUIDE
3. Impeller clogged partially. Clean the impeller

thoroughly
PUMP MAKING
NOISE
1. Pump Cavitation due to:
a) Clogged suction line. Clean suction strainer
and if necessary suction
line
b)Throttling in line (Suction Keep the suction valve in

valve partially open) 'FULL OPEN' position.
2. Mis-alignment between Maintain the correct

Centrifugal pump and alignment.
hydraulic motor.
3. Air leaks in suction line Tighten and seal the

connections.
4. Foreign matter entrapped Remove the foreign

in the casing. matter.
5. Pump shaft bent. Replace the shaft.
6. Impeller touching the case. Rectify and maintain

running clearance between
the impeller and the
casing.
WS28-2
49
7. Damaged bearing of Replace the bearings.

Centrifugal pump or
Hydraulic motor.
PUMP VIBRATED 1. Mis-alignment between the Maintain the correct

Centrifugal pump and hy- alignment.
draulic motor.
Replace.
2. Pump shaft bent.
3. Bearing of either Centrifu-

gal pump or hydraulic motor Replace.
damaged.
STUFFING BOX 1. Mis-alignment between the Maintain the correct

PACKING Centrifugal pump and hy- alignment.
FAILING draulic motor.
FREQUENTLY 2. Pump bearings damaged. Replace
3. Improper type and size of Use only genuine

packing used. packings supplied by
BEML.
4. Packing embedded with Replace the packing and

abrasive particles. take corrective measure
to avoid embedding of
abressive particles in the
packing.
WS28-2
50
PUMP NOT 1. Air leaks in Armoured Tighten and seal the

DELIVERING hose-foot valve unit. connections.
WATER EVEN
AFTER PRMING.
(In case of Tank fill- 2. Suction strainer not im- Immerse the suction
ing by self-filling mersed in water. strainer fully in water.
method)
HYDRAULIC
SYSTEM
Hydraulic motor
LOW PRESSURE System pressure low due to:
INPUT TO 1. Low relief setting Correct the setting.
MOTOR 2. Relief valve sticking Rectify.
WS28-2
51


SCHEMATIC DIAGRAMS
WS28-2
52
WATER SYSTEM SCHEMATIC DIAGRAM
FIG NO. 20 WATER SYSTEM SCHEMATIC DIAGRAM
01. Fire Fighting Valve 08. Nozzle

02. Suction Valve 09. Quick Coupling
03. Self Fill Valve 10. Fire Fighting Hose
04. Armoured Hose Foot 11. Suction Strainer
valve unit 12. Main Tank
05. Priming Valve 13. Priming Tank
06. Tank Valve 14. Triple Purpose Nozzle
07. Sprinkler Valve Rear 15. Centrifugal Pump
16. Hydraulic Motor
WS28-2
53
HYDRAULIC SYSTEM SCHEMATIC DIAGRAM
FIG 21 HYDRAULIC SYSTEM SCHEMATIC
WS28-2
54
AIR & ELECTRICAL CONNECTION
OF PNEUMATIC VALVE ASSY.
WS28-2
FIG NO - 22
55
FIRE FIGHTING SYSTEM
(OPTIONAL)
WS28-2
56
FIG 23 FIRE FIGHTING SYSTEM
WS28-2
57
FIRE FIGHTING (OPTIONAL)
01 Centrifugal Pump 02 Suction valve.

03 Self fill valve 04 Water nozzle
05 Water Monitor 06 Search Light.
07 Hose Reel 08 Rear Sprinkler Valve.
09 Tank valve 10 Fire fighting valve
11 Valve-water monitor 12 Valve-hose reel
For fire fighting, the pumping system called in PRESSURISED SPRINKLING can be used. The
pump suction can be either from the tank bottom or from a reservoir through the suction hose and foot
valve assembly provided for this purpose.
During fire fighting operation using with water nozzle 04 ;If pump suction is done from reservoir, open
valve 3 & valve 10 . If pump suction is done from the tank bottom, open valve 2 & valve 10 and close
remaining all other valves.
For small fire fighting operation, use hose reel with valves 12 open and rest of the valves closed.
OPERATING PROCEDURE :
(1) Couple the male end of fire fighting water, nozzle 04 to the female end of the monitor. If foam
nozzle is connected, insert pick-up tube in the foam tank and open the valve given in the foam
nozzle.
(2) Start the pump as per the procedure given in page No.10
(3) Adjust the nozzle to any position by lossening the lever, provided in the monitor
NOTE :
1) In case the suction is from a water reservoir or a pond, priming of the pump has to be done.
2) To have more effective jet, keep the Engine in 'FULL THROTTLE;
3) The water jet length horizontally & vertically are Approx. 40M & 12M respectively.
SELF FILLING OF WATER TANK : For details, refer page No. 24
WS28-2
58

