HT Lab PE Manual
HT Lab PE Manual
HT Lab PE Manual
TECHNOLOGY
PICHANUR, COIMBATORE-105
Name : .
Register No : .
Year/Semester : .
BONAFIDE CERTIFICATE
REGISTER No:
INSTITUTE
VISION
“To emerge as a premier institute for developing industry ready engineers with competency,
initiative and character to meet the challenges in global environment.”
MISSION
DEPARTMENT
VISION
“To evolve as a Centre of excellence for teaching learning, research and consultancy, integrating
basic sciences with engineering applications, to produce world class, industry ready skilled
young engineers in the field of Petrochemical Engineering with caliber to develop sustainable
processes and system, yielding innovative products aimed to serve the nation and the global
community”.
MISSION
Petrochemical Engineering Department is committed:
To bring out industry ready, career oriented graduates by means of innovative practices in
teaching and learning.
To educate students to design and develop intelligent products and services meeting
global demands and standards.
To promote collaborative learning and research with industry, government and
international organizations for continuous knowledge transfer and enhancement.
To inculcate ethical values, communication, team works, leadership and entrepreneurial skills to
contribute to society.
Program Educational Objectives (PEOs)
Graduates of Petrochemical Engineering Program
PEO1: Shall have contemporary knowledge and competency in petrochemical engineering
complemented with appropriate practical skills.
PEO2: Shall work as team members on multidisciplinary projects with effective communication skills,
individual, supportive and leadership qualities with the right attitudes and ethics.
PEO3: Shall have interest on life-long learning, research and development to continuously strive for the
forefront of technology.
Program Outcomes (POs)
Engineering knowledge: Apply the knowledge of mathematics, science, engineering fundamentals,
PO1
and an engineering specialization to the solution of complex engineering problems.
Problem analysis: Identify, formulate, review research literature, and analyze complex engineering
PO2 problems reaching substantiated conclusions using first principles of mathematics, natural sciences, and
engineering sciences.
Design/development of solutions: Design solutions for complex engineering problems and design
PO3 system components or processes that meet the specified needs with appropriate consideration for the
public health and safety, and the cultural, societal, and environmental considerations.
Conduct investigations of complex problems: Use research-based knowledge and research methods
PO4 including design of experiments, analysis and interpretation of data, and synthesis of the information to
provide valid conclusions.
Modern tool usage: Create, select, and apply appropriate techniques, resources, and modern
PO5 engineering and IT tools including prediction and modeling to complex engineering activities with an
understanding of the limitations.
The engineer and society: Apply reasoning informed by the contextual knowledge to assess societal,
PO6 health, safety, legal and cultural issues and the consequent responsibilities relevant to the professional
engineering +practice.
Environment and sustainability: Understand the impact of the professional engineering solutions in
PO7 societal and environmental contexts, and demonstrate the knowledge of, and need for sustainable
development.
Ethics: Apply ethical principles and commit to professional ethics and responsibilities and norms of the
PO8
engineering practice.
Individual and team work: Function effectively as an individual, and as a member or leader in diverse
PO9
teams, and in multidisciplinary settings.
Communication: Communicate effectively on complex engineering activities with the engineering
PO 10 community and with society at large, such as, being able to comprehend and write effective reports and
design documentation, make effective presentations, and give and receive clear instructions.
Project management and finance: Demonstrate knowledge and understanding of the engineering and
PO 11 management principles and apply these to one’s own work, as a member and leader in a team, to
manage projects and in multidisciplinary environments.
Life-long learning: Recognize the need for, and have the preparation and ability to engage in
PO12
independent and life-long learning in the broadest context of technological change.
Have abilities to successfully quality in national and international level competitive examinations for higher
PSO2
studies and employment.
COURSE DATA SHEET
PROGRAM: PETROLEUM ENGINEERING DEGREE: B.Tech
COURSE: HEAT TRANSFER SEMESTER: IV CREDITS: 4
COURSE CODE: CH8591 REGULATION: 2017 COURSE TYPE: CORE
COURSEAREA/DOMAIN: TRANSFER OPERATIONS CONTACT HOURS: 4 hours/Week.
