Wasco Brochure 2012
Wasco Brochure 2012
Wasco Brochure 2012
Wasco Energy is a concept born to create a group of companies underpinned and harmonised by the virtues and values of both the Eastern and Western work ethic. The result is a rich culture of commitment to service, quality and uncompromising performance delivery. Our people live our values and bring to life a philosophy which provides our clients with a unique proposition one that makes us a truly accessible choice. We are able to provide the industry with open, innovative and global perspectives that are driven by a passion for excellence and a drive to create mutually benecial partnerships.
Wascos Pipe Coating Division, a regional leader in pipe coating solutions for the oil, gas and water industries, owns one of the worlds most advanced, fully-integrated, coating facilities. Strategically located in Kuantan, Malaysia, along a major shipping route in the South China Sea, Wasco is able to efciently and economically supply coated pipe all over the world. Combined with other coating plants in China and West Africa, Wascos Pipe Coating Division offers a comprehensive range of anticorrosion coatings, ow assurance coatings, concrete weight coatings, and cathodic protection anodes, enabling us to protect your pipeline in any operating environment, no matter how extreme. Wasco is the pioneer in the manufacturing of large diameter spiral steel pipes which are API certied in Malaysia. We operate in Kota Kinabalu with a total manufacturing capacity of 140,000 MT/ Year.
Wascos Engineering Division designs, builds and operates equipments for a wide range of applications within the oil and gas industry. Strategically located in Singapore, Batam and Dubai, our services include EPC for gas compression packages and oil and gas process modules, plus design and fabrication of e-houses and substations. Wasco also provides rental, O&M and aftermarket services for gas compression equipment. We provide a total approach in engineering solutions and services for both onshore and offshore applications.
E & P SERVICES
Wascos E&P Services Division provides a wide range of support and consultancy services to the exploration industry as well as supplying quality products and equipment to sectors including brine ltration and instrumentation trading.
GLOBAL LOCATIONS
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WASCO ENERGY
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PIPELINE SERVICES
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WASCO COATINGS MALAYSIA SDN BHD WASCO COATINGS EUROPE DEEPWATER CORROSION SERVICES INC WASCO KANSSEN LIMITED WASCO CORROSION SERVICES SDN BHD WASCO LINDUNG SDN BHD PETRO-PIPE (SABAH) SDN BHD WASCO ENGINEERING AUSTRALIA PTY LTD WASCO ENGINEERING SERVICES SINGAPORE PTE LTD WASCO ENGINEERING INTERNATIONAL LTD MACKENZIE HYDROCARBONS (AUSTRALIA) PTY LTD PT WASCO ENGINEERING INDONESIA WASCO ENGINEERING & TECHNOLOGY (NANTONG) CO LTD WASCO ENGINEERING TECHNOLOGIES PTE LTD ASHBURN INTERNATIONAL INC BOTCO SDN BHD LTT OIL & GAS NIGERIA LTD TOT GROUP WAH SEONG CHINA LTD WSM OIL AND GAS SERVICES LIMITED
ENGINEERING
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E&P SERVICES
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LOGISTICS SERVICES
Wasco brings many years of experience and expertise to the transportation of line pipe to and from its various coating plants; providing its clients with the most cost efficient and optimized logistics solutions. Malaysias Kuantan Port is one of the worlds leading ports for the import of bare line pipe and re-export of coated line pipe, handling almost 2 million tonnes of line pipe per annum. A total of 725 meters of multi-purpose berthing is available for the handling of line pipe. These berths can accommodate vessels of up to 45,000 displacement tonnes. Berths Berth No. 1 Berth No. 2 Berth No. 3 Berth No. 4 Berth No. 6 Length (Meters) 200 175 175 175 120 Draught (Meters) 11.2 11.2 11.2 11.2 8.0 D.W.T 35,000 35,000 35,000 35,000 12,000 Max Disp. Tonnes 45,000 45,000 45,000 45,000 18,000
PLANT CAPABILITIES
PRODUCT AND SERVICES
Malaysia, Kuantan Anti-corrosion Coatings FBE 3LPE 3LPP Dual Layer FBE Asphalt Enamel Concrete Weight Coatings Impingement Wrap Vibrodens Flow Assurance Coatings Polyurethane Polypropylene Internal Coatings Custom Coatings Coating Plant Design, Fabrication and Installation Anode Manufacturing (In-plant)
China
Nigeria
Wasco exclusively operates Berth 6, a 120 meter berth with a 34 ton gantry crane, designed specifically for barge load-in and load-out operations. Berth 6 can handle up to 100 meter barges, and has proven load-out rates of up to 30 joints per hour, based on 42 OD with 4 of CWC.
