Exp 108W

www.getpacked.com.
au
PALLET STRETCH WRAPPING MACHINE
MODEL: EXP-108W
OPERATION MANUAL
980326
www.getpacked.com.au
TABLE OF CONTENT
1. GENERAL INFORMATION.................................................................................. 1
1.1 NOTE OF INSTALLATION........................................................................................1
1.2 NOTICE OF OPERATION ........................................................................................2
2. SPECIFICATION ................................................................................................. 3
2.1 SPEC. TABLE...........................................................................................................3
2.2 MACHINE DIMENSION............................................................................................4
2.3 MACHINE DESCRIPTION........................................................................................5
3. OPERATION DESCRIPTION .............................................................................. 6

3.1 INSTALLMENT .........................................................................................................6
3.2 REMINDER OF INSTALLATION ..............................................................................7
3.3 OPERATION OF CONTROL PANEL........................................................................8
3.4 OPERATION DESCRIPTION ...................................................................................9
3.5 ELEVATOR UNIT....................................................................................................14
3.6 CALIBRATION SETUP DESCRIPITION ..................................................................16
4. ELECTRICAL .................................................................................................... 22
4.1 ELECTRICAL CAPACITY .......................................................................................22
4.2 ELECTRICAL DIAGRAM........................................................................................23
5. TROUBLE SHOOTING ..................................................................................... 35

5.1 GENERAL ADJUSTMENT......................................................................................35
5.2 RUNNING AND SELF TEST ..................................................................................36
5.3 SUGGESTION FOR SOLVING “ER0” ....................................................................37
5.4 TROUBLE SHOOTING WITH EXP-108W MACHINE ............................................38
6. PART LIST......................................................................................................... 47
6.1 SEAT.......................................................................................................................47
6.2 TOWER ..................................................................................................................50
6.3 ELEVATO ...............................................................................................................53
6.4 CONTROL BOX......................................................................................................58
1. GENERAL INFORMATION
1.1 NOTE OF INSTALLATION
To make sure a safe and correct operation, please check below conditions before
install the machine:
1) Power source capacity must be equal of the machine need.
2) Machine standard power is 110v/220v (+- 10%)
3) Machine standard power Hertz is 50/60 Hz. (+- 2%)
4) Machine is workable under the temperature between O℃ - 45℃
5) Make sure the wire is tidy on the ground.
6) There should not have vibration beside the machine during the installment, and
make sure the ground is flat.
7) Read and follow the instruction of the installment.
1.2 NOTICE OF OPERATION
To have good protection for the operator, please make sure the following conditions:
1) Before operating, please read the machine operational manual carefully.
2) Make sure there is no object put on the power cable.
3) Make sure there is no object put on the upper elevator unit.
4) Avoid any damp object or water around the electric parts.
5) Avoid film winded into the turntable.
6) Do not stand on or across the machine during operation.
7) When problem occurs, please check the section of 5 Trouble shooting
2. SPECIFICATION
2.1 SPEC. TABLE
Model EXP-108W
Turntable Speed 0 –12 RPM
Turntable dia. 1650mm
Max wrapping height 2000mm
Max wrapping size 1150x1150mm
Max loading weight 1650kgs
300% & 230% two step change by handle

