R101A R101B RENR3125-08

100 DC POWER CONNECTORS DISCONNECT 101A-GN

POWER RESISTOR
18A, 1 OHM
POWER RESISTOR
15A, 1 1/2 OHM 150 FROM LINE 129 VOLTAGE BAND CT151 CURRENT TRANSDUCER
September 2020 Harness And Wire Electrical Schematic Symbols
DISC101 151A
CON5A MONITOR
+28VDC 101-GN
FU101 101B-GN (+)
SSR170
(-) 101C-BU 101D-BK F1 GEN 151
110
110-PU VBM151 1 2 151B-PK CR168 151A-RD PDB
FU151
151-BK/RD
Symbols
101 30
28VDC 151-GN 2 1 SHUNT (9) (5) 151 (A1) +
102-GN SSR171
POWER DC COM FU102 102C-BK (-) (+) 102D-RD GN FIELD 152-OR 4 7 152B-GY CR168 152A-BK 1 2 3 4 151A-BK/RD
102 30 152 TO INPUT I/8, PDB CCW GENERATOR
200-BK 102A-BK 102B-BK 1 2 F2 LINE 121 (12) (8) 152
SSR172 CR169 - T
POWER

PLC COMMON 110C-GY

CON5B FUSEBLOCK (+) (-) BK F3 GEN 3

+24VDC POWER 110-PU

103 153 151A-RD DISTRIBUTION + Pressure Temperature Level Flow Circuit Breaker

OUTPUT SIGNAL 111-RD

FB101 2 1 SHUNT ADD
(A2) COMM. FIELD M MAGNET
TO (N) (N) SSR173 FIELD BLOCKS - Symbol Symbol Symbol Symbol Symbol
10 104B-OR (-) (+) 102D-RD -GROUND FAULT CR168 (S2)
104 OPERATOR'S F4 154 R154 SERIES FIELD
104-OR 1 2 LED155 R155
CAB 5K, 12W (S1)
5 FU-B 102C-BK COMMON
155 TO LINE 180 102C-GN 155-WH/BK 9 155-YL 5K,12W
155A-BK 152A-BK
Factory Configurations for 230 Volt Generators
Symbols and Definitions
104C-BU
TVS-B R156 Applicable KW Rated Fuse Part Fuse: A component in an electrical circuit that will open the circuit if too much current flows
DIODE 156 5K, 12W
LED156 SOFT START Machine Rating Amps Amps Number through it.
D104 152A-BK
104A-WH (1) SV02 (2) +GROUND FAULT TIMER TR106 M318 10 43.5 45 190-9425
GENERATOR ENABLE SOLENOID 158 SWITCH
320B Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
101E-YL +28VDC POWER 111-RD SETTINGS
SOLENOID MTD CONNECTOR 0..+5V OUTPUT SIGNAL circle indicates that the component has screw terminals and a wire can be disconnected from it.
TO LINE 182 159 320C
101B-GN WITH BACK EMF DIODE TO VF112, LINE 110 322C
TR106
AND INDICATOR Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
105 160 325B
5 FU-A 104A-WH PLC No circle indicates that the wire cannot be disconnected from the component.
TVS-A (13) (14) 1 2 3 4 325C 15 62.5 70 190-9551 ¹
DC IN PLC COMMON 110C-GY
106 161 SET TO 3
+24V FROM LINE 129 M318 Ground (Wired): This indicates that the component is connected to a grounded wire. The
FU107 1761-L32BBB SECONDS
101E-YL 107-BN TS107 107B-GN DC IN 110C-GY M320 grounded wire is fastened to the machine.
107 5 STRIP HEATER 162 DC OUTPUTS "ON" DELAY
ENCLOSURE TEMPERATURE 24V- M322C
HTR107
M325B Ground (Case): This indicates that the component does not have a wire connected to ground.
108 1 FU108 163
It is grounded by being fastened to the machine.
325
102C-BK VAC
109 109-BK 164 320C

Solid State Magnetic Controller for

FROM CURRENT DIODE VDC Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
TRANSIENT TRANSDUCER CT151 D110C 325C contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
110 110C-GY 102C-BK 165 O/0
VOLTAGE
110C-GY

DIODE LINE 159 PLC 330B

Material Handler
D110 SUPPRESSOR 1761-L32BBB 330C 20 87 80 190-9558 ¹ Sender: A component that is used with a temperature or pressure gauge. The sender
111 DC 166 VAC
24VDC COMMON

TVS109 111-RD DC INPUTS measures the temperature or pressure. Its resistance changes to give an indication to
COM VDC SS124 BINARY CHART M325B
PLC COMMON

T
POSITION the gauge of the temperature or pressure.

