Multimac D
Multimac D
Multimac D
i nstruction manual
rev:5 14/july/2016
contents
PAGE
• CONFORMITY CERTIFICATE……………………………..…. 3
• SERVICE INQUIRIES…….…………………………………….. 4
• GUARANTEE……………………………………………….……. 5
• YOUR PACKAGE…………………………………………….….. 7
• MAINTENANCE…………………………………………………. 29
• TROUBLESHOOTING……………………………………….…. 32
Model Name
PROMOTION 20, PROMOTION 40, PROMOTION 60, PROMOTION 80, IMPACK 20, IMPACK
40, IMPACK 60, IMPACK 80, IMPACK 100, SYMPAK 350, CLS, RLS, MULTIMAC 60,
MULTIMAC 80, MULTIMAC 120, MULTIMAC 150, HTS MOTION
Applied Directives
We hereby declare that Automatic Packaging Machines produced buy our company
complies with the following directives and harmonized standards.
Applied Standards
• TS EN ISO 12100
• TS EN 60204-1:2011
Date and Place: 05.12.2016 / ŞERİFALİ MAHALLESİ SERDİVAN SOKAK NO: 60 /1-2-3
ÜMRANİYE / İSTANBUL / TÜRKİYE
Authorised Signature
service Inquiries
In case of a damage or a service requirement, please contact to your nearest
authorized distributor or to the manufacturer company addressed as follows:
Manufacturer and authorized distributor are not responsible and this guarantee will be
void if:
• The wearable parts of the equipment has been listed as following : Wearable
parts: sealbar pad, teflon tape, teflon coated blade, sprockets, conveyor belts,
chain, conveyor bars and its silicon coatings, transparent windows.
The instructions and the warnings written in English need to be followed for safety
reasons.
• THE EQIPMENT
The machine has been placed on a wooden crate and fixed from all sides. The side
wooden materials has to be removed and a fork lift has be arranged to lift up the
package.
Make sure that forklift is holding the machine from the main body frame to avoid
potential damages.
Attention If you find any damage before or after you unload the
equipment, make sure you have prepared a report and declare to the transporter for
further claim procedures.
setup and preparation
1. Fix the casters and (the legs if installed) and align
the system on the correct position.
2. Adjust the sealing jaw heater to 180°C. (may change between the film types
qualities) The set temperature value and the actual temperature value of the seal
bar have been shown on the heat controller. As soon as the machine reaches to
the target temperature, then it stops. Please note that the temperature
controllers have their own software to sense and tune the control efficiency in
accordance with the heat source and the other environment.
3. Adjust sealing jaw, touch down position timer to desired level. (generally approx
0,5 to 1 seconds)
4. Before you begin to start wrapping for the first time you have to test and try to
adjust your machine’s functions (at least for once). Place your product on the
front table in between the left and right nesting mechanism to hold the package
from 3sides except the front side.
5. Push start button, on the operator panel, the infeed conveyor will start rotation.
Please read the relevant pages explained in future pages about starting and
stopping the system.
6. The system will automatically search for the correct position of the sealbar until
the seal bar can be detected by the sensor located on the upper side of the
sealing point. This sensor is indicating that the jaw is at the top position.
7. As soon as the photocell prior to the seal bar detects any object, then the
package parameters that have been entered earlier will be calculated and the
seal bar will be activated.
8. (OPTIONAL) During the sealing, another cylinder at the back side of the sealing
bar will hold down the top of the package to make sure the product does not
move. This mechanism can be fixed with additional stroke fixing shafts as two
pieces and the maximum stroke can be fixed. This feature has been shown in the
following picture.
9. After the sealing process, load another new package and repeat the same
process.
How to fix the top holder cylinder and the holder-plate:
the control panel and operations
The pages will be consisting of two main portions: the operational parts and the bottom
templates.
The operational parts will be given individually with explanations in this manual.
The bottom template buttons will be shown as following:
STOP : Stops the machine and goes to the page showing “STOP”
START : Goes to the main “START / STOP“ page. In does not initiate any function itself.
MANUAL : Goes to the manual page. Stops the machine if running and goes to the
manual mode.
ALARM : Key to access to the alarms page. When an active alarm occurs, the button
becomes blinking with red background light.
start / stop page
The machine can be switched on in two steps :
TUNNEL :The heat shrink tunnel is an individually operated system by this button. If
the heaters of the tunnel are switched to “ON”, the system will run the heaters
immediately. The system can be switched off again by pushing the same button or
activating the emergency button.
Important note: If the system is over 70º, and if you attempt to switch off
the system from the main page, “Automatic Cool Down” function will take place and the
relevant page will be opened automatically to notify. The tunnel has to be cooled down
as first and then switched off automatically.