ACCESS METHOD
Marine
Rail
Product
Features This coating system improves flow properties in the pipeline and can be selected to be compatible with water and chemical environments.
Size Min Diameter OD 12.75 Max Diameter OD 60 Min Length 9.0m Max Length 19.0m
Description 3-layer coating system composed of FBE primer (first layer), polyethylene adhesive copolymer (second layer) and polyethylene topcoat (top layer).
Features This coating system combines excellent mechanical properties and resistance to temperature operating service up to 85C depending on raw materials used.
Size Min Diameter OD 4.0 Max Diameter OD 60 Min Length 9.0m Max Length 24.0m
INTERNAL LINING
This coating system has adequate mechanical properties and effective anti-corrosion properties with resistance to high temperature operating service up to 140C depending on raw materials used.
Min Diameter OD 4.0 Max Diameter OD 60 Min Length 9.0m Max Length 24.0m
Weight coating system composed of cement, water and aggregates, heavy or light, depending on the required density and reinforcement.
Concrete weight coating is used to provide pipe stability on the sea bed as well as superior mechanical protection. It can be manufactured in a range of densities to suit the project specification.
Min Diameter OD 6.625 Max Diameter - OD 60 Weight - 40MT Thickness - 180mm Min Length 9.0m Max Length 13.0m
2-layer coating system composed of FBE primer (first layer), 2nd FBE topcoat (top layer).
This coating system has good mechanical properties and effective anti-corrosion properties and resistance to high temperature operating service up to 100C depending on raw materials used.
Min Diameter OD 4.5 Max Diameter OD 60 Min Length 9.0m Max Length 24.0m
2-layer coating system composed of FBE and syntactic polyurethane. Polymer or glass microspheres are blended to provide excellent thermal insulation properties.
Polyurethane insulation systems are designed to cover various water depths. Shallow water products (SPU) are based on a PU matrix into which polymer microspheres are blended to provide excellent thermal insulation properties. Deepwater applications (DWPU) are addressed using a range of products into which glass microspheres are blended. Both products have extensive track records.
Min Diameter OD 4.0 Max Diameter 30 Min Length no limit Max Length 13.0m
Solutions for larger pipe diameters may be available upon customer request.
Multi-layer coating system composed of synthetic primer (first layer), enamel/ inner wrap/enamel layer(s) (second and,if any following layers) and outer wrap layer (top layer).
This coating system has adequate mechanical properties and effective anti-corrosion properties with resistance up to 70 C operating temperature.
Min Diameter OD 6.625 Max Diameter OD 48 Min Length 9.0m Max Length 13.0m
Solutions for larger pipe diameters may be available upon customer request.
Solid polypropylene is used as both anti-corrosion coating and thermal insulation coating where the thermal requirements are not too demanding. Another coating system is side extruded polypropylene foam which is used for thermal insulation of pipelines for water depths up to 600m. Syntactic polypropylene is used to achieve a balance between good mechanical performance and thermal insulation capability for deep water applications.
Note: Where additional buoyancy control is required, side extruded high density polypropylene can be used. This product is employed as part of a multi-layer system in combination with other polypropylene anti-corrosion and insulation products.
