Tyton Joint Pipe & Fittings: 2008 Edition

866.DIP.
PIPE
2005 Edition
2008 EDITION
INTERNATIONAL
100 -1600 mm
Tyton Joint Pipe & Fittings ®
Ductile Iron
For Water, Wastewater & Industrial Applications

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Tyton Joint Pipe & Fittings
ductile iron
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2008 Edition P2
Table of Contents
Introduction 3
General Specifications
Dimensions and Masses 5
Mechanical Testing 7
Coatings, Linings, and Markings 11
TYTON JOINT® Ductile Iron

Pipe Description 12
Pipe Assembly 13
Field Cut Pipe 16
TYTON Push On Joint Pipe 18

Dimensions and Masses K7-K8 19
Dimensions and Masses K9 20
Push On Fittings 24
90° - 45° Bends 26
22 1/2° and 11 1/4° bends 27
Duckfoot 90° Bend and Collar 28
All Socket Tee 29
Double Socket Level Invert Tees with Flanged Branch 32
Socket Body with Flanged Tee 33
Double Socket Taper 36
Caps and Plugs 37
Products for Water, Wastewater, and Fire Protection 38
U.S. PIPE AND FOUNDRY CO. TYTON JOINT Pipe & Fittings BRO-091 REVISED 09.07
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Introduction
Based in Birmingham, Alabama, U.S. Pipe and Foundry Company, LLC. is America’s leading
manufacturer of Ductile Iron pipe, joint restraint products and other products for the water
and wastewater industry.
U.S. Pipe operates four manufacturing plants and numerous sales locations throughout the country.
These domestic sales offices combined with the International Sales office and their worldwide net-
work of sales associates gives U.S. Pipe one of the broadest domestic and international marketing
coverages in the industry.
From its beginning in 1899, U.S. Pipe has consistently lead the industry with innovations and
product developments.
Centrifugal casting, pioneered by U.S. Pipe, revolutionized the industry. TYTON JOINT® Pipe, using a
single rubber gasket, patented by U.S. Pipe and licensed throughout the world, is the most widely
used joint for Ductile Iron pipe today.
The company lineage dates back to 1882, when Colonel James Withers Sloss founded Sloss
Furnace Company in Birmingham, Sloss Furnace Company became Sloss Iron and Steel Company.
After acquiring Sheffield Iron Company, the Sloss-Sheffield Steel and Iron Company was incorpo-
rated in 1899.
In that same year U.S. Cast Iron Pipe and Foundry Company was incorporated with the consolida-
tion of eleven small cast iron pipe companies located in eight states. Prominent among these was
the Bessemer, Alabama plant, one of the three original plants still in operation today.
In 1911, U.S. Pipe purchased the Dimmick Pipe Company, which included a plant in North
Birmingham that still operates today.
The name of the company was changed to United States Pipe and Foundry Company in 1929.
U.S. Pipe also operates two other pipe plants, one in Burlington, New Jersey, and the other in Union
City, California. These plants are located in the northern and western parts of the country to better
serve our domestic market.
In 1952, the Sloss-Sheffield Steel and Iron Company was merged into U.S. Pipe, and the General
Offices of U.S. Pipe moved from Burlington, New Jersey to Birmingham. The company quickly
became a fully integrated producer of cast iron pipe and related products.
While the original plants produced pipe by the so called “pit cast” method, in which molten iron
was poured into static, vertical molds lined and cored with sand, today’s plants and production
bear little resemblance to the old. In 1921, U.S. Pipe revolutionized the production of cast iron pipe
when it purchased the rights for the centrifugal casting method, developed by Dimitri Sensaud
Delavaud, a French engineer living in Brazil. In this process, the molten iron is poured into a rapidly
spinning metal mold. The centrifugal force of the rotating mold distributes the molten iron uni-
formly around the inner surface of the mold. Upon cooling, extraction and heat treatment, high
quality pipe with uniform thickness results.
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Introduction (cont.)
Standards
In the early 1960’s, U.S. Pipe perfected the production of Ductile Iron pipe, which is superior to gray
iron in strength and durability. U.S. Pipe, since 1977, has used Ductile Iron exclusively for all its ISO 2531 Ductile iron pipes, fittings, accessories
pressure pipe and fittings, making the company the first in the industry to do so. and their joints for water or gas applications
Having produced pipe and fittings in imperial (inch) diameter sizes to ANSI/AWWA standards for a ISO 4179 Ductile iron pipes and fittings
number of years, U.S. Pipe, in the 1970’s, increased its production and marketing scope to include for pressure and non-pressure pipelines –
Cement mortar lining
metric sized pipe and fittings to International Organization for Standardization (ISO) Standards.
ISO 4633 Rubber seals – Joint rings for water
Today U.S. Pipe and Foundry Company, a wholly owned subsidiary of Mueller Water Products, Inc., supply, drainage and sewerage pipelines –
is the largest domestic producer of Ductile Iron pipe in sizes 4 inch through 64 inch. U.S. Pipe Specification for material
perfected the production of Ductile Iron pipe, which is superior in strength to cast iron, and was
ISO 8179-1 Ductile iron pipes – External
the first in the industry to use Ductile Iron exclusively for all its pressure pipe and fittings. zinc-based coating – Part 1: Metallic zinc
with finishing layer
This U.S. Pipe International Sales catalog covers DN 100 - 1 600 mm ISO Pipe and Fittings. For
information on products of ANSI/AWWA imperial (inch) diameter sizes, please contact your U.S. Pipe ISO 8179-2 Ductile iron pipes – External
Sales Representative. zinc coating – Part 2: Zinc rich paint with
finishing layer
Ductile Iron pipe and fittings of both ANSI/AWWA inch diameter and ISO metric sizes, and other U.S.
ISO 8180 Ductile iron pipes – Polyethylene
Pipe products are sold worldwide. U.S. Pipe products have been shipped to Colombia, Ecuador, sleeving for site application
Egypt, El Salvador, Jamaica, Kuwait, Nigeria, Oman, Paraguay, The Philippines, Saudi Arabia,
Canada, Mexico, Qatar, The United Arab Emirates and many, many other countries around the ANSI/AWWA C150/A21.50-02 American
National Standard for Thickness Design of
world. Both abroad and in the United States customers and specifiers alike have come to depend
Ductile-Iron Pipe
upon products and services from the “new ideas” company to keep their work flowing.
ANSI/AWWA C151/A21.51-02 American
National Standard for Ductile-Iron Pipe,
Centrifugally Cast, for Water
National Standard for Ductile-Iron Compact
Fittings for Water Service
National Standard for Cement-Mortar Lining
for Ductile-Iron Pipe and Fittings for Water
National Standard for Polyethylene
Encasement for Ductile-Iron Pipe Systems
National Standard for Rubber-Gasket Joints
for Ductile-Iron Pressure Pipe and Fittings
National Standard for Ductile-Iron and Gray-
Iron Fittings for Water
TYTON JOINT ® is a Registered Trademarks of

U.S. Pipe and Foundry Co., LLC.
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General Specifications:
Dimensions and Masses
Table 1.
The following descriptions of dimensions are in accordance with the requirements of ISO 2531.
Type of Casting Tolerance Dimensions
Variations from the Standard are so noted. in Millimeters
Pipe -(1,3 + 0,001 DN)1
a. Thickness - The standard thicknesses of pipe and fittings are calculated as a function of
their nominal diameter by the following formula: Fittings & Accessories -(2,3 + 0,001 DN)1
1 No Limit for the plus tolerance has been set
e = k (0,5 + 0,001 DN)
where
e = Standard wall thickness (mm)
DN = Nominal Diameter (mm)
k = A coefficient selected from a series of whole numbers...8,9,10,11,12...
T he external diameter of the pipe, expressed in millimeters is fixed as a function of the nominal
diameter and independent of the pipe wall thickness. Increases or decreases in the pipe wall
thickness result in change of the internal diameter.
F or fittings, both internal and external diameters may be varied to change wall thicknesses.
Actual wall thicknesses may be adjusted to accommodate internal stresses for each point of
the casting. In bends, for example, the wall thickness at the inner radius may be greater than
that at the outer radius. The thickness “e” indicated in each table and on the drawings of the
fittings is the mean thickness.
b. Thickness Tolerances - The tolerances on wall thicknesses are as given in Table 1.
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Dimensions and Masses (cont.)
Table 2.
c. Lengths and Tolerances: Spigot and Socket Pipe - TYTON JOINT® Pipe are produced to the
Nominal Diameters DN Manufacturing Nominal
manufacturing working lengths shown in Table 2. Working Lengths m
In accordance with ISO 2531, of the total number of spigot and socket pipe to be supplied in 100 to 1000 5,5
each diameter, up to 10% may be supplied in shorter lengths than the working lengths stated 1 200 to 1 600 6,0
in Table 2. The Standard allows a ± 30 mm tolerance on manufacturing working lengths to Dimensions in millimeters
allow for variations due to shrinkage and growth, depending on the composition and heat treat-
ment of the Ductile Iron.
d. Lengths and Tolerances: Fittings - Fittings were designed using the performance requirements
of ISO 2531 as the minimal requirements. At U.S. Pipe, fitting patterns have the capacity to accept
interchangeable end pieces for different jointing systems. This affords a high degree of flexibility in
the manufacture of the fittings at a minimal expense to the customer. Fittings constructed by this
method may have lengths and masses which differ from those in the above mentioned standard.
The lengths and masses for individual fittings are given in the appropriate table in this catalog.
Many fittings, sizes and configurations are shown which are not in the ISO 2531 Standard.
Casting Tolerances on the laying lengths vary by fitting type and are given in the
fitting tables.
e. Tolerance on the Straightness of Centrifugally Cast Pipe - When pipe are rolled along two
gantries separated by approximately two-thirds of the length “L” of the pipe to be checked,
the maximum deviation “fm”, in millimeters, shall not be greater than 1,25 times the length
“L”, in meters of this pipe:
fm < 1,25L
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Mechanical Testing
The following mechanical tests and acceptance values are in accordance with the requirements
of ISO 2531. At the end of this section additional control tests used by U.S. Pipe during the
production of centrifugally cast Ductile Iron pipe, the Ball Impression Test and Charpy Impact
Test, are shown. These latter tests are not required by the International Standard.
a. Tensile Tests - Test Bars:

