Bulkhead Module 54.

12
Specifications

See Fig. 1 for an illustration of the Bulkhead Module

(BHM) Harness Connections.
20A B5.F − Cigar Lighter Output
See Fig. 2 for maximum allowable current load for B3.E − Horn
12A
the full BHM output pins (part numbers A06-40959-
000 and A06-40959-002). 12A B5.E − SPARE (Utility Light/Spotlight)
Combined B4.M − SPARE (Utility Light/Spotlight)
See Fig. 3 for an illustration of the BHM with pinout
12A B5.G − SPARE (Ignition)
assignments and harness connections.
12A B5.H − Panel Lamps
Combined B7.A1 − Panel Lamps (Smart Switch)

12A B4.F − SPARE (Left Heated Mirror)

4 B4.E − SPARE (Right Heated Mirror)
Combined
5 6.7A B6.A9 − Accessory (HVAC)
Combined B6.A10 − Accessory (Radio)

Bulkhead Module
3 B5.A − Battery (Dome Lamps)
6.7A
Combined B7.A12 − Battery (Smart Switch)

B6.A8 − Ignition (VCU)

6
B2.K − Ignition (Engine)
2 6.7A B1.P − Ignition (ABS)
7 Combined B2.L − Ignition (Trans)
1 B1.F − Fuel Water Sensor Power

6.7A B5.D − Wake Up (Instrument Cluster)

6.7A B5.B − Dome Lamps Switched
6.7A B1.L − Left High Beam
8 6.7A B1.R − Left Low Beam

6.7A B5.C − Clearance Lamps

09/26/2001 f543870 Combined B1.K − Tail/License Plate/Trailer Relay

1. B1, Forward Chassis Harness 6.7A B3.F − Wiper High

2. B2, Engine Harness 6.7A B3.H − Wiper Low
3. B3, Frontwall Harness 6.7A B3.G − Washer Pump
6.7A B2.M − AC Clutch
4. B4, Frontwall Harness B4.B − Starter Relay (Crank)
6.7A
5. Frontwall
6. B5, Dash Harness 11/24/2004 See Note A below. f544533
7. B6, Dash Harness
8. B7, Dash Harness NOTE A: Pulse Width Modulated Output
Fig. 2, Maximum Allowable Current Load for the Full-
Fig. 1, Bulkhead Module Harness Connections Feature Bulkhead Module Output Pins (part numbers
A06-40959-000 and A06-40959-002)

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54.12 Bulkhead Module
Specifications

A B C D A B C D E F 5

H G F E
A B C D
E F G H G H J K L M
3

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
6

2
A B C D E F G
H J K L M N P

B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12

A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
7

1
S R P N M L K J
H G F E D C B A

03/31/2004 f543868
NOTE: Pins shown are viewed toward the BHM or wire insertion end of the harness connector.
1. B1, Forward Chassis Harness 5. B5, Dash Harness
2. B2, Engine Harness 6. B6, Dash Harness
3. B3, Frontwall Harness 7. B7, Dash Harness
4. B4, Frontwall Harness

Fig. 3, Bulkhead Module With Pinout Assignments and Harness Connections

Connector B1 Forward Chassis Harness Pinouts

Connector Pin Signal Name Signal Type
B1-A — —
Digital Input/
B1-B Module Wake-Up Signal
Output
B1-C Spare Digital Input 4 Digital Input
B1-D — —
B1-E Ground Power Ground
B1-F Fuel/Water Sensor Ignition Power Digital Output
B1-G Ground Signal Ground
B1-H J1587+ Datalink Datalink

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Bulkhead Module 54.12
Specifications

Connector B1 Forward Chassis Harness Pinouts

Connector Pin Signal Name Signal Type
B1-J Battery Power (VBAT5) Power
B1-K Tail Lamps/License Plate Lamp/Trailer Tail Relay Digital Output
B1-L Left High Beam Digital Output
B1-M Fuel/Water Separator (spare digital input 5) Digital Input
B1-N Battery Power (VBAT3) Power
B1-P ABS Ignition Power Digital Output
B1-R Left Low Beam Digital Output
B1-S J1587– Datalink Datalink
Table 1, Connector B1 Forward Chassis Harness Pinouts