CORRESPONDING LAB COURSE CODE (IF ANY): LAB COURSE NAME (IF ANY): HEAT TRANSFER
CH8561 LABORATARY
SYLLABUS:
UNIT DETAILS HOURS
CONDUCTION
Modes of heat transfer – Steady and unsteady state heat transfer – Concept of heat
conduction – Fourier’s law of heat conduction – General heat conduction equation in
I spherical coordinates – One-dimensional steady state heat conduction equation for flat 15
plate, hollow cylinder, hollow sphere –Analogy between flow of heat and flow of
electricity – Effect of temperature on thermal conductivity – Critical insulation thickness–
Transient heat conduction – Lumped heat parameter model.
CONVECTION
Concept of heat transfer by convection – Natural and forced convection – Concept of
LMTD – Local and overall heat transfer coefficient – Application of dimension al analysis
II for convection – Empirical Equations for forced convection under laminar, transient and 15
turbulent conditions – Empirical equations for natural convection –Influence of boundary
layer on heat transfer – Heat transfer through packed and fluidized beds – Heat transfer
with phase change: boiling, vaporization and condensation.
RADIATION
III Concept of thermal radiations – Black body concept – Stefan Boltzman’s law –Emissive 15
power – Black body radiation – Emissivity – Planck’s law – Radiation between black
surfaces – Gray surfaces – Radiation shields – Radiation applications– Pipe still heaters.
HEAT EXCHANGERS
Heat exchanger types – Parallel and counter flow heat exchangers – Overall heat
IV transfer coefficient – Log mean temperature difference for single pass – Correction 15
factor for multi pass heat exchangers – Heat exchanger effectiveness – Number of
transfer units – Chart for different configurations – Dirt factor.
EVAPORATORS
V Evaporation – Single effect and multiple effect evaporation – Boiling point elevation – 15
Effect of liquid head – Capacity and economy of multiple effect evaporators –Evaporation
equipments.
TOTAL HOURS 75
TEXT/REFERENCE BOOKS:
T/RBOOK TITLE/AUTHORS/PUBLICATION
T Kumar, D.S., “Heat and Mass Transfer”, 5th Edition, S.K. Kataria and Sons, 2000.
T McCabe,W.L. and Smith, J.C., “Unit Operations in Chemical Engineering", 5th Edition. McGraw Hill
Publishing Co., 2001.
R Kern, D.Q., “Process Heat Transfer", Tata McGraw Hill Publishing Co., 1990
COURSE PRE-REQUISITES:
C.CODE COURSE NAME DESCRIPTION SEM
Understand the basic concepts of modes of heat
PH6151 Engineering physics-I 01
transfer.
Knowledge on material and energy balances to
CH6403 Chemical process calculations 03
design heat exchange equipments.
Understand the concepts of heat, work and energy
PC6402 Engineering Thermodynamics conversion, and to calculate heat and work 04
quantities for industrial processes.
COURSE OBJECTIVES:
1 To impart knowledge about mechanism of heat transfer by steady state and unsteady state conduction
and its applications in industry.
To make the students understand mechanism of heat transfer by steady state convection and its
2
applications in industry
3 To create knowledge on heat transfer by radiation and its applications
To impart knowledge on different types of heat exchangers, design of various heat exchanger and its
4
industrial applications.
To enable the students to learn about evaporation, selection of evaporators types of evaporators and its
5
applications in industry.
COURSE OUTCOMES:
Upon completion of this course students will able to
BLOOMS
COURSE PO(1..12) PSO(1..2)
DESCRIPTION TAXONOMY
CODE MAPPING MAPPING
LEVEL
APPLY & PO1,PO2,PO3,
Apply the knowledge of conduction in
C206.1 EVALUATE PO4,PO6,PO7, PSO1, SO2
determining rate of heat transfer.
(LEVEL 3&5) PO10,PO12
Analyze the convection mechanism in
ANALYZE & PO1,PO2,PO3,
determining heat transfer coefficient for
C206.2 EVALUATE PO4,PO6,PO7, PSO1,PSO2
evaluating performance of the heat
(LEVEL 4&5) PO10,PO12
transfer equipments.