Film stretch (%)
(250% and 200% option)
Film tension Adjustable
Elevator Unit speed Adjustable
Max. film spec. ∮250x500mm
Turntable height 82mm
Ramp (slope) spec. 1165x1000mm
Machine size 2550x1650x2345mm
Machine net weight 516kg
Standard option:
2.5 & 3.0 meters wrapping height
Top pressure plate driven by motor
Ramp
2.2 MACHINE DIMENSION
2.3 MACHINE DESCRIPTION
3. OPERATION DESCRIPTION
3.1 INSTALLMENT
1) Apart all the wooden package. Avoid damaging the machine.
2) Move the machine to an installment position by fork lift.
3) Lift up the tower.
4) Fix and tighten the tower by M10 screws.
5) Connect the sensor wires.
Proximity Switch: +,-,4.
Motor for Elevator: U3,V3,W3.
6) Install the motor’s cover.
7) Install the motor’s cover.
8) Use forklift to lift up the machine, and fix the M12 adjusted leg screws into
the loadcells.
9) Place the machine on the ground and adjust the height of 4 * M12
adjusted leg screws to make the turntable to be level. At the same time to
keep at least 20mm between the bottom line of the bottom unit and the
ground.
10) Once finished the adjustment of the level, please check again if 4 * M12
adjusted leg screws is contacted with floor surface, then tight the M12 nut
to fix.
11) Connect the power cable with the socket by a 110V/220V power.
3.2 REMINDER OF INSTALLATION
There are some issues operators need to pay attention on:
Tower Installation
Engineers must ensure all six screws are properly installed underneath the tower,
and evenly lay out.
Control Panel Installation
Engineers must make sure the bottom-supporting arm is installed properly to the
tower with four screws and carefully fitted the tower on to the bottom-supporting arm
then installed the top-supporting arm, on top of the Control Panel. After the
installation is done, make sure, the Control Panel is 180 degree turnable.
Control Wires and Connections
On the bottom side of the Control Panel, there is one black tube, with wires inside;
carefully clipped the tube to clips on the tower and follow all the way down to the
machine base.
Motor Cover
After all the connections are complete, please carefully install the motor cover to
cover up all the wire connections and the motor on the base of the machines.
3.3 OPERATION OF CONTROL PANEL
3.4 OPERATION DESCRIPTION

Screen Reader
Screen shows “S” : means “ Manual Operation”
Screen shows “ ErO” means “ Emerge Stop”
Screen shows “ Er1” means “ Film Breaking”
Screen shows “A” means “ Program A”
Screen shows “B” means “ Program B”
Screen shows “C” means “ Program C”
PROGRAM BUTTONS A, B & C

These buttons are for programs setting and selections:
Program A. This button is already pre-program to run the machine with
spiral up and spiral down wrapping cycle.
Program B This buttons are pre-program for spiral up and spiral down.
The first stage is for Spiral up, then the machine will pin punch the film
and stopped.
The second stage is for spiral down and the machine will pin punch the
film and stopped. But, before the machine start to run, the operator must
press the green button to start.
Program C This button is for spiral up, after the machine pin punch the
film, the elevator will return back to the starting position.
WRAP CNT. ( TOP & BOTTOM) BUTTON, REINFORCEMENT

Press this button to select the number of top wrapping count from 0 to 9
first, then set up the bottom wrapping count from 0 to 9 as well.
WRAP CNT. ( TOP & BOTTOM) BUTTON, REINFORCEMENT

Press this button to select the number of bottom count from 0 to 9 first,
WRAP CNT. (MIDDLE), REINFORCEMENT

This button is for reinforcing specific area during wrapping process
under manual program. Please follow the instruction:
1. Press ELEVATOR BUTTON and move the elevator to the lowest
position.
2. Press Elevator Button again to move the Elevator up to the
reinforced position.
3. Hold the Reinforced button till the wrapping counters are satisfied.
P.S. The wrapping counter are various according to operator’s
requirements.
TOP SHEET BUTTON

