38-13-10 Rev 2
38-13-10 Rev 2
38-13-10 Rev 2
TRANSMITTAL LETTER
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ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
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HIGHLIGHTS
This is a partial reissue. Please discard the pages that are affected by this revision and replace it with the
current issue dated Aug 07/20.
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page HL-2
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ADAMS RITE AEROSPACE
4141 N. PALM STREET
FULLERTON, CALIFORNIA 92835, USA
TEL: 714 278-6500 FAX: 714 278-6515
(CAGE CODE: 80477)
LWSA THERMOSTAT
PART NUMBER
5980402100200
5980402101200
5980402101200 AMD A
5980402101200 AMD B
5980532100200 AMD A
5980532100200 AMD B
5980532101200
THE TECHNICAL DATA IN THIS DOCUMENT (OR FILE) IS CONTROLLED FOR EXPORT UNDER THE EXPORT
ADMINISTRATION REGULATIONS 9 (EAR), 15 CFR PARTS 730-774, ECCN: 9E991. VIOLATIONS OF THESE LAWS MAY BE
SUBJECT TO FINES AND PENALTIES UNDER THE EXPORT ADMINISTRATION ACT.
THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO ADAMS RITE AEROSPACE, AND IS SUBMITTED UNDER A
CONFIDENTIAL RELATIONSHIP. EXCEPT FOR USES EXPRESSLY GRANTED IN WRITING, ALL RIGHTS ARE RESERVED BY
ADAMS RITE AEROSPACE.
Page T-1
Initial Issue: Nov 30/15 38-13-10 Revision 2: Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
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RECORD OF REVISIONS
Retain this record at the front of this manual. Upon receipt of a revision, insert the revised pages in the
manual; enter the revision number, issue date, inserted date, and initial.
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CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
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CHAPTER/
SECTION PAGE DATE
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TABLE OF CONTENTS
Introduction........................................................................................................................................ INTRO-1
Description and Operation ............................................................................................................................. 1
Testing and Fault Isolation ....................................................................................................................... 1001
Schematics and Wiring Diagrams ............................................................................................................ 2001
Disassembly ............................................................................................................................................. 3001
Cleaning ................................................................................................................................................... 4001
Check ....................................................................................................................................................... 5001
Repair ....................................................................................................................................................... 6001
Assembly .................................................................................................................................................. 7001
Fits and Clearances ................................................................................................................................. 8001
Special Tools, Fixtures, and Equipment .................................................................................................. 9001
Illustrated Parts List (IPL) ....................................................................................................................... 10001
Storage ................................................................................................................................................... 15001
LIST OF TABLES
TABLE PAGE
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LIST OF ILLUSTRATIONS
FIGURE PAGE
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
INTRODUCTION
This Component Maintenance Manual (CMM) gives information necessary to do maintenance, ranging
from functional checks to total shop repair of the LWSA Thermostat PN 59804021 Series, PN 59805321
Series, manufactured by:
This CMM is divided into front matter, (Title Page, Record of Revisions, Record of Temporary Revisions,
Service Bulletin List, List of Effective Pages, Table of Contents and Introduction) followed by procedural
sections and an ILLUSTRATED PARTS LIST Section.
For page location of applicable sections, refer to the TABLE OF CONTENTS. An explanation of the use
of the Illustrated Parts List is given in the Introduction to that section.
All weights and measurements are given in English standard units followed by metric equivalent in
parenthesis.
VERIFICATION
NOTE: The following will be verified by actual performance as soon as the component is available:
Testing/Fault Isolation section, Disassembly section, Assembly section, and Engineering
Technical Review.
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1. Description
A. The LWSA Thermostat (thermostat) is part of the Lavatory Water Supply Assembly (LWSA). It is
installed in the lavatory compartment.
B. The thermostat mixes the inlet water (hot/cold) and controls the selected temperature.
C. The thermostat is made from titanium or plastic, steel with plastic parts.
2. Operation
Energize the thermostat so that it will mix the cold water from cold water line and the hot water from
water heater to the selected temperature.
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3. Leading Particulars
ITEM CHARACTERISTICS
Dimension
Length 6.10 in. (154.94 mm)
Width 2.89 in. (73.41 mm)
Height 5.12 in. (130.05 mm)
Flow Rate 0.74 + 0.16 / – 0.08 gal/min. (2.80 + 0.61 /
– 0.30 liter/min.) at 37.71 psi (2.6 bar)
Pressure
Burst 250.0 psig (17.23 bar)
Operating, Normal 22.0 psig (1.51 bar)
Proof 188.0 psig (12.96 bar)
System, Minimum 22.0 psig (1.51 bar)
Temperature
Ambient
System Drained – 67° to 185°F (– 55° to 85°C)
System Filled 34° to 185°F (1.11° to 85°C)
Operating
System Drained – 40° to 131°F (– 40° to 55°C)
System Filled 34° to 131°F (1.11° to 55°C)
Water Outlet 34° to 104°F (1° to 40°C)
Voltage 12/24 VDC
Weight
5980402100200, 5980402101200 1.92 lb. (0.869 kg)
5980532100200, 5980532101200 2.29 lb. (1.040 kg)
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1. General
This section contains test and fault isolation procedures. Test the LWSA Thermostat (thermostat)
before disassembly to identify damaged parts, and after assembly to make sure of performance.
2. Test Conditions
All measurements and tests specified herein must be done in the following conditions, unless
otherwise specified:
3. Test Equipment
The recommended test equipment and materials are located in Table 1001. The test equipment must
be calibrated and certified in accordance with ISO 10012-1 and ISO 17025.
TEST PART OR
EQUIPMENT SOURCE (CAGE)*
STEP SPECIFICATION NO.
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TEST PART OR
EQUIPMENT SOURCE (CAGE)*
STEP SPECIFICATION NO.
High Voltage DC Module for Schleich GmbH (VCA174)
measuring categories:
6.A. Dielectric Test, DC Current Range: 0 – 1.5 mA
Accuracy: ± 0.5% (f.U.V.)
6.A. Dielectric Test, DC Voltage Range: 0 – 1000 V
Accuracy: ± 1.0% f.U.V.
4.B., 7.C., Flowmeter, Electromagnetic Type: Promag 53H DN04/5/32” Endress & Hauser
7.E., 7.G. Range: 0 – 2.11 g/min (0 – 8 (V2V207)
l/min)
Accuracy: ± 0.2% f.U.V.
7.H. Multimeter Range: 0 – 200mA; Commercially Available
Accuracy: ± 4.2 mA
5.A., 5.B. Scale, Weigh Type: SPU2001 Ohaus (V85973)
Range: 0 – 70.55 oz (0 – 2000 g)
Accuracy: ± 0.004 oz (± 0.1 g)
6.A., 7.I. Stopwatch Range: 0:00:00 h:min:sec; Commercially Available
Accuracy: ± 0.01 sec
4.A. Supply, Power, DC 28 VDC Commercially Available
4.A. – Test Rig, Automatic, for ––– Schleich GmbH (VCA174)
8.D.(3) Thermostat
4.B. Transducer, Measuring Type: KAT-TK with Roessel Messtechnik
thermocouple NiCr-Ni (Type K) GmbH (VC5126)
RM-Typ AL-KB
Range: 32 – 212°F (0 – 100°C)
Accuracy: ± 0.5% f.U.V.
4.B. Transducer, Pressure Type: Wika S-10 Wika (V61049)
Range: 0 – 58.02 psi (0 – 4 bar)
Accuracy: ± 0.15% f.U.V.
*Refer to IPL, paragraph 5, for the address.
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All measuring and testing equipment are integrated in the Automatic Test Rig for Thermostat (test rig)
except for the weigh scale, PN SPU2001, which is connected with the test rig.
The test rig consists of two (2) parts, which work together as one (1) unit. The first part is the
container with integrated electrical installation and data processing (Refer to Figure 1001). The
second part is the testing station with integrated hydraulic and pneumatic installation (Refer to Figure
1002 or Figure 1003). Neither of these two (2) parts can work alone.
A A A A A A A A A A
Insulation Resistance
MilliOhmMeter
Tester 500V DC / 3mA
4 W ire Measurement
A A
ISO1
R
A A
ISO2
S
A
R-
A
S-
Temperature Cold Supply
N14.2
24V DC Power Supply
Bonding Test
Device Point 1
Current 24V
Temperature Hot Supply
N14.3
A PC 2 V In
CASE GND 28V DC Power Supply
A
DC GND
A
Valve In (24V)
Temperature Cold Regulated A
N14.4 Motor DC IN Current 28V
A
Motor -DC IN
A Change Polarity 12V DC Power Supply
12V DC IN
A
Encoder OUT
Temperature Hot Regulated A
N14.5 Endposition OUT
A
Plunger State OUT
A
24V DC IN Counter
GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC GND 24V PC
Pressure Hot water Pressure Cold water Y32.6 Y32.7 Y32.8 Y33.1 Y33.2 Y33.3 Y36.1 Y36.2 Y36.3
U15.7 U15.5
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5. Weight Check
A. Necessary Equipment
B. Test
Weigh the thermostat on scale. The total weight must not be more than:
A. Dielectric Test
(2) Apply the test voltage between terminals to be tested against each other. Refer to Table
1002.
(3) Connect all the pins that are on the same terminal together and test as a pin bundle.
(4) Apply the test voltage gradually over a period of about twenty (20) sec.
(1) Apply the test voltage between terminals to be tested against each other. Refer to Table
1003.
(2) Connect all the pins that are on the same terminal together and test as a pin bundle.
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POINTS TO BE TESTED
A Bonding Device (mass preparation) Case GND: J3A
B Bonding Device (mass preparation) Test Point 1 (Refer to Figure 1004)
m a s s p r e p a r a tio n D I N 2 9 5 7 6 - 3
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NOTE: Refer to Figure 1001 for Electrical Test Setup. Refer to Figure 1002 or Figure 1003 for
Hydraulic and Pneumatic Test Setup.
