Réf. 3548 en - 10.

2007/c

214
214
3
37

124

36

lied
b e supp
t
u al mus ser
i s man
e end u
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90
91
79 51
349 38
70 90
100 91
18 79

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
Installation and maintenance
 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS

This manual concerns the alternator which We wish to draw your attention to the contents
you have just purchased. of this maintenance manual. By following
certain important points during installation,
The latest addition to a whole new generation use and servicing of your alternator, you can
of alternators, this range benefits from the look forward to many years of trouble-free
experience of the leading manufacturer operation.
worldwide, using advanced technology and
incorporating strict quality control.

SAFETY MEASURES WARNING SYMBOLS

Before using your machine for the first time, it is important to We draw your attention to the following two safety measures
read the whole of this installation and maintenance manual. which must be complied with:

All necessary operations and interventions on this machine a) During operation, do not allow anyone to stand in front of
must be performed by a qualified technician. the air outlet guards, in case anything is ejected from them.

Our technical support service will be pleased to provide any b) Do not allow children younger than 14 to go near the air
additional information you may require. outlet guards.

The various operations described in this manual are A set of self-adhesive stickers depicting the various warning
accompanied by recommendations or symbols to alert the symbols is included with this maintenance manual. They
user to potential risks of accidents. It is vital that you should be positioned as shown in the drawing below once the
understand and take notice of the following warning symbols. machine has been fully installed.

WARNING

Warning symbol for an operation capable of damaging or

destroying the machine or surrounding equipment.

Warning symbol for general danger to personnel.

Warning symbol for electrical danger to personnel.

Note : LEROY-SOMER reserves the right to modify the

characteristics of its products at any time in order to
incorporate the latest technological developments. The
information contained in this document may therefore be Copyright 2001 : MOTEURS LEROY-SOMER
changed without notice. This document is the property of :
MOTEURS LEROY-SOMER
It may not be reproduced in any form without prior
authorization.
All brands and models have been registered and patents
applied for.

2
 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
CONTENTS

1 - RECEIPT 4 - SERVICING - MAINTENANCE

1.1 - Standards and safety measures ....................4 4.1 - Safety measures ......................................... 11

1.2 - Checks ...........................................................4 4.2 - Regular maintenance.................................. 11

1.3 - Identification...................................................4 4.3 - Fault detection ............................................ 11

1.4 - Storage ..........................................................4 4.4 - Mechanical defects ..................................... 12

1.5 - Applications................................................... 4 4.5 - Electrical faults............................................ 12

1.6 - Contraindications to use ............................... 4 4.6 - Dismantling, reassembly............................. 14

4.7 - Electrical characteristics table .................... 16

2 - TECHNICAL CHARACTERISTICS 4.8 - Table of weights.......................................... 15

2.1 - Electrical characteristics ................................5

5 - SPARE PARTS
2.2 - Mechanical characteristics ............................5
5.1 - First maintenance parts .............................. 17

3 - INSTALLATION - COMMISSIONING 5.2 - Description of bearings ............................... 17

3.1 - Assembly .......................................................7 5.3 - Technical support service ........................... 17

3.2 - Inspection prior to first use.............................7 5.4 - Exploded view, parts list ............................. 18

3.3 - Terminal connection diagram.........................8 EC DECLARATION OF INCORPORATION

3.4 - Commissioning ............................................10

3.5 - Setting up.....................................................10

3
 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
RECEIPT

1 - RECEIPT 1.3.1 - Nameplate

So that you can identify your machine quickly and accurately,
1.1 - Standards and safety measures we suggest you fill in its specifications on the nameplate
below.
Our alternators comply with most international standards and
are compatible with :
- the recommendations of the
1.4 - Storage
International Electrotechnical Commission Prior to commissioning, machines should be stored :
IEC 6034-1 (EN 60034). - Away from humidity : in conditions of relative humidity of
- the recommendations of the more than 90%, the machine insulation can drop very rapidly,
International Standards Organisation ISO 8528. to just above zero at around 100%; monitor the state of the
- the European Community directive 89/336/EEC on anti-rust protection on unpainted parts.
Electromagnetic Compatibility (EMC). For storage over an extended period, the machine can be
- the European Community directives 73/23/EEC and placed in a sealed enclosure (heatshrunk plastic for example)
93/68/EEC (Low Voltage Directive). with dehydrating sachets inside, away from significant and
They are CE marked with regard to the LVD (Low Voltage frequent variations in temperature to avoid the risk of
Directive) in their role as a machine component. A declaration condensation during storage.
of incorporation can be supplied on request. - If the area is affected by vibration, try to reduce the effect of
these vibrations by placing the generator on a damper
1.2 - Inspection support (rubber disc or similar) and turn the rotor a fraction of
a turn once a fortnight to avoid marking the bearing rings.
On receipt of your alternator, check that it has not suffered
any damage in transit. If there are obvious signs of knocks,
contact the transporter (you may able to claim on their
1.5 - Applications
insurance) and after a visual check, turn the machine by hand These alternators are mainly designed to produce electricity
to detect any malfunction. in the context of applications involving the use of generators.