Selecting “Top Sheet” function means after elevator reach the top
section; it will come down 200mm first and stop. Operators put the top
sheet then press “ START” to let the wrapping goes up again and
continue the unfinished wrapping cycles.
NOTE: When the program sets on the wrapping from top to bottom &
one way only, operator should place the top sheet before hand.
PRESSURE BUTTON
This is an OPTIONAL function only operate when machine install the
pressure plate. There are 2 pressuring options available with this option.
Option A – After completing the wrapping cycle, the pressure plate goes
up to the top position.
Option B – After completing the wrapping cycle, the pressure plate rises
up and remains 500mm from the package.
KEY BUTTON
After all of function setting, press this button to memory.
TURNTABLE BUTTON
It is the manual button for the turntable.
First, Pressing this button first. Light is on.
Second, Pressing the “START” button to operate the turntable.
Finally, Pressing the button again to stop the turntable. Light is off.
During the operation of elevator, operator also can press this button to
control the turntable.
ELEVATOR BUTTON
It is the manual button for Elevator. After pressing this button, either left
or right lamp is on
When upper left lamp is on, the elevator will go up after pressing the
“START”.
In contrast, when its upper right lamp is on, the elevator will come down
after pressing the START.
To stop in any position simply press this button. Both lights will be off.
During the operation of turntable, operator can press this button to
control the elevator.
PRESSUR UP/DOWN BUTTON
It is the manual button for pressure plate UP/DOWN
After pressing this button, either its left or right lamp is on. If its upper left
lamp is on, after pressing the START the pressure plate will come up.
In contrast, when its upper right lamp is on means after pressing the
START the pressure plate will come down.
START BUTTON
Press this button to start operation.
Note: After all of function been setting press this button to re start the
program
ELEVATOR SPEED ADJUSTMENT

Turn the knob clockwise to increase the speed of elevator.
Turn the knob anticlockwise to decrease the speed of elevator.
The speed adjust knob is available for both “AUTO” and “MANU”
program.
If there is no particular requirement, please set the knob on standard position.
TURNTABLE SPEED ADJUSTMENT

Turn the knob clockwise to increase the speed of turntable.
Turn the knob anticlockwise to decrease the speed of turntable.
The speed adjust knob is available for both “AUTO” and “MANU”
program.
If there is no particular requirement, please set the knob on standard
position. The turntable speed is 12 RPM.

FILM TENSION ADJUSTMENT
It is the control knob for wrapping tension.
Turn the knob clockwise to increase the tension.
Turn the knob anticlockwise to decrease the tension.
NOTE: 1 ) Turntable speed and wrap tension can be adjusted individually.
2) Wrapping tension on the package edge and side are the same
3) After setting the wrapping tension, it is suitable for any package and
no need to make adjustment.
RESET BUTTON
Pressing the button, all operation is released and the machine returns to
natural status.
PAUSE BUTTON
Press the button; the machine will be stop whether it is under automatic
or manual mode. Press the START button to complete the rest program.
EMG. STOP
Pressing this button to make emergency stop.
MAIN POWER
This is the main power cut switch.
3.5 ELEVATOR UNIT

Pre- Stretch Percentage Change
1) Switch the power off and apart the handle cover
2) Push the safety lock inner, and then use the handle to adjust the pre-stretch
percentage. Take up the handle to get the high pre – stretch percentage or
put down to get the low pre – stretch.
HIGH-RATIO
SAFETY LOCK LOW-RATIO
3) To make sure a safe and correct operation, please check the below items:
1. The mark line is back to its home position.
SAFETY LINE
SAFETY LOCK
2. The lamp indicated the correct pre-stretch percentage
HIGH RATIO
LOW RATIO
NOTE:) There are two sets of pre- stretch percentage, one is 300% & 230%, the other
is 250% & 200%.
Illustration for film threading

1. OPEN THE SECURITY DOOR FIRST.
2. Make sure the film go through C roller.
3. CLOSE THE SECURITY DOOR
FILM
B A
SECURITY DOOR
FILM
3.6 CALIBRATION SETUP DESCRIPITION
CALIBRATION SETUP MANUAL
A. There are 3 sections that need to be reset F8, F16, and F17.
Reset units F8: 1) Pound 2) Kilogram

Recommend to use Pound as a unit during reset procedure. When F21 reset the
machine back to factory setting, then there is no need to rest F8.
F16 Set the machine to Zero (To set the machine back to zero, the machine surface
must be clear without any pallet or packages and film roll need to be removed from
carriage.)
Span Calibration F17 (Utilize the weight to correct)
F16 Rest to Zero