Min Diameter OD 4.0 Max Diameter 30 Min Length 9.0m Max Length 24.0m
3-layer coating system composed of FBE primer (first layer), polypropylene adhesive copolymer (second layer) and polypropylene topcoat (top layer).
This coating system combines excellent mechanical properties and resistance to high temperature operating service up to 110C or 140C depending on raw materials used.
Min Diameter OD 4.0 Max Diameter OD 60 Min Length 9.0m Max Length 24.0m
SPECIALIZED PIPE COATING AND CORROSION PROTECTION SOLUTIONS VIA WASCO KANSSEN
COATING RANGE
Wasco Kanssen provides our customers with reliable pipe coating services specified to meet various technical requirements. Current types of coating include: Single / Dual Layer FBE Coating (FBE / DFBE) Three Layer PE / PP Coating (3LPE / 3LPP) Asphalt Enamel Coating (AE) Liquid Epoxy Friction Reduction / Anti-corrosion Internal Coating (LEC) Concrete Weight Coating (CWC) Pipe-in-pipe Insulation Coating (PIP) Polyurethane Insulation Coating (SPU / GSPU) Polypropylene Foam Insulation Coating (PPF)
PROJECT PORTFOLIO
By the end of year 2010, Wasco Kanssen has coated more than 20,000km of pipelines and has participated in most of the states major pipeline works, which also includes local level pipeline projects for the transferring and transporting of oil, gas, water and chemicals. We are proud that with the successful implementation of our onshore and offshore pipeline projects, we are able to prove the ability of Wasco Kanssen to provide a full-range of pipe coating services to our customers according to their different requirements.
ONshORE pROjECTs
Sebei - Xining - Lanzhou Gas Pipeline Sichuan - East China Gas Pipeline 1st & 2nd Shaanxi - Beijing Gas Pipeline Central Asia Pipeline 1st & 2nd West - East Gas Pipeline Kurla - Shanshan Oil Pipeline Sudan Muglad Pipeline Lanzhou - Zhenzhou - Changsha Oil Pipeline
OFFshORE pROjECTs
Pinghu Pipeline Dongfang 1-1 Pipeline Chunxiao Pipeline Hangzhou Bay Pipeline
OM (mm)
FBE
Type of Coating
3LPE /3LPP LEC CWC
Length (km)
320 350 190 550 208 711 916 294 114 133.6 410 118.6 260 150 480 137.3 375 1025.8 241.5 280 173 264 182.8 762.5 630.5 275.9
Kurla - Shanshan Oil Pipeline Nanbaxian - Dunhuang Gas Pipeline Yima - Zhenzhou Gas Pipeline Muglad Oil Pipeline, Sudan Sebei - Xining - Lanzhou Gas Pipeline Lanzhou - Chengdu Chongqing Oil Pipeline West - East Gas Pipeline South Iraq Oil Pipeline Dongfang 1 -1 Offshore Pipeline West - East Gas Pipeline (Extension) Zhongxian - Wuhan Gas Pipeline Jingbian - Yulin Oil Pipeline Southwest China Refined Oil Pipeline Hangzhou Bay Offshore Pipeline Chunxiao Offshore Pipeline The 2nd Shaanxi - Beijing Gas Pipeline Panyu - Huizhou Gas Pipeline West China Crude & Refined Oil Pipeline West - East (Hebei - Nanjing) Connection Pipeline Yizheng - Changling Crude Oil Pipeline Dahongshan Iron Ore Pipeline Sichuan - East China Gas Pipeline CNOOC Ledong Pipeline Lanzhou - Zhengzhou - Changsha Oil Pipeline The 2nd West - East Gas Pipeline Central Asia Gas Pipeline