1.3 - Identification 1.6 - Contraindications to use

The alternator is identified by means of a nameplate fixed on Use of the machine is restricted to operating conditions
the frame. (environment, speed, voltage, power, etc) compatible with the
Make sure that the nameplate on the machine conforms to characteristics indicated on the nameplate.
your order.
The machine name is defined according to various criteria
(see below).
Example of description for : LSA 37 M5 J1/4
• LSA : name used in the PARTNER range
M : Marine / C : Cogeneration / T : Telecommunications.
• 37 : machine type
• M5 : model
• J : field excitation system (J : SHUNT)
• 1/4 : winding number / number of poles.

ALTERNATEURS ALTERNATORS
LSA Date PUISSANCE / RATING
Made by Leroy Somer - 1 024 930/b

Tension
N Hz Voltage
V
Min-1/R.P.M. Protection Ph.
Cos ϕ /P.F. Cl. ther. / Th. class Connex.
Régulateur/A.V.R.
Continue kVA
Altit. m Masse / Weight
Continuous kW
Rlt AV/D.E bearing
40C A
Rlt AR/N.D.E bearing
Graisse / Grease Secours kVA
Std by
Valeurs excit / Excit. values kW
en charge / full load 27C A
à vide / at no load

LR 0021 Conforme à C.E.I 34-1 (1994). According to I.E.C 34-1 (1994).

4
 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
TECHNICAL CHARACTERISTICS

2 - TECHNICAL CHARACTERISTICS
2.1 - Electrical characteristics
The PARTNER LSA 37 alternator is a machine without
sliprings and revolving field brushes, wound as "2/3 pitch"; 12
wire (2 poles), or "full pitch" 12 wire (4 pole) with class H
insulation and a field excitation system available in "SHUNT"
version (see sections 2.3,). Interference suppression
conforms with standard EN 55011, group 1, class B.

MAIN FIELD STATOR : 12 wires (T1 to T12 identification)

Exciter
T1 T7 T2 T8 T3 T9
Armature
Varistor

Red Black
T4 T10 T5 T11 T6 T12
+ Field -

6-
5+ R 250 Voltage reference

2.1.1 - Options
- Stator temperature detection probes.
- Space heaters.

2.2 - Mechanical characteristics

- Steel frame
- End shields in cast iron
- Greasable ball bearings
- Mounting arrangement
MD 35 :
single bearing with standard feet and SAE flanges/coupling
discs.
B 34 :
two-bearing with SAE flange and standard cylindrical shaft
extension.
- Drip-proof machine, self-cooled
- Degree of protection : IP 23

2.2.1 - Options
- Protection against harsh environments
- Air inlet filter, air outlet labyrinth seals.
Alternators fitted with air inlet filters should be derated by 5%
(power).
To prevent excessive temperature rise caused by clogged
filters, it is advisable to fit the stator winding with thermal
sensors (PTC or PT100).

5
 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
INSTALLATION

3 - INSTALLATION 3.1.2.2 - two-bearing alternator

- Semi-flexible coupling
Personnel undertaking the various operations indicated in Careful alignement of the machines by measuring the
this section must wear personal protective equipment concentricity and parallelism of the two parts of the coupling
appropriate for mechanical and electrical hazards. is recommended, the difference between the teadings should
not exceed the specified values (say 0,1 mm).
3.1 - Assembly
WARNING
This alternator has been balanced with a 1/2 key.

All mechanical handling operations must be undertaken 3.1.3 - Location

using approved equipment and the machine must be
horizontal. Check how much the machine weighs (see Ensure that the ambient temperature in the room where the
4.8.5) before choosing the lifting tool. alternator is placed cannot exceed 40°C for standard power
During this operation, do not allow anyone to stand ratings (for temperatures above 40°C, apply a derating
under the load. coefficient). Fresh air, free from damp and dust, must be able
to circulate freely around the air input louvres on the opposite
side from the coupling. The alternator air outlet guard must
3.1.1 - Handling not face any points of access to the room (entrance door,
The generously-sized lifting rings are for handling the room ventillation grille).
alternator alone. They must not be used to lift the genset. The
choice of lifting hooks or handles should be determined by the 3.2 - Inspection prior to first use
shape of these rings. Choose a lifting system which respects
the integrity and the environment of the alternators. 3.2.1 - Electrical checks