PO1,PO2,PO3,
Identify the concepts of radiation heat APPLY
C206.3 PO4,PO6,PO7, PSO1,PSO2
transfer and its applications. (LEVEL 3)
PO10,PO12
PO1,PO2,PO3,
Design different types of heat CREATE PO4,PO5,PO6,
C206.4 PSO1,PSO2
exchanger based on industrial needs. (LEVEL 6) PO7,PO9,
PO10, PO12
PO1,PO2,PO3,
EVALUATE &
Decide and design evaporator based on PO4,PO5,PO6,
C206.5 CREATE PSO1,PSO2
industrial requirements. PO7,PO9,
(LEVEL 5&6)
PO10, PO12
COURSE OVERALL PO/PSO MAPPING: PO1, PO2, PO3, PO4, PO5,PO6,PO7,
C206
PO9,PO10, PO12 / PSO1,PSO2
PO11
PO12
PSO1
PSO2
COURSE
PO1
PO2
PO3
PO4
PO5
PO6
PO7
PO8
PO9
CODE
C206.1 2 1 1 2 2 1 1 2 2 1
C206.2 2 1 1 2 2 1 1 2 2 1
C206.3 2 1 1 2 2 1 1 2 2 1
C206.4 2 2 3 2 1 2 1 1 1 2 2 2
C206.5 2 2 3 2 1 2 1 1 1 2 2 2
C206 2 1.4 1.4 2 1 2 1 1 1 2 2 1.4
* For Entire Course, PO & PSO Mapping
C206.1
PO7 1 Applying the heat transfer concepts in some useful process they
can sustain the environment
C206.2 PO7 1 Applying the heat transfer concepts in some useful process they
can sustain the environment
PO7 1 Applying the heat transfer concepts in some useful process they
can sustain the environment
C206.4 Applying the heat transfer concepts in some useful process they
PO7 1
can sustain the environment
PO7 1 Applying the heat transfer concepts in some useful process they
can sustain the environment
DELIVERY/INSTRUCTIONAL METHODOLOGIES:
☐ CHALK & TALK ☐ STUD. ☐ WEB RESOURCES ☐ NPTEL/OTHERS
ASSIGNMENT
☐ LCD/SMART ☐ STUD. SEMINARS ☐ ADD-ON COURSES ☐ WEBNIARS
BOARDS
ASSESSMENT METHODOLOGIES-DIRECT
☐ ASSIGNMENTS ☐ STUD. SEMINARS ☐ TESTS/MODEL ☐ UNIV.
EXAMS EXAMINATION
☐ STUD. LAB ☐ STUD. VIVA ☐ MINI/MAJOR ☐ CERTIFICATIONS
PRACTICES PROJECTS
☐ ADD-ON ☐ OTHERS
COURSES
ASSESSMENT METHODOLOGIES-INDIRECT
☐ ASSESSMENT OF COURSE OUTCOMES (BY ☐ STUDENT FEEDBACK ON FACULTY
FEEDBACK, ONCE) (TWICE)
☐ ASSESSMENT OF MINI/MAJOR PROJECTS BY ☐ OTHERS
EXT. EXPERTS
Prepared by Approved by
(Dr.K.Kumaraswamy) (HOD)
Heat Transfer Laboratory
LABORATORY INSTRUCTIONS
Listen to your supervisor.
OBJECTIVE:
Students develop a sound working knowledge on different types of heat transfer
equipments.
LIST OF EXPERIMENTS
1. Performance studies on Cooling Tower
2. Batch drying kinetics using Tray Dryer
3. Heat transfer in Open Pan Evaporator
4. Boiling Heat Transfer
5. Heat Transfer through Packed Bed
6. Heat Transfer in a Double Pipe Heat Exchanger
7. Heat Transfer in a Bare and Finned Tube Heat Exchanger
8. Heat Transfer in a Condenser
9. Heat Transfer in Helical Coils
10. Heat Transfer in Agitated Vessels
LIST OF EQUIPMENTS
1. Cooling Tower
2. Tray Dryer
3. Open Pan Evaporator
4. Boiler
5. Packed Bed
6. Double Pipe Heat Exchanger
7. Bare and Finned Tube Heat Exchanger
8. Condenser
9. Helical Coil
10. Agitated Vessel
6 TRAY DRYER
9 HORIZONTAL CONDENSER
10 VERTICAL CONDENSER
Observation:
Duct Breath (b) = mm.
