Filtration Products

Condition
monitoring
and analysis of
hydraulic and
lubrication fluids
Eaton combines sales, engineering,
manufacturing, customer service and
technical sales support with a focused
business goal in mind: providing optimum
filtration solutions for our customers.

Following a path of continuous

improvement, Eaton has maintained quality
as a fundamental corporate strategy and
a hallmark of all products and services.
Eaton is a leader in manufacturing filtration
products and solutions that include
measurement, diagnostic and analysis
technology—as well as more than 4,000
hydraulic filter elements and corresponding
filter housings.

Condition monitoring and analysis

of hydraulic and lubrication f luids

· In-line measuring
· On-line/off-line measuring
· Sensors
· Laboratory analysis and measurement

2
 Cleanliness and How Eaton Can Help You

Cleanliness is the measure of any solid or liquid Fluids are the lifeblood of every hydraulic
contamination that is not part of a hydraulic system’s system. Fluid analysis is an important factor for
working fluid. determining whether your hydraulic system can
operate efficiently and effectively.

Cleanliness may: Inadequate fluid conditions are responsible for

• Ensure productivity at maximum efficiency up to eighty percent of all hydraulic system
• Reduce service costs through preventative maintenance failures. An effective fluid analysis program will
and monitoring help identify contamination and other problems
• Reduce equipment downtime through scheduled inspections not visible to the naked eye.
• Minimize safety hazards and prevent contamination-
related outages
• Extend the service life of system components,
which improves operating profitability by reducing
maintenance costs
• Reduce repair costs and system downtime

Support services
In addition to precision equipment and accessories for condition
monitoring and analysis of hydraulic and lubrication fluids, Eaton
provides a wide range of services, such as: 
• State-of-the-art laboratory testing services
• Maintenance, calibration with certificate, software
updates, trials
• On-site services: training, commissioning, repairs,
equipment replacement
• E
 xtensive network of sales and customer representatives­
• Product specialists for customer application support
• Global technical support

Calibration services
• Performance tests
• Device cleaning
• Secondary calibration
• Replacement of used and worn mechanical components
• Replacement of printing paper and ink ribbons Oil analyses
• Software updates
• 24-hour trials
• Calibration certification
Saturation curves Contamination
analyses

Laboratory services
• Performed by certified specialists
• Employ the latest measuring instruments and testing devices
• Determination of contamination classes
• Contamination analysis Customer-specific Filter element
• Oil condition analysis analyses inspections
• Filter element inspection

Quality assurance
of filter material

3
 Solid Contamination

Solid contaminants are the main cause of failure and

downtime in hydraulic and lubrication systems. Knowing
the precise level of contamination is essential for the
efficiency and functionality of a system. Contaminants
can be introduced to a system during installation,
accumulate inside during its operation, or introduced by
external influences.

This knowledge enables the operator to influence the

system and intervene with appropriate corrective measures.

Effects of solid contamination Advantages of immediate diagnosis

• Increases system wear due to abrasion and erosion • Rapid results, no need to wait for lab analysis
• Shortens service life of system components and increases • Timely and appropriate corrective actions
system failure • Improve quality control
• Shortens service life of the fluid

Contamination monitoring systems Measuring methods

• Provide immediate and precise diagnosis of the condition of The measurement systems and sets for monitoring oil
a hydraulic system condition are equipped with laser sensors that detect particles
• Monitor of filter performance so that it can be compared with in fluid using the light blockade principle.
the standards required for specific system components
• Provide precise determination of the optimal time to replace The MPS metal particle sensors detect coarse metal particles
filter elements using an inductive measurement process.
• Reliably monitor the commissioning of new systems
• Diagnose hydraulic components such as pumps, bearings
or gaskets
• Determine of the condition of new fluids during system
start-up
• Verify the effectiveness of off-line filtration
• Document the effect of external conditions on the particle
level of solid contaminants in the hydraulic system

Laser detector using the

light blockade principle

Particles

Particles can be costly

in a hydraulic system Photo diode
Laser diode
Measurement channel

4
 Water Contamination

The presence of water in hydraulic­fluids is the second

most common cause of failure and downtime in hydraulic
and lubrication systems.

