Agc 150 Generator Mains BTB Data Sheet 4921240618 Uk
Agc 150 Generator Mains BTB Data Sheet 4921240618 Uk
Agc 150 Generator Mains BTB Data Sheet 4921240618 Uk
AGC 150
Generator, Mains and BTB
4921240618A
1. AGC 150 Generator, Mains and BTB
1.1 About................................................................................................................................................................................................................................................ 4
1.1.1 Software packages............................................................................................................................................................................................................ 4
1.2 Single-line application diagrams....................................................................................................................................................................................... 4
1.2.1 Single generator applications........................................................................................................................................................................................4
1.2.2 Multiple generator applications.....................................................................................................................................................................................5
1.2.3 Power management applications................................................................................................................................................................................ 7
1.3 Power management.................................................................................................................................................................................................................. 9
1.3.1 Introduction........................................................................................................................................................................................................................... 9
1.3.2 Power management plant modes............................................................................................................................................................................. 10
1.3.3 Power management features..................................................................................................................................................................................... 10
1.4 Functions and features........................................................................................................................................................................................................ 10
1.4.1 General controller functions........................................................................................................................................................................................ 10
1.4.2 Emulation............................................................................................................................................................................................................................ 12
1.4.3 Easy configuration with the utility software........................................................................................................................................................... 12
1.5 Protections overview.............................................................................................................................................................................................................12
5. Compatible products
5.1 Power management............................................................................................................................................................................................................... 27
5.2 Remote monitoring service: Insight..............................................................................................................................................................................27
5.3 Digital voltage controllers.................................................................................................................................................................................................. 27
5.4 Additional inputs and outputs..........................................................................................................................................................................................27
5.5 Additional operator panel, AOP-2.................................................................................................................................................................................. 27
5.6 Remote display: AGC 150................................................................................................................................................................................................... 27
5.7 Other equipment...................................................................................................................................................................................................................... 27
5.8 Controller types........................................................................................................................................................................................................................28
6. Technical specifications
6.1 Electrical specifications...................................................................................................................................................................................................... 29
6.2 Environmental specifications........................................................................................................................................................................................... 31
6.3 Communication........................................................................................................................................................................................................................ 32
6.4 Approvals.....................................................................................................................................................................................................................................33
6.5 Dimensions and weight....................................................................................................................................................................................................... 34
7. Legal information
1.1 About
The AGC 150 Generator (Genset), AGC 150 Mains and AGC 150 BTB controllers provide flexible protection and control in a wide
range of applications.
In the simplest applications, you can use one AGC 150 Generator controller to control one genset. You can also use AGC 150
Generator controllers for load sharing by multiple gensets (without power management).
Several AGC 150 controllers can work together to make a power management system (PMS). These applications include
synchronisation, island operation, and running parallel to mains. The PMS can automatically start and stop gensets, and open and
close breakers. You can also use AGC 150 in power management systems with other DEIF controllers.
The AGC 150 Generator controller contains all the functions needed to protect and control a genset, and the genset breaker. If you
do not use power management, the controller can also protect and control the mains breaker.
The AGC 150 Mains controller protects and controls a mains breaker, and a tie breaker.
The AGC 150 BTB controller protects and controls a bus tie breaker. The PMS manages the busbar sections.
The AGC 150 is a compact, all-in-one controller. Each AGC 150 contains all necessary 3-phase measuring circuits. All values and
alarms are shown on the LCD display screen, which is sunlight-readable.
Operators can easily control the gensets and breakers from the display units. Alternatively, use the communication options to
connect to an HMI/SCADA system. The HMI/SCADA system can then control the plant.
You can choose the Core, Extended and Premium software packages. The functions depend on the controller type.
Island mode
Island mode operation is typically used in power plants that are
isolated from the national (or local) electricity distribution
network. There are two key types of island mode operation:
• Stand-alone generators not connected to the electricity grid.
• Generators connected to the electricity grid in parallel mode.
This means that they can generate power independently, and
on demand.
G
These applications can share the load without using power management. However, the generators do not automatically start, stop,
connect, and disconnect.
G G G G
3rd party
product
G G G G
G G G G
Busbar 3
Busbar 1 Busbar 2
G G G G
In power management, the controllers have the information that they need to automatically start, stop, connect and disconnect
generators and/or mains. See Power management for more information.
G G G G
Power plant with synchronising generators. Can also be used in critical power plants with a start signal from an external (ATS)
controller.
CAN bus
G G G G
Ethernet Ethernet
G G G G
CAN bus
1 2 3 4
ALC ASC Solar
5 6 7 8
CAN bus
ASC Battery
NOTE You can use AGC 150 generator, mains, and bus tie breaker controllers for power management in a hybrid system.