Duct height (h) = cm.
Orifice diameter (d) = mm.
Orifice discharge coefficient (cd) =
Pin Fin Length (L) = m.
Pin Fin Length (L) = m.
Viscosity (γ) =
Tabulation:
AIM:
To determine the temperature distribution of a pin-fin for natural convection and to find the
pin – fin efficiency.
APPARATUS REQUIRED:
FORMULA:
PROCEDURE:
Model Calculation:
4. Readings of the temperature along the fins are taken from the temperature indicator using
temperature selector.
5. Readings are taken every 20 minutes till steady state is reached.
RESULT:
Thus the efficiency and theoretical temperature distribution of pin fins are found.
Efficiency of pin fin (ηfin) = %
Theoretical temperature distribution of pin fin,
Observation:
Tabulation:
Ambient
Manometer Reading,
Final Temperature, (ºC) Tempera
Volts, Amps, (cm)
ture, (ºC)
V I
h1 h2 h=h1-h2 T1 T2 T3 T4 T5 T6
AIM:
To determine the efficiency and theoretical temperature distribution along the fins.
APPARATUS REQUIRED:
Blower with motor, Gate valve to control the air flow, Voltmeter, Nichrome heater mounted
on pipe surface, Digital temperature indicator range 0 to 300oC, Thermo couples, Lengthy test
section and U – Tube manometer with scale.
FORMULA:
Model Calculation
PROCEDURE:
RESULT:
Thus the efficiency and theoretical temperature distribution of pin fins are found to be
Expt. No: 01
PARALLEL FLOW DOUBLE PIPE HEAT EXCHANGER
Date:
Observation:
Inner Pipe:
Outer Diameter = mm
Outer Pipe:
Outer Diameter = mm
Tabulation:
2.
3.
Expt. No: 01
PARALLEL FLOW DOUBLE PIPE HEAT EXCHANGER
Date:
AIM:
To determine the effectiveness and overall heat transfer coefficient of the parallel flow double
pipe heat exchanger.
APPARATUS REQURED:
Double pipe heat exchanger setup, Stop watch and Collection tank.
DESCRIPTION:
In this arrangement, the fluid enters the unit from the same side, flow in the same direction
and subsequently leave from the same side.
FORMULA:
PROCEDURE:
Model Calculation:
RESULT:
Thus the overall heat transfer co-efficient and effectiveness of a parallel flow heat exchanger
is found to be,
Effectiveness, Ɛ =
Overall heat transfer Coefficient, U =
Uo =
Expt. No: 02
COUNTER FLOW DOUBLE PIPE HEAT EXCHANGER
Date:
Observation:
Inner Pipe:
Outer Pipe:
_Tabulation:
Expt. No: 02
COUNTER FLOW DOUBLE PIPE HEAT EXCHANGER
Date:
AIM:
To determine the effectiveness and overall heat transfer coefficient of the counter flow heat
exchanger.
APPARATUS REQURED:
Double pipe heat exchanger setup, Stop watch and Collection tank.
DESCRIPTION:
In this arrangement, the fluid enters in the same unit from opposite ends travel in opposite
directions and subsequently leaves from the opposite direction and for a given surface; the
counter flow arrangement gives maximum heat transfer and is naturally preferred for the
heating and cooling.
FORMULA:
PROCEDURE:
Model Calculation:
RESULT:
Thus the overall heat transfer co-efficient and effectiveness of a counter flow heat exchanger
is found to be,
Effectiveness, Ɛ =
Uo =
Expt. No: 7
STEFAN BOLTZMANN APPARATUS
Date:
Model Graph:
Observation:
Expt. No: 7
STEFAN BOLTZMANN APPARATUS
Date:
AIM:
MATERIALS REQUIRED:
THEORY:
A basis relationship for black body radiation is the stefan Boltzmann law which states,
“The total emissive power of a black body is professional to the faith power of the absolute
temperature,” This basic law can be mathematically given by,
= = (w/m2)
. = ( − 5 )×
FORMULA:
= = 0 /( ( − 5 )
Tavg= (T1+T2+T3+T4)/4
In this equation (dT/dt)t=0 denotes the rate of raise of temperature of the disc at the
instant when its temperature is Ts. The longer the disc is left in position, the greater is the
probability of errors due to heat conduction fro, non-conducting to the disc.