Pipe centrifugally cast in metal molds - The machined test bar for the tensile test is taken
from the spigot end of the pipe, at approximately mid-thickness of the wall, with its axis
parallel to the axis of the pipe.
The test bar includes a cylindrical part, with a gauge length at least five times its diameter:
the latter given in Table 3, according to the thickness of the pipe, “e”.
Table 3.
Thickness of Pipe Diameter of Test Bar
e<6 2,5
6<e<8 3,5
8 < e < 12 5
12 > e 6
Dimensions in millimeters
Fittings cast in sand molds - The machined bar for the tensile test is taken from a sample
attached to the casting or a sample cast separately from the same iron. Where heat treatment
of the fitting or accessory is required, a separately cast sample shall be subjected to the same
heat treatment. The thickness of the sample and the diameter of the test bar is given in Table 4
as a function of the mean thickness of the casting. The gauge length of the machined bar is at
least five times its diameter.
Table 4.
Mean thickness Thickness of Diameter of
of casting sample test bar
≤ 12 12,5 6
> 12 25,0 12
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Mechanical Testing (cont.)
b. Tensile Test: Methods and Results - These mechanical tests are carried out during the manufac-
turing process on castings grouped in accordance with the following batch size limitations:
Pipe centrifugally cast in metal molds

DN 100 to 300........200 pipe
DN 350 to 600........100 pipe
DN 700 to 1 000.......50 pipe
DN 1 200 to 1 600....25 pipe
Fittings not centrifugally cast - Castings made from iron of substantially the same composition
and, if necessary, having been subjected to the same heat treatment, shall be considered as
one batch.
For one pipe, or from one sample of each batch of fittings, one test bar is taken which shall
satisfy the requirements of Table 5.
If a result of this test is below the specified minimum values, two other test bars are taken
from the same pipe, or from the same sample in the case of fittings and these must both Note: By agreement between manufacturer and
satisfy the same requirements. purchaser, the 0.2% proof test may be used to
determine the proof stress (yield strength). It shall
Table 5. not be less than:
Type of Casting Minimum Minimum elongation after fracture A

tensile strength Rm -270 MPa when > 12% for DN 100 to 1 000
or A > 10% for DN > 1 000
N/mm2 %
*300 MPa in other cases.
DN 100 to 1 600 DN 100 to 1 000 DN > 1 000
Pipe centrifugally cast 420 10 7
Fittings 420 5 5
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c. I nternal Pressure Proof Test - Pipe are subjected to a works hydrostatic test for a minimum
duration of 10 seconds and at a pressure based on the formulae and limitations given in
Table 6.
Table 6.
Nominal size Hydrostatic works test pressure
DN for K ≥ 9 pipe
Formulae Minimum Test
(bar) Pressure (bar)
100<DN<300 0,5 (k + 1)2 50
350<DN<600 0,5 k2 40
700<DN<1 000 0,5 (k-1)2 32
1 200<DN<1 600 0,5 (k -2)2 25
k is the thickness coefficient of the pipe
Fittings are subjected to a leak-tightness test carried out with water at the test pressures given
in Table 7 or with air at a minimum pressure of 1 bar.
Table 7.
Nominal size DN Hydrostatic leak-
tightness test pressure
for fittings (bar)
80 < DN < 300 25
350 < DN < 600 16
700 < DN < 1 600 10
For pipe and fittings, the acceptance criteria are that after completion of the test there shall be
no visible leakage, sweating or other fault of any kind.
d. Other Mechanical Tests - The following two tests, the Ball Impression Test and the Charpy
Test, are quality and process control tests utilized by U.S. Pipe to assure consistent quality of
centrifugally cast Ductile Iron pipe. Neither test is a requirement of International Standard.
The Ball Impression Test is a proprietary test developed by U.S. Pipe. The Charpy Impact Test
is a requirement of ANSI/AWWA C151/A21.51 American National Standard for Ductile-Iron
Pipe, Centrifugally Cast, for Water.
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Ball Impression Test - Each processed Ductile Iron pipe is subjected to a proof test. The test
consists of applying a concentrated load of the magnitude which would rupture the wall of a
non-ductile pipe. An acceptable pipe will not split when tested at the designated loading for the
applicable pipe wall thickness.
Charpy Impact Test - The Charpy Impact Test is a fracture toughness test used to measure the
mechanical properties of centrifugally cast Ductile Iron pipe. A notched test specimen of full
wall thickness is tested in accordance with the requirements of ASTM E 23. The pendulum type
test equipment strikes the properly positioned test specimen and measures the energy required
to fracture it.
Samples for Charpy testing are selected to represent production through the heat treating operation.
The acceptance value, corrected for actual thickness, is 7 ft-lbs (9.49 J) at 70º (21C). Pipe
failing to meet this requirement are subjected to metallurgical evaluation and additional heat
treatment or rejection as appropriate.
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Coatings, Linings, and Markings
Coatings and Linings
Coatings and linings applied to pipe and fittings are as follows:
External - Coatings
Pipe and fittings:
Bituminous paint.
When specified, metallic zinc with a bituminous finishing layer in accordance with ISO 8179-1
and/or ISO 8179-2 Ductile Iron Pipes - External Zinc Coating, can be furnished.
Polyethylene encasement as specified in ISO 8180, Ductile Iron Pipes - Polyethylene Sleeving, or
ANSI/AWWA C105/A21.5, Polyethylene Encasement for Ductile Iron Pipe, is available when the
soil is corrosive to Ductile Iron and protection against exterior corrosion should be provided.
Internal Linings
Pipe:
Cement mortar in accordance with ISO 4179, ductile iron pipes for pressure and non-pressure
pipelines - Centrifugal cement mortar lining - general requirements.
Fittings:
Cement mortar in accordance with the applicable requirements of ISO 4179.
When specified, cement mortar linings can be furnished made with ASTM C150 Type V sulfate
resisting Portland cement. Pipe and fittings can be furnished with or without a bitumen seal-
coat on the cement mortar lining. Sealcoating furnished meets the health effects requirements
of ANSI/NSF 61, Drinking Water System Components-Health Effects.
Note: The above standard coatings and linings are suitable for the majority of soil conditions
and raw or potable waters to be conveyed. Should supplementary protection be required for
aggressive soils or waters carried by the pipeline, contact International Sales for additional
methods of protection.
CAST-ON OR COLD STAMPED MARKINGS

All pipe and fittings shall be marked as follows:
• identification of the manufacturer
• identification of the year of manufacture
• DN
• identification of Ductile Iron
• PN of flanges where applicable
Other markings, painted or attached, as appropriate:

• length, etc.
• identification of third party certification
• special markings
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TYTON JOINT Ductile Iron ®
Pipe Description
TYTON JOINT is U.S. Pipe’s trademark for pipe with a push-on type connection. Simplicity, sturdi-
ness and water-tightness of the system were brought about, not by chance but by design. Tak-
ing advantage of a background of more than 90 years experience with pipe and pipe connecting
systems, U.S. Pipe made a thorough study of existing joining systems and requirements of pipe
users. The result of this study showed the need for a simple, economical and reliable method of
assembling pipe. With the objective of developing such a system, a number of new designs were
devised. Several of the most outstanding desirable characteristics became TYTON JOINT Pipe.
After selection of the system, TYTON JOINT Pipe were subjected to further rigid tests designed to
simulate extreme installation and service conditions which might be encountered in the field. It
was only after these tests proved completely satisfactory and were confirmed by field installa-
tions that the decision was made to market TYTON JOINT Pipe in 1955. Convincing proof of its
wide acceptance is shown by the fact that more than 95% of the pipe now sold by this company
is TYTON JOINT Pipe.
TYTON JOINT Pipe in sizes 100-300 mm are UL listed.
The TYTON® Gasket—a circular rubber gasket which has a modified bulb shape in cross
section—is the only accessory. Composition and dimensions of the gasket have been carefully
engineered to ensure a water-tight and lasting seal. Gaskets of special elastomers may be
ordered for special applications.
The gasket contour and bell socket contour ensure that the gasket will remain seated during NOTE: If specifiers and users believe that corrosive
proper assembly of the pipe. soils will be encountered where our products are
to be installed, please refer to ANSI/AWWA C105/
The plain end of the pipe is furnished beveled to ease assembly. Because TYTON JOINT Pipe A21.5 “Polyethylene Encasement for Ductile-Iron
assembles so easily, those not experienced with it may get the impression that the system is not Piping for Water and Other Liquids”, for proper
water-tight. But years of successful experience prove it to be watertight regardless of ease of external protection procedures and ISO 8180.
assembly. Hydrostatic tests have shown that the system will withstand pressures far in excess
of rated pressures.
Ductile Iron TYTON JOINT Pipe are centrifugally cast in metal molds in accordance with ANSI/
AWWA C151/A21.51 and ISO 2531 standards.
TYTON Gaskets are furnished in accordance with ANSI/AWWA C111/A21.11 and ISO 4633 stan-
dard.
When joint restraint is required for push-on joint pipe, TR FLEX® Pipe and HP LOK are available
from U.S. Pipe.
TYTON JOINT Pipe of sizes DN 100 through 1 000 mm are furnished in nominal 5,5 m nominal laying
lengths. Sizes DN 1 200, 1 400, 1 500, and 1 600 mm are furnished in nominal 6 m laying lengths.
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TYTON JOINT® Ductile Iron Figure 1.
Pipe Assembly
CAUTION: The inside of the socket, the gasket, and the inserting plain end must be kept clean
throughout the assembly. Joints are only as watertight as they are clean. If the joint is somewhat
difficult to assemble, inspect for proper gasket position, adequate lubricant and presence of for- DN 100 - 300 mm DN 350 - 1 600 mm
eign matter in the joint.
Figure 1. Insertion Of Gasket

All foreign matter in the socket must be removed, i.e., mud, sand, cinders, gravel, pebbles, trash,
frozen material, etc. The gasket seat should be thoroughly inspected to be certain it is clean.
Foreign matter in the gasket seat may cause a leak. The gasket must be wiped clean with a clean
cloth, flexed, and then placed into the socket with the rounded bulb end entering first. Looping the
gasket in the initial insertion will facilitate seating the gasket heel evenly around the retainer seat.
Smaller sizes require only one loop. With larger sizes, looping the gasket at twelve o’clock and six One loop for smaller sizes
o’clock positions will be helpful. When installing TYTON JOINT® Pipe in sub-freezing weather, the Two Loops for larger sizes
gaskets, prior to their use, must be kept at a temperature of at least 4O˚C by suitable means, such
®
as storing in a heated area or keeping immersed in a tank of warm water. If the gaskets are stored If the TYTON Gasket is difficult to
®
in warm water, they should be dried before placing into the pipe socket. insert, apply a thin film of TYTON JOINT
Lubricant to gasket seat only prior to
Figure 2. Application of Lubricant installing the gasket. Avoid getting lubri-
cant inside the gasket retainer groove.
A thin film of TYTON JOINT® Lubricant should be applied onto the inside surface of the gasket
which will come into contact with the plain end of the pipe. The plain end of the pipe must be
cleaned of all foreign matter on the outside from the end to the stripes. Frozen material may cling
to the pipe in cold weather and must be removed. In some cases it is desirable to apply a thin
film of lubricant onto the outside of the plain end for about 75 mm back from the end. Do not
allow the plain end to touch the ground or the trench side after lubricating since foreign matter
may adhere to the plain end and cause a leak. Lubricant other than that furnished with the pipe
should not be used.
Figure 2.
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TYTON JOINT® Ductile Iron Figure 3.
Pipe Assembly (cont.)

Figure 3. Initial Entry Of Plain End In Socket
The plain end of the pipe should be aligned and carefully entered into the socket until it just makes
contact with the gasket. This is the starting position for the final assembly of the joint. Note the
two painted stripes near the plain end.
Figure 4. Completely Assembled Joint

Figure 4.
Joint assembly should then be completed by forcing the plain end of the entering pipe past the
gasket (which is thereby compressed) until the plain end makes contact with the bottom of the
socket. Note that the first painted stripe will have disappeared into the wall socket and the front
edge of the second stripe will be approximately flush with the socket face. If the assembly is not
accomplished with reasonable force by methods indicated, the plain end of the pipe should be
removed to check for the proper positioning of the gasket, adequate lubrication, and removal of
foreign matter in the joint.
Figure 5. Crowbar Method of Assembly

For joint assemblies DN 200 mm and smaller, socketing of the plain end may be accomplished by
Figure 5.
pushing against the face of the bell of the entering pipe with a crowbar or spade.
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Figure 6.
TYTON JOINT® Ductile Iron

Pipe Assembly (cont.)
Procedures outlined in figures 1-3 on the preceding pages should be followed before proceeding
with the following procedure steps.
Figure 6. Tools needed for final assembly

Two (2) 3/4 ton chain hoists, with 7.5 m of chain and two (2) bell choker slings for DN 100 - 600 Figure 7.
mm sizes or two (2) 11/2 ton chain hoists for DN 800 - 1 600 mm sizes. See Table 8 below.
Figure 7.
Wrap the bell choker slings around the pipe just behind the bell so that the free ends will be locat-
ed on the horizontal centerline on opposite sides of the bell with the loose ends projecting in front
of the bell face.
Figure 8.
Double-wrap the chains of the two chain hoists around the pipe barrel at the spigot end approxi-
mately two meters from the spigot end. Position the hooks of the chain hoists on the horizontal Figure 8.
centerline on opposite sides of the spigot.
Figure 9.
Attach the hook of each chain hoist into the eye of each bell choker sling.
Figure 10.
Assemble the joint by pulling evenly with both chain hoists, keeping the pipe in alignment
Table 8.
Figure 9.
Size DN Bell Choker Sling
100 thru 500 10 mm (3/8”) Diameter x 2 100 mm

600 thru 800 10 mm (3/8”) Diameter x 3 000 mm
900 10 mm (3/8”) Diameter x 3 600 mm
1 000 10 mm (3/8”) Diameter x 4 100 mm
1 200 10 mm (3/8”) Diameter x 4 600 mm
1 400 10 mm (3/8”) Diameter x 5 200 mm
Figure 10.
*1 500 16 mm (5/8”) Diameter x 5 700 mm
*1 600 16 mm (5/8”) Diameter x 6 000 mm
*NOTE: These sizes may require the use of 3 chain hoists and choker sling units.
The Backhoe Method of Assembly

A backhoe may be used to assemble pipe of intermediate and larger sizes. The plain end of the
pipe should be carefully guided by hand into the bell of the previously assembled pipe. The bucket
of the backhoe may then be used to push the pipe until fully seated. A timber header should be
used between the pipe and bucket to avoid damage to the pipe.
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Field Cut Pipe

When pipe are cut in the field, the cut end may be readily conditioned so that it can be used to
make up the next joint. The outside of the cut end should be beveled with a portable grinder about
6 mm at an angle of about 30 degrees. This operation removes any sharp, rough edges which oth-
erwise might damage the gasket.
When Ductile Iron pipe 350 mm and larger is to be cut in the field, the material should be ordered
as “GAUGED FULL LENGTH.” A Full Length Gauged Pipe is a pipe whose barrel outside diameter is
within the spigot diameter dimensional specifications as determined by diameter tape measure-
ments over the pipe’s length to within approximately 600 mm of the bell chime. Pipe that is “gauged
full length" is specially marked to avoid confusion. ISO 2531 Standard for Ductile Iron pipe requires
factory gauging of the spigot end. Accordingly, pipe selected for field cutting should also be field
gauged in the location of the cut and ensured to be within the tolerances shown in the Table 9.
Field Cut preparation

Before making a field cut, measure the pipe diameter or circumference at the location to be cut.
The diameter or circumfrence should fall within the range shown in Table 9. If the measurment is
not within the prescribed range, another pipe should be selected and checked before cutting.
Table 9.
Size DN Circumference Diameter
Maximum Minimum Maximum Minimum
100 374 362 119 115
150 537 525 171 167
200 701 688 223 219
250 864 851 275 271
300 1 027 1 013 327 323
350 1 191 1 180 379 376
400 1 351 1 341 430 427
450 1 511 1 501 481 478
500 1 674 1 664 533 530
600 1 998 1 988 636 633
700 2 322 2 311 739 736
800 2 648 2 637 843 839
900 2 972 2 960 946 942
1 000 3 296 3 284 1 049 1 045
1 200 3 946 3 935 1 256 1 252
1 400 4 596 4 585 1 463 1 459
1 500 4 919 4 908 1 566 1 562
1 600 5 243 5 232 1 669 1 665
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Field Cut Pipe (cont.) Table 11. Maximum Deflection Full Length Pipe
making a Field Cut Nominal Standard Maximum Maximum Approximate