Under no circumstances should an alternator, new or

otherwise, be operated if the isolation is less than 1
megohm for the stator and 100,000 ohms for the other
windings.
There are two possible methods for restoring the above
minimum values.
a) Dry out the machine for 24 hours in a drying oven at a
temperature of approximately 110 °C.
b) Blow hot air into the air input, having made sure that the
machine is rotating with the exciter field disconnected.
c) Run in short-circuit mode (disconnect the AVR)
- Short-circuit the output phases using connections capable of
3.1.2 - Coupling supporting the rated current (try not to exceed 6 A/mm2).
- Insert a clamp ammeter to monitor the current passing
3.1.2.1 - single bearing alternator through the short-circuit connections.
Before coupling to the prime mover, check that both are - Connect a 48 Volt battery in series with a rheostat of
compatible by: approximately 10 ohms (50 Watts), to the exciter field
- Undertaking a torsional analysis of the transmission. terminals, respecting the polarity.
-Checking the dimensions of the flywheel and its housing, the - Open fully all the alternator orifices.
flange, coupling discs and offset. - Run the alternator at rated speed . Adjust the exciter field
current using the rheostat to obtain the rated output current in
WARNING the short-circuit connections.
Note: Prolonged standstill: In order to avoid these problems,
When coupling the alternator to the prime mover, the we recommend the use of space heaters, as well as turning
holes of the coupling discs should be aligned with the over the machine from time to time. Space heaters are only
flywheel holes by cranking the engine. really effective if they are working continuously while the
Do not use the alternator fan to turn the rotor. Make sure machine is stopped.
the alternator is securely bedded in position during
coupling.
Tighten the coupling discs screws to the recommended
torque (see section 4.6.2.) and check that there is lateral play
on the crankshaft.

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
INSTALLATION

3.2.2 - Physical and visual checks 3.3 - Terminal connection diagrams

Before starting the machine for the first time, check that: To modify the connection, change the position of the terminal
- the fixing bolts on the feet are tight cables. The winding code is specified on the nameplate.
- the cooling air is drawn in freely
- the protective louvres and housing are correctly in place
- the standard direction of rotation is clockwise as seen from
the shaft end (phase rotation in order 1 - 2 - 3). For anti-
clockwise rotation, swap 2 and 3. Any intervention on the alternator terminals during
- the winding connection corresponds to the site operating reconnection or checks should be performed with the
voltage (see section § 3.3) machine stopped.

Connection codes L.L voltage Factory connection

A
L1(U) Winding 50 Hz 60 Hz D.E.
T1 T7
3 phase 1 or 6 190 - 208 190 - 240 12 6 9 3 L3(W)

N 2 or 7 220 - 230 - 11 5 8 2 L2(V)

T4 T10
T12 T5 3 or 8 - 190 - 208
T9 T11 T2
R 250 voltage detection : 10 4 7 1 L1(U)
T6 0 => (T8) / 110 V => (T11) N
L3(W) T3 T8 L2(V) N.D.E.

D T1 L1(U) Winding 50 Hz 60 Hz D.E.

3 phase T4 1 or 6 380 - 415 380 - 480 12 6 9 3 L3(W)
T7
N 2 or 7 440 - 460 -
11 5 8 2 L2(V)
T10
T12 3 or 8 - 380 - 416
T9
T11 T5 R 250 voltage detection : 10 4 7 1 L1(U)
T3 T6 T8 T2 0 => (T8) / 110 V => (T11)
N
L3(W) L2(V) N.D.E.

FF
Winding 50 Hz 60 Hz D.E L
1 phase 1 or 6 220 - 240 220 - 240 12 6 9 3
T12
T2 T6 T8
2 or 7 250 - 260 -
T3 11 5 8 2
T5 T11 T9 3 or 8 200 220 - 240
T4
L
T1 T7 T10
L R 250 voltage detection : 10 4 7 1 L
M 0 => (T1) / 110 V => (T4)
Voltage LM = 1/2 voltage LL N.D.E. M

F L1(U) Winding 50 Hz 60 Hz D.E.

1 phase
T12 T1 1 or 6 220 - 240 220 - 240 12 6 9 3 L3(W)
or
3 phase T6
T9 T4
T7 2 or 7 250 - 260 - 11 5 8 2 L2(V)
T3 T10 3 or 8 200 220 - 240
L3(W) L2(V) R 250 voltage detection : 10 4 7 1 L1(U)
T11 T8 T5 T2 L
L M 0 => (T8) / 110 V => (T11)
Voltage LM = 1/2 voltage LL
N.D.E.

7
 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
INSTALLATION

Connection codes L.L voltage Factory connection

B L1(V) Winding 50 Hz 60 Hz D.E.