PROCEDURE:
1. The water was heated in the tank by the emission heater up to a temperature of about
90oC.
2. The disc was removed between passing the hot water in the jacket.
o o o o
Tabulation-I: T1 = C, T2 = C, T3 = C, T4 = C
Tabulation-II
Time, Temp Time, Temp Time, t Temp Time, Temp Time, Temp
t (sec) T5 (oC) t (sec) T5 (oC) (sec) T5 (oC) t (sec) T5 (oC) t (sec) T5 (oC)
Model Calculation:
RESULT:
Expt. No: 13
TRAY DRYER
Date:
Model Graph:
-dx/dt
(g moisture/ Falling rate period Constant rate period
g solid min)
Observation:
Moisture
dx -dx/dt
Sl. Time Weight of content, X (g dt
(g moisture/ (g moisture/
No (min) Solid (g) moisture/ (min)
g dry solid) g dry solid.min)
g dry solid)
1 0
2 20
3 30
4 40
5 50
6 60
7 70
8 80
9 90
10 100
Expt. No: 13
TRAY DRYER
Date:
AIM:
To determine the critical moisture content and study the drying characteristics curve of
given solid materials by heat source at atmospheric pressure.
MATERIALS REQUIRED:
THEORY:
The term drying refers to removal of moisture from a substance. For example, the wet
solids can be dried by evaporation of moisture into gas stream. In practice moisture into gas
stream is frequently air.
The moisture in wet solid or liquid solution exerts a vapor pressure to an extent
depending upon nature of moisture, solid and temperature. If then the wet weight is exposed
to continuous supply of wet gas containing a fixed partial pressure of vapor, solid will either
loose moisture by evaporation or gain moisture from gas until vapor pressure of solid equals
partial pressure. The solid and gas are then in equilibrium and moisture content of solid is
termed as equilibrium moisture content at prevailing conditions.
The average critical moisture content of the given solid depends on surface moisture
concentration. Generally the critical moisture content will increase with drying rate of
thickness of solids.
Calculation:
(2) dX =
(3) dt =
dt = ______________ min.
(4) –dx/dt =
PROCEDURE:
1. 20 g of calcium carbonate was weighed and made into slurry with water.
2. The excess water was drained and the wet solid was weighed.
3. The wet solid was kept in an oven which was set at 100°C and weight of wet solid was
noted regularly at intervals of 10 minutes until the weight of solid reaches the initial dry
weight.
4. The graph was drawn between moisture content (X) and rate of drying (-dX/dt) and the
critical moisture content was estimated.
RESULT:
The drying characteristics curve was drawn and __________ and _________ periods were observed.
The critical moisture content from the graph was found to be Xc = _________ g moisture/g dry solid.
Expt. No: 9
OPEN PAN EVAPORATION
Date:
Observation:
Diameter of hemisphere, D = _______ m. Density of water, ρ = ___________ kg/m3.
T1 = _____________ ˚C. T2 = _____________ ˚ C.
hi = ______________ λ = ______________ kJ/kg.
Tabulation - 1:
Tabulation-2:
2.
3.
4.
5.
Mean
Expt. No: 9
OPEN PAN EVAPORATION
Date:
AIM:
To calculate the overall heat transfer co-efficient at the boiling point temperature.
THEORY:
Performance of the evaporator is leased in the capacity of the evaporator and its economy.
Capacity is defined as the amount of the water evaporated per hour and the economy is
defined as number of kg of water evaporated per 1kg of steam used.
MATERIALS REQUIRED:
(i) Electricity supply: Single phase, 220 V AC, 50 HZ, 32 AMP MCB with earth connection,
(ii) Water supply, (iii) Floor drain required, (iv) Floor area required: 1 m x 1 m and
(v) Chemicals: Sodium carbonate (1 kg) and Distilled water (10 liters).