Diameter Length Joint Deflection radius in Metres
The pipe must be cut as square as practical. A field cut end that is not square may leak, especially DN (M) Deflection (mm) of Curve
Produced by
if the joint is fully deflected. Measure from the factory manufactured spigot end to the desired cut (Degree) Succession of
location. Mark the measured distance around the circumference of the pipe (a line perpendicular to Joints
the pipe axis). Cut the pipe. (Abrasive saws are commonly used). Bevel the field cut end (a disk 100 5,5 5 480 62,5
grinder can be used). Refer to a shop manufactured bevel as a guide for proper shape. Additional
150 5,5 5 480 62,5
grinding may be required to further bevel the pipe if difficulty in assembly is encountered.
200 5,5 5 480 62,5
The Assembly Mark
250 5,5 5 480 62,5
Make an assembly mark on the pipe barrel at the location shown in Table 10. Use this assembly
mark to assure that the pipe is inserted the proper depth into the socket. If the pipe is "bottomed 300 5,5 5 480 62,5
out" in the socket, the amount of joint deflection will be reduced. If the pipe is not inserted far 350 5,5 4 380 79,2
enough into the socket, the gasket may not seal (particularly if the joint is deflected). 400 5,5 4 380 79,2
450 5,5 3 280 105,2
500 5,5 3 280 105,2
Table 10. 600 5,5 3 280 105,2
Size DN Location of 700 5,5 3 280 105,2
Assembly Mark 800 5,5 3 280 105,2
100 123 900 5,5 3 280 105,2
150 136 1 000 5,5 3 305 116,4
200 148 1 200 6,0 3 305 116,4
250 153 1 400 6,0 4 432 87,5
300 160 1 500 6,0 4 432 87,5
350 197 1 600 6,0 4 432 87,5
400 202 Dimensions in millimeters
450 208
500 213
600 225
700 256
800 261
900 276
1 000 193
1 200 207
1 400 221
1 500 257
1 600 271
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 18
TYTON® Push On Joint Pipe
Nominal Diameter O.D. Barrel O.D. Bell Socket Depth Wall Thickness
DN DE A B K7 K8 K9 K10 K11 K12
100 118 171 80 — — 6,1 6,1 6,6 7,2
150 170 224 88 — — 6,3 6,5 7,2 7,8
200 222 281 94 — — 6,4 7,0 7,7 8,4
250 274 335 95 — — 6,8 7,5 8,3 9,0
300 326 388 95 — — 7,2 8,0 8,8 9,6
350 378 453 127 — — 7,7 8,5 9,4 10,2
400 429 506 127 — — 8,1 9,0 9,9 10,8
450 480 558 127 — — 8,6 9,5 10,5 11,4
500 532 611 127 — — 9,0 10,0 11,0 12,0
600 635 717 127 7,7 8,8 9,9 11,0 12,1 13,2
700 738 828 152 8,4 9,6 10,8 12,0 13,2 14,4
800 842 935 152 9,1 10,4 11,7 13,0 14,3 15,6
900 945 1 040 155 9,8 11,2 12,6 14,0 15,4 16,8
1 000 1 048 1 170 193 10,5 12,0 13,5 15,0 16,5 18,0
1 200 1 255 1 385 207 11,9 13,6 15,3 17,0 18,7 20,4
1 400 1 462 1 610 239 13,3 15,2 17,1 19,0 20,9 22,8
1 500 1 565 1 711 257 14,0 16,0 18,0 20,0 22,0 24,0
1 600 1 668 1 818 271 14,7 16,8 18,9 21,0 23,1 25,2
100 mm - 1 000 mm 5,5 Meters in Length
1 200 mm - 1 600 mm 6,0 Meters in Length
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 19
TYTON® Push On Joint Ductile Iron Pipe: Dimensions

and Masses K7 - K8
K7
Nominal Diameter Barrel Socket Mass Total mass approximate for
DN one working length “L” of
DE e Masses per Meter 5,5 Meters 6,0 Meters
600 635 7,7 107,0 44,5 630 —
700 738 8,4 135,7 68,5 814 —
800 842 9,1 167,9 84,4 1 005 —
900 945 9,8 203,0 101,2 1 216 —
1 000 1 048 10,5 241,3 154,2 1 479 —
1 200 1 255 11,9 327,6 220,4 — 2 218
1 400 1 462 13,3 426,8 419,6 — 3 021
1 500 1 565 14,0 480,9 527,1 — 3 459
1 600 1 668 14,7 538,3 586,0 — 3 867
K8
600 635 8,8 122,1 44,5 714 —
700 738 9,6 154,9 68,5 919 —
800 842 10,4 191,6 84,4 1 136 —
900 945 11,2 231,6 101,2 1 372 —
1 000 1 048 12,0 275,3 154,2 1 665 —
1 200 1 255 13,6 373,9 220,4 — 2 499
1 400 1 462 15,2 487,1 419,6 — 3 388
1 500 1 565 16,0 548,9 527,1 — 3 874
1 600 1 668 16,8 614,4 586,0 — 4 332
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 20

and Masses K9
K9

100 118 6,1 15,1 4,5 88 —
150 170 6,3 22,8 6,4 132 —
200 222 6,4 30,6 9,5 177 —
250 274 6,8 40,2 14,1 236 —
300 326 7,2 50,8 14,5 293 —
350 378 7,7 63,2 21,8 367 —
400 429 8,1 75,5 26,3 440 —
450 480 8,6 89,8 30,8 524 —
500 532 9,0 104,3 34,5 606 —
600 635 9,9 137,1 44,5 796 —
700 738 10,8 173,9 68,5 1 023 —
800 842 11,7 215,2 84,4 1 266 —
900 945 12,6 260,2 101,2 1 529 —
1 000 1 048 13,5 309,3 154,2 1 851 —
1 200 1 255 15,3 420,1 220,4 — 2 781
1 400 1 462 17,1 547,2 419,6 — 3 756
1 500 1 565 18,0 616,7 527,1 — 4 286
1 600 1 668 18,9 690,3 586,0 — 4 794
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 21

and Masses K10
K10

100 118 6,1 15,1 4,5 88 —
150 170 6,5 23,5 6,4 136 —
200 222 7,0 33,3 9,5 193 —
250 274 7,5 44,3 14,1 256 —
300 326 8,0 56,3 14,5 324 —
350 378 8,5 69,6 21,8 404 —
400 429 9,0 83,7 26,3 485 —
450 480 9,5 99,0 30,8 574 —
500 532 10,0 115,6 34,5 669 —
600 635 11,0 152,0 44,5 878 —
700 738 12,0 193,0 68,5 1 127 —
800 842 13,0 238,7 84,4 1 395 —
900 945 14,0 288,7 101,2 1 685 —
1 000 1 048 15,0 343,2 154,2 2 037 —
1 200 1 255 17,0 466,1 220,4 — 3 062
1 400 1 462 19,0 607,2 419,6 — 4 121
1 500 1 565 20,0 684,4 527,1 — 4 699
1 600 1 668 21,0 766,0 586,0 — 5 255
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 22

and Masses K11
K11

100 118 6,6 16,3 4,5 93 —
150 170 7,2 26,0 6,4 150 —
200 222 7,7 36,5 9,5 211 —
250 274 8,3 48,8 14,1 281 —
300 326 8,8 61,8 14,5 354 —
350 378 9,4 76,7 21,8 442 —
400 429 9,9 91,9 26,3 531 —
450 480 10,5 109,2 30,8 630 —
500 532 11,0 126,9 34,5 730 —
600 635 12,1 166,9 44,5 959 —
700 738 13,2 211,9 68,5 1 232 —
800 842 14,3 262,2 84,4 1 522 —
900 945 15,4 317,1 101,2 1 842 —
1 000 1 048 16,5 377,0 154,2 2 223 —
1 200 1 255 18,7 512,0 220,4 — 3 343
1 400 1 462 20,9 667,1 419,6 — 4 486
1 500 1 565 22,0 751,9 527,1 — 5 110
1 600 1 668 23,1 841,6 586,0 — 5 715
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 23