1 phase
1 or 6 110 - 120 120 12 6 9 3 L3(W)
T12 T1
-
or

2 or 7 120 - 130 11 5
3 phase
T6 T7 8 2 L2(V)
T9 T4 3 or 8 - 110 - 120
T3
T10 10 4 7 1 L1(U)
R 250 voltage detection :
L3(W) T5 T2 L2(V) 0 => (T8) / 110 V => (T11)
L T11 T8 L
N.D.E.
Connection
not recommended
Winding 50 Hz 60 Hz D.E.
G
1 PH 1 or 6 220 - 240 220 - 240 12 6 9 3 L3(W)
T6 T1 M
T12 T7 2 or 7 250 - 260 - 11 5
T4
8 2 L2(V)
T3
T10
T2 3 or 8 200 220 - 240
T9 T5
L 10 4 7 1
R 250 voltage detection :
L
T11 T8 0 => (T8) / 110 V => (T11)
M
LM voltage = 1/2 LL voltage N.D.E.
SINGLE PHASE 4 LEADS - WINDING DEDICATED type M or M1
SERIES CONNECTION PARALLEL CONNECTION

T3 T4
T1 T2 T3 T4
T1 T2

M
L L L
L

Voltage 50/60 Hz Output Voltage 50/60 Hz Output

L-L L-M Connect L L M L-L L-M Connect L L M
220 110 110 -
230 115 T2 - T3 T1 T4 T2 - T3 115 - T1 - T3 T1-T3 T2 - T4 -
240 120 120 - T2 - T4

R 250 voltage detection : 0 => (T1) / 110 V => (T2) R 250 voltage detection : 0 => (T1) / 110 V => (T2)

3.3.1 - Connection diagram for options

R 791 T interference suppression kit (standard for CE marking) Voltage potentiometer

Connections A D F B F/F G

Black T1 T1 T1 T1 T1 T2
Black T2 T2 T2 T2 T9 T4
ST4
Black T3 T3 T3 T3 T3 T3 5 Voltage adjustment
0 90

Blue N N
10
via remote potentiometer
30 20

80 70

White
60
50 4

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
INSTALLATION

3.3.2 - Connection checks 3.5 - Setting up

Electrical installations must comply with the current The various adjustments during tests must be made by a
legislation in force in the country of use. qualified engineer. Take care that the drive speed
specified on the nameplate is reached before
Check that: commencing adjustment. After operational testing,
- the differential circuit-breaker conforms to legislation on replace all access panels or covers.
protection of personnel, in force in the country of use, and has The A.V.R. is used to make any adjustments to the machine.
been correctly installed on the alternator power output as
close as possible to the alternator. (Disconnect the blue wire
of the R 791 interference suppression module linking the
neutral).
- any protective devices in place have not tripped,
- if there is an external regulator, the connections between the
alternator and the cubicle are made in accordance with the
connection diagram,
- there is no short-circuit between phase or phase-neutral
between the alternator output terminals and the generator set
control cabinet (part of the circuit not protected by circuit-
breakers or cubicle relays)
- the machine should be connected with the terminal lugs on
top of one another as shown in the terminal connection
diagrams.
- The earth terminal (ref 28) is connected to the electrical
earth circuit.

3.4 - Commissioning

The machine can only be started up and used if the

installation is in accordance with the instructions and
advice defined in this manual.
The machine is tested and set at the factory. When first used
with no load, make sure that the drive speed is correct and
stable (see the nameplate). On application of the load, the
machine should maintain its rated speed and voltage;
however, in the event of abnormal operation, the machine
setting can be altered (follow the adjustment procedure in
section 3.5). If the machine still operates incorrectly, the
cause of the malfunction must be located (see section 4.4).

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SERVICING - MAINTENANCE

4 - SERVICING - MAINTENANCE - Normal petrol (without additives) ; inflammable

- Toluene (slightly toxic); inflammable
4.1 - Safety measures - Benzene (or benzine, toxic); inflammable
- Ciclohexare (non toxic); inflammable

Cleaning of the stator, rotor, exciter and diode bridge

Servicing or troubleshooting must be carried out strictly

in accordance with instructions so as to avoid the risk of
accidents and to maintain the machine in its original These operations must be performed at a cleaning
state. station, equipped with a vacuum system that collects and
flushes out the products used.
The insulating components and the impregnation system are
not at risk of damage from solvents (see the list of authorised
products).
All such operations performed on the alternator should Avoid letting the cleaning product run into the slots. Apply the
be undertaken by personnel trained in the product with a brush, sponging frequently to avoid
commissioning, servicing and maintenance of electrical accumulation in the housing. Dry the winding with a dry cloth.
and mechanical components, who must wear personal Let any traces evaporate before reassembling the machine.
protective equipment appropriate for mechanical and
electrical hazards. 4.2.5 - Mechanical servicing
Before any intervention on the machine, ensure that it cannot
be started by a manual or automatic system and that you WARNING
have understood the operating principles of the system.
Cleaning the machine using water or a high-pressure
4.2 - Regular maintenance washer is strictly prohibited.
Any problems arising from such treatment are not
4.2.1 - Checks after start-up covered by our warranty.
After approximately 20 hours of operation, check that all fixing Degreasing : Use a brush and detergent (suitable for
screws on the machine are still tight, plus the general state of paintwork).
the machine and the various electrical connections in the Dusting : Use an air gun.
installation. If filters have been added to the machine after manufacture
and do not have thermal protection, the service personnel
should clean the air filters periodically and systematically, as
4.2.2 - Cooling circuit often as necessary (every day in very dusty atmospheres).
It is advisable to check that circulation of air is not reduced by Cleaning can be performed using water for dry dust or in a
partial blocking of the air intake and outlet grilles : mud, fibre, bath containing soap or detergent in the case of greasy dust.
grease, etc. Petrol or chloroethylene can also be used.
After cleaning the alternator, it is essential to check the
4.2.3 - Bearings winding insulation (see sections 3.2. and 4.7.).