610 323.9 426 711 660 508 / 457 / 323 1016 406.4 / 355.6 / 323.8 / 168.3 558.8 813 / 508 / 219.1 711 219 508 / 457 / 406 / 323.9 762 / 711 / 273 711 / 406.4 / 323.9 / 203.2 1016 508 813 / 610 / 559 1016 / 711 864 / 813 508 / 406.4 244.5 1016 / 813 / 559 619.8 / 609.6 / 323 660 / 610 355.6 / 273.1 1219 / 1016 1067
PRODUCT FEATURES
Product SINGLE LAYER FUSION BONDED EPOXY COATING (FBE) Description 1. Fusion-bonded epoxy coating Product LIqUID EPOXY INTERNAL COATING (LEC) Description 1. Liquid epoxy friction - reduction / anti-corrosion coating
COATING PLANTS
EXTERNAL AND INTERNAL COATING
Baoji City, Shaanxi Province Partner: China Petroleum Pipeline Bureau Ziyang City, Sichuan Province Partner: Baoji Petroleum Pipe Company under CNPC Jingzhou City, Hubei Province Partner: Jianghan Petroleum Administration Bureau under SINOPEC
INTERNAL COATING
Ningbo City, Zhejiang Province DUAL LAYER FBE COATING (DFBE) 1. Fusion-bonded epoxy CONCRETE WEIGHT COATING anti-corrosion coating (CWC) 2. Wear resistant fusion bonded epoxy coating 1. Anti-corrosion coating 2. Concrete weight coating
1. Anti-corrosion coating 2. Adhesive layer 3. Solid polypropylene 4. Insulation layer 5. Polypropylene outer shield
We are based in Houston, USA as well as in Shekou, Shenzhen, specializing in the Petroleum & Petrochemical Industry. Services provided include Project Consultation, Material Procurement and After-Sales Service.
Engine Fire Pump / Oil Transfer Pump / Water Lift Pump / Process Pump Engine Fire Pump / Displacement Pump Various Chemical Injection Pump / Chemical Injection Pump Skid Crude Oil & Gas Electric Heater Floating Hose, Air Block Fender High Holding Power Anchor Sling Subsea Pipeline Swivel Flange Control System (Scada) LMU Bending Machine Saddle Cutting Line for Profiled Bar or Pipe Reverse Osmosis Water Maker Gas Booster / Gas Compression Skid Boat Landing, Diaphragm & Grouting Packers / Fire Proof Neoprene Hose PTFE Skidway Pipe Mill Production Line Tensioner A/R Winch Automatic Welding, Pipe Handling and Support Equipment Helicopter Refueling System
sERvICEs
Design For LMU Subsea Pipeline and Jacket Anti Corrosion Loadout, Ballasting, Floatover, Installation
PROJECT PORTFOLIO
Product
Leg Mating Unit (LMU)
Customer
China Offshore Oil Engineering Co. (COOEC) COOEC Penglai Jutal Offshore Engineering Heavy Industries Co. Ltd. (PJOE) Shenzhen Chiwan Sembawang Engineering Co. Ltd. (CSE) COOECCNPC-Guanxi Petrochemical Company PJOE CSE PJOE CSE
Project
NB35-2, BZ34-1, JZ25-1WHPA, LD27-2, JZ25-1CEP, JX1-1, LW3-1 All BOHAI project, LEDONG15-1, new PY30-1, LF13-1modify, PY4-2/5-1, LW3-1, PY34-1, WC19-1N/8-3E, WZ12-8 PY30-1, BZ34-1, BINHAI 221 launch barge, wax hydrogenation cracking reactor lift project. PY4-2/5-1, LW3-1, PY34-1, ZAWTIKA jacket for PTTEP and SOME PY34-1, ZAWTIKA jacket for PTTEP and SOME PY FPSO, BZ25-1 FPSO, PH, BX12-1, BX093, WZ12-1, NB35-2, HZ25-3, SZ36-1, JZ25-1 WZ12-1, LF13-2, XJ, BX036, BX093, LD4-2, BZ34-1, PH PY30, BX12-1, BX036, SES Chunxiao, Wenchang, Xijiang, Ledong, PL19-3 Phase I & II WHPA-F and FPSO, MODEC You Yi FPSO, qK18-2, qK17-2 Ping Hu, BP ARCO TCLq, Chun Xiao, Xijiang, HZ25-3, PL19-3 Phase I & II, WHPA-F and FPSO TOPSIDE Chang qing FPSO, PY FPSO, You Yi FPSO Lan Jiang Derrick Lay Barge, BINHAI 105, 106 Derrick Line I, II, III of Changxing Land Shipyard
