ITEM CONDITION ACTION

1 Mill exit temperature < 55 deg C Raw Mill Feeding stops and rollers goes up.
2 Mill exit temperature > 60 deg C Allows start of Raw Mill
3 Mill exit temperature > 120 deg C Water pump run interlock
4 Mill exit temperature > 120 deg C Stop Raw Mill Fan
5 Mill Inlet temperature > 350 deg C Stop Raw Mill Fan
6 Mill fan power > LoLo Allows start of Raw Mill main drive
7 Mill fan power > LoLo Allows operation of water spray pump
8 Gearbox Lube Table Start Permissive Allows start of Raw Mill Motor (start permissive comes
9 Gearbox Lube Table Run Interlock in 5 minutestoafter
Permissive Run Gear
Raw box
Mill Lube
Motorstart up)
10 Roller Lube Run Permissive Permissive to Run Raw Mill Motor
11 Table Run Permit from Hydraulics Permissive to Run Raw Mill Motor
12 Raw mill Vibration signal healthy Permissive to Run Raw Mill Motor
13 Rollers Raised Permissive to Run Raw Mill Motor
14 Rollers raised with Pump Running Permissive to Run Raw Mill Motor
15 Selected weigh feeders to run Raise Rollers after 60 sec
16 Layer thickness <10 mm for 3 sec Raise Rollers
17 Mill Vibration > 4 mm/s for 3 sec Raise Rollers
18 Mill Vibration > 6 mm/s Stop Mill main motor
19 If Mill table stops Raise Rollers
20 If Mill table stops Reducer lube pump continue to run for 2 hours
21 If Mill table stops Stop water spray pump
22 If Mill table stops Fan speed to min ~30 % after 2 mins
23 If Mill table stops Shut off Damper 321LD430 Should close 30%
24 If Mill table stops Stop Feed
25 Mill Fan stops Stop grinding system
26 Mill Fan stops Open 321LD440 100% & 321LD 420 100%
27 Mill Fan stops Mill Fan Damper to manual and remains at 100% &
28 Mill Fan stops speed to min.
321SD425 & 321SD415 to be open
29 Mill Fan stops Open LD450 to 100%
30 Feed system material path interlocks When conveyor stops all conveyors up stream stop
31 Tank low water low level Stop Water spray system
32 If Mill table stops Body Water Controller goes to manual and valve to
33 Water spray Valve > 5% open 10%
Permissive to Start Water Spray System
34 Water Spray Valve not Closed Permissive to Run Water Spray System
35 Seal air fan running Start permisive for separator

SHAURYA CEMENT- NEPAL Title

ATOX 45
Checke Approv Critical Interlock List
Appr. Date Version
d ed
1.0
 INTERLOC EQUIPM
K ENT
Operational Raw Mill
Start Raw Mill
Operational Raw Mill
Operational Raw Mill
Operational Raw Mill
Start Raw Mill
Start Raw Mill
Start Raw Mill
Safety Raw Mill
Safety Raw Mill
Safety Raw Mill
Safety Raw Mill
Start Raw Mill
Start Raw Mill
Operational Raw Mill
Operational Raw Mill
Safety Raw Mill
Safety Raw Mill
Operational Raw Mill
Operational Raw Mill
Operational Raw Mill
One Shot Raw Mill
One Shot Raw Mill
Operational Raw Mill
Operational Raw Mill
Operational Raw Mill
One Shot Raw Mill
Operational Raw Mill
One Shot Raw Mill
Operational Raw Mill
Protective Raw Mill
One Shot Raw Mill
Start Raw Mill
Safety Raw Mill
Operational Raw Mill