Connector B2 Engine Harness Pinouts

Connector Pin Signal Name Signal Type
B2-A J1587+ Datalink Datalink
B2-B J1939+ Datalink Datalink
B2-C J1587+ Datalink Datalink
B2-D J1587– Datalink Datalink
B2-E — —
B2-F — —
B2-G Backup Switch (spare digital input 3) Digital Input
B2-H J1587– Datalink Datalink
B2-J J1939– Datalink Datalink
B2-K Engine ECU Ignition Power Digital Output
B2-L Transmission ECU Ignition Power Digital Output
B2-M A/C Clutch Digital Output
B2-N — —
B2-P Alternator Charging Digital Input
Table 2, Connector B2 Engine Harness Pinouts

Connector B3 Frontwall Harness Pinouts

Connector Pin Signal Name Signal Type
B3-A J1939– Datalink Datalink
B3-B J1939+ Datalink Datalink
B3-C Wiper Parked Position Digital Input
B3-D Main Battery Power (VBAT1) Power
B3-E Horn Digital Output
B3-F Wiper Motor High Speed Digital Output

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54.12 Bulkhead Module
Specifications

Connector B3 Frontwall Harness Pinouts

Connector Pin Signal Name Signal Type
B3-G Washer Pump Digital Output
B3-H Wiper Motor Low Speed Digital Output
Table 3, Connector B3 Frontwall Harness Pinouts

Connector B4 Frontwall Harness Pinouts

Connector Pin Signal Name Signal Type
B4-A Air Filter Restriction/Spare #9 Digital Input
B4-B Starter Relay Digital Output
B4-C Ground Ground
B4-D Spare Digital Input 2 Digital Input
B4-E Right Heated Mirror (spare digital output) Digital Output
B4-F Left Heated Mirror (spare digital output) Digital Output
B4-G Main Battery Power (VBAT2) Power
B4-H Module Wake-Up Signal Digital Input/Output
B4-J — —
B4-K Main Battery Power (VBAT4) Power
B4-L Washer Fluid Level (spare digital input 8) Digital Input
B4-M Utility Light/Spotlight (spare digital output) Digital Output
Table 4, Connector B4 Frontwall Harness Pinouts

Connector B5 Dash Harness Pinouts

Connector Pin Signal Name Signal Type
B5-A Dome Lamps Battery Digital Output
B5-B Dome Lamps Switched Digital Output
B5-C Clearance Lamps (cab) Digital Output
B5-D Instrument Cluster Wake-Up Digital Output
B5-E Utility Light/Spotlight (spare digital output) Digital Output
B5-F Cigar Lighter Digital Output
B5-G Ignition Power, Other (spare digital output) Digital Output
B5-H Panel Lamps Digital Output
Table 5, Connector B5 Dash Harness Pinouts

Connector B6 Dash Harness Pinouts

Connector Pin Signal Name Signal Type
B6-A1 Ignition Switch Accessory Position Digital Input
B6-A2 Module Wake-Up Signal Digital Input

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Bulkhead Module 54.12
Specifications

Connector B6 Dash Harness Pinouts

Connector Pin Signal Name Signal Type
B6-A3 Ignition Switch On Digital Input
B6-A4 — —
B6-A5 Ignition Switch Start Digital Input
B6-A6 Passenger Door Open (spare digital input 10) Digital Input
B6-A7 Driver Door Open Digital Input
B6-A8 VCU Ignition Power Digital Output
B6-A9 HVAC Power Digital Output
B6-A10 Radio Power Digital Output
B6-A11 J1587– Datalink Datalink
B6-A12 J1587+ Datalink Datalink
B6-B1 Horn Switch Digital Input
B6-B2 Top of Clutch Switch (spare digital input 7) Digital Input
B6-B3 Bottom of Clutch Switch (spare digital input 6) Digital Input
B6-B4 — —
B6-B5 Panel Lamps Increase Digital Input
B6-B6 Panel Lamps Decrease Digital Input
B6-B7 A/C Clutch Request Digital Input
B6-B8 Hazard Switch Digital Input
B6-B9 Headlamp Switch PARK Position Digital Input
B6-B10 Headlamp Switch On Position Digital Input
B6-B11 Headlamp Switch On 2 Position Digital Input
B6-B12 — —
Table 6, Connector B6 Dash Harness Pinouts