A. Venting Test
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F - 9°F (50°C - 5 K)
(2) Adjust the thermostat to an arbitrary position between cold and warm area, but not in invalid
area. Refer to Figure 1005.
C A L IB R A T IO N
NOTCH
L IG H T
B A R R IE R
IN V A L ID
AREA
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NOTE: The water temperature at the mixed water outlet should be 95°F ± 3.6°F
(35°C ± 2 K) after self-calibration.
(5) The thermostat does the procedures described in Figure 1006 in subject of signal in light
barrier at J3H.
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(a) Put the light barrier within calibration notch or invalid area. Refer to Figure 1005.
(a) Put the light barrier within cold or warm area. Refer to Figure 1005.
NOTE: The water temperature at the mixed water outlet should be 95°F ± 3.6°F
(35°C ± 2 K).
(10) If the water temperature at the mixed water outlet is not 95°F ± 3.6°F (35°C ± 2 K), then the
thermostat needs to be adjusted. Refer to Paragraph 7.B.(24).
NOTE: The water temperature at the mixed water outlet should be 95°F ± 3.6°F
(35°C ± 2 K).
(15) If the water temperature at the mixed water outlet is not 95°F ± 3.6°F (35°C ± 2 K), then the
thermostat needs to be adjusted. Refer to Paragraph 7.B.(24).
NOTE: The water temperature at the mixed water outlet should be 95°F ± 3.6°F
(35°C ± 2 K).
(20) If the water temperature at the mixed water outlet is not 95°F ± 3.6°F (35°C ± 2 K), then the
thermostat needs to be adjusted. Refer to Paragraph 7.B.(24).
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(21) While the motor is turning, the encoder is sending impulses to Encoder OUT (J3G) to signal
a path across to test rig.
(22) The number of steps within the cold area must comply with 5100±400 impulses from encoder.
(c) Turn the motor until the water temperature is at 95°F ± 3.6°F (35°C ± 2 K).
(d) Align the aperture calibration notch with light barrier. Refer to Figure 1005.
(h) After the thermostat adjustment, do a Mixing Water Temperature Test for Default
Position, Paragraph 7.B.(1) through 7.B.(23), again.
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(2) The test rig starts water flow automatically in default position and measures flow volume in
gallons per minute (liters per minute).
(3) For PN 5980402100200, 5980402101200 only, the flow volume must be 0.61 gal/min ± 0.08
gal/min (2.30 liter/min ± 0.30 liter/min).
(4) For PN 5980532100200, 5980532101200 only, the flow volume must be 0.74 gal/min + 0.16
gal/min / – 0.05 gal/min (2.80 liter/min + 0.60 liter/min / – 0.20 liter/min).
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(2) Simulate a cold water adjustment with ten (10) steps (4280 impulses) down to minimum cold
water position.
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(4) Measure the water temperature at mixed water outlet at water temperature steady state.
(5) The delivered water must have cold water supply temperature + 4 K.
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(2) The test rig starts water flow automatically in minimum cold position and measures flow
volume of cold water supply in gallons per minute (liters per minute).
(3) For PN 5980402100200, 5980402101200 only, the flow volume must be 0.53 gal/min + 0.16
gal/min / – 0.08 gal/min (2.00 liter/min + 0.60 liter/min / – 0.30 liter/min).
(4) For PN 5980532100200, 5980532101200 only, the flow volume must be 0.74 gal/min + 0.16
gal/min / – 0.08 gal/min (2.80 liter/min + 0.60 liter/min / – 0.30 liter/min).
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(3) Simulate a warm water adjustment with twenty (20) steps to maximum warm position (equals
6098 impulses from minimum cold position = 4280 impulses in cold operating area + 128
impulses for calibration notch + 1690 impulses in normal operating area).
(5) Measure the water temperature at mixed water outlet at water temperature steady state.
(6) The water temperature should be between 104°F (40°C) to 113°F (45°C).
NOTE: The water temperature should not be more than 113°F (45°C).
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(2) The test rig starts water flow automatically in warm position and measures flow volume of
warm water supply in gallons per minute (liters per minute).
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(3) For PN 5980402100200, 5980402101200 only, the flow volume must be 0.45 gal/min + 0.16
gal/min / – 0.05 gal/min (1.70 liter/min + 0.60 liter/min / – 0.20 liter/min).
(4) For PN 5980532100200, 5980532101200 only, the flow volume must be 0.63 gal/min + 0.16
gal/min / – 0.08 gal/min (2.40 liter/min + 0.60 liter/min / – 0.30 liter/min).
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
(3) Measure the power consumption for the following conditions. Refer to Table 1005.
NECESSARY POWER
CONDITION
CONSUMPTION
A Valve is opened Max. 4.2 W
B Motor is turning Max. 6.0 W
(3) After closing for three (3) seconds, there must be no water flow or drops of water from
thermostat outlet.
(6) Measure the signal given from hall sensor (Plunger State OUT – J3-J). It must be 24 VDC.
(8) Measure the signal given from hall sensor (Plunger State OUT – J3-J). It must be 0 VDC.
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(1) Make sure that the input and output cables have insulation and no signs of damage.
Static Pressure (Water): 37.71 psi ± 2.18 psi (2.6 bar ± 0.15 bar)
Temperature (Cold Water): 53.6°F ± 14.4°F (12°C ± 8 K)
Temperature (Warm Water): 122.0°F – 9°F (50°C – 5 K)
U28VDC: 28 VDC ± 0.5 VDC
U24VDC: 24 VDC ± 0.5 VDC
(8) The water level in container will decrease if valve has opened.
(9) The drainage time must be in less than one hundred twenty (120) seconds.
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(1) Make sure that the input and output cables have insulation and no signs of damage.
8. Conclusion of Test
B. Make sure that the thermostat has no signs of faults, scratches, or other damage.
D. Clean and dry the thermostat. Refer to the procedures that follow:
(1) To prevent the contamination of potable water used in test rig; disinfect test rig periodically
or disinfect potable water permanently.
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TEST
TROUBLE PROBABLE CAUSE REMEDY
STEP
6.B. The insulation resistance is Damaged/defective complete Replace.
less than 100 MΩ. PCB (270, IPL Fig. 1) (80,
IPL Fig. 01A) (105, IPL Fig.
1B).
6.C. The bonding resistance is Dirty bonding point Clean.
more than 20 mΩ. surface(s).
7.B. Thermostat does not Damaged/defective Replace as necessary.
self-calibrate. thermostat components (60
thru 245, IPL Fig. 1).
Damaged/defective complete Replace as necessary.
thermostat housing (55,
– 55A, IPL Fig. 1A) (80,
– 80A, – 80B, – 80C, IPL Fig.
1B) components.
Damaged/defective solenoid Replace.
valve (80, IPL Fig. 1) (25, IPL
Fig. 2) (25, IPL Fig. 2A).
Damaged/defective complete Replace.
sensor (120, IPL Fig. 1) (70,
– 70A, 72, – 72A, IPL Fig. 2)
(90, – 90A, 92, – 92A, IPL
Fig. 2A).
7.C.,7.E. Water flow is not at specified Damaged/defective solenoid Replace.
7.G. rate. valve (80, IPL Fig. 1) (25, IPL
Fig. 2) (25, IPL Fig. 2A).
7.D.,7.F. Water temperature at mixed LWSA thermostat is out of Adjust per Paragraph
water outlet is not at specified adjustment. 7.B.(24).
temperature.
Damaged/defective vent Replace.
valve (90, IPL Fig. 1) (35, IPL
Fig. 2).
Damaged/defective complete Replace.
vent valve (270, IPL Fig. 2A)
7.H. Power consumption shown is LWSA thermostat is out of Adjust per Paragraph
not at specified wattage. adjustment. 7.B.(24).
Damaged/defective Replace.
assembled motor (185, IPL
Fig. 1) (135, IPL Fig. 2) (155,
IPL Fig. 2A).
7.I. Sensor signal is not at Damaged/defective solenoid Replace.
specified voltage. valve (80, IPL Fig. 1) (25, IPL
Fig. 2) (25, IPL Fig. 2A).
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PART NO. 59804021SERIES, 59805321SERIES
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
DISASSEMBLY
1. General
A. Refer to TESTING AND FAULT ISOLATION section to find extent of disassembly necessary.
Disassemble the LWSA Thermostat (thermostat) only to the extent necessary to accomplish
repairs and put unit back to serviceable condition. Read through and be familiar with the entire
Disassembly procedures before starting to disassemble the unit. Pay particular attention to all
WARNINGS, CAUTIONS, and NOTES.
2. Disassembly Materials
PART OR
MATERIAL SOURCE (CAGE)*
SPECIFICATION NO.
Tool, Insertion and Extraction M81969-14-11 Commercially Available
Tool, Special W032210275 Adams Rite Aerospace, Inc.
*Refer to IPL, paragraph 5, for the address.
3. Disassembly Procedures
(1) Remove the label (5) from housing cover (15). Discard the label.
(2) Remove the coupling assemblies (10) from complete tube (65) and thermostat housing
(245).
(4) Remove the splash protection (25) from holding plate (300).
(5) Remove the socket head cap screws (30), lock washer (35), washer (40), and clamp (45)
from holding plate (300).
(6) Remove the pan head screws (50) and thermostat housing (245) with attached components
from holding plate (300).
(7) Remove the cable tie (55) from thermostat housing (245) with attached components.
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PART NO. 59804021SERIES, 59805321SERIES
(8) Remove the socket head cap screws (60) and complete tube (65) from thermostat housing
(245).
(9) Remove the O-ring (70) from complete tube (65). Discard the O-ring.
(11) Remove the screws (85) and solenoid valve (80) from thermostat housing (245).
