ASh Series

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Company Business

Zamil Air Conditioners (ZAC), a sector business of Zamil Industrial, is the largest supplier of air conditioners in the Middle East. It manufactures
and markets a whole range of air conditioners from room air conditioners to packaged units to large capacity chillers for residential, commercial
and industrial applications. Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established in Saudi
Arabia and today is a leading international manufacturer of air conditioning systems & service solutions and is Number One in the Middle East.
ZAC’s operations are structured into four companies supporting seven in-house brands and twelve products and service units as well as a
number of international brands under the OEM Sales. The seven in-house brands are Zamil Air Conditioners, Classic, Zamil, Cooline, CoolCare,
Climatech and Geoclima.
The four companies are:
1. Zamil Air Conditioners & Home Appliances Co. (L.L.C.), supporting Zamil, Classic, Cooline, GE and OEM brands for consumers.
2. Zamil Central Air Conditioners Co. (L.L.C.), supporting Zamil Air Conditioners, Cooline and Climatech for commercial and industrial customers.
3. Zamil Air Conditioning and Refrigeration Services Co. (L.L.C.), providing electromechanical engineering, construction and project management
services, HVAC Operation & Maintenance, Retrofit Services, Spare Parts, Fire Protection, Controls, Electrical Services, Coils, Ducting and Coating.
4. Geoclima srl is an independent business supporting other three companies for their requirements of Chillers and Double Skin AHU’s.
The first three Companies- direct their business operations from the First and Second Industrial Cities in Dammam, Saudi Arabia and have a
product design center in Austria.
GEOCLIMA has its engineering and production departments located at Monfalcone, Italy.
All the four companies, while operating independently, supplement each other’s activities in a way that makes synergy work at its best and
achieves ZAC’s goals of maximizing customer value and satisfaction.

OEM Sales - Private Labeling


Zamil Air Conditioners produces branded air conditioners under OEM agreements for several leading international brands. Such relationships are
testimony to the excellence of ZAC’s engineering and production processes. Most of the units produced under the private labeling agreements
are for window and mini-split systems. However, ZAC is expanding its OEM offerings to include residential and light commercial units. Some of
the OEM brands manufactured at Zamil Air Conditioners are: Supra, Sanyo and Blue Star.

Joint Venture
Middle East Air Conditioners - Joint Venture with General Electric.
Zamil Air Conditioners partners with GE Appliances - Europe since 1997, in a joint venture called Middle East Air Conditioners (MEAC), for
manufacturing and marketing of GE branded air conditioners.
MEAC was awarded the license to manufacture Window, Mini Splits and Ducted Split types under the brand names GE, Hotpoint and RCA. Today,
MEAC enjoys extensive coverage in Saudi Arabia, GCC and the African market. In an ever-changing market, MEAC continually strives to acquire
new technologies and stylish integrated design with optimum performance and reliability that bring greater value to customers.

Factories and Production


Zamil Air Conditioners has two prime manufacturing plants in Dammam, Saudi Arabia and a production facility in Italy operated by GEOCLIMA and
a product design center in Austria. ZAC can produce up to 900,000 room air conditioners, 300,000 mini-split systems and 65,000 central air-
conditioning systems per annum and supplies air conditioning products to over 55 countries across the world - the major markets being GCC,
Middle East, North Africa, Europe and Asia.

Quality & Product Certificates


The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification.
ZAC’s products are certified with:
1. CE (Council of European Community).
2. UL (Underwriters Laboratory).
3. Eurovent (Certified Performance).
4. ISO 9001-2008 (International Organization for Standardization).
5. AHRI (Air-Conditioning, Heating and Refrigeration Institute).
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed bin Fahd Al Saud
Award for Factory Safety.

Our Products & Service Units


In addition to consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufactures a host of
residential, commercial and industrial air conditioners. This broad product range extends from the concealed units up to 5 TR, the ducted splits
up to 30 TR, the packaged units up to 100 TR, the single and double skin air handling units up to 138,316 CFM, the water chillers up to 590 TR
and the centrifugal chillers up to 5,000 TR cooling capacity.
Our products and services include, in addition to Maintenance, Retrofit & Operations (MRO), complete integrate suite of solutions like:
• Zamil Projects: Providing EPC for electromechanical works for Industrial, Utility and Oil & Gas customers.
• Zamil Controls: Design, assembly, integration and commissioning of low current & low voltage systems.
• Zamil Fire Protection: Design, integration and commissioning of active fire protection systems.
• Zamil Electrical: Design, integration and commissioning of lv/mv (low voltage/middle voltage) systems.
• Coil & Coating: Coil replacement, anti-corrosion coating, water proofing & reflective coating and passive fire protection solutions.
• Zamil Ducting: Facilities designs and manufactures high quality duct systems and other HVAC industry related products, utilizing state of the
art automated duct lines, Plasma Cutting, CNC Turret punch press and other specific machinery through two duct factories located in Saudi
Arabia western province (Yanbu) and Eastern province (Dammam).
INDEX

Contents Page

Model decoding ......................................................................................................................................... 2

Unit features & standard specifications ................................................................................................. 3-5

Standard controls & safety devices .......................................................................................................... 5

Standard accessories ............................................................................................................................... 6

Options .................................................................................................................................................. 7-8

Microprocessor controller .......................................................................................................................... 9

Physical data ...................................................................................................................................... 10-12

Selection procedure ............................................................................................................................ 13-14

Performance data ................................................................................................................................ 15-20

Electrical data ..................................................................................................................................... 21-22

Water side pressure drop ........................................................................................................................ 23

Recommended installation for sensor & water flow switch ...................................................................... 24

Unit dimensions ................................................................................................................................. 25-30

Typical schematic wiring diagram ....................................................................................................... 31-33

Typical sequence of operation ................................................................................................................. 34

Application guidelines ......................................................................................................................... 35-43

Rigging instructions ................................................................................................................................. 44

Installation clearance .............................................................................................................................. 45

Mounting location .................................................................................................................................... 46

Load distribution ...................................................................................................................................... 47

Performance data generated base on


Zamil e-selector 7.6.2

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.


THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

1
MODEL DECODING
1, 2 & 3 4, 5 & 6 7 8 9 10 11 12 13 14 & 15 16 & 17
BASIC UNIT SIZE REFRIGERANT ELECTRICAL CONDENSER COIL CIRCUIT BREAKER COOLER COMPRESSOR HGBP OPTIONS UL
(SERIES) SUPPLY OPTIONS OPTIONS OPTIONS OPTIONS & OPTIONS
(V-Ph-Hz) ACCESSORIES

ASh 100 B : R-134a H : 230-3-60 A : ALUMINUM FIN A : STANDARD A : STANDARD WITH A : STANDARD UNIT A : STANDARD UNIT SEE NOTE # 3 AA : STANDARD
HIGH 130 VICTAULIC CONN. WITHOUT WITHOUT HGBP & BELOW UNIT
M: 380/400-3-60 B : PRE-COATED B : COMPRESSOR SUCTION WITHOUT SUCTION WITHOUT UL
EFFICIENCY 145
ALUMINUM FIN CIRCUIT B : FLANGE CONN. SERVICE VALVE SERVICE VALVE
AIR COOLED 160 F : 460-3-60
BREAKER (OPTIONAL) U L: STANDARD
SCREW WATER 185 C : COPPER FIN
B : UNIT WITH B : WITH HGBP & UNIT WITH
CHILLERS 200
D : ALUMINUM FIN C : ASME STAMPED SUCTION WITHOUT SUCTION UL LISTED
215 WITH VICTAULIC SERVICE VALVE SERVICE VALVE
WITH ResisTec
240 COATING CONN. (OPTIONAL) (OPTIONAL)
260
300 E : COPPER FIN C : WITHOUT HGBP &
WITH ResisTec D : ASME STAMPED WITH SUCTION
320 COATING
WITH FLANGE SERVICE VALVE
360
F : MICRO CHANNEL CONN. (OPTIONAL)
370
COIL (OPTIONAL)
400 D : WITH HGBP &
415 G : MICRO CHANNEL WITH SUCTION
440 COIL WITH SERVICE VALVE
470 COATING (OPTIONAL)
(SEE NOTE # 1 SEE NOTE # 2
510 BELOW)
540 BELOW

2
570
NOTES:
1. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.
2. STANDARD UNIT WITH SINGLE CIRCUIT WILL BE WITH HOT GAS BYPASS AS STANDARD.
3. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS:
- CONDENSER COIL GUARD
- COMPRESSOR & COOLER GUARD
- UNIT MAIN NON-FUSED DISCONNECT SWITCH
- COMPRESSOR ENCLOSURE
- WATER FLOW SWITCH
- SPRING ISOLATOR
- MULTI RESISTEC PIPING
- MULTI RESISTEC SHEET METAL
- MULTI RESISTEC COATING FOR COIL HEADERS & RETURNED BENDS END PLATES
- NEMA 4X CONTROL PANEL (RESISTEC COATING CONTROL BOX)
- ANTI-FREEZE HEATER IN THE COOLER
- MICRO CHANNEL HEAT EXCHANGER
- UL MAJOR COMPONENTS
- UL LISTED CHILLER
- POWER LINE ANALYZER
- PRESSURE RELIEF VALVE
- OIL LEVEL SWITCH
- BMS CONNECTION etc...
FEATURES
These air cooled screw water chillers offer the ultimate combination of energy saving design, superior engineering features
and flexibility of application as required by today’s market.
These chillers incorporate the newest advanced microprocessor controller. This controller monitors analog and digital
*
inputs to achieve precise control & protective functions of the air cooled water chiller units. This microprocessor
controller is complete with all the hardware and software necessary to control the chiller unit and ensures its efficiency
and reliability.
Certified with AHRI standard 550/590.
*
* Designed to conform to ANSI/ASHRAE 15-1994 Safety code for Mechanical Refrigeration.

* Compact unit design and excellent serviceability.

* Small capacity packaged chillers incorporate compact water coolers with enhanced inner grooved copper tubes bundled
into a "U" shape and expanded into a steel tubular sheets.

* Big capacity packaged chillers are using straight tube coolers with enhanced inner grooved copper tubes and expanded
into steel tubular sheets which offer efficient water flow as well as heat transfer design resulting in optimal unit perfor-
mance.
High Energy Efficiency Ratio (EER) semi-hermetic compact twin screw compressors are provided in these units.
*
Single point power connection (for models ASh100B - ASh415B) to minimize job site installation cost and time. Dual
*
point power connection for models ASh440B - ASh570B.

* Completely wired control panel with the advanced microprocessor controller provides all the necessary operating and
safety controls.

* Compressors are with part winding start as standard .

* Low noise direct drive condenser fans with high efficiency.

All fans are propeller type with aerodynamic design, top discharge, provided with protective grille mounted on top panel
*
within the unit casing.
All condenser fan motors are totally enclosed air over type (TEAO) with class ''F'' winding insulation and ball bearings.
*
Inherent thermal protection of the automatic reset type and specially designed for outdoor application is included.

* High Energy Efficiency Ratio (EER) and reliability of these chillers results affordable operation and maintenance which
meet the ASHRAE 90.1 efficiency level.

STANDARD SPECIFICATIONS
CAPACITY CONTROL
These chillers are equipped with stepless capacity control system as standard for very accurate response to load require-
ments and best part load efficiency. Each compressor is equipped with a slider controller that enables to modulate capac-
ity between 25% to 100%, thus giving a broad range to control total chiller capacity between 10% to 100% on an average.
This system has the following advantages:
1. Infinite capacity modulation that allows the compressor capacity to exactly match the cooling load.
2. Reduce compressor cycling which leads to better operational reliability.
3. Reduce operating cost.
4. For units with HGBP (optional): The unit modulates to approximately 50% of its compressor lowest unloaded capacity.

3
SEMI-HERMETIC COMPACT TWIN SCREW COMPRESSORS
All compressors are compact semi-hermetic twin screw of the high capac-
ity and efficiency due to their perfect profile form ratio 5:6. They are simple
and of robust construction with slider control valve for capacity unloading,
discharge shut-off valves with optional suction service valves, built-in check
valve in discharge gas outlet, oil sight glass, oil fill/drain service valve, di-
rectly flanged-on three stage oil separator with long-life fine filter 10 microns
mesh size, robust axial bearings in tandem configuration, suction gas filter,
internal pressure relief valve and manual lock-out electronic protection sys-
tem for thermal motor winding temperature, phase reversal & discharge gas
temperature protection controls.

CONDENSER COILS
Condenser coils are corrugated fin and tube type, constructed of seamless
3/8" dia. & 0.011" (0.27 mm) thick copper tubes, mechanically bonded to
aluminum fins for maximum heat transfer efficiency.

As a standard on aluminum fins, ZAC provides Coil Coating,


which is a single component of aluminum impregnated coating applied on
the fins of heat exchanging coils. The product has been designed for
Middle East climate conditions. A high chemical, abrasion and UV resis-
tance has been proven in both laboratories and on field environment. The
coating can be applied at the Zamil Air Conditioners factory as well as in the
field for maintenance or rejuvenation purposes.

Resistec coating has been tested against salt spray test for 10000hr
and comply with ASTM B117 standard.

The fins have full self spacing collars which completely cover each tube.
The staggered tube design improves the thermal efficiency. End plates sup-
port sheets are 14 gauge galvanized steel, formed to provide structural
strength. Each coil is pressure tested in the factory at not less than 450 psi
air pressure.

COMPACT DESIGN SHELL AND TUBE WATER COOLERS


The DX shell & tube cooler are made of internally grooved copper tubes to
enhance the cooler's efficiency.

The chiller cooler & baffles are constructed of steel and brass respectively.
The coolers are insulated with heavy closed cellular foam insulation (3/4"
thick). All chiller barrels are fitted with vent, drain connection and victaulic
water pipe connection as standard.
SHELL & TUBE WATER SIDE REFRIGERANT SIDE
HEAT
EXCHANGER DESIGN PRESSURE, TEST PRESSURE, DESIGN PRESSURE, TEST PRESSURE,
(COOLER) (BAR/PSIG) (BAR/PSIG) (BAR/PSIG) (BAR/PSIG)

ASME 10/147 11.3/165 15.5/228 23.3/342

CABINET
All units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dip process
of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by air dry paint or backed on electro-
static polyester dry powder coat.

4
CONTROL PANEL
The control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weatherproof
construction. Internal power and control wiring is neatly routed, adequately anchored and all wires are identified with cable
markers as per NEC standards applicable to HVAC industry.

The electrical controls used in the control panel are UL approved which are reliable in operation at high ambient conditions.

LOW NOISE HIGH PERFORMANCE CONDENSER FANS


Condenser fans, the impeller and motors are so constructed to form an
integral unit. All fan motors shall be three phase with class ''F'' winding
insulation and ball bearings for high ambient application. These fan mo-
tors are of totally enclosed air over type (TEAO) with inherent thermal
protection of automatic reset type.

STANDARD CONTROL & SAFETY DEVICES


MICROPROCESSOR CONTROLLER: This controller monitors analog and digital inputs to achieve precise control & safety
functions of the unit.
COMPRESSOR IN-BUILT PROTECTION DEVICE: Protects the compressor by monitoring:
A) Motor winding temperature in case of overload.
B) Discharge gas temperature in case of overheating.
C) Phase reversal for direction of rotation.
STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devices are
rated to handle safely both RLA and LRA of motors.
CRANKCASE HEATERS: Each compressor has immersion type crankcase heater. The compressor crankcase heater is
always on when the compressors are de-energized. This protects the system against refrigerant migration, oil dilution and
potential compressor failure.
HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive discharge
pressure.
UNDER & OVER VOLTAGE AND PHASE PROTECTION: Protects against low & high incoming voltage as well as single
phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it can
be set up for manual reset.
COMPRESSOR CIRCUIT BREAKERS: Protects against compressor branch circuit fault. When tripped (manually or auto-
matically), the breaker opens the power supply to the compressor and control circuit through auxiliary contacts.
HARD WIRE TO BMS: Communicate the controller to site BMS thru hard wire:
1. Remote Unit Enable/Disable (Start/Stop) – a digital input to the controller that allows the user to Start and normally
shutdown the chiller unit from remote or control room.
2. Unit General Alarm – a digital output signal from the controller to indicate that alarm is existing in the chiller.
3. Unit status: A dry contact to be connected to the BMS system to give indication that the chiller is ON or OFF.

5
STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.

LIQUID COOLERS: ASME code stamped liquid cooler.

COOLER PRESSURE TRANSMITTERS: For measuring the water pressure drop and protect the cooler from low & high GPM.

ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat and load optimization.

FILTER DRIER (REPLACEABLE CORE TYPE): Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil
contaminating particles by the filter drier.

SIGHT GLASS: A moisture indicating sight glass is installed in the liquid line. An easy-to-read color indicator shows
moisture contents and provides a mean for checking the system refrigerant charge.

LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating in
the water cooler during the off cycle.

CONTROL CIRCUIT TRANSFORMER: On 460V-3Ph-60Hz & 380/400V-3Ph-60Hz power supply factory mounted and wired
control circuit transformer is furnished eliminating the need for running a separate 230 volt control circuit power supply.

6
OPTIONS
(All options are at extra cost. Please check with your nearest dealer/sales office)
HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to 50% of
its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on
and off, ensuring narrow temperature swing and lengthen the life span of the compressor.

WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits
so that the unit will remain off until water flow is determined.

UNIT MOUNT SPRING ISOLATORS: This housed spring assemblies have a neoprene friction pad on the bottom to
prevent vibration transmission.

PRESSURE GAUGES: Suction & discharge pressures gauges.

SUCTION SERVICE VALVE: Compressor suction port service valves.

NON-FUSED MAIN DISCONNECT SWITCHES: De-energize power supply during servicing/repair works as well as with
door interlock.

SOFT STARTER FOR THE COMPRESSOR: To start the compressor with smooth operation.

COMPRESSOR OIL LEVEL SWITCH: This monitors the oil level inside the compressor.

FLANGED COOLER CONNECTION: Easy on-site piping connections.

COOLER HEATER WRAPPED: Prevents freezing up of water on low ambient temperature.

7
MICRO-CHANNEL HEAT EXCHANGER: To resource with minimal use of refrigerant volume.

COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments. Provided with 12 FPI as standard.

COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.
CONDENSER COIL GUARD: Protects the condenser coils from physical damage.
COMPRESSOR/COOLER GUARD: Protects the compressor from vandalism.
COMPRESSOR ENCLOSURE BOX: Reduces compressor operating noise and keeps the compressor clean.
BMS: BACNET-IP, MODBUS-RS485, GSM and stand alone remote display panel.
POWER LINE ANALYZER: Measures the power, voltage and current of the system through power meter.