1. Reset switch, adjust the switch to left to enter (setup)
2. Press “Print” button to select F16.
3. Press “Zero” button to enter F16 mode for setting, this procedure require to turn
the power off and on.
4. Press “Zero” again to set the machine back to zero.
5. Press “Set” button complete the process.
6. F16 Reset to zero complete.
--
Span Calibration F17 (Utilize the weight to correct)

This calibration weight is 1339 lbs.(F8 needs to establish as 1 lb)
1. Reset switch, adjust the switch to left to enter (setup)
--
2.Press “Print” button to select F17
- --
3.Press “ZERO” button to enter F17 mode for setting, this procedure require turning
the power off and on.
4. Press “Units” button to set up the decimal point.
--
5.Press “TARE” button to the tenth
- -
6. Press “Units” button to set the tenth
7.Press “TARE” button to the hundredth
--
8. Press “Units” button to set the hundredth
- --
9. Press “TARE” button to the thousandth
10.Press “Units” button to set the thousandth
--
11.Press “SET” to show End C1
- --
12. Span Calibration end
B. If memory lost or Error occur

1. Please select F16 and F17 and write down the number figure on the display.
2. Please select F19 and input the number figure from F16 and select F20 and
Insert the number figure from F17. After this procedure is done, there is no need to
re-set the machine.
C. Switching Pound to Kilo on display

Press “Unit” button to change.
4. ELECTRICAL
4.1 ELECTRICAL CAPACITY
1 ) Power Consumption
Pre-stretch motor 0.2 KW

Turntable motor 0.4 KW
Elevator Motor 0.4KW
Control & wiring box DC 24V 50W
Machine Power Use 1.05 KW
Power Socket need 1.2 KW
2) Power Cable ---------------------- 1.25 ㎜ 2
3) Machine input -------------------- 110V / 220V 1-PHASE
4.2 ELECTRICAL DIAGRAM

Sensor / limit switch location
Electrical Diagram
R1 T1
ELECTRIC PARTS LIST FOR EXP-108W
KEY NO PART NO DESCRIPTION Q'TY
1 75811801 MICROPROCESSOR CARD 1
2 7150BW33 AUTO RUN GREEN LAMP - COVER 1
3 7150BW61 AUTO RUN GREEN LAMP - SET 1
4 7150CE24 AUTO RUN LAMP - LAMP 1
5 7158BZ11 KNOB CONTACTOR 2
6 7155BA70 BUTTON - WHITE 1
7 7155BA80 BUTTON - RED 1
8 71610002 KNOB RN-99F 3
9 75510002 VARIOUS RESISTOR 5K 3
10 7155BC20 EMG. SWITCH 1
11 7158BZ12 KNOB CONACTOR 1
12 7170CA01 MAIN POWER SWITCH 1
13 73050204 INVERTOR 110V 3
13 73050206 INVERTOR 220V 3
14 72801003 TRANSFORMER TR-80VA 1
15 72600006 CONTACTOR 2
16 72571601 SWITCH C60A2PC16A 1
17 7580IC01 FILM FEED CONTROLLER 1
18 72560201 FUSE 2A/250V 2
19 75841801 EPROM 1
20 75820000 MAIN CONTROL BOARD 1
ELECTRIC PARTS LIST FOR EXP-108W
21 7055TC05 TERMINAL POST 1
22 72810002 POWER SUPPLY S-35-24 1
23 7159NC02 CONTACTOR 1
24
25
26 70560601 TERMINAL BLOCKS TB6P 1
27 7149506A DIODE 50V,6A 1
29 71500002-01 GREE LAMP 916L,DC24V 2
29 71500002-02 RELAY R23 24V-2P 1
29 7590PC02 STRETCH PERCENTAGE P.C. BOARD 1
30 7365P002 SECURITY SWITCH XCSPA791 1
31 7355N105 PROX SENSOR PM12-04N 1
32 73602M02 PHOTO SENSOR A3R-2MX 1
33 7350TZ04 LIMIT SWITCH TZ-8108 2
35 PG303700 SOLENOID (TAU-1585 DC24V) 1
36 91000020 LOADCELL SENSOR 4
37 KA0200030 DISPLAY 1
38 KA0200040 WIRING BOX 1
39 70970001 POWER SOCKET 1
5. TROUBLE SHOOTING
5.1 GENERAL ADJUSTMENT
1) Turntable belt adjust
Please see the illustration 5-1, and then loosen the motor seat M10 screw 4 pcs.
Turn the (M10) on the seat until get enough tension. Turn and tight the motor seat
screw 4 pcs again.
2) Elevator unit driving chain adjust:
Adjust the elevator to proper position and take off the cover tower
Adjust the M10 screw (Up and down) to proper tension
5.2 RUNNING AND SELF TEST
User can check the operation of the machine using the self test by test A. If the self
test works properly, the trouble probably lies in the screen. If the self test does not
work, contact your dealer or qualified person for assistance.
Running and self test A
1. Turning the knob of turntable and elevator to Max. position.
2. Put a pallet on the turntable for testing. The height of the pallet is about 1M.
3. Turn off the power and switch on the No.6 switch on the microprocessor card.
4. Switch on the power and press START bottom.
5. After the screen shows “EE”.The machine will test function, it take about three
minutes.
6. Screen will show the alarm cord number.
E0: Elevator upper limit switch is breakdown.
E1: Elevator lower limit switch is breakdown.
E2: Photo sensor is breakdown.