(12) Remove the vent valve (90) from thermostat housing (245).
(13) Remove the O-ring (95, 100) from vent valve (90). Discard the O-rings.
(16) Remove the socket head cap screw (115) and complete sensor (120) from flange plate
(215).
(17) Remove the socket head cap screw (125, 135), washer (130, 140), and aperture (145) from
belt wheel (155).
(18) Remove the belt (150) from belt wheel (155) and pulley with bush (170).
(19) Remove the belt wheel (155) from thermostatic cartridge (240).
(20) Remove the retaining ring (160), cylinder pin (165), and pulley with bush (170) from
assembled motor (185) shaft.
(22) Remove the socket head cap screws (180) and assembled motor (185) from flange plate
(215). Disassemble the assembled motor as follows:
(a) Remove the heatshrink tubing (190) from motor with shaft (205).
(b) Remove the screws (195) and motor flange (200) from motor with shaft (205).
(23) Remove the socket head cap screws (210) and flange plate (215) from thermostat housing
(245).
(25) Remove the threaded ring (225) and thermostatic cartridge (240) from thermostat housing
(245).
(26) Use a special tool, PN W032210275, to remove the washer (230, 235) from thermostatic
cartridge (240).
(27) Remove the cable ties (250) and PCB protection (255).
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
(28) Remove the socket head cap screws (260), washers (265), and complete PCB (270) from
holding plate (300). Disassemble the complete PCB as follows:
(c) Use an insertion and extraction tool, PN M81969-14-11, to remove the male contacts
(290) from receptacle shell (280).
(1) Remove the label (5, – 5A, – 5B, – 5C, 7) from housing cover (15). Discard the label.
(2) Remove the coupling assemblies (10) or Hydraflow clamps (– 10A) from complete
thermostat housing (55).
(4) Remove the splash protection (25) from holding plate (110).
(5) Remove the socket head cap screws (30), lock washer (35), washer (40), and clamp (45)
from holding plate (110).
(6) Remove the pan head screws (50) and complete thermostat housing (55, – 55A) from
holding plate (110). Refer to Paragraph D. for complete thermostat housing disassembly
procedures.
(7) Remove the cable ties (60) and PCB protection (65).
(8) Remove the socket head cap screws (70), washers (75), and complete PCB (80) from
holding plate (110). Disassemble the complete PCB as follows:
(c) Use an insertion and extraction tool, PN M81969-14-11, to remove the male contacts
(100) from receptacle shell (90).
(1) Remove the label (5, – 5A, – 5B, – 5C, 7) from housing (25). Discard the label.
(2) Remove the coupling assemblies (10) or Hydraflow clamps (– 10A) from complete
thermostat housing (80, – 80A, – 80B, – 80C).
(3) Remove the screws (20) and complete housing (15). Disassemble the complete housing as
follows:
(a) Remove the screws (30), washers with angle (35), and housing (25) from housing (40).
(4) Remove the splash protection (45) from holding plate (135).
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PART NO. 59804021SERIES, 59805321SERIES
(5) Remove the socket head cap screws (50), lock washer (55), washer (60), and clamp (65)
from holding plate (135).
(6) Remove the pan head screws (70), square nuts (75), and complete thermostat housing (80,
– 80A, – 80B, – 80C) from holding plate (135). Refer to Paragraph E. for complete
thermostat housing disassembly procedures.
(7) Remove the cable ties (85) and PCB protection (90).
(8) Remove the socket head cap screws (95), washers (100), and complete PCB (105) from
holding plate (135). Disassemble the complete PCB as follows:
(c) Use an insertion and extraction tool, PN M81969-14-11, to remove the male contacts
(125) from receptacle shell (115).
(1) Remove the socket head cap screws (5) and complete tube (10) from thermostat housing
(195).
(2) Remove the O-ring (15) from complete tube (10). Discard the O-ring.
(4) Remove the screws (30) and solenoid valve (25) from thermostat housing (195).
(5) Remove the vent valve (35) from thermostat housing (195). Disassemble the vent valve as
follows:
(a) Remove the O-ring (40, 45) from vent valve (55). Discard the O-rings.
(7) Remove the socket head cap screw (65) and complete sensor (70, – 70A, 72, – 72A) from
flange plate (165).
(8) Remove the socket head cap screw (75, – 75A, – 75B, – 75C, 85), washer (80, 90), and
aperture (95) from belt wheel (105, – 105A, – 105B, – 105C).
(9) Remove the belt (100) from belt wheel (105, – 105A, – 105B, – 105C) and pulley with bush
(120).
(10) Remove the belt wheel (105, – 105A, – 105B, – 105C) from thermostatic cartridge (175).
(11) Remove the retaining ring (110), cylinder pin (115), and pulley with bush (120) from
assembled motor (135) shaft. Discard the retaining ring.
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PART NO. 59804021SERIES, 59805321SERIES
(13) Remove the socket head cap screws (130) and assembled motor (135) from flange plate
(165). Disassemble the assembled motor as follows:
(a) Remove the heatshrink tubing (140) from motor with shaft (155).
(b) Remove the screws (145) and motor flange (150) from motor with shaft (155).
(14) Remove the screws (160) and flange plate (165) from thermostat housing (195).
(15) Remove the threaded ring (170) and thermostatic cartridge (175) from thermostat housing
(195). Disassemble the thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to remove the washer (180, 185) from thermostatic
cartridge (190).
(1) Remove the screws (5) and complete tube (10) from housing with venting valve (225).
(2) Remove the O-ring (15) from complete tube (10). Discard the O-ring.
(4) Remove the screws (30) and solenoid valves with connectors (25) from housing with venting
valve (225).
(6) Remove the screws (40), hot plate (45), and hot connection (50) from housing with venting
valve (225).
(7) Remove the O-ring (55) from hot connection (50). Discard the O-ring.
(9) Remove the screws (65), cold plate (70), and cold connection (75) from housing with venting
valve (225).
(10) Remove the O-ring (80) from cold connection (75). Discard the O-ring.
(11) Remove the socket head cap screw (85) and plate with optical sensor (90, – 90A) or
complete sensor (92, – 92A) from flange plate (195).
(12) Remove the socket head cap screw (95, – 95A, 105), washer (100, 110), and aperture (115)
from belt wheel (125, – 125A, – 125B, – 125C).
(13) Remove the belt (120) from belt wheel (125, – 125A, – 125B, – 125C) and pulley with bush
(140).
(14) Remove the belt wheel (125, – 125A, – 125B, – 125C) from thermostatic cartridge (205).
(15) Remove the retaining ring (130), cylinder pin (135), and pulley with bush (140) from
assembled motor (155) shaft. Discard the retaining ring.
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
(17) Remove the socket head cap screws (150) and assembled motor (155) from flange plate
(195). Disassemble the assembled motor as follows:
(a) Remove the PCB connector (160) from motor with shaft (185).
(b) Remove the heatshrink tubing (165) from motor with shaft (185).
(c) Remove the motor cover (170) from motor with shaft (185).
(d) Remove the socket head cap screws (175) and motor flange (180) from motor with shaft
(185).
(18) Remove the screws (190) and flange plate (195) from housing with venting valve (225).
(19) Remove the support ring (200) or tube (– 200A) from housing with venting valve (225).
(20) Remove the thermostatic cartridge (205) from housing with venting valve (225). Disassemble
the thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to remove the washer (210, 215) from thermostatic
cartridge (220).
(a) Remove the screws (230) and adapter (235) from thermostat housing (295, – 295A).
(b) Remove the sealing plate (240) from adapter (235). Discard the sealing plate.
(c) Remove the screws (245) and cover (250) from thermostat housing (295, – 295A).
(d) Remove the O-ring (255) from cover (250). Discard the O-ring.
(e) Remove the screws (260) and cover (265) from thermostat housing (295, – 295A).
(f) Remove the complete vent valve (270) from thermostat housing (295, – 295A).
Disassemble the complete vent valve as follows:
1. Remove the O-ring (275, 280) from vent valve housing (290). Discard the O-rings.
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
CLEANING
1. General
A. This section has the necessary data to clean the LWSA Thermostat.
B. Thorough cleaning is an essential prelude to inspection to make sure of detection and extent of
defects. Cleaning also removes remaining quantities of contamination that can adversely affect
performance of the equipment.
2. Cleaning Materials
NOTE: Refer to Table 4001 for recommended cleaning agents. Applicable alternatives or equivalents
can be used after tests are done to make sure equivalent agents do not cause damage to
area being cleaned. Always follow the instructions given by the manufacturer for cleaning
materials.
PART OR
MATERIAL SOURCE (CAGE)*
SPECIFICATION NO.
Alcohol, Isopropyl Federal Specification TT-I-735 Commercially Available
Brush, Nylon, Dissipative 0.016 in. (0.41mm) nylon that is Commercially Available
stiffer than Statigo, surface
resistivity of 109.
Bristle trim: 3/16 in. (4.76 mm)
tapered end, ¼ in. (6.35 mm) flat
end, stiffness like hog bristle.
Detergent, Dishwashing, Liquid ––– Commercially Available
Water, Clean ––– Commercially Available
Wipes, Cleaning, Disposable Size: 4.5 X 8.5 in. (114.3 X 215.9 Commercially Available
mm) (Ref: Kimtech Science
Kimwipes Model No. 34155)
*Refer to IPL, paragraph 5, for the address.
3. Cleaning Procedures
WARNING: USE ALCOHOL IN AN AREA WITH A GOOD AIRFLOW TO MAKE SURE FUMES DO
NOT COLLECT. DO NOT BREATHE THE FUMES. KEEP ALCOHOL AWAY FROM
OPEN FLAMES.
A. Clean metal components by putting fully into isopropyl alcohol, or clean parts in a solution of
water and liquid detergent.