Effects of water in hydraulic fluids

• Shortened service life of the fluid Oil contaminated
• Reduced performance of the lubrication fluid with water under
• Deterioration of control characteristics the microscope
• Reduced filterability
• Increased wear to the components
• Increased noise levels
• Loss of polarizing additives
• Increased acidity
• Rust formation Filtered rust
• Increased contamination levels particle

How water enters a system Sensor design

• Improper storage
• Residue from cleaning Protective layer
• Humidity/condensation
• Through bearings or penetrable points
Polymer foil
(such as hair-line cracks, caps, faulty gaskets, etc.)

Electrodes
Types of water in a system
• Dissolved water
(up to the saturation limit of the fluid) Ceramic
carrier
• Emulsified and free water
(above the saturation limit of the fluid)

Measuring principle
The WSPS 05 sensor is a capacitive sensor that uses a polymer foil as a dielectric between two electrodes. This foil can absorb
water molecules due to its microporous structure. The absorption causes the capacity of the sensor and the frequency of the
resonant circuit to change. The change in frequency is detected and converted into an electrical output signal.

What is measured
The WSPS 05 sensor measures the relative water content in a
fluid. The result is expressed as a percent of water saturation
of the fluid. A value of 100 percent means that the fluid is
completely saturated and contains hazardous free water.
Water saturation Oil sample Oil sample
The measurement results of the WSPS 05 sensor are different determination with with 100 ppm with 600 ppm
from those of water content analysis using the Karl Fischer WSTM 01 set
method, which specify the total amount of free and dissolved
water in the fluid.
1200

1000
A theoretical relation to water content in ppm (mg/kg)
according to the Karl Fischer method, can be established
Water content (ppm)

000
using the specific saturation curve and the temperature of the
600
tested fluid.
400
The characteristic curves for different fluids are programmed as
200
standard in the display unit of the WSTM 01 set. Characteristic
curves for additional oils can also be programmed. 0
-50 -30 -10 10 30 50 70 90
Temperature (°C)

5
 Monitoring of Hydraulic and Lubrication Fluids

(blue tooth)
RS232 MPM 01 set up to
USB-A USB stick
System for monitoring CCS 4
metal particles 20 bar -0.2 ... 420 bar
CAN Contamination control system
(blue tooth) ISO 4406:99, NAS 1638,
RS232 ISO 4406:87, SAE AS 4059:01 User computer
CCM 01 set
Contamination control and up to Water saturation, temperature, · LabVIEW data manager

Hydraulic system
monitoring system water content (ppm) · Excel data sheet
50 bar
CAN ISO 4406:99, NAS 1638
RS232

WSTM 01 set -0.2 ... 40 bar USB-A

2x System for monitoring water saturation
USB stick
up to
4…20mA and temperature
25 bar OCM 01
Water saturation, temperature,
water content (ppm)
Oil sample System for monitoring oil condition
ISO 4406:99, NAS 1638, User computer
SAE AS 4059:01
Water saturation, temperature, water content (ppm), · LabVIEW data manager
RS232 IVS 01 · EXCEL data sheet
3x In-line multi-functional sensor up to BSS 2 relative dielectricity, viscosity
for monitoring oil condition Bottle sampling
4…20mA 25 bar system
Viscosity, temperature, RS232
CAN relative dielectricity

Ethernet CSM 02
Multi-analysis system for hydraulic -0.4 ... 35 PLC
RS232 and lubrication fluids Programmable control
bar
Ethernet ISO 4406:99
Water saturation, temperature,
viscosity, relative dielectricity

USB-B User computer

CCT 01 set up to
3x · LabVIEW data manager
Trasmitter system for 50 bar
4…20mA contamination control · Excel data sheet
ISO 4406:99
CAN