The bearings are greased for life: approximate life of the

grease (depending on use) = 20,000 hours or 3 years.
4.3 - Fault detection
Monitor the temperature rise in the bearings, which should not If, when commissioned, the alternator does not work
exceed 90°C above the ambient temperature. Should this normally, the source of the malfunction must be identified.
value be exceeded, the machine must be stopped and checks To do this, check that :
carried out. - the protective devices are fitted correctly
- the connections comply with diagrams in the manuals
4.2.4 - Electrical servicing supplied with the machine
Cleaning product for the windings - the speed of the unit is correct (see section 1.3).
Repeat the operations defined in section 3.
WARNING
Do not use : trichlorethylene, perchlorethylene,
trichloroethane or any alkaline products.

Certain strictly defined pure volatile degreasing products can

be used, such as :

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SERVICING - MAINTENANCE

4.4 - MECHANICAL FAULTS

Fault Cause
Excessive overheating of one or both - If the bearing has turned blue or if the grease has turned black, change the
Bearing bearings (bearing temperature 80°C above bearing.
the ambient temperature) (With or without - Bearing not fully locked (abnormal play in the bearing cage)
abnormal bearing noise) - End shields incorrectly aligned
- Air flow (inlet-outlet) partially clogged or hot air is being recycled from
Excessive overheating of alternator frame the alternator or engine
Abnormal (more than 40° C above the ambient - Alternator operating at too high a voltage (> 105% of Un on load)
temperature temperature) - Alternator overloaded
- Misalignment (coupling)
Too much vibration - Defective mounting or play in coupling
Vibrations - Rotor balancing fault (Engine - Alternator)
Excessive vibration and humming noise - Phase imbalance
coming from the machine - Stator short-circuit
- System short-circuit
- Misparalleling
Alternator damaged by a significant impact, Possible consequences
Abnormal noise followed by humming and vibration - Broken or damaged coupling
- Broken or bent shaft end
- Shifting and short-circuit of main field
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes/AVR

4.5 - Electrical faults

Fault Action Effect Check/Cause
The alternator builds up and its voltage
is still correct when the battery is - Lack of residual magnetism
removed.
No voltage at no Connect a new battery of 4 The alternator builds up but its voltage - Check the connection of the voltage reference to the
load on start-up to 12 volts to terminals E- does not reach the rated value when AVR
and E+, respecting the the battery is removed. - Faulty diode
polarity, for 2 to 3 seconds - Armature short-circuit
The alternator builds up but its voltage - Faulty AVR
disappears when the battery is - Field windings open circuit (check winding)
removed. - Main field winding open circuit (check the resistance)
Check the AVR connections (possible AVR failure)
- Field windings short-circuited
Correct speed - Rotating diodes burnt out
Voltage too low Check the drive speed - Main field winding short-circuited - Check the
resistance
Increase the drive speed
Speed too low (Do not touch the AVR voltage pot. (P2) before running
at the correct speed.)
Voltage too high Adjust AVR voltage Adjustment ineffective Faulty AVR
potentiometer
Voltage Adjust AVR stability If no effect : try normal / fast recovery - Check the speed : possibility of cyclic irregularity
oscillations potentiometer modes (ST2) - Loose connections
- Faulty AVR
- Speed too low when on load (or LAM set too high)
Voltage between E+ and E–
Voltage correct Run at no load and check SHUNT < 6V - Check the speed (or LAM set too high)
at no load and the voltage between E+ et Voltage between E+ and E– - Faulty rotating diodes
too low when on E- on the AVR SHUNT > 10V - Short-circuit in the main field. Check the resistance.
load (*) - Faulty exciter armature. Check the resistance.
(*) Warning : During single-phase operation, check that the sensing wires from the AVR are connected to the correct output terminals.
Voltage Check the AVR, the surge The voltage does not return to the rated - Exciter winding open circuit
disappears suppressor, the rotating value. - Faulty exciter armature
during operation diodes, and replace any - Faulty AVR
defective components - Main field open circuit or short-circuited
(**) Warning : The AVR internal protection may cut in (overload lost connection, short circuit).