CNOOC
CNOOC CNOOC
BOMESC CNOOC
CNOOC
CNOOC
Floating Hose Large Holding Power Anchor Saddled Cutting Line for Profiled Bar
CNOOC China Offshore Oil Engineering Co. (COOEC) Shanghai Jiangnan Shipyard China Offshore Oil Engineering Co. (COOEC) Qingdao branch company
Pipe Mill
Qingdao Yard
Cryogenic Insulation
SUPPLY OF PIPELINE COATING MATERIALS AND CONSUMABLES VIA WAH SEONG CHINA
pRODUCTs
Import and export to and from China: Iron ore import to China Other raw materials / minerals Stainless steel pipes LSAW pipes ERW pipes Spiral pipes
OThER pIpE COATING RELATED pRODUCTs
1. Wire Mesh / Flex Mesh High volume manufacturing facility in Huanghua, Hebei Province, China High quality wire mesh for use in concrete coating of offshore oil and gas pipelines Flex mesh in various sizes (per client or pipeline specifications) ASTM standard compliant 2. Three Layer PE Pipe Coating Material (3LPE) Approved product for pipe coaters globally 3.Adhesive Distributor for Lushan Company (China) Approved product for pipe coaters in China, India and Indonesia 4. Fusion Bonded Epoxy Coating (FBE) Product of 3M Approved product for pipe coaters globally 5. Fiber Glass Inner Wrap Base material for anti-corrosion wrapping on steel pipelines Characterized by high tensile strength, good flexibility, uniform thickness, solvent resistance, moisture resistance, non-rotting and flame retardation. It is well compatible with impregnating bitumen or coal tar enamel. 6. Steel Shots & Grits for Steel Pipe Cleaning Blast cleaning / Rust removal / Shot peening / Shot blasting / Pre-treatment of surface before-painting. 7. Steel Wire Brush for Pipeline Application Removal of rust, corrosion, paint, primer and generally to produce clean surface for pipe lines. 8. Other Parts, Spares and Fittings Architecture material for offshore engineering (Wall / Ceiling / Panel / Doors / Insulation - Flooring) Low Pressure Pipe & Fitting for Gas Compression Pressure Vessels Distribution Boards / Control Panel Piping, Structure, Pre Fabrication
Line Wires 485 N.mm2 (70 k.s.i) min, according to ASTM A82 standard specification for steel wire, plain, for concrete reinforcement Cross Wires 485 N.mm2 (70 k.s.i) min, according to ASTM A82 standard specification for steel wire, plain, for concrete reinforcement Mass of Coating Minimum mass of zinc coating per m2 of wire surface according to ASTM A641M regular coating Weld Shear Load The average weld shear strength of 4 welds taken at random will be minimum 50% of the mininum breaking load of the line wire (according to ASTM A 185 Standard specification for steel wire fabric, plain, for concrete reinforcement
Terms
Definition
67(2.5/8in.)
Packing: Rolls strapped in 5 or 6 rolls Roll Width: 190.5mm or 7 1/2in 241.3mm or 9 1/2in Cross Wire Distance: 67mm or 92.4mm Length: In relation with to the wire diameters Core Diameter: 200mm Outside Diameter: Max 770mm
sTANDARDs
190.5(7.1/2 in.)
177.8(7 in.)