FORMULA:
PROCEDURE:
Starting procedure:
1. Prepare feed solution by mixing 800 GM of sodium carbonate in 8 litre distilled water
3. Open funnel valve V3 and air vent valve V4 of steam generator and fill 3/4th of it
with water
7. Set the desired steam temperature (110ºC to 120ºC) by operating the increment or
decrement and set button of DTC
Calculation:
11. Open vent valve V2 before steam trap to release air and then close it
Closing procedure:
2. Partially open the vent valve V4 of the steam generator to release pressure
RESULT:
The Overall heat transfer coefficient was found to be, U = _______________ w/m2ºC
Expt. No: 03
SHELL AND TUBE HEAT EXCHANGER
Date:
Observation:
Tube length, L = 0.5 m, Number of Tubes, N = 24
Outer diameter of tube, Do = 0.016 m Inner diameter of tube, Di = 0.013 m
Th = (T1 + T2)/2 = ºC Tc = (T3 + T4)/2 = ºC
3 3
ρh = kg/m ρc = kg/m
Cph = kJ/kg K Cpc = kJ/kg K
Tabulation-1:
Hot water side Cold water side
Sl.No Fh (LPH) T1 (ºC) T2 (ºC) Fc (LPH) T3 (ºC) T4 (ºC)
1.
2.
3.
Where Q is the amount of heat transfer, U is the overall heat transfer co-efficient and ∆Tm is
log mean temperature difference. m, Cp, To, Ti are mass flow rate, specific heat, outlet and
inlet temperature ∆To,∆Ti, and A are outlet and inlet temperature difference and heat transfer
area respectively.
Tabulation-2:
Sl.No Qc (W) Qh(W) Q (W) ∆Tm (K) Ui (w/m2 K) Uo (w/m2 K
Expt. No: 03
SHELL AND TUBE HEAT EXCHANGER
Date:
AIM:
To determine the mass flow rate and overall heat transfer co-efficient.
MATERIALS REQUIRED:
FORMULA:
THEORY:
A transfer type of heat exchanger is one on which both fluids pass simultaneously
through the device and head is transferred through separating values. In practice most of the
heat exchanger used are transfer type ones. The transfer type exchangers are further classified
according to flow arrangement as single pass and multiple pass. A simple example of transfer
type of heat exchanger can be in the form of a tube type arrangement in which one of the
fluids is flowing through the inner tube and the other through the annulus surroundings it. The
heat transfer takes place across the walls of the inner tube.
Heat transfer rate, LMTD and over all heat transfer co-efficient can be calculated as
follows
Q = m Cp (T4-T3), ∆Tm = (∆To–∆Ti) / ln (∆To/∆Ti) and U = Q /A.∆Tm
PROCEDURE:
Starting procedure:
1. Close all the values V1- V6. Open the lid of hot water tank, fill the tank with water and put
the lid back to its position
2. Ensure the switches given on the panel are at off position. Connect electric supply to the
set up.
3. Set the desired water temperature in the DTC by operating the increment or decrement
and set the button of DTC. Open bypass valve V3 and switch ON the pump
Calculation:
4. Switch on the heater and wait til the desired temperature achieves
5. Connect cooling water supply to the setup. Connect the outlet of the cooling water from
heat exchanger to drain
6. Open the valve V1 for circulation of cold water and adjust the flow rate. Allow hot water
to flow through the heat exchanger and adjust the flow rate by valve V2-V3.
7. At steady state (constant temperature) record the temperature and flow rate of hot and cold
water.
8. Repeat the experiment for different glow rate of hot and cold water. Repeat the
experiment for different temperatures of DTC
Closing procedure:
1. When experiment is over switch OFF the heater. Switch OFF the pump
2. Stop cooling water supply by close the valve V1. Drain the water from hot water tank by
open the valve V6
3. Drain the water from Shell side by open the valve V5. Drain the water from tube side by
open the valve V4
RESULT:
1. The mass flow rate of hot fluid was found to be, mh = kg/sec.
2. The mass flow rate of cold fluid was found to be, mc = kg/sec.
Uo = w/m2 K.