E4: Turntable proximity sensor is breakdown.
5.3 SUGGESTION FOR SOLVING “ER0”
Release the emergency stop.
Check the power cut switch of control box. If it is activated, please deactivate
the switch.
Please ensure the safety door of carriage is closed properly.
Check the safety switch down the bottom of carriage; deactivate the switch if it
is activated.
The safety photo sensor of carriage may affect by foreign objects or light
source. Please remove foreign object.
37
5.4 TROUBLE SHOOTING WITH EXP-108W MACHINE

Machine trouble Cause Solution
Machine can not work Power supply for motor tripped Active the power switch
Screen lamp not ON. Check microprocessor board.
Foot security is broken. Release the security s/w.
Motor is overload Check error message from inverter and refer to
Inverter manual
Turntable can not turn Microprocessor board broken Change microprocessor board
Motor stop turning Check error message from inverter and refer to
Inverter manual
Turntable turn slowly and speed Turntable max. speed controller is broken (VR2). 1.Check the controller connection
cannot be adjusted. Wires are not connected properly 2.Check wire connections
Turntable can not Turntable proximity S/W is not working. Check the proximity S/W sense. If it is no problem
Stop at home position. adjust the sensing plate.
Elevator unit cannot move. Microprocessor board broken Change microprocessor board
Motor stop turning. Check error message from inverter and refer to
Inverter manual
As doing AUTO RUN the elevator Photo sensor gets sense from another material Move away other objects
unit goes up and over the package except package. Avoid the light source.
height Photo sensor gets sense from another light
source.
As doing AUTO RUN but elevator Photo sensor broken Change photo sensor.
cannot goes up. Photo sensor cannot sense a black color Avoid a black color package or use manual
package. operation.
Machine trouble Cause Solution

Pre-stretch motor can not work Voltage overload, power supply is not stable Switch off the machine for 10 seconds then switch
on the machine
Transformer card is broken Check the lamp L4, L5 and L6 of transformer card is
on or not.
IC card is broken Check the message from Inverter manual
Pre stretch percentage is not Film is too thick Operators should make decision themselves to
enough change the film or not
Film easy break Some objective or damage surface on the Rub the rollers gently
pre-stretch roller
Pre stretch percentage is not proper Adjust the pre stretch ratio
The quality of film is defective Change the film
39
Controller Card Explanation and Operation
DIAL Function
VR1, VR2, VR3 N/A
VR4 Pre-stretch motor max speed
VR5 Manual feeding film speed (set speed)
VR6 Film tension tight adjustment (Clock wise)
VR7 Film tension loose adjustment(Clock wise)
LED Warning sign