C. Clean electrical components with a disposable cleaning wipe dampened with isopropyl alcohol.
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
E. Dry metal components by wiping with a disposable cleaning wipe and by blowing with clean, dry,
compressed air at 5 to 10 psig (34.47 to 68.95 kPa).
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
CHECK
1. General
This section has the necessary data to check for presence of visible damage, corrosion or wear of the
LWSA Thermostat.
2. Check Procedures
NOTE: Examine parts in a strong light and in magnification of 10 power or greater, visually examine
parts for signs of wear and/or damage.
A. Check all electrical components and wiring for damaged insulation, signs of shorting, loose
connections, or failure.
B. Check all parts for cracks, corrosion, gouges, wear, and other damage or deterioration.
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PART NO. 59804021SERIES, 59805321SERIES
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
REPAIR
1. General
This section has the necessary data to repair the LWSA Thermostat.
2. Repair Materials
PART OR
MATERIAL SOURCE (CAGE)*
SPECIFICATION NO.
Cloth, Crocus P-C-458, 320 grit (or finer) Commercially Available
File, Fine-tooth ––– Commercially Available
Thread Chaser ––– Commercially Available
*Refer to IPL, paragraph 5, for the address.
3. Repair Procedures
NOTE: Small nicks and scratches are defined as material raised above the surface material which, if
not removed, would prevent easy assembly or sealing during operation. Also, surfaces
treated with abrasives must be treated in accordance with CLEANING section prior to
reassembly.
A. Repair damaged threads with sharp thread chaser. Remove burrs with a fine-tooth file.
B. Polish out small nicks and scratches in corrosion resistant steel components with crocus cloth.
4. Replacement
A. Replace all components which are damaged beyond repair or do not meet inspection criteria
specified in CHECK section.
B. Replace the label (5, IPL Fig. 1) (5, – 5A, – 5B, – 5C, 7, IPL Fig. 1A, Fig. 1B), O-ring (70, 95, 100,
IPL Fig. 1) (15, 40, 45, IPL Fig. 2) (15, 55, 80, 255, 275, 280, IPL Fig. 2A), retaining ring (160, IPL
Fig. 1) (110, IPL Fig. 2) (130, IPL Fig. 2A), and sealing plate (240, IPL Fig. 2A) each time total
disassembly is done.
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PART NO. 59804021SERIES, 59805321SERIES
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PART NO. 59804021SERIES, 59805321SERIES
ASSEMBLY
1. General
A. Read through and be familiar with the entire assembly procedures before starting to assemble the
LWSA Thermostat (thermostat). Pay particular attention to all WARNINGS, CAUTIONS, and
NOTES.
2. Assembly Materials
PART OR
MATERIAL SOURCE (CAGE)*
SPECIFICATION NO.
Lubricant Unisilkon L641 Commercially Available
Threadlocker Weiconlock AN 302-43 Commercially Available
Tool, Insertion and Extraction M81969-14-11 Commercially Available
Tool, Special W032210275 Adams Rite Aerospace, Inc.
Wrench, Torque 0 to 150 lbf.in. (0 to 16.95 Nm) Commercially Available
*Refer to IPL, paragraph 5, for the address.
3. Assembly Procedures
(a) Install the complete vent valve (270) on thermostat housing (295, – 295A). Assemble the
complete vent valve as follows:
2. Install the new O-ring (275, 280) on vent valve housing (290).
(b) Install the cover (265) with screws (260) on thermostat housing (295, – 295A).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
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PART NO. 59804021SERIES, 59805321SERIES
(c) Apply a small amount of lubricant, Unisilkon L641, on new O-ring (255). Install the new
O-ring (255) on cover (250).
(d) Install the cover (250) with screws (245) on thermostat housing (295, – 295A).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(f) Install the adapter (235) with screws (230) on thermostat housing (295, – 295A).
NOTE: Torque the screws to 6.20 ± 0.89 lbf.in. (0.7 ± 0.1 Nm).
(2) Apply a small amount of lubricant, Unisilkon L641, on thermostatic cartridge (205) O-rings.
Install the thermostatic cartridge (205) on housing with venting valve (225). Assemble the
thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to install the washer (210, 215) on thermostatic
cartridge (220).
(3) Install the support ring (200) or tube (– 200A) on housing with venting valve (225).
(4) Install the flange plate (195) with screws (190) on housing with venting valve (225).
NOTE: Torque the screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(5) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (150) threads. Install
the assembled motor (155) with socket head cap screws (150) on flange plate (195).
Assemble the assembled motor as follows:
(a) Install the motor flange (180) with socket head cap screws (175) on motor with shaft
(185).
(b) Install the motor cover (170) on motor with shaft (185).
(c) Install the heatshrink tubing (165) on motor with shaft (185).
(d) Install the PCB connector (160) on motor with shaft (185).
(7) Install the pulley with bush (140), cylinder pin (135), and new retaining ring (130) on
assembled motor (155) shaft.
(8) Install the belt wheel (125, – 125A, – 125B, – 125C) on thermostatic cartridge (205).
(9) Install the belt (120) on belt wheel (125, – 125A, – 125B, – 125C) and pulley with bush (140).
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PART NO. 59804021SERIES, 59805321SERIES
(10) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (95, – 95A, 105)
threads. Install the aperture (115) with socket head cap screw (95, – 95A, 105) and washer
(100, 110) on belt wheel (125, – 125A, – 125B, – 125C).
NOTE: Torque the socket head cap screw to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
NOTE: Put the aperture notch below the complete sensor center.
(11) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (85) threads. Install
the plate with optical sensor (90, – 90A) or complete sensor (92, – 92A) with socket head
cap screw (85) on flange plate (195).
NOTE: Torque the socket head cap screw to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(12) Apply a small amount of lubricant, Unisilkon L641, on new O-ring (80).Install the new O-ring
(80) on cold connection (75).
(13) Install the cold connection (75) with cold plate (70) and screws (65) on housing with venting
valve (225).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(15) Apply a small amount of lubricant, Unisilkon L641, on new O-ring (55).Install the new O-ring
(55) on hot connector (50).
(16) Install the hot connection (50) with hot plate (45) and screws (40) on housing with venting
valve (225).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(18) Install the solenoid valves with connectors (25) with screws (30) on housing with venting
valve (225).
NOTE: Torque the screws to 6.20 ± 0.89 lbf.in. (0.7 ± 0.1 Nm).
(21) Install the complete tube (10) with screws (5) on housing with venting valve (225).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
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(1) Apply a small amount of lubricant, Unisilkon L641, on thermostatic cartridge (175) O-rings.
Install the thermostatic cartridge (175) with threaded ring (170) in thermostat housing (195).
Assemble the thermostatic cartridge as follows:
(a) Use a special tool, PN W032210275, to install the washer (180, 185) on thermostatic
cartridge (190).
(2) Install the flange plate (165) with screws (160) on thermostat housing (195).
NOTE: Torque the screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(3) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (130) threads. Install
the assembled motor (135) with socket head cap screws (130) on flange plate (165).
Assemble the assembled motor as follows:
(a) Install the motor flange (150) with screws (145) on motor with shaft (155).
(b) Install the heatshrink tubing (140) on motor with shaft (155).
(5) Install the pulley with bush (120) with cylinder pin (115) and new retaining ring (110) on
assembled motor (135) shaft.
(6) Install the belt wheel (105, – 105A, – 105B, – 105C) on thermostatic cartridge (175).
(7) Install the belt (100) on belt wheel (105, – 105A, – 105B, – 105C) and pulley with bush (120).
(8) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (75, – 75A, – 75B,
– 75C, 85) threads. Install the aperture (95) with socket head cap screw (75, – 75A, – 75B,
– 75C, 85) and washer (80, 90) on belt wheel (105, – 105A, – 105B, – 105C).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
NOTE: Put the aperture notch below the complete sensor center.
(9) Apply threadlocker, Weiconlock AN 302-43, to screw (65) threads. Install the complete
sensor (70, – 70A, 72, – 72A) with screw (65) on flange plate (165).
NOTE: Torque the screw to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(11) Install the vent valve (35) in thermostat housing (195). Assemble the vent valve as follows:
(b) Install the new O-ring (40, 45) on vent valve (55).
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(12) Install the solenoid valve (25) with screws (30) on thermostat housing (195).
NOTE: Torque the screws to 6.20 ± 0.89 lbf.in. (0.7 ± 0.1 Nm).
(15) Install the complete tube (10) with socket head cap screws (5) on thermostat housing (195).
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(1) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (95) threads. Install
the complete PCB (105) with socket head cap screws (95) and washers (100) on holding
plate (135). Assemble the complete PCB as follows:
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(a) Use an insertion and extraction tool, PN M81969-14-11, to install the male contacts
(125) on receptacle shell (115).
(2) Install the PCB protection (90) with cable ties (85).
(3) Apply threadlocker, Weiconlock AN 302-43, to pan head screw (70) threads. Install the
complete thermostat housing (80, – 80A, – 80B, – 80C) with pan head screws (70) and
square nuts (75) on holding plate (135). Refer to Paragraph A. for complete thermostat
housing assembly procedures.
NOTE: Torque the pan head screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(4) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (50) threads. Install
the clamp (65) with socket head cap screws (50), lock washer (55), and washer (60) on
holding plate (135).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(6) Install the complete housing (15) with screws (20). Assemble the complete housing as
follows:
NOTE: Torque the screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(a) Install the housing (25) with screws (30) and washers with angle (35) on housing (40).
(7) Install the Hydraflow clamps (– 10A) or coupling assemblies (10) on complete thermostat
housing (80, – 80A, – 80B, – 80C).
(8) Install the new label (5, – 5A, – 5B, – 5C, 7) on housing (25).