Connector B7 Dash Harness Pinouts

Connector Pin Signal Name Signal Type
B7-A1 Panel Lamps (smart switch) Digital Output
B7-A2 Smart Switch 3 ID 1 Analog Input
B7-A3 Smart Switch 3 ID 2 Analog Input
B7-A4 Smart Switch 3 Input Analog Input
B7-A5 Smart Switch 3 Indicator Digital Output
B7-A6 Smart Switch 4 ID 1 Analog Input
B7-A7 Smart Switch 4 ID 2 Analog Input
B7-A8 Smart Switch 4 Input Analog Input
B7-A9 Smart Switch 4 Indicator Digital Output
B7-A10 Smart Switch 5 ID 1 Analog Input

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54.12 Bulkhead Module
Specifications

Connector B7 Dash Harness Pinouts

Connector Pin Signal Name Signal Type
B7-A11 Smart Switch 5 ID 2 Analog Input
B7-A12 Smart Switch Battery Power Digital Output
B7-B1 Smart Switch 1 ID 1 Analog Input
B7-B2 Smart Switch 1 ID 2 Analog Input
B7-B3 Smart Switch 1 Input Analog Input
B7-B4 Smart Switch 1 Indicator Digital Output
B7-B5 Smart Switch 2 ID 1 Analog Input
B7-B6 Smart Switch 2 ID 2 Analog Input
B7-B7 Smart Switch 2 Input Analog Input
B7-B8 Smart Switch 2 Indicator Digital Output
B7-B9 Ground Signal Ground
B7-B10 Smart Switch 5 Indicator Digital Output
B7-B11 Smart Switch 5 Input Analog Input
B7-B12 — —
Table 7, Connector B7 Dash Harness Pinouts

Power Supply Fuses and Associated Outputs for the Bulkhead Module
BHM Power Fuse Supplying BHM
BHM Power Input BHM Outputs Supplied BHM Output Pin
Input Pin Power Input
Power In Power Out
VBAT1 B3.D Fuse 22 (30A) Battery (dome lamps) B5.A
Battery (smart switches) B7.A12
Ignition (VCU) B6.A8
Ignition (engine) B2.K
Ignition (ABS) B1.P
Ignition (trans) B2.L
Fuel Water Sensor Power B1.F
Dome Lamps Switched B5.B
Left Low Beam B1.R
A/C Clutch B2.M
Smart Switch 1 Indicator B7.B4
Smart Switch 2 Indicator B7.B8
Smart Switch 3 Indicator B7.A5
Smart Switch 4 Indicator B7.A9
Smart Switch 5 Indicator B7.B10
Battery (smart switch) B7.A12

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Bulkhead Module 54.12
Specifications

Power Supply Fuses and Associated Outputs for the Bulkhead Module
BHM Power Fuse Supplying BHM
BHM Power Input BHM Outputs Supplied BHM Output Pin
Input Pin Power Input
Power In Power Out
VBAT2 B4.G Fuse 20 (30A) Accessory (HVAC) B6.A9
Accessory (radio) B6.A10
Wake Up (instrument cluster) B5.D
Left High Beam B1.L
Wiper High B3.F
Horn B3.E
VBAT3 B1.N Fuse 18 (30A) Wiper Low B3.H
Spare 8.0A HSD (ignition) B5.G
Panel Lamps B5.H
Panel Lamps (smart switch) B7.A1
VBAT4 B4.K Fuse 15 (30A) Clearance Lamps B5.C
Tail Lamps/License Plate Lamp/Trailer Tail B1.K*
Relay
Washer Pump B3.G
12V Output (cigar lighter) B5.F
VBAT5 B1.J Fuse 7 (30A) Spare 8.5A (utility light/spotlight) B5.E / B4.M
Left Heated Mirror B4.F
Right Heated Mirror B4.E
* This output supplies power to the Chassis Module pass-through for the tail lamps, license plate lamp, and trailer tail lamp relay.

Table 8, Power Supply Fuses and Associated Outputs for the Bulkhead Module

NOTE: Currents listed are the maximum allow-

able combined current load for each output pin
or group of pins. When maximum allowable cur-
rent load is exceeded, the BHM software will
shut off the output pin or group of pins.
In Test Mode, the outputs will deliver more cur-
rent load than the maximum allowable current
values shown. When testing, do not exceed the
maximum combined values for more than a few
minutes or the life of the output driver inside the
BHM may be shortened.

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