Expt. No: 11
HORIZONTAL CONDENSER
Date:
Specification:
Observation:
Tabulation:
ρ W T1 T3 T4 T6 V T
Sl.No
(kg/cm2) (LPH) (◦C) (◦C) (◦C) (◦C) (ml) (sec)
Expt. No: 11
HORIZONTAL CONDENSER
Date:
AIM:
To calculate overall heat transfer co-efficient for horizontal condenser and to calculate the
film co-efficient for horizontal condenser.
MATERIALS REQUIRED:
(i) Electric supply: single phase, 220 V AC, 50 Hz, 32 Amp MCB with earth connection,
(ii) Water supply: continuous @ 5 LPM at 1 bar, (iii) Floor drain required & (iv) Floor area
required: 1.5 m × 1m
THEORY:
The heat transfer co-efficient obtained during film rise are 1/5th to 1/6th of drop wise
condensation. The valve of the condensing co-efficient for a given quantity of vapour on a given
surface is significantly affected by the position of condenser in a vertical tube about 60% of the
vapor condense in the upper half of the tube, provided that the condensate film is flowing under
laminar flow condition. The average condensation co-efficient.in case of a horizontal condenser
shall be around 3 times as greater as the vertical co-efficient. Nusselt has derived a theoretical
relation for the determination of film heat transfer co-efficient in terms of physical properties of
condensate film characteristics dimension and the temperature driving force. The film co-efficient
for condensation over a horizontal cylinder of outer diameter D is given by: ho = 0.729 [(k3 ρ (ρ-
ρs) g λs / µ D ∆T)]1/4
For N number of tubes the above equation is written as:
ho = 0.729 [(k3 ρ (ρ-ρs) g λs / N D ∆T µ)]1/4
The physical properties are evaluated at film temperature, Tf, for both type of condenser,
where ,Tf = ½ (Th + Tw)
FORMULA:
Th = (T1+T3) / 2 (°C) TW = (T4+T5) / 2 (°C) Tf = (TW+Th) / 2 (°C)
Find the property of the steam (λ,ρs) at pressure p and temperature Th from ata book
λ= (J/kg) ρs = (kg/m3)
Find the property of water (cpw, ρw) at temperature Tw from data book
Calculation:
PROCEDURE:
Starting procedure:
1. Close all the valves V1- V14. Open funnel valve V9 and air vent V10 of the steam
generator and fill 3/4th of it with water. Close both the valves V9- V10
2. Fill water tank with cold water. Ensure that switches given on the panel are at OFF
position. Connect electric supply to the Set up
3. Set the desired steam temperature (110 to 120˚C) in the DTC by operating the increment
or decrement and the set button of DTC
4. Switch ON the heater and wait till desired temperature archives. Switch On the pump
5. Open water supply valve V5 and adjust the flow rate of water by control valve V4
6. Open steam supply valve V1 of the steam generator. Open valve V2 for supply of steam to
condenser. Open vent valve V7 before steam trap of the condenser to release air and then
close it
7. Record temperatures flow rate of cooling water and the steam pressure
8. At steady state (constant temperatures) start the stop watch and collect the steam
condenser in the measuring cylinder. Note down the time and volume of the steam
condensed. Repeat the experiment for different flow rates of cold water
Closing procedure:
1. When experiment is over switch OFF the heater. Partially open the vent valve V10 of the
steam generator to release pressure. Switch OFF the pump. Switch OFF the main power
supply
2. Drain cold water tank by open the valve V14. Drain water from the condenser by open the
valve V11. Drain water from steam generator by open the valve V13
RESULT:
(i) The individual film coefficient on steam side, (ho) = ________________ W/m2 K
(ii) The overall heat transfer coefficient, (U) = ________________ W/m2 K
Expt. No: 12
VERTICAL CONDENSER
Date:
Specification:
Observation:
Tabulation:
ρ W T1 T3 T4 T6 V T
Sl.No
(kg/cm2) (LPH) (◦C) (◦C) (◦C) (◦C) (ml) (sec)
Expt. No: 12
VERTICAL CONDENSER
Date:
AIM:
To calculate overall heat transfer co-efficient for vertical condenser and to calculate the film
co-efficient for vertical condenser.