SLEEVE WRAPPER: The shrink wrapper side can be individually switched on. Once
you switch on the system, the heaters will run if their main switch on. The system is
now ready to intake the package by pushing the hand button.
main page
MAIN MENU:
CONFIGURATIONS : This is the configurations button where you can configure the
complete settings of the working environment.
PRODUCTION: This is the automatic mode page where you can only go to the page by
pushing this button
SERVICE: This button will let you to access to the input and output controls of the
machine. The password for the operator level is 111.
configurations
MAIN SWITCHBOARD PAGE FOR GENERAL CONFIGURATIONS:
This is the main page where you can switch your control to different pages.
“SPEED SETTINGS” : All the speed parameters are given for further changes.
“PACKAGE PARAM”: This button will allow you to make he necessary changes for
each package.
“COUNTERS”: The Access key to the counters and speed and production cycle times
info
“TEMPERATURE SETTINGS” button will open the page for temperature options.
“SERVICE”: This button will let you to access to the input and output controls of the
machine. The password for the operator level is 111.
production
There are three working modes as shown in the pages.
Language
Use this page to change the language options available to access.
SERVICE PAGE:
Service pages have been given as separate explanations in the following pages.
speed setting page
The speeds can be changed by clicking on the numbers of the actual speed. Then a
number keypad will be opened. Enter the new parameters and close the number pad.
The parameter will be saved in the memory of the PLC system.
In this way you can change the speeds of following items individually:
INFEED CONVEYOR:
EXIT CONVEYOR:
TUNNEL CONVEYOR:
TUNNEL FAN:
Note: The units are meters per minute. The tolerances of the measures might fail when
the speed is very slow.
OPTIONALINFEED CONVEYOR:
Before the infeed conveyor, depending on the options, in some units there is a take-
away conveyor to infeed the sleeve wrapper. As it is an option, the speed of the
conveyor can be adjusted to fix the speed to assign a regular throughput to entire
system. A slower speed than the main infeed conveyor, can give a better feeding option
to separate the products and pack individually.
package settings
If the Auto-Length is active, then the “Pack-Length” parameters will not be active any
more and will be disappeared until you switch the “Auto-Length” back again
FEEDING INTERMITTENT:
During the sealing sequence, the feeding conveyor can work on an intermittent principle
or on a continuous principle.
PACKAGE LENGTH:
It is active only when the Auto. LENGTH DETECTION is passive. The sensor will start
counting the length (by time units) of the product from the leading edge. In this case
the gaps on the product will not mislead the photocell. The system will only calculate
the leading edge of the package and the end of the distance given with this parameter.
TRAILING DISTANCE:
The distance behind the package can be input as a time unit parameter.
SEALING DELAY:
This is the contact time length of the cross-sealbar. Depending on the film thickness and
the properties, the time delay can be modified.
counters
The numbers shown in this page represents the counted cycle time operations.
LAST CYCLE (sec): The total time length of a single packaging cycle has been
calculated and shown here as seconds.
PACK SPEED (Pck/min): This value will be changed for every individual package. The
length of the delay between two cycles has been automatically calculated. The value is
an actual amount of package quantities being packed in a minute with the sample of the
latest packaging cycle speed.
PACK SPEED (Pck/hr): This value will be changed for every individual package. The
length of the delay between two cycles has been automatically calculated. The value is
an actual amount of package quantities being packed in one hour with the sample of
the latest packaging cycle speed.
Counter: Package counter value since the last time you have cleared the quantity.
If you need to reset the value as zero, or start from a certain amount, press on the
numbers and you can simply write “0” of the new figure on the digital keypad.
Total Packs: Static package counter. The value of the counter can not be changed.
Reset: You can reset the one of the two counters by this button.
tempature settings page
There are two temperature zones which should be monitored and controlled.
TUNNEL HEATERS:
Tunnel heaters can be switched on if the tunnel is also switched ON from the
START / STOP page. If it is switched off, this button will not run.
The actual values can be monitored under “ACTUAL” column and the target values are
entered under the “SET VALUE” column.
The principle:
The system has an intelligent principle PID system to follow the target SET value and to
catch the minimum precision of the temperature tolerance. Therefore the heaters will be
switched on and off with an automatic control frequency. You are not able to change
the frequency but able to monitor with the red lights beside the set values whenever the
heaters are powered on or off. For further service requirements, it is always helpful to
compare the hardware of electrical components to power the heaters with the red
lights.
service
There are four options to access through this main service switchboard.
This button will let you to access to the input and output controls of the machine. The password
for the operator level is “111”.
ınputs
The input signals of the entire system can be monitored as shown in the following
picture.
When you need to check the incoming signals to the machine such as sensors, trigger
signals etc can be monitored here.
outputs
The system can be also manually controlled by the “OUTPUTS” button. The system
must be set to the “MANUAL MODE”.