Multi : A two component coating system that withstands the extreme climate conditions. The coating can be
applied to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatment and
layer build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using this type. The
coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation purposes.
UL LISTED CHILLERS: ASh chillers in the range of ASh100B thru ASh570B can be optionally offered as UL listed. These
chillers are UL listed under UL file number SA13167.
HAND HELD CONTROLLER: A touch screen with special software to access the controller thru wifi. This will provide the
site technician a convenient access to the unit status & trouble shooting.
EXTERNAL COMPRESSOR MOTOR OVERLOAD RELAY: Added protection for compressor motor thermal overloading
and prolonged stalling of the motor.
DUAL MAIN POWER ENTRY: Provide flexibility of connecting the chiller to the field power supply.
EXTENDED MAIN BUSBAR: Provide extended termination for multi cable that may require for chiller with single power entry point.
MAIN POWER TERMINAL LUGS: A ready to install power main terminal lugs for easy connection of main cable in the field.
The lug has wide range to accept cable sizes and designed to fix a maximum of 4 cables per lug.
INDICATOR LIGHTS: LED lights indicates power ON to the units, MENU adjustment and FAULT indications due to trip on
safety devices.
HARD WIRE TO BMS: Communicate the controller to site BMS thru hard wire:
• Second Temperature Control Set point – a digital input to the controller that allows the user to enable the second set
point. Value for the second temperature control set point can be modified at the controller parameter.
• Set point correction – an analog input to the controller that allows the user adjust the temperature control set point via
external analog signal (0 - 5VDC).
Closed Transition Star Delta: To reduce the Peak Magnitude of the Transient State when shifting from the Star Connec-
tion to Delta connection.
Power Factor Correction: To enhance the power factor of the chiller up to 95% at all load conditions.
VARIABLE PRIMARY WATER FLOW: Coolers are designed to meet variable water flow conditions. The maximum rate of
change for the water flow rate is 10% per 3 minutes.
8
MICROPROCESSOR CONTROLLER
The microprocessor controller works on the state of art microprocessor technology. This standalone controller monitors
analog and digital inputs to achieve precise control and safety functions of the unit.
The Software works on the Proportional Integral Derivative (PID) algorithm for precise control logic. Also it has with built-in
Adaptive control logic that prevents unnecessary service call, while the controller manage to operate the chiller at safe and
designed operating limits.
The simple to use push button keyboard allows accessing to the operating conditions, control set points and alarm history
that are clearly displayed on a multi-line back illuminated LCD panel.
An easy to install serial port/modem option allows remote monitoring of the operating parameters. With corresponding
windows software, the system allows data to be viewed in tabular or graphic format as well as interact with system set up.
This chiller controller is compatible with the Building Management System (BMS) BACNET/MODBUS protocols through
corresponding optional gateway interfaces.
It is also compatible with GSM protocol through GSM optional gateway that sends up to 3 mobile phone SMS messages
whenever alarm take place, indicating the type of alarm, the corresponding compressor, the related chiller and which location.
The microprocessor consists of the following hardware:
1. User Interface Board: Provided with simple to use push button keyboard and menu driven software to access operating
conditions, control set points & alarm history that are clearly displayed on the LCD panel.
2. Main Board: This controls up to two (2) compressor system.
3. Auxiliary Boards: Required for controlling an additional two (2) or more compressors.
4. Remote Monitoring System [Optional]: The micro controller is complete with all hardware and software necessary to
remotely monitor and control the chiller unit.
DISPLAY INFORMATION:
In the normal operating mode the 20 x 4 characters LCD panel display the system status, the temperature of the water inlet
& outlet, the set point, run time of the compressor & the alarm history.
Easily accessible measurements for each circuit include the following:
• Suction and discharge temperatures
• Suction and discharge pressures
• Water inlet/outlet temperatures
• Compressor status
• Fan status
• Liquid line solenoid status
• Unit/Compressor run time
• Compressor amps (optional)
• Unit amps (optional)
• Unit 3 phase voltage (optional)
The control temperature is continuously displayed on the 3 Digit 7 segments LED Display. The 3 LED lights indicate the
Power ON, Menu adjustment and Fault.
SYSTEM PROTECTION:
The following system protection is provided to ensure system reliability:
• Compressor winding overheating
• Low suction pressure
• High discharge pressure
• Freeze protection
• Low oil level (optional)
• Sensor error/Thermistor malfunction
• Time delay – Anti recycle time for compressor
• Serial communication error
• Compressor/fan motor overload
• Compressor/fan motor circuit breaker
• Compressor reverse rotation
• Under/over voltage
• Low/high superheat

9
PHYSICAL DATA
UNIT SIZE ASh100B ASh130B ASh145B ASh160B ASh185B ASh200B ASh215B

COMPRESSOR

NUMBER OF COMPRESSORS 2 2 2 3 3 3 4

OIL CHARGE PER COMPRESSOR, Liters 15 22 22 15 22 22 15

CAPACITY CONTROL (STEPLESS) % 100-25 100-16 100-12

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION INJECTION

TOTAL CRANKCASE HEATER WATTS 400 600 600 600 900 900 800

REFRIGERANT R-134a

EXPANSION VALVE DEVICE ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE 220V-1Ph-60Hz

AIR COOLED CONDENSER

CONDENSER COIL, Tube Dia.-Rows-Fins per inch* 3/8-4-14 3/8-3-14 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14 3/8-3-14

NUMBER OF FAN 8 10 10 12 12 12 16

COOLER

NUMBER OF COOLER 1 1 1 1 1 1 2

ECONOMIZER

NUMBER OF ECONOMIZER N.A. N.A. N.A. N.A. N.A. 2 N.A.

EXPANSION VALVE DEVICE N.A. N.A. N.A. N.A. N.A. T.E.V. N.A.

GENERAL

NUMBER OF REFRIGERANT CIRCUITS 2 2 2 3 3 3 4

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 75.2/71.7/66.4 75.9/72.4/67.1 78.7/75.2/69.9 77/73.5/68.2 77.1/73.5/68.3 77.1/73.5/68.3 78.2/74.7/69.4

SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg 3885/3984 5017/5152 5202/5337 5916/6101 7238/7423 7275/7460 7692/7889

SHIPPING/OPERATING WEIGHTS (Copper coils), kg 4343/4442 5400/5535 5762/5897 6600/6786/ 8128/8314 8165/8351 8338/8535

NOTES: 1. All compressors with slider control valve unloading.


2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. Sound pressure level : ±2dBA.
* CU/CU option has 12FPI.

10
PHYSICAL DATA
UNIT SIZE ASh240B ASh260B ASh300B ASh320B ASh360B ASh370B ASh400B ASh415B

COMPRESSOR

NUMBER OF COMPRESSORS 4 4 6 6 6 6 6 6

OIL CHARGE PER COMPRESSOR, Liters 22/15 22 15 22/15 22 22 22 22

CAPACITY CONTROL (STEPLESS) % 100-12 100-8

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION INJECTION

TOTAL CRANKCASE HEATER WATTS 1000 1200 1200 1400 1800 1800 1800 1800

REFRIGERANT R-134a

EXPANSION VALVE DEVICE ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE 220V-1Ph-60Hz

AIR COOLED CONDENSER


3/8-4-14
CONDENSER COIL, Tube Dia.-Rows-Fins per inch* 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14
3/8-3-14

NUMBER OF FAN 16 16 22 22 24 24 24 24

COOLER

NUMBER OF COOLER 2 2 2 2 2 2 2 2

ECONOMIZER

NUMBER OF ECONOMIZER N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

EXPANSION VALVE DEVICE N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

GENERAL

NUMBER OF REFRIGERANT CIRCUITS 4 4 6 6 6 6 6 6

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 78.2/74.6/69.4 78.3/74.7/69.5 79.7/76.1/70.9 79.8/76.3/71 80.1/76.6/71.3 80.1/76.6/71.3 83.2/79.7/74.4 83.2/79.7/74.4

SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg 8563/8760 9815/10151 11059/11459 12003/12403 13765/14165 13791/14161 13944/14314 14229/14599

SHIPPING/OPERATING WEIGHTS (Copper coils), kg 9359/9556 10804/11140 12470/12870 13675/14075 15460/15860 15464/15833 15625/15995 15892/16262

NOTES: 1. All compressors with slider control valve unloading.


2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. Sound pressure level : ±2dBA.
* CU/CU option has 12FPI.

11
PHYSICAL DATA
UNIT SIZE ASh440B ASh470B ASh510B ASh540B ASh570B

COMPRESSOR

NUMBER OF COMPRESSORS 8 8 8 8 8

OIL CHARGE PER COMPRESSOR, Liters 15 22/15 22 22 22

CAPACITY CONTROL (STEPLESS) % 100-6

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION INJECTION

TOTAL CRANKCASE HEATER WATTS 1600 2000 2400 2400 2400

REFRIGERANT R-134a

EXPANSION VALVE DEVICE ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE 220V-1Ph-60Hz

AIR COOLED CONDENSER

CONDENSER COIL, Tube Dia.-Rows-Fins per inch* 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14 3/8-4-14

NUMBER OF FAN 32 32 32 32 32

COOLER

NUMBER OF COOLER 2 2 2 2 2

ECONOMIZER

NUMBER OF ECONOMIZER 8 N.A. N.A. N.A. N.A.

EXPANSION VALVE DEVICE T.E.V. N.A. N.A. N.A. N.A.

GENERAL

NUMBER OF REFRIGERANT CIRCUITS 8 8 8 8 8

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 81.2/77.7/72.4 81.3/77.8/72.5 81.3/77.7/72.5 83.1/79.6/74.3 84.4/80.9/75.6

SHIPPING/OPERATING WEIGHTS (Aluminum coils), kg 2x7674/2x8348 2x8324/2x8998 2x9815/2x10459 2x10101/2x10754 2x10404/2x11048

SHIPPING/OPERATING WEIGHTS (Copper coils), kg 2x8652/2x9326 2x9119/2x9794 2x10659/2x11302 2x11123/2x11768 2x11628/2x12272

NOTES: 1. All compressors with slider control valve unloading.


2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. Sound pressure level : ±2dBA.
* CU/CU option has 12FPI.

12
SELECTION PROCEDURE (English units)
DESIGN REQUIREMENTS
The following design requirements must be known to select a package chiller. ELEVATION ABOVE CAPACITY
CORRECTION
1. Required cooling capacity in tons SEA LEVEL (FT.) FACTOR
2. Leaving chilled water temperature in 0F (LCWT) 0 1.00
2000 0.99
3. Chilled water flow rate in GPM 4000 0.98
4. Chilled water cooling range in 0F (water in temp. _ water out temp.) 6000 0.97
5. Design ambient temperature 8000 0.96
10000 0.95
6. Minimum ambient temperature
TABLE - 1
7. Altitude
8. Electrical power supply EVAPORATORFOULING CAPACITY POWER AHRI
20
CORRECTION INPUT STANDARDS
FACTOR (HR-FT - F/BTU) FACTOR FACTOR
SAMPLE SELECTION 0.00010 1.000 1.000
Select an Air Cooled Packaged chiller for the following conditions: 0.00025 0.992 0.997
0.00050 0.978 0.990 AHRI-550/590
Required system capacity is 140 tons at 540F entering chilled water 0.965
0 0
0.00075 0.984
and 44 F leaving water. Design ambient temperature is 95 F. 0.00100 0.951 0.978
Altitude is 2000 feet above sea level. TABLE - 2
Water cooler fouling factor is 0.00010. Power supply: 380/400V-3Ph-60Hz.
STEP-1: UNIT SELECTION
Entering the capacity performance data at given LCWT and ambient temperature.
+0.6
ASh145B chiller unit at sea level will produce 142.6 tons and 142.9 kW compressor

CORRECTION FACTOR (0F)


power input at 440F leaving chilled water temperature with 100F water temperature +0.4
difference and 950F ambient temperature.
+0.2

For the conditions required, the unit actual cooling capacity when corrected for
0
altitude (0.99) and fouling factor (1.0).
Capacity = 142.6x0.99x1.0 = 141.2 Tons, which then exceeds the requirements. -0.2

So the selection is correct.


-0.4
5 10 15 20
STEP-2: CHILLED WATER FLOW (GPM): CHILLED WATER TEMPERATURE RISE (0F)

Required capacity (Tons) x 24 140 x 24 TABLE - 3


Water GPM = = = 336 GPM
Cooling Range, ΔT 100F

Referring to pressure drop chart (page # 23), pressure drop at 336 GPM = 15 ft. of water for selected model.
STEP-3: ELECTRICAL
Refer to electrical data at 380/400V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit
ampacity (MCA) of 383 Amps and maximum over current protection (MOCP) of 500 Amps.
STEP-4: CHILLED WATER PUMP SELECTION
For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop calcu-
lated in step 2.

STEP-5: LCWT CORRECTION


Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water temperature
range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when water temperature
range is below 100F.
EXAMPLE:
If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is 44+0.2 = 44.20F.
NOTE: 1. When the chilled water temperature rise is less than 50F, the high water flow rate will result to excessive pressure
drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.

13
SELECTION PROCEDURE (Metric units)
DESIGN REQUIREMENTS
The following design requirements must be known to select a proper package chiller. ELEVATION ABOVE CAPACITY
CORRECTION
1. Required cooling capacity in kilowatt (kW) SEA LEVEL (Meter) FACTOR
2. Leaving chilled water temperature in 0C (LCWT) 0 1.00
600 0.99
3. Chilled water flow rate in LPS
1200 0.98
4. Chilled water cooling range in 0C (water in temp. _ water out temp.) 1800 0.97
5. Design ambient temperature 2400 0.96
3000 0.95
6. Minimum ambient temperature
7. Altitude TABLE - 1
8. Electrical power supply EVAPORATORFOULING CAPACITY POWER
CORRECTION INPUT AHRI
FACTOR (M2-0C/W) FACTOR FACTOR STANDARDS
SAMPLE SELECTION 0.000018 1.000 1.000
Select an Air Cooled Packaged chiller for the following conditions: 0.000044 0.992 0.997
0.000088 0.978 0.990 AHRI-550/590
Required system capacity is 485 kW at 120C entering chilled water 0.000132 0.965 0.984
0 0
and 6 C leaving water. Design ambient temperature is 35 C. 0.000176 0.951 0.978
Altitude is 600 meter above sea level. TABLE - 2
Water cooler fouling factor is 0.000018. Power supply: 380/400V-3Ph-60Hz.
STEP-1: UNIT SELECTION
Entering the capacity performance data at given LCWT and ambient temperature. +0.33
ASh145B chiller unit at sea level will produce 495.2 kW and 142.2 kW compressor

CORRECTION FACTOR (0C)


power input at 60C leaving chilled water temperature with 60C water temperature +0.22

difference and 350C ambient temperature.


+0.11

For the conditions required, the unit actual cooling capacity when corrected for 0
altitude (0.99) and fouling factor (1.0).
Capacity = 495.2x0.99X1.0 = 490.2 kW, which then exceeds the requirements. -0.11

So the selection is correct.


-0.22
4 5 6 7 8 9 10
STEP-2: CHILLED WATER FLOW (LPS): CHILLED WATER TEMPERATURE RISE (0C)

Required capacity (kW) x 0.239 485 x 0.239 TABLE - 3


Water LPS = = = 19.3 LPS
Cooling Range, ΔT 60C
Referring to pressure drop chart (page # 23), pressure drop at 19.3 LPS = 57.6 kPa for selected model.

STEP-3: ELECTRICAL
Refer to electrical data at 380/400V-3Ph-60Hz, the main power wire size for ASh145B is to be sized for a minimum circuit
ampacity (MCA) of 383 Amps and maximum over current protection (MOCP) of 500 Amps.

STEP-4: CHILLED WATER PUMP SELECTION


For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-
ture range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 60C.
EXAMPLE:
If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is 60C+0.11 = 6.110C.

NOTE: 1. When the chilled water temperature rise is less than 30C, the high water flow rate will result to excessive pressure
drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2. Please refer to water pressure drop curves.

14
PERFORMANCE DATA (English units)
LEAVING 950F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1250 F AMBIENT TEMPERATURE 1300F AMBIENT TEMPERATURE
CHILLED UNIT WATER CAP. COMP. WATER CAP. COMP. WATER CAP. COMP. WATER CAP. COMP. WATER
WATER TEMP. SIZE CAP. COMP.
EER FLOW EER FLOW EER FLOW EER FLOW EER FLOW
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ASh 100B 97.1 96.9 10.4 233.0 91.1 107.2 8.9 218.6 84.8 119.4 7.6 203.5 78.1 133.5 6.3 187.4 74.7 141.3 5.7 179.3
ASh 130B 120.3 122.4 10.2 288.7 112.3 136.6 8.7 269.5 104.1 153.3 7.3 249.8 95.6 172.3 6.0 229.4 91.2 182.7 5.4 218.9
ASh 145B 134.7 139.9 10.2 323.3 125.6 154.6 8.7 301.4 115.9 171.2 7.3 278.2 105.7 189.6 6.1 253.7 100.4 199.5 5.5 241.0
ASh 160B 144.3 144.9 10.3 346.3 135.5 160.4 8.9 325.2 126.3 178.8 7.5 303.1 116.6 200.0 6.3 279.8 111.5 211.7 5.7 267.6
ASh 185B 171.3 180.3 10.1 411.1 160.7 201.8 8.6 385.7 149.4 227.0 7.2 358.6 137.7 255.9 5.9 330.5 131.6 271.7 5.4 315.8
ASh 200B 180.4 198.6 9.8 433.0 171.5 227.0 8.2 411.6 162.1 260.6 6.9 389.0 152.1 299.6 5.7 365.0 146.9 321.1 5.1 352.6
ASh 215B 198.1 199.3 10.3 475.4 185.3 220.3 8.9 444.7 171.8 245.0 7.5 412.3 157.8 273.3 6.2 378.7 150.5 288.8 5.7 361.2
ASh 240B 218.7 223.5 10.3 524.9 204.3 248.4 8.8 490.3 189.3 277.6 7.4 454.3 173.7 311.0 6.1 416.9 165.7 329.2 5.5 397.7
ASh 260B 238.6 248.1 10.3 572.6 222.7 277.1 8.7 534.5 206.2 310.8 7.3 494.9 189.1 349.3 6.0 453.8 180.3 370.3 5.4 432.7
ASh 300B 283.5 294.9 10.1 680.4 265.6 326.8 8.6 637.4 246.8 364.4 7.3 592.3 227.1 407.7 6.1 545.0 216.8 431.4 5.5 520.3
ASh 320B 304.3 315.2 10.2 730.3 285.1 350.5 8.7 684.2 265.0 392.1 7.3 636.0 243.8 439.9 6.1 585.1 232.9 466.2 5.5 559.0
40 0F
ASh 360B 339.7 364.5 9.9 815.3 317.9 408.0 8.4 763.0 295.0 458.9 7.0 708.0 271.0 517.2 5.8 650.4 258.7 549.0 5.2 620.9
ASh 370B 340.5 364.8 10.0 817.2 319.0 408.5 8.4 765.6 296.5 459.6 7.0 711.6 272.9 518.0 5.8 655.0 260.8 550.0 5.3 625.9
ASh 400B 381.8 415.5 9.9 916.4 355.5 460.7 8.4 853.1 327.7 511.8 7.1 786.5 298.5 568.8 5.8 716.4 283.3 599.4 5.3 680.0
ASh 415B 374.3 412.3 9.8 898.2 346.9 456.6 8.3 832.5 318.2 506.9 6.9 763.6 288.1 563.1 5.7 691.5 272.6 593.4 5.1 654.2
ASh 440B 410.9 416.0 10.3 986.2 392.2 470.2 8.9 941.3 371.5 534.9 7.5 891.6 348.7 610.2 6.2 836.9 336.6 651.9 5.7 807.8
ASh 470B 438.1 445.7 10.4 1051.4 409.4 495.4 8.8 982.6 379.5 553.6 7.4 910.8 348.2 620.1 6.1 835.7 332.2 656.5 5.6 797.3
ASh 510B 477.1 496.2 10.3 1145.0 445.4 554.2 8.7 1069.0 412.4 621.7 7.3 989.8 378.1 698.6 6.0 907.4 360.6 740.6 5.4 865.4
ASh 540B 505.2 532.8 10.2 1212.5 471.0 591.7 8.7 1130.4 435.1 659.0 7.3 1044.2 397.4 734.5 6.0 953.8 377.9 775.4 5.4 907.0
ASh 570B 528.3 576.3 10.0 1267.9 491.5 636.7 8.5 1179.6 452.7 704.5 7.1 1086.5 411.5 779.4 5.9 987.6 390.1 819.5 5.3 936.2
ASh 100B 99.5 97.9 10.6 238.8 93.4 108.2 9.1 224.2 87.0 120.4 7.7 208.8 80.2 134.5 6.4 192.5 76.7 142.2 5.8 184.1
15