L1, L3 (yellow Warning sign for VR6, VR7 Light will be brighter (reference only)
light)
L2 Pre-stretch motor (red light) cycle faster light will be brighter
L4 N/A
L5 (Green light): Input AC 12V
L6 Green light): Input AC 12V
P1
1. Output DC 24V
2. Turntable Speed Testing
3. Output DC 0V
4. Output 0-5V control inverter output (pre-stretch motor)
5. Pre-stretch tension according to T/T speed
6. N/A
7. N/A
P2
1. Input AC 18V
2. Input AC 12V
3. Input AC 0V
4. Empty
P3
1. Idler bar VR #3
2. Idler bar VR #2
3. Idler bar VR #1
4. Film tension knob # 3
5. Film tension knob #2
6. Film tension knob #1
MICROPROCESSOR CARD AND INSTALLATION
DESCRIPTION
DESCRIPTION OF CONNTECTING POINTS
J1 INPUT POWER
J2 OUTPUT POWER DC 24V
J3.J4 INPUT POINT
J5 CONNECTING J2 ( TO CIRCUIT BOARD)
J6.J7 OUTPUT POINT
J8 CONNECTING J1 ( TO CIRCUIT BOARD)
J9 CONNECTING J3 (TO CIRCUIT BOARD)
YO PIN PUNCH
Y1 PRESTRETCH MOTOR START
Y2 PRESTRETCH MOTOR LOW SPEED
Y3 PRESTRETCH MOTOR ACCOMDIATE
Y4 TURNTABLE START
Y5 TURNTABLE LOW SPEED
Y6 CARRIAGE RISING
Y7 CARRIAGE LOWERING
Y8 STARTING LIGHT
Y10 CARRIAGE LOWERING SPEED (Program C)
Y12 TURNTABLE BREAK
XO CARRIAGE UP LIMIT 0
X1 CARRIAGE DOWN LIMIT 1
X2 CARRIAGE HEIGHT PHOTO SENSOR 2
X3 PRE-STRETCH LIMIT 3
X4 TURNTABLE ALIGNMENT PROXIMITY 4
X5 START BUTTON 5
X6 RESET BUTTON
X7 PAUSE BUTTON
X8 POWER CUT CIRCUIT
VR3 PHOTO EYE SENSOR DELAY TIMER
1. INCREASE OVER WRAP HEIGHT
2. PHOTO SENSOR DELAY WHEN THE SPACE
BETWEEN THE PACKING OBJECT IS LARGER
Replace Of Master Card and Adjustment
*Replacing a new Master Card
1. Switch “Off” main power
2. Replace the New Master Card with the Old Master Card
3. Adjust the New master Card, with the same setting as the Old Master Card.
Note: If the technician cannot notice the setting, adjust the all switches to
“6 o’clock position”
Master Card Adjustment
1. Turn on the main power
2. Master Card power lamp L4, L5, L6 3 lamps must be all green
3. Manual film feed speed adjustment:
Turntable stopped, adjust VR5 to 20HZ-30HZ, when adjusting for manual film
feed.
4. Pre-Stretch Motor Max speed adjustment:
Turntable starts, on the control panel, switch the Turntable Speed Knob to Max
(12RPM).
Pull the first dancing bar; adjust VR4, output frequency of inverter would be
70HZ
Master Card Testing Procedure with Toggle Switch On/Off for EXP-108
Toggle Switch:
#1 Continue running (factory testing use)
#2 N/A
#3 N/A
#4 N/a
#5 I/O display
#6 Self diagnose
#7 “Cod” cod 123 (EXP-108)
#8 Reset
Toggle Switch 6 Operation Explanation
1. Turn the Toggle switch to On position

2. Turned On the power
3. Press Start, the machine will start to run and the display will show EEE. 3
minutes later the machine will stop and the display will display error code.
E0 Carriage up limit X0
E1 Carriage down limit X1
E2 Carriage Height photo sensor X2
E3 Pre-stretch film feeding limit X3
E4 Turntable alignment proximity switch X4
Toggle Switch 5 display code explanation
X0 Carriage Up limit Y0 Pin punch