In-line systems Off-line systems On-line systems

Element spectral analysis – Guidelines for determining, achieving and maintaining target
potential sources of metals in oil purity levels with high-performance filters (Beta Ratio ≥ 200)
Aluminum a brasives, aluminum mill, bauxite, bearing metal, catalyst, coal
contaminant, fly ash, foundry dust, granite, paint Low pressure Medium pressure High pressure
Antimony journal bearings, solder Under 140 bar 140 to 210 bar or Over 210 bar or
Arsenic antioxidants, bactericide, mineral oil moderate conditions low pressure plus medium pressure plus
Barium engine additives, grease severe conditions1 severe conditions1
Beryllium aircraft construction, bearings, mineral oil
ISO ISO ISO
Bismut journal bearings Most sensitive Filter micron Filter micron Filter micron
target target target
Boron EP additives, coolant inhibitor system components ratings 2 ratings 2 ratings 2
level level level
Cadmium journal bearings, platings
PUMPS
Calcium cement dust, detergent, fuller’s earth, grease, gypsum, hard water,
lignite, limestone, mining dust, oil additive, road dust, rubber, salt Fixed external gear 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
water, slag
Carbon abrasives, carbides, carbon steel, graphite, hard metal, mineral oil, Vane 22/18/14 25VG 20/16/13 10VG 20/16/13 6VG
soot, synthetic material
Fixed piston 20/16/13 10VG 20/16/13 6VG 19/15/11 3VG
Chromium  chrome plating, hardcoat, paint, ring plating, stainless steel,
tooling steels Variable piston 20/16/13 6VG 19/15/11 3VG 18/14/10 3VG
Cobalt additives, hard metal, tooling steels
VALVES
Hafnium nuclear technology
Iron asbestos, cast iron, catalyst, cleaning detergent, fly ash, mill scale, Check valve 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
ore dust, paint, rust, talc, zeolite
Directional valve solenoid 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
Lead babbitt, bearing overlay, gasoline additive, solder, paint
Lithium dust, grease, salt water Flow control valve 22/18/14 25VG 20/16/13 10VG 20/16/13 10VG
Magnesium aluminum alloy, engine additives, fuller’s earth, hard water, road
dust, salt water, turbines Screw-in valve 20/16/13 10VG 20/16/13 6VG 19/15/11 3VG
Mercury bactericide, batteries Proportional valve 19/15/11 3VG 18/14/10 3VG 17/13/9 3VG
Molybdenum metal alloys, EP additives, MoS2, rings
Nickel hard steel, plating, stainless steel, stellite Servo valve 18/14/10 3VG 17/13/9 3VG 16/12/8 3VG
Niobium turbine blades ACTUATORS
Phosphorus in AW/EP additives, cleaning detergent, oil additives, surface finish
Platinum catalyst, mineral oil Cylinders, vane and
23/19/15 25VG 22/18/14 16VG 20/16/13 6VG
gear motors
Potassium additives, coolant inhibitor, fertilizer, fly ash, granite, paper mill dust
Scandium ICP reference Piston motors 20/16/13 10VG 20/16/13 6VG 19/15/110 6VG
Silicon anti-foam additives, asbestos, cement dust, coolant additives, fly
ash, foundry dust, glass, granite, limestone, mica, road dust, slag, Hydrostatic drives 19/15/11 6VG 18/14/10 3VG 17/13/9 3VG
steel, synthetic lubricant, talc, wet clutch TEST BENCHES 15/11/7 1VG 15/11/7 1VG 15/11/7 1VG
Silver bearing overlay, needle bearings, solder
Sodium additives, base stocks, coolant inhibitor, dirt, fly ash, grease, paper LUBRICATION OILS
mill dust, road dust, salt, salt water Paper machine oils 20/16/13 10VG n/a n/a n/a n/a
Sulfur gypsum, mineral oil, MoS2, rubber
Tantalum hard metals, tooling steels Steam turbine oils 19/15/11 6VG n/a n/a n/a n/a
Tellurium mineral oil Diesel engines 20/16/13 10VG n/a n/a n/a n/a
Titanium hard metal, paints, turbine bearings, turbine blades
Tungsten hard metals, tooling steels Mobile gearboxes 20/16/13 10VG n/a n/a n/a n/a
Uranium ore dust, road dust (some types) Industrial gearboxes 19/15/11 6VG n/a n/a n/a n/a
Vanadium mineral oil, turbine blades, valves
Yttrium ICP reference Radial bearings 19/15/11 6VG n/a n/a n/a n/a
Zinc  AW additives, brass, galvanizing, grease, hard steel, oil additives, Roller bearings 18/14/10 3VG n/a n/a n/a n/a
plating, solder
Zirconium abrasives, nuclear technology Ball bearings 17/13/9 3VG n/a n/a n/a n/a
n/a = not applicable

Note: 1 Severe conditions may include high flow surges, pressure spikes, frequent cold starts, extremely heavy duty use or the presence of water. 2 Two or more system
filters of the recommended filter micron rating may be required to achieve and maintain the desired cleanliness level.