ASh 130B 123.8 123.7 10.4 297.1 115.7 138.0 8.8 277.7 107.3 154.6 7.4 257.5 98.6 173.6 6.1 236.6 94.2 184.0 5.6 226.1
ASh 145B 138.5 141.4 10.4 332.4 129.3 156.2 8.9 310.3 119.5 172.8 7.5 286.8 109.1 191.3 6.2 261.8 103.6 201.2 5.6 248.6
ASh 160B 149.7 147.0 10.6 359.3 140.7 162.5 9.1 337.7 131.1 180.9 7.7 314.6 121.0 202.0 6.5 290.4 115.8 213.6 5.9 277.9
ASh 185B 178.1 182.7 10.4 427.4 167.0 204.3 8.8 400.8 155.4 229.5 7.4 373.0 143.3 258.4 6.1 343.9 137.1 274.1 5.5 329.0
ASh 200B 187.1 200.9 10.0 449.0 177.9 229.5 8.5 427.0 168.3 263.3 7.1 403.9 158.0 302.3 5.8 379.2 152.7 323.9 5.3 366.5
ASh 215B 203.9 201.7 10.5 489.4 190.8 222.8 9.0 457.9 177.1 247.5 7.6 425.0 162.7 275.6 6.4 390.5 155.3 291.0 5.8 372.7
ASh 240B 225.0 226.0 10.5 540.0 210.4 251.1 9.0 505.0 195.1 280.3 7.5 468.2 179.2 313.6 6.3 430.1 171.1 331.7 5.7 410.6
ASh 260B 245.5 250.8 10.5 589.2 229.3 279.9 8.9 550.3 212.5 313.7 7.4 510.0 195.2 352.1 6.1 468.5 186.3 373.1 5.5 447.1
ASh 300B 291.4 298.2 10.3 699.4 273.3 330.3 8.8 655.9 254.1 367.9 7.4 609.8 234.0 411.0 6.2 561.6 223.5 434.5 5.6 536.4
42 0F ASh 320B 312.8 318.5 10.4 750.7 293.3 354.0 8.9 703.9 272.8 395.6 7.5 654.7 251.3 443.3 6.2 603.1 240.2 469.4 5.6 576.5
ASh 360B 349.1 368.0 10.1 837.8 326.9 411.8 8.6 784.6 303.7 462.8 7.2 728.9 279.5 521.0 5.9 670.8 267.0 552.7 5.4 640.8
ASh 370B 353.7 369.8 10.2 848.9 331.5 413.7 8.7 795.6 308.3 464.8 7.2 739.9 284.1 523.1 6.0 681.8 271.6 554.9 5.4 651.8
ASh 400B 392.6 420.2 10.1 942.3 365.8 465.6 8.6 877.9 337.6 516.9 7.2 810.2 307.9 574.0 6.0 739.0 292.5 604.6 5.4 702.0
ASh 415B 380.1 414.8 9.9 912.3 355.9 460.9 8.4 854.2 330.3 513.1 7.1 792.6 303.0 571.3 5.9 727.3 288.8 602.6 5.3 693.2
ASh 440B 422.2 419.7 10.5 1013.3 403.0 474.0 9.0 967.2 381.9 538.8 7.6 916.6 358.6 614.0 6.4 860.6 346.1 655.5 5.8 830.6
ASh 470B 450.9 450.7 10.6 1082.2 421.6 500.7 9.0 1011.8 391.1 558.9 7.6 938.6 359.3 625.3 6.3 862.3 343.0 661.5 5.7 823.2
ASh 510B 490.9 501.6 10.5 1178.2 458.6 559.9 8.9 1100.6 425.1 627.4 7.4 1020.2 390.3 704.3 6.1 936.7 372.5 746.2 5.5 894.0
ASh 540B 519.6 538.5 10.4 1247.0 484.8 597.8 8.8 1163.5 448.3 665.3 7.4 1075.9 410.0 740.9 6.1 984.0 390.2 781.8 5.6 936.5
ASh 570B 543.1 582.7 10.1 1303.4 505.8 643.6 8.6 1213.9 466.2 711.6 7.2 1118.9 424.4 786.7 6.0 1018.6 402.6 826.9 5.4 966.2
LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are certified in accordance with AHRI standard 550/590.
GPM - Gallons Per Minute 2. Performance data are based on 100F water range in evaporator.
EER - Energy Efficiency Ratio 3. Ratings are based on 0.00010 (hr-ft 2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (English units)
LEAVING 950F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1250 F AMBIENT TEMPERATURE 1300F AMBIENT TEMPERATURE
CHILLED UNIT WATER CAP. COMP. WATER CAP. COMP. WATER CAP. COMP. WATER CAP. COMP. WATER
WATER TEMP. SIZE CAP. COMP.
EER FLOW EER FLOW EER FLOW EER FLOW EER FLOW
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ASh 100B 102.2 98.9 10.7 245.3 96.1 109.4 9.3 230.6 89.7 121.6 7.9 215.3 83.0 135.7 6.6 199.2 79.4 143.4 6.0 190.6
ASh 130B 127.7 125.1 10.6 306.5 119.6 139.6 9.0 287.0 111.1 156.3 7.6 266.6 102.4 175.3 6.3 245.8 97.9 185.7 5.7 235.0
ASh 145B 142.6 142.9 10.6 342.2 133.3 157.9 9.0 319.9 123.5 174.7 7.7 296.4 113.0 193.3 6.4 271.2 107.5 203.3 5.8 258.0
ASh 160B 155.3 149.1 10.8 372.7 146.0 164.8 9.3 350.4 136.1 183.1 7.9 326.6 127.5 204.1 6.7 306.0 120.4 215.6 6.1 289.0
ASh 185B 184.7 185.1 10.7 443.3 173.4 206.9 9.1 416.2 161.5 232.1 7.6 387.6 149.1 260.9 6.3 357.8 142.8 276.6 5.7 342.7
ASh 200B 193.7 203.3 10.3 464.9 184.3 232.1 8.7 442.3 174.5 266.0 7.3 418.8 164.0 305.2 6.0 393.6 158.6 326.7 5.4 380.6
ASh 215B 210.8 204.6 10.8 505.9 197.6 225.9 9.3 474.2 183.6 250.5 7.8 440.6 169.0 278.6 6.6 405.6 161.4 293.8 6.0 387.4
ASh 240B 232.5 229.0 10.8 558.0 217.6 254.3 9.2 522.2 202.2 283.5 7.7 485.3 186.1 316.8 6.4 446.6 177.8 334.9 5.8 426.7
ASh 260B 253.3 253.9 10.7 607.9 236.9 283.2 9.1 568.6 220.0 317.2 7.6 528.0 202.6 355.7 6.3 486.2 193.6 376.6 5.7 464.6
ASh 300B 299.7 301.7 10.5 719.3 281.5 334.0 9.0 675.6 262.2 371.7 7.6 629.3 241.9 414.7 6.4 580.6 231.3 438.2 5.8 555.1
ASh 320B 321.4 321.9 10.6 771.4 301.8 357.6 9.1 724.3 281.3 399.4 7.7 675.1 259.7 447.1 6.4 623.3 248.5 473.2 5.8 596.4
44 0F
ASh 360B 358.0 371.4 10.3 859.2 335.8 415.5 8.7 805.9 312.6 466.7 7.3 750.2 288.4 525.1 6.1 692.2 276.0 556.9 5.5 662.4
ASh 370B 366.9 374.9 10.5 880.6 344.1 419.0 8.9 825.8 320.3 470.2 7.5 768.7 295.5 528.4 6.2 709.2 282.8 560.1 5.6 678.7
ASh 400B 404.5 425.3 10.3 970.7 377.5 471.2 8.8 906.0 349.1 522.9 7.4 837.8 319.2 580.3 6.1 766.0 303.6 611.0 5.5 728.6
ASh 415B 411 428.1 10.4 986.2 385.5 475.1 8.9 925.3 358.6 527.9 7.5 860.7 330.2 586.4 6.3 792.1 315.1 617.7 5.7 756.3
ASh 440B 434.9 423.9 10.8 1043.8 415.5 478.5 9.2 997.2 394.0 543.4 7.8 945.6 370.2 618.4 6.5 888.5 357.5 659.7 6.0 858.0
ASh 470B 465.8 456.6 10.8 1117.9 436.1 507.0 9.2 1046.6 405.3 565.3 7.8 972.7 373.1 631.7 6.5 895.4 356.5 667.8 5.9 855.6
ASh 510B 506.5 507.7 10.7 1215.6 473.9 566.5 9.1 1137.4 440.1 634.3 7.6 1056.2 405.1 711.3 6.3 972.2 387.2 753.2 5.7 929.3
ASh 540B 535.5 545.0 10.6 1285.2 500.5 604.8 9.0 1201.2 463.7 672.7 7.6 1112.9 425.1 748.7 6.3 1020.2 405.1 789.7 5.7 972.2
ASh 570B 559.1 589.6 10.3 1341.8 521.6 651.2 8.8 1251.8 481.9 719.9 7.4 1156.6 439.7 795.5 6.2 1055.3 417.6 835.8 5.6 1002.2
ASh 100B 106.2 100.5 11.0 254.9 100.2 111.1 9.5 240.5 93.9 123.5 8.1 225.4 87.2 137.5 6.9 209.3 83.6 145.2 6.3 200.6
16

ASh 130B 132.9 127.1 10.9 319.0 124.7 141.7 9.3 299.3 116.2 158.2 7.9 278.9 107.4 177.7 6.6 257.8 102.9 188.1 6.0 247.0
ASh 145B 148.0 145.0 10.8 355.2 138.7 160.2 9.3 332.9 128.8 177.2 7.9 309.1 118.2 196.0 6.6 283.7 112.7 206.0 6.0 270.5
ASh 160B 161.0 151.4 11.1 386.4 151.5 167.1 9.6 363.6 141.4 185.4 8.1 339.4 130.7 206.3 6.8 313.7 125.1 217.6 6.2 300.2
ASh 185B 191.5 187.7 10.9 459.6 179.8 209.5 9.3 431.5 167.7 234.9 7.8 402.5 155.1 263.7 6.5 372.2 148.6 279.3 5.9 356.6
ASh 200B 200.3 205.7 10.5 480.7 190.8 234.7 8.9 457.9 180.7 268.8 7.4 433.7 170.1 308.1 6.2 408.2 164.6 329.7 5.6 395.0
ASh 215B 220.2 208.6 11.1 528.5 206.8 229.9 9.5 496.3 192.6 254.6 8.1 462.2 177.6 282.5 6.8 426.2 169.8 297.6 6.2 407.5
ASh 240B 242.4 233.0 11.0 581.8 227.4 258.6 9.4 545.8 211.7 288.0 8.0 508.1 195.4 321.2 6.7 469.0 187.0 339.3 6.1 448.8
ASh 260B 263.6 258.0 11.0 632.6 247.2 287.7 9.3 593.3 230.1 321.9 7.8 552.2 212.5 360.6 6.5 510.0 203.4 381.6 5.9 488.2
ASh 300B 310.6 306.3 10.7 745.4 292.2 338.9 9.2 701.3 272.8 376.7 7.8 654.7 252.3 419.7 6.6 605.5 241.6 443.0 6.0 579.8
46 0F ASh 320B 332.5 326.2 10.8 798.0 312.9 362.4 9.3 751.0 292.3 404.4 7.9 701.5 270.7 452.1 6.6 649.7 259.4 478.1 6.0 622.6
ASh 360B 369.1 375.7 10.5 885.8 347.1 420.3 8.9 833.0 324.1 471.9 7.5 777.8 300.1 530.5 6.3 720.2 287.7 562.4 5.7 690.5
ASh 370B 380.3 380.1 10.7 912.7 356.9 424.6 9.1 856.6 332.6 475.9 7.7 798.2 307.4 534.1 6.4 737.8 294.4 565.7 5.8 706.6
ASh 400B 420.1 432.2 10.6 1008.3 393.1 478.7 9.0 943.3 364.5 531.0 7.6 874.7 334.3 588.8 6.3 802.2 318.5 619.7 5.7 764.5
ASh 415B 420.6 432.4 10.6 1009.5 394.0 479.2 9.0 945.6 365.8 531.7 7.6 878.0 336.0 589.8 6.3 806.5 320.5 620.9 5.8 769.1
ASh 440B 451.4 429.4 11.1 1083.4 431.7 484.3 9.5 1036.1 409.8 549.3 8.1 983.5 385.5 624.1 6.8 925.2 372.5 665.3 6.2 894.0
ASh 470B 485.6 464.6 11.1 1165.4 455.7 515.5 9.5 1093.7 424.4 574.1 8.0 1018.6 391.8 640.5 6.7 940.3 374.9 676.5 6.1 899.8
ASh 510B 527.1 516.0 11.0 1265.0 494.3 575.5 9.3 1186.3 460.3 643.8 7.8 1104.7 425.0 721.1 6.5 1020.0 406.9 763.1 5.9 976.6
ASh 540B 556.5 553.5 10.9 1335.6 521.4 614.1 9.3 1251.4 484.4 682.8 7.8 1162.6 445.4 759.3 6.5 1069.0 425.2 800.4 5.9 1020.5
ASh 570B 580.2 598.8 10.6 1392.5 542.6 661.4 9.0 1302.2 502.6 730.9 7.6 1206.2 460.1 807.2 6.4 1104.2 437.8 847.9 5.8 1050.7
LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are certified in accordance with AHRI standard 550/590.
GPM - Gallons Per Minute 2. Performance data are based on 100F water range in evaporator.
EER - Energy Efficiency Ratio 3. Ratings are based on 0.00010 (hr-ft 2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (English units)
LEAVING 950F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1250 F AMBIENT TEMPERATURE 1300F AMBIENT TEMPERATURE
CHILLED UNIT WATER CAP. COMP. WATER CAP. COMP. WATER CAP. COMP. WATER CAP. COMP. WATER
WATER TEMP. SIZE CAP. COMP.
EER FLOW EER FLOW EER FLOW EER FLOW EER FLOW
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ASh 100B 111.7 102.6 11.4 268.1 105.7 113.4 9.9 253.7 99.4 125.8 8.5 238.6 92.6 139.8 7.2 222.2 89.1 147.5 6.6 213.8
ASh 130B 139.1 129.5 11.2 333.8 130.8 144.3 9.6 313.9 122.2 161.3 8.1 293.3 113.2 180.5 6.8 271.7 108.6 190.9 6.2 260.6
ASh 145B 154.5 147.5 11.1 370.8 145.1 163.0 9.6 348.2 135.1 180.2 8.1 324.2 124.4 199.1 6.8 298.6 118.7 209.2 6.2 284.9
ASh 160B 166.9 153.7 11.3 400.6 157.1 169.5 9.8 377.0 146.7 187.7 8.4 352.1 135.8 208.5 7.0 325.9 130.1 219.7 6.4 312.2
ASh 185B 198.3 190.2 11.2 475.9 186.4 212.3 9.5 447.4 174.0 237.7 8.0 417.6 161.2 266.5 6.7 386.9 154.6 282.2 6.1 371.0
ASh 200B 207.0 208.2 10.8 496.8 197.3 237.4 9.1 473.5 187.0 271.7 7.6 448.8 176.2 311.0 6.3 422.9 170.6 332.7 5.8 409.4
ASh 215B 231.2 213.1 11.4 554.9 217.4 234.6 9.8 521.8 202.8 259.2 8.4 486.7 187.4 286.9 7.1 449.8 179.4 302.0 6.5 430.6
ASh 240B 254.1 237.8 11.4 609.8 238.8 263.6 9.7 573.1 222.8 293.1 8.3 534.7 206.1 326.4 6.9 494.6 197.4 344.3 6.3 473.8
ASh 260B 275.9 263.0 11.3 662.2 259.2 293.1 9.6 622.1 241.9 327.6 8.1 580.6 223.9 366.4 6.8 537.4 214.6 387.4 6.2 515.0
ASh 300B 323.9 312.0 11.0 777.4 305.3 344.8 9.5 732.7 285.6 382.7 8.1 685.4 264.7 425.4 6.8 635.3 253.8 448.6 6.2 609.1
ASh 320B 346.3 331.7 11.1 831.1 326.5 368.2 9.6 783.6 305.7 410.4 8.1 733.7 283.8 458.2 6.8 681.1 272.3 484.0 6.2 653.5
48 0F
ASh 360B 383.6 381.4 10.8 920.6 361.4 426.5 9.2 867.4 338.3 478.5 7.7 811.9 314.2 537.4 6.5 754.1 301.8 569.4 5.9 724.3
ASh 370B 393.7 385.5 11.0 944.9 369.9 430.2 9.3 887.8 345.1 481.7 7.9 828.2 319.4 540.0 6.5 766.6 306.2 571.6 6.0 734.9
ASh 400B 439.0 440.5 10.8 1053.6 411.6 487.7 9.3 987.8 382.6 540.5 7.8 918.1 351.8 598.8 6.6 844.2 335.7 629.9 6.0 805.6
ASh 415B 443.4 456.4 10.6 1075.0 418.0 509.0 9.0 1010.4 387.0 565.8 7.6 941.3 350.0 611.0 6.4 867.1 345.0 656.6 5.9 828.0
ASh 440B 470.8 436.0 11.4 1129.9 450.6 491.1 9.8 1081.4 428.1 556.0 8.3 1027.4 403.1 630.6 7.0 967.4 389.7 671.5 6.4 935.3
ASh 470B 509.1 474.1 11.4 1221.8 478.6 525.5 9.8 1148.6 446.6 584.4 8.3 1071.8 413.1 650.7 7.0 991.4 395.8 686.6 6.4 949.9
ASh 510B 551.8 526.1 11.3 1324.3 518.5 586.3 9.6 1244.4 483.9 655.2 8.1 1161.4 447.9 732.8 6.8 1075.0 429.3 774.8 6.2 1030.3
ASh 540B 581.8 563.9 11.2 1396.3 546.2 625.4 9.6 1310.9 508.7 694.7 8.1 1220.9 469.0 771.7 6.8 1125.6 448.3 813.0 6.2 1075.9
ASh 570B 605.9 610.0 10.8 1454.2 567.8 673.5 9.3 1362.7 527.2 743.9 7.9 1265.3 483.9 821.0 6.6 1161.4 461.1 862.0 6.0 1106.6
ASh 100B 115.4 104.1 11.6 277.0 109.1 114.8 10.1 261.8 102.5 127.1 8.6 246.0 95.4 141.0 7.3 229.0 91.7 148.6 6.7 220.1
17