Electrical System
112 110-PU (+) (+) INPUT (-) (-) 112-PK MAGNET CURRENT 167 O/1 M325C MH
I/0
(+) (-) CR168 1 2 3 4 5 6 7 8 M325D MH

TERMINAL
110-PU OUTPUT 113-BN 110-PU DC 170-YL SAMPLE VOLTAGE Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
113 I/1 168 1 X X X X W330B
VOLTAGE/ HIGH 24V+ (13) (14)
D169 (151, ),(152, ) It has a coil that makes an electromagnet when current flows through it. The
DROP CURRENT 2 X X X X
SPEED 350 electromagnet can open or close the switch part of the relay.
114 FREQUENCY RANGE SWITCH 169 O/2 169-BN CR169 MAGNET VOLTAGE BOOST 6ES1-UP 6WL1-UP 6LS1-UP BGB1-UP 1YS1-UP BKJ1-UP
I/2 INPUTS 4 X X X X 345B
CONVERTER (A) (B) 102
VF112 SSR170 345C
2SL1-UP 2JR1-UP 5GW1-UP PAB1-UP PAN1-UP C4H1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
115 170 O/3 170-YL LIFT RELAY 1 INPUT 10 INPUT
I/3 (3) (4) EDF1-UP 5YM1-UP 6CR1-UP SAH1-UP D3C1-UP RJK1-UP coil that makes an electromagnet when current flows through it. The electromagnet
101 INPUT 11 INDICATOR 365B 25 108.7 110 173-5434
SSR171 KGG1-UP APB1-UP BGN1-UP S2C1-UP DKY1-UP C5K1-UP can open or close a valve or move a piece of metal that can do work.
116 DC 171 O/4 171-RD LIFT RELAY 2 INPUT 12 LIGHTS M330D
COM (3) (4) KAY1-UP 1JM1-UP 6DR1-UP BFE1-UP 3ML1-UP LEM1-UP
102 W345B
SSR172 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
117 TO 11 117-YL
I/4 LIFT 172 O/5 172-PK DROP RELAY 1 W345C 2NW1-UP ANJ1-UP BMM1-UP 9FL1-UP CTY1-UP
(3) (4) activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
OPERATOR'S SSR173
103
5080 4SS1-UP CDY1-UP AME1-UP 8KZ1-UP 9PZ1-UP that make electromagnet when current flows through them. It also has an internal switch that places
CAB 118-BU
118 12 I/5 DROP 173 O/6
(3) (4)
DROP RELAY 2
345 RMH AGS1-UP WAW1-UP MTE1-UP 9TZ1-UP the latch coil circuit open at the time the coil latches.
104
104A-WH 345B CFM1-UP PJW1-UP JMB1-UP
119 ENABLE 174 O/7
I/6
LED175 365B 33 143.5 150 190-9563 GWC1-UP M2R1-UP DER1-UP Harness and Wire Symbols
175-BU 5 175 1K,1W D3S1-UP SDL1-UP
120 I/7 175 O/8 24VDC OVER/UNDER VOLTAGE WARNING 365C Wire, Cable, or Harness Harness Identification Letter(s):
LED176 COMMON 375 RMH Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
6 176