However, the AGC 150 hybrid controller cannot be used in a power management application. To control the photovoltaic
(PV) power source(s), use ASC Solar.
The power management system automatically supplies the power that is necessary for the load efficiently, safely and reliably.
You can monitor the complete power management system from a graphical supervision page in the utility software. You can also see
running status, hours in operation, breaker status, the condition of the mains and busbars, fuel consumption, and so on.
Multi-master system
The power management system is a multi-master system, for increased reliability. In a multi-master system all vital data is
transmitted between the controllers, so that all the controller know the power management status (calculations and position) in the
application. As a result, the application does not have a single master controller.
The plant modes are configurable and can be changed at any time. All modes can be combined with Automatic Mains Failure mode
(AMF). You can use AGC 150 controllers for the following applications:
Automatic Mains Failure Critical power/emergency standby plants, black start generator.
Fixed power Power plant with fixed kW set point (including building load).
Peak shaving Power plant where generator supplies peak load demand paralleled to the mains.
Plant mode where the load is moved from mains to generator. For example, peak
Load take-over
demand periods, or periods with a risk of power outages.
Mains power export Power plant with fixed kW set point (excluding building load).
EasyConnect x x x
Secure mode x x
Priority selection:
• Manual x x x
• Running hours x x x
• Fuel optimisation x
Counters, including: x x x
• Breaker operations x x x
• kWh meter (day, week, month, total) x x x
• kvarh meter (day, week, month, total) x x x
Password-protected setup x x x
Modbus RS-485 x x x
Modbus TCP/IP x x x
AGC 150 includes an emulation tool to verify and test the functionality of the application, for example plant modes and logics,
breaker handling, mains and generator operation.
Application emulation is useful for training, customising plant requirements and for testing basic functionality that needs to be set up
or verified.
In a power management system it is possible to control the entire plant, when connected to just one of the controllers.
Operate
Protections No. of ANSI Genset* Mains BTB
time
Over-voltage x2 59 <200 ms x x x
De-load error x1 34 x
Hz/V failure x1 53 x
Not in Auto x1 34 x x x
2 3 3
1 3
3
6
18
17
7
16 8
15 14 11 12 13 12 11 10
3 Navigation Move the selector up, down, left and right on the screen.
For generator controllers, the controller automatically starts and stops (and connects and disconnects)
6 AUTO mode gensets. No operator actions are needed. The controllers use the power management configuration to
automatically select the power management action.
7 Silence horn Turns off an alarm horn (if configured) and enters the Alarm menu.
8 Shortcut menu Access the Jump menu, Mode selection, Test, Lamp test.
The operator or an external signal can start, stop, connect or disconnect the genset. The generator
SEMI-AUTO controller cannot automatically start, stop, connect or disconnect the genset.
9
mode The controller automatically synchronises before closing a breaker, and automatically de-loads before
opening a breaker.
Green: Mains voltage and frequency are OK. The controller can synchronise and close the breaker.
10 Mains symbol
Red: Mains failure.
Green: Generator voltage and frequency are OK. The controller can synchronise and close the
breaker.
14 Generator Green flashing: The generator voltage and frequency are OK, but the V&Hz OK timer is still running.
The controller cannot close the breaker.
Red: The generator voltage is too low to measure.
G L3
s1 s2
P1
s1
P2
s2
L3
N N
GB MB
F4 K2 K1 F5
P2 s2 + ‐ ‐
‐
MB GB
F3 K1 K2 feedback feedback
P1 s1
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
GB/TB on
GB/TB off
Com (s2)
GB/TB on
GB/TB off
L1 (s1)
L2 (s1)
L3 (s1)
L4 (s1)
L4 (s2)
MB on
MB off
DC (+)
MB on
MB off
Out
Out
Out
Out
Out
Out
L1
L2
L3
L1
L2
L3
In
In
In
In
In
In
In
In
N
N
USB
AC voltage AC voltage
AC current CT-side A-side DC output (configurable) Digital input (configurable) B-side
RS485 RS485
Ethernet
Supply Engine start Analogue input Tacho CAN A ECU CAN B PMS Analogue output
Port 1 Port 2
Data (GND)
Data (GND)
Data (GND)
Data (GND)
Data + (A)
Data + (A)
GOV (+)
Data - (B)
Data - (B)
AVR (+)
Run coil
GOV (-)
AVR (-)
DC (+)
Emerg.