Water Sprinkler: Manual

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774PAR2303

1 774 TK 02113 TANK STR REF

1 774 TK 11494 MTG PLATE 1

1 774 TK 11494 MTG PLATE 1

1 774 TK 11842 PUMP CASING.......................................... 1

18 774 WS 02716 PIPE ASSY 2” 1

40 774 WS 19516 PIPE 2” 2

774 EG 01055 INSTLN OF ELECTRONIC WATER

* MARKED ITEMS ARE PART OF KIT TO P/NO:774 EGB 00017

WITH M/S. VELJAN MOTOR

1 787 HS 02665 TANDEM PUMP 1

WITH M/S. VELJAN MOTOR

36 CFN28 11011 NUT 2

WITH M/S. PARKER MOTOR

WITH M/S. PARKER MOTOR

WITH M/S. EATON MOTOR

WITH M/S. EATON MOTOR

774 HS 01011 CON.VALVE&MOTOR SYS.INSTLN

1 237718030000 PNEUMATIC BALL VALVE ASSY 3

18 CFW02 10408 PLAIN WASHER 6

774 EX 01036 EXHAUST BOX & PIPING INST(BEML)

774 EX 01003 EXHAUST MUFFLER & PIPING INST (CUMM)

1 774 EX 02008 TUBE STR.................................................. 1

1 774 FL 02018 FUEL TANK ASSY....................................... 1

1 787 DZ 21055 LUBRICATION CHART 1

1 774 TK 03491 CHANNEL STR. 1

1 985 TI 02048 DOUBLE ENDED OPEN

14 985 TI 02056 DOUBLE ENDED OPEN JAW

1 774 WS 19621 PIPE 2” L=200 1

1 774 FF 11317 PIPE 2” 1

1 237719110000 SEARCH LIGHT ASSY 1

05 PUMP STARTING PROCEDURE 05 10

06 PUMP STOPPING PROCEDURE 05 10

09 CENTRIFUGAL PUMP DISMANTLING 08 17

10 REASSEMBLY OF CENTRIFUGAL PUMP 09 19

12 TRIPLE PURPOSE NOZZLE OPERATION 11 23

15 MANUAL WATER LEVEL INDICATOR 14 30

16 ELECTRONIC WATER LEVEL INDICATOR 15 31

17 PERIODIC MAINTENANCE CHART 34

18 DAILY MAINTENANCE SCHEDULE 35

19 200 HOURS MAINTENANCE SCHEDULE 35

20 1000 HOURS MAINTENANCE SCHEDULE 35

23 1 YEAR MAINTENANCE SCHEDULE 38

25 ALIGNMENT OF PUMP AND MOTOR 18 41

29 WATER SYSTEM SCHEMATIC DIAGRAM 20 53

FIG. 01 WATER SPRINKLER

WS28-2 WATER SPRINKLER is specially designed for control of dusty

1. Do not use equipment for Transporting Drinking Water.

Spreading width, max. : 14 Metres

Interior Treatment : Painted with a anti-corrosive epoxy

Discharge : 110 m3/h at 2900 rpm @ 55 metres head

Piping dia. (Nom. Size) : Suction 80mm

Direction : ‘ANTICLOCK WISE' when viewed from

H.P. Developed (Max) : 36HP @ 2900r/min

Steering Circuit : 12.3 Mpa (125 kg/cm2)

Front : 12,079 (47%)

Rear : 13,621 (53%)

Front : 17,721 (33%)