MATERIALS REQUIRED:
(i) Electric supply: single phase, 220 V AC, 50 Hz, 32 Amp MCB with earth connection,
(ii) Water supply: continuous @ 5 LPM at 1 bar, (iii) Floor drain required & (iv) Floor area
required: 1.5 m × 1m
THEORY:
The heat transfer co-efficient obtained during film wise are 1/5th to 1/6th of drop Wise
condensation. In the case of vapor condensation on a tube ,the condensate film flows
downward under the influence of gravity, but is retarded by the viscosity of the condensate
film .The flow will normally be streamline and heat flows through the film by conduction.
Nusselt has derived a theoretical relation for the determination of film heat transfer coefficient
in terms of physical properties of condensate film, characteristic dimension and the
temperature driving force. The film coefficient for condensation over a vertical plate of height
L, is given by: ho = 0.943 ( k3ρ(ρ-ρs)gλs / Lµ∆T)
FORMULA:
Th = (T1+T3) / 2 (°C) TW = (T4+T5) / 2 (°C) Tf = (TW+Th) / 2 (°C)
Find the properties of condensate (ρ, k, µ, cp) at temperature Tf from data book.
ρ = (kg/m3) k = (W/m °C)
µ = (kg/m sec) cp = (J/kg °C)
Find the property of the steam (λ,ρs) at pressure p and temperature Th from Data book
λ= (J/kg) ρs = (kg/m3)
Find the property of water (cpw, ρw) at temperature Tw from data book
Cpw = (J/kg °C) ρw = (kg/m3)
Mw = (W x ρw ) / (3600 x1000) = (kg/sec)
Qw = Mw x Cpw (T5-T4) = (W) Ms = (V x ρs) / (106 x t) = (kg/sec)
Qs = Ms x λ = (W) Q = ( Qs+ Qw) / 2 = (W)
∆T = Th - Tw = (°C) ∆T1 = T1 – T6 = (°C)
Calculation:
∆T2 = T3 – T4 = (°C)
∆Tm = (∆T1 – ∆T2) / [ln(∆T1 / ∆T2)] = (°C)
A = NπDL = (m2)
U = Q / (A ∆Tm) = (W/m2 °C)
λs = λ + 0.68 Cp (Tw + Th) = (J/kg)
3 1/4 =
ho = 0.943 [(k ρ (ρ-ρs) g λs) / (L µ ∆T)] (W/m2 °C)
PROCEDURE:
Starting procedure:
1. Close all the valves V1- V14. Open funnel valve V9 and air vent V10 of the steam generator
and fill 3/4th of it with water. Close both the valves V9- V10
2. Fill water tank with cold water. Ensure that switches given on the panel are at OFF
position. Connect electric supply to the Set up
3. Set the desired steam temperature (110◦C to 120◦C) in the DTC by operating the increment Or
decrement and the set button of DTC. Switch ON the heater and wait till desired temperature
achieves.
4. Switch ON the pump. Open water supply valve V6 and adjust the flow rate of water by
control valve V4. Open steam supply valve V1 of the steam generator. Open valve V3 for
supply of steam to condenser. Open vent valve V8 before steam trap of the condenser to
release air and then close it
5. Record temperatures flow rate of cooling water and the steam pressure. At steady state (constant
temperatures) start the stop watch and collect the steam condenser in the measuring cylinder. Note
down the time and volume of the steam condensed. Repeat the experiment for different flow rates
of cold water
Closing procedure:
1. When experiment is over switch OFF the heater. Partially open the vent valve V10 of the
steam generator to release pressure. Switch OFF the pump. Switch OFF the main power
supply
2. Drain cold water tank by open the valve V14. Drain water from the condenser by open the
valve V12. Drain water from steam generator by open the valve V13
RESULT:
(i) The individual film coefficient on steam side, (ho) = ________________ W/m2 K
(ii) The overall heat transfer coefficient, (U) = ________________ W/m2 K
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