t
The information transmitted by this document is the proprietary and confidential property of FLSmidth, and m
duplicated, disclosed, or utilized without written consent from FLSmidth.
al property of FLSmidth, and may not be
36 silo level high Shut down Raw meal conveying group and Mill Operational Raw Mill
37 Silo level > H2 90 T Shut down Raw meal conveying group and Mill Operational Raw Mill
38 Silo level < H2 85 T Permissive to Start Raw Mill Motor Start Raw Mill
39 Baghouse fan stops Stop Mill Fan motor Operational Raw Mill fan
40 Raw Mill Fan stops Stop Raw Mill Motor Operational Raw Mill fan
41 Raw Mill Fan Bearing Temps >H2 85 degC Stop Mill Fan motor Protective Raw Mill fan
42 Raw Mill Fan winding Temps >110 deg C Stop Mill Fan motor Protective Raw Mill fan
43 Raw Mill Fan Bearing Vibration > 4.5 mm/s Stop Mill Fan motor Protective Raw Mill fan
44 Motor Bearing Temperature > H2 85 degC Stop Raw Mill Fan Protective Raw Mill fan
45 Separator Running Permissive to Run Raw Mill Fan Operational Raw Mill fan
46 Seal Air Pressure LowLow for 1 Minutes, < 150mmwg Stop Raw Mill Fan Safety Raw Mill fan
47 Separator Stops Stop Grinding Mode (Raise Rollers & Stop Feed) Operational Raw Mill
48 Separator Stops Stop Raw Mill Fan Operational Separator
Raw Mill
49 Separator Running Permissive to Start Mill motor Start / Separator
Raw Mill
50 Any of 3 Separator Bearing Temp >H2 (110 degC) Stop Separator Motor Operational
Protective Separator
Raw Mill
51 Separator Grease Sustained Low Level for 1:30 MIN Stop Separator Motor Operational Separator
Raw Mill
52 Separator Grease System Distributor Fault If pump is running and no pulse is received in 90 Autostart Separator
Raw Mill
Seconds alarm. And Stop Grease Pump Separator

53 Separator Grease Pump Cycling Time On Time = 90 Seconds or until Pulse; Off Time = 15 Autostart Raw Mill
minutes Separator
54 Separator Motor Temperature Monitor Fault Stop Separator Motor Safety Raw Mill
55 Separator Motor Temperature Monitor Alarm Start Interlock for Separator Motor Start Separator
Raw Mill
56 Separator Speed > 40% Permissive to Start Mill Fan Start Separator
Raw Mill
57 During operation if roller goes up and rollers are not kept in After 120 sec mill feeding group will trip. Operational Separator
Coal Mill Fan
down position
58 Weigh feeder trip Roller lift after 60 sec Operational Hydraulic
59 Mill main motor current high Roller lift after 5 sec Operational Hydraulic
60 Grinding stop Weigh feeder stop after 60 sec Operational Mill feed
61 Mill differential pressure low low < 10 mbar Stop mill feed Operational Mill feed
62 Mill gear box, roller lub or hydraulic stops Stop mill main motor Operational Rawmill
63 Roller lub tank temp >H2 67 degC Stop roller lubrication Operational Rawmill
64 Roller lub return oil temp >H2 72 degC Stop roller lubrication Operational Rawmill
65 Roller lub feed pump flow < 5.6 lpm Stop roller lubrication Operational Rawmill
66 Roller lub Aqua sensor > H2 90% Stop roller lubrication Operational Rawmill
67 Gear box input shaft temp > H2 49 deg C Stop Mill motor Operational Rawmill
68 Gear box bearing temp > H2 85 deg C Stop Mill motor Operational Rawmill
69 Gear box vibration > H2 7mm/s with 5 sec delay Stop Mill motor Operational Rawmill
70 Mill main motor winding temp> 110 degC Stop Mill motor Operational Rawmill
71 Mill main motor bearing temp> 90 degC Stop Mill motor Operational Rawmill
72 Cyclone CN301& CN302 DP > 15 mbar Alarm NA NA
73 Mill main motor stop Mill feed diverting gate DG014 diverted towards BI250 Operational Rawmill