The screen will let you to check whether of not the system can work in the manual
conditions.
Warning:
The operations might be dangerous if the necessary care is not taken. The system has
to be on MANUAL mode.
screen calibration
Follow the pointing instructions by the virtual pointer to calibrate and fine tune the
pointer sensitivity of the touch panel.
SYSTEM MENU :
The HMI system can be controlled by this menu.
alarms
When an alarm case occurs the system will give you the first warning message by the
bottom template ALARM button. It will become red color background.
By using the same button, you can access to the alarms page.
Active alarms will be monitored from the “ALARMS” page as a list of items. To accept
and to kill the alarm you need to use the red button on the left top corner.
automatic cool down
The heaters of the shrink tunnel can be switched off when the machine is hot. Due to
the fact that the hot air will rise up because of having less density, then the top side of
the tunnel might be extremely hot and even might cause a fire risk. Therefore the
system has to be cooled down to at least 70 degrees and switched off safely. This
equipment will do the cooling down operation automatically. When you intent to switch-
off the system when it is over 70ºC, then the machine will temporarily keep running the
fan and the conveyor until the tunnel temperature is 70 degrees.
At this moment, you will be able to see the system is running with the automatic
command and it is giving you a notify information as in the following picture from the
operator panel.
If you push emergency button or completely power-off the entire system to terminate
the “automatic cool down”, it will terminate the program. If you release the emergency
button back to normal or re-power the system, it will not restart the automatic cool
down unless you do not start and stop the complete system from the
“main” page.
Attention
You might still wish to terminate this function and stop the machine completely.
In this case please reconsider the fire risk under above explanations.
maintenance
Attention:
Unplug your unit for your safety before any service action. And please check that the
cutting blade is cool enough to touch and stop feeding the pneumatic system with air.
The seal bar side plates have been covered with a Teflon tape. This teflon can be worn
in time. Make sure if it needs to be exchanged and if so replace with the new one.
If the sealing quality is poor only in on of the end or on certain side, it seems to be
there is a vertical distance difference between the two ends of the sealer. In this case
unfasten the sealing blade’s top alignment support screws until you make sure they
have been parallel aligned with the bottom side.
Attention:
Make sure your sealing bar is not too hot to cut and seal. The high temperature will
damage the sealing pad and the protective coating on the sealing bar. It will cause
further problems to reduce the quality mechanical properties.
In order to have the best pneumatic system performance;
You need the supply the system with dry air at average minimum 6 bars of
pressure.
The pneumatic components supplied by the manufacturer are all air-free operated
items. Normally you don’t need to use any lubricant. As a general principle once you
utilize any lubricant, the valve tolerances on cylinders will be reset with the recent
environment then you need to use similar lubricant all time.
Periodic care
To clean the blade, the plastic material has to be melted again and then it will be
easier to remove by a soft fabric.
Attention:
Make sure not to switch on the sealing bar during the operation and do not burn your
hand due to the hot bar.
Wipe the main body with a cloth. We do not recommend that you use any chemical
solvents to remove the residues and dirt as the protective coating material of the
sealing blade could be damaged.
Check if the Teflon tape on the sealing frame has been damaged. If so, replace with
the new one. This is must be self adhesive Teflon tape. Make sure to apply as flat and
even as possible.
Check also the quality of silicon pad in its support. If damaged or worn, replace it with
the new. You can insert by hand in to the support channel. Considering the elastic
structure of the material please do not stretch the material during application. It must
be almost flat after applied.
The conveyor belts of the machine should always be checked and any dirty pieces and
scraps must be removed out.
Keep all the bearings and make sure they are not dry. If not use the relevant
lubrication and make sure they are all rotating without any jam.
Don’t touch the sealing bar while it is hot especially just after you switch off the
machine. It might have the risk of burning the hands.
troubleshooting
The system is not switching on:
Check the plug if it is connected to 400 V three-phase energy.
Check the main switch if it is ON.
Check the circuit breakers are all active.
Y01 017 0060 CONV. BELT F-5ENWT PVS-8 (410 X 2360) WHITE
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Y01 022 0050 RLS CUTTING JAW EMN-SWITCH DRIVING TORSION BAR
Y01 025 0011 MOTOR WATT LONG SHAFT 0,37KW 380V 2800 RPM
Y01 025 0021 MOTOR 1/4 0,18KW 1380 D/D 380V 63 TP B14
Y01 025 0025 MOTOR WATT 0,37KW 380V 1400 rpm (NMR 40)
Y02 030 0005 PROXIMITY SENSOR 4MM Ø12 1CNT DW-AD-613-M12120 5mt
Y02 030 0005 INDUCTIVE SENS 4MM Q12 1CNT DW-AD-613-M12120