6
 In-line Measuring Systems

CSM 02 Multi-analysis system for hydraulic

and lubrication fluids
Features
• Multi-analysis system monitors the hydraulic and lubrication
fluids through the measurement of solid contamination and
optional water saturation, temperature, viscosity and relative
dielectricity
• Can be used in stationary and mobile operations, and
operates in an off-line cycle independent from the system
being measured
• Optional sensor modules for the measurement of water
saturation, temperature, viscosity and relative dielectric
constants
• Ideal for analyzing foamed oils, e.g., in large gear boxes, test
and flushing stands
• Effective measuring system for ensuring compliance with
standards during the commissioning, maintenance and
quality assurance of hydraulic and lubrication systems in
various industries
• Touch panel operation
• Optional remote control via RJ45 interface
(Internet and intranet)
• Display of measured values via RS-232 interface
(optional thermal printer)
• Programmable alarm signals when thresholds are exceeded,
using switching contact and email notifications
• Internal memory for storing results
(20 x 250 measured values)

Technical data

Operating parameters
Power supply options: 230 VAC/50 Hz/1.3 A/300 W or
110 VAC/60 Hz/2.6 A/300 W
Protection class: IP 54
Operating suction range: -0.4 to 0.5 bar
Operating pressure range (optional): ≤ 35 bar
Viscosity: 10 to 1,000 mm2/s
Fluid temperature: 0 to 70 °C
Ambient temperature: 0 to 50 °C
Measurement parameters
Automatic particle counting
in 3 channels: ≥ 4.0 µm(c), ≥ 6.0 µm(c), ≥ 14 µm(c)
Contamination classes: ISO 4406:99
Laser sensor calibration: ISO MTD in oil (ISO 11171:2000)
Accuracy: ±1 (contamination class)
Water saturation (optional): 0 to 100% 
Temperature (optional): -40 to 130 °C (IVS 01 sensor)
or -25 to 100 °C (WSPS 05 sensor)
Dynamic viscosity (optional): 5 to 1,000 mPas
Rel. dielectric constants (optional): 1 to 10

7
In-line Measuring Systems

CCM 01 set CCT 01 set

Contamination control and monitoring system Transmitter system for contamination control
Features Features
• Cost-effective in-line monitoring solution for continuous • Cost-effective in-line monitoring solution for continuous
operations operations
• Particle counter consisting of PFS 01 laser sensor for • Contamination class transmitter consisting of PFS 01 laser
hydraulic and lubrication fluids and CCM 01 display unit sensor for hydraulic and lubrication fluids and CCT 01
• Reliable determination of contamination classes according transmitter system for contamination control
to ISO 4406:99 or NAS 1638 (switchable) • Reliable determination of contamination classes according to
• Installation in new and existing systems ISO 4406:99
• Internal memory for storing results (100 measured values) • Output of contamination classes as per ISO 4406:99 as
• Automatic monitoring function with control signal output electrical signal (3 x 4 to 20 mA)
when thresholds are exceeded (programmable) • Installation in new and existing systems
• RS-232 interface • Internal memory for storing results (1,000 measured values)
• LabVIEW data manager software (export to Microsoft Excel) • USB interface for configuration and data transfer of current
for data management on an external computer and saved measured values
• CAN bus interface (CANopen compatible) • LabVIEW data manager software (export to Microsoft Excel)
• Alphanumerical display for data management on an external computer
• Sturdy case • CAN bus interface (CANopen compatible)
• Sturdy case