ASh 130B 143.7 131.3 11.5 344.9 135.1 146.2 9.8 324.2 126.2 163.2 8.3 302.9 116.9 182.3 7.0 280.6 112.1 192.7 6.4 269.0
ASh 145B 159.8 149.6 11.4 383.5 150.1 165.1 9.8 360.2 139.7 182.3 8.3 335.3 128.6 201.3 7.0 308.6 122.8 211.4 6.4 294.7
ASh 160B 172.6 155.9 11.6 414.2 162.6 171.7 10.0 390.2 152.0 190.0 8.6 364.8 140.8 210.6 7.2 337.9 135.0 221.8 6.6 324.0
ASh 185B 204.8 192.7 11.4 491.5 192.7 214.9 9.7 462.5 180.2 240.5 8.2 432.5 167.1 269.4 6.9 401.0 160.4 285.0 6.3 385.0
ASh 200B 213.3 210.6 11.0 511.9 203.5 240.0 9.3 488.4 193.1 274.4 7.8 463.4 182.1 313.9 6.5 437.0 176.3 335.6 5.9 423.1
ASh 215B 238.4 216.1 11.6 572.2 224.1 237.5 10.0 537.8 209.0 261.9 8.6 501.6 193.1 289.5 7.2 463.4 184.8 304.4 6.6 443.5
ASh 240B 262.2 241.2 11.6 629.3 246.4 267.0 9.9 591.4 229.9 296.4 8.4 551.8 212.6 329.5 7.1 510.2 203.6 347.4 6.5 488.6
ASh 260B 284.9 266.8 11.5 683.8 267.7 297.0 9.8 642.5 249.9 331.5 8.3 599.8 231.2 370.2 6.9 554.9 221.6 391.2 6.3 531.8
ASh 300B 334.9 316.6 11.2 803.8 315.6 349.4 9.7 757.4 295.2 387.1 8.3 708.5 273.5 429.5 7.0 656.4 262.2 452.4 6.4 629.3
50 0F ASh 320B 358.4 336.6 11.4 860.2 337.9 373.1 9.8 811.0 316.3 415.2 8.3 759.1 293.5 462.7 7.0 704.4 281.7 488.4 6.4 676.1
ASh 360B 397.4 387.0 11.0 953.8 374.5 432.2 9.4 898.8 350.5 484.3 7.9 841.2 325.6 543.1 6.6 781.4 312.6 574.9 6.0 750.2
ASh 370B 406.6 390.7 11.2 975.8 382.4 435.8 9.5 917.8 357.3 487.5 8.0 857.5 331.1 545.9 6.7 794.6 317.6 577.5 6.1 762.2
ASh 400B 453.5 446.9 11.0 1088.4 425.2 494.4 9.4 1020.4 383.6 541.2 7.8 920.7 353.3 599.7 6.6 847.9 337.4 631.0 6.0 809.8
ASh 415B 458.0 469.6 10.7 1111.0 434.8 518.6 9.2 1043.5 404.7 572.8 7.9 971.3 366.0 631.9 6.5 893.8 355.4 663.2 6.0 853.0
ASh 440B 485.0 440.8 11.6 1164.0 464.1 496.0 10.0 1113.8 440.8 560.8 8.5 1057.9 415.0 634.9 7.2 996.0 401.2 675.5 6.5 962.9
ASh 470B 525.3 480.8 11.6 1260.7 493.9 532.2 10.0 1185.4 460.9 591.0 8.5 1106.2 426.2 657.0 7.1 1022.9 408.2 692.7 6.5 979.7
ASh 510B 569.8 533.5 11.5 1367.5 535.5 594.0 9.8 1285.2 499.8 663.0 8.3 1199.5 462.5 740.5 6.9 1110.0 443.1 782.3 6.3 1063.4
ASh 540B 601.1 571.9 11.4 1442.6 564.3 633.7 9.8 1354.3 525.5 703.1 8.3 1261.2 484.5 780.0 6.9 1162.8 463.0 821.2 6.3 1111.2
ASh 570B 626.1 618.9 11.1 1502.6 586.7 682.6 9.5 1408.1 544.7 753.1 8.0 1307.3 499.9 830.2 6.7 1199.8 476.3 871.2 6.1 1143.1
LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are certified in accordance with AHRI standard 550/590.
GPM - Gallons Per Minute 2. Performance data are based on 100F water range in evaporator.
EER - Energy Efficiency Ratio 3. Ratings are based on 0.00010 (hr-ft 2-0F/Btu) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (Metric units)
LEAVING 350C AMBIENT TEMPERATURE 40 0C AMBIENT TEMPERATURE 460C AMBIENT TEMPERATURE 52 0C AMBIENT TEMPERATURE 550C AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. CAP. COMP. CAP. COMP. CAP. COMP. CAP. COMP.
COP FLOW COP FLOW COP FLOW COP FLOW COP FLOW
(LCWT) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS)
ASh 100B 339.1 96.6 3.0 13.5 320.1 105.8 2.6 12.8 296.5 118.9 2.2 11.8 271.2 134.2 1.8 10.8 258.2 142.6 1.6 10.3
ASh 130B 419.3 122.0 3.0 16.7 394.6 134.7 2.6 15.7 363.3 152.5 2.1 14.5 331.0 173.1 1.7 13.2 314.4 184.4 1.5 12.5
ASh 145B 469.9 139.5 3.0 18.7 441.1 152.6 2.6 17.6 404.8 170.3 2.1 16.1 366.1 190.2 1.8 14.6 345.7 201.0 1.6 13.8
ASh 160B 502.6 144.3 3.0 20.0 475.2 158.1 2.6 18.9 440.4 177.8 2.2 17.6 403.8 200.9 1.8 16.1 384.4 213.6 1.6 15.3
ASh 185B 596.9 179.7 2.9 23.8 563.5 198.8 2.5 22.5 521.2 225.8 2.1 20.8 476.6 257.2 1.7 19.0 453.4 274.4 1.5 18.1
ASh 200B 628.9 198.0 2.8 25.1 601.1 223.3 2.4 24.0 565.6 259.2 2.0 22.6 527.6 301.4 1.6 21.0 507.9 324.9 1.5 20.3
ASh 215B 690.4 198.6 3.0 27.5 650.3 217.3 2.6 25.9 600.0 243.8 2.2 23.9 546.9 274.5 1.8 21.8 519.1 291.4 1.6 20.7
ASh 240B 762.5 222.7 3.0 30.4 717.5 245.0 2.6 28.6 660.9 276.2 2.2 26.4 601.8 312.4 1.8 24.0 571.5 332.3 1.6 22.8
ASh 260B 831.8 247.3 3.0 33.2 781.9 273.2 2.6 31.2 719.6 309.3 2.1 28.7 654.9 350.9 1.7 26.1 621.5 373.8 1.5 24.8
ASh 300B 988.7 293.9 2.9 39.4 932.8 322.3 2.6 37.2 862.1 362.6 2.1 34.4 787.2 409.5 1.7 31.4 748.5 435.4 1.6 29.8
ASh 320B 1061.1 314.2 3.0 42.3 1001.0 345.6 2.6 39.9 925.0 390.1 2.1 36.9 845.2 442.0 1.7 33.7 803.7 470.6 1.6 32.0
4 0C
ASh 360B 1184.9 363.4 2.9 47.2 1116.4 402.2 2.5 44.5 1029.8 456.7 2.1 41.1 939.1 519.8 1.7 37.4 892.3 554.5 1.5 35.6
ASh 370B 1186.4 363.6 2.9 47.3 1118.8 402.5 2.5 44.6 1034.1 457.2 2.1 41.2 944.7 520.5 1.7 37.7 898.6 555.3 1.5 35.8
ASh 400B 1325.5 413.4 2.9 57.1 1243.3 453.7 2.5 53.5 1139.4 508.5 2.1 49.1 1029.6 570.2 1.7 44.3 972.5 603.6 1.5 41.9
ASh 415B 1326.5 413.5 2.9 57.1 1237.4 452.9 2.5 53.3 1125.7 506.5 2.0 48.5 1008.7 566.9 1.6 43.4 948.1 599.7 1.5 40.8
ASh 440B 1433.3 414.9 3.0 57.1 1374.5 463.1 2.6 54.8 1297.1 532.3 2.2 51.7 1211.0 614.0 1.8 48.3 1164.9 659.4 1.6 46.4
ASh 470B 1527.5 444.2 3.0 60.9 1437.5 488.5 2.6 57.3 1324.6 550.8 2.2 52.8 1206.4 622.9 1.8 48.1 1145.6 662.6 1.6 45.7
ASh 510B 1663.6 494.6 3.0 66.3 1564.1 546.3 2.6 62.4 1439.6 618.5 2.1 57.4 1309.8 701.8 1.7 52.2 1243.3 747.6 1.5 49.6
ASh 540B 1761.8 531.1 3.0 70.2 1654.1 583.6 2.6 66.0 1518.7 655.6 2.1 60.6 1376.3 737.4 1.7 54.9 1302.1 781.9 1.5 51.9
ASh 570B 1842.3 574.4 2.9 73.5 1726.9 628.3 2.5 68.9 1580.6 700.9 2.1 63.0 1425.2 781.9 1.7 56.8 1343.6 825.5 1.5 53.6
ASh 100B 347.5 97.6 3.1 13.9 328.2 106.8 2.7 13.1 303.9 119.8 2.3 12.1 278.2 135.1 1.9 11.1 264.8 143.5 1.7 10.6
18

ASh 130B 431.2 123.2 3.0 17.2 405.5 136.0 2.6 16.2 373.9 153.8 2.2 14.9 340.8 174.3 1.8 13.6 323.9 185.6 1.6 12.9
ASh 145B 482.9 140.9 3.0 19.3 453.7 154.1 2.6 18.1 416.4 171.9 2.2 16.6 377.0 191.8 1.8 15.0 356.3 202.6 1.6 14.2
ASh 160B 519.8 146.2 3.1 20.7 491.4 160.1 2.7 19.6 455.5 179.7 2.2 18.2 417.5 202.6 1.9 16.6 397.8 215.3 1.7 15.9
ASh 185B 618.7 181.9 3.0 24.7 583.9 201.1 2.6 23.3 540.2 228.1 2.2 21.5 494.5 259.3 1.8 19.7 471.0 276.5 1.6 18.8
ASh 200B 650.3 200.2 2.9 25.9 621.8 225.6 2.5 24.8 585.3 261.7 2.1 23.3 546.6 303.9 1.7 21.8 526.2 327.4 1.5 21.0
ASh 215B 709.1 200.8 3.1 28.3 667.9 219.6 2.7 26.6 616.2 245.9 2.2 24.6 562.0 276.5 1.8 22.4 533.6 293.3 1.6 21.3
ASh 240B 783.3 225.1 3.1 31.2 737.2 247.4 2.7 29.4 679.5 278.6 2.2 27.1 619.0 314.6 1.8 24.7 588.1 334.4 1.6 23.4
ASh 260B 855.0 249.9 3.1 34.1 804.0 275.8 2.6 32.1 740.4 311.9 2.2 29.5 674.2 353.5 1.8 26.9 640.5 376.3 1.6 25.5
ASh 300B 1016.5 297.2 3.0 40.5 959.1 325.7 2.6 38.2 886.3 365.9 2.2 35.3 810.0 412.6 1.8 32.3 769.9 438.3 1.6 30.7
5 0C ASh 320B 1091.7 317.5 3.0 43.5 1029.8 349.1 2.6 41.1 952.1 393.6 2.2 38.0 870.2 445.2 1.8 34.7 828.0 473.7 1.6 33.0
ASh 360B 1219.8 367.1 3.0 48.6 1149.1 406.1 2.5 45.8 1060.8 460.6 2.1 42.3 968.3 523.5 1.7 38.6 920.5 558.1 1.5 36.7
ASh 370B 1228.9 368.1 3.0 49.0 1159.3 407.2 2.6 46.2 1071.7 461.9 2.1 42.7 979.9 525.0 1.7 39.1 932.8 559.6 1.5 37.2
ASh 400B 1362.2 417.9 2.9 58.6 1278.2 458.4 2.5 55.0 1172.0 513.3 2.1 50.5 1059.8 574.9 1.7 45.6 1001.5 608.3 1.5 43.1
ASh 415B 1311.0 411.6 2.9 56.4 1229.3 451.8 2.5 52.9 1126.1 506.5 2.0 48.5 1017.0 568.2 1.7 43.8 960.2 601.6 1.5 41.3
ASh 440B 1470.5 418.3 3.1 58.6 1410.4 466.7 2.7 56.2 1330.9 535.9 2.2 53.1 1242.6 617.4 1.8 49.5 1195.1 662.7 1.7 47.7
ASh 470B 1569.7 448.9 3.1 62.6 1477.2 493.3 2.7 58.9 1361.9 555.6 2.2 54.3 1241.2 627.4 1.8 49.5 1179.0 667.0 1.6 47.0
ASh 510B 1710.1 449.7 3.3 68.2 1607.7 551.6 2.6 64.1 1480.7 623.8 2.2 59.0 1348.5 706.9 1.8 53.8 1280.6 752.6 1.6 51.1
ASh 540B 1810.7 536.6 3.0 72.2 1700.9 589.4 2.6 67.8 1562.3 661.5 2.2 62.3 1416.7 743.3 1.8 56.5 1341.1 787.7 1.6 53.5
ASh 570B 1893.3 580.6 3.0 75.5 1775.5 634.9 2.6 70.8 1625.7 707.6 2.1 64.8 1466.7 788.7 1.7 58.5 1383.3 832.2 1.5 55.2

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are certified in accordance with AHRI standard 550/590.
LPS - Liters Per Second 2. Performance data are based on 60C water range in evaporator.
COP - Coefficient of Performance 3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (Metric units)
LEAVING 350C AMBIENT TEMPERATURE 40 0C AMBIENT TEMPERATURE 460C AMBIENT TEMPERATURE 52 0C AMBIENT TEMPERATURE 550C AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. CAP. COMP. CAP. COMP. CAP. COMP. CAP. COMP.
COP FLOW COP FLOW COP FLOW COP FLOW COP FLOW
(LCWT) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS)
ASh 100B 355.6 98.5 3.1 14.2 335.9 107.7 2.7 13.4 311.3 120.8 2.3 12.4 285.6 136.0 1.9 11.4 271.9 144.3 1.7 10.8
ASh 130B 442.5 124.4 3.1 17.6 416.8 137.2 2.7 16.6 384.4 155.1 2.2 15.3 351.4 175.6 1.8 14.0 334.1 186.9 1.6 13.3
ASh 145B 495.2 142.2 3.1 19.7 465.7 155.5 2.7 18.6 428.0 173.4 2.2 17.1 387.9 193.5 1.8 15.5 367.2 204.2 1.6 14.6
ASh 160B 537.4 148.2 3.1 21.4 508.2 162.1 2.7 20.3 471.3 181.7 2.3 18.8 431.9 204.4 1.9 17.2 411.5 217.0 1.7 16.4
ASh 185B 639.8 184.1 3.1 25.5 603.9 203.4 2.7 24.1 559.2 230.4 2.2 22.3 512.5 261.6 1.8 20.4 488.2 278.7 1.6 19.5
ASh 200B 671.4 202.3 3.0 26.8 642.2 227.9 2.6 25.6 605.0 264.1 2.1 24.1 565.2 306.4 1.7 22.5 544.8 329.9 1.5 21.7
ASh 215B 728.8 203.1 3.1 29.1 686.9 222.0 2.7 27.4 634.5 248.3 2.3 25.3 578.9 278.7 1.9 23.1 550.4 295.4 1.7 21.9
ASh 240B 804.4 227.5 3.1 32.1 757.6 249.9 2.7 30.2 699.2 281.2 2.2 27.9 638.0 317.2 1.8 25.4 606.7 336.9 1.7 24.2
ASh 260B 877.5 252.4 3.1 35.0 825.8 278.5 2.7 32.9 761.5 314.7 2.2 30.4 695.0 356.2 1.8 27.7 660.9 379.0 1.6 26.4
ASh 300B 1041.4 300.2 3.0 41.5 983.4 328.8 2.7 39.2 910.3 369.1 2.2 36.3 832.5 415.6 1.8 33.2 792.1 441.2 1.6 31.6
ASh 320B 1118.1 320.5 3.1 44.6 1055.5 352.2 2.7 42.1 977.1 396.8 2.2 39.0 894.4 448.3 1.8 35.7 851.5 476.7 1.6 34.0
6 0C
ASh 360B 1247.6 370.2 3.0 49.7 1176.9 409.3 2.6 46.9 1087.9 464.0 2.1 43.4 995.0 526.9 1.7 39.7 947.2 561.5 1.6 37.8
ASh 370B 1270.8 372.7 3.0 50.7 1199.0 412.0 2.6 47.8 1109.3 466.7 2.2 44.2 1015.8 529.6 1.8 40.5 967.2 564.2 1.6 38.6
ASh 400B 1396.5 422.1 3.0 60.1 1311.6 462.9 2.6 56.5 1204.4 518.0 2.1 51.8 1091.0 579.9 1.7 47.0 1032.0 613.3 1.6 44.4
ASh 415B 1385.9 420.8 3.0 59.7 1310.4 462.7 2.6 56.4 1214.2 519.5 2.1 52.3 1111.4 583.1 1.8 47.8 1057.3 617.5 1.6 45.5
ASh 440B 1507.5 421.8 3.1 60.1 1446.6 470.3 2.7 57.7 1365.4 539.6 2.3 54.4 1275.3 620.9 1.9 50.8 1227.2 666.1 1.7 48.9
ASh 470B 1611.9 453.6 3.1 64.3 1518.4 498.4 2.7 60.5 1401.3 560.7 2.3 55.9 1279.2 632.4 1.8 51.0 1216.2 671.8 1.7 48.5
ASh 510B 1755.1 504.8 3.1 70.0 1651.7 556.9 2.7 65.9 1523.3 629.3 2.2 60.7 1390.0 712.5 1.8 55.4 1321.4 758.1 1.6 52.7
ASh 540B 1857.1 541.9 3.1 74.0 1746.3 595.1 2.7 69.6 1606.3 667.6 2.2 64.0 1459.3 749.5 1.8 58.2 1383.0 793.9 1.6 55.1
ASh 570B 1940.8 586.5 3.0 77.4 1821.9 641.1 2.6 72.6 1670.3 714.4 2.2 66.6 1509.6 795.7 1.8 60.2 1425.5 839.4 1.6 56.8
ASh 100B 365.4 99.6 3.2 14.6 346.1 108.9 2.8 13.8 321.8 122.1 2.3 12.8 295.8 137.3 1.9 11.8 282.1 145.6 1.8 11.2
19