PLC COMMON
152-OR 176-OR 1K,1W Harness Identification Letters and
121 FROM VBM151, LINE 152 I/8 OVER/UNDER VOLTAGE 176 O/9 OVER 75% DUTY CYCLE WARNING W345B Harness Connector Serialization Code:
Harness Connector Serialization
LED177 The "C" stands for "Connector" and the
TS122 7 177 375 Codes (see sample).
122-GN 177-WH 1K,1W 40 173.9 175 184-4645 number indicates which connector in the
122 I/9 GENERATOR THERMAL 177 O/10 GENERATOR OVERHEAT
(P1) (P2) 177-BK/WH 385C AG-C4 L-C12 harness (C1, C2, C3, ...).
LED178 L-C12
23 4 5 BCD 1 1 123-RD 4 171 1K,1W ¹ Two adapters (190-9393) are required when using fuse 190-9551 or 190-9558. 111-7898 3E-5179
123 1 6 I/10 178 O/11 MAGNET ON 3E-5179
0 7 123-RD R123
1
FROM LINE124
102C-GY Part Number: for Connector Plug 1
TO LINE 102C-GY 124-BK BCD 2 2 124-BK DROP TIME DC 110C-GY Part Number: for Connector Receptacle
124 C 2 I/11 179
178 DC
4
125-WH R124 BINARY INPUTS 24V- 2
COMMON SS124 BCD 4 3 125-WH FROM LEDS 102C-GN 5A
125 I/12 180
R125 LINE 155 8 Plug Receptacle Component
110-PU Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
126 1K, 1/4W 181
I/13
SV01 Deutsch connector: Typical representation
1 325-AG135 PK-14
127 182 +28VDC POWER 101E-YL TR106 182-BU TR106 182A-OR (1) (2) 102C-GN SOFT START SOLENOID
of a Deutsch connector. The plug contains all
Harness identification code:
2 sockets and the receptacle contains all pins. Wire Gauge*
FROM LINE 104 (9) (1) (4) (12) This example indicates wire group 325,
LEGEND: wire 135 in harness "AG". Wire Color
128 I/19 PLC 24VDC 183 SOLENOID MOUNTED Sure-Seal connector: Typical representation
COM COM CONNECTOR WITH 1 *Wire gauge is shown in AWG (American Wire Gauge)
= CONTROL ENCLOSURE TERMINAL of a Sure-Seal connector. The plug and receptacle
129 184 BACK EMF DIODE 2 contain both pins and sockets. but could also be shown in metric denoted with mm
= INDICATOR ENCLOSURE TERMINAL AND INDICATOR
110 TO LINE 150 110C TO 102C TO
102C-BK © 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
= FIELD WIRING BY OTHERS. LINE 161 LINE 185 185 TO LINE 129
FOR NOTES SEE SHEET 1 and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

CR169 DISCONECT
THREMOSTAT SWITCH
POWER RESISTORS BOOST
SWITCH RELAY DISC101
R101A / R101B
TS107
TVS-A D104 TVS-B

NOT NOT DC I/0 I/1 I/2 I/3 DC I/4 I/5 I/6 I/7 I/8 I/9 I/10 I/11 I/12 I/13 I/14 I/15 I/16 I/17 I/18 I/19
USED USED COM COM

IN

PROGRAMMABLE
POWER VF 112
LOGIC CONTROL 101E DISCONECT

104A
RUN

104C
230-7662
FAULT
FORCE SWITCH

102C
OUT
SAMPLE WARNING
VOLTAGE GENERATOR SYSTEM
230-260 VOLTS
DC IN VAC VAC DC DC NOT RELAY
+ 24V - VDC O/0 VDC O/1 24V+ O/2 O/3 O/4 O/5 O/6 O/7 O/8 O/9 O/10 O/11 24V- USED

CR168
CONTROL FUSES

RENR3125-08
FU101 FU102

(Dimensions: 39 inches x 24 inches)