and Masses K12
K12

100 118 7,2 17,7 4,5 102 —
150 170 7,8 28,0 6,4 161 —
200 222 8,4 39,7 9,5 227 —
250 274 9,0 52,8 14,1 304 —
300 326 9,6 67,3 14,5 383 —
350 378 10,2 83,1 21,8 479 —
400 429 10,8 100,0 26,3 576 —
450 480 11,4 118,3 30,8 680 —
500 532 12,0 138,2 34,5 794 —
600 635 13,2 181,8 44,5 1 041 —
700 738 14,4 230,8 68,5 1 334 —
800 842 15,6 285,5 84,4 1 651 —
900 945 16,8 345,4 101,2 1 996 —
1 000 1 048 18,0 410,6 154,2 2 406 —
1 200 1 255 20,4 557,8 220,4 — 3 622
1 400 1 462 22,8 726,8 419,6 — 4 849
1 500 1 565 24,0 819,1 527,1 — 5 520
1 600 1 668 25,2 916,9 586,0 — 6 176
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 24
Push On Fittings
Standards
U.S. Pipe’s boltless rubber-gasketed Ductile Iron push on fittings shown here are the push-in flexi-
ble joint fittings covered by the standards listed to the right. ISO 2531 Ductile iron pipes, fittings and
accessories for pressure pipelines.
Push On Gaskets are normally furnished with Push On Fittings, one for each socket.
ISO 4633 Rubber seals - Joint rings for water
Assembly of Push On Fittings supply, drainage and sewerage pipelines -
Inspect gasket, socket and spigot for cleanliness. Remove any foreign Specification for materials
matter and excessive coating. When pipe is cut in the field, the cut end
must be conditioned so that it may be used to make up the joint. The out- ANSI/AWWA C111/A21.11, Rubber-Gasket
side of the cut end should be tapered back about 7 mm at an angle of Joints for Ductile-Iron Pressure Pipe and
Fittings.
about 30 degrees. This can be done with a portable grinder, as shown,
removing any sharp, rough edges which might otherwise injure the gasket.
Insert the Push On Gasket into the bell socket, large or bulb end
of the gasket entering first. A small loop or V-shaped fold in the
gasket will facilitate its entry. Check that the heel of the gasket
is uniformly seated and does not protrude above the bell throat
into the pipe way. A thin film of TYTON JOINT® Lubricant should Photo 1
be applied to the inside surface of the gasket which will come
in contact with the plain end of the pipe. The plain end of the
pipe must be cleaned of all foreign matter on the outside from
the end to the stripes. Frozen materials may cling to the pipe in
cold weather and must be removed. Apply a thin film of lubricant to the outside of the plain end for
about 75 mm back from the end. Do not allow the plain end to touch the ground or trench side
after lubricating since foreign matter may adhere to the lubricant and cause a leak. Lubricant
other than that furnished with the pipe should not be used.
The fitting and the pipe must be aligned and the spigot entered into the socket until it just makes
contact with the gasket. This is the starting position for the assembly of the joint. Joint assembly Tools needed for assembly of 350 - 1 600 mm Push
should then be continued by forcing the spigot of the entering pipe past the gasket (which is there- On Fittings: Two (2) 1 1/2 ton chain hoists with 8
by compressed) until the first painted stripe has disappeared into the socket and the front edge of meters of chain, two (2) bell choker slings of the size
indicated below.
the second stripe is approximately flush with the bell face. If the assembly is not accomplished
with the application of reasonable force, the plain end of the pipe should be removed to check for Size Bell Choker Sling
the proper positioning of the gasket. Keep the joint in alignment during assembly.
350 thru 500 8 mm by 2 m long
Photographs 1 through 5 show assembly tools and a method of assembling 350 - 1 600 mm fittings. 600 thru 800 10 mm by 3 m long
These assembly tools and method of assembly may also be used for sizes smaller than 350 mm.
900, 1 000 10 mm by 4 m long
Some installers may prefer assembling Push On Fittings with a backhoe. If this is done, care 1 200 10 mm by 4,5 mm long
should be taken not to damage the gasket, pipe or fitting. A timber between the backhoe bucket 1 400 10 mm by 5,5 m long
and the fitting will help to prevent such damage.
1 500 * 15 mm by 5,7 m long
1 600 * 15 mm by 6 m long
*These sizes may require the use of 3 chain hoists and choker sling units.
NOTE: Care must be taken not to damage products fur-
nished with polyethylene encasement.
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 25
Push On Fittings (cont.)

Push On Typical Fitting Bell Dimensions
Photo 2 Photo 3
SIZES 100 mm through 1 600 mm
Nominal A B
Diameter
(DN)
100 190 88
Place the two bell choker slings behind the bell with Double-wrap the chains of the 2 1 1/2 ton chain
150 217 94
the free ends located on the horizontal centerlines on hoists around the spigot end approximately two 200 278 100
opposite sides of the bell with the loose ends project- meters from the spigot end. Position the hooks of the
ing in front of the bell face. chain hoists on the horizontal centerlines on opposite 250 336 105
sides of the spigot.
300 393 110
Photo 4 Photo 5 350 448 113
400 500 116
450 540 120
500 604 120
600 713 120
700 824 150
800 943 160
900 1 052 175
1 000 1 158 185
1 200 1 377 215
Attach the hook of each chain hoist into the eye of the Assemble the joint by pulling evenly with both chain 1 400 1 610 239
respective cables. hoists, keeping the pipe in alignment.
1 500 1 704 257
1 600 1 814 262
Lengths and Tolerances: Fittings Dimensions in millimeters
Fittings were designed using the performance requirements of ISO 2531 as the minimal requirements.
Nominal laying lengths of fittings are given in the fitting tables.
NOTE: Actual bell configurations may vary from

illustration shown.
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 26
Push On Joint Fittings - 90º and 45º Bends
90° Bend 45° Bend

DN e t Mass DN e t Mass
100 7.2 120 11.4 100 7.2 65 10.1
150 7.8 170 20.5 150 7.8 85 17.4
200 8.4 220 33 200 8.4 110 27
250 9 270 48.5 250 9 130 38.5
300 9.6 320 68 300 9.6 150 53
350 10.2 370 97.5 350 10.2 175 70
400 10.8 420 124 400 10.8 195 89
450 11.4 470 156 450 11.4 220 117
500 12 520 193 500 12 240 139
600 13.2 620 280 600 13.2 285 202
700 14.4 720 455 700 14.4 330 282
800 15.6 820 605 800 15.6 370 378
900 16.8 920 813 900 16.8 415 496
1 000 18 1 020 1 045 1 000 18 460 635
1 200 20.4 1 220 1 663 1 200 20.4 550 986
1 400 22.8 1 220 1 949 1 400 22.8 515 1 273
1 500 24 1 270 2 276 1 500 24 540 2 025
1 600 25.2 1 290 2 626 1 600 25.2 565 1 740
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 27
Push On Joint Fittings - 221/2º and 111/4º Bends
22 1/2° Bend 11 1/4° Bend

DN e t Mass DN e t Mass
100 7.2 40 9.3 100 7.2 30 8.9
150 7.8 55 15.9 150 7.8 35 14.8
200 8.4 65 24 200 8.4 40 22
250 9 75 33.5 250 9 50 30.5
300 9.6 85 44.5 300 9.6 55 40.5
350 10.2 95 58 350 10.2 60 52
400 10.8 110 74 400 10.8 65 65
450 11.4 120 95 450 11.4 70 84
500 12 130 111 500 12 75 96
600 13.2 150 157 600 13.2 85 134
700 14.4 175 217 700 14.4 95 181
800 15.6 195 287 800 15.6 110 239
900 16.8 220 373 900 16.8 120 305
1 000 18 240 470 1 000 18 130 381
1 200 20.4 285 716 1 200 20.4 150 568
1 400 22.8 260 933 1 400 22.8 130 747
1 500 24 270 1 627 1 500 24 140 1 204
1 600 25.2 280 1 659 1 600 25.2 140 1 007
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 28
Push On Joint Fittings - Duckfoot 90˚ Bend and Collar
Duckfoot 90° Collar

