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    7S92-06011-CO-TP-542 MST For EPDM Repair For MOV-041 & 052 r0

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    abdelmalek boudjemaa
    This document provides a method statement for repairing EPDM on MOV-041/052 valves located on the PTTLNG Jetty Development and LNG Receiving Terminal Project in Thailand. It outlines the following steps: 1. Isolating the valves by de-energizing power, draining lines, and removing the valves. 2. Preparing the repair materials by mixing EPDM chemicals according to an attached procedure. 3. Reinstalling the valves after 24 hours of curing time, reconnecting power and lines, and conducting a service test. 4. Ensuring safety precautions are followed during the work according to an attached JSA and project requirements.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    7S92-06011-CO-TP-542 MST For EPDM Repair For MOV-041 & 052 r0

    Uploaded by

    abdelmalek boudjemaa
    113 views21 pages
    This document provides a method statement for repairing EPDM on MOV-041/052 valves located on the PTTLNG Jetty Development and LNG Receiving Terminal Project in Thailand. It outlines the following steps: 1. Isolating the valves by de-energizing power, draining lines, and removing the valves. 2. Preparing the repair materials by mixing EPDM chemicals according to an attached procedure. 3. Reinstalling the valves after 24 hours of curing time, reconnecting power and lines, and conducting a service test. 4. Ensuring safety precautions are followed during the work according to an attached JSA and project requirements.

    Original Title

    7S92-06011-CO-TP-542_MST_for_EPDM_Repair_for_MOV-041_&_052_r0

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    This document provides a method statement for repairing EPDM on MOV-041/052 valves located on the PTTLNG Jetty Development and LNG Receiving Terminal Project in Thailand. It outlines the following steps: 1. Isolating the valves by de-energizing power, draining lines, and removing the valves. 2. Preparing the repair materials by mixing EPDM chemicals according to an attached procedure. 3. Reinstalling the valves after 24 hours of curing time, reconnecting power and lines, and conducting a service test. 4. Ensuring safety precautions are followed during the work according to an attached JSA and project requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    113 views21 pages

    7S92-06011-CO-TP-542 MST For EPDM Repair For MOV-041 & 052 r0

    Uploaded by

    abdelmalek boudjemaa
    This document provides a method statement for repairing EPDM on MOV-041/052 valves located on the PTTLNG Jetty Development and LNG Receiving Terminal Project in Thailand. It outlines the following steps: 1. Isolating the valves by de-energizing power, draining lines, and removing the valves. 2. Preparing the repair materials by mixing EPDM chemicals according to an attached procedure. 3. Reinstalling the valves after 24 hours of curing time, reconnecting power and lines, and conducting a service test. 4. Ensuring safety precautions are followed during the work according to an attached JSA and project requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    PMC

    Method Statement Statement Doc. No.: 7S92-06011-CO-TP-542


    Rev. :0
    for EPDM repair for Date : 28 Dec. 2012
    MOV-041 / 052 Page : 2 of 4

    1. PURPOSE

    The purpose of this procedure is to Re-calibration of the PSV-039. Related work will be on the
    PTTLNG Jetty Development and LNG Receiving Terminal Project to be built at Map Ta Phut
    Indutrial Estate, Rayong, Thailand.

    2. DEFINITIONS

    2.1 COMPANY” means PTTLNG Company Limited, its successors and assignees.
    2.2 CONTRACTOR” means the GS Consortium that GS Engineering & Construction Corp. leads
    under Process and Utility piping, for the PTTLNG Jetty Development and LNG
    Receiving Terminal Project.
    2.3 “SUBCONTRACTOR” means any company, firms or person with whom CONTRACTOR
    enters into a subcontract.
    2.4 “SITE” means the areas where the WORK shall be performed as indicated in the PROJECT
    SPECIFICATION situated at Map Ta Phut Industrial Estate, Rayong Province, Thailand.

    3. REFERENCES

    3.1 Drawings

    3.1.1 Piping & Instrument Diagram: 7S92-A1-06011-0500-PC-001 Rev.8.


    3.1.2 Piping & Instrument Diagram: 7S92-A1-06011-0500-PC-002 Rev.8.
    3.1.3 Piping & Instrument Diagram: 7S92-A1-06011-0500-PC-003 Rev.8.
    3.1.4 Piping & Instrument Diagram: 7S92-A1-06011-0100-PC-018 Rev.8.

    4. PERSONNEL RESPONSIBILITIES

    4.1 Construction Manager is responsible for implementing the construction activities to


    achieve the quality and his personnel are also responsible for activities in accordance with
    the requirements of specifications, drawings and contract etc.

    4.2 Field QA/QC Manager (FQM) is responsible for assuring the construction activities
    and his personnel are responsible for inspection and reviewing the witness/holding points
    PMC
    Method Statement Statement Doc. No.: 7S92-06011-CO-TP-542
    Rev. :0
    for EPDM repair for Date : 28 Dec. 2012
    MOV-041 / 052 Page : 3 of 4

    and the activities to be monitored as surveillance. Quality control personnel give the
    organizational freedom to identify and prevent quality problems.

    4.3 Mechanical Superintendent is responsible for all orders and directions issued by the
    Construction Manager. He is responsible for supervising his designated work, controlling
    activities for Supervisors and Foremen, assignment of major equipment, ensuring works
    executed safely, subcontractors execute works in safe manner and monitoring the work of
    Subcontractors.

    4.4 Safety Manager is responsible for monitoring and observing the safe execution of the work,
    the safety work plan, compliance with project SHE requirements and procedures, works
    conducted as mentioned in approved WMS / JSA and work permit.

    5. WORK PROCEDURES

    5.1 Isolation and Repair


    5.1.1 Preparation blind isolation, tools, support standing and etc.
    5.1.2 Sea water pump "0500-P-001A/B/C" De-Energize power supply confirm with PTT
    operation.
    5.1.3 MOV-041/052 Valve check close position and confirm with PTT operation.
    5.1.4 MOV-041/052 Confirm De-Energize power supply.
    5.1.5 Disconnect power cable and electric cable.
    5.1.6 Water drain in the line to empty.
    5.1.7 Loosen bolt flange joint connecting remove out MOV-041/052
    5.1.8 Check damage of the valve cleaning rust and keep for dry.
    5.1.9 Mixing prepare materials and apply.(follow work procedure)
    5.1.10 Keep for curing holding time minimum 24 hrs.

    5.2 Assembly and Reinstatement


    5.2.1 Preparation pipe spool, tools, transfer to site, condition check and etc.
    5.2.2 Inspection and clearing.
    5.2.3 Reinstall MOV-041/052 and connection power cable and instrument cable.
    5.2.4 Check and clearing preparation for service test.
    5.2.5 Clearing and curing holding time minimum 24 hrs.
    PMC
    Method Statement Statement Doc. No.: 7S92-06011-CO-TP-542
    Rev. :0
    for EPDM repair for Date : 28 Dec. 2012
    MOV-041 / 052 Page : 4 of 4

    5.2.6 MOV-061 Reinstall and bolt tightening.


    5.2.7 Connect power cable and electric cable.
    5.2.8 Check and clearing preparation for service test.

    6. HEALTH SAFETY ENVIRONMENT AND SECURITY

    6.1 All safety precautions shall be taken care as required as per JSA.

    6.2 Testing area will be barricaded and warning signs for pressure testing shall be displayed.

    6.3 All testing equipments and instruments shall be inspected prior to testing commencing.

    6.4 During high pressure testing, if required, nearby area work will be suspended till test is
    complete.

    6.5 GSC supervisors and safety shall ensure all required work permits approved and JSA .

    6.6 All testing personnel shall be provided with and use required PPE i.e. safety helmet,
    safety glasses (clear & dark), safety shoes/boots, hearing protection, gloves, safety harness
    for working at height etc. additional PPE shall be supplied as required.

    6.7 Disciplinary action will be taken against personnel committing safety violations, action
    taken will depend on the severity of the violation.

    7. ATTACHMENTS

    7.1 Attachment #1 : Marked P&ID


    7.2 Attachment #2 : EPDM chemical Mixing procedure
    7.3 Attachment #3 : JSA
    Attachment # 1
    Attachment #2 - EPDM chemical mixing procedure
    Attachment # 3

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