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SERVICING - MAINTENANCE

4.5.1 - Checking the winding Assembly A : Connect a 12 V battery in series with a rheostat
of approximately 50 ohms - 300 W and a diode on both field
You can check the winding insulation by performing a high wires (5+) and (6-).
voltage test. In this case, you must disconnect all AVR wires.

WARNING ASSEMBLY A
6 – Exciter field 5 +
Damage caused to the AVR in such conditions is not
covered by our warranty. 1A diode Rh. 50 - 300 W

4.5.2 - Checking the diode bridge

+
Anode A C Cathode -

A diode in good working order must allow the current 12 V battery

to flow from the anode to the cathode.

~ - Assembly B : Connect a "Variac" variable power supply and

~ a diode bridge on both exciter field wires (5+) and (6-).
~
- + Both these systems should have characteristics which are
compatible with the machine field excitation power (see the
+ nameplate).

3) Run the unit at its rated speed.

- + - +
A C C A 4) Gradually increase the exciter field supply current by
adjusting the rheostat or the Variac and measure the output
voltages on L1 - L2 - L3, checking the no-load excitation
voltages and currents (see machine nameplate or ask for the
factory test report).

When the output voltage is at its rated value and balanced

within 1 % for the rated excitation level, the machine is in good
working order. The fault therefore comes from the AVR or its
associated wiring (ie. sensing, auxiliary windings).
4.5.3 - Checking the windings and rotating
diodes using separate excitation
ASSEMBLY B

Variac 6 – Exciter field 5+

40
50 60 +
30

70

1A diode
20

80

During this procedure, make sure that the alternator is

10

90

disconnected from any external load and inspect the

0 100

terminal box to check that the connections are fully DC

AC -
tightened. 12 V
220 V
1) Stop the unit, disconnect and isolate the AVR wires.
2) There are two ways of creating an assembly with separate
excitation.

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SERVICING - MAINTENANCE

4.6 - Dismantling, reassembly Discs/shaft screw M 10 66 N.m

(see sections 5.4.1. & 5.4.2) Lifting screw M8 4 N.m
Grille screw M6 5 N.m
Cover screw M6 5 N.m

4.6.3 - Access to connections and the regulation

system
During the warranty period, this operation should only be
carried out in an LEROY-SOMER approved workshop or The terminals are accessed by removing the terminal box lid
in our factory, otherwise the warranty may be invalidated. [48].
Whilst being handled, the machine should remain
horizontal (rotor not locked when moved). Check how 4.6.4 - Accessing, checking and replacing
much the machine weighs (see section 4.8) before choosing diodes
the lifting method.
The choice of lifting hooks or handles should be Two bearing alternator
determined by the shape of the lifting rings. - Unscrew 4 bolts (411)
- Remove the D.E. bearing housing and the rotor (4) taking
care not to damage the windings
- Remove the rectifier bridge bolt
- Replace rectifier bridge (214)
Single bearing alternator
- Remove the rotor (4) taking care not to damage the windings
- Remove the rectifier bridge bolt
- Replace rectifier bridge (214)

4.6.5 - N.D.E. bearing replacing on single

bearing alternator
- Remove rotor (4) taking care not to damage windings
- Extract bearing (70) with a bearing puller
- Position the new ball bearing after heating it, by induction
4.6.1 - Tools required system at 80° C
Pour le démontage total de la machine, il souhaitable de
disposer des outils définis ci-dessous :
- 1 ratchet spanner + extension
- 1 torque wrench
- 1 7 mm flat spanner
- 1 8 mm flat spanner
- 1 10 mm flat spanner
- 1 12 mm flat spanner
- 1 8 mm socket
- 1 10 mm socket
- 1 13 mm socket
- 1 5 mm Allen key (eg. Facom: ET5)
- 1 6 mm Allen key (eg. Facom: ET6)
- 1 TORX T20 bit
- 1 TORX T30 bit
- 1 puller (eg. Facom: U35) 4.6.6 - Bearings replacing on two bearing
- 1 puller (eg. Facom: U32/350). alternator
- Unscrew 4 bolts (411)
4.6.2 - Screw tightening torque - Remove the D.E. bearing housing and the rotor (4) taking
IDENTIFICATION screw Ø Torque N.m care not to damage the windings
Field term. block screw M4 4 N.m - Remove circlips (284)
- Remove D.E. bearing (60)
Field screw M6 10 N.m
- Remove N.D.E. bearing (70) with a bearing puller
Diode bridge screw M6 5 N.m - Position the new ball bearing after heating it, by induction
Diode nut M5 4 N.m system at 80° C
Assembly rod M8 20 N.m
Earth screw M6 5 N.m
Balancing bolt M5 4 N.m

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SERVICING - MAINTENANCE

4.6.7 - Accessing the main field and stator

4.6.7.1 - Dismantling
Follow the procedure for dismantling bearings (see NDE bracket
sections 4.6.5 and 4.6.6)
Rotor M8
- Remove the coupling discs (single-bearing machine) or the
Threaded bar
DE flange (two-bearing machine) and insert a tube of the
corresponding diameter on the shaft end or a support made
according the following bellow.