Technical data Technical data

Operating parameters Operating parameters

Power supply: 24 VDC/0.15 A/3.6 VA Power supply: 24 VDC/0.15 A/3.6 VA
Power supply Power supply
(external unit): 100 to 240 VAC/50/60 Hz/24 VDC/0.6 A (external unit): 100 to 240 VAC/50/60 Hz/24 VDC/0.6 A
Protection class: IP 65 (when cover is closed) Protection class: IP 65 (when cover is closed)
Max. operating pressure: ≤ 50 bar Max. operating pressure: ≤ 50 bar
Viscosity: 10 to 400 mm2/s Viscosity: 10 to 400 mm2/s
Fluid temperature: 0 to 70 °C Fluid temperature: 0 to 70 °C
Ambient temperature: 0 to 70 °C Ambient temperature: 0 to 70 °C
Connection: G 1" threaded or G ¾" threaded Connection: G 1" threaded or G ¾" threaded
Max. volume flow: 50 l/min Max. volume flow: 50 l/min
Min. volume flow: 0.5 l/min Min. volume flow: 0.5 l/min
Measurement parameters Measurement parameters
Automatic particle counting ≥ 4 µm(c), ≥ 6 µm(c), ≥ 14 µm(c), ≥ 21 µm(c) or Automatic particle counting
in 4 channels: ≥ 6.4 µm(c), ≥ 14 µm(c), ≥ 21 µm(c), ≥ 38 µm(c) in 3 channels: ≥ 4 µm(c), ≥ 6 µm(c),, ≥ 14 µm(c),
Contamination classes: ISO 4406:99, NAS 1638 Contamination classes: ISO 4406:99
Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) Laser sensor calibration: ISO MTD in oil (ISO 11171:2000)
Accuracy: ±1 (contamination class) Accuracy: ±1 (contamination class)
Output data: 3 x 4 to 20 mA

8
WSTM 01 set MPM 01 set
Features
System for monitoring metal particles
• Cost-effective in-line monitoring solution for continuous Features
operations • Cost-effective in-line monitoring solution for continuous
• Display of theoretical water content for pretested fluids
operations
in ppm • Particle counter consisting of MPS metal particle sensor with
• Set consisting of WSPS 05 sensor and WSTM 01 display unit
inductive measuring technique and MPM 01 display unit for
• Reliable determination of water saturation and temperature in
direct evaluation of measured results
oil-based and synthetic fluids • Can be supplied with MPS 01.2, MPS 02.1 and MPS 03.1
• Installation in new and existing systems
metal particle sensor
• Internal memory for storing results (100 measured values) • Installation in new and existing systems
• Automatic monitoring function with control signal output • Internal memory for storing results (100 measured values)
when thresholds are exceeded (programmable) • Automatic monitoring function with control signal output
• RS-232 interface
when thresholds are exceeded (programmable)
• LabVIEW data manager software (export to Microsoft Excel) • RS-232 interface
for data management on an external computer • LabVIEW data manager software (export to Microsoft Excel)
• CAN bus interface (CANopen compatible)
for data management on an external computer
• Alphanumeric display • CAN bus interface (CANopen compatible)
• Sturdy case • Alphanumeric display
• Sturdy case

Technical data

Operating parameters
Power supply: 24 VDC/0.15 A/3.6 VA
Power supply (external unit): 100 to 240 VAC/50/60 Hz/24 VDC/0.6 A
Protection class: IP 65 (when cover is closed)
Max. operating pressure: ≤ 25 bar
Viscosity: 10 to 400 mm2/s
Fluid temperature: -40 to 90 °C (briefly 100 °C)
Ambient temperature: 0 to 50 °C
Max. flow velocity: ≤ 2 m/s
Connection: G ¾" threaded
Measurement parameters
Temperature: -25 to 100 °C
Water saturation: 0 to 100%
Accuracy (water saturation): ± 2%
Accuracy (temperature): ± 0.4%

9
 On-line/Off-line Measuring Systems

CCS 4 Contamination control system

The mobile CCS 4 contamination control system determines
the solid contamination particle size distribution, water
saturation and fluid temperature.

The CCS 4 contamination control system measurement

results provide a basis for analyzing the wear on hydraulic
components, observing standards and detecting damage early.

The system can be used both in pressurized operating modes

and for unpressurized sampling (such as from a tank).

Features:
• Optical particle counting via laser sensor
• Precise evaluation of contamination classes according to
ISO 4406:99, ISO 4406:87, NAS 1638 and SAE AS 4059
• Measurements are displayed as particle numbers according
to contamination classes, water saturation, temperature and
theoretical water content (ppm)
• Different automated measuring programs for single,
continuous, cyclical and on-line measurements
• Rechargeable lithium polymer battery
• Internal memory for storing results
(capacity for 4 x 100 measurements)
The CCS4 contamination control system is equipped
• Display of current and saved measured values via USB or
with RS-232 and USB interfaces, and a number
RS-232 interface of accessories.
• LabVIEW data manager software (export to Microsoft Excel)
for data management on an external computer