ASh 130B 456.5 125.9 3.2 18.2 430.5 138.8 2.7 17.2 398.1 156.8 2.3 15.9 364.7 177.4 1.9 14.5 347.5 188.7 1.7 13.9
ASh 145B 509.6 143.8 3.1 20.3 480.1 157.3 2.7 19.1 442.5 175.3 2.3 17.6 402.0 195.5 1.9 16.0 380.9 206.3 1.7 15.2
ASh 160B 555.4 150.2 3.2 22.1 525.1 164.1 2.8 20.9 487.5 183.7 2.4 19.4 447.4 206.3 2.0 17.8 426.3 218.8 1.8 17.0
ASh 185B 661.2 186.3 3.2 26.4 624.7 205.8 2.7 24.9 578.6 232.8 2.3 23.1 531.1 264.0 1.9 21.2 506.5 281.0 1.7 20.2
ASh 200B 692.5 204.5 3.0 27.6 662.6 230.2 2.6 26.4 624.7 266.6 2.2 24.9 584.6 309.0 1.8 23.3 563.5 332.5 1.6 22.5
ASh 215B 753.7 206.1 3.2 30.1 711.2 225.0 2.8 28.4 658.1 251.4 2.3 26.2 601.4 281.7 1.9 24.0 572.2 298.3 1.7 22.8
ASh 240B 830.8 230.5 3.2 33.1 783.6 253.2 2.8 31.2 724.5 284.5 2.3 28.9 662.6 320.5 1.9 26.4 630.6 340.1 1.7 25.1
ASh 260B 905.3 255.5 3.2 36.1 853.3 281.8 2.7 34.0 788.6 318.2 2.3 31.4 721.4 359.9 1.8 28.8 686.9 382.7 1.7 27.4
ASh 300B 1071.0 303.7 3.1 42.7 1012.6 332.6 2.7 40.4 938.7 372.9 2.3 37.4 860.7 419.4 1.9 34.3 819.9 444.8 1.7 32.7
7 0C ASh 320B 1148.0 323.8 3.1 45.8 1085.8 355.8 2.7 43.3 1007.0 400.6 2.3 40.2 924.0 452.2 1.9 36.8 881.1 480.5 1.7 35.1
ASh 360B 1278.5 373.6 3.0 51.0 1207.8 413.0 2.6 48.2 1119.2 468.0 2.2 44.6 1026.7 531.1 1.8 40.9 978.8 565.7 1.6 39.0
ASh 370B 1313.0 377.4 3.1 52.4 1239.5 416.9 2.7 49.4 1148.0 471.7 2.2 45.8 1052.3 534.6 1.8 42.0 1003.1 569.0 1.6 40.0
ASh 400B 1437.5 427.2 3.0 61.9 1352.3 468.4 2.6 58.2 1244.5 524.0 2.2 53.6 1130.4 586.2 1.8 48.7 1070.9 619.7 1.6 46.1
ASh 415B 1459.3 429.9 3.1 62.8 1376.9 471.7 2.7 59.3 1272.2 528.1 2.2 54.8 1160.8 591.1 1.8 50.0 1102.5 625.0 1.6 47.5
ASh 440B 1552.5 426.1 3.2 61.9 1490.6 474.8 2.8 59.4 1408.3 544.2 2.3 56.2 1316.5 625.3 1.9 52.5 1267.2 670.3 1.7 50.5
ASh 470B 1665.0 459.7 3.2 66.4 1570.4 504.7 2.8 62.6 1451.9 567.3 2.3 57.9 1328.4 639.0 1.9 53.0 1264.4 678.2 1.7 50.4
ASh 510B 1810.3 511.0 3.2 72.2 1706.2 563.6 2.7 68.0 1576.8 636.4 2.3 62.9 1442.8 719.8 1.8 57.5 1373.8 765.4 1.7 54.8
ASh 540B 1913.7 548.4 3.1 76.3 1802.2 602.1 2.7 71.9 1661.5 675.1 2.3 66.2 1513.1 757.4 1.8 60.3 1436.1 802.0 1.7 57.3
ASh 570B 1997.4 593.5 3.1 79.6 1878.2 648.8 2.6 74.9 1726.2 722.7 2.2 68.8 1564.1 804.6 1.8 62.4 1479.0 848.5 1.6 59.0

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are certified in accordance with AHRI standard 550/590.
LPS - Liters Per Second 2. Performance data are based on 60C water range in evaporator.
COP - Coefficient of Performance 3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
PERFORMANCE DATA (Metric units)
LEAVING 350C AMBIENT TEMPERATURE 40 0C AMBIENT TEMPERATURE 460C AMBIENT TEMPERATURE 52 0C AMBIENT TEMPERATURE 550C AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. CAP. COMP. CAP. COMP. CAP. COMP. CAP. COMP.
COP FLOW COP FLOW COP FLOW COP FLOW COP FLOW
(LCWT) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS)
ASh 100B 380.2 101.2 3.3 15.2 361.2 110.7 2.9 14.4 336.9 123.9 2.4 13.4 310.9 139.1 2.0 12.4 297.2 147.4 1.8 11.9
ASh 130B 474.5 127.9 3.2 18.9 448.4 141.0 2.8 17.9 415.7 159.0 2.3 16.6 382.0 179.7 1.9 15.2 364.4 191.0 1.7 14.5
ASh 145B 528.3 145.9 3.2 21.1 498.7 159.5 2.8 19.9 460.8 177.8 2.3 18.4 420.3 198.1 1.9 16.8 398.9 209.0 1.7 15.9
ASh 160B 573.7 152.2 3.3 22.9 543.1 166.2 2.9 21.7 504.4 185.8 2.4 20.1 463.2 208.3 2.0 18.5 441.8 220.6 1.8 17.6
ASh 185B 682.7 188.7 3.2 27.2 645.4 208.2 2.8 25.7 599.0 235.4 2.3 23.9 550.4 266.5 1.9 21.9 525.1 283.5 1.7 20.9
ASh 200B 714.0 206.7 3.1 28.5 683.4 232.6 2.7 27.2 644.7 269.2 2.2 25.7 603.9 311.7 1.8 24.1 582.4 335.2 1.6 23.2
ASh 215B 786.1 209.9 3.3 31.3 743.2 229.0 2.9 29.6 688.7 255.4 2.4 27.5 631.0 285.5 2.0 25.2 601.1 301.9 1.8 24.0
ASh 240B 865.2 234.5 3.3 34.5 817.4 257.4 2.8 32.6 757.3 288.9 2.4 30.2 694.6 324.8 2.0 27.7 661.9 344.4 1.8 26.4
ASh 260B 940.9 259.6 3.2 37.5 888.4 286.2 2.8 35.4 823.4 322.9 2.3 32.8 755.5 364.7 1.9 30.1 720.3 387.6 1.7 28.7
ASh 300B 1108.6 308.3 3.2 44.2 1049.9 337.4 2.8 41.9 975.7 377.9 2.3 38.9 896.9 424.2 1.9 35.8 855.4 449.5 1.7 34.1
ASh 320B 1187.1 328.2 3.2 47.3 1124.5 360.5 2.8 44.8 1045.7 405.5 2.3 41.7 962.3 457.1 1.9 38.4 918.7 485.4 1.7 36.6
8 0C
ASh 360B 1317.9 377.9 3.1 52.5 1247.6 417.8 2.7 49.7 1159.3 473.2 2.2 46.2 1067.1 536.6 1.8 42.5 1019.6 571.3 1.7 40.7
ASh 370B 1355.9 382.2 3.2 54.1 1281.0 421.9 2.7 51.1 1187.8 476.9 2.3 47.4 1090.3 539.8 1.9 43.5 1040.4 574.2 1.7 41.5
ASh 400B 1490.5 433.8 3.1 64.2 1404.9 475.6 2.7 60.5 1296.5 531.7 2.2 55.8 1181.3 594.4 1.8 50.9 1121.0 628.1 1.7 48.3
ASh 415B 1488.8 433.6 3.1 64.1 1405.9 475.7 2.7 60.5 1300.4 532.3 2.3 56.0 1188.1 595.5 1.9 51.1 1129.1 629.5 1.7 48.6
ASh 440B 1609.1 431.5 3.3 64.2 1546.5 480.5 2.9 61.7 1462.5 549.9 2.4 58.3 1368.9 630.9 2.0 54.6 1318.2 675.6 1.8 52.6
ASh 470B 1733.6 467.6 3.3 69.1 1638.0 513.1 2.9 65.3 1518.0 575.9 2.4 60.5 1392.5 647.6 2.0 55.5 1327.4 686.7 1.8 52.9
ASh 510B 1881.7 519.2 3.2 75.0 1776.9 572.5 2.8 70.8 1646.4 645.8 2.3 65.6 1511.0 729.4 1.9 60.2 1441.0 775.1 1.7 57.5
ASh 540B 1986.5 556.9 3.2 79.2 1874.3 611.3 2.8 74.7 1732.9 685.0 2.3 69.1 1583.1 767.8 1.9 63.1 1505.0 812.6 1.7 60.0
ASh 570B 2070.9 602.6 3.1 82.6 1951.0 658.7 2.7 77.8 1798.0 733.5 2.3 71.7 1634.1 816.2 1.9 65.2 1548.3 860.4 1.7 61.7
ASh 100B 409.1 104.4 3.4 16.3 389.0 114.0 3.0 15.5 363.7 127.2 2.6 14.5 336.2 142.2 2.1 13.4 321.8 150.4 1.9 12.8
20

ASh 130B 508.6 131.7 3.4 20.3 481.2 144.9 2.9 19.2 447.0 163.2 2.5 17.8 411.5 183.8 2.0 16.4 392.9 195.1 1.8 15.7
ASh 145B 565.9 150.0 3.3 22.6 535.0 163.9 2.9 21.3 495.2 182.4 2.5 19.7 452.3 202.9 2.0 18.0 429.8 213.8 1.8 17.1
ASh 160B 610.9 156.3 3.4 24.4 578.9 170.4 3.0 23.1 538.5 189.9 2.5 21.5 495.6 212.2 2.1 19.8 473.1 224.4 1.9 18.9
ASh 185B 725.2 193.3 3.4 28.9 686.9 213.1 2.9 27.4 638.7 240.5 2.4 25.5 588.4 271.7 2.0 23.5 562.4 288.7 1.8 22.4
ASh 200B 755.5 211.2 3.2 30.1 724.2 237.5 2.8 28.9 684.4 274.3 2.3 27.3 641.9 317.0 1.9 25.6 619.7 340.6 1.7 24.7
ASh 215B 842.7 216.6 3.4 33.6 797.4 235.7 3.0 31.8 739.7 261.8 2.5 29.5 678.8 291.6 2.1 27.1 646.8 307.8 1.9 25.8
ASh 240B 927.1 241.8 3.4 37.0 877.2 264.8 3.0 35.0 813.9 296.4 2.5 32.5 747.4 332.1 2.1 29.8 712.6 351.6 1.9 28.4
ASh 260B 1008.0 267.5 3.4 40.2 953.5 294.5 2.9 38.0 885.3 331.5 2.4 35.3 813.5 373.3 2.0 32.4 776.2 396.1 1.8 30.9
ASh 300B 1186.0 317.6 3.3 47.3 1124.5 346.9 2.9 44.8 1046.4 387.1 2.4 41.7 963.0 432.9 2.0 38.4 919.4 457.8 1.8 36.7
10 0C ASh 320B 1270.1 337.7 3.3 50.6 1204.3 370.3 2.9 48.0 1121.6 415.3 2.5 44.7 1034.1 466.6 2.0 41.2 988.3 494.5 1.8 39.4
ASh 360B 1409.3 388.3 3.2 56.2 1335.8 428.7 2.8 53.3 1244.0 484.5 2.3 49.6 1148.0 548.0 1.9 45.8 1098.1 582.6 1.7 43.8
ASh 370B 1439.9 391.8 3.3 57.4 1362.9 432.1 2.9 54.3 1266.5 487.5 2.4 50.5 1166.0 550.6 2.0 46.5 1113.9 585.0 1.8 44.4
ASh 400B 1595.0 446.9 3.2 68.7 1505.6 489.4 2.8 64.8 1349.8 539.8 2.3 58.1 1234.7 603.2 1.9 53.2 1174.1 637.2 1.7 50.5
ASh 415B 1518.0 439.1 3.1 65.5 1435.8 479.8 2.7 61.9 1330.5 536.5 2.3 57.3 1218.7 600.3 1.9 52.3 1160.7 634.7 1.7 49.7
ASh 440B 1715.0 441.8 3.4 68.4 1648.9 490.9 3.0 65.7 1559.9 560.2 2.5 62.2 1461.0 640.4 2.1 58.3 1407.2 684.5 1.9 56.1
ASh 470B 1858.1 482.0 3.4 74.1 1757.9 527.9 3.0 70.1 1631.6 590.8 2.5 65.1 1498.7 662.2 2.1 59.8 1429.4 701.0 1.9 57.0
ASh 510B 2016.1 535.0 3.4 80.4 1906.7 589.0 2.9 76.0 1770.2 662.9 2.4 70.6 1627.1 746.7 2.0 64.9 1552.5 792.1 1.8 61.9
ASh 540B 2127.6 573.5 3.4 84.8 2010.4 628.7 2.9 80.2 1862.0 703.1 2.4 74.2 1704.4 786.3 2.0 68.0 1621.8 831.1 1.8 64.7
ASh 570B 2216.5 620.7 3.3 88.4 2091.0 677.7 2.8 83.4 1930.2 753.4 2.4 77.0 1757.9 836.6 2.0 70.1 1667.5 881.1 1.8 66.5

LEGEND: NOTES:
kW - Compressor power input 1. Packaged chillers are certified in accordance with AHRI standard 550/590.
LPS - Liters Per Second 2. Performance data are based on 60C water range in evaporator.
COP - Coefficient of Performance 3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. COP for entire unit. Refer to electrical data for fan kW.
ELECTRICAL DATA
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HEATER
UNIT COMP.
SIZE Nominal RLA LRA CB CB RLA LRA CB CB FLA Total CB Total Total START
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts
(V-Ph-Hz) (each) (each) Poles MTA Qty. (each) (each) Poles MTA Qty. (each) kW (Qty.) Watts Amps
230-3-60 207 253 441 600 2 173.9 885 3 139 4 0 0 0 0 0 0 8 6.2 15.20 49.6 4 220 400 1.82 PW
ASh 100B 380/400-3-60 342 418 266 350 2 105.2 606 3 168 2 0 0 0 0 0 0 8 3.6 15.20 28.8 4 220 400 1.82 PW
460-3-60 414 506 228 300 2 86.9 423 3 139 2 0 0 0 0 0 0 8 4.1 16.80 32.8 4 230 400 1.74 PW
230-3-60 207 253 562 750 2 222.0 1250 3 178 4 0 0 0 0 0 0 10 6.2 19.00 62.0 5 220 600 2.73 PW
ASh 130B 380/400-3-60 342 418 338 450 2 134.2 685 3 215 2 0 0 0 0 0 0 10 3.6 19.00 36.0 5 220 600 2.73 PW
460-3-60 414 506 291 400 2 110.9 619 3 177 2 0 0 0 0 0 0 10 4.1 21.00 41.0 5 230 600 2.61 PW
230-3-60 207 253 636 900 2 255.0 1434 3 204 4 0 0 0 0 0 0 10 6.2 19.00 62.0 5 220 600 2.73 PW
ASh 145B 380/400-3-60 342 418 383 500 2 154.2 816 3 247 2 0 0 0 0 0 0 10 3.6 19.00 36.0 5 220 600 2.73 PW
460-3-60 414 506 328 450 2 127.4 663 3 204 2 0 0 0 0 0 0 10 4.1 21.00 41.0 5 230 600 2.61 PW
230-3-60 207 253 640 900 3 173.9 885 3 139 6 0 0 0 0 0 0 12 6.2 22.80 74.4 6 220 600 2.73 PW
ASh 160B 380/400-3-60 342 418 385 500 3 105.2 606 3 168 3 0 0 0 0 0 0 12 3.6 22.80 43.2 6 220 600 2.73 PW
460-3-60 414 506 332 450 3 86.9 423 3 139 3 0 0 0 0 0 0 12 4.1 25.20 49.2 6 230 600 2.61 PW
230-3-60 207 253 796 1000 3 222.0 1250 3 178 6 0 0 0 0 0 0 12 6.2 22.80 74.4 6 220 900 4.09 PW
ASh 185B 380/400-3-60 342 418 479 600 3 134.2 685 3 215 3 0 0 0 0 0 0 12 3.6 22.80 43.2 6 220 900 4.09 PW
460-3-60 414 506 410 500 3 110.9 619 3 177 3 0 0 0 0 0 0 12 4.1 25.20 49.2 6 230 900 3.91 PW
230-3-60 207 253 796 1000 3 222.0 1250 3 178 6 0 0 0 0 0 0 12 6.2 22.80 74.4 6 220 900 4.09 PW
ASh 200B 380/400-3-60 342 418 479 600 3 134.2 685 3 215 3 0 0 0 0 0 0 12 3.6 22.80 43.2 6 220 900 4.09 PW
460-3-60 414 506 410 500 3 110.9 619 3 177 3 0 0 0 0 0 0 12 4.1 25.20 49.2 6 230 900 3.91 PW
230-3-60 207 253 838 1000 4 173.9 885 3 139 8 0 0 0 0 0 0 16 6.2 30.40 99.2 8 220 800 3.64 PW
21