Note : If the rotor has been rewound, it must be rebalanced..

After final adjustments, the access panels or cover

should be refitted.

- Rest the rotor on one of its poles, then slide it out. Use the
tube as a lever arm to assist dismantling.
- After extraction, be careful with the fan. It is necessary to
replace the fan in case of disassembling.

NOTE: If intervention is required on the main field

(rewinding, replacement of components), the rotor
assembly must be rebalanced.
Do not use the fan to turn the alternator rotor.

4.6.7.2 - End shield reassembling

- Mount the non drive end bracket (36) and drive end bracket
(30) on the stator fasten by nuts (38) on studs (37)
- Connect the wiring
- Install the air inlet screen (51)
- Position terminal box cover

Rotor reassembling

Two bearing machine

- Install the D.E. bearing housing (410) on the rotor and
replace the circlips (284)
- Remount outer bearing cap (61) fasten with bolts (62)
- Slide rotor (4) into the stator fasten by bolts (411)
Single bearing
- Slide rotor (4) into the stator and verify that the various

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SERVICING - MAINTENANCE

4.7 - Electrical characteristics table 4.7.3 - 3-phase : 4 pole with SHUNT excitation
Alternator - 2 and 4 pole - 50 Hz/60 Hz - Standard winding Resistances at 20°C (Ω)
n°6 and M or M1 in dedicated single phase (400 V for the
excitation values). LSA 37 M5 M6 M7 VL8
The voltage and current values are given for no-load
L/N stator 18 18 18 18
operation and operation at rated load with separate field
excitation. All values are given at ± 10% and may be changed Rotor 0,56 0,56 0,56 0,56
without prior notification (for exact values, consult the test Field 1,04 1,04 0,631 0,437
report). For 60 Hz machines, the "i exc" values are
approximately 5 to 10 % lower. Armature 2,6 2,6 3,1 4,05

4.7.1 - 3-phase : 2 pole with SHUNT excitation Field excitation current i exc (A) - 400 V - 50 Hz
Symbols : "i exc" : excitation current of the exciter field
Resistances at 20°C (Ω)
LSA 37 M7 M8 L6 VL11 LSA 37 M5 M6 M7 VL89
Exciter field 16.4 16.4 16.4 16.4 No-load 0,88 0,88 0,79 0,64
At rated load 2,6 2,6 2,5 2,25
Armature 0.455 0.455 0.455 0.455
Stator (Wdg 6) 0.87 0.577 0.322 0.234
Rotor 2.55 2.92 3.33 3.91 4.7.4 - Dedicated single-phase : 4 pole with
SHUNT excitation
Field excitation current i exc (A) - 400 V - 50 Hz
"i exc": excitation current of the exciter field Resistances at 20 °C (Ω)
LSA 37 M7 M8 L6 VL11 LSA 37 VL8
No load 0.59 0.53 0.64 0.57 L/N stator 18
On load 2.6 2.5 2.5 2.3
Rotor 0,56
Field 0,218
4.7.2 - Dedicated single-phase : 2 pole with Armature 4,05
SHUNT excitation
Field excitation current i exc (A) - 120/240 V - 60 Hz
Resistances at 20 °C (Ω) Symbols : "i exc" : excitation current of the exciter field
LSA 37 M7 LSA 37 VL8
L/N stator 16,4 No-load 0,66
Rotor 0,455 At rated load 1,45
Field 0,2
Armature 2,92 4.8 - Weight tables
Field excitation current i exc (A) - 120/240 V - 60 Hz LSA 37 - 2P Total weight (kg) Rotor (kg)
Symbols : "i exc" : excitation current of the exciter field M7 95 21
LSA 37 M7 M8 110 24
No-load 0,6 L6 120 28
At rated load 1,3 VL11 140 33

LSA 37 - 4P Total weight (kg) Rotor (kg)

M5 95 24
M6 95 24
M7 110 30
VL8 130 38

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SPARE PARTS

5 - SPARE PARTS
5.1 - First maintenance parts
Emergency repair kits are available as an option.
They contain the following items :

No. Description Qty LSA 37 Coding

198 Voltage regulator (AVR) 1 R 250 AEM 110 RE 019
214 Diode bridge assembly 2 Fast recovery 35 A -800V ESC 035 MD 005

5.2 - Description of bearings

No. Description Qty LSA 37 Coding

60 D.E. bearing 1 6208 2Z/C3 RLT 040 BH 020
70 N.D.E. bearing 1 6207 2Z/C3 RLT 035 BH 020

5.3 - Technical support service

WARNING
Our technical support service will be happy to provide any
information you require.