VOLTAGE
BAND
MONITOR
VBM151

FU107 5AMP DROP CURRENT

FU108 1AMP RANGE SWITCH
TIMER
RELAY
101C HTR107 HEATER
TR106
101D
101D FU-B 5A

102D FU-A 5A

102C 30AMP 30AMP

102C ENABLE
102C SOLENOID
110C R154 SOFT START
110C SOLENOID
SSR170
TVS109

110C PDB151 PDB152

104
104A
D110C

109
110 POWER RESISTOR SSR171
CABLE ASSEMBLY
110 R155

20 Page,
111
117
D110

118 MAIN FUSE

R123
R124
R125

122 CURRENT
123 SSR172 TRANSDUCER

124
R156
125
1

155
2

169
3
D169

169 SSR173
4

171
175
176 CT151

177
182A

VIEW WITH DOOR REMOVED

TERMINAL BLOCK
 MAGNET CONTROL PANEL RELAY PANEL

ALTERNATOR BREAKER
101D-A7 BK-10 1712210
PLC ENCLOSURE
CAB 1735432 169-A37 BR-18 110C-A89 GY-18 80A 109-RP2 RD-4

101-RP1 RD-4
L36 101C-A5 BU-10

200-RP5 BK-16
OPERATOR MONITOR
TS107 TO
THERMOSTAT ALTERNATOR
CR169 RELAY PANEL GND

BUS
BAR
1664703 1603672
L39 BOOST RELAY
107-A3 BR-16 1603603
MAGNET VOLTS OVER 4 5 T MAIN BREAKER
ON FAULT 75% DC 3 6 GRAPPLE/MAGNET TO MAGNET TO MAGNET 1712210

107B-A64 GN-16
7 SWITCH LIFT SWITCH DROP SWITCH D104 102-A77 GN-10
2 DIODE
GEN +GND -GND 1 8 2296611 80A
HOT FAULT FAULT TVS-A TVS-B
SUPRESSOR SUPRESSOR TO
2058374 2058374 104-A16 OR-16 STARTER TO

104A-A17 WH-18

177-RP3 RD-6
308-RP6 YL-16 KEY

125-A35 WH-18
110C-A69 GY-18
110C-A66 GY-18
110C-A65 GY-18
110C-A66 GY-18

152-A70 OR-18
122-A29 GN-18
123-A31 RD-18
BR-18

BU-18
112-A67 PK-18

124-A33 BK-18
117-A27 YL-18

110C-A65 GY-18

RD-18
110-A71 PU-18
110-A21 PU-18
SWITCH

102A-CC57 BK-10-C
101-CC56 GN-10-C
TB2

102C

104C

102C
HTR107

101E

104A
DISC101
HEATER
1603670
TERMINAL STRIP
9Y7207 DISCONNECT SW N 1 3 5
1603579 N 2 4 6
10

12
11

113-A68

118-A28
1
2
3
4
5
6
7
8
9

111-A25
J-C1 102C-A9 BK-16

L35
1698674

102C-WA1 BK-16-W
102C-WA1 BK-16-W
104A-A18 WH-16
104A-A94 WH-16

104C-A83 BU-16

102C-A82 BK-16
101E-A93 YL-16
101E-A85 YL-16
102-A77 GN-10

101A-A79 GN-10

102B-A78 BK-10
SPR1-J10 ORBK-18-C
SPR2-J11 GNBK-18-C
SPR3-J12 BUBK-18-C
177-J7 BKWH-18-C
155-J9 WHBK-18-C
171-J4 RDBK-18-C

104 ORBK-18-C
117 GNBK-18-C
102C-J8 GN-18-C

118 BUBK-18-C
125-J3 WH-18-C

176-J6 OR-18-C
123-J1 RD-18-C

175-J5 BU-18-C
124-J2 BK-18-C

VF112 CC-C1 AA-C2

MAIN RELAY
2130772

+
-
-
VOLTAGE TO 104B-A80 OR-16 1275486 1275485 GENERATOR BREAKER
AA-C1 RP-C1

POWER
FREQUENCY

24 VDC
6N9349

INPUT
107-A3 BR-16 NOT NOT DC 1/0 1/1 1/2 1/3 DC 1/4 1/5 1/6 1/7 1/8 1/9 1/10 1/11 1/12 1/13 1/14 1/15 1/16 1/17 1/18 1/19 MONITOR 1 1211038 RE01 1160126 84RE01
102C-A9 BK-16 USEDUSEDCOM COM 1603608 168-AA1 RD-10 1 151-RP8 GN-10 112-RP4 PU-10
104A-A17 WH-18 CC-C2 AA-C3
200-AA2 BK-10 2 200-RP7 BK-10
30A
111-A25 RD-18 IN
1275485 1275486
110-A21 PU-18 102C-A82 BK-16 CONTROL FUSE 101 1
125-A35 WH-18 POWER PROGRAMMABLE 104A-A18 WH-16 1603666
LOGIC
RUN CONTROLLER 101E-A93 YL-16 L54
124-A33 BK-18 (PLC) DROP CURRENT RANGE SW 104A-A94 WH-16 101B-A46 GN-10 30 RELAY PANEL