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PART NO. 59804021SERIES, 59805321SERIES
(1) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (70) threads. Install
the complete PCB (80) with socket head cap screws (70) and washers (75) on holding plate
(110). Assemble the complete PCB as follows:
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(a) Use an insertion and extraction tool, PN M81969-14-11, to install the male contacts
(100) on receptacle shell (90).
(2) Install the PCB protection (65) with cable ties (60).
(3) Apply threadlocker, Weiconlock AN 302-43, to pan head screw (50) threads. Install the
complete thermostat housing (55, – 55A) with pan head screws (50) on holding plate (110).
Refer to Paragraph B. for complete thermostat housing assembly procedures.
NOTE: Torque the pan head screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(4) Install the clamp (45) with socket head cap screws (30), lock washer (35), and washer (40)
on holding plate (110).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
NOTE: Torque the screws to 2.66 ± 0.89 lbf.in. (0.3 ± 0.1 Nm).
(7) Install the Hydraflow clamps (– 10A) or coupling assemblies (10) on complete thermostat
housing (55).
(8) Install the new label (5, – 5A, – 5B, – 5C, 7) on housing cover (15).
(1) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (260) threads. Install
the complete PCB (270) with socket head cap screws (260) and washers (265) on holding
plate (300). Assemble the complete PCB as follows:
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(a) Use an insertion and extraction tool, PN M81969-14-11, to install the male contacts
(290) on receptacle shell (280).
(2) Install the PCB protection (255) with cable ties (250).
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PART NO. 59804021SERIES, 59805321SERIES
(3) Use a special tool, PN W032210275, to install the washer (230, 235) on thermostatic
cartridge (240).
(4) Apply a small amount of lubricant, Unisilkon L641, on thermostatic cartridge (240) O-rings.
Install the thermostatic cartridge (240) with threaded ring (225) in thermostat housing (245).
(6) Install the flange plate (215) with socket head cap screws (210) on thermostat housing (245).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(7) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (180) threads. Install
the assembled motor (185) with socket head cap screws (180) on flange plate (215).
Assemble the assembled motor as follows:
(a) Install the motor flange (200) with screws (195) on motor with shaft (205).
(b) Install the heatshrink tubing (190) on motor with shaft (205).
(9) Install the pulley with bush (170) with cylinder pin (165) and new retaining ring (160) on
assembled motor (185) shaft.
(11) Install the belt (150) on belt wheel (155) and pulley with bush (170).
(12) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (125, 135) threads.
Install the aperture (145) with socket head cap screw (125, 135) and washer (130, 140) on
belt wheel (155).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
NOTE: Put the aperture notch below the complete sensor center.
(13) Apply threadlocker, Weiconlock AN 302-43, to socket head cap screw (115) threads. Install
the complete sensor (120) with socket head cap screw (115) on flange plate (215).
NOTE: Torque the socket head cap screw to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(16) Install the new O-ring (95, 100) on vent valve (90).
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(18) Install the solenoid valve (80) with screws (85) on thermostat housing (245).
NOTE: Torque the screws to 6.20 ± 0.89 lbf.in. (0.7 ± 0.1 Nm).
(21) Install the complete tube (65) with socket head cap screws (60) on thermostat housing (245).
NOTE: Torque the socket head cap screws to 4.43 ± 0.89 lbf.in. (0.5 ± 0.1 Nm).
(22) Install the cable tie (55) on thermostat housing (245) with attached components.
(23) Apply threadlocker, Weiconlock AN 302-43, to pan head screw (50) threads. Install the
thermostat housing (245) with attached components on holding plate (300).
NOTE: Torque the pan head screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
(24) Install the clamp (45) with socket head cap screws (30), lock washer (35), and washer (40)
on holding plate (300).
NOTE: Torque the socket head cap screws to 8.85 ± 0.89 lbf.in. (1.0 ± 0.1 Nm).
NOTE: Torque the screws to 2.66 ± 0.89 lbf.in. (0.3 ± 0.1 Nm).
(27) Install the coupling assemblies (10) on complete tube (65) and thermostat housing (245).
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
1. General
This section has the necessary fits and clearances for the LWSA Thermostat.
2. Torque Values
TORQUE VALUE
NOMENCLATURE
lbf.in. (Nm)
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PART NO. 59804021SERIES, 59805321SERIES
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PART NO. 59804021SERIES, 59805321SERIES
PART OR
EQUIPMENT SOURCE (CAGE)* USE
SPECIFICATION NO.
Data Acquisition Board GLP3-2000 Schleich GmbH Testing
for measuring (VCA174)
categories:
Functionality Test, Range: 0 – 2 A
DC Accuracy: ± 0.25% f.U.V.
Insulation Resistance Range: 0 – 1 MΩ
(MΩ) Accuracy: ± 1.0% f.U.V.
Range: > 1 – 500 MΩ
Accuracy: ± 1.0% f.U.V.
Range: > 500 – 1000 MΩ
Accuracy: ± 3.0% f.U.V.
Insulation Resistance Range: 0 – 500 VDC
(Test Voltage) Accuracy: ± 1.0% f.U.V.
Insulation Testing Range: 0 – 1 mΩ
Accuracy: ± 2.5% f.U.V.
Range: > 1 – 10 mΩ
Accuracy: ± 0.5% f.U.V.
High Voltage DC Schleich GmbH Testing
Module for measuring (VCA174)
categories:
Dielectric Test, DC Range: 0 – 1.5 mA
Current Accuracy: ± 0.5% (f.U.V.)
Dielectric Test, DC Range: 0 – 1000 V
Voltage Accuracy: ± 1.0% f.U.V.
Flowmeter, Type: Promag 53H DN04/5/32” Endress & Hauser Testing
Electromagnetic Range: 0 – 2.11 g/min (0 – 8 (V2V207)
l/min)
Accuracy: ± 0.2% f.U.V.
Multimeter Range: 0 – 200mA; Commercially Available Testing
Accuracy: ± 4.2 mA
Scale, Weigh Type: SPU2001 Ohaus (V85973) Testing
Range: 0 – 70.55 oz (0 – 2000 g)
Accuracy: ± 0.004 oz (± 0.1 g)
Stopwatch Range: 0:00:00 h:min:sec; Commercially Available Testing
Accuracy: ± 0.01 sec
Supply, Power, DC 28 VDC Commercially Available Testing
*Refer to IPL, paragraph 5, for the address.
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COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
PART OR
EQUIPMENT SOURCE (CAGE)* USE
SPECIFICATION NO.
Test Rig, Automatic, Schleich GmbH
––– Testing
for Thermostat (VCA174)
Tool, Insertion and M81969-14-11 Commercially Available Disassembly/
Extraction Assembly
Tool, Special W032210275 Adams Rite Aerospace, Inc. Disassembly/
Assembly
Transducer, Measuring Type: KAT-TK with thermocouple Roessel Messtechnik Testing
NiCr-Ni (Type K) RM-Typ AL-KB GmbH (VC5126)
Range: 32 – 212°F (0 – 100°C)
Accuracy: ± 0.5% f.U.V.
Transducer, Pressure Type: Wika S-10 Wika (V61049) Testing
Range: 0 – 58.02 psi (0 – 4 bar)
Accuracy: ± 0.15% f.U.V.
Wrench, Torque 0 to 150 lbf.in. (0 to 16.95 Nm) Commercially Available Assembly
*Refer to IPL, paragraph 5, for the address.
2. Consumables
PART OR
ITEM SOURCE (CAGE)* USE
SPECIFICATION NO.
Alcohol, Isopropyl Federal Specification Commercially Available Cleaning
TT-I-735
Brush, Nylon, 0.016 in. (0.41mm) nylon that is Commercially Available Cleaning
Dissipative stiffer than Statigo, surface
resistivity of 109.
Bristle trim: 3/16 in. (4.76 mm)
tapered end, ¼ in. (6.35 mm) flat
end, stiffness like hog bristle.
Cloth, Crocus P-C-458, 320 grit (or finer) Commercially Available Repair
Detergent, ––– Commercially Available Cleaning
Dishwashing, Liquid
Lubricant Unisilkon L641 Commercially Available Assembly
Threadlocker Weiconlock AN 302-43 Commercially Available Assembly
Water, Clean ––– Commercially Available Cleaning
Wipes, Cleaning, Size: 4.5 X 8.5 in. (114.3 X 215.9 Commercially Available Cleaning
Disposable mm) (Ref: Kimtech Science
Kimwipes Model No. 34155)
*Refer to IPL, paragraph 5, for the address.
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PART NO. 59804021SERIES, 59805321SERIES
1. Purpose
The Illustrated Parts List is intended for use in identification and requisition of replaceable parts and
assemblies for the LWSA Thermostat.
(3) Refer to the parts list and find the item number in the FIG. ITEM column.
(1) Refer to the parts list or numerical index and find the part in the PART NUMBER column.
(2) Note the figure number and item number assigned to the part in the FIG. ITEM column.
(3) Refer to the illustration to identify attaching hardware and related assembly parts.
3. Numerical Index
The numerical index is an aid to find parts in the Detail Parts List by part number. The figure number,
the item number, and the total quantity necessary are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is (1)
dash, (2) letters A through Z, and (3) numerals 0 through 9.
The detailed parts list is arranged in general sequence of disassembly. The parts are illustrated in an
exploded-view illustration and listed in the related parts list.
Symbol/Abbreviation Definition
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(1) The first number at the top of each FIG. ITEM column is the figure number of the illustration.
The number opposite each part number is the item number of the part in the illustration.
(2) A dash (–) before an item number means that the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are given to item numbers when necessary to
identify:
This column contains the manufacturer's part number for each part. It is possible that some part
numbers were changed to make them agree with ATA 2200. These changes can include:
(1) Removal of blank spaces and special characters, with the possible exception of dashes.
Dashes are permitted only between numeric characters.
(2) Replacement of the manufacturer's part number with a reference number. This is done if the
manufacturer's part number has more than fifteen (15) characters. The reference number
will agree with ATA 2200. The manufacturer's part number is then put in the
NOMENCLATURE column.