When ordering spare parts, you should indicate the Part numbers should be identified from the exploded
complete machine type, its serial number and the views and their description in the parts list.
information indicated on the nameplate. Our extensive network of "service stations" can dispatch
the necessary parts without delay.
Address your enquiry to your usual contact or : To ensure correct operation and the safety of our
machines, we recommend the use of original
MOTEURS LEROY-SOMER manufacture spare parts.
Usine de Sillac/Alternators In the event of failure to comply with this advice, the
16015 ANGOULEME CEDEX - FRANCE manufacturer cannot be held responsible for any
Tel. : (33) 05.45.64.45.64 damage.
Technical support service :
(33) 05.45.64.43.66 - (33) 05.45.64.43.67
(33) 05.45.64.43.68 - (33) 05.45.64.43.69
fax : (33) 05.45.64.43.24
e. mail : [email protected]

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SPARE PARTS

5.4 - Exploded view, parts list

5.4.1 - LSA 37 single bearing

214
49

37
48
124
198
36

120
30
21
15
322
325
323

51
38
90
91
79
349
70
100
18
1
4
34
33

No. Nbr. Description No. Nbr. Description

1 1 Stator assembly 70 1 NDE bearing
4 1 Rotor assembly 79 1 Preloading wavy washer
15 1 Fan 90 1 Wound exciter field
18 1 Balancing discs 91 4 Field fixing screw
21 1 or 2 Lifting eye 100 1 Exciter armature
28 1 Earth terminal 120 1 Terminal plate support (AREP)
30 1 DE flange 124 2 Terminal plate
33 1 or 2 Air outlet grille 198 1 Regulator (AVR)
34 2 Bolts 214 1 Rectifier bridge
36 1 N.D.E. bracket 322 2 Coupling disc
37 4 Tie rod 323 5 Fixing screw
38 4 Screw 324 10 Clamping washer
48 1 Terminal box lid 349 1 O ring seal
49 - Terminal box fixing screw
51 1 Air intake grille

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 LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
SPARE PARTS

5.4.2 - LSA 37 two-bearing

49 214

48 37

124
198
36
120
1
22
60
284
33
21
30
410
411

51
38
90
91
79
349
70
100
18
28
4
15
34

No. Nbr. Description No. Nbr. Description

1 1 Stator assembly 60 1 DE bearing
4 1 Rotor assembly 70 1 NDE bearing
15 1 Fan 79 1 Preloading wavy washer
18 1 Balancing discs 90 1 Wound exciter field
21 1 or 2 Lifting eye 91 4 Field fixing screw
22 1 Key 100 1 Exciter armature
28 1 Earth terminal 120 1 Terminal plate support (AREP)
30 1 DE flange 124 2 Terminal plate
33 1 or 2 Air outlet grille 198 1 Regulator (AVR)
34 2 Bolts 214 1 Rectifiers bridge
36 1 N.D.E. bracket 284 1 Circlips
37 4 Tie rod 349 1 O ring seal
38 4 Screw 410 1 DE flange
48 1 Terminal box lid 411 4 Bolts
49 - Terminal box fixing screw
51 1 Air intake grille

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LEROY-SOMER INSTALLATION AND MAINTENANCE Réf. 3548 en - 10.2007/c

LSA 37 SHUNT - 2 & 4 POLE

ALTERNATORS
NOTES

Alternator Division 6 June 2007

EC DECLARATION OF INCORPORATION

Concerns electric generators designed to be incorporated in machines subject to Directive no. 98/37/EC.

The manufacturer : Moteurs LEROYSOMER

Boulevard Marcellin Leroy
16015 ANGOULEME (France)

Herein declares that the electric generators in the PARTNER range (low voltage) and those series based on them
conform to the following standards and directives:

 EN and IEC 600341 and 600345

 ISO 85283 (Design of alternators for generator applications)

 Low Voltage Directive no. 73/23/EC dated 19 February 1973, modified by Directive no. 93/68/EC
dated 22 July 1993

These generators are designed to be used in complete power generating sets which must comply with the
following standards and directives:

 Machinery directive no. 98/37/EC

- EMC directive no. 89/336/EC modified by Directives nos. 92/31 EC dated 28 April 1992 and 93/68/EC
dated 22 July 1993, concerning the intrinsic characteristics of emission and immunity levels.

 Standard EN 602041 (Electrical Equipment of Industrial Machines)

WARNING:

The abovementioned generators must not be commissioned until the machines in which they are to be
incorporated have been declared as conforming to Directives nos. 98/37/EC and 89/336 EC and any other
directives that may be applicable.

Ref : 4152 en – 06.2007/a

ALTERNATOR DIVISION

19
LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE
RCS ANGOULÊME N° B 671 820 223
S.A. au capital de 62 779 000 ¤

www.leroy-somer.com