Slickline Operations Safety Practices

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SLICKLINE CONNECT
Slickline Topics
Slickline Operations Safety Practices

1. The Crew, consisting of a minimum of three men shall be present at all times throughout the well site
operation, unless otherwise specifically instructed by Client.

2. A Tool Box Meeting (TBM) shall be performed at the start of every job and the start of every shift in the
case of long duration jobs requiring two crews. The TBM shall be used to review the current status of
the job, the client’s program, risk assessments and the upcoming program. All personnel, including 3rd
party contractors must be present at the TBM.

3. All members of the crew must fully understand the job to be performed and the hazards of the job. All
personnel are empowered to Stop the Job under all circumstances. If in doubt about ask the job
supervisor.

4. In jobs with H2S, a pre-job safety meeting must be held with the Client. This meeting must address all
the safety concerns with H2S operations, covering working practices, alarms, muster points, emergency
procedures, safety equipment, monitors, BA and escape sets, as well as assigning roles and
responsibilities

5. A MOC procedure must be used if there are changes in the planned program or if the job circumstances
change, e.g. well conditions, failed equipment, broken wire etc..

6. It is the Slickline Supervisors responsibility to communicate with the Base Supervisor daily with job
progress updates or whenever there is an issue at the wellsite

7. Company issued PPE ONLY must be worn during well site operations, including safety hats, safety shoes
and gloves, eye protection, hearing protection, and when required working at height protection, H2S
monitors, escape masks and life jackets during boat movements. PPE must ONLY be worn or used if it is
good condition.

8. Only PCE with a current valid certification (< 12 months) and with the correct pressure and service
rating to meet expected well conditions shall be eligible for operations

9. All lifting equipment and lifting accessories must have current and valid certificates of examination (< 6
months) and the correct colour code shall be eligible for operations

10. Copies of all equipment certifications must be available at the well site for inspection and verification
by the client, to include certification for zone 2 equipment

11. For every set of Wireline equipment in the field it must have a current inventory available, with a
complete listing of all equipment, tools and spares

12. On first arrival on location (onshore or offshore) carry out a visual check of the work site, check the site
and report any issues to the client and supervisor both verbally and on the daily worksheet.

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Slickline – Wireline – Well Services www.slk-connect.com

13. The work area must be clear of debris and any obstructions and should be clearly marked with tape or
plastic chain with signs posted to warn un-involved personnel to stay clear

14. The Wireline unit should be positioned upwind and positioned far enough away from the lower sheave
to ensure spooling is not compromised. Rule of thumb - as a minimum the winch distance from the
Christmas tree, 25 x drum width. The operator should have line of site of at least one wind sock or wind
direction indicator

15. The winch shall be spotted on a flat stable surface and securely anchored using certified chains and
shackles or wheel chocks (onshore)

16. The winch shall be spotted with the wire running from the centre of the drum directly to the lower
sheave where the drum centre line is perpendicular to the line of the wire as it leaves the drum. From
the winch operating position the operator must have a clear line of site of the lower sheave and the
stuffing box

17. The winch, powerpack and truck (onshore) should be grounded

18. All PCE hydraulic control lines shall be long enough to reach their correct connection point on the PCE
from their respective control panel, at no point in the operation can a critical PCE function not be
connected to the appropriate pump

19. Wireline equipment must comply with zone rules, offshore zone 2, onshore rig-safe or zone 2. A zone is
defined as distance from a potential ignition source. In the case of zone 2 equipment electrical systems
must be explosion proof

20. Night work is not recommended, but if required to do so, there must be adequate and sufficient
lighting covering all of the work site

21. Offshore Wireline operations on unmanned production jackets must cease before dark. The Christmas
tree must be secured and Wireline equipment rigged down and stacked on one side of the helideck in a
position where helicopter landings are not impeded

22. Always respect pressure, never take any shortcuts or make assumptions where pressure is concerned

23. If the well is on-line (on production) and prior to closing in the well record all well pressures tubing
(WHFP), casing (CP), flow line (FLP). Verify the pressures with the Client, also confirm the expected
closed in well head pressure (WHCIP)

24. The lower master valve must never be used and should remain open at all times, it would only be
closed in an emergency and when instructed to do so by the client

25. Prior to starting the rig up, verify the following valves are closed on the Christmas tree, swab valve,
upper master valve, flow line valve and kill wing valve. If in doubt about a valve’s status, open it fully
and close it, always count the number of turns to open and to close a gate valve, make a note of the
number.