ASh 215B 380/400-3-60 342 418 505 600 4 105.2 606 3 168 4 0 0 0 0 0 0 16 3.6 30.40 57.6 8 220 800 3.64 PW
460-3-60 414 506 435 500 4 86.9 423 3 139 4 0 0 0 0 0 0 16 4.1 33.60 65.6 8 230 800 3.48 PW
230-3-60 207 253 947 1000 2 222.0 1250 3 178 4 2 173.9 885 3 139 4 16 6.2 30.40 99.2 8 220 1000 4.55 PW
ASh 240B 380/400-3-60 342 418 570 700 2 134.2 685 3 215 2 2 105.2 606 3 168 2 16 3.6 30.40 57.6 8 220 1000 4.55 PW
460-3-60 414 506 489 600 2 110.9 619 3 177 2 2 86.9 423 3 139 2 16 4.1 33.60 65.6 8 230 1000 4.35 PW
230-3-60 207 253 1043 1250 4 222.0 1250 3 178 8 0 0 0 0 0 0 16 6.2 30.40 99.2 8 220 1200 5.45 PW
ASh 260B 380/400-3-60 342 418 628 750 4 134.2 685 3 215 4 0 0 0 0 0 0 16 3.6 30.40 57.6 8 220 1200 5.45 PW
460-3-60 414 506 537 650 4 110.9 619 3 177 4 0 0 0 0 0 0 16 4.1 33.60 65.6 8 230 1200 5.22 PW
230-3-60 207 253 1223 1350 6 173.9 885 3 139 12 0 0 0 0 0 0 22 6.2 41.80 136.4 11 220 1200 5.45 PW
ASh 300B 380/400-3-60 342 418 737 800 6 105.2 606 3 168 6 0 0 0 0 0 0 22 3.6 41.80 79.2 11 220 1200 5.45 PW
460-3-60 414 506 633 700 6 86.9 423 3 139 6 0 0 0 0 0 0 22 4.1 46.20 90.2 11 230 1200 5.22 PW
230-3-60 207 253 1332 1500 2 222.0 1250 3 178 4 4 173.9 885 3 139 8 22 6.2 41.80 136.4 11 220 1400 6.36 PW
ASh 320B 380/400-3-60 342 418 801 900 2 134.2 685 3 215 2 4 105.2 606 3 168 4 22 3.6 41.80 79.2 11 220 1400 6.36 PW
460-3-60 414 506 687 750 2 110.9 619 3 177 2 4 86.9 423 3 139 4 22 4.1 46.20 90.2 11 230 1400 6.09 PW
LEGEND: NOTES:
MCA - Minimum Circuit Ampacity per NEC 430-24 1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect
unit performance & terms of warranty.
MOCP - Maximum Over Current Protection
2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
RLA - Rated Load Amps 3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept
LRA - Locked Rotor Amps two or more parallel field wires per pole phase.
CB - Circuit Breaker 4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
MTA - Must Trip Amps 5. Under compressor type 1 are the big compressors or compressor with economizer, and type 2 are the small compressors or compressor without Economizer.
FLA - Full Load Amps 6. All field wiring must be in accordance with NEC and local standards.
FCA - Fan Circuit Amps 7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. The ±10% voltage variation from the nominal is allowed for a short time only, not permanent.
kW - Kilo Watt
9. RLA & MCA values are based on nominal conditions.
PW - Part Winding Start Compressor
SD - Star Delta Start Compressor
ELECTRICAL DATA
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HEATER
UNIT COMP.
SIZE Nominal RLA LRA CB CB RLA LRA CB CB FLA Total FCA CB Total Total START
Min. Max. MCA MOCP Qty. Qty. Qty. Volts
(V-Ph-Hz) (each) (each) Poles MTA Qty. (each) (each) Poles MTA Qty. (each) kW (Qty.) Watts Amps
230-3-60 207 253 1536 1750 6 222.0 1250 3 178 12 0 0 0 0 0 0 24 6.2 45.60 148.8 12 220 1800 8.18 PW
ASh 360B 380/400-3-60 342 418 925 1000 6 134.2 685 3 215 6 0 0 0 0 0 0 24 3.6 45.60 86.4 12 220 1800 8.18 PW
460-3-60 414 506 801 900 6 110.9 619 3 177 6 0 0 0 0 0 0 24 4.1 50.40 98.4 12 230 1800 7.83 PW
230-3-60 207 253 1536 1750 6 222.0 1250 3 178 12 0 0 0 0 0 0 24 6.2 45.60 148.8 12 220 1800 8.18 PW
ASh 370B 380/400-3-60 342 418 925 1000 6 134.2 685 3 215 6 0 0 0 0 0 0 24 3.6 45.60 86.4 12 220 1800 8.18 PW
460-3-60 414 506 801 900 6 110.9 619 3 177 6 0 0 0 0 0 0 24 4.1 50.40 98.4 12 230 1800 7.83 PW
230-3-60 207 253 1685 1900 4 255.0 1434 3 204 8 2 222.0 1250 3 178 4 24 6.2 45.60 148.8 12 220 1800 8.18 PW
ASh 400B 380/400-3-60 342 418 1018 1100 4 154.2 816 3 247 4 2 134.2 685 3 215 2 24 3.6 45.60 86.4 12 220 1800 8.18 PW
460-3-60 414 506 869 950 4 127.4 663 3 204 4 2 110.9 619 3 177 2 24 4.1 50.40 98.4 12 230 1800 7.83 PW
230-3-60 207 253 1685 1900 4 255.0 1434 3 204 8 2 222.0 1250 3 178 4 24 6.2 45.60 148.8 12 220 1800 8.18 PW
ASh 415B 380/400-3-60 342 418 1018 1100 4 154.2 816 3 247 4 2 134.2 685 3 215 2 24 3.6 45.60 86.4 12 220 1800 8.18 PW
460-3-60 414 506 869 950 4 127.4 663 3 204 4 2 110.9 619 3 177 2 24 4.1 50.40 98.4 12 230 1800 7.83 PW
230-3-60 207 253 838/838 1000/1000 8 173.9 885 3 139 16 0 0 0 0 0 0 32 6.2 60.80 198.4 16 220 1600 7.27 PW
ASh 440B 380/400-3-60 342 418 505/505 600/600 8 105.2 606 3 168 8 0 0 0 0 0 0 32 3.6 60.80 115.2 16 220 1600 7.27 PW
460-3-60 414 506 435/435 500/500 8 86.9 423 3 139 8 0 0 0 0 0 0 32 4.1 67.20 131.2 16 230 1600 6.96 PW
230-3-60 207 253 947/947 1200/1200 4 222.0 1250 3 178 8 4 173.9 885 3 139 8 32 6.2 60.80 198.4 16 220 2000 9.09 PW
ASh 470B 380/400-3-60 342 418 570/570 700/700 4 134.2 685 3 215 4 4 105.2 606 3 168 4 32 3.6 60.80 115.2 16 220 2000 9.09 PW
460-3-60 414 506 489/489 600/600 4 110.9 619 3 177 4 4 86.9 423 3 139 4 32 4.1 67.20 131.2 16 230 2000 8.70 PW
230-3-60 207 253 1043/1043 1250/1250 8 222.0 1250 3 178 16 0 0 0 0 0 0 32 6.2 60.80 198.4 16 220 2400 10.91 PW
22

ASh 510B 380/400-3-60 342 418 628/628 750/750 8 134.2 685 3 215 8 0 0 0 0 0 0 32 3.6 60.80 115.2 16 220 2400 10.91 PW
460-3-60 414 506 537/537 650/650 8 110.9 619 3 177 8 0 0 0 0 0 0 32 4.1 67.20 131.2 16 230 2400 10.43 PW
230-3-60 207 253 1117/1117 1350/1350 4 255.0 1,434 3 204 8 4 222.0 1250 3 178 8 32 6.2 60.80 198.4 16 220 2400 10.91 PW
ASh 540B 380/400-3-60 342 418 673/673 800/800 4 154.2 816 3 247 4 4 134.2 685 3 215 4 32 3.6 60.80 115.2 16 220 2400 10.91 PW
460-3-60 414 506 574/574 700/700 4 127.4 663 3 204 4 4 110.9 619 3 177 4 32 4.1 67.20 131.2 16 230 2400 10.43 PW
230-3-60 207 253 1183/1183 1400/1400 8 255.0 1,434 3 204 16 0 0 0 0 0 0 32 6.2 60.80 198.4 16 220 2400 10.91 PW
ASh 570B 380/400-3-60 342 418 713/713 850/850 8 154.2 816 3 247 8 0 0 0 0 0 0 32 3.6 60.80 115.2 16 220 2400 10.91 PW
460-3-60 414 506 607/607 750/750 8 127.4 663 3 204 8 0 0 0 0 0 0 32 4.1 67.20 131.2 16 230 2400 10.43 PW

LEGEND: NOTES:
MCA - Minimum Circuit Ampacity per NEC 430-24 1. Customer to specify the exact nominal power supply available at site so that electrical components are selected accurately, failing to do so will affect
unit performance & terms of warranty.
MOCP - Maximum Over Current Protection
2. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
RLA - Rated Load Amps 3. The maximum incoming wire size is 500 MCM. On units having MCA greater than 500 MCM wire, the factory supplied power terminal block will accept
LRA - Locked Rotor Amps two or more parallel field wires per pole phase.
CB - Circuit Breaker 4. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
MTA - Must Trip Amps 5. Under compressor type 1 are the big compressors or compressor with economizer, and type 2 are the small compressors or compressor without
FLA - Full Load Amps Economizer.
FCA - Fan Circuit Amps 6. All field wiring must be in accordance with NEC and local standards.
kW - Kilo Watt 7. Minimum and maximum unit supply voltages are shown in the tabulated data above.
8. The ±10% voltage variation from the nominal is allowed for a short time only, not permanent.
PW - Part Winding Start Compressor
9. RLA & MCA values are based on nominal conditions.
SD - Star Delta Start Compressor 10. Models ASh440B - ASh570B are with dual main power supply. So, MCA & MOCP have two values.
WATER SIDE PRESSURE DROP
200

1 2 3 4 5
6
60 70 80 90100

7
8

9
50

10
40

11
30

12
PRESSURE DROP (FT. OF WATER)
20
8 9 10
7
6
5
4
3
2
1

10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 1200 1500 1600 1700

WATER FLOW RATE (GPM)

MODEL No. CURVE No. Minimum GPM Maximum GPM MODEL No. CURVE No. Minimum GPM Maximum GPM
ASh100B 3 171.50 306 ASh320B 8 509.3 910.1
ASh130B 5 213.8 384.7 ASh360B 7 593.5 1053.7
ASh145B 5 239.4 429 ASh370B 8 607.2 1081.1
ASh160B 5 260 465.8 ASh400B 9 663.1 1177.1
ASh185B 5 311.5 553.5 ASh415B 9 677.9 1215.5
ASh200B 5 325.3 578.7 ASh440B 9 711.6 1289
ASh215B 7 344.7 625.2 ASh470B 12 780.7 1409.2
ASh240B 7 380.9 688.5 ASh510B 11 831.6 1498.5
ASh260B 7 415.8 749.3 ASh540B 12 898.8 1614.5
ASh300B 7 494.2 884.9 ASh570B 12 940.6 1687.4
CONVERSION FACTOR: GPM = 0.063 Liters per second.
Feet of water = 2.989 Kilo Pascal (kpa).
NOTE : If an application requires certain water flow rate outside these limits, please check with your nearest dealer/sales office.

23
RECOMMENDED INSTALLATION
LEAVING/RETURN WATER TEMPERATURE SENSOR & WATER FLOW SWITCH
NOTE: 1. For chiller with 2 coolers, leaving water temperature sensor and return water temperature sensor should be installed in the water piping
main header of every chiller.
2. Water flow switch should be installed vertically on the horizontal pipe line closed to the leaving water port of every cooler.

LEAVING RETURN
WATER WATER

CHILLER # 1

CONTROL PANEL

IN COOLER 1 OUT IN COOLER 2 OUT

FLS1 FLS2
FS

(FIELD INSTALLATION] (FIELD INSTALLATION]

FS
RWT
RETURN WATER SENSOR
(FIELD INSTALLATION]

LWT
LEAVING WATER SENSOR
(FIELD INSTALLATION]

CHILLER # 2

CONTROL PANEL

IN COOLER 1 OUT IN COOLER 2 OUT

FLS1 FLS2
FS

(FIELD INSTALLATION] (FIELD INSTALLATION]


FS

RWT
RETURN WATER SENSOR
(FIELD INSTALLATION]

LWT
LEAVING WATER SENSOR
(FIELD INSTALLATION]

CHILLER # n

CONTROL PANEL

IN COOLER 1 OUT IN COOLER 2 OUT

FLS1 FLS2
FS

(FIELD INSTALLATION] (FIELD INSTALLATION]


FS

RWT
RETURN WATER SENSOR
(FIELD INSTALLATION]

LEGEND : LWT
BULB WELL FOR THE LWT/RWT (ZAC NOT SUPPLIED) LEAVING WATER SENSOR
(FIELD INSTALLATION]
LWT LEAVING WATER SENSOR (ZAC SUPPLIED - LOOSE PART)
NOTE :
RWT RETURN WATER SENSOR (ZAC SUPPLIED - LOOSE PART)
1. CHECK WITH THE ENGINEERING DEPARTMENT FOR THE FULL DETAILS
> or < WATER DIRECTION AND ACCURATE DRAWING.
FS WATER FLOW SWITCH / FLS# (ZAC SUPPLIED AS OPTIONAL)
2.HARDWIRE FROM FLOW SWITCH AND LWT/RWT SHOULD BE ROUTED
HARD WIRE TO THE UNIT CONTROLLER (ZAC NOT SUPPLIED)
INDIVIDUALLY AND DIRECT TO THE UNIT CONTROLLER.REFER TO THE
WATER PIPE LINE (CONTRACTOR SCOPE) ACTUAL UNIT WIRING DIAGRAM FOR DETAILS.

24
DIMENSIONS
ASh100B

ASh130B & ASh145B

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

25
DIMENSIONS
ASh160B, ASh185B & ASh200B

DIMENSIONS
MODEL A B

ASh160B 2085 6782

ASh185B - ASh200B 2390 6885

26
NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
ASh215B, ASh240B & ASh260B
27

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
ASh300B & ASh320B

DIMENSIONS
MODEL A B

ASh300B 2200 11494

ASh320B 2410 11850


28

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
ASh360B, ASh370B, ASh400B & ASh415B
29

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
DIMENSIONS
ASh440B, ASh470B, ASh510B, ASh540B & ASh570B

DIMENSIONS
MODEL A B

ASh440B 2300 17086

ASh470B 2250 17086

ASh510B 2350 17086

ASh540B - ASh570B 2400 18103


30

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.
TYPICAL SCHEMATIC WIRING DIAGRAM
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

JUMPER 1

230 VAC
MB (MCS-MAGNUM)
28A
COM NO NC
RED 7A
+5 GND SI

BLCK/SHIELD RELAY M-1


SUCT1 PRESS
ANALOG
DIGITAL

29A WHITE 6A GEN ALARM


30A 16
RED
CC1
+5 GND SI

DISCH1 PRESS 31A


BLCK/SHIELD
ANALOG
DIGITAL

WHITE
COMPRESSOR 1
COM NO NC

22A BLACK RELAY M-2


1st CONTACTOR
+5 GND SI

12A LLS 1
SUCT1 TEMP 23A
SHIELD
ANALOG
DIGITAL

WHITE
LIQ LINE 1 SOL
C1 BLACK
+5 GND SI

DISCH1 TEMP SHIELD


ANALOG
DIGITAL

D1
COM NO NC

WHITE

RELAY M-3
COMPRESSOR 1
2nd CONTACTOR
OR
+5 GND SI

COMP1 AMP DELTA & WYE


ANALOG
DIGITAL

CONTACTOR
+5 GND SI

SSPS1
8A UL4 - 1
COM NO NC

SSPS1 RELAY M-4


ANALOG
DIGITAL

8AA 15A POWER INCREASE


COMP1 SOLENOID
+5 GND SI

COMP1 PROOF
ANALOG
DIGITAL

COMP CB
COM NO NC

UL3 - 1
+5 GND SI

HPS1 RELAY M-5


14A
POWER DECREASE
ANALOG
DIGITAL

OLR1 COMP1 SOLENOID


BLACK
+5 GND SI

LWT 25A
SHIELD
ANALOG
DIGITAL

WHITE
COM NO NC

26A RELAY M-6 HOT GAS BY PASS


+5 GND SI

BLACK

RWT SHIELD
SOLENOID
ANALOG
DIGITAL

27A WHITE

WP1 Red
CC2
+5 GND SI

Blck/Shield
WATER IN PRESS COMPRESSOR 2
ANALOG
DIGITAL

WP2 White
RELAY M-7 1st CONTACTOR
WP3 Red
12B LLS 2
+5 GND SI

Blck/Shield
WATER OUT PRESS LIQ LINE 2 SOL
ANALOG
DIGITAL

WP4 White
+5 GND SI

UVR 211A
COM NO NC

UVM COMPRESSOR 2
RELAY M-8 2nd CONTACTOR
211AA
OR
+5 GND SI

FLS 10 CWP *
11A DELTA & WYE
FLOW SWITCH CONTACTOR
11AA
UL4 - 2
+5 GND SI

START/STOP
G RELAY M-9
EXEN 15B
POWER INCREASE
2G COMP2 SOLENOID
+5 GND SI

EMER STOP
WA
EMER STOP
W UL3 - 2
MCS-1B6 RELAY M-10
14B
** EEV DRIVER 1 POWER DECREASE
GND Vout

EEVB1 2A
(EEV SPORLAN) 5A COMP2 SOLENOID
MCS-1B6
** EEV DRIVER 2
GND Vout

EEVB2 2B
(EEV SPORLAN) 5B 1
230 VAC POWER IN

230VAC POWER SUPPLY


230Vac -1PH - 50/60Hz
GND Vout

2
GND Vout

Communications to SB1 (MCS-SI16)