COLL
FAULT

EMIT
123-A31 RD-18 2307662 4V3087 101E-A85 YL-16 101B-A81 GN-10
J-C2 A 122-A29 GN-18 FORCE
3E5178 1552267 152-A70 OR-18 1 104C-A83 BU-16 110C-A89 GY-18
OUT
CONTROL FUSE 102
CAB 117-A27 YL-18 170-A75 YL-18
10

12
11

2 3
1
2
3
4
5
6
7
8
9

1603666
A
B

X-C1 X-C3 118-A28 BU-18 110C-A58 GY-18 102C-A82 BK-16

MAGNET CONTROL PANEL

1552252 3E3370 110C-A69 GY-18

DC DC 102C-A50 BK-10 30
CHASSIS RISER GND STRIP
IN IN VAC VAC DC DC NOT
102C-A2 BK-10

L55
110-A76 PU-18
110-A74 PU-18

PU-18

BR-18
112-A67 PK-18
110-A71 PU-18 +24V -24V VDC 0/0 VDC 0/1 24+ 0/2 0/3 0/4 0/5 0/6 0/7 0/8 0/9 0/10 0/11 24V- USED 151A-A87 RD-16
104-X10 ORBK-18-C
117-X11 GNBK-18-C
118-X12 BUBK-18-C
177-X7 BKWH-18-C
155-X9 WHBK-18-C
171-X4 RDBK-18-C

152A-A88 BK-16
102C-X8 GN-18-C
125-X3 WH-18-C

176-X6 OR-18-C
123-X1 RD-18-C

175-X5 BU-18-C
124-X2 BK-18-C

152A-A62 BK-16
110-A71 PU-18

152B-A91 GY-16
151B-A90 PK-16
110-A76

113-A68
110C-A69 GY-18 CR168
169-A38 BR-18 SAMPLE VOLTAGE RELAY

GY-18

177-A44 WH-18
GY-18

110C-A73 GY-18
110C-A13 GY-18
PU-18
PU-18

176-A43 OR-18
171-A41 RD-18
110-A72 PU-18
110-A71 PU-18
169-A38 BR-18

175-A42 BU-18
172-A55 PK-18
170-A75 YL-18 1603604

170-A75 YL-18
171-A41 RD-18 101B-A46 GN-10
172-A55 PK-18 104-A16 OR-16
175-A42 BU-18 102C-A50 BK-10

110C-A73
110C-A69
110-A74
110-A72
176-A43 OR-18

L57
177-A44 WH-18 102C-A82 BK-16
110C-A13 GY-18 102C-A2 BK-10
L37

L39 104B-A80 OR-16

3 VBM151 2 110-A20 PU-18 101B-A81 GN-10
VOLTAGE
152-A70 OR-18 4 BAND 1 110-A63 PU-18
5 MONITOR 8
6 1603609 7 101B-A81 GN-10
104B-A80 OR-16
104A-A94 WH-16

L59
101E-A93 YL-16 L56 101E-A93 YL-16
L38 182-A92 BU-16 1 5 TR106 9 13 104A-A94 WH-16
TIMER
102C-A11 BK-16 102C-A11 BK-16

L49
4 8 1603602 12 14
182A-A45 OR-16 110-A63 PU-18
110-A20 PU-18
182A-A45 OR-16
FU-B

L60
2019909
104C-A83 BU-16 5A 104B-A80 OR-16
FU-A
POWER RESISTORS 2019909
PLC ENCLOSURE
1735432 101E-A85 YL-16 5A 101B-A81 GN-10
101E-A1 YL-16
JUMPER-A96 BU-10 L59