LabVIEW
data manager software

Technical data

Operating parameters
Power supply: 15 VDC/5 A/75 VA
Power supply
(external unit): 100 to 240 VAC/50/60 Hz/15 VDC/5.3 A
Protection class: IP 67 (when cover is closed)
Operating suction range: -0.2 to 0.2 bar
Operating pressure range: 1.5 to 420 bar
Viscosity: 10 to 400 mm2/s
Fluid temperature: 0 to 70 °C
Ambient temperature: 0 to 50 °C
Measurement parameters
Automatic particle counting ≥ 4.0 µm(c), ≥ 4.6 µm(c), ≥ 6.0 µm(c), ≥ 6.4 µm(c),
in 8 channels: ≥ 10 µm(c), ≥ 14 µm(c), ≥ 21 µm(c), ≥ 38 µm(c) External factors have a large influence on lubricants during
Contamination classes: ISO 4406:99, NAS 1638, SAE AS 4059 operation, which is why data on the precise contamination
Laser sensor calibration: ISO MTD in oil (ISO 11171:2000) particle size distribution, water saturation, and fluid temperature
Accuracy: ±1 (contamination class)
is used to determine and analyze a system’s condition. This
valuable information ensures cost-saving measures can be
Water saturation: 0 to 100% 
introduced immediately before potential problems occur.
Temperature: 0 to 70 °C

10
OCM 01 System for monitoring oil condition
Features
• Mobile multi-analysis system for condition analysis in
hydraulic and lubrication ­systems by measuring fluid
parameters: solid contaminants, water saturation,
temperature, viscosity and relative dielectricity
• Additional calculation of the theoretical water content for
pretested fluids in ppm
• Documentation of the condition upon delivery of new
hydraulic and lubrication systems
• Cost savings thanks to timely, condition-oriented servicing
• Ideal for analyzing foamed oils, such as in gear boxes
• For use in both pressure and suction lines
• Display of current and saved measured values via USB or
RS-232 interface
• LabVIEW data manager software (export to Microsoft Excel)
for data management on an external computer

Technical data

Operating parameters
Power supply: 24 VDC/5 A/120 VA
Power supply
(external unit): 90 to 230 VAC/50/60 Hz/24 VDC/5 A
Protection class: IP 67 (when cover is closed)
Operating suction range: -0.2 to 0.2 bar
Operating pressure range: 0.2 to 40 bar
Viscosity: 45 to 780 mm2/s
Fluid temperature: 0 to 70 °C
Ambient temperature: 0 to 50 °C
Measurement parameters
Automatic particle counting ≥ 4.0 µm(c), ≥ 4.6 µm(c), ≥ 6.0 µm(c), ≥ 6.4 µm(c),
in 8 channels: ≥ 10 µm(c), ≥ 14 µm(c), ≥ 21 µm(c), ≥ 38 µm(c)
Contamination classes: ISO 4406:99, NAS 1638, SAE AS 4059
Laser sensor calibration: ISO MTD in oil (ISO 11171:2000)
Accuracy: ±1 (contamination class)
Water saturation: 0 to 100% 
Temperature: 0 to 70 °C
Dynamic viscosity: 5 to 1,000 mPas
Relative dielectric constants: 1 to 10

11
 Sensors

IVS 01 In-line multifunction sensor for WSPS 05 sensor

monitoring oil condition
The WSPS 05 sensor is an effective diagnostic system for
Features determining the saturation level of water in oil. The sensor
detects the presence of free or emulsified water in hydraulic
• The in-line multifunction sensor is used to monitor the oil
or lubrication systems, thereby enabling the user to prevent
condition in hydraulic and lubrication systems
accelerated oil aging, increased wear, malfunctions and failure
• The sensor can assess the aging condition and the mixtures
of components. The saturation of the fluid with water displays
in the oil. Changes in viscosity, temperature and relative
as a percentage. Saturation values of fluid are influenced by
dielectricity are detected and measured before a system
temperature. The WSPS 05 sensor includes an integrated
failure occurs
thermal sensor that determines the exact temperature of the
• The sensor can be programmed to monitor oil condition
fluid during a measurement.
automatically and provide a precise assessment of the
system‘s condition in order to carry out timely servicing
• Easy screw-in installation (G ¾ threaded)