DN e t R c d Mass DN e L d Mass
100 7.2 120 950 125 200 14.8 100 7.2 160 130 9.9
150 7.8 170 145 160 250 28.5 150 7.8 165 183 15.9
200 8.4 220 195 190 300 44.5 200 8.4 170 235 23
250 9.0 270 245 225 350 68.5 250 9 175 288 31.5
300 9.6 320 290 225 400 100.0 300 9.6 180 340 41
350 10.2 370 340 290 450 133.0 350 10.2 185 393 52
400 10.8 420 390 320 500 180.0 400 10.8 190 445 64
450 11.4 470 435 355 550 230.0 450 11.4 195 498 80
500 12.0 520 485 385 600 294.0 500 12 200 550 93
600 13.2 620 580 450 700 442.0 600 13.2 210 655 129
700 14.4 720 655 515 800 618.0 700 14.4 220 760 172
800 15.6 820 745 580 900 832.0 800 15.6 230 865 223
900 16.8 920 855 645 1 000 1 113.0 900 16.8 240 970 282
1 000 18.0 1 020 945 710 1 100 1 435.0 1 000 18 250 1 075 349
1 200 20.4 1 220 1 155 840 1 300 2 153.0 1 200 20.4 270 1 285 560
Dimensions in millimeters 1 400 22.8 340 1 492 816
Masses in kilograms
1 500 24 350 1 596 829
1 600 25.2 360 1 699 1 094
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 29
Push On Joint Fittings - All Socket Tee
DN x dn e L e1 h Mass DN x dn e L e1 h Mass
100 x 80 7.2 170 7.0 95 14.8 400 x 100 10.8 210 7.2 285 83.0
100 x 100 7.2 190 7.2 95 16.1 400 x 150 10.8 265 7.8 290 101
150 x 80 7.8 170 7.0 120 21.5 400 x 200 10.8 325 8.4 295 105
150 x 100 7.8 195 7.2 120 23.5 400 x 250 10.8 375 9.0 300 116
150 x 150 7.8 255 7.8 125 28.0 400 x 300 10.8 435 9.6 310 127
200 x 80 8.4 175 7.0 145 30.0 400 x 350 10.8 495 10.2 315 137
200 x 100 8.4 200 7.2 145 32.0 400 x 400 10.8 560 10.8 320 155
200 x 150 8.4 255 7.8 150 37.0 450 x 100 11.4 215 7.2 320 106
200 x 200 8.4 315 8.4 155 43.0 450 x 150 11.4 270 7.8 320 117
250 x 80 9.0 200 7.0 210 40 450 x 200 11.4 325 8.4 320 121
250 x 100 9.0 200 7.2 215 47.5 450 x 250 11.4 375 9.0 325 138
250 x 150 9.0 255 7.8 220 59.0 450 x 300 11.4 445 9.6 335 146
250 x 200 9.0 315 8.4 225 63.5 450 x 350 11.4 495 10.2 340 161
250 x 250 9.0 375 9.0 230 71.5 450 x 400 11.4 560 10.8 345 175
300 x 100 9.6 205 7.2 235 54.5 450 x 450 11.4 620 11.4 350 190
300 x 150 9.6 260 7.8 240 68.0 500 x 100 12.0 215 7.2 345 115
300 x 200 9.6 320 8.4 245 72.0 500 x 150 12.0 275 7.8 345 135
300 x 250 9.6 375 9.0 250 79.9 500 x 200 12.0 330 8.4 345 139
300 x 300 9.6 435 9.6 260 90.5 500 x 250 12.0 380 9.0 350 161
350 x 100 10.2 205 7.2 260 70.5 500 x 300 12.0 450 9.6 360 167
350 x 150 10.2 260 7.8 265 86.5 500 x 350 12.0 500 10.2 365 187
350 x 200 10.2 325 8.4 270 90.5 500 x 400 12.0 565 10.8 370 198
350 x 250 10.2 375 9.0 275 96.9 500 x 450 12.0 620 11.4 375 214
350 x 300 10.2 435 9.6 285 111.0 500 x 500 12.0 680 12.0 380 231
350 x 350 10.2 495 10.2 290 124 Dimensions in millimeters
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 30
Push On Joint Fittings - All Socket Tee (cont.)
600 x 100 13.2 220 7.2 395 169 800 x 700 15.6 1 045 14.4 550 586
600 x 150 13.2 285 7.8 395 175 800 x 800 15.6 1 045 15.6 560 701
600 x 200 13.2 340 8.4 395 178 900 x 100 16.8 355 7.2 545 360
600 x 250 13.2 380 9.0 400 205 900 x 150 16.8 355 7.8 545 386
600 x 300 13.2 455 9.6 410 211 900 x 200 16.8 355 8.4 545 458
600 x 350 13.2 500 10.2 415 246 900 x 300 16.8 590 9.6 570 462
600 x 400 13.2 570 10.8 420 248 900 x 400 16.8 590 10.8 570 556
600 x 450 13.2 620 11.4 425 280 900 x 500 16.8 820 12.0 590 574
600 x 500 13.2 685 12.0 430 296 900 x 600 16.8 820 13.2 590 833
600 x 600 13.2 800 13.2 440 325 900 x 700 16.8 1 050 14.4 615 878
700 x 100 14.4 345 7.2 445 224 900 x 800 16.8 1 050 15.6 615 903
700 x 150 14.4 395 7.8 445 241 900 x 900 16.8 1 170 16.8 625 944
700 x 200 14.4 345 8.4 445 289 1 000 x 100 18.0 360 7.2 595 443
700 x 300 14.4 575 9.6 460 326 1 000 x 150 18.0 360 7.8 595 474
700 x 400 14.4 575 10.8 470 361 1 000 x 200 18.0 360 8.4 595 557
700 x 500 14.4 810 12.0 480 380 1 000 x 300 18.0 595 9.6 620 564
700 x 600 14.4 810 13.2 490 461 1 000 x 400 18.0 595 10.8 620 672
700 x 700 14.4 925 14.4 500 536 1 000 x 500 18.0 830 12.0 640 690
800 x 100 15.6 350 7.2 495 287 1 000 x 600 18.0 830 13.2 640 1 008
800 x 150 15.6 350 7.8 495 307 1 000 x 700 18.0 1 055 14.4 665 1 081
800 x 200 15.6 350 8.4 495 353 1 000 x 800 18.0 1 055 15.6 665 1 129
800 x 300 15.6 580 9.6 510 399 1 000 x 900 18.0 1 290 16.8 685 1 150
800 x 400 15.6 580 10.8 520 439 1 000 x 1 000 18.0 1 290 18.0 685 1 209
800 x 500 15.6 815 12.0 530 472 Dimensions in millimeters
Masses in kilograms
800 x 600 15.6 815 13.2 540 629
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 31
Push On Joint Fittings - All Socket Tee (cont.)
1 200 x 100 20.4 375 7.0 700 648 1 600 x 100 25.2 400 7.2 920 2 323
1 200 x 150 20.4 375 7.8 700 685 1 600 x 200 25.2 400 8.4 920 -
1 200 x 200 20.4 375 8.4 700 725 1 600 x 400 25.2 810 10.8 920 -
1 200 x 300 20.4 605 9.6 720 816 1 600 x 600 25.2 1 040 13.2 940 -
1 200 x 400 20.4 605 10.8 720 978 1 600 x 800 25.2 1 275 15.6 965 -
1 200 x 500 20.4 840 12.0 740 1 095 1 600 x 1 000 25.2 1 505 18.0 985 -
1 200 x 600 20.4 840 13.2 740 1 139 1 600 x 1 200 25.2 1 740 20.4 1 010 -
1 200 x 700 20.4 1 070 14.4 765 1 390 1 600 x 1 400 25.2 1 970 22.8 1 030 -
1 200 x 800 20.4 1 070 15.6 765 1 449 1 600 x 1 600 25.2 2 200 25.2 1 050 -
1 200 x 900 20.4 1 300 16.8 785 1 596 Dimensions in millimeters
Masses in kilograms
1 200 x 1 000 20.4 1 300 18.0 785 1 657
1 200 x 1 200 20.4 1 535 20.4 805 1 900
1 400 x 100 22.8 385 7.2 820 790
1 400 x 200 22.8 385 8.4 820 890
1 400 x 400 22.8 800 10.8 820 890
1 400 x 600 22.8 1 030 13.2 840 1 096
1 400 x 800 22.8 1 260 15.6 865 1 340
1 400 x 1 000 22.8 1 495 18.0 885 1 527
1 400 x 1 200 22.8 1 725 20.4 905 1 774
1 400 x 1 400 22.8 1 960 22.8 930 2 049
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 32
Push On Joint Fittings - Double Socket Level