DC (-)
Crank
SCR
GND
High
High
Neg
Low
Low
Pos
stop
D+
In
In
In
In
1 2 4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 54 55
120 120 120 120
% P T
Tacho
F1 F2
+
B+ GOV
Fuel
M G D+
+
‐
ECU
AVR
120
+ -
Engine GND
Fuses:
• F1, F4, F5: 2 A MCB, c-curve
• F2: 6 A MCB, c-curve
• F3: 4 A MCB, b-curve
Synchronising (dynamic) x x x
Synchronising (static) x x
Short-time parallel x x x
Vector jump x x
df/dt (ROCOF) x x
Ground relay x x
Ventilation x x x
Dry alternator x x x
Derate engine x x
Overspeed x2 12 <400 ms
Crank failure 48
Start failure 48
Stop failure 48
Engine heater 26
Maintenance alarms
Generic J1939 Any ECU that uses J1939 Any engine that uses J1939 x Generic J1939
Detroit Diesel DDEC III Series 50, 60 and 2000 - DDEC III
MTU MDEC module M.302 Series 2000 and 4000 - MDEC 2000/4000 M.302
MTU MDEC module M.303 Series 2000 and 4000 - MDEC 2000/4000 M.303
ISLAND SEMI
3. Application mode - -
7. Operation mode - -
8. Engine emission system failure level Shows the severity of an emission failure or malfunction.
9. Diesel Particle Filter (DPF) level Shows the severity of a needed regeneration.
10. Page number - Shows the number of the View menu screen.
14. Diesel Exhaust Fluid (DEF) Shows the fluid tank level is low.
15. Diesel Exhaust Fluid (DEF) % level - Shows the level (%) of the Diesel Exhaust Fluid.
NOTE Grey symbols show that communication is available for the referent. An engine type might not support all of the referents.
2 3 3
1 3
3
6
18
17
7
16 8
11 12 13 12 11 10
3 Navigation Move the selector up, down, left and right on the screen.
For mains controllers, the controller automatically connects and disconnects the mains. No operator
6 AUTO mode actions are needed. The controllers use the power management configuration to automatically select
the power management action.
7 Silence horn Turns off an alarm horn (if configured) and enters the Alarm menu.
8 Shortcut menu Access the Jump menu, Mode selection, Test, Lamp test.
The operator or an external signal can connect or disconnect the mains. The mains controller cannot
SEMI-AUTO automatically connect or disconnect the mains.
9
mode The controller automatically synchronises before closing a breaker, and automatically de-loads before
opening a breaker.
Green: Mains voltage and frequency are OK. The controller can synchronise and close the breaker.
10 Mains symbol
Red: Mains failure.
MB TB
F4 K1 K2 F5
‐ ‐
‐
MB GB
K1 K2 feedback feedback
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
GB/TB on
GB/TB off
Com (s2)
GB/TB on
GB/TB off
L1 (s1)
L2 (s1)
L3 (s1)
L4 (s1)
L4 (s2)
MB on
MB off
DC (+)
MB on
MB off
Out
Out
Out
Out
Out
Out
L1
L2
L3
L1
L2
L3
In
In
In
In
In
In
In
In
N
N
USB
AC voltage AC voltage
AC current CT-side A-side DC output (configurable) Digital input (configurable) B-side
RS485 RS485
Ethernet
Supply Engine start Analogue input Tacho CAN A ECU CAN B PMS Analogue output
Port 1 Port 2
Data (GND)
Data (GND)
Data (GND)
Data (GND)
Data + (A)
Data + (A)
GOV (+)
Data - (B)
Data - (B)
AVR (+)
Run coil
GOV (-)
AVR (-)
DC (+)
Emerg.
DC (-)
Crank
SCR
GND
High
High
Neg
Low
Low
Pos
stop
D+
In
In
In
In
1 2 4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 54 55
120 120 120
F1
+ ‐
+ -
Fuses:
• F1, F4, F5: 2 A MCB, c-curve
Synchronising
ATS control
Load management
Plant PF control
2 3 3
1 3
3
11 12 13
3 Navigation Move the selector up, down, left and right on the screen.
For BTB controllers, the controller automatically joins and splits the busbar. No operator actions are
6 AUTO mode needed. The controllers use the power management configuration to automatically select the power
management action.
7 Silence horn Turns off an alarm horn (if configured) and enters the Alarm menu.
The operator or an external signal can join or split the busbar. The BTB controller cannot automatically
SEMI-AUTO join or split the busbar.
9
mode The controller automatically synchronises before closing a breaker, and automatically de-loads before
opening a breaker.
BTB
F4 K2 F5
+ ‐
‐
BTB
F3 K2 feedback
56 57 58 59 60 61 62 63 64 65 8 9 10 11 12 13 14 15 16 17 18 39 40 41 42 43 44 45 46 47 48 49 50 66 67 68 69
GB/TB on
GB/TB off
Com (s2)
GB/TB on
GB/TB off
L1 (s1)
L2 (s1)
L3 (s1)
L4 (s1)
L4 (s2)
MB on
MB off
DC (+)
MB on
MB off
Out
Out
Out
Out
Out
Out
L1
L2
L3
L1
L2
L3
In
In
In
In
In
In
In
In
N
N
USB
AC voltage AC voltage
AC current CT-side A-side DC output (configurable) Digital input (configurable) B-side
RS485 RS485
Ethernet
Supply Engine start Analogue input Tacho CAN A ECU CAN B PMS Analogue output
Port 1 Port 2
Data (GND)
Data (GND)
Data (GND)
Data (GND)
Data + (A)
Data + (A)
GOV (+)
Data - (B)
Data - (B)
AVR (+)
Run coil
GOV (-)
AVR (-)
DC (+)
Emerg.
DC (-)
Crank
SCR
GND
High
High
Neg
Low
Low
Pos
stop
D+
In
In
In
In
1 2 4 5 6 7 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 51 52 54 55
120 120 120
F1
+ ‐
+ -
Fuses:
• F1, F4, F5: 2 A MCB, c-curve
• F3: 4 A MCB, b-curve
Synchronising
You can configure and connect two AOP-2s if the AGC 150 has the premium software package.
Power supply
Nominal voltage: 12 V DC or 24 V DC
Power supply range
Operating range: 6.5 to 36 V DC
Power supply load dump protection Load dump protected according to ISO16750-2 test A
5 W typical
Power consumption
12 W max.
0 V to 36 V DC
Measuring range
Max. continuous operating voltage: 36 V DC
Resolution 0.1 V
Accuracy ±0.35 V
Voltage measurement
Voltage range Nominal range: 100 to 690 V phase-to-phase (above 2000 m derate to max. 480 V)
±1 % of nominal within 10 to 75 Hz
Voltage accuracy
+1/-4 % of nominal within 3.5 to 10 Hz
Current measurement
Number of CT input 4
3 A (-/1 A)
Max. measured current
15 A (-/5 A)
7 A continuous
Current withstand 20 A for 10 seconds
40 A for 1 second
From 10 to 75 Hz:
• ±1 % of nominal from 2 to 100% current
Current accuracy
• ±1 % of measured current from 100 to 300 % current
From 3.5 to 10 Hz:
Power measurement
D+
210 mA, 12 V
Excitation current
105 mA, 24 V
Tacho input
W 8 to 36 V
Digital inputs
12 x digital inputs
Number of inputs
Negative switching
DC outputs
2 outputs for fuel and crank (15 A DC inrush and 3 A continuous, supply voltage 0 to
Number of outputs 36 V DC)
10 x outputs (2 A DC inrush and 0.5 A continuous, supply voltage 4.5 to 36 V DC)
Common 12/24 V DC
Analogue inputs
Configurable as:
• Negative switching digital input
Electrical range • 0 V to 10 V sensor
• 4 mA to 20 mA sensor
• 0 Ω to 2.5 kΩ sensor
Current:
• Accuracy: ±20 uA ±1.00 % rdg
Accuracy
Voltage:
• Range: 0 to 10 V DC
Display unit
Operation conditions
Storage temperature (incl. display screen) -40 to +85 °C (-40 to +185 °F)
Damp Heat Cyclic, 20/55 °C at 97 % relative humidity, 144 hours. To IEC 60255-1
Operating humidity
Damp Heat Steady State, 40 °C at 93 % relative humidity, 240 hours. To IEC 60255-1
IEC/EN 60529
• IP65 (front of module when installed into the control panel with the supplied sealing
Protection degree
gasket)
• IP20 on terminal side
Response:
• 10 to 58.1 Hz, 0.15 mmpp
• 58.1 to 150 Hz, 1 g. To IEC 60255-21-1 (Class 2)
Endurance:
Vibration
• 10 to 150 Hz, 2 g. To IEC 60255-21-1 (Class 2)
Seismic vibration:
• 3 to 8.15 Hz, 15 mmpp
• 8.15 to 35 Hz, 2 g. To IEC 60255-21-3 (Class 2)
6.3 Communication
Communication
You can connect these in a daisy chain (and operate them at the same time):
• Engine CAN Port
• DVC 550
• CIO 116, CIO 208, and CIO 308
CAN A • IOM 220 and IOM 230
Data connection 2 wire + common
Not isolated
External termination required (120 Ω + matching cable)
DEIF engine specification (J1939 + CANopen)
• CANshare
• AOP-2
Data connection 2 wire + common
Isolated
External termination required (120 Ω + matching cable)
PMS 125 kbit and 250 kbit
Used for:
• Modbus to PLC, SCADA, and so on
• Backup power management system (PMS) communication between AGC 150
RJ45 Ethernet controllers
• NTP time synchronisation with NTP servers
Isolated
Auto detecting 10/100 Mbit Ethernet port
6.4 Approvals
Standards
CE
Weight 0.79 kg
Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.
Copyright
© Copyright DEIF A/S. All rights reserved.