Technical data Technical data

Operating parameters Operating parameters

Power supply: 24 VDC/0.2 A/4.8 VA Power supply: 12 to 30 VDC/0.1 A/max. 3 VA
Protection class: IP 67 Protection class: IP 67
Max. operating pressure: ≤ 25 bar Max. operating pressure: ≤ 25 bar
Fluid temperature: -40 to 130 °C Viscosity: 10 to 400 mm2/s
Ambient temperature for electronics: 0 to 70 °C Fluid temperature: -40 to 90 °C (briefly 100 °C)
Connection: G ¾" threaded Ambient temperature: -25 to 85 °C
Measurement parameters Max. flow velocity: ≤ 2 m/s
Temperature: -40 to 130 °C Connection: G ¾" threaded
Dynamic viscosity: 5 to 1,000 mPas Measurement parameters
Relative dielectric constants: 1 to 10 Temperature: -25 to 100 °C
Output data: 4 x 4 to 20 mA or CAN bus interface Water saturation: 0 to 100%
(CANopen compatible) Accuracy (water saturation): ± 2%
Accuracy (temperature): ± 0.4%
Output data: 2 x 4 to 20 mA

Recommended display unit: WSTM 01 set with numerical 4-line display for
stationary in-line applications; results can be expressed in ppm for pretested fluids

12
 MPS metal particle sensors MPS 02.1 metal particle sensor

Technical data
Features
• Cost-effective in-line monitoring solution for continuous Operating parameters
operations Power supply: 24 VDC/0.25 A/5 VA
• The MPS metal particle sensors employ an inductive
Max. load on electrical output: 10 mA
measuring technique and can be used in hydraulic and
lubrication fluids Protection class: IP 67
• Sensor-linked detection of metal particles > 200 µm, Max. operating pressure: ≤ 20 bar
> 260 µm or > 350 µm in terms of iron Fluid temperature: -30 to 85 °C*
• Monitoring of large gearboxes and detection of heavy wear Ambient temperature: -40 to 70 °C
at its initial stages by calculating the particle intake within
Survival temperature: -40 to 85 °C
a specific period
Connection: SAE flange 1"
• Monitoring of component cleanliness (such as test benches
for rinsing applications) Max. volume flow: 110 l/min
• Installation in new and existing systems Min. volume flow: 30 l/min
• Two output signals: counter pulse (24 V/7 ms) and diagnostic Measurement parameters
signal (24 V) Detection limit: ≥ 260 µm Fe
• Use both with and without MPM 01 monitor for detecting
Max. detection rate: 100 particles per second
metal particles
Output data: 1 x pulse (24 V/7 ms)
1 x diagnostic signal
(24 V, if there is no fault)

* The real minimum operating fluid temperature depends on the viscosity/

temperature ratio of the fluid in use. In principle, the regular operation of the
sensors is only possible within the temperature range in which a sufficient
flow of oil („min. volume flow“) is ensured.

MPS 03.1 metal particle sensor

MPS 01.2 MPS 02.1 MPS 03.1
metal particle sensor metal particle sensor metal particle sensor Technical data

Operating parameters
MPS 01.2 metal particle sensor Power supply: 24 VDC/0.25 A/5 VA
Max. load on electrical output: 10 mA
Technical data
Protection class: IP 67

Operating parameters Max. operating pressure: ≤ 20 bar

Power supply: 24 VDC/0.25 A/5 VA Fluid temperature: -30 to 85 °C*

Max. load on electrical output: 10 mA Ambient temperature: -40 to 70 °C

Protection class: IP 67 Survival temperature: -40 to 85 °C

Max. operating pressure: ≤ 20 bar Connection: SAE flange 1½"

Fluid temperature: -30 to 85 °C* Max. volume flow: 320 l/min

Ambient temperature: -40 to 70 °C Min. volume flow: 60 l/min

Survival temperature: -40 to 85 °C Measurement parameters

Connection: Flange or threaded Detection limit: ≥ 350 µm Fe

Max. volume flow: 50 l/min Max. detection rate: 100 particles per second

Min. volume flow: 10 l/min Output data: 1 x pulse (24 V/7 ms)
1 x diagnostic signal
Measurement parameters
(24 V, if there is no fault)
Detection limit: ≥ 200 µm Fe
* The real minimum operating fluid temperature depends on the viscosity/
Max. detection rate: 100 particles per second
temperature ratio of the fluid in use. In principle, the regular operation of the
Output data: 1 x pulse (24 V/7 ms) sensors is only possible within the temperature range in which a sufficient
1 x diagnostic signal flow of oil („min. volume flow“) is ensured.
(24 V, if there is no fault)

* The real minimum operating fluid temperature depends on the viscosity/

temperature ratio of the fluid in use. In principle, the regular operation of the
sensors is only possible within the temperature range in which a sufficient
flow of oil („min. volume flow“) is ensured.