R101B R101A L32 L32 102C-A2 BK-10

1735462 1603596 101E-A1 YL-16
FUSE-107
2019909
101E-A1 YL-16 5A 107-A3 BR-16
101D-CA1 GN-10-C
101D-A95 BU-10

101C-CA2 BK-10-C
101D-A95 BU-10

101E YL-16 FUSE-108

101E-A1 YL-16
1735436 L57 102C-A82 BK-16
1 109-A4 PK-18 104A-A94 WH-16 WIRE GROUP COLOR DESCRIPTIONS
101E-A93 YL-16

MAGNET CONTROL PANEL

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
101C-CA2 BK-10-C 101C 1735439 101C 101C-A5 BU-10 152A-A88 BK-16 L50
101C-A6 BU-10 151A-A87 RD-16 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
101D-CA1 GN-10-C 101D 1735439 101D 101D-A7 BK-10 104A-A17 WH-18 151A-A59 RD-16 GENERATOR POWER CIRCUIT.
152-A70 OR-18
F1-F3 BU-14 101D 1735439 101D 110C-A13 GY-18 151A-A59 RD-16 GROUND CIRCUIT.
TV109
177-A44 WH-18 152A-A62 BK-16
F4-F4 RD-14 102D 1735439 102D 102D-A8 RD-10 DIODE 176-A43 OR-18 155-A36 YL-16 OPERATOR MONITOR CIRCUIT.
102C-A9 BK-16 1030703 175-A42 BU-18 PLC CONTROL CIRCUIT.
L28 102C-C8 GN-18-C 102C 1735440 102C TV109-A10 BK-18 170-A75 YL-18 155-A36 YL-16
200B-G3 BK-14 171-A41 RD-18 104A-A18 WH-16 OTHER COLOR DESCRIPTIONS

L59
102C-A2 BK-10 102C 1735440 102C 102C-A11 BK-16 L37 169-A38 BR-18
200B-G2 BK-14 110-A21 PU-18 169-A37 BR-18
102C 1735440 102C 107-A3 BR-16 101D-A7 BK-10 HIGHWAYS
110C-A12 GY-18 102C-A9 BK-16 101C-A5 BU-10
8C5444
DIODE
D110C

170-A75 YL-18

151A-A87 RD-16
151A-A59 RD-16

152A-A88 BK-16
151A-CE2 BK-2
110C 1735440 110C 110C-A13 GY-18 111-A25 RD-18

152A-E2 BK-6
110C-A58 GY-18
L32

125-A35 WH-18 152-A70 OR-18

110C 1735440 110C 110C-A14 GY-18 124-A33 BK-18
123-A31 RD-18
110C 1735440 110C D169-A15 GY-18 122-A29 GN-18 152-A70 OR-18 AWG SXL MM2 AV MM2
117-A27 YL-18 110C-A58 GY-18 00 63.4 60
X-C2 Y-C1 Y-C2 C-C1 104-C10 ORBK-18-C 104 1735440 104 104-A16 OR-16 118-A28 BU-18 L45 170-A75 YL-18
1552252 3E5179 1552252 3E7990 104A-A17 WH-18 172-A55 PK-18 0 50.1 50
104A-G1 WH-14 104A 1735440 104A 104A-A18 WH-16 175-A42 BU-18
123-X1 RD-18-C 1 123-Y1 RD-18-C 1 123-C1 RD-18-C 171-A41 RD-18 4 18.93 20
TV109-A19 BK-18
L27

124-X2 BK-18-C 2 124-Y2 BK-18-C 2 124-C2 BK-18-C 109 1735440 109 109-A4 PK-18 169-A38 BR-18 6 12.10 15
125-X3 WH-18-C 3 125-Y3 WH-18-C 3 125-C3 WH-18-C 110-A20 PU-18 172-A55 PK-18 107-A3 BR-16
8 7.50 8
8C5444
DIODE

171-X4 RDBK-18-C 171-Y4 RDBK-18-C 171-C4 RDBK-18-C 110C-A14 GY-18 102C-A9 BK-16
D110

4 4
175-X5 BU-18-C 5 175-Y5 BU-18-C 5 175-C5 BU-18-C L30 110 1735440 110 110-A21 PU-18 171-A40 RD-18 111-A25 RD-18 10 4.73 5
176-X6 OR-18-C 6 176-Y6 OR-18-C 6 176-C6 OR-18-C R125-A22 WH-18 110C-A58 GY-18 125-A35 WH-18
110 1735440 110 R124-A23 BK-18 12 2.96 3
177-X7 BKWH-18-C 7 177-Y7 BKWH-18-C 7 177-C7 BKWH-18-C R123-A24 RD-18 124-A33 BK-18
102C-X8 GN-18-C 8 102C-Y8 GN-18-C 8 102C-C8 GN-18-C 123-A31 RD-18 PDB151 PDB152 14 1.88 2
155-X9 WHBK-18-C 9 155-Y9 WHBK-18-C 9 155-C9 WHBK-18-C P1-F1 WH-14 111 1735440 111 111-A25 RD-18 101C-A6 BU-10 122-A29 GN-18 TERMINAL BLOCK TERMINAL BLOCK
111-A26 RD-18 102D-A8 RD-10 16 1.18 1.25

