Waffle Slab
Waffle Slab
Waffle Slab
History
The idea of two-way joist system with holes in the bottom is refer back to about 2500
years ago in Achaemenid period. According to the archaeologists' analysis,
orthogonal wood beams have been used in the roof of Perspolis. This type of slabs
recently are known as coffer slabs which is the origin of waffle slabs.
DEFINITION
The waffle slab or ribbed slab is a structural component that is plain at its top and
has a grid-like system on its lower surface.
According to engineer Florentino Regalado, ‘the waffle slab belongs to the family of
reinforced concrete slabs that are non-homogeneous, lightened, and reinforced in
two orthogonal directions, forming a ribbed plate’.
Ribbed or waffle slab is a slab system which consists of series of parallel reinforced
concrete T beams framing into reinforced concrete girders. The slab is the flange of
the beam and the extended part is the web. The extended part is known as ribs. The
spacing between the ribs should be in general 20-30 inch. The ribs are tapered in
cross-section in its lower part.
APPEARANCE
The top of a waffle slab is generally smooth, like a traditional building surface, but
the underside has a shape reminiscent of a waffle.
• Straight lines run the entire width and length of the slab, generally
• These ridges form the namesake square pockets of the entire length and width of
the slab
Waffle slab can be used as both ceiling and floor slab. They are used in the areas
where less number of columns are
• The concrete waffle slab is often used for industrial and commercial buildings while
wood and metal waffle slabs are used in many other construction sites.
• The main purpose of employing this technology is for its strong foundation
characteristics of crack and sagging resistance. Waffle slab also holds a greater
amount of load compared with conventional concrete slabs.
The one-way joist flooring slab consists of a sequence of small, reinforced concrete
T beams which might be connected with girders carried by the building column.
T beams are known as joists that are formed by installing steel panes at a constant
spacing.
The voids between all the domes reduce the dead load, as this width results in a
portion of the slab being less than the flat slab.
FEATURE(S)-
Ribbed and waffle slabs provide a lighter and stiffer slab than an equivalent flat slab,
reducing the extent of foundations. They provide a very good form of construction
where slab vibration is an issue, such as laboratories and hospitals.
This type of slab is able, very adequately, to support distributed and point vertical
actions, and to a lesser extent also horizontal actions. They are bi-directional or two-
way slabs, because of the two orthogonal directions of their reinforcement, and slab
bending can be broken down and analysed according to those two reinforcement
directions
Benefits
Flexible
Relatively light, therefore less foundation costs and longer spans are
economic
Speed of construction
Fairly slim floor depths
Robustness
Excellent vibration control
Thermal mass
Good for services integration
Durable finishes
Fire resistance
Waffle slabs are used for larger span slabs or floors and used when there is
limited requirement for number of columns.
The load carrying capacity of waffle slab is greater than the other types of
slabs.
They provide good structural stability along with aesthetic appearance.
Hence, it is constructed for airports, hospitals, temples, churches etc.
The waffle slab can be made of concrete or wood or steel among those
concrete waffle slab is preferred for commercial buildings and other two are
preferred for garages, decorative halls etc.
It has good vibration control capacity because of two directional
reinforcements. So, it is useful for public buildings to control vibrations created
by movements of crowd.
Waffle slabs are lightweight and requires less amount of concrete, hence it is
economical.
Construction of waffle slab is easy and quick with good supervision.
Concrete and steel volume required is small, hence, light framework is
enough for waffle slab.
Several services like lighting, plumbing pipes, electrical wiring, air
conditioning, insulation materials etc. can be provided within the depth of
waffle slab by providing holes in the waffle bottom surface. This system is
called as Holedeck.
Formwork tools required are very costly because of large quantity requirement
of pods and some special tools.
The floor height should be more hence number of floors are reduced.
The services provided in the waffle arrangement without proper maintenance
may causes damages to the slab.
Skilled workers are required during its construction.
They are not suitable for sloped areas. If there is slope area, the area must be
leveled with filling or by excavating. For soil filling, good soil should be used.
They are not suitable against high winds or cyclonic areas because of their
light weight.
1. In this type of slab, the tension stress is eliminated in the tension side of the
slab. The strength of concrete in tension is very small and so elimination of
much of the tension concrete is done by the use of pan forms.
2. Economical where the live loads are fairly small such as apartment houses,
hotels.
3. Long slab spans can be constructed through ribbed and waffle Slabs. In many
cases, long spans are desirable in the building. Ribbed or waffle slabs are an
easy solution for this purpose.
4. Provide architectural advantages. All the Electrical appliances can be installed
easily in the gap of the ribs which can be architecturally aesthetic.
5. Slab thickness of ribbed or waffle slabs is less than other slab systems.
Therefore the weight of slab is reduced. This saving of weight can change in
structural characteristic.
6. Lighter and stiffer slab than an equivalent flat slab.
7. Reducing the extent of foundations by reducing the ultimate load.
8. They provide a very good form where slab vibration is a viable issue.
1. Not suitable where the live loads are huge as heavy manufacturing buildings,
warehouses.
2. The thickness of the slab is controlled as the requirement of fire resistance.
3. Formwork cost is high.
4. Sometimes difficult to install the electric equipment.
Waffle pods
Horizontal supports
Vertical supports
Wall connectors
Cube junctions
Hole plates
Clits
Steel bars
In-situ
Precast
Prefabricated
In-situ waffle slabs are constructed by pouring concrete in the site or field with proper
arrangements. In case of precast waffle slab, slab panels are casted somewhere and
they are joined together with proper reinforcement and concrete is filled.
The third case, prefabricated waffle slab is costliest than the other two methods. In
this case, reinforcement is provided in the slab panels while casting with some
tension. Hence, they do not need internal reinforcement in the site.
Horizontal support and vertical supports are arranged first and they are fixed in
position by the connectors. At the edges wall connectors are used to provide
connection between wall and slab. The horizontal beam supports are connected by
small beam connectors which form square like shape in which pods are going to be
placed.
The pods are generally made of plastic and they are available in different sizes and
different shapes. Size selection of pod depend upon the requirement and span
length. For longer span large number of pods are required. Same size should be
used for one complete slab.
Similarly beam connectors and cube junctions are also available in different sizes
based on the suitability of pod sizes.
Cube junctions are used to fix the corners of pods with the frame work. After fixing
the formwork, reinforcement is placed in the two directions of the slab and then
concrete is poured in the gaps which are called as ribs after hardening.
Thin concrete slab is provided on the top and after its hardening pods and
frameworks are removed from the bottom. Thus, the waffle like shape appears at the
bottom surface.
Design
The design of the waffle slab depends upon the total area on which the
waffle slab is required.
The thickness of the waffle slab is generally range from 80 mm to 100
mm.
The overall depth of the waffle slab is limited to 300 mm to 600 mm.
The width of the beam in the waffle slab ranges from 100 mm to 200
mm.
The spacing between two consecutive ribs ranges from 600 mm to 1500
mm.
Waffle slabs can be reinforced with the rebar for additional strength.
The Reinforcement is provided in the waffle slab is provided in the form
of a mesh or individual bars.
The reinforcement in the waffle slab is two-directional.
The main horizontal beams are connected by the small beams which
form the grid-like pattern.
Keywords: SAP2000, slab, two-way, ribbed, waffle, direct design method, beams .