Invert Tees with Flanged Branch
DN x dN L h Mass
PN10 PN16 PN25
200 x 80 245 250 39.5 39.5 39.5
250 x 80 250 275 49.5 49.5 49.5
300 x 80 255 300 62.0 62.0 62.0
350 x 100 280 325 83.0 83.0 83.5
400 x 100 280 350 97.5 97.5 98.0
450 x 100 285 375 115 115 116
500 x 100 290 400 134 134 134
600 x 100 295 450 173 173 173
700 x 150 360 500 - 296 -
800 x 150 365 550 - 360 -
900 x 150 370 600 - 467 -
1 000 x 200 435 650 - 569 -
1 200 x 200 445 750 - 840 -
1 400 x 200 460 850 - - -
1 500 x 200 465 900 - - -
1 600 x 400 700 950 - -
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 33
Push On Joint Fittings - Socket Body with Flanged Tee
PN10 PN16 PN25 PN10 PN16 PN25
100 x 80 7.2 170 7.0 175 15.8 15.8 15.8 400 x 100 10.8 210 7.2 360 83.0 83.0 83.0
100 x 100 7.2 190 7.2 180 17.2 17.2 17.7 400 x 150 10.8 265 7.8 370 102 102 103
150 x 80 7.8 170 7.0 205 23.0 23.0 23.0 400 x 200 10.8 325 8.4 380 103 102 104
150 x 100 7.8 195 7.2 210 24.5 24.5 25.0 400 x 250 10.8 375 9.0 390 119 118 122
150 x 150 7.8 255 7.8 220 29.5 29.5 30.5 400 x 300 10.8 435 9.6 400 129 129 134
200 x 80 8.4 175 7.0 235 31.5 31.5 31.5 400 x 350 10.8 495 10.2 410 143 146 153
200 x 100 8.4 200 7.2 240 33.5 33.5 34 400 x 400 10.8 560 10.8 420 150 156 167
200 x 150 8.4 255 7.8 250 39.0 39.0 40.0 450 x 100 11.4 215 7.2 395 98.5 98.5 99.0
200 x 200 8.4 315 8.4 260 45.6 46.0 47.5 450 x 150 11.4 270 7.8 400 119 119 119
250 x 80 9.0 200 7.0 270 47.0 47.0 47.0 450 x 200 11.4 325 8.4 410 122 122 122
250 x 100 9.0 200 7.2 270 43.5 43.5 44.0 450 x 250 11.4 375 9.0 420 141 140 140
250 x 150 9.0 255 7.8 280 59.0 59.0 60.0 450 x 300 11.4 455 9.6 430 149 149 149
250 x 200 9.0 315 8.4 290 57.0 57.0 59.0 450 x 350 11.4 495 10.2 440 166 169 169
250 x 250 9.0 375 9.0 300 65.0 66.0 69.0 450 x 400 11.4 560 10.8 450 177 181 181
300 x 100 9.6 205 7.2 300 55.0 55.0 55.5 450 x 450 11.4 620 11.4 460 192 200 200
300 x 150 9.6 260 7.8 310 68.5 68.5 69.5 500 x 100 12.0 215 7.2 420 116 116 116
300 x 200 9.6 320 8.4 320 71.0 70.0 73.0 500 x 150 12.0 275 7.8 430 137 137 137
300 x 250 9.6 375 9.0 330 83.0 81.0 85.0 500 x 200 12.0 330 8.4 440 142 141 143
300 x 200 9.6 435 9.6 340 89.0 91.0 95.0 500 x 250 12.0 380 9.0 450 165 165 169
350 x 100 10.2 205 7.2 330 68.0 68.0 68.0 500 x 300 12.0 450 9.6 460 171 171 176
350 x 150 10.2 260 7.8 340 87.5 87.5 88.5 500 x 350 12.0 500 10.2 470 192 195 203
350 x 200 10.2 325 8.4 350 86.0 86.0 88.0 500 x 400 12.0 565 10.8 480 199 205 216
350 x 250 10.2 375 9.0 360 103 114 125 500 x 450 12.0 620 11.4 490 220 228 244
350 x 300 10.2 435 9.6 370 113 113 118 500 x 500 12.0 680 12.0 500 232 247 259
350 x 350 10.2 495 10.2 380 117 120 129 Dimensions in millimeters
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 34
Push On Joint Fittings - Socket Body with Flanged Tee (cont.)
600 x 100 13.2 220 7.2 480 146 146 147 800 x 100 15.6 350 7.2 570 304 304 305
600 x 150 13.2 285 7.8 490 177 177 178 800 x 150 15.6 350 7.8 580 308 308 309
600 x 200 13.2 340 8.4 500 189 189 191 800 x 200 15.6 350 8.4 585 311 311 313
600 x 250 13.2 380 9.0 510 219 218 222 800 x 300 15.6 580 9.6 600 371 371 377
600 x 300 13.2 455 9.6 520 216 216 221 800 x 400 15.6 580 10.8 615 398 403 421
600 x 350 13.2 500 10.2 530 252 255 263 800 x 500 15.6 815 12.0 630 522 537 549
600 x 400 13.2 570 10.8 540 258 263 274 800 x 600 15.6 815 13.2 645 579 605 624
600 x 450 13.2 620 11.4 550 285 293 309 800 x 700 15.6 1045 14.4 660 620 635 669
600 x 500 13.2 685 12.0 560 304 309 331 800 x 800 15.6 1045 15.6 675 623 642 708
600 x 600 13.2 800 13.2 580 340 366 380 900 x 100 16.8 355 7.2 630 378 378 378
700 x 100 14.4 345 7.2 510 242 242 243 900 x 150 16.8 355 7.8 640 381 381 382
700 x 150 14.4 345 7.8 520 246 246 247 900 x 200 16.8 355 8.4 645 384 384 386
700 x 200 14.4 345 8.4 525 249 249 251 900 x 300 16.8 590 9.6 660 455 455 461
700 x 300 14.4 575 9.6 540 300 300 306 900 x 400 16.8 590 10.8 675 490 495 513
700 x 400 14.4 575 10.8 555 320 325 344 900 x 500 16.8 820 12.0 690 666 681 693
700 x 500 14.4 810 12.0 570 391 406 418 900 x 600 16.8 820 13.2 705 748 774 794
700 x 600 14.4 810 13.2 585 421 445 456 900 x 700 16.8 1 050 14.4 720 788 803 837
700 x 700 14.4 925 14.5 600 460 475 525 900 x 800 16.8 1 050 15.6 735 808 823 876
Dimensions in millimeters 900 x 900 16.8 1 170 16.8 750 835 854 920
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 35
Push On Joint Fittings - Socket Body with Flanged Tee (cont.)
1 000 x 100 18.0 360 7.2 690 461 461 462 1 400 x 100 22.8 385 7.2 910 1 120 1 120 1 120
1 000 x 150 18.0 360 7.8 700 464 464 465 1 400 x 200 22.8 385 8.4 920 1 189 1 189 1189
1 000 x 200 18.0 360 8.4 705 467 467 469 1 400 x 400 22.8 800 10.8 950 1 357 1 368 1 374
1 000 x 300 18.0 595 9.6 720 552 552 558 1 400 x 600 22.8 1030 13.2 980 1 478 1 505 1 519
1 000 x 400 18.0 595 10.8 735 591 596 614 1 400 x 800 22.8 1260 15.6 1 010 1 709 1 728 1 777
1 000 x 500 18.0 830 12.0 750 852 867 879 1 400 x 1000 22.8 1495 18.0 1 040 1 955 1 996 2 075
1 000 x 600 18.0 830 13.2 765 947 973 994 1 400 x 1200 22.8 1725 20.4 1 070 2 375 2 439 2 539
1 000 x 700 18.0 1 055 14.4 780 985 1 000 1 032 1 400 x 1400 22.8 1960 22.8 1 100 2 697 2 765 2 917
1 000 x 800 18.0 1 055 15.6 795 1 006 1 021 1 074 1 600 x 100 25.2 400 7.2 1 020 1 261 1 261 1 261
1 000 x 900 18.0 1 290 16.8 810 1 052 1 076 1 137 1 600 x 200 25.2 400 8.4 1 030 1 361 1 361 1 361
1 000 x 1 000 18.0 1 290 18.0 825 1 044 1 086 1 192 1 600 x 400 25.2 810 10.8 1 060 1 561 1 565 1 576
1 200 x 100 20.4 375 7.0 810 676 676 676 1 600 x 600 25.2 1 040 13.2 1 090 1 908 1 934 1 942
1 200 x 150 20.4 375 7.8 820 678 678 678 1 600 x 800 25.2 1 275 15.6 1 120 2 192 2 211 2 264
1 200 x 200 20.4 375 8.4 825 682 682 684 1 600 x 1 000 25.2 1 505 18.0 1 150 2 480 2 522 2 607
1 200 x 300 20.4 605 9.6 840 769 769 775 1 600 x 1 200 25.2 1 740 20.4 1 180 2 799 2 863 2 962
1 200 x 400 20.4 605 10.8 855 855 856 867 1 600 x 1 400 25.2 1 970 22.8 1 210 3 129 3 186 3 349
1 200 x 500 20.4 840 12.0 870 968 973 995 1 600 x 1 600 25.2 2 200 25.2 1 240 3 517 4 607 4 792
1 200 x 600 20.4 840 13.2 885 1 000 1 027 1 067
1 200 x 700 20.4 1 070 14.4 900 1 169 1 184 1 218
1 200 x 800 20.4 1 070 15.6 915 1 190 1 210 1 295
1 200 x 900 20.4 1 300 16.8 930 1 367 1 427 1 452
1 200 x 1 000 20.4 1 300 18.0 945 1 406 1 448 1 556
1 200 x 1 200 20.4 1 535 20.4 975 1 682 1 736 1 846
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 36
Push On Joint Fittings - Double Socket Taper
DN x dn e1 e2 L Mass DN x dn e1 e2 L Mass
T T
100 x 80 7.2 7.0 90 8.5 450 x 350 11.4 10.2 260 69.5
150 x 80 7.8 7.0 190 13.5 450 x 400 11.4 10.8 160 66.0
150 x 100 7.8 7.2 150 13.8 500 x 350 12.0 10.2 360 98.0
200 x 100 8.4 7.2 250 20.5 500 x 400 12.0 10.8 260 94.0
200 x 150 8.4 7.8 150 21.0 600 x 400 13.2 10.8 460 14.2
250 x 150 9.0 7.8 250 29.0 600 x 500 13.2 12.0 260 131
250 x 200 9.0 8.4 150 29.0 700 x 500 14.4 12.0 480 194
300 x 150 9.6 7.8 350 39.5 700 x 600 14.4 13.2 280 178
300 x 200 9.6 8.4 250 39.5 800 x 600 15.6 13.2 480 252
300 x 250 9.6 9.0 150 38.0 800 x 700 15.6 14.4 280 229
350 x 200 10.2 8.4 360 52.0 900 x 700 16.8 14.4 480 318
350 x 250 10.2 9.0 260 51.0 900 x 800 16.8 15.6 280 288
350 x 300 10.2 9.6 160 49.5 1 000 x 800 18.0 15.6 480 392
400 x 250 10.8 9.0 360 66.0 1 000 x 900 18.0 16.8 280 354
400 x 300 10.8 9.6 260 64.0 1 200 x 1 000 20.4 18.0 480 570
400 x 350 10.8 10.2 160 62.0 1 400 x 1 200 22.8 20.4 360 711
Dimensions in millimeters 1 500 x 1 400 24.0 22.8 260 -
Masses in kilograms
1 600 x 1 400 25.2 22.8 360 951
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 37
Push On Joint Fittings - Caps and Plugs
CAPS PLUGS
DN e Mass DN DE e e1 L Mass
100 18.0 8.5 100 118 18.0 7.2 200 4.5
150 18.0 14.1 150 170 18.0 7.8 225 4.5
200 18.0 19.8 200 222 18.0 8.4 250 14.8
250 19.5 27.4 250 274 19.5 9.0 250 21.5
300 23.0 42.8 300 326 23.0 9.6 275 33.5
350 24.0 61.7 350 378 24.0 10.2 275 45.5
400 25.0 76.3 400 429 25.0 10.8 275 56.0
450 26.0 93.7 450 480 26.0 11.4 275 68.5
500 27.0 107 500 532 27.0 12.0 275 81.0
600 29.5 132 600 635 29.5 13.2 300 112
700 31.0 202 700 738 31.0 14.4 300 193
800 33.0 275 800 842 33.0 15.6 300 259
900 35.0 - 900 945 35.0 16.8 350 337
1 000 37.0 353 1 000 1 048 37.0 18.0 350 437
1 100 39.0 454 1 200 1 255 41.0 20.4 350 783
1 200 41.0 813 1 400 1 462 43.0 22.4 350 1 078
1 400 43.0 1 018 Dimensions in millimeters
Masses in kilograms
Masses in kilograms
international
866.DIP.PIPE
ductile iron
®
NSF ®
Certified to
ANSI/NSF 61
2008 Edition P 38
Products for Water, Wastewater and Fire Protection