Termination
+ - GND

+ - GND

WHITE
BLACK
USER INTERFACE
BOARD (UIB)
Termination ETHERNET
+ - GND

** SEE EEVB CONNECTION RS232

DETAILS
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

31
TYPICAL SCHEMATIC WIRING DIAGRAM
SB1 (MCS-SI16-230)
28B RED

+5 GND SI

+5 GND SI
BLCK/SHIELD
SUCT2 PRESS

ANALOG
DIGITAL

DIGITAL
ANALOG
29B WHITE

30B RED

+5 GND SI

+5 GND SI
DISCH2 PRESS 31B
BLCK/SHIELD

ANALOG
DIGITAL

DIGITAL
ANALOG
WHITE

22B BLACK

+5 GND SI

+5 GND SI
SUCT2 TEMP SHIELD

ANALOG
DIGITAL

DIGITAL
ANALOG
23B WHITE

CB BLACK

+5 GND SI

+5 GND SI
DISCH2 TEMP SHIELD

ANALOG

ANALOG
DIGITAL

DIGITAL
DB WHITE

+5 GND SI

+5 GND SI
COMP2 AMP

ANALOG
DIGITAL

DIGITAL
ANALOG
+5 GND SI
SSPS2

+5 GND SI
8B
SSPS2

ANALOG

ANALOG
DIGITAL

DIGITAL
8BB

+5 GND SI

+5 GND SI
COMP2 PROOF

ANALOG

ANALOG
DIGITAL

DIGITAL
COMP CB

+5 GND SI

+5 GND SI
HPS2

ANALOG
DIGITAL

DIGITAL
ANALOG
OLR2

230 VAC POWER IN


Communications to MB (MCS-MAGNUM)
WHITE
230VAC
POWER SUPPLY
BLACK
+ - GND
Termination 230Vac -1PH - 50/60Hz
WHITE
2
BLACK

Communications to SB2 (MCS RO-10)

SB2 (MCS-R10-230)
RELAY 1-1 RELAY 1-6
LI 1 LI 2
COM NO NC

COM NO NC

LIQUID 20A 20B LIQUID


INJECTION 1 INJECTION 2
SOLENOID SOLENOID

RELAY 1-2 RELAY 1-7


FMC1 FMC6
COM NO NC

COM NO NC

114 TK5 18A 18B TK6 115


FAN 5 FAN 6
FMC2 FMC7
112 TK3 TK4 113
FAN 3 RELAY 1-3 RELAY 1-8 FAN 4
FMC3 FMC8
COM NO NC

COM NO NC

116 TK7 19A 19B TK8 117


FAN 7 FAN 8
FMC4 FMC9
118 TK9 TK10 119
FAN 9 RELAY 1-4 RELAY 1-9 FAN 10
FMC5 FMC10
COM NO NC

COM NO NC

110 TK1 21A 21B TK2 111


FAN 1 FAN 2

RELAY 1-5 RELAY 1-10


COM NO NC

COM NO NC

1
230 VAC POWER IN

Communications to SB1 (MCS-SI16)


Termination 230VAC POWER SUPPLY
+ - GND

WHITE

BLACK 230Vac -1PH - 50/60Hz


2

MB (MCS-MAGNUM)
230 VAC
HGBP
COM NO NC

15 HOT GAS BY PASS MB (MCS-MAGNUM)


RELAY M-6
SOLENOID
+5 GND SI

COMP AMP1 102A


ANALOG
DIGITAL

CT1
103A

EXTERNAL DEVICE HEATER TAPE


HTR1 SB1(MCS-SI13-230)
+5 GND SI

230 VAC COMP AMP2 102B


ANALOG
DIGITAL

CT2
SETTING TEMP = 36degF 103B

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.

32
TYPICAL SCHEMATIC WIRING DIAGRAM
COMP1 COMP2

LEGEND
CONTROL PANEL

CB CIRCUIT BREAKER
COMP COMPRESSOR
CC COMPRESSOR CONTACTOR
COMP1 FM CCA COMPRESSOR CONTACTOR AUXILIARY
CWP CHILLED WATER PUMP
DISCH DISCHARGE
CONTROL PANEL FAN1 FAN3 FAN5 FAN7
FAN2 FAN4 FAN6 FAN8 ETB EARTH TERMINAL BLOCK
EEV ELECTRONIC EXPANSION VALVE
EEVB ELECTRONIC EXPANSION VALVE BOARD
COMP2 FM
EXEN REMOTE ENABLE/DISABLE
F FUSE
12A 2
FLS FLOW SWITCH
MB (MCS-MAGNUM)
FM FAN MOTOR
230 VAC
FMC FAN MOTOR CONTACTOR

COM NO NC
RELAY M-3 CC1A-1 CC3
61A 2nd CC
FOR COMP #1
GND ELECTRICAL GROUNDING
12B
HPS HIGH PRESSURE SWITCH
230 VAC
HGBS HOT GAS BYPASS SOLENOID

COM NO NC
RELAY M-8 CC2A-1 CC4
61B 2nd CC HTR COMPRESSOR CRANKCASE HEATER
FOR COMP #2
HVTB HIGH VOLTAGE TERMINAL BLOCK
MB (MCS-MAGNUM) HZ HERTZ (ELECTRICAL FREQUENCY)
CB1A-1 CB3A-1 CCA3-1A L... LINE (ELECTRICAL POWER LINE/PHASE)

+5 GND SI
22A 23A 110A
COMP1 PROOF LI LIQUID INJECTION SOLENOID

ANALOG
DIGITAL
COMP CB 110AA
LLS LIQUID LINE SOLENOID
HPS1 OLR1A-1 OLR3A-1

+5 GND SI
HPS1 10A 11A 9A LWT LEAVING WATER TEMPERATURE

ANALOG
DIGITAL
OLR1
9AA MB MASTER BOARD
SB1(MCS-SI13-230) MCS MICROPROCESSOR CONTROL SYSTEM
CB2A-1 CB4A-1 CCA4-1A NTB NEUTRAL TERMINAL BLOCK
+5 GND SI

22B 23B 110B


COMP2 PROOF ANALOG OLR OVER LOAD RELAY
COMP CB DIGITAL
110BB
HPS2 OLR2A-1 OLR4A-1
PT PRESSURE TRANSDUCER
+5 GND SI

HPS2 10B 11B 9B PH PHASE (ELECTRICAL PHASE)


ANALOG
DIGITAL

OLR2
9BB RWT RETURN WATER TEMPERATURE
SB SLAVE BOARD
S1 CONTROL SWITCH
SSPS SOLID STATE PROTECTION SYSTEM
SUCT SUCTION
TK FAN MOTOR THERMAL CONTACT
TRANS TRANSFORMER
TS TEMPERATURE SENSOR
UL UNLOADER
UVM UNDER VOLTAGE MONITOR
UVR UNDER VOLTAGE RELAY
TERMINAL BLOCK OR TERMINATION POINT
----- FIELD WIRING
FIELD SUPPLY
*
TERMINATION JUMPER IS CLOSED
12A 2
TERMINATION JUMPER IS OPEN
MB (MCS-MAGNUM)
230 VAC NOTES
COM NO NC

RELAY M-3 CC5A-2 CC3 1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.


61A DELTA CC
FOR COMP #1
ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
CC3A-2 CC5
62A WYE CC 2. FUSES TO DUAL ELEMENT TYPE.
FOR COMP #1
12B 3. USE COPPER CONDUCTORS ONLY.
230 VAC 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY END USER WITH RATING AS
COM NO NC

RELAY M-8 CC6A-2 CC4


61B DELTA CC RECOMMENDED BY MANUFACTURER.
FOR COMP #2
CC4A-2 CC6 5. POWER MUST BE SUPPLIED TO CRANKCASE HEATER
62B WYE CC
FOR COMP #2 FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START
UP.
MB (MCS-MAGNUM)
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
CB1A-1 CCA3-1A HEATER MUST BE ON FOR 12 HOURS BEFORE
+5 GND SI

22A 110A
COMP1 PROOF OPERATING THE SYSTEM.
ANALOG
DIGITAL

COMP CB 110AA
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
HPS1 OLR1A-1
RESULT IN COMPRESSOR DAMAGE.
+5 GND SI

HPS1 10A 11A


ANALOG
DIGITAL

OLR1
9AA
6. MARK THE BOX AT THE UPPER RIGHT CORNER OF THE
RESPECTIVE OPTIONAL ITEM, IF THE OPTIONAL ITEM
SB1(MCS-SI13-230)
IS INCLUDED IN THE UNIT.
CB2A-1 CCA4-1A
+5 GND SI

22B 110B
COMP2 PROOF
ANALOG
DIGITAL

COMP CB 110BB
HPS2 OLR2A-1
+5 GND SI

HPS2 10B 11B


ANALOG
DIGITAL

OLR2
9BB

33
TYPICAL SEQUENCE OF OPERATION
Sequence of operation
The following describes the sequence of operation for a two screw compressor chiller unit.
Operation is similar for a one or four compressor unit.
For initial start-up, the following conditions must be met:
• All power supplied to the unit shall be energized for 12 hours.
• Control power switch on for at least 5 minutes.
• All safety conditions satisfied.
• Press ESC on the microcomputer keypad.
• Chilled water pump running and chilled water flow switch contact closed.
• Customer interlock contact closed, if any.

STAGE - ON SEQUENCE
Staging ON & OFF sequence, shall be accomplished by the Leaving water temperature control selection.

Stage #1:
If the Leaving Water Temperature is greater than the Stage 1- ON water temperature set point value, the Compressor #1
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.

As discharge pressure of Compressor #1 rises, the corresponding fans are energize accordingly to the fan stage-ON set
point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.

Stage #2:
If the Leaving Water Temperature is greater than the Stage 2- ON water temperature set point value, the Compressor #2
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.

As discharge pressure of Compressor #2 rises, the corresponding fans are energize accordingly to the fan stage-ON set
point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn off.

STAGE - OFF SEQUENCE


During the staging OFF, the first-in last-out sequence is adopted, if equalization of compressor timing is not selected.
Else the more used is switched off.

As the applied load decreases and when the leaving water temperature falls below the stage 2 -OFF water temperature
set point value, stage 2 is turned off.

If the leaving water temperature falls below the stage 1-OFF water temperature set point value, the stage 1 is turned off.

34
APPLICATION GUIDELINES
INTRODUCTION
These guidelines should be considered when designing systems and their installation utilizing Zamil ASh series chillers.
Stable operation, performance and reliability of units is often dependent upon proper compliance with these recommenda-
tions. When any application varies from these guidelines, it should be referred with Zamil Air Conditioners for specific
recommendations.

UNIT SELECTION/SIZING
Unit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selection
program may also be utilized for this purpose.
Over sizing chillers beyond a maximum limit of 5 – 10 % in order to assure adequate capacity or considering future
expansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operation
and excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operate
more efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversized
unit is usually more costly to purchase, install and operate.
When over sizing is desired due to anticipation of future plant expansion, consider using multiple units. For example,
install a single chiller for the present load requirement and install a second chiller for the foreseen additional load demand
due to expansion. Further, it is also recommended that installing two chillers instead of a single chiller be considered in
applications where partial load operation at low capacities is necessary.
Operation of two chillers at higher loading is preferred to operating a single chiller at or near its minimum possible capacity.

FOULING FACTOR AND WATER REQUIREMENT


The tabulated performance data provided in this catalog are based on a fouling factor of 0.00010 hr-ft2-0F/Btu (0.000018 m2-0C/W).
As fouling factor is increased, unit capacity decreases and power input increases. For unit selection at other fouling factors, apply
appropriate correction factor from the table provided in this catalog.
These chillers are suitable for operation with well maintained water systems. Using unclean and untreated water may
result in scale and deposit formation causing reduced cooler efficiency or heat transfer and corrosion or pitting leading to
possible equipment damage. The more scale forming material and suspended solids in the system water, the greater the
chances of scale and deposit formation and fouling. These include calcium, magnesium, biological growth (algae, fungi
and bacteria), dirt, silt, clays, organic contaminants (oils), silica, etc. which should be kept to the minimum to retard scale
and deposit formation. In order to prevent corrosion and pitting, the pH value of the water flowing through the cooler must
be kept between 7 & 8. Zamil recommends that a water treatment specialist is consulted to provide and maintain water
treatment, this is particularly critical with glycol systems.

EFFECT OF ALTITUDE ON UNIT CAPACITY


The tabulated performance data provided in this catalog are for use at or near sea level altitude application. At altitudes
substantially above sea level, the decreased air density will reduce condenser capacity and therefore unit capacity. For unit
selection at these higher altitudes, apply appropriate correction factor from the table provided in this catalog.

HIGH AMBIENT CONSIDERATION


These chillers are designed for year round operation over a range of ambient temperatures. As a standard, these chillers
can start and operate satisfactorily up to 1300F (550C) ambient temperature at rated nominal voltage.

WATER FLOW RATES AND COOLER PRESSURE DROP


The maximum and minimum water flow rates for all unit models and the pressure drop chart are provided in this catalog.
The design water flow rate must be within this range. Design flow rates below the minimum limits will result in laminar
flow causing freeze-up problems, stratification and poor control and flow rates beyond the maximum limits cause exces-
sive pressure drop and severe tube erosion.
During unit operation, water flow rate must not vary more than ± 5% from the design flow rate. The water flow switch should
be calibrated accordingly. The piping and pumping layout should be right for the application and must assure proper water
return and circulation. When using glycol solution, flow rate and pressure drop are higher than with water, therefore care
must be taken not to exceed the limits. In such applications, consult Zamil Air Conditioners for specific recommendations.

35
COOLER FLUID (WATER OR GLYCOL) TEMPERATURES RANGE
Unit can start and pull down from 950F (350C) entering fluid temperature. The design leaving chilled fluid temperature
(LCWT) range as mentioned earlier in the tabulated performance data is 40 to 500F. The design entering chilled fluid
temperature range is 50 to 600F. The design cooler temperature drop (ΔT) range is 8 to 16.20F.
The tabulated performance data provided in this catalog is based on a chilled water temperature drop of 100F. Units may
be operated at any desired temperature drop within the range of 8 to 16.20F as long as the temperature and flow limits are
not violated and appropriate correction factors are applied on the capacity and power input. The Zamil electronic selection
program can be very handy in selecting equipment at different temperature drops.
It should be noted that temperature drop outside the aforesaid range is not permitted as it is beyond the optimum range of
control and could adversely affect the functioning of microprocessor controller and may also prove to be detrimental for the
equipment.

FLOW RATES AND/OR WATER TEMPERATURES OUT OF RANGE


Certain applications (particularly process cooling jobs) call for flow rates and/or water temperatures that are outside the
above mentioned limits/range. Our chillers can be utilized for these applications by selecting the chiller based on the
specific process load and making a suitable piping and mixing arrangement in order to bring the flow rates and/or water
temperatures relevant to the chiller within acceptable limits.
Example 1:
An application requires 240 GPM of water at 450F and the return water temperature is 650F.
A standard chiller can be used for this application as shown in the following basic schematic layout (single mixing arrange-
ment).
45°F 45°F
500 GPM 240 GPM

200 TR
Chiller 45°F Load
260 GPM 200 TR

54.6°F
500 GPM

65°F
240 GPM
Example 2:
An application requires 192 GPM of water at 650F and the return water temperature is 800F.
A standard chiller can be used for this application as shown in the following basic schematic layout (dual mixing arrangement).

45°F 45°F 65°F


340 GPM 82.2 GPM 192 GPM

120 TR
Chiller 80°F Load
45°F
257.8 GPM 109.8 GPM 120 TR
53.4°F
340 GPM

53.4°F 80°F 80°F


340 GPM 82.2 GPM 192 GPM

36
COOLER FREEZE PROTECTION
If the unit is located in an area where ambient temperatures fall below 320F (00C), cooler protection in the form of Ethylene
Glycol Solution is required to protect the cooler and fluid piping from low ambient freeze-up. This glycol solution must be
added to the water system loop to bring down the freezing point of water to a difference of 16.20F (90C) below minimum
operating ambient temperature.

Using this glycol solution causes a variation in unit performance, flow rate and pressure drop, therefore appropriate
correction factors from the aforementioned table in this catalog should be applied.

MULTIPLE CHILLER ARRANGEMENT OR PLANT CONFIGURATION


A multiple chiller system has two or more chillers connected by parallel or series piping to a common distribution system.
Multiple chiller arrangements offer the advantage of operational flexibility, standby capacity and less disruptive mainte-
nance. Also, they offer some standby capacity if repair work must be done on a chiller from a set of duty chillers. Starting
in-rush current is reduced, as well as power costs at partial-load conditions.

A multiple chiller arrangement should be provided if the system load is greater than a single chiller capacity, standby
capability is desired, large temperature drop (greater than 16.20F) is desired or application calls for splitting the total
capacity for better part load operation.

In designing a multiple chiller plant, units of same size should be preferred over different sizes to facilitate balanced water
flow. It is mandatory that cooler flow rates must be balanced to ensure proper flow to each chiller based on its respective
capacity. As mentioned above, two basic multiple chiller systems are used: parallel and series chilled water flow.

In the parallel arrangement, liquid to be chilled is divided among the liquid chillers; the multiple chilled streams are
combined again in a common line after chilling. Water temperatures (EWT or LWT) can be used to cycle units On and Off
based on the cooling demand. Parallel arrangements permit adding chillers in the future for plant expansion with the
appropriate considerations beforehand.

In the series arrangement, the chilled liquid pressure drop may be higher unless coolers with fewer liquid-side passes or
baffles are used. No over chilling by either unit is required, and compressor power consumption is lower than it is for the
parallel arrangement at partial loads. It is also possible to achieve higher overall entering to leaving temperature drops,
which may in turn provide the opportunity for lower chilled water design temperature, lower design flow and resulting
installation and operational cost savings. Series chiller arrangements can be controlled in several ways based on the
water temperatures depending on cooling demand.

A valved piping bypass is suggested around each chiller to facilitate future servicing as it gives the personnel an option
for service without a complete shutdown.

Zamil recommends the parallel arrangement for design temperature drops (ΔT) up to 16.20F and the series arrangement
beyond that i.e., 16.2 to 200F. Complete design details on these parallel and series chilled water flow arrangements can be
found in the ASHRAE handbooks and other design literature which should be referred by the designer in preparing his
detailed designs.

PIPING ARRANGEMENTS AND PLANT LAYOUT


Our chillers are suitable for incorporating in ‘Two Pipe’ single temperature systems or ‘Four Pipe’ independent load
systems. The system piping circuit (load distribution circuit) should be basically parallel piping either Direct Return or
Reverse Return system with a good pumping arrangement.

The method of circuiting and pumping is a judgment decision by the designer. The designer must weigh the pros and
cons of cost, nature of load and configuration of building, energy economics, flexibility, installation requirements and
others to determine the best arrangement for his project. In all cases, it must be ensured that the design water flow is
constantly maintained through the chillers at all stages of operation. Some suggested arrangements with basic sche-
matic layouts are as follows:

37
A. Single or multiple chillers with constant water flow through chillers and load system:

CHWS

Chiller Load Load

3-Way 3-Way
Valve Valve

CHWR

Constant Speed Pump

In this type of arrangement, constant water flow through the chillers and load distribution piping circuit is maintained.
Before proceeding further, a brief explanation on the operation of a typical chilled water system / valves which is funda-
mental to the design or analysis of a system.