25.4(1 in.)
Our products are compliant with ASTM standards: ASTM A810 ASTM A82 - 85 ASTM A641 - 91 ASTM A90 - 91 ASTM A185 - 85
STANDARDS
Type ASTM A82 ASTM A185 ASTM A810 Definition Standard specification for steel wire, plain, concrete for reinforcement Standard specification for steel welded wire fabric, plain, for reinforcement Standard specification for zinc coated (galvanized) steel pipe winding mesh
PRODUCT SPECIFICATION
RAW MATERIAL
12.7(1/2 in.)
Fig. 1
C 0.12 - 0.2
Si 0.30
Mn 0.30 - 0.7
P 0.045
S 0.045
Nominal Wire Diameter Real Wire Diameter Line Wire Cross Wire Mesh Dimensions L S Crimp (%) Identification of mesh types ___ x ___ x ___ x ___ x ___ x ___ (a) (b) (c) (d) (e) (f)
The diameter in mm(in) to designate the wire The average value of the minimal and maximal diameters, measured in one and the same section of a piece of wire by means of a micrometer accurate to 0.01mm Wire in longitude direction of the mesh Wire in transversal direction of the mesh Measured from center to center of wires Distance between line wires Distance between cross wire Potential elongation of the deformed lines is 9%
2. Zinc Material: Zn99.99 Chemical Composition (%) Zinc not less than 99.99
pROpERTIEs
Tolerance
mm (in)
REFERENCE SPECIFICATION
Mesh Size
(mm)
d < 1.90 (0.075) 1.90 (0.075) d < 3.7 (0.146) Stay Wire
(mm)
(a) : Distance between lines of wires in milimeter (mm) (b) : Distance between cross wires in milimeter (mm) (c) : Line wire diameter in milimeter (mm) (d) : Cross wire diameter in milimeter (mm) (e) : Width in milimeter (mm) (f) : Roll length in meter (m)
FLEX-MEsh TYpEs
Lines 8 10 8 10
Width
(in)
Line Wire
(mm)
2. Wire out-of-roundness The difference between the minimal diameter and maximal diameter, measured in the same cross-section, shall not be more than one-half of the total diameter tolerance. 3. Mesh Size and Tolerance Mesh Designation L S Nominal Mesh Dimension
mm (in)
Wire diameteres, percentage of crimp, width and length of roll are optimized on engineering specifications and the requirements and possibilities of the coating contractor.
Tolerance
mm (in)
2 (0.079) 7 (0.276)
C 0.12 - 0.2
Si 0.3
Mn 0.3 - 0.7
P 0.045
S 0.045
(*) : To be determined by measuring over 10 meshes Dimensions Tolerance on width: 5mm (0.197in) Tolerance on length: -0 + 1% Tensile Strength Calculated on normal diameter
WASCO KANSSEN LIMITED Room 310, Qingan plaza, No. 27 Xiaoyun Road, Chaoyang District, Beijing 100027, peoples Republic of China t +86 21 5836 1700 f +86 21 5836 1799 ASHBURN INTERNATIONAL LTD 5800 Corporate Drive suite B-5, houston Texas 77036, UsA United states fo America t +1 713 776 8282 f +1 713 775 1700 ASHBURN INTERNATIONAL TRADE (TIANJIN) CO LTD 16A Minhe Road, jianfu Industrial park, Tianjin XEDA, 300385, China t +86 22 88298140 - 808 f +86 22 88298141 ASHBURN OFFSHORE OIL & GAS EqUIPMENT & ENGINEERING COMPANY LTD 16A Minhe Road, jianfu Industrial park, Tianjin XEDA, 300385, China t +86 22 88298140 - 808 f +86 22 88298141 WAH SEONG CHINA LTD suite 1108, sino Life Tower, No. 707, zhangyang Road, 200120 shanghai, peoples Republic of China t +86 21 5836 1700 f +86 21 5836 1799