Ductile Iron Pipe SIZE RANGE (inches) SIZE RANGE (metric)
TYTON JOINT® Pipe 4"-64" Ductile Iron 100-1 600
Mechanical Joint Pipe 4"-12" Ductile Iron
TR FLEX® Restrained Joint Pipe 4"-64" Ductile Iron 400-1 600
HP LOK™ Restrained Joint Pipe 30"-64" 1 400-1 600
Flanged Pipe 4"-64" Ductile Iron 100-1 600
USIFLEX® Boltless Flexible Joint Pipe — 4"-48" Ductile Iron
for Subaqueous Installations
Restrained Joints
TR FLEX® Restrained Joint Pipe 4"-64" Ductile Iron 400-1 200
TYTON JOINT® Pipe with Anchor Gaskets 100-300
HP LOK™ Restrained Joint 30"-64" 1 400-1 600
MJ FIELD LOK® Gaskets 4"-24"
FIELD LOK 350® Gaskets 4"-24"
FIELD LOK® Gaskets 30" & 36"
TR FLEX GRIPPER® Rings 4"-36" Ductile Iron
TR TELE FLEX® Assemblies 4"-24" Ductile Iron
Ductile Iron Fittings

TYTON® Fittings (Push-On) 14"-64" Ductile Iron 100-1 600
TRIM TYTON® Fittings 4"-12" Ductile Iron
TR FLEX® Fittings and TR FLEX® Telescoping Sleeves 4"-64" Ductile Iron 400-1 200
Mechanical Joint Fittings 3"-48" Ductile Iron
TRIM TYTE® MJ Fittings 3"-48" Ductile Iron
Flanged Fittings 3"-64" Ductile Iron 100-1 600
XTRA FLEX® Couplings 4"-24" Ductile Iron
HP LOKTM (350 psi) 30"-64" 1 400-1 600
Miscellaneous Products Our products are manufactured in conformance

PROTECTO 401™ Lined Ductile Iron Pipe for 4"-64"Ductile Iron 100-1 600 with National Standards so that our customers
Domestic Sewage and Industrial Wastes may be assured of getting the performance and
longevity they expect. Use of accessories or
RING FLANGE-TYTETM Gaskets 4"-36" 80-1 600
other appurtenances that do not comply with
FULL FACE FLANGE-TYTETM Gaskets 4"-64" 1 400-1 600 recognized standards may jeopardize the
Saddle Outlets Various Ductile Iron performance and longevity of the project.
Welded Outlets Various Ductile Iron
Polyethylene Encasement 4"-64" 100-1 600
Anchor Gaskets 100-300
INTERNATIONAL SALES OFFICE
All U.S. Pipe brochures and/or products are

subject to change without further notice.
3300 1st Ave. North

Birmingham, AL 35222
P.O. Box 10406
Birmingham, AL 35202
Tel 205.254.7230
Fax 205.254.7174
www.uspipe.com
email [email protected]

Tyton Joint Pipe & Fittings: 2008 Edition

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Tyton Joint Pipe & Fittings: 2008 Edition

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866.DIP.

For Water, Wastewater & Industrial Applications

TYTON JOINT® Ductile Iron

Field Cut Pipe 16

TYTON Push On Joint Pipe 18

TYTON JOINT ® is a Registered Trademarks of

b. Thickness Tolerances - The tolerances on wall thicknesses are as given in Table 1.

a. Tensile Tests - Test Bars:

Pipe centrifugally cast in metal molds

Type of Casting Minimum Minimum elongation after fracture A

CAST-ON OR COLD STAMPED MARKINGS

Other markings, painted or attached, as appropriate:

TYTON JOINT Ductile Iron ®

TYTON JOINT Pipe in sizes 100-300 mm are UL listed.

TYTON JOINT® Ductile Iron Figure 1.

Figure 1. Insertion Of Gasket

TYTON JOINT® Ductile Iron Figure 3.

Pipe Assembly (cont.)

Figure 4. Completely Assembled Joint

Figure 5. Crowbar Method of Assembly

TYTON JOINT® Ductile Iron

Figure 6. Tools needed for final assembly

100 thru 500 10 mm (3/8”) Diameter x 2 100 mm

The Backhoe Method of Assembly

Field Cut Pipe

Field Cut preparation

making a Field Cut Nominal Standard Maximum Maximum Approximate

TYTON® Push On Joint Pipe

TYTON® Push On Joint Ductile Iron Pipe: Dimensions

TYTON® Push On Joint Ductile Iron Pipe: Dimensions

Nominal Diameter Barrel Socket Mass Total mass approximate for

TYTON® Push On Joint Ductile Iron Pipe: Dimensions

Nominal Diameter Barrel Socket Mass Total mass approximate for

TYTON® Push On Joint Ductile Iron Pipe: Dimensions

Nominal Diameter Barrel Socket Mass Total mass approximate for

TYTON® Push On Joint Ductile Iron Pipe: Dimensions

Nominal Diameter Barrel Socket Mass Total mass approximate for

Push On Fittings (cont.)

SIZES 100 mm through 1 600 mm

Nominal laying lengths of fittings are given in the fitting tables.

NOTE: Actual bell configurations may vary from

Push On Joint Fittings - 90º and 45º Bends

90° Bend 45° Bend

Push On Joint Fittings - 221/2º and 111/4º Bends

22 1/2° Bend 11 1/4° Bend

Push On Joint Fittings - Duckfoot 90˚ Bend and Collar

Duckfoot 90° Collar

Push On Joint Fittings - All Socket Tee

Push On Joint Fittings - All Socket Tee (cont.)

Push On Joint Fittings - All Socket Tee (cont.)

Push On Joint Fittings - Double Socket Level

Push On Joint Fittings - Socket Body with Flanged Tee

Push On Joint Fittings - Socket Body with Flanged Tee (cont.)

Push On Joint Fittings - Socket Body with Flanged Tee (cont.)

Push On Joint Fittings - Double Socket Taper

Push On Joint Fittings - Caps and Plugs

Products for Water, Wastewater and Fire Protection

Ductile Iron Fittings

Miscellaneous Products Our products are manufactured in conformance

a. Tensile Tests - Test Bars: