New Features A760e and A760f Automatic Trans

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104 SEQUOIA – NEW FEATURES

JA760E AND A760F AUTOMATIC TRANSMISSIONS

1. Description
D An A760E 6-speed Super Electronic Controlled Transmission (Super ECT) is used on the 2WD models
with 1UR-FE engine.
D An A760F 6-speed Super Electronic Controlled Transmission (Super ECT) is used on the 4WD models
with 1UR-FE engine.
D A tow/haul control is used on the models with towing package. This controls the engine throttle,
transmission shift schedule and shift timing to ensure driveability when a trailer is being towed.

12DCH001Y

A760E Automatic Transmission

A760F Automatic Transmission 12DCH002Y

" Specifications A

Transmission Type A760E A760F


Engine Type 1UR-FE z
1st 3.520 z
2nd 2.042 z
3rd 1.400 z
Gear Ratio 4th 1.000 z
5th 0.716 z
6th 0.586 z
Reverse 3.224 z
Fluid Type Toyota Genuine ATF WS z
11.1 Liters 10.8 Liters
Fluid Capacity
(11.6 US qts, 9.7 Imp. qts) (11.4 US qts, 9.5 Imp. qts)
Weight (Reference)* 88.7 kg (195.1 lb) 90.5 kg (199.1 lb)
*: Weight shows the figure with the fluid fully filled.
SEQUOIA – NEW FEATURES 105

C3 C1 B3 B1
C2 B2
F3
B4
Rear Planetary Gear
Input Shaft

Center Planetary Gear


12DCH033Y

Front Planetary Gear


C4 F1
F4 F2 12DCH033Y

" Specifications A

Item A760E A760F


C1 No. 1 Clutch 5 z
C2 No. 2 Clutch 6 z
C3 No. 3 Clutch 5 z
C4 No. 4 Clutch 3 z
No. of Discs
B1 No. 1 Brake 4 z
B2 No. 2 Brake 4 z
B3 No. 3 Brake 4 z
B4 No. 4 Brake 8 z
F1 No. 1 1-way Clutch 18 z
F2 No. 2 1-way Clutch 25 z
No. of Sprags
F3 No. 3 1-way Clutch 26 z
F4 No. 4 1-way Clutch 27 z
No. of Sun Gear Teeth 40 z
Inner 22 z
Front Planetary Gear No. of Pinion Gear Teeth
Outer 21 z
No. of Ring Gear Teeth 91 z
No. of Sun Gear Teeth 31 z
Center Planetary Gear No. of Pinion Gear Teeth 23 z
No. of Ring Gear Teeth 77 z
No. of Sun Gear Teeth 25 z
Rear Planetary Gear No. of Pinion Gear Teeth 19 z
No. of Ring Gear Teeth 63 z
106 SEQUOIA – NEW FEATURES

2. Torque Converter
A compact, lightweight and high-capacity torque converter is used. The torque converter supports flex
lock-up clutch control, thus allowing for improved fuel economy.

Lock-up Clutch Pump Impeller

1-way Clutch

Stator

Turbine Runner
12DCH003Y

" Specifications A

Transmission Type A760E A760F


3-element, 1-step, 2-phase
Torque Converter Type z
(with Lock-up Mechanism)
Stall Torque Ratio 1.80 z

3. Oil Pump
D The oil pump is driven by the torque converter. It lubricates the planetary gear units and supplies operating
fluid pressure for hydraulic control.
D The pump cover is made of aluminum to reduce weight.

Pump Cover

Driven Gear
Pump Body

Stator Shaft

Drive Gear
232CH89
SEQUOIA – NEW FEATURES 107

4. Oil Strainer
A felt type oil strainer (in a plastic case) is used because it weighs less, offers excellent debris capturing
ability, and is more reliable. This oil strainer is maintenance-free.

Plastic Case

Felt Strainer Oil Pan 12DCH046I

5. ATF Warmer
The ATF warmer uses engine coolant to warm up the ATF quickly and keep the ATF temperature higher
(within limits). Consequently, the friction losses of the automatic transmission are quickly reduced, thus
improving fuel economy.

To Engine

: Engine coolant flow


: ATF flow
From Engine

ATF Warmer 12DCH006Y


108 SEQUOIA – NEW FEATURES

6. ATF Filling Procedure


An ATF filling procedure is used in order to improve the accuracy of the ATF level when the transmission
is being repaired or replaced. As a result, the oil filler tube and the oil level gauge used in the conventional
automatic transmission have been discontinued, eliminating the need to inspect the fluid level as a part of
routine maintenance.
D This filling procedure uses a refill plug, an overflow plug, an ATF temperature sensor No. 2, and a D
indicator.

Refill Plug

Proper Level

Overflow Plug 12DCH035Y

Service Tip
For details about the ATF filling procedures, refer to the 2010 SEQUOIA Repair Manual.
SEQUOIA – NEW FEATURES 109

7. Planetary Gear Unit

Construction
The planetary gear unit consists of 3 planetary gear units, 4 clutches, 4 brakes, and 4 1-way clutches.
D A centrifugal fluid pressure canceling mechanism is used in the C1, C2, C3, and C4 clutches applied when
shifting 2nd ! 3rd, 3rd ! 4th, 4th ! 5th, and 5th ! 6th. For details, see page 116.

No. 1 Clutch (C1) No. 1 Brake (B1) No. 4 Brake (B4)


No. 3 Clutch (C3)
No. 2 Clutch (C2) No. 3 Brake (B3) No. 2 Brake (B2) Rear Planetary Gear

Output
Shaft

No. 3 1-way Clutch (F3)


Input Shaft
No. 4 Clutch (C4) No. 1 1-way Center Planetary Gear
No. 4 1-way Clutch (F4) Clutch (F1) Intermediate Shaft
No. 2 1-way Clutch (F2) Front Planetary Gear 12DCH036Y

B3

F2 F1 B1 B2 F3 B4
C3

C2
Output Shaft
C1 F4

C4

Intermediate
Input Shaft Sun Gear Shaft
Front Planetary Gear Rear Planetary Gear
Center Planetary Gear 12DCH010Y
110 SEQUOIA – NEW FEATURES

Function of Components

Component Function
C1 No. 1 Clutch Connects the input shaft, F4 and intermediate shaft.
C2 No. 2 Clutch Connects the input shaft and center planetary carrier.
C3 No. 3 Clutch Connects the input shaft and sun gear.
C4 No. 4 Clutch Connects the input shaft and intermediate shaft.
Prevents the front planetary carrier from turning either clockwise or
B1 No. 1 Brake
counterclockwise.
Prevents the front and the center ring gears from turning either
B2 No. 2 Brake
clockwise or counterclockwise.
Prevents the outer race of F2 from turning either clockwise or
B3 No. 3 Brake
counterclockwise.
Prevents the center planetary carrier and rear ring gear from turning
B4 No. 4 Brake
either clockwise or counterclockwise.
F1 No. 1 1-way Clutch Prevents the front planetary carrier from turning counterclockwise.
When B3 is operating, the 1-way clutch prevents the front sun gear
F2 No. 2 1-way Clutch
from turning counterclockwise.
Prevents the center planetary carrier and rear ring gear from turning
F3 No. 3 1-way Clutch
counterclockwise.
F4 No. 4 1-way Clutch Prevents the intermediate shaft from turning counterclockwise.
These gears change the route through which driving force is
Planetary Gear transmitted, in accordance with the operation of each clutch and
brake, in order to increase or reduce the output shaft speed.
SEQUOIA – NEW FEATURES 111

Transmission Power Flow

Shift Shift Solenoid Valve Clutch Brake 1-way Clutch


Position
or Shift
S1 S2 S3 S4 SR SL1 SL2 SLU C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
Range
P On On On On
R* On On On On f n f f
N On On On On
1st On On On On f f f
2nd On On On On On On f f f f f

D, 3rd On On On On On f f F f f
S6 4th* On On On On f f F n F f
5th* On On On On F f f f F
6th* On On On On On F f F f F
1st On On On On f f f
2nd On On On On On On f f f f f
S5 3rd On On On On On f f F f f
4th* On On On On f f F n F f
5th* On On On On F f f f F
1st On On On On f f f
2nd On On On On On On f f f f f
S4
3rd On On On On On f f F f f
4th* On On On On f f F n F f
1st On On On On f f f
S3 2nd On On On On On On f f f f f
3rd* On On On On f f n n F f f
1st On On On On f f f
S2
2nd* On On On On On On f n n f f f f
S1 1st* On On On f n n f f

f: Operates
F: Operates but is not related to power transmission
n: Operates during engine braking
*: Engine braking occurs
112 SEQUOIA – NEW FEATURES

1) 1st Gear (Shift Lever is in D or S)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates during engine braking 12DCH011Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
f n n f f
f: Operates n: Operates during engine braking (S1 range)

2) 2nd Gear (Shift Lever is in D or S)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates during engine braking
12DCH012Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
f n n f f f f
f: Operates n: Operates during engine braking (S2 range)
SEQUOIA – NEW FEATURES 113

3) 3rd Gear (Shift Lever is in D or S)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates during engine braking
: Operates but is not related to power transmission 12DCH013Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
f f n n F f f
f: Operates n: Operates during engine braking (S3 range)
F: Operates but is not related to power transmission

4) 4th Gear (Shift Lever is in D or S)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates during engine braking
: Operates but is not related to power transmission
12DCH014Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
f f F n F f
f: Operates n: Operates during engine braking
F: Operates but is not related to power transmission
114 SEQUOIA – NEW FEATURES

5) 5th Gear (Shift Lever is in D or S)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates but is not related to power transmission
12DCH015Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
F f f f F
f: Operates F: Operates but is not related to power transmission

6) 6th Gear (Shift Lever is in D or S)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates but is not related to power transmission
12DCH016Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
F f F f F
f: Operates F: Operates but is not related to power transmission
SEQUOIA – NEW FEATURES 115

7) Reverse Gear (Shift Lever is in R)

B3

F2 F1 B1 B2 F3 B4
C3

C2

C1 F4

C4

: Operates
: Operates during engine braking 12DCH017Y

C1 C2 C3 C4 B1 B2 B3 B4 F1 F2 F3 F4
f n f f
f: Operates n: Operates during engine braking
116 SEQUOIA – NEW FEATURES

Centrifugal Fluid Pressure Canceling Mechanism


For the following reason, the centrifugal fluid pressure canceling mechanism is used on the C1, C2, C3, and
C4 clutches.
D Clutch shifting operation is affected not only by the valve body controlling fluid pressure but also by
centrifugal fluid pressure that is present due to fluid in the clutch piston oil pressure chamber. The
centrifugal fluid pressure canceling mechanism has chamber B to reduce the effect applied to the
chamber A. As a result, smooth shifting with excellent response has been achieved.

No. 4 Clutch (C4)


Piston

No. 1 Clutch
Chamber A (C1)
(for C1)

Chamber A Chamber B
(for C4)
12DCH018Y

Chamber A
(Piston Fluid Pressure) Clutch
Piston : Target fluid pressure

: Centrifugal fluid pressure


applied to chamber A
: Centrifugal fluid pressure
applied to chamber B
Chamber B
(Canceling Fluid Pressure)
Fluid Pressure
Applied to Piston Shaft Side
12ECH003I

Fluid pressure Centrifugal fluid pressure Target fluid pressure


– =
applied to piston applied to chamber B (original clutch pressure)
SEQUOIA – NEW FEATURES 117

8. Valve Body Unit

General
The valve body consists of the upper (No. 1 and No. 2) and lower (No. 1 and No. 2) valve bodies and 9 shift
solenoid valves.

Shift Solenoid Valve S4


Shift Solenoid Valve S2
Shift Solenoid Valve S1
Shift Solenoid Valve S3
Shift Solenoid Valve SR
Shift Solenoid No. 2 Upper Valve Body
Valve SL1
No. 1 Upper
Valve Body

Shift Solenoid
Valve SLT

Shift Solenoid
No. 1 Lower Valve Body
Valve SLU

No. 2 Lower Valve Body

Shift Solenoid Valve SL2 259LSK76

" No. 1 Upper Valve Body A

Clutch Control Valve


Reverse Sequence Valve
Clutch Apply Relay Valve
C1 Accumulator 2 – 3 Shift Valve
(Also Works as 5 – 6 Shift Valve)

B2 Accumulator

Secondary Regulator
Valve
Lock-up Relay Valve
Lock-up Control Valve 3 – 4 Shift Valve
B4 Outer Check Valve
C3 Check Valve
1 – 2 Shift Valve 259LSK74
118 SEQUOIA – NEW FEATURES

" No. 2 Upper Valve Body A

C3 Apply Relay Valve

259LSK72

" No. 1 Lower Valve Body A

4 – 5 Shift Valve

SLT Damper

259LSK73
Primary Regulator Valve

" No. 2 Lower Valve Body A

SL1 Relay Valve Brake Control Valve

Solenoid Modulator Valve

B1 Apply Relay Valve

259LSK75

Accumulator Control Valve


SEQUOIA – NEW FEATURES 119

Shift Solenoid Valve

1) Shift Solenoid Valves S1, S2, S3, S4 and SR


D These shift solenoid valves are 3-way solenoid valves.
D A filter is provided at the tip of the shift solenoid valve to further improve operational reliability.

Control Pressure Control Pressure

Line Line
Pressure Pressure

Filter
Drain 040SC10C

Shift Solenoid Valve Off Shift Solenoid Valve On


(S1, S2, S3 and SR) (S1, S2, S3 and SR)

Control Pressure Control Pressure

Line Line
Pressure Pressure

Filter
Drain
040SC11C

Shift Solenoid Valve Off (S4) Shift Solenoid Valve On (S4)

" Function of Solenoid Valves S1, S2, S3, S4 and SR A

Shift Solenoid Valve Type Function


D Switches the 1 – 2 shift valve.
S1 3-way
D Switches the SL1 relay valve.
D Switches the 2 – 3 shift valve.
S2 3-way
D Switches the 5 – 6 shift valve.
S3 3-way Switches the 3 – 4 shift valve.
D Switches the 4 – 5 shift valve.
S4 3-way D Switches the SL1 relay valve.
D Switches the reverse sequence valve.
D Switches the clutch apply relay valve.
SR 3-way
D Switches the B1 apply relay valve.
120 SEQUOIA – NEW FEATURES

2) Shift Solenoid Valves SL1, SL2, SLT and SLU


These shift solenoid valves are used by the ECM to control hydraulic pressures in a linear fashion based
on the current that the ECM causes to flow through their solenoid coils. They control line, clutch, and
brake engagement pressure based on the signals received from the ECM.

Spool Valve Solenoid Coil

Sleeve
Hydraulic
Shift Solenoid Valves SL1 and SL2 Pressure

Current
Output Characteristics
Shift Solenoid Valve SLT of SL1, SL2 and SLT

Hydraulic
Pressure

Shift Solenoid Valve SLU

Current

Output Characteristics of SLU


259LSK16

" Function of Solenoid Valves SL1, SL2, SLT and SLU A

Shift Solenoid Valve Function


D Clutch pressure control
SL1
D Accumulator back pressure control
SL2 Brake pressure control
D Line pressure control
SLT
D Accumulator back pressure control
SLU Lock-up clutch pressure control
SEQUOIA – NEW FEATURES 121

9. Electronic Control System

General
The electronic control system of the A760E and A760F automatic transmissions consists of the control
functions listed below:

Control Function
The ECM sends current to shift solenoid valves S1, S2, S3, S4 and/or
Shift Timing Control
SR based on signals from various sensors, in order to shift the gears.
D Controls the pressure applied directly to B2 brake and C3 clutch by
actuating the shift solenoid valves SL1 and SL2 in accordance with
Clutch Pressure Control
the ECM signals.
(See page 129)
D The shift solenoid valves SLT and SL1 minutely control the clutch
pressure in accordance with the engine output and driving conditions.
Line Pressure Optimal Actuates the shift solenoid valve SLT to control the line pressure in
Control accordance with information from the ECM and the operating
(See page 130) conditions of the transmission.
Retards the engine ignition timing temporarily to improve shift feeling
Engine Torque Control
while upshifting or downshifting occurs.
Lock-up Timing Control The ECM sends current to the shift solenoid valve SLU based on signals
(See page 131) from various sensors and engages or disengages the lock-up clutch.
Controls the shift solenoid valve SLU, provides an intermediate mode
Flex Lock-up Clutch Control
for when the lock-up clutch is between on and off, and increases the
(See page 132)
operating range of the lock-up clutch to improve fuel economy.
Powertrain Cooperative
Controls both the shift control and engine output control in an integrated
Control
way, achieving excellent shift characteristics and driveability.
(See page 134)
Coast Downshift Control To prevent engine speed from decreasing and thus maintain the fuel cut,
(See page 135) the ECM performs downshifting before the fuel cut ends.
Tow/Haul Control* To ensure driveability when a trailer is towed, the ECM controls the
(See page 136) engine output, transmission shift schedule and shift timing.
Artificial Intelligence-shift Based on the signals from various sensors, the ECM determines the road
(AI-shift) Control conditions and the intention of the driver. Thus, an appropriate shift
(See page 139) pattern is automatically determined, thus improving driveability.
Multi-mode Automatic
The ECM appropriately controls the automatic transmission in
Transmission
accordance with the range position selected while the shift lever is in S.
(See page 142)
Diagnosis When the ECM detects a malfunction, the ECM records the malfunction
(See page 144) and memorizes the information that relates to the fault.
If a malfunction is detected in the sensors or solenoids, the ECM effects
Fail-safe
fail-safe control to prevent the vehicle’s driveability from being affected
(See page 144)
significantly.
*: Models with towing package
122 SEQUOIA – NEW FEATURES

Construction
The configurations of the electronic control system for the A760E and A760F automatic transmissions are
as shown in the following chart:

SHIFT SOLENOID VALVE S1


MASS AIR FLOW METER

SHIFT SOLENOID VALVE S2

CRANKSHAFT POSITION SHIFT SOLENOID VALVE S3


SENSOR

SHIFT SOLENOID VALVE S4

THROTTLE POSITION
SENSOR SHIFT SOLENOID VALVE SR

SHIFT SOLENOID VALVE SL1

ACCELERATOR PEDAL
POSITION SENSOR SHIFT SOLENOID VALVE SL2

SHIFT SOLENOID VALVE SLT


ECM
ENGINE COOLANT
TEMPERATURE SENSOR
SHIFT SOLENOID VALVE SLU

ESA
ATF TEMPERATURE
SENSOR NO. 1 IGNITION COIL
with IGNITER
NO. 1, 4, 6, 7

ATF TEMPERATURE
SENSOR NO. 2 SPARK PLUGS
NO. 1, 4, 6, 7

PARK/NEUTRAL POSITION ESA


SWITCH
IGNITION COIL
with IGNITER
NO. 2, 3, 5, 8
TRANSMISSION CONTROL
SWITCH SPARK PLUGS
NO. 2, 3, 5, 8

12DCH019I

(Continued)
SEQUOIA – NEW FEATURES 123

COMBINATION METER

INPUT SPEED SENSOR Vehicle Speed Signal

MIL

OUTPUT SPEED SENSOR


ATF TEMPERATURE
WARNING LIGHT

SHIFT POSITION
STOP LIGHT SWITCH INDICATOR LIGHT

SHIFT RANGE
ECM INDICATOR

4WD CONTROL ECU*1 S MODE INDICATOR


LIGHT

ATF TEMPERATURE
GAUGE*2
TRANSFER NEUTRAL
POSITION SWITCH*1 TOW/HAUL INDICATOR
LIGHT*2

TOW/HAUL PATTERN CAN (V Bus)


SELECT SWITCH*2
DLC3

12DCH020I

*1: 4WD models


*2: Models with towing package
124 SEQUOIA – NEW FEATURES

Layout of Main Components

ECM

Shift Solenoid Valve S4


Shift Solenoid Valve S1 Shift Solenoid Valve S2
Shift Solenoid Valve SR

Shift Solenoid Valve S3


Shift Solenoid Valve SL1

Shift Solenoid Valve SLT Shift Solenoid


Valve SLU
Shift Solenoid Valve SL2
ATF Temperature
Sensor No. 1 Input Speed Sensor

ATF Temperature Sensor No. 2

Park / Neutral Position Switch

Output Speed Sensor 12CCH001Y


SEQUOIA – NEW FEATURES 125

MIL
Shift Position Indicator Light

ATF Temperature
Warning Light

S Mode Indicator
Light
ATF Temperature
TOW/HAUL Indicator Light*
Gauge* Shift Range Indicator

TOW/ HAUL Pattern


Select Switch*

DLC3 Shift Lever Assembly


D Transmission Control Switch
D Shift Lock ECU
Stop Light Switch
Accelerator Pedal
Position Switch
12CCH002Y

*: Models with towing package


126 SEQUOIA – NEW FEATURES

Construction and Operation of Main Components

1) ATF Temperature Sensors No. 1 and No. 2


D The ATF temperature sensor No. 1 (THO1) is used for hydraulic pressure control. This sensor is used
for revision of the pressure that is used to apply clutches and brakes in the transmission. This helps
to ensure smooth shift quality.
D The ATF temperature sensor No. 2 (THO2) is used as a basis for modifying the ECT shift timing
control when the ATF temperature is high. It is also used for the ATF temperature warning light.

ATF Temperature Sensor No. 1 (THO1)

Front

12DCH023Y

ATF Temperature Sensor No. 2 (THO2)

2) Input Speed Sensor and Output Speed Sensor


The A760E and A760F automatic transmissions use an input speed sensor (for NT signal) and an output
speed sensor (for SP2 signal). Thus, the ECM can detect the timing of the shifting of the gears and
appropriately control the engine torque and hydraulic pressure in response to various conditions.
These speed sensors are the pick-up coil type.
D The input speed sensor detects the input speed of the transmission. The No. 3 clutch (C3) drum is used
as the timing rotor for this sensor.
D The output speed sensor detects the speed of the output shaft. The parking gear on the rear planetary
gear is used as the timing rotor for this sensor.

No. 3 Clutch (C3) Drum Parking Gear (Timing Rotor)

Output Speed
Sensor (SP2)

Input Speed
Sensor (NT) 12DCH037Y
SEQUOIA – NEW FEATURES 127

3) Park/Neutral Position Switch


The park/neutral position switch sends the P, R, N, D and NSW position signals to the ECM. It also sends
signals for the shift position indicator light (P, R, N, and D).

" Wiring Diagram A

ECM

B NSW P R N D
To Starter
Relay PL
RL
NL
+B
DL
P R N D
Combination Meter
Park/Neutral
Position Switch
04E0CH40C

4) Transmission Control Switch


D The transmission control switch is installed inside the shift lever assembly to detect the shift lever
position and to inform the ECM. The ECM turns on the shift position indicator light and S mode
indicator light.
D The transmission control switch detects whether the shift lever is in D or S, detects the operating
conditions of the shift lever (“+” or “–”) if S mode is selected, and sends signals to the ECM. At this
time, the ECM turns on the shift range indicator for the selected range.

Transmission
Control Switch
To IG No. 1
Relay IG S
ECM
SFTU
SFTD
E CAN (V Bus)

Combination Meter

S Mode Indicator Light

Shift Range Indicator

12DCH024I
128 SEQUOIA – NEW FEATURES

5) TOW/HAUL Pattern Select Switch (Models with Towing Package)


D The TOW/HAUL pattern select switch is a momentary-type switch.
D If the shift lever is in D when the switch is pushed once, the tow/haul control will be performed. At
this time, the TOW/HAUL indicator light illuminates to inform the driver of the tow/haul control
mode.
D If the TOW/HAUL pattern select switch is operated again, or the ignition switch is turned off, the
tow/haul control will be canceled.

TOW/HAUL Pattern
Select Switch
12CCH003Y
SEQUOIA – NEW FEATURES 129

Clutch Pressure Control

1) Clutch to Clutch Pressure Control


This control is used for shifting from 5th to 6th gear and from 6th to 5th gear.
The ECM actuates shift solenoid valves SL1 and SL2 in accordance with various signals. The output
from these shift solenoid valves acts directly on control valves B2 and C3 in order to regulate the line
pressure that acts on the No. 2 brake (B2) and No. 3 clutch (C3). As a result, high response and excellent
shift characteristics have been achieved.

ECM D Input Speed Sensor


D Output Speed Sensor
SL1 SL2 D Throttle Position Sensor
D Mass Air Flow Meter
D ATF Temperature Sensor
D Engine Coolant Temperature
Clutch Brake Sensor
Control Control D Accelerator Pedal Position
Valve Valve Sensor
B2
C3
C3 B2
5th ! 6th Off On
6th ! 5th On Off
12DCH026I

2) Clutch Pressure Optimal Control


The ECM monitors the signals from various types of sensors, such as the input speed sensor, allowing
shift solenoid valves SLT, SL1 and SL2 to minutely control the clutch pressure in accordance with engine
output and driving conditions. As a result, smooth shift characteristics are achieved.

Target rpm
Change Ratio
Input Shaft ECM
rpm
Practical rpm Change Ratio
Time
Input
Speed Output Speed
Sensor Sensor

Output
Shaft
Torque
Time
Accumulator Control Valve
Shift Solenoid Valves SLT, SL1, SL2 ATF Temperature Sensor No. 1

Clutch and
Brake Pressure

Solenoid Drive Signal 12DCH027I


130 SEQUOIA – NEW FEATURES

Line Pressure Optimal Control


Through the use of the shift solenoid valve SLT, the line pressure is optimally controlled in accordance with
the engine torque information, as well as with the internal operating conditions of the torque converter
clutch and the transmission.
Accordingly, the line pressure can be controlled minutely in accordance with the engine output, traveling
condition, and ATF temperature, thus achieving smooth shift characteristics and optimizing the workload
of the oil pump (reducing unnecessary parasitic losses).

Throttle Valve Opening


Line Pressure Intake Air Volume
Engine Coolant Temperature
ECM Engine Speed
Input Speed
Primary Regulator
Valve ATF Temperature
Shift Position
Solenoid Drive Signal

Throttle Pressure
Pump Shift Solenoid Valve SLT
Fluid Pressure

Current 12DCH028I
SEQUOIA – NEW FEATURES 131

Lock-up Timing Control


The ECM operates the lock-up timing control in order to improve the fuel consumption performance while
in top gear with the shift lever in the S4 or S5 range, and in 5th or 6th gear with the shift lever in the S6 range
or D.

Large : 5th lock-up operating range


: 6th lock-up operating range

Throttle Opening
Angle

High
Vehicle Speed
Lock-up Timing in S6 Range or D 12DCH029I

" Lock-up Operation Gears in Each Range A


f: Available ×: Not available —: Not applicable
Shift Position or Shift Range D, S6 S5 S4
1st × × ×
2nd × × ×
3rd × × ×
Gear
4th ×* ×* f
5th f f —
6th f — —
*: Lock-up operation is performed when the 4th gear is held during the AI-shift control or the cruise control.
132 SEQUOIA – NEW FEATURES

Flex Lock-up Clutch Control


In the low-to-mid-speed range, the flex lock-up clutch control regulates the shift solenoid valve SLU to
provide an intermediate mode between the on and off operation of the lock-up clutch in order to improve
energy transmitting efficiency.
As a result, the operating range of the lock-up clutch has been increased and fuel economy has been
improved. The flex lock-up clutch control operates in the 3rd, 4th, 5th and 6th gears in D and S6 range, in
the 3rd, 4th and 5th gears in the S5 range, and in the 3rd and 4th gears in the S4 range.
D Even when the vehicle is decelerating (the accelerator pedal is released), the flex lock-up clutch control
operates. Therefore, the fuel cut area of the engine has been expanded and fuel economy has been
improved.

ECM Engine Speed


Engine Signal
Speed
Input Turbine
Speed Signal
Engine Coolant
Temperature Signal Vehicle Speed
Throttle Position Signal
Throttle Current
Position
Sensor Engine Linear Solenoid Signal
Speed
Signal Time
Input Speed Solenoid Drive Signal
Sensor

Engine Coolant
Temperature
Sensor ATF Temp. Signal
Lock-up Control Valve

Shift Solenoid Valve SLU ATF Temperature Sensor No. 1


12DCH030I
SEQUOIA – NEW FEATURES 133

: Lock-up operating range


Large
: Flex lock-up operating range
(acceleration)
: Flex lock-up operating range
(deceleration)
Throttle Opening
Angle

Vehicle Speed High

Flex Lock-up Timing in 6th Gear 08FCH013Y

" Flex Lock-up Operation Gears in Each Range A


f: Available ×: Not available —: Not applicable
Shift Position or Shift Range D, S6 S5 S4
1st × × ×
2nd × × ×
3rd f*1 f*1 f*1
Gear
4th f f f
5th f f —
6th f*2 — —
*1: Only flex lock-up operates when the vehicle is accelerating
*2: Only flex lock-up operates when the vehicle is decelerating
134 SEQUOIA – NEW FEATURES

Powertrain Cooperative Control


Through cooperative control with Electronic Throttle Control System-intelligent (ETCS-i) and Electronic
Spark Advance (ESA), and electronic control of the engagement and release speed of the clutch and brake
hydraulic pressures, excellent response and shift shock reduction have been achieved.

Driver’s desired
drive force

ECM

Shift Solenoid Valve


Optimal clutch Control Signal
ETCS-i Control engagement hydraulic
ESA Control pressure and timing
Shift Solenoid Valve
(SL1, SL2)

Optimal engine output Driver’s desired drive


force is achieved

04E1CH08C
SEQUOIA – NEW FEATURES 135

Coast Downshift Control


As a result of coast downshift control, downshifting is performed to maintain sufficient engine speed to
avoid ending fuel cut control. Thus, fuel cut time is extended and fuel economy is achieved.
D In this control, the transmission downshifts from 6th to 5th and then 5th to 4th before fuel cut control
ends when the vehicle is decelerated in the 6th gear, so that fuel cut control can continue to operate.

Coast down point : With coast downshift control


6th is raised
Engine Speed
: Without coast downshift control

5th

Fuel Cut
4th
Control On
Fuel Cut
Control Off
6th 5th 4th
Time
Keeping Fuel Time limit is
Cut Time expanded

11YCH041Y
136 SEQUOIA – NEW FEATURES

Tow/Haul Control (Models with Towing Package)

1) General
During tow/haul control, the ECM controls the engine output, transmission shift schedule and shift
timing to ensure driveability when a trailer is towed. The tow/haul control includes a throttle control,
a shift schedule control, a wide open throttle shift timing control and an AI-shift control.
D The tow/haul control operates when the TOW/HAUL pattern select switch is turned on.
D The TOW/HAUL indicator light is used to inform the driver that tow/haul control is operating.

Combination Meter
TOW/HAUL
Indicator Light

CAN (V Bus)
Accelerator Pedal
Position Signal

ECM
TOW/HAUL Pattern
Select Switch Signal
D Throttle Position
Sensor Signal
D Throttle Control Signal
Input
Speed
Sensor Output
Throttle Body Speed
Signal
Sensor
Signal

Input Speed Sensor


Output Speed Sensor

Shift Solenoid Valve


Control Signal
Fluid Pressure Control Signal
12DCH031I

2) Throttle Control
Throttle control changes the relationship Wide
between the accelerator pedal depression
angle and the throttle valve opening angle. Control

D During tow/haul control, the throttle valve Throttle Valve


opening is increased by throttle control. As Opening Angle
a result, acceleration performance is
ensured. No Control

Accelerator Pedal Depression Angle


04E1CH32C
SEQUOIA – NEW FEATURES 137

3) Shift Schedule Control


The shift schedule control changes the upshift and downshift schedules during tow/haul control.
D Compared to normal mode, in the upshift schedule of tow/haul control, the shift pattern is moved
toward higher vehicle speeds and the low gear usage area is enlarged, thus ensuring driveability.

: Tow/haul control off


Wide : Tow/haul control on

Throttle Valve
Opening Angle

Vehicle Speed High

Upshift Schedule 12DCH047I

D Compared to normal mode, in the downshift schedule of tow/haul control, the shift pattern is moved
toward narrower throttle valve opening angles and the low gear usage area is enlarged, thus ensuring
towing force.

: Tow/haul control off


Wide : Tow/haul control on

Throttle Valve
Opening Angle

Vehicle Speed High 12DCH048I

Downshift Schedule
138 SEQUOIA – NEW FEATURES

4) Wide Open Throttle Shift Timing Control


Due to wide open throttle shift timing control, upshift timing is delayed to make use of high engine power
when the accelerator pedal is fully open.
D Wide open throttle shift timing control operates in the 1st, 2nd and 3rd gears during tow/haul control.

Upshift Instruction Upshift Instruction


(Tow/Haul Control Off) (Tow/Haul Control On)
Maximum
High
Engine Speed

Engine
Shift Timing (A) Speed

Maximum
High Engine Speed

Engine
Shift Timing (B)
Speed

High Maximum
Engine Speed
Engine
Shift Timing (C) Speed
Upshift Timing Change

04E1CH33C

Shift Timing Towing Tow/Haul Control


(A) Without Off
(B) With Off
(C) With On
SEQUOIA – NEW FEATURES 139

Artificial Intelligence-shift (AI-shift) Control

1) General
D The AI-shift control determines optimal transmission control based on input signals and automatically
changes the shift pattern. As a result, a high caliber of transmission operation is achieved.
D The AI-shift control includes a road condition support control and a driver’s intention support control.
D The AI-shift control is effected only with the shift lever in D, based on the accelerator pedal and brake
operation data. The AI-shift control will be canceled when the driver selects the S mode.

Input Signals
Basic Shift
Sensor Signal Pattern Control
AI-shift
D Throttle Valve
Opening Angle Road Condition
D Vehicle Speed Uphill/ Downhill Driving
D Engine Speed Estimating Grade
D Brake Signal
Small Large Road Condition
Support Control
: Criterion acceleration
Calculated by : Actual acceleration
ECM
Vehicle Acceleration
Driver’s Intention
D Acceleration
Pedal Estimating
Driver’s Intention
Switch Signal Operation Driver’s
D Vehicle
Support Control
TOW/ HAUL Pattern Intention
Select Switch Condition

04E1CH34C
140 SEQUOIA – NEW FEATURES

2) Road Condition Support Control


Under road condition support control, the ECM identifies the throttle valve opening angle and the vehicle
speed to determine whether the vehicle is being driven uphill or downhill.

a. When a trailer is not being towed


D To achieve an optimal drive force while driving uphill, this control prevents the transmission from
upshifting to 4th, 5th or 6th gear.
D To achieve an optimal engine braking effect while driving downhill, this control automatically
downshifts the transmission to 5th, 4th or 3rd gear.

5th
6th 4th 5th 3rd 5th 4th (Driver needs to apply brakes) 6th Without Control
With Control
6th 4th 3rd 4th 3rd 4th 5th 6th
04E1CH31C
SEQUOIA – NEW FEATURES 141

b. When a trailer is being towed


D To achieve an optimal drive force while driving uphill, this control prevents the transmission from
upshifting.
D To achieve an optimal engine braking effect while driving downhill, this control automatically
downshifts the transmission.
D In addition to the shift pattern changes caused by the road condition support control, the shift pattern
is further changed when the tow/haul control is turned on.

2nd $ 3rd

6th 5th 4th 5th 4th 5th 6th Tow/Haul


Control: Off
Tow/Haul
5th 4th 3rd 2nd 4th 3rd 4th 5th Control: On
04E1CH09C

3) Driver’s Intention Support Control

a. When a trailer is not being towed


The driver’s intention support control estimates the driver’s intention based on the accelerator pedal
operation and vehicle condition, and selects a shift pattern that is well-suited to the driver.

b. When a trailer is being towed


While the vehicle is being driven with the shift lever in D, the driver’s intention support control ensures
driveability while towing a trailer by determining the driver’s intention based on the accelerator pedal
operation and vehicle condition, and performs the controls shown in the table below:

Control Operation Available for


When the driver operates (presses) the accelerator
Sudden Accelerator Pedal
pedal quickly, this control causes the transmission to 5th to 6th
Depress Control
downshift rapidly to improve acceleration response.
When the driver releases the accelerator pedal
Sudden Accelerator Pedal quickly, this control makes it easy for the transmission
3rd to 5th
Release Control to hold the gear, which improves engine braking force
and re-acceleration response.
When the driver decelerates the vehicle suddenly, this
Sudden Deceleration
control downshifts rapidly, which improves engine 4th to 6th
Downshift Control
braking force and re-acceleration response.
142 SEQUOIA – NEW FEATURES

Multi-mode Automatic Transmission

1) General
Multi-mode automatic transmission is designed to allow the driver to switch the gear ranges (multi-mode
transmission is not for manually selecting single gears). After moving the shift lever to S, the driver can
select the desired shift range by moving the shift lever to “+” or “–”. Thus, the driver is able to shift gears
with a manual-like feel.

" System Diagram A

Combination Meter
Transmission Control Switch
S Mode Indicator Light

Shift Range Indicator Shift-up Shift-down S Mode


Signal (“+”) Signal (“–”) Signal

ECM

Ignition Advance Fluid Shift Solenoid Valve


Control Pressure Control
Control

Engine
A/T

04E0CH42C
SEQUOIA – NEW FEATURES 143

2) Operation
D The driver selects the S mode by engaging the shift lever. At this time, the S4 or S5 range is selected
in accordance with the vehicle speed. (When the driver selects the S mode during AI-shift control, the
current gear will be selected as the shift range.) Then, the shift range changes one at a time, as the driver
moves the shift lever forward (“+”) or backward (“–”).
D Under this control, the ECM effects optimal shift control within the usable gear range that the driver
has selected. The 1st gear is shifted to when the vehicle is stopped.
D Holding the transmission control switch in “+” with the shift lever in S will change the shift range to
the S6 range regardless of range (S1 to S5).
D When the shift lever is in S, the S mode indicator light in the combination meter illuminates. The shift
range indicator indicates the shift range position that the driver has selected.

