Airframe Manufacturer's Perspective: Agenda

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Airframe Manufacturer’s Perspective

Agenda
August 6, 2002

1. Boeing's Perspective on RVSM


2. Approved Airframes
3. Non Group Airframes
4. Accuracy, Degradation and
Maintenance
5. Future Airframe and Airplane System
Development
6. Related Issues
Airframe Manufacturer’s Perspective
Boeing's Perspective on RVSM
• RVSM Benefits:
– Increased Operating Capacity
– Increased Controller Flexibility
– Improved Operating Efficiency

• Impact to Production, Airplane System Development, and


Airplane Maintenance:
– Minimal impact to production
– Few modifications are required to in-service airplane
– Minimal impact to existing airplane maintenance

August 6, 2002 CAR/SAM RVSM Implementation Seminar 2


Airframe Manufacturer’s Perspective

Boeing’s Perspective on RVSM (con’t)

– No new airplane system installation is required


• Two or more independent digital air data systems that use cross-
coupled static sources
• Two altitude reporting transponders
• One altitude alert system
• Dual or Triple channel autopilot with altitude hold capability

• Height monitoring results validate airframe design and


airplane systems performance.

August 6, 2002 CAR/SAM RVSM Implementation Seminar 3


Airframe Manufacturer’s Perspective
Approved Airframes
Current Production Airplanes
Model Service Bulletin Service Letter Skin Check Pitot Static Air Data Operational
Probe Life Computer Change

717-200 N/A None N/A No Change No Change

737-600/-700/ N/A 737-SL-02-017-C N/A N/A No Change No Change


800/900/BBJ

747-400 747-53-2398 747-SL-02-011-B Detailed Unplated - 3 No Change Mach≤0.90 in


5” Probes 747-53-2394 Measurements yrs RVSM
Plated - No Airspace
Limit

747-400 747-53-2393 747-SL-02-011-B Visual Plated - No No Change Mach≤0.90 in


10” Probes Limit RVSM
Airspace

August 6, 2002 CAR/SAM RVSM Implementation Seminar 4


Airframe Manufacturer’s Perspective
Approved Airframes
Current Production Airplanes
Model Service Bulletin Service Letter Skin Check Pitot Static Air Data Operational
Probe Life Computer Change
757-200 757-53-0074 757-SL-02-016-D Visual N/A ADC Upgrade No Change
757-34-0132 & New SSEC
757-300 N/A 757-SL-02-016-D N/A N/A No Change No Change

767-200/-300 767-53-0068 767-SL-02-011-C Visual Unplated - 3 -206 and 767- No Change


767-34-0058 yrs 300 SSEC
767-34-0237 Plated - No required for all
Limit Models
767-400 N/A N/A Plated - No No Change No Change
Limit
777-200/-300 777-53-0007 777-SL-02-002-B Visual N/A No Change No Change

August 6, 2002 CAR/SAM RVSM Implementation Seminar 5


Airframe Manufacturer’s Perspective
Approved Airframes
Current Production Airplanes

Model Service Bulletin Service Letter Skin Check Pitot Static Probe Air Data Operational
Life Computer Change

MD-81, -82, -83, -87, - MD-80 34-289 N/A Detailed N/A No Change No Change
88 Measurements
(Static Plate)

MD-90-10, MD-90 34-006 N/A Detailed N/A No Change No Change


-30, -40 Measurements
(Static Plate)

MD-11 MD-11 34-065 N/A Detailed N/A No Change No Change


Combi, Measurements
Freighter,
Passenger

August 6, 2002 CAR/SAM RVSM Implementation Seminar 6


Airframe Manufacturer’s Perspective
Approved Airframes
Out-of-Production Airplanes
Model Service Service Letter Skin Check Pitot Static Air Data Operational
Bulletin Probe Life Computer Change

727-100/- 727-53-0220 727-SL-02-004 Visual N/A New DADC No Change


200 and SSEC

737-200 737-53-1191 737-SL-02-015 Visual No limit May require No Change


new DADCs

737-300/- 737-53-1180 737-SL-02-014-A Visual No Limit No Change No Change


400/-500

747-100/- 747-53-2405 747-SL-02-012-B Detailed Unplated - 4 Specific Mach≤0.90 or


200/-300/SP 747-53-2394 Measurements yrs SSEC 0.87 @low
747-34-2135 Plated - No required weight in
Limit RVSM
airspace
DC-10 DC-10 34-134 N/A Detail N/A No Change No Change
Measurements
(static Plate)