GY-18
OR-16
BK-16
L26 104-X10 ORBK-18-C 104-Y10 ORBK-18-C 104-C10 ORBK-18-C 117-A27 YL-18 1603589 1603590

RD-18
10 10

PU-18

110-A63 PU-18
117-C11 GNBK-18-C 117 117 117-A27 YL-18 104-A16 OR-16

110C-A12 GY-18
111-A26 RD-18
1735440
117-X11 GNBK-18-C 11 117-Y11 GNBK-18-C 11 117-C11 GNBK-18-C 118-A28 BU-18 18 0.78 0.85
118-X12 BUBK-18-C 12 118-Y12 BUBK-18-C 12 118-C12 BUBK-18-C 118-C12 BUBK-18-C 118 1735440 118 118-A28 BU-18 104A-A17 WH-18
110C-A13 GY-18

110C-A12
L46

182A-A45
102C-A11
104-A16 OR-16 110-A21 PU-18

110-A20

111-A26
P2-F2 GN-14 122 1735440 122 122-A29 GN-18 102C-A50 BK-10 171-A40 RD-18
123-A31 RD-18 101B-A46 GN-10 110C-A14 GY-18
CALLOUT FORMAT IF APPLICABLE
123-C1 RD-18-C 123 1735440 123 R123-A30 RD-18 104-A16 OR-16
R124-A32 BK-18 Callout Number
L42
176-A43 OR-18 Component
124-C2 BK-18-C 124 1735440 124 124-A33 BK-18 177-A44 WH-18 (Machine Location from (52) VALVE GP - CONTROL Name
R125-A34 WH-18 102D-A8 RD-10 Component Locations Table)
125-C3 WH-18-C 125 1735440 125 125-A35 WH-18 L44 138-1234 Part Number
101E-A1 YL-16 101C-A6 BU-10
102C-A2 BK-10 155-C9 WHBK-18-C 155 1735440 155 155-A36 YL-16
P2-F2 GN-14 169-A37 BR-18 182A-A45 OR-16 SYMBOL DESCRIPTION ABBREV COLOR
P1-F1 WH-14 169 169 169-A38 BR-18 101B-A46 GN-10 171-A40 RD-18 110-A20 PU-18

+2

+3
1735440
F4-F4 RD-14 101B-A47 GN-10 171-A52 RD-18 102C-A11 BK-16 MAGNET

OUTPUT
MAIN FUSE RD RED

INPUT
F1-F3 BU-14 169 1735440 169 D169-A39 GY-18 110C-A12 GY-18 CIRCUIT CONNECTED
SEE TABLE
L43

L31 171-A40 RD-18 111-A26 RD-18

171-C4 RDBK-18-C 171 1735440 171 171-A41 RD-18 WH WHITE
CIRCUIT NOT CONNECTED
104A-G1 WH-14 SSR170 L61
200B-G2 BK-14 175-C5 BU-18-C 175 1735440 175 175-A42 BU-18 OR ORANGE
1603600 ELECTRICAL CONNECTION TO
200B-G3 BK-14

152A-E2 BK-6
151-E1 RD-6
110C-A14 GY-18 MACHINE STRUCTURE
182A-G4 OR-14 176-C6 OR-18-C 176 1735440 176 176-A43 OR-18 101C-A48 BU-10 YL YELLOW
110C-A53 GY-18

4
INTERNAL ELECTRICAL CONNECTION

151A-CE1 BK-2
177-C7 BKWH-18-C 177 1735440 177 177-A44 WH-18 TO SURFACE OF COMPONENT PK PINK

+2

+3
182A-G4 OR-14 182A 1735440 182A 182A-A45 OR-16 102D-A49 RD-10 171-A52 RD-18 IDENT PART NO. SH LOC DESCRIPTION NOTE CONNECTOR BK BLACK