13
 Laboratory Analysis and Measurement Systems

Oil analysis Static sampling

Vacuum pump, tubes and telescopic
stick for sampling fluids from tanks or
packing drums.

Disposable pipette
For sampling fluids with severe levels
of contamination.

Dynamic sampling
Mini-measuring connections and
tubes for dynamic sampling from
pressurized pipes.

Vacuum filtration set

Includes an electric vacuum pump
for preparing membrane samples
for microscopic particle counting,
gravimetric analysis and analysis of
contamination types using the supplied
micro magnifier.
PAS 01 kit for sampling and oil analysis
Mobile mini-laboratory for conducting fluid analysis.

Water analysis

Technical data

Membrane filter
0.45 µm
5 µm
Other consumables
Transparent fluid
Petri slides
For WAS 01 water analysis kit
Cleaning spray
WIO solution

WAS 01 kit for water analysis

Mobile analysis kit for determining the water content
percentage in mineral oils using the calcium hydride method.

14
 Optional Accessories

For oil and water analysis

Bottle sampling set

Two high-purity glass bottles
(200 ml; cleaned according to
ISO 3722) with self-adhesive
labels and shipping box.

Drop-ball viscometer
Mobile device for determining
dynamic viscosity, consisting
of a graduated tube with
integrated thermometer,
Microscope 3 measuring balls, mirror
Equipped with an ocular micrometer, 3 lenses with 40x, 100x, and an electronic stopwatch.
and 400x enlargement, transmitted light source and cross
table for particle counting

For CCS 4 contamination control system

BSS 2 bottle sampling system Features

• Facilitates optimal, laboratory-quality processing of
bottle samples
Technical data • Sample degasification through internal vacuum system
• Variable adjustment of pressure for fluid supply
Power supply: 12 VDC/3 A/36 VA
Power supply
(external unit): 110 to 230 VAC/12 VDC
Protection class: IP 40 Optional
Feed pressure: ≤ 6 bar compressor
available
Suction: 0 to -0.95 bar
External supply pressure: 5 to 10 bar
(air volume Q min = 40 l/min)
Supply pressure connection: Quick-coupling NW 7.2
Hose connection: Miniature measuring connection
with screw-in coupling M16x2

Secondary calibration sets CALSUS 01 + CALSOFT 01

Features
• Set for secondary calibration of laser sensor regarding
particle sizes according to ISO 11171:99 in combination with
the BSS 2 bottle sampling system
• Automatic calibration using CALSOFT 01 calibration software
or graphical calibration
• Required solutions and certificates are included in delivery

15
 CONDITION MONITORING AND ANALYSIS OF HYDRAULIC AND LUBRICANT FLUIDS

In-line measuring On-line/off-line Sensors Laboratory analysis and

systems measuring systems measurement systems

Multi-analysis system Particle counter Oil condition Oil analysis

• CSM 02 • CCS 4 • IVS 01 • PAS 01 kit
Particle counting, Particle counting, Viscosity, temperature,
viscosity, water water saturation relative dielectricty
Water analysis
saturation, temperature,
relative dielectricity Optional accessories • WAS 01 kit
Water contamination
· BSS 2
• WSPS 05 Optional accessories
Particle counter Bottle sampling
Water saturation, · Microscope
system
• CCM 01 set temperature
· Secondary · Bottle sampling set
• CCT 01 set
calibration sets · Drop-ball viscometer
• MPM 01 set CALSUS 01 Metal particles
metal particle counter + CALSOFT 01 • MPS 01.2
• MPS 02.1
Water contamination Multi-analysis system • MPS 03.1
• WSTM 01 set • OCM 01
Water saturation, Particle counting,
temperature viscosity, water
saturation, temperature,
relative dielectricity

North America China For more information, please EN

44 Apple Street No. 3, Lane 280, email us at [email protected]
Tinton Falls, NJ 07724 Linhong Road
EFINCMS
Toll Free: 800 656-3344 Changning District, 200335 or visit www.eaton.com/filtration 03-2016
(North America only) Shanghai, P.R. China
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