August 6, 2002 CAR/SAM RVSM Implementation Seminar 7


Airframe Manufacturer’s Perspective
Non-Group Airframes
Out-of-Production Airplanes
Model

707 No Group/Non-Group RVSM Qualification Package Development planned by Boeing. We


recommend that operators contact AeroMech Inc for non-group data package development.
AeroMech has advised that they have developed a non-group data package for three different
operators that has been approved by the necessary regulatory agency.
737-100 No Group/Non-Group RVSM Qualification Package Development planned by
Boeing

DC-9 No group approval is planned and no service bulletins are released. Preliminary
equipment analysis indicates that some equipment requires upgrades (ADC,
altimeters, altitude alerters, ATC transponders). Aircraft will require detailed
measurements of both static plates and flush mounted static ports depending on
static plate production cut-in.
DC-8 No group approval is planned. Service Bulletin DC-8 34-134 (11/96) is a static
port skin waviness inspection bulletin only. Equipment analysis indicates that
some equipment required upgrades (ADC, altimeters, altitude alerters, ATC
transponders). All static ports are flush mounted.

August 6, 2002 CAR/SAM RVSM Implementation Seminar 8


Airframe Manufacturer’s Perspective
Accuracy, Degradation and Maintenance

Model Altitude Range Air Data System Altimeter Splits


Accuracy (Capt’s vs F/O’s)

757 / 767 Sea level +/- 15 FT +/- 25 FT

0-10,000 FT +/- 20 FT +/- 60 FT

10,000 TO 30,000 FT +/- 40 FT +/- 135 FT

30,000-50,000 FT +/- 80 FT +/- 160 FT

August 6, 2002 CAR/SAM RVSM Implementation Seminar 9


Airframe Manufacturer’s Perspective

Accuracy, Degradation and Maintenance

• Altimetry system components degradation


– Scheduled maintenance
– Cross panel checks (FRM)

• Event Driven Maintenance – Damage/Repairs


– Assess damage
– Measure skin waviness
– Perform repairs (shimming/flush)

August 6, 2002 CAR/SAM RVSM Implementation Seminar 10


Airframe Manufacturer’s Perspective
Future Airframe and Airplane System
Development

• All current production airplanes are delivered RVSM


qualified.

• All current airplane systems are adequate for RVSM.

• Any new airplane systems and new airframe type will be


RVSM compliant.

August 6, 2002 CAR/SAM RVSM Implementation Seminar 11


Airframe Manufacturer’s Perspective
Future Airframe and Airplane System
Development (con’t)
• Boeing has developed an Integrated
Standby Flight Display (ISFD) for
737NG/757/767 and 747-400 model
airplanes (and subsequently for 777).

– The ISFD has the potential to meet


RVSM altimetry system accuracy
requirements (ISFD is SSEC capable).

– Currently, Boeing has no plans to


apply ISFD for RVSM.

– Boeing would like to solicit operator


feedback/interest on using the ISFD
for RVSM operations.

August 6, 2002 CAR/SAM RVSM Implementation Seminar 12


Airframe Manufacturer’s Perspective

Related Issues

• Skin waviness
– Measuring skin waviness
– Tool not calibrated properly
– Tool not situated properly

• Stencils and markings in the RVSM critical area

August 6, 2002 CAR/SAM RVSM Implementation Seminar 13


Airframe Manufacturer’s Perspective

Related Issues (con’t)


• Shimming repair
• Fabricate shims according to
Boeing shim package
• Identify shim locations
• Remove fasteners within 10
inches from shim locations
• Install shims (flat side out)
using temporary fasteners
• Measure skin waviness to verify
improvements to waviness
• Install permanent fasteners
• Measure skin waviness for final
qualification

August 6, 2002 CAR/SAM RVSM Implementation Seminar 14


Airframe Manufacturer’s Perspective

Related Issues (con’t)


• Nuisance TCAS alerts
– Change 7 TCAS service bulletins are available

TCAS Advisory Altitude Threshold 6.04A Altitude Threshold 7.0


Traffic Advisory
FL200-FL300 850 Feet 850 Feet
FL300-FL420 1200 Feet 850 Feet
Corrective RA
FL200-FL300 600 Feet 600 Feet
FL300-FL420 700 Feet 600 Feet
Preventive RA
FL200-FL300 700 Feet 700 Feet
FL300-FL420 800 Feet 700 Feet

August 6, 2002 CAR/SAM RVSM Implementation Seminar 15

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