C. NOMENCLATURE Column.
(1) This column contains descriptive nomenclature for each part, and can also give the CAGE
code of the manufacturer (if the part is not made by Adams Rite Aerospace, Inc.), the part
number (if it is longer than fifteen (15) digits or modified to ATA 2200), a service bulletin that
affect the part, and obsolete part numbers. The column also gives figure references for Next
Higher Assembly (NHA) and details, and more descriptive information as necessary.
(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion, addition, or
replacement by an issued service bulletin are annotated to show both the pre- and post-
service bulletin configurations. The term (PRE SB XXXX) in the NOMENCLATURE column
identifies the original configuration, and the term (POST SB XXXX) identifies assemblies and
parts after the modification has been completed.
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(3) The terms defined below are used when applicable to show the interchangeability of parts.
Supersedes SUPSDS The part in the part number column replaces and
is not interchangeable with the item number
specified.
Replaces REPLS The part in the part number column replaces and
is interchangeable with the item number
specified.
(4) The indenture system used in the NOMENCLATURE column shows how parts are related:
123
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PART NO. 59804021SERIES, 59805321SERIES
This column contains effectivity codes (A, B, etc) to identify the alternate models or configurations
of the end item to which these parts apply. This column is left blank when these parts apply to all
models or configurations included in the parts list.
The quantity shown in this column is the number of units necessary for one (1) NHA. The quantity
given for attaching parts is the quantity necessary to attach one (1) NHA. The abbreviation RF
(reference) shows that the end item or assembly is shown fully assembled in the figure specified
in the NOMENCLATURE column.
The following is a listing of all the manufacturers of parts, materials and equipment listed in this CMM.
The list is in Commercial and Government Entity (CAGE) code sequence. The codes are taken from
Cataloging Handbook H4-1. If no CAGE code is given in the H4-1, a temporary one has been
assigned. If no CAGE code is shown in the NOMENCLATURE column of the Detail Parts List, that
part was made or changed by Adams Rite Aerospace.
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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NUMERICAL INDEX
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AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1
–1 5980402100200 THERMOSTAT, LWSA RF
R (PRE SB 59804021-38-02)
5 01812729 . LABEL 1
10 03409025 . COUPLING ASSY 2
15 0321227868 . COVER, HOUSING 1
ATTACHING PARTS
20 02610149 . SCREW 4
---***---
25 03212331 . PROTECTION, SPLASH 1
30 02603166AIR . SCREW, CAP, SOCKET HD 2
35 02804005AIR . WASHER, LOCK 1
40 02802026 . WASHER 1
45 03204714 . CLAMP 1
50 02603106AIR . SCREW, PAN HEAD 3
55 03212363 . TIE, CABLE 1
60 02603167AIR . SCREW, CAP, SOCKET HD 2
65 10015040 . TUBE, COMPLETE 1
70 02507286 . O-RING 1
75 03212363 . TIE, CABLE 1
80 10017062 . VALVE, SOLENOID 1
ATTACHING PARTS
85 02603104AIR . SCREW 2
---***---
90 03910273 . VALVE, VENT 1
95 02507285 . O-RING 1
100 02507282 . O-RING 1
105 03910178 . BALL 1
110 02001016AIR . STRAINER 2
115 02603167AIR . SCREW, CAP, SOCKET HD 1
120 10005931 . SENSOR, COMPLETE 1
125 02603167AIR . SCREW, CAP, SOCKET HD 1
130 02802026 . WASHER 1
135 02603142AIR . SCREW, CAP, SOCKET HD 1
140 02802017AIR . WASHER 1
145 03212307 . APERTURE 1
150 03212305 . BELT 1
155 03204712 . WHEEL, BELT 1
160 02805055 . RING, RETAINING 1
– ITEM NOT ILLUSTRATED
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PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1
165 02901057AIR . PIN, CYLINDER 1
170 10004129 . PULLEY WITH BUSH 1
175 03204707 . SLEEVE 1
180 02603166AIR . SCREW, CAP, SOCKET HD 3
185 10004128 . MOTOR, ASSEMBLED 1
190 03202922 . . TUBING, HEATSHRINK 1
195 02603168 . . SCREW 3
200 03204711 . . FLANGE, MOTOR 1
205 10005936 . . MOTOR WITH SHAFT 1
210 02603142AIR . SCREW, CAP, SOCKET HD 4
215 03204708 . PLATE, FLANGE 1
220 2030020394 . TUBE 1
225 03204709 . RING, THREADED 1
230 03204834 . WASHER 1
235 03204710 . WASHER 1
240 10020613 . CARTRIDGE, THERMOSTATIC 1
245 10005915 . HOUSING, THERMOSTAT 1
250 03212363 . TIE, CABLE 2
255 03212492 . PROTECTION, PCB 1
260 02603166AIR . SCREW, CAP, SOCKET HD 2
265 02802026 . WASHER 2
270 10017077 . PCB, COMPLETE 1
275 03202796 . . CONNECTOR, CRIMP 1
280 03212233 . . SHELL, RECEPTACLE 1
285 03212240 . . BACKSHELL 1
290 03212247 . . CONTACT, AWG 20 MALE 10
295 10017097 . . PCB 1
300 10005930 . PLATE, HOLDING 1
– 375 EJ0TPTKB25 . DELETED
– 380 032-12-278 . DELETED
– 385 IS04762M3X4A2 . DELETED
– 390 034-09-025 . DELETED
– 395 IS04762M3X6 . DELETED
– 400 DIN6797A3-2A2 . DELETED
– 405 IS07089-3-140 . DELETED
– 410 032-04-714 . DELETED
– 415 100-05-916 . DELETED
– 420 100-05-915 . DELETED
– ITEM NOT ILLUSTRATED
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PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1
– 425 025-07-286 . DELETED
– 430 IS04762M3X8A2 . . DELETED
– 435 5980402100210NP . . DELETED
– 440 025-06-116 . . DELETED
– 445 100-05-931 . DELETED
– 450 IS02338A2X14 . DELETED
– 455 100-04-129 . DELETED
– 460 DIN6912M4X10A2 . DELETED
– 465 IS07089-4 . DELETED
– 470 032-12-307 . DELETED
– 475 032-04-712 . DELETED
– 480 032-12-305 . DELETED
– 485 032-04-708 . DELETED
– 490 100-05-936 . DELETED
– 495 IS04762M2-5X5A2 . DELETED
– 500 032-04-711 . DELETED
– 505 032-12-240 . DELETED
– 510 032-12-233 . DELETED
– 515 032-12-233NP . . DELETED
– 520 032-12-247 . . DELETED
– 525 100-17-077 . DELETED
– 530 032-12-492 . DELETED
– 535 100-03-476 . . DELETED
– 540 028-06-087 . . DELETED
– 545 032-04-709 . DELETED
– 550 100-20-436 . DELETED
– 555 100-20-436NP . . DELETED
– 560 025-07-323 . . DELETED
– 565 025-07-293 . . DELETED
– 570 025-07-292 . . DELETED
– 575 032-04-710 . DELETED
– 580 IS07045M4X8A2 . DELETED
– 585 100-05-930 . DELETED
– 590 C3207-381105-12 . DELETED
– 595 039-10-273 . . DELETED
– 600 025-07-282 . . DELETED
– 605 039-10-178 . . DELETED
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AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1A
–1 5980402101200 THERMOSTAT, LWSA A RF
R (POST SB 59804021-38-02)
(REPLACED BY ITEM – 1A)
– 1A 5980402101200 THERMOSTAT, LWSA B RF
AMENDMENT A
(REPLACES ITEM – 1)
R (REPLACED BY ITEM – 1D)
R – 1B 5980402101200 THERMOSTAT, LWSA C
R AMENDMENT A
R (PRE SB 59804021-38-08)
R – 1C 5980402101200 THERMOSTAT, LWSA C
R AMENDMENT B
R (POST SB 59804021-38-08)
R – 1D 5980402101200 THERMOSTAT, LWSA D
R AMENDMENT B
R (REPLACES ITEM – 1A)
R 5 01812842 . LABEL A, B 1
R – 5A 01812842 . LABEL C 1
R (PRE SB 59804021-38-08)
R – 5B 52-008303 . LABEL C 1
R (POST SB 59804021-38-08)
R – 5C 52-008303 . LABEL D 1
R 7 99-008391 . LABEL C 1
R (POST SB 59804021-38-08)
10 03409025 . COUPLING ASSY A 2
(REPLACED BY ITEM – 10A)
R – 10A 2030018173 . CLAMP, HYDRAFLOW, LC663-06 A B–D 2
(REPLACES ITEM 10)
15 0321227868 . COVER, HOUSING 1
ATTACHING PARTS
20 02610149 . SCREW 4
---***---
25 03212331 . PROTECTION, SPLASH 1
30 02603166AIR . SCREW, CAP, SOCKET HD 2
35 02804005AIR . WASHER, LOCK 1
40 02802026 . WASHER 1
45 03204714 . CLAMP 1