X1 Carriage Down limit Y1 Pre-Stretch Motor Start
X2 Carriage Height photo sensor Y2 Pre-Stretch Low Motor Speed
X3 Pre-Stretch Limit Y3 Pre-Stretch accommodate
X4 Turntable Alignment Y4 Turntable Start
X5 Start button 5 Y5 Turntable Low Speed
X6 Reset button 6 Y6 Carriage Up
X7 Stop button Y7 Carriage Down
X8 Power cut circuit 60 Y8 Start Lamp
6. PART LIST
6.1 SEAT
PART LIST FOR EXP-108W

1 10141020 SCREW M10x20L 4
2 PJ101200 1.65 M TURNTABLE 1
3 201BX151 BELT→1.65M 1
4 10111020 SCREW M10x20 1
5 KA0301620 BUFFER RING 1
6 KA0301910 PULLY 1
7 30302050 BEARING 6205ZZ(CWB) 1
8 KA0301610 BEARING SEAT 1
9 10100616 SCREW M6x16 2
10 KA3000130 SUPPORTING PLASTIC WHEEL ASSY→1.65M 16
11 7350TZ04 LIMIED SWITCH VL-8108 1
12 KA1103860 TURNTABLE BASE 1.65M 1
13 11301700 RING STW-17 1
14 11314000 RING R-40 1
15 30302030 BEARING 6203ZZ(CWB) 2
16 PJ101000 BELT PULLY BEARING SEAT 1
17 10100612 SCREW M6x12 3
18 KA0301940 BELT PULLY BEARING SHAFT 1
19 10111060 SCREW M10x60L 1
20 10301000 NUT M10 1
21 10111035 SCREW M10x35L 4
22 32903006 GEAR REDUCER MOTOR 1
23 KA0301930 MOTOR BELT PULLY 1
24 KA1102310 WASHER 1
25 10140816 SCREW M8x16L 1
26 PJ100800 MOTOR BOX 1
27 PJ100900 MOTOR BOX COVER 1
28 10190406 SCREW M4x6L 4
29 KA110254A COVERING PLATE 1
30 10170610 SCREW M6x10 4
31 PJ100500 FIXED PLATE 2
32 KA0200040 WIRING BOX 1
33 91000020 LOADCELL SENSOR 4

34 KA0400470 ADJUSTER PADS 4
6.2 TOWER

1 PJ200300 TOWER COVER (TOP) 1
2 10251025 SCREW M10*25L 4
3 74602002 ELEVATOR UNIT SPEED REDUCER 1
4 PJ201200 GEAR 1
5 PJ201400 SPEED REDUCER BEARING SEAT 1
6 3030202N BEARING 6202-2NR 1
7 10170508 SCREW M5x8L 4
8 PJ200500 SENSING PLATE 2
PJ20010A TOWER→ 2 M 1
9 PJ20011A TOWER→ 2.5 M 1
PJ20012A TOWER →3 M 1
10 PJ309900 SNAKE WIRING COVER SEAT 1
11 7067C063 SNAKE WIRING COVER 1
PJ200200 COVER PLATE→ 2 M 1
12 PJ200210 COVER PLATE→ 2.5 M 1
PJ200220 COVER PLATE→ 3 M 1
13 10111235 SCREW M12x35L 2
14 10331200 NUT M12 2
15 10251025 SCREW M10x25L 6
16 10181080 SCREW M10x80L 2
17 PJ201500 GEAR SHAFT 1
18 PJ201300 GEAR 1
19 30300020 BEARING 6002ZZ (CWB) 1
20 11301500 RING STW-15 2
21 10250820 SCREW M8x20L 1
3240S401 CHAIN→ 2 M 1
22 3240S402 CHAIN→ 2.5 M 1
3240S407 CHAIN→ 3M 1
23
24
25 PJ201700 CHAIN ADJUST SEAT 1

26
27