FINAL

COMPONENT LIST KENR5710-04

FLUID POWER SYMBOLS
2 3 4 5
2 BB DRIVE November 2011
ITEM PART NO. NAME
1 6
RIGHT SIDE BASIC COMPONENT SYMBOLS
1 244-7452 PUMP GP 11
2 254-1450 3 BANK STANDARD IMPLEMENT VALVE MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
254-1451 4 BANK IMPLEMENT VALVE 10 7 (FIXED)

3 254-1378 PUMP-DOUBLE PISTON (D3, D4 STD TANDEM EP HYSTAT PUMP)

RIGHT
3
254-1377 PUMP-DOUBLE PISTON (D3, D4 TANDEM EP HYSTAT PUMP W/THRU DRIVE) SIDE
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
254-9100 PUMP-DOUBLE PISTON (D5 STD TANDEM EP HYSTAT PUMP) (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

254-9099 PUMP-DOUBLE PISTON (D5 STD TANDEM EP HYSTAT PUMP W/THRU DRIVE) 8
VALVE ENVELOPES
VALVES
4 254-1379 PUMP-PISTON (WINCH EP HYSTAT) VALVE PORTS
9
5 212-9363 CHARGE FILTER (FRONT HYSTAT PUMP)
6 196-1803 CHARGE FILTER (REAR HYSTAT PUMP)
TOP VIEW ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
7 201-2744 CHARGE FILTER (WINCH HYSTAT PUMP)
(1) Pilot solenoid valve View of the pumps from the
8 254-1352 MOTOR GP (D3 EP MOTOR - 2 REQUIRED) CONTROL VALVES CHECK VALVES
(2) Lift control valve FINAL right hand side of the machine.
254-1354 MOTOR GP (D4, D5 EP MOTOR - 2 REQUIRED) (3) Angle control valve AB AB

9 261-0420 SENSOR (HYSTAT LOOP PRESSURE) (4) Tilt control valve DRIVE
(5) Auxiliary control valve P T P T
BASIC SPRING SHUTTLE PILOT
10 244-7615 BRAKE GP-PARKING (D3 - 2 REQUIRED) (6) Outlet housing 3 4 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
2
244-7616 BRAKE GP-PARKING (D4, D5 - 2 REQUIRED) (7) Tank port 1 FLUID STORAGE RESERVOIRS
(8) Pilot drain port View of the pumps from the
11 253-1218 COOLER ASSEMBLY
(9) Main relief valve
12 274-6747 VALVE GP - OVERRIDE/BRAKE/DRAIN/COOLER BYPASS BLOCK left hand side of the machine.
(10) Pump port
13 254-1371 TEST GP - D3, D4 HYSTAT, IMPLEMENT, AND WINCH SYSTEM (11) Pilot oil port for the winch
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
(1) Left Hydrostatic Pump
254-9098 TEST GP - D5 HYSTAT, IMPLEMENT, AND WINCH SYSTEM
(2) Forward Solenoid MEASUREMENT ROTATING SHAFTS
14 263-3745 CYLINDER GP (ANGLE)
15 263-4068 CYLINDER GP (LIFT - RH)
(3) Right Hydrostatic Pump
(4) Forward Solenoid D3K, D4K, and D5K Track-Type Tractor
16 276-4667 CYLINDER GP (LIFT - LH) (5) Reverse Solenoid
Hydraulic and Power Train System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
17 263-5008 CYLINDER GP (TILT) (6) Reverse Solenoid
18 177-3572 BLOCK AS - SUCTION MANIFOLD 3 6 5
COMBINATION CONTROLS

19 262-4415 CYLINDER GP - RIPPER CYLINDER (RH)

20 262-4418 CYLINDER GP - RIPPER CYLINDER (LH)
D3K: D4K: D5K:
FWD
21 256-3738 WINCH ARR LEFT SIDE JTD1-UP (LGP) MMM1-UP (XL) JLF1-UP (LGP) SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

22 264-3709 VALVE GP - WINCH LOGIC VALVE FFF1-UP (XL) RRR1-UP (LGP) WWW1-UP (XL) MANUAL CONTROL SYMBOLS
23 200-1311 VALVE GP-FLOW CONTROL (WINCH DRIVE-AWAY VALVE)
LLL1-UP (LGP) YYY1-UP (LGP)
24 200-1729 MOTOR GP - WINCH MOTOR HYSTAT PISTON PUMPS
25
26
214-6863
308-7677
SENSOR (WINCH DRIVE PRESSURE)
CONNECTOR-FILTER
13 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

27 319-6909 VALVE GP - RIPPER ANTI DRIFT VALVE PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE
SOS
3
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
TAPS
Pressure, Sampling, Sensor
7 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
SUPPLY PRESSURE

RCG Rear Pump Charge Pressure

RFA Right Side Forward Drive Pressure (Rear Pump)
6 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

FCG Front Pump Charge Pressure 5 LEFT SIDE PANEL HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
LFA Left Side Forward Drive Pressure (Front Pump)
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
WCG Winch Pump Charge Pressure (If Equipped) Hydraulic oil filters
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

SOS Oil Sampling (5) Oil filter for the left drive loop
(6) Oil filter for the right drive loop
AA Oil Pressure - Brakes (7) Winch hystat pump charge filter.
UNIDIRECTIONAL UNIDIRECTIONAL

BB Implement Pump Pressure FLOW IN ONE

DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
RRB Right Side Drive Pressure (Rear Pump)
LRB Left Side Drive Pressure (Front Pump) HYDRAULIC OIL FILTERS
IMPLEMENT VALVE
© 2011 Caterpillar All Rights Reserved Printed in U.S.A.

6 5 4 25 13 12 16 11 14 12
1 2 3 4 5 6

10 8 12
23 Electrical Symbols Table
17 7
8
AA
BB
Hydraulic Symbols (Electrical)

21 10 9
12
10
11

20 19 15 13
CC
G M
24 1
2 Transducer Transducer Generator Electric Motor
14 1 DD
(Fluid) (Gas / Air)
3

(Dimensions: 39 inches x 24 inches)

FINAL DRIVE 1 2
3
EE
2

9 4
5
6
7
8

KENR5710-04
17 19 9
18 10

10 8 16 FF
11
12 Pressure Switch Pressure Switch
(Adjustable)
Temperature Switch Electrical Wire

20
AA 2 4 LLB 3 RRB 15 14 10
23

21 Electrical Symbols (Electrical)

RIPPER 2 12 15 16 FINAL DRIVE

22
J2 J1

6 915-GR-18
H708-OR-18
3
4
GG
JJ
HH
KK
33
34
A314-OR-18
A315-WH-18
T

11 10 A958-WH-18
F711-GN-18
6
56
LL
MM Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
5 F712-GY-18 70 NN
24
D
FW
Wire Number Identification Codes
4 14 (1) Drain line
(2) Passage
(13) Passage
(14) Left travel motor
(AA) Pilot line to the rear piston pump
(BB) Pilot line to the front piston pump
(3) Passage (15) Line (CC) Pilot line from the rear charge pump Electrical Schematic Example Hydraulic Schematic Example
(4) Parking brake solenoid valve (16) Line (DD) CAN High
22 (5) Passage (17) Right travel motor (EE) CAN Low
Current Standard Current Standard
17 (6) Return manifold
(7) Spring
(18) Line
(19) Connector
(FF) Power
(GG) Hystat override solenoid Harness identification code
(8) Piston (20) Brake pack (HH) Park brake switch (N/C)
21 This example indicates

20 Page,
(9) Brake pack (21) Piston (JJ) ON/OFF driver return (1-4) wire 135 in harness "AG". Wire
Circuit Number Wire Color
FCG (10) Connector (22) Spring (KK) Park brake switch (N/O) Identification
(11) Parking brake switch (23) Display (LL) Parking brake solenoid
RFA LFA (12) Hystat override solenoid valve (24) Electronic Control Module (ECM) (MM) CAN A Data Link + 325-AG135 PK-14
23 (NN) CAN A Data Link −
325-PK
RCG WCG Circuit Identification
Number
Wire Color Wire Gauge
Refer to electrical schematic (KENR5711) for further electrical troubleshooting information.
1 24 Previous Standard
Wire Color
Wire

ENGINE 9 325-PK-14
AA 10 8 25 13 4 3 RRB LLB
PUMP GP STEERING AND BRAKING SYSTEM Circuit Number Wire Gauge
B A

Identification (EXAMPLE VALVE)

MACHINE COMPONENT LOCATIONS

 9 8 7 6 5 4 3 2 1
(12) VALVE GP
OVERRIDE/BRAKE/DRAIN/
COOLER BYPASS BLOCK (13) TEST GP
(10) BRAKE GP (8) MOTOR GP 177-3572 RCG RFA FCG LFA WCG
D3, D4 HYSTAT, IMPLEMENT,
PARKING (D3 - 2 REQUIRED) 244-7615 (D3 EP MOTOR - 2 REQUIRED) 254-1352 AND WINCH SYSTEM 254-1371
PARKING (D4,D5 - 2 REQUIRED) 244-7616 (D4,D5 EP MOTOR - 2 REQUIRED) 254-1354 D5 HYSTAT, IMPLEMENT,
AND WINCH SYSTEM 254-9098
M1
B ANGLE
U
(14) CYLINDER GP (ANGLE)
LEFT MOTOR
263-3745

E T E
LIFT

FLUSHING
A VALVE
(18) BLOCK AS (16) CYLINDER GP
SUCTION MANIFOLD (LIFT - LH)
G 177-3572 276-4667

LIFT (17) CYLINDER GP

T G (LIFT - RH)
263-4068

(25) SENSOR TILT

(WINCH DRIVE PRESSURE) LRB (17) CYLINDER GP (TILT)
F/S
BRAKE 214-6863 RRB 263-5008

MIN PRESSURE
SENSOR ANGLE
R
D DRIVEAWAY FLOW
S T G G1 B MH PS S T R G B MB S T R G B MB D
THROTTLING VALVE
MAX
B POR R&R

U X T M1

CW (14) CYLINDER GP (ANGLE)

R&R R&R 263-3745
ENGINE
(24) MOTOR GP
ACTR
WINCH MOTOR WINCH
200-1729 PUMP
ACTR ACTR
CCW (11) COOLER ASSEMBLY
R&R R&R 253-1218
R&R
(23) VALVE GP CHRG
CHRG CHRG
FLOW CONTROL (WINCH
Y Y (1) PUMP GP
DRIVE - AWAY VALVE)
244-7452
200-1311
FE FA MA A X2 FE FA MA A X2 X1 FE FA MA A X2 X1
T (4) PUMP - PISTON X1 Y
(WINCH EP HYSTAT)
201-2744
(3) PUMP - DOUBLE PISTON
(D3, D4 STD TANDEM
(3) PUMP - DOUBLE PISTON
EP HYSTAT PUMP) 254-1378
(D3, D4 STD TANDEM SOS (D3, D4 STD TANDEM EP HYSTAT
EP HYSTAT PUMP) 254-1378
PUMP W/THRU DRIVE) 254-1377
(D3, D4 STD TANDEM EP HYSTAT
C CASE (D5 STD TANDEM EP C
PUMP W/THRU DRIVE) 254-1377 FILL HYSTAT PUMP) 254-9100
(D5 STD TANDEM EP CASE
CASE FILL (D5 STD TANDEM EP HYSTAT
HYSTAT PUMP) 254-9100 BYPASS
FILL BYPASS PUMP W/THRU DRIVE) 254-9099
P (D5 STD TANDEM EP HYSTAT SWITCH
BYPASS SWITCH
PUMP W/THRU DRIVE) 254-9099 (5) CHARGE FILTER
(22) VALVE GP
BRAKE SWITCH
(26) CONNECTOR
BB (FRONT HYSTAT PUMP)
(7) CHANGE FILTER 212-9363
WINCH LOGIC VALVE (WINCH HYSTAT PUMP) FILTER
264-3709 (6) CHARGE FILTER 308-7677
201-2744 (REAR HYSTAT PUMP)
DRIVE AWAY FREE SPOOL P P' A B1 A B2 A B3 A B4
196-1803

DA FS B HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

MAIN PUMP OUTPUT
PS PILOT PUMP CHARGE CIRCUIT
(Dimensions: 39 inches x 24 inches)

Sol.a1 WINCH PUMP CHARGE CIRCUIT

REAR PUMP CHARGE CIRCUIT
WINCH MOTOR CIRCUIT
Sol.a2 Sol.a3 Sol.a4
WP Sol.SO SUPPLY LINE
DRAIN / RETURN LINE
STEERING CIRCUIT

WINCH ARRANGEMENT IMPLEMENT

SYSTEM RELIEF BRAKE CIRCUIT
TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
KENR5710-04

ANGLE CYLINDER CIRCUIT

RIPPER / AUXILLARY CYLINDER CIRCUIT
(21) WINCH ARRANGEMENT (2) 3 BANK STANDARD LOAD SENSE CIRCUIT
B 256-3738 WINCH CONTROL VALVE CIRCUIT B
IMPLEMENT VALVE 254-1450
(20) CYLINDER GP 4 BANK IMPLEMENT VALVE 254-1451
RIPPER CYLINDER (LH) LINE PATTERNS
LS Sol.b1 Sol.b2 Sol.b3 Sol.b4
262-4418 (9) SENSOR
(HYSTAT LOOP PRESSURE) PD
Pressure Line
261-0420
Pilot / Load Sensing Pressure

T
Drain / Return Lines
LIFT ANGLE TILT AUXILIARY
Component Group
RIPPER CYLINDERS
C V Attachment

Air Line
PRESSURE
SENSOR
CALLOUTS
20 Page, Color,

G
(27) VALVE GP YY Taps (Pressure, Sampling,Sensor) by letter
RIPPER ANTI DRIFT VALVE
(19) CYLINDER GP 319-6909
RIPPER CYLINDER (RH) A
262-4415

T
A A
U FLUSHING
RIGHT MOTOR VALVE B

M1
(8) MOTOR GP
(D3 EP MOTOR - 2 REQUIRED) 254-1352 THIS SCHEMATIC IS FOR THE D3K, D4K, AND D5K TRACK-TYPE TRACTOR HYDRAULIC AND POWER TRAIN SYSTEM
(D4,D5 EP MOTOR - 2 REQUIRED) 254-1354
MEDIA NUMBER: KENR5710-04
(10) BRAKE GP
PARKING (D3 - 2 REQUIRED) 244-7615 PART NUMBER: 254-1376, CHANGE: 03, VERSION: -
AA PARKING (D4,D5 - 2 REQUIRED) 244-7616 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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