50 02603106AIR . SCREW, PAN HEAD 3
– ITEM NOT ILLUSTRATED
Page 10035
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1A
R 55 2039000092 . HOUSING, THERMOSTAT, COMPLETE A, B, D 1
(SEE IPL FIG. 2 FOR DETAILS)
R – 55A 2039000092 . HOUSING, THERMOSTAT, COMPLETE C 1
R (SEE IPL FIG. 2 FOR DETAILS)
R (RWK SB 59804021-38-08)
60 03212363 . TIE, CABLE 2
65 03212492 . PROTECTION, PCB 1
70 02603166AIR . SCREW, CAP, SOCKET HD 2
75 02802026 . WASHER 2
80 10017077 . PCB, COMPLETE 1
85 03202796 . . CONNECTOR, CRIMP 1
90 03212233 . . SHELL, RECEPTACLE 1
95 03212240 . . BACKSHELL 1
100 03212247 . . CONTACT, AWG 20 MALE 10
105 10017097 . . PCB 1
110 10005930 . PLATE, HOLDING 1
– 175 034-09-025 . DELETED
– 180 032-12-278-68 . DELETED
– 185 EJ0TPTKB25 . DELETED
– 190 032-12-331 . DELETED
– 195 IS04762M3X6 . DELETED
– 200 IS07089-3-140 . DELETED
– 205 DIN6797A3-2A2 . DELETED
– 210 032-04-714 . DELETED
– 215 100-17-077 . DELETED
– 220 032-12-233 . . DELETED
– 225 032-12-240 . . DELETED
– 230 032-12-247 . . DELETED
– 235 032-02-796 . . DELETED
– 240 032-12-215 . . DELETED
– 245 032-12-213 . . DELETED
– 250 032-12-214 . . DELETED
– 255 032-12-217 . . DELETED
– 260 032-12-216 . . DELETED
– 265 032-12-221 . . DELETED
– 270 032-12-222 . . DELETED
– 275 032-12-220 . . DELETED
– 280 032-12-223 . . DELETED
– ITEM NOT ILLUSTRATED
Page 10036
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1A
– 285 032-12-212 . . DELETED
– 290 100-17-097 . . DELETED
– 295 032-12-492 . DELETED
– 300 032-12-363 . DELETED
– 305 IS07045M4X8A2 . DELETED
– 310 100-05-930 . DELETED
– 315 100-15-040 . . DELETED
– 320 IS04762M3X4A2 . . DELETED
– 325 025-07-286 . . DELETED
– 330 100-17-062 . . DELETED
– 335 025-06-116 . . . DELETED
– 340 032-01-346 . . . DELETED
– 345 IS04762M3X8A2 . . DELETED
– 350 100-05-931 . . DELETED
– 355 039-10-178 . . . DELETED
– 360 025-07-285 . . . DELETED
– 365 025-07-282 . . . DELETED
– 370 039-10-273 . . . DELETED
– 375 DIN6912M4X10A2 . . DELETED
– 380 IS07089-4-200 . . DELETED
– 385 032-12-307 . . DELETED
– 390 032-12-305 . . DELETED
– 395 100-04-129 . . DELETED
– 400 032-04-712 . . DELETED
– 405 100-04-128 . . DELETED
– 410 026-03-168 . . . DELETED
– 415 032-04-711 . . . DELETED
– 420 032-02-922 . . . DELETED
– 425 100-05-936 . . . DELETED
– 430 032-04-706 . . . . DELETED
– 435 032-12-256 . . . . DELETED
– 440 IS04026-2 . . . . DELETED
– 445 032-04-708 . . DELETED
– 450 032-04-707 . . DELETED
– 455 100-20-613 . . . DELETED
– 460 032-04-710 . . . DELETED
– 465 032-04-834 . . . DELETED
– 470 032-04-709 . . DELETED
– ITEM NOT ILLUSTRATED
Page 10037
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1A
– 475 028-02-026 . . DELETED
– 480 032-12-363 . . DELETED
– 485 100-05-915 . . DELETED
– 490 018-12-842 . DELETED
Page 10038
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10039
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ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10040
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ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10041
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ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10042
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1B
–1 5980532100200 THERMOSTAT, LWSA A RF
AMENDMENT A
R (REPLACED BY ITEM – 1E)
– 1A 5980532100200 THERMOSTAT, LWSA B RF
AMENDMENT B
R (REPLACED BY ITEM – 1E)
R – 1B 5980532100200 THERMOSTAT, LWSA C RF
R AMENDMENT A
R (PRE SB 59805321-38-04)
R – 1C 5980532100200 THERMOSTAT, LWSA C RF
R AMENDMENT B
R (PRE SB 59805321-38-04)
R – 1D 5980532101200 THERMOSTAT, LWSA C RF
R (POST SB 59805321-38-04)
R – 1E 5980532101200 THERMOSTAT, LWSA D RF
R (REPLACES ITEM – 1, – 1A)
R 5 01812937 . LABEL A, B 1
R – 5A 01812937 . LABEL C 1
R (PRE SB 59805321-38-04)
R – 5B 52-008305 . LABEL C 1
R (POST SB 59805321-38-04)
R – 5C 52-008305 . LABEL D 1
R 7 99-008389 . LABEL C 1
R (POST SB 59805321-38-04)
10 03409025 . COUPLING ASSY A 2
R – 10A 2030018173 . CLAMP, HYDRAFLOW, LC663-06 A B–D 2
15 10015146 . HOUSING, COMPLETE 1
ATTACHING PARTS
20 02610149 . SCREW 4
---***---
25 0322216268 . . HOUSING 1
ATTACHING PARTS
30 02610149 . . SCREW 6
35 02803010 . . WASHER WITH ANGLE 4
---***---
40 0322216168 . . HOUSING 1
45 03212331 . PROTECTION, SPLASH 1
50 02603166AIR . SCREW, CAP, SOCKET HD 2
– ITEM NOT ILLUSTRATED
Page 10043
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE
PART UNITS
FIG./ PART NUMBE EFF PER
ITEM NUMBER R 1234567 NOMENCLATURE CODE ASSY
1B
55 02804005AIR . WASHER, LOCK 1
60 02802026 . WASHER 1
65 03204714 . CLAMP 1
70 02603106AIR . SCREW, PAN HEAD 3
75 2039000020 . NUT, SQUARE 3
R 80 10015135 . HOUSING, THERMOSTAT, COMPLETE A, B 1
(SEE IPL FIG. 2A FOR DETAILS)
R – 80A 10015135 . HOUSING, THERMOSTAT, COMPLETE C 1
R (SEE IPL FIG. 2A FOR DETAILS)
R (PRE SB 59805321-38-04)
R – 80B 93-008097 . HOUSING, THERMOSTAT, COMPLETE C 1
R (SEE IPL FIG. 2A FOR DETAILS)
R (POST SB 59805321-38-04)
R – 80C 93-008097 . HOUSING, THERMOSTAT, COMPLETE D 1
R (SEE IPL FIG. 2A FOR DETAILS)
85 03212363 . TIE, CABLE 2
90 03212492 . PROTECTION, PCB 1
95 02603166AIR . SCREW, CAP, SOCKET HD 2
100 02802026 . WASHER 2
105 2030008745 . PCB, COMPLETE 1
110 03202796 . . CONNECTOR, CRIMP 1
115 03212233 . . SHELL, RECEPTACLE 1
120 03212240 . . BACKSHELL 1
125 03212247 . . CONTACT, AWG 20 MALE 10
130 10017441 . . PCB 1
135 10005930 . PLATE, HOLDING 1
– 175 034-09-025 . DELETED
– 180 100-15-146 . DELETED
– 185 032-22-162-68 . . DELETED
– 190 EJ0TPTKB25 . . DELETED
– 195 028-03-010 . . DELETED
– 200 032-22-161-68 . . DELETED
– 205 032-12-331 . DELETED
– 210 028-02-026 . DELETED
– 215 032-04-714 . DELETED
– 220 032-12-233 . . DELETED
– 225 032-12-240 . . DELETED
– ITEM NOT ILLUSTRATED
Page 10044
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1B
– 230 032-12-247 . . DELETED
– 235 032-02-796 . . DELETED
– 240 032-12-215 . . DELETED
– 245 032-12-213 . . DELETED
– 250 032-12-214 . . DELETED
– 255 032-12-217 . . DELETED
– 260 032-12-216 . . DELETED
– 265 032-12-221 . . DELETED
– 270 032-12-222 . . DELETED
– 275 032-12-220 . . DELETED
– 280 032-12-223 . . DELETED
– 285 032-12-212 . . DELETED
– 290 032-03-737 . . DELETED
– 295 100-17-441 . . DELETED
– 300 032-22-215 . . . DELETED
– 305 032-22-214 . . . DELETED
– 310 032-22-213 . . . DELETED
– 315 032-22-217 . . . DELETED
– 320 032-12-492 . DELETED
– 325 032-12-363 . DELETED
– 330 032-04-865 . DELETED
– 335 02701082AIR . DELETED
– 340 100-05-930 . DELETED
– 345 029-05-027 . . DELETED
– 350 032-04-175 . . DELETED
– 355 100-15-135 . DELETED
– 360 100-15-040 . . DELETED
– 365 026-10-182 . . DELETED
– 370 025-07-286 . . DELETED
– 375 100-17-409 . . DELETED
– 380 026-10-133-65 . . DELETED
– 385 039-01-385 . . . DELETED
– 390 026-10-173 . . . DELETED
– 395 039-01-387 . . . DELETED
– 400 025-07-306 . . . DELETED
– 405 039-01-386 . . . DELETED
– 410 100-15-137 . . . DELETED
– 415 039-10-178 . . . . DELETED
– ITEM NOT ILLUSTRATED
Page 10045
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1B
– 420 025-07-285 . . . . DELETED
– 425 025-07-282 . . . . DELETED
– 430 039-01-381 . . . . DELETED
– 435 039-01-378 . . . DELETED
– 440 100-17-410 . . DELETED
– 445 039-01-382 . . DELETED
– 450 039-01-380 . . DELETED
– 455 025-07-414 . . DELETED
– 460 039-01-383 . . DELETED
– 465 039-01-379 . . DELETED
– 470 028-02-026 . . DELETED
– 475 032-12-307 . . DELETED
– 480 032-12-305 . . DELETED
– 485 028-05-055 . . DELETED