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26. Scaffolding should be installed in situations where it requires personnel to work 6ft above ground level.
Scaffolding must ONLY be installed by competent and trained scaffolders. In all cases working above 6ft
requires working at height safety equipment.

27. During rigging up there shall be two active barriers between well pressure / fluids and the environment,
e.g. the swab valve and upper master valve must be closed

28. When assembling the PCE, check the condition of the quick union o’rings and change if required

29. Prior to installing the well head adapter, pressure must be bled to zero from under the Christmas tree
cap

30. The needle valve on the tree cap shall not be used for lifting or pulling on the tree cap

31. When installing a flanged wellhead adapter a new ring gasket should be used. Flange bolts should to be
torqued up (refer to the API 6, Annex D, Flange Torque Tables) in the correct order, quick union or acme
connections should be made up by hand and a new o’ring shall be used for every rig up.

32. A full PCE rig-up pre-job pressure test must be performed every rig up

33. Tag lines must be used on all lifts.

34. Never stand under a suspended load, e.g. the lubricator or tool string

35. The Wireline clamp shall only be tied off with a chain or wire strop suitable for the expected loads, rope
must not be used

36. The wire history card must be kept as accurately, all run and wire testing information added after each
event.

37. Wire tests must be made every two days or at the start of each new operation. Wire test results must
be recorded on the wire history card

38. When handling wire care must be taken at every step, the loose end of the wire must be restrained at
all times. When cutting wire ensure both ends of the wire cannot fly loose, hold the wire as near the
end as possible.

39. The tension device load cell gap must be checked before running in the well and in the course of the
operation

40. Make a new zero every run

41. A Z-Chart must be used every run when the wire (≥ 0.125”) is smooth spooled

42. Do not exceed the recommending running and pulling speeds, 300 fpm in clear tubing, 50 fpm through
the Christmas tree and completion jewellery

43. Spring or hydraulic jars should be included in the tool string for every run below 1000ft

44. Jarring procedures must be used during extended jarring

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45. From 50ft below the SSSV to surface is the danger zone and special procedures should be used very
time when pulling out of the well, for instance, low engine revs, low power settings and low speeds and
one member of the crew feeding the tool string into the lubricator

46. When pulling the tool string back into the lubricator assembly, a double check must be made that rope
socket is at the stuffing box, then close the swab and upper master valves counting the turns

47. Pressure from the lubricator must be bled down though a high pressure hose. Wind direction will be
taken into a count when bleeding down. The hose must be connected and the end secured before
opening the needle valve. Never stand in front of a gate valve or needle valve when opening them

48. Bleeding off oil must be done into a vessel or tank or into the facilities drainage system, never allow oil
to be released into the atmosphere

49. A pressure gauge must be installed in the lubricator manifold to monitor pressure when bleeding down.
Work the needle valve to ensure it is not blocked and that there is no retained pressure in the
lubricator

50. Never hammer on any vessel that is under pressure

51. Never place a hand or any part of the body in front of a needle valve while pressure is being bled off.

52. Careful hand placement must be observed at all times, avoid placing hands below the lubricator
assembly as the lubricator and tool string could drop un-expectedly

53. When rigging down and cutting the wire from the tool string, hold the wire securely with one hand
approximately six inches from the end of the rope socket.

54. Always cut off a minimum of 20ft of wire at the end of the job. After the wire has been cut, care must
be taken that the wire is under control as the end is pulled back onto the winch

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