Where multiple zones of control are required, the various load devices are controlled first; then the source (chillers)
system capacity is controlled to follow the capacity requirement of the loads. Control valves are commonly used to control
loads. These valves control the capacity of each load by varying the amount of water flow through the load device.
Control valves for these applications are two-way (straight-through) and three-way valves. The effect of either valve is to
vary the amount of water flowing through the load device. With a two-way valve, as the valve strokes from full-open to full-
closed, the quantity of water flowing through the load gradually decreases from design flow to no flow. The three-way
mixing valve has the same effect on the load as the two way valve - as the load reduces, the quantity of water flowing
through the load decreases in proportion to the load and the difference amount is directed through a bypass.

In terms of load control, a two-way valve and a three-way valve perform identical functions—they both vary the flow
through the load as the load changes. The fundamental difference between the two-way valve and the three-way valve is
that as the source or distribution system sees the load, the two-way valve provides a variable flow load response and the
three-way valve provides a constant flow load response.

Referring to the foregoing schematic layout, this is a conventional system and is not as energy efficient as the two-way
valve systems especially on the pumping side due to constant water circulation in the system. On multiple chiller instal-
lations, pumps are required to operate continuously and the sequencing of chillers is dependent on water temperatures.

38
B. Single or multiple chillers with constant water flow through chillers and variable water flow through load
system (primary/secondary pumping arrangement):
A CHWS

Variable
Speed Secondary Pump

Chiller Load Load

Flow Sensor
P

2-Way 2-Way
Valve Valve

Constant Speed
Primary Pump

B CHWR

System
Controller

This system is called a Primary – Secondary System and in this arrangement, the generation zone is separated from the
transportation or distribution zone. In this type of arrangement also, constant water flow through the chillers is main-
tained, however the quantity of water flowing through the load distribution pump/piping system decreases in proportion to
the load and the difference amount is directed through a bypass pipe that connects the supply and return headers. This
bypass pipe forms a ‘Hydraulic Coupling’ between the points A – B and is also called as Common Bridge or Decoupling
Line. The sequence of operation is similar as the foregoing system with the following explanation:

The speed of the secondary chiller pump is controlled by the differential pressure sensor/transmitter, maintaining the
desired differential pressure (ΔP) across the cooling coils, their control valves and the branch piping. This pump speed is
modulated within a broad range in order to reduce the pumping head and alter the water flow rate based on the changing
load conditions.

The primary pumps are constant speed pumps and the design flow rate through the chillers remains constant. Each
chiller-pump combination operates independently from the remaining chillers and each pump is shutdown when the
respective chiller is stopped. The sequencing of chillers is dependent on water flow. If greater flow is demanded than that
supplied by the chiller-pumps, return water is forced through the bypass into the supply header. This flow indicates a
need for additional chiller capacity and another chiller-pump starts. Excess bypass flow with reference to the set points in
the system controller in the opposite direction i.e., into the return header indicates overcapacity and the chiller-pumps are
turned off.

Energy is saved because the system head and water flow rate are reduced on the Secondary Pump when there are
partial cooling loads on the system and due to cycling of Primary Pumps.

Note: Some designers may consider installing constant speed pumps and utilize pressure relief bypass control valves
controlled by a differential pressure sensor/controller to maintain a fixed differential pressure between the supply and return
mains of the chilled water system in order to accommodate for the required chiller flow and to achieve some form of variable
volume system. This method is not recommended as it’s a wasteful practice because a considerable amount of energy is
lost, an almost constant volume system results and the pumping energy remains substantially that required at full system
flow and head.

Also, the problem with this system is improper control of the bypass valve which does not guarantee proper flow through the
chillers and high differential pressures in the control valves on the cooling coils when the system friction subsides at low
loads which can cause lifting of the valve stems or wire cutting of the valve seats. Further, as all the water must be pumped
at a head equal to or greater than the design head, the pump or pumps are forced to run up the pump head capacity curve,
which increases the overpressure on the system and also increases the wear on the pumps, since they are forced to
operate with high radial thrusts.

39
UNIT LOCATION AND INSTALLATION
These chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop location.
In order to achieve good operation, performance and trouble-free service, it is essential that the proposed installation
location and subsequent installing procedures meet the following requirements:

• The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of
adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplished
by maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstruc-
tions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fans are
propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream. Where
these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation will cause
higher condensing temperatures resulting in poor unit operation, higher power consumption and possible eventual failure
of equipment.

• The unit’s longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow through
the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacent buildings,
which may cause recirculation or uneven unit airflow. For locations where significant cross winds are expected, an
enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow. When units
are installed in an enclosure, the enclosure height should not exceed the height of the unit.
• The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents and
sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations where the
sound output and air discharge from the units may be objectionable.
• If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unit
by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possible
harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.
• The clearance requirements prescribed above are necessary to maintain good airflow and provide access for unit opera-
tion and maintenance. However, it is also necessary to consider access requirements based on practical considerations
for servicing, cleaning and replacing large components.
• The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of
handling complete operating weight of the unit as given in the Physical Data tables in this Catalog.
• For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate upon
installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil return
problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not be
connected to the main building foundation to avoid noise and vibration transmission.
• For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weight of
the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced for
supporting the individual point loads at the mounting isolator locations. It must be checked and ensured that the concrete
base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. It should be
determined prior to installation if any special treatment is required to assure a levelled installation else it could lead to the
above mentioned problems.
• Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The two
types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators. Neoprene
Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and job costs
must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noise-sensitive
areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise and vibration
sensitive areas), follow the recommendations of structural and acoustical consultants.
• Based on the specific project requirements, choose the type of vibration isolators best suited for the application. Care-
fully select the vibration isolators’ models / configuration based on the respective point loads and place each mount in its
correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog. Refer to the
Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in this regard.

40
COOLER PIPING CONNECTIONS
The following pertinent guidelines are served to ensure satisfactory operation of the units. Failure to follow these recommenda-
tions may cause improper operation and loss of performance, damage to the unit and difficulty in servicing and maintenance:
• Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler and
leave from the outlet connection.
• A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to the unit
control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on either side
of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.
• The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s) may
be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiring diagram)
so that the unit can start only upon proof of pump operation.
• Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order to
minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during normal
operation. The piping and fittings must be separately supported to prevent any loading on the cooler.
• The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connec-
tion, and provided with a means of local isolation.
• Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.
Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if any
variations occur in the cooler and system. When installing pressure taps to measure the amount of pressure drop across
the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstream from any
connection (flange etc.) but as near to the cooler as possible.
• Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for use
in all lines to facilitate servicing.
• The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and
valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to
isolate the cooler without disrupting flow to other units.
• The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installa-
tions, each unit should be piped as shown:

OUT

IN

Isolating Valve - Normally Open Pressure tapping

Isolating Valve - Normally Closed Flow Switch

Balancing Valve Connection (flanged / Victaulic)

Flow meter Pipe work

Strainer Flexible connection

Note: For chillers with two coolers, the connecting pipes for entering and leaving water on one cooler must be joined to
the corresponding pipes on the other cooler before connecting to the main headers in the system piping.

41
CHILLED FLUID VOLUME REQUIREMENT
The volume of water in a piping system loop is critical to the smooth and proper operation of a chilled water system. If
sufficient volume of water is not there in the system, the temperature control can be lost resulting in erratic system
operation and excessive compressor cycling. Therefore, to prevent this effect of a ‘Short Water Loop’ ensure that total
volume of water in the piping system loop equals or exceeds 3 Gallons per Nominal Ton of cooling capacity for standard
air conditioning applications and 6 Gallons per Nominal Ton of cooling capacity for process cooling jobs where accuracy
is vital and applications requiring operation at very low ambient temperatures and low loading conditions.

For example, chiller model ASh100 operating with a design water flow rate of 205 GPM for a standard air conditioning
application would require 100 (Nom. Cap.) x 3 = 300 Gallons of water in the piping system loop.

To achieve the aforementioned water volume requirements, it may be necessary to install a tank in the piping system
loop to increase the volume of water in the system and therefore, reduce the rate of change of return water temperature.
This tank should be provided on the return water side to the chiller and the tank should be baffled to ensure that there is
no stratification and the entering stream thoroughly mixes with the tank water. See recommended tank design schemat-
ics below:

TANK SCHEMATIC

SUGGESTIONS ON SYSTEM DESIGN AND PIPING PRACTICES


The prospective chilled water system should be designed to the specific requirements of the owner and to achieve the
most efficient system possible. Following are some recommendations:
• The first decision a designer of a chilled water system must make is the selection of the temperature differential.
Temperature differential is the difference between the supply water and the return water temperatures. There is no one
temperature difference for all chilled water systems. The actual temperature difference that is selected for a specific
installation is determined by the cost of the cooling coils for various temperature differences and the effect that higher
differences may have on the operating cost of the chillers. A careful balance between energy savings and first cost
should be made by the designer. These are the decisions that must be made by the designer for each application and
only experienced designers should entertain water temperature differences in excess of 120F on chilled water sys-
tems. A number of conditions must be recognized before making the final selection of temperature differential:
a) An increase in temperature differential decreases water flow and therefore saves pumping energy.
b) An increase in temperature differential may increase the cost of cooling coils that must operate with a higher mean
temperature difference.
c) Higher temperature differentials increase the possibilities of loss of temperature difference in coils due to dirt on the
air side and chemical deposits on the water side of them.
d) Laminar flow on the water side due to lower velocities at low loads on a coil is always a concern of the water system
designer. The possibility of laminar flow is greater with higher temperature differences. Laminar flow reduces the
heat-transfer rate and should not occur in a coil at any point in its load range. Many systems operate inefficiently
because of coils that were selected at too low a friction loss through them at design load; therefore, at reduced
loads and flows, they operate with laminar flow.

42
• Control of Return Water Temperature: Return water temperature is one of the most important operating values for a
chilled water system. It tells the operator just how good a job the control system and coils are doing in converting
energy from the chillers to the air or water systems that are cooling the building. This is such a basic criterion that it
should be addressed early in the design of a chilled water system. The proper method of controlling return temperature
is through the correct selection of control valves and cooling coils. In conclusion, one of the designer’s most important
tasks is the selection of a sound temperature differential that will provide maximum possible system efficiency. The
second step in this process is to ensure that the differential is maintained after the system is commissioned.
• The water system should be configured to distribute the water efficiently with a minimum use of energy-wasting
devices. These devices are listed here:
a) Three-way temperature control valves
b) Balancing valves, manual or automatic
c) Pressure-reducing or pressure-regulating valves
• The piping should be designed without
a) Reducing flanges or threaded reducing couplings
b) Bullhead connections (e.g., two streams connected to the run connections of a tee with the discharge on the branch
of the tee)
• The friction for the piping should be calculated for all pipe runs, fittings and valves.
• Cooling coils should be selected with a high enough water velocity in the tubes to avoid laminar flow throughout the
normal load range imposed on the coils.
• Coil control valves and their actuators should be sized to ensure that they can operate at all loads on the system
without lifting the valve head off the valve seat.
• Expansion tank should be provided to so that water volume changes can be accommodated. Expansion tanks are
generally connected to the suction side of the pump - lowest pressure point.
• Pumps in parallel must always operate at the same speed. There may be some exceptional cases where parallel
pumps are operated at different speeds, but only experienced designers should make evaluations for such a proposed
operation. Also, it is better to use pumps of the same size when operating them in parallel. Variable speed pumps
should be controlled so that pumps operating in parallel never have more than one percent difference in actual oper-
ating speed. Mixing of constant and variable speed pumps in parallel operation is wrong and leads to disastrous
results.
• Distribution pumps should be selected for maximum efficiency at the design condition and within the economic con-
straints of the project. Distribution pumps should be added and subtracted to avoid operation of pumps at points of
high thrust and poor efficiency. Pump sequencing should achieve maximum possible system efficiency.
• Differential pressure control (bypass) valves should never be installed at the pump discharges.
• Check valves should be provided in pump discharges when pumps are operating in parallel. Pump discharge check
valves should be center guided, spring loaded, disc type check valves and should be sized so that the check valve is
full open at design flow rate. Generally this will require the check valve to be one pipe size smaller than the connecting
piping.
• Circuiting Chilled water to Multiple Chillers : There are fundamentals for the circuiting of chillers that should not be
violated in order to achieve maximum efficiency. Some of these are:
a) Design the piping arrangement so that energy consumption of chillers is not increased.
b) Arrange the piping so that all chillers receive the same return water temperature.
c) Ensure that the required design water flow through the coolers is always maintained.

43
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes in base rail, as shown below.
Holes in base rail are centered around the unit center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.
MODELS: ASh100B - ASh200B

MODELS: ASh215B - ASh260B & ASh440B - ASh570B (2 MODULES)*

* Please refer to page-30 for the total unit dimensions of ASh440B - ASh570B.
MODELS: ASh300B - ASh415B

44
INSTALLATION CLEARANCE

WALL

MODEL NUMBER A B
ASh100B - ASh260B 3000 2000
FIGURE - 1
ASh300B - ASh415B 3500 2500 STRAIGHT WALL
ASh440B - ASh570B 4500 3500

FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can
cause high pressure or fan motor temperature trips.

45
MOUNTING LOCATION
MODEL: ASh100B

MODELS: ASh130B - ASh200B


MODEL A
ASh130B 1586
ASh145B 1586
ASh160B 2094
ASh185B 2128
ASh200B 2128

MODELS: ASh215B - ASh260B

MODELS: ASh300B - ASh415B


MODEL A
ASh300B 1832
ASh320B 1892
ASh360B 1892
ASh370B 1892
ASh400B 1892
ASh415B 1892

MODELS: ASh440B - ASh570B MODEL A


ASh440B 2009
ASh470B 2009
ASh510B 2009
ASh540B 2136
ASh570B 2136

MODULE - A MODULE - B

NOTE: All dimensions are in mm. Tolerance: ±2mm.

46
LOAD DISTRIBUTION, kg. (ALUMINUM CONDENSER COIL)
MODEL No. R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20
ASh100 728 696 680 653 621 605 - - - - - - - - - - - - - -
ASh130 724 696 687 678 619 592 583 573 - - - - - - - - - - - -
ASh145 747 720 711 702 642 614 605 596 - - - - - - - - - - - -
ASh160 834 800 788 777 760 726 714 703 - - - - - - - - - - - -
ASh185 1045 1011 1000 988 879 845 833 822 - - - - - - - - - - - -
ASh200 1052 1017 1006 994 882 848 836 825 - - - - - - - - - - - -
ASh215 880 842 824 817 811 788 750 732 725 719 - - - - - - - - - -
ASh240 990 953 934 927 921 852 815 796 789 783 - - - - - - - - - -
ASh260 1134 1096 1078 1071 1065 987 949 930 924 917 - - - - - - - - - -
ASh300 900 880 870 860 850 845 840 810 790 780 770 760 755 750 - - - - - -
ASh320 945 925 915 905 895 890 885 900 880 870 860 850 845 840 - - - - - -
ASh360 1145 1125 1115 1105 1095 1090 1085 952 932 922 912 902 897 892 - - - - - -
ASh370 1146 1126 1116 1106 1096 1091 1086 950 930 920 910 900 895 890 - - - - - -
ASh400 1157 1137 1127 1117 1107 1102 1097 961 941 931 921 911 906 901 - - - - - -
ASh415 1172 1152 1142 1132 1122 1117 1112 986 966 956 946 936 931 926 - - - - - -
ASh440 921 880 859 852 845 848 807 786 779 772 845 852 859 880 921 772 779 786 807 848
ASh470 997 955 935 928 921 902 861 840 833 826 933 940 947 968 1009 815 822 828 849 890
ASh510 1158 1117 1096 1089 1083 1033 991 971 964 957 1083 1089 1096 1117 1158 957 964 971 991 1033
ASh540 1184 1143 1123 1116 1109 1063 1022 1002 995 988 1109 1116 1123 1143 1184 988 995 1002 1022 1063
ASh570 1212 1171 1150 1143 1136 1097 1055 1035 1028 1021 1136 1143 1150 1171 1212 1021 1028 1035 1055 1097

LOAD DISTRIBUTION, kg. (COPPER CONDENSER COIL)


MODEL No. R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20
ASh100 803 772 756 729 698 682 - - - - - - - - - - - - - -
ASh130 772 744 735 726 667 640 630 621 - - - - - - - - - - - -
ASh145 817 790 781 771 712 684 675 666 - - - - - - - - - - - -
ASh160 919 885 873 862 846 812 800 789 - - - - - - - - - - - -
ASh185 1156 1122 1110 1099 991 956 945 933 - - - - - - - - - - - -
ASh200 1162 1128 1117 1105 994 959 948 936 - - - - - - - - - - - -
ASh215 946 908 889 883 876 852 814 795 789 783 - - - - - - - - - -
ASh240 1071 1033 1014 1008 1001 931 893 874 868 862 - - - - - - - - - -
ASh260 1233 1195 1176 1170 1163 1086 1048 1030 1023 1017 - - - - - - - - - -
ASh300 1000 980 970 960 950 945 940 911 891 881 871 861 856 851 - - - - - -
ASh320 1057 1037 1027 1017 1007 1002 997 1026 1006 996 986 976 971 966 - - - - - -
ASh360 1265 1245 1235 1225 1215 1210 1205 1074 1054 1044 1034 1024 1019 1014 - - - - - -
ASh370 1266 1246 1236 1226 1216 1211 1206 1073 1053 1043 1033 1023 1018 1013 - - - - - -
ASh400 1277 1257 1247 1237 1227 1222 1217 1081 1061 1051 1041 1031 1026 1021 - - - - - -
ASh415 1291 1271 1261 1251 1241 1236 1231 1105 1085 1075 1065 1055 1050 1045 - - - - - -
ASh440 1018 977 956 950 943 946 905 884 877 870 943 950 956 977 1018 870 877 884 905 946
ASh470 1089 1048 1027 1020 1013 969 927 907 900 893 1013 1020 1027 1048 1089 893 900 907 927 969
ASh510 1241 1200 1180 1173 1166 1118 1077 1056 1049 1042 1166 1173 1180 1200 1241 1042 1049 1056 1077 1118
ASh540 1286 1244 1224 1217 1210 1167 1125 1105 1098 1091 1210 1217 1224 1244 1286 1091 1098 1105 1125 1167
ASh570 1333 1291 1271 1264 1257 1221 1179 1159 1152 1145 1257 1264 1271 1291 1333 1145 1152 1159 1179 1221

R1 R2 R1

R3 R4 R6

47

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