802848-D Optistar LE Service Checklist

L IEBEL- F LARSHEIM
Liebel-Flarsheim
Optistar LE
TM
Service Checklist
This service checklist is a guide for maintenance personnel. The service functions listed in this document can be
found in chapters of Service Manual 802701.
WARNING!
Service on any Injector must be performed by a Qualified Technician who is completely familiar with
its use and operation; trained by the manufacturer in the area of performing Service on the Injector; and
familiar with the content of the Operator’s and the Installation and Service manuals.
CUSTOMER INFORMATION OR SERVICE REPORT NUMBER_____________
CUSTOMER NAME:
ADDRESS:
CITY, STATE, COUNTRY:
CONTACT PERSON:
ROOM NUMBER:
NO CHECKLIST REQUIRED
 Describe_________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
802848-D Jan. 2011 1

FIELD SERVICE ENGINEER INFORMATION (REQUIRED)
Service Performed by:
PRINT NAME:
SIGNATURE:
DATE:
INJECTOR COMPONENT INFORMATION
CONSOLE SERIAL NUMBER:
CONSOLE SOFTWARE VERSION:
POWERHEAD SERIAL NUMBER:
POWERPACK SERIAL NUMBER:
POWERPACK SOFTWARE VERSION:
POWER SUPPLY SERIAL NUMBER:
NOTE: Software Versions are displayed during power-up and are on the Set-up Screen.
REQUIRED TEST EQUIPMENT
Check the appropriate box and complete the table for any test equipment used during service call.
Used N/A CCN# Calibration Due Date
Pressure Gauge
Digital Volt Meter
Gauss Meter
2 802848-D Jan. 2011

SERVICE PERFORMED
NOTE: If performing any service item listed under the MAJOR SERVICE heading, the entire Service
Checklist must be completed. A MINOR SERVICE is a service performed that is not listed as a MAJOR
SERVICE. For a MINOR SERVICE, only perform Service Checklist items marked with an * (asterisk).
MAJOR SERVICE--ENTIRE SERVICE CHECKLIST MUST BE COMPLETED

 Console CPU Removal (Refer to 6.2.3).
 Motor Removal/Installation (Refer to 6.3.6).
 Powerhead End Limit Sensing Board Removal/Installation (Refer to 6.3.7).
 Load Cell Removal/Installation (Refer to 6.3.8).
 Bearing Removal/Installation (Refer to 6.3.16).
 Driver Board Removal/Installation (Refer to 6.4.3)
 CPU Board Removal/Installation (Refer to 6.4.5).
 Calibration (Refer to Chapter 8).
 Software Download and Upgrade (Refer to Chapter 10).
 Quality/Regulatory Service Request.
Describe Quality/Regulatory Service Request ___________________________________________
________________________________________________________________________________
MINOR SERVICE--ONLY SERVICE CHECKLIST ITEMS MARKED WITH * MUST BE COMPLETED

 Describe Minor Service_____________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
802848-D Jan. 2011 3

SERVICE CHECKLIST ITEMS
4.2.3 POWERHEAD OPERATIONS  9. Injection Pressure Verification using

Refer to Sections 4.2.3 - 4.2.9 pressure fixture.
 1. Rams move freely and LED's flash on A INJ. SYR. RAM PROG. FLOW PRESS. PRESS.
& B sides. SIDE VAL. RATE VAL. VAL.
(mL) mL/sec (PSI) (PSI) ACHIEVED
 2. Air check button and start button func- +/- 20 PSI
tion properly. 1 60 A 60 4 150

 * 3. Powerhead Stop button functions. 2 30 A 30 4 200
 * 4. Syringe detection functions. 3 20 A 20 4 200
 * 5. Limit switch check, A ram. 4 60 B 60 4 150
 * 6. Limit switch check, B ram. 5 30 B 30 4 200
 7. Ram face check. 6 125 B 60 4 100
Ram Face Check-Result-Screen Reading:
(0 - 20 PSI)
10mL 4mL/s 100PSI  * 10. Powerhead cable clamp and mounting
set screw is tight and seated to secure
A side Powerhead to remote stand.
 * 11. Powerhead tilts properly with no cable
interference.
 8. Flow Rate/Volume Check procedure.  * 12. Visually check Powerhead covers, con-
(Refer to Section 4.2.8) nectors, support arm, and syringe adap-
tor for damage (Refer to Section 4.2.2).
Total Time: A + B
(1:06 - 1:14) _____:_____ min:sec
4.3.1 CONSOLE OPERATIONS
Front Wiper Location A
(4ml - 6ml)  * 1. Check system ON/OFF button.
___________ ml
 * 2. Verify correct date and time settings.
Front Wiper Location B
(4ml - 6ml)  * 3. Check touchscreen is functioning
___________ ml properly.
 * 4. Inspect Remote Start Switch button op-
eration. (Refer to Section 4.3.2)
❑ N/A (Not available at customer site)
 * 5. Visually Check Console assembly for
damage.
 * 6. Console cable connection are secured
using ty-wrap.
4 802848-D Jan. 2011

4.4.1 GROUND CONTINUITY  NO ADDITIONAL SERVICE
 Not Applicable because_______________ REQUIRED
__________________________________ or
__________________________________  CUSTOMER DECLINES SERVICE FOR
FOLLOWING ISSUE(S):
or
 1. Perform Ground Continuity check. _______________________________________
(Refer to Section 4.4.1)
_______________________________________
_______________________________________
4.5.1 POWER CONTROL
_______________________________________
 * 1. Cable connections secure.
 * 2. Check that the cover is secure & free of _______________________________________
damage.
 * 3. Status indicator light on when power is _______________________________________
applied.
_______________________________________
CABLE CONNECTIONS _______________________________________

 * 1. Cable connections are secured at each
injector Component. _______________________________________
_______________________________________
REMOTE STAND
_______________________________________
❑ N/A (Not available at customer site)
or _______________________________________
 * 1. Remote stand rolls properly.
_______________________________________
 * 2. Remote stand post is securely fastened
to base.
_______________________________________
Customer Name:
_______________________________________
802848-D Jan. 2011 5

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L IEBEL- F LARSHEIM

CUSTOMER INFORMATION OR SERVICE REPORT NUMBER_____________

CITY, STATE, COUNTRY:

802848-D Jan. 2011 1

Service Performed by:

INJECTOR COMPONENT INFORMATION

CONSOLE SERIAL NUMBER:

CONSOLE SOFTWARE VERSION:

POWERHEAD SERIAL NUMBER:

POWERPACK SERIAL NUMBER:

POWERPACK SOFTWARE VERSION:

POWER SUPPLY SERIAL NUMBER:

REQUIRED TEST EQUIPMENT

Digital Volt Meter

2 802848-D Jan. 2011

MAJOR SERVICE--ENTIRE SERVICE CHECKLIST MUST BE COMPLETED

MINOR SERVICE--ONLY SERVICE CHECKLIST ITEMS MARKED WITH * MUST BE COMPLETED

802848-D Jan. 2011 3

4.2.3 POWERHEAD OPERATIONS  9. Injection Pressure Verification using

tion properly. 1 60 A 60 4 150

4 802848-D Jan. 2011

CABLE CONNECTIONS _______________________________________

802848-D Jan. 2011 5

6 802848-D Jan. 2011

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