– 490 100-04-153 . . DELETED
– 495 032-04-712 . . DELETED
– 500 032-12-363 . . DELETED
– 505 100-04-156 . . DELETED
– 510 026-03-168 . . . DELETED
– 515 032-04-711 . . . DELETED
– 520 032-22-210 . . . DELETED
– 525 032-22-211 . . . DELETED
– 530 032-02-922 . . . DELETED
– 535 100-05-936 . . . DELETED
– 540 032-04-706 . . . . DELETED
– 545 032-12-256 . . . . DELETED
– 550 IS04026-2 . . . . DELETED
– 555 032-04-708 . . DELETED
– 560 032-04-707 . . DELETED
– 565 039-01-384 . . DELETED
– 570 100-20-613 . . . DELETED
– 575 032-04-834 . . . DELETED
– 580 032-04-710 . . . DELETED
– 585 018-12-937 . DELETED
Page 10046
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10047
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10048
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10049
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10050
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
2
R –1 2039000092 HOUSING, THERMOSTAT, COMPLETE A RF
(SEE IPL FIG. 1A FOR NHA)
R – 1A 2039000092 HOUSING, THERMOSTAT, COMPLETE B RF
R (SEE IPL FIG. 1A FOR NHA)
R (RWK SB 59804021-38-08)
5 02603167AIR . SCREW, CAP, SOCKET HD 2
10 10015040 . TUBE, COMPLETE 1
15 02507286 . O-RING 1
20 03212363 . TIE, CABLE 1
25 10017062 . VALVE, SOLENOID 1
ATTACHING PARTS
30 02603104AIR . SCREW 2
---***---
35 10020593 . VALVE, VENT 1
40 02507285 . . O-RING 1
45 02507282 . . O-RING 1
50 03910178 . . BALL 1
55 03910273 . . VALVE, VENT 1
60 02001016AIR . STRAINER 2
65 02603167AIR . SCREW, CAP, SOCKET HD 1
R 70 10005931 . SENSOR, COMPLETE A 1
R (REPLACED BY ITEM – 72A)
R – 70A 10005931 . SENSOR, COMPLETE B 1
R (PRE SB 59804021-38-08)
R 72 93-008059 . SENSOR, COMPLETE B 1
R (POST SB 59804021-38-08)
R – 72A 93-008059 . SENSOR, COMPLETE A 1
R (REPLACES ITEM 70)
R 75 02603167AIR . SCREW, CAP, SOCKET HD A 1
R (REPLACED BY ITEM – 75C)
R – 75A 02603167AIR . SCREW, CAP, SOCKET HD B 1
R (PRE SB 59804021-38-08)
R – 75B 20-008061 . SCREW, CAP, SOCKET HD B 1
R (POST SB 59804021-38-08)
R – 75C 20-008061 . SCREW, CAP, SOCKET HD A 1
R (REPLACES ITEM 75)
80 02802026 . WASHER 1
85 02603142AIR . SCREW, CAP, SOCKET HD 1
– ITEM NOT ILLUSTRATED
Page 10051
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
2
90 02802017AIR . WASHER 1
95 03212307 . APERTURE 1
100 03212305 . BELT 1
R 105 03204712 . WHEEL, BELT A 1
R (REPLACED BY ITEM – 105C)
R – 105A 03204712 . WHEEL, BELT B 1
R (PRE SB 59804021-38-08)
R – 105B 93-008063 . WHEEL, BELT B 1
R (POST SB 59804021-38-08)
R – 105C 93-008063 . WHEEL, BELT A 1
R (REPLACES ITEM 105)
110 02805055 . RING, RETAINING 1
115 02901057AIR . PIN, CYLINDER 1
120 10004129 . PULLEY WITH BUSH 1
125 03204707 . SLEEVE 1
130 02603166AIR . SCREW, CAP, SOCKET HD 3
135 10004128 . MOTOR, ASSEMBLED 1
140 03202922 . . TUBING, HEATSHRINK 1
145 02603168 . . SCREW 3
150 03204711 . . FLANGE, MOTOR 1
155 10005936 . . MOTOR WITH SHAFT 1
160 02603142AIR . SCREW, CAP, SOCKET HD 4
165 03204708 . PLATE, FLANGE 1
170 03204709 . RING, THREADED 1
175 2039000091 . CARTRIDGE, THERMOSTATIC 1
180 03204834 . . WASHER 1
185 03204710 . . WASHER 1
190 10020616 . . CARTRIDGE, THERMOSTATIC 1
195 10005915 . HOUSING, THERMOSTAT 1
Page 10052
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10053
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10054
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ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10055
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10056
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 10057
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
2A
R –1 10015135 HOUSING, THERMOSTAT, COMPLETE A RF
(SEE IPL FIG. 1B FOR NHA)
R – 1A 10015135 HOUSING, THERMOSTAT, COMPLETE B RF
R (SEE IPL FIG. 1B FOR NHA)
R (PRE SB 59805321-38-04)
R – 1B 93-008097 HOUSING, THERMOSTAT, COMPLETE B RF
R (SEE IPL FIG. 1B FOR NHA)
R (POST SB 59805321-38-04)
R – 1C 93-008097 HOUSING, THERMOSTAT, COMPLETE C RF
R (SEE IPL FIG. 1B FOR NHA)
5 02610182 . SCREW 2
10 10015040 . TUBE, COMPLETE 1
15 02507286 . O-RING 1
20 03212363 . TIE, CABLE 1
25 10017409 . VALVE, SOLENOID, WITH CONNECTOR 2
ATTACHING PARTS
30 0261013365 . SCREW 4
---***---
35 02001016AIR . STRAINER 1
40 02610182 . SCREW 2
45 03901383 . PLATE, HOT 1
50 03901379 . CONNECTION, HOT 1
55 02507414 . O-RING 1
60 02001016AIR . STRAINER 1
65 02610182 . SCREW 3
70 03901382 . PLATE, COLD 1
75 03901380 . CONNECTION, COLD 1
80 02507414 . O-RING 1
85 02603167AIR . SCREW, CAP, SOCKET HD 1
R 90 10017410 . PLATE WITH OPTICAL SENSOR A 1
R – 90A 10017410 . PLATE WITH OPTICAL SENSOR B 1
R (PRE SB 59805321-38-04)
R 92 93-008116 . SENSOR, COMPLETE B 1
R (POST SB 59805321-38-04)
R – 92A 93-008116 . SENSOR, COMPLETE C 1
R 95 02603167AIR . SCREW, CAP, SOCKET HD A 1
(REPLACED BY ITEM – 95A)
Page 10058
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
2A
– 95A 20-008061 . SCREW, CAP, SOCKET HD 1
(REPLACES ITEM 95)
100 02802026 . WASHER 1
105 02603142AIR . SCREW, CAP, SOCKET HD 1
110 02802017AIR . WASHER 1
115 03212307 . APERTURE 1
120 03212305 . BELT 1
R 125 03204712 . WHEEL, BELT A 1
R – 125A 03204712 . WHEEL, BELT B 1
R (PRE SB 59805321-38-04)
R – 125B 93-008063 . WHEEL, BELT B 1
R (POST SB 59805321-38-04)
R – 125C 93-008063 . WHEEL, BELT C 1
130 02805055 . RING, RETAINING 1
135 02901057AIR . PIN, CYLINDER 1
140 10004153 . PULLEY WITH BUSH 1
145 03204707 . SLEEVE 1
150 02603166AIR . SCREW, CAP, SOCKET HD 3
155 10004156 . MOTOR, ASSEMBLED 1
160 03222211 . . CONNECTOR, PCB 1
165 03202922 . . TUBING, HEATSHRINK 1
170 03222210 . . COVER, MOTOR 1
175 02603168 . . SCREW, CAP, SOCKET HD 3
180 03204711 . . FLANGE, MOTOR 1
185 10005936 . . MOTOR WITH SHAFT 1
190 0261013365 . SCREW 4
195 03204708 . PLATE, FLANGE 1
200 03901384 . RING, SUPPORT 1
(REPLACED BY ITEM – 200A)
– 200A 2030020394 . TUBE 1
(REPLACES ITEM 200)
205 2039000091 . CARTRIDGE, THERMOSTATIC 1
210 03204834 . . WASHER 1
215 03204710 . . WASHER 1
220 10020616 . . CARTRIDGE, THERMOSTATIC 1
225 2030017473 . HOUSING WITH VENTING VALVE 1
230 02610173 . . SCREW 2
235 03901385 . . ADAPTER 1
– ITEM NOT ILLUSTRATED
Page 10059
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
AIRLINE UNITS
FIG./ PART PART EFF PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
2A
240 03212028AIR . . PLATE, SEALING 1
245 02610149 . . SCREW 2
250 03901387 . . COVER 1
255 02507306 . . O-RING 1
260 02610149 . . SCREW 4
265 03901386 . . COVER 1
270 10015137 . . VALVE, VENT, COMPLETE 1
275 02507285 . . . O-RING 1
280 02507282 . . . O-RING 1
285 03910178 . . . BALL 1
290 03901381 . . . HOUSING, VALVE, VENT 1
295 03901378 . . HOUSING, THERMOSTAT 1
(REPLACED BY ITEM – 295A)
– 295A 2039000322 . . HOUSING, THERMOSTAT 1
(REPLACES ITEM 295)
Page 10060
38-13-10 Aug 07/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
STORAGE
1. General
This section has the necessary data for storage of the LWSA Thermostat (thermostat).
2. Storage Instructions
A. Make sure that the thermostat is fully drained of all water. Dry exterior with a disposable cleaning
wipe.
C. Make sure that unit is sufficiently cushioned within container to prevent impact damage during
transit.
D. Clearly label container with unit nomenclature, part number, and serial number.
F. Storage temperature must not be below – 48°F (– 44°C) or higher than 160°F (71°C).
Page 15001
38-13-10 May 04/20
ADAMS RITE AEROSPACE
COMPONENT MAINTENANCE MANUAL
PART NO. 59804021SERIES, 59805321SERIES
Page 15002
38-13-10 May 04/20