OUTPUT

INPUT
HARNESS AS.
151A-A59 RD-16 CT151 H# GY GRAY
A 207-7013 1 B-7 GENERATOR A CIRCUIT GROUPING DESIGNATION
CURRENT TRANSDUCER
R154 2160244 C 180-5557 1 C-10 GENERATOR 2 A PU PURPLE
SSR171 1603597
L53

L52 ATCH WIRE, CABLE, COMPONENT

1603600 E 255-4405 1 A-12 GEN. JUNCTION BOX 1 (345C) C
(Dimensions: 39 inches x 24 inches)

BR BROWN
102C-A50 BK-10 110C-A53 GY-18
L29

L42
E 273-9767 1 A-12 GEN. JUNCTION BOX 1 (325D/330D) C SPLICE
102C-A51 BK-10 110C-A54 GY-18
1

1234
110-A63 PU-18 F 255-4406 1 A-11 GEN. JUNCTION BOX 2 (345C) C GN GREEN

155A-A60 BK-16
WINDING TERMINATION D169
L58 151A-CE2 BK-2 BLADE, SPADE, RING OR SCREW
DIODE F 274-5217 1 A-11 GEN. JUNCTION BOX 2 (325D) C BU BLUE
172-A55 PK-18
+2
TERMINAL

+3
8C5444
D169-A15 GY-18 D169-A39 GY-18 101B-A47 GN-10 OUTPUT
172-A56 PK-18 110C-A12 GY-18 F 273-9768 1 A-11 GEN. JUNCTION BOX 2 (330D) C
RENR3125-08

INPUT
111-A26 RD-18 G 166-4706 1 A-4 VALVE SOLENOIDS A
155-A36 YL-16
STATOR J 260-1936 1 E-12 MONITOR JUMPER (CAB) B,E
R123
R155
1735452 SSR172 1603597 X 260-1934 1 E-12 MONITOR AND SWITCHES B,E
1603600
L33

Y 260-1935 1 C-11 MONITOR JUMPER (CHASSIS) B,D,E

R123-A24 RD-18 R123-A30 RD-18 102D-A49 RD-10 110C-A54 GY-18
102D-A8 RD-10 110C-A57 GY-18 AA 253-6148 1 E-4 GENSET POWER B,E
1

CABLE AS. Do not operate or work on this product unless you have
P1
P2
F1
F4

155A-A61 BK-16
S1
A1

A2

S2

R124 read and understood the instruction and warnings in the

1735452 101C-A48 BU-10 CA 180-7096 1 D-11 POWER RESISTERS A
+2

+3

101C-A6 BU-10 172-A56 PK-18 relevant Operation and Maintenance Manuals and
OUTPUT

CC 180-7047 1 E-4 RELAY PANEL A

INPUT

P2-F2 GN-14 R124-A23 BK-18 R124-A32 BK-18 152A-A62 BK-16 relevant service literature. Failure to follow the instruc-
CE 221-9128 1 B-4 MAIN FUSE A
P1-F1 WH-14 tions or heed the warnings could result in injury or
R125 R156 WIRE AS.

L34
F4-F4 RD-14 1735452 SSR173 1603597 death. Proper care is your responsibility.
1603600 WA 205-8375 1 F-6 TB2 JUMPER A
F1-F3 BU-14
R125-A22 WH-18 R125-A34 WH-18 102C-A51 BK-10 110C-A57 GY-18 VALVE GP
152A-E2 BK-6
151-E1 RD-6

110C-A58 GY-18 1605885

1

ENABLE SOL
L42 1603513
104A-G1 WH-14
200B-G2 BK-14 NOTE A: SAME PART NUMBER FOR ALL MODELS

MAGNET CONTROL PANEL NOTE B: SAME PART NUMBER ON 345C, 330D AND 325D
SOFT START SOL
1807106 NOTE C: PART NUMBER VARIES BY MODEL
L33 200B-G3 BK-14
182A-G4 OR-14 NOTE D: NOT USED ON MEDIUM B AND C OR LARGE B MODELS
20 Page,

NOTE E: DIFFERENT PART NUMBER FOR MEDIUM B, C AND LARGE B MODELS

THIS SCHEMATIC IS FOR THE SOLID STATE MAGNETIC CONTROLLER FOR

MATERIAL HANDLER ELECTRICAL SYSTEM
MEDIA NUMBER: RENR3125-08
SCHEMATIC PART NUMBER: 283-1452, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.