Transition of Shift
Range Position S Mode
Position

Shift Pattern

: Default shift range


030SC29C

" Usable Gear Chart A

Shift Range Indicator


Shift Range Usable Gears
Display
S6 6 6th $ 5th $ 4th $ 3rd $ 2nd $ 1st
S5 5 5th $ 4th $ 3rd $ 2nd $ 1st
S4 4 4th $ 3rd $ 2nd $ 1st
S3 3 3rd $ 2nd $ 1st
S2 2 2nd $ 1st
S1 1 1st
144 SEQUOIA – NEW FEATURES

Diagnosis
D When the ECM detects a malfunction, the ECM records the malfunction and memorizes the information
related to the fault. Furthermore, the Malfunction Indicator Lamp (MIL) in the combination meter
illuminates or blinks to inform the driver.
D The ECM will also store the Diagnostic Trouble Codes (DTCs) of the malfunctions. The DTCs can be
accessed using the Techstream.
For details, see the 2010 SEQUOIA Repair Manual.

Fail-safe
The fail-safe function minimizes the loss of operability when an abnormality occurs in a sensor or a shift
solenoid valve.

" Fail-safe Control List A

Malfunction Part Function


When the input speed sensor malfunctions, shift control is effected
using the information from the output speed sensor signal (SP2).
Input Speed Sensor (NT)
During an input speed sensor malfunction, upshifting to the 5th and 6th,
AI-shift and flex lock-up clutch control are prohibited.
When the output speed sensor malfunctions, shift control is effected
using the information from the input speed sensor signal (NT).
Output Speed Sensor (SP2)
When the output speed sensor malfunctions, upshifting to the 5th and
6th, AI-shift and flex lock-up clutch control are prohibited.
ATF Temperature When the ATF temperature sensor No. 1 malfunctions, upshifting to the
Sensor No. 1 (THO1) 5th and 6th and flex lock-up clutch control are prohibited.
When a shift solenoid valve listed at left fails, the current to the failed
shift solenoid valve is cut off.
Shift Solenoid Valves
Shift control is changed to a fail-safe mode to shift gears using the
S1, S2, S3, S4 and SR
normal shift solenoid valves to allow for continued driving. Refer to the
table on the next page for an operation example.
Shift Solenoid Valves During a shift solenoid valve SL1 or SL2 malfunction, upshifting to the
SL1 and SL2 5th and 6th and flex lock-up clutch control are prohibited.
During a shift solenoid valve SLU malfunction, the current to the shift
Shift Solenoid Valve SLU solenoid valve is stopped. Because this stops the lock-up control and
flex lock-up control, fuel economy decreases.
During a shift solenoid valve SLT malfunction, the current to the shift
solenoid valve is stopped. Because this stops the line pressure optimal
Shift Solenoid Valve SLT
control, the shift shock increases. However, shifting is effected through
normal clutch pressure control.
SEQUOIA – NEW FEATURES 145

" Normal Condition A


Shift Position Shift Solenoid Valve
Gear
or Range S1 S2 S3 S4 SR SL1 SL2
Off On On Off On Off On 1st
On On On Off On Off On 2nd
On Off On Off On Off On 3rd
D, S6
On Off Off Off On Off On 4th
On Off Off On Off On Off 5th
On On Off On Off On Off 6th
Off On On Off On Off On 1st
On On On Off On Off On 2nd
S5 On Off On Off On Off On 3rd
On Off Off Off On Off On 4th
On Off Off On Off On Off 5th
Off On On Off On Off On 1st
On On On Off On Off On 2nd
S4
On Off On Off On Off On 3rd
On Off Off Off On Off On 4th
Off On On Off On Off On 1st
S3 On On On Off On Off On 2nd
On Off On Off On Off Off 3rd
Off On On Off On Off On 1st
S2
On On On On On Off Off 2nd
S1 Off On On Off On Off Off 1st

" Example (Shift Solenoid Valve S1 Malfunction) A


Shift Position Shift Solenoid Valve
Gear
or Range S1 S2 S3 S4 SR SL1 SL2
× On On Off On Off On 1st
× On ! Off On ! Off Off On Off On 1st ! 4th
× Off On ! Off Off On Off On 3rd ! 4th
D, S6
× Off Off Off On Off On 4th
× Off Off On Off On Off 5th
× On ! Off Off On Off On Off N ! 5th
× On On Off On Off On 1st
× On ! Off On ! Off Off On Off On 1st ! 4th
S5 × Off On ! Off Off On Off On 3rd ! 4th
× Off Off Off On Off On 4th
× Off Off On Off On Off 5th
× On On Off On Off On 1st
× On ! Off On ! Off Off On Off On 1st ! 4th
S4
× Off On ! Off Off On Off On 3rd ! 4th
× Off Off Off On Off On 4th
× On On Off On Off On 1st
× On ! Off On ! Off Off On Off On 1st ! 4th
S3
3rd (E / B)
× Off On ! Off Off On Off Off ! On
! 4th
× On On Off On Off On 1st
S2 3rd (E / B)
× On ! Off On ! Off On ! Off On Off Off ! On
! 4th
S1 × On On Off On Off Off 1st (E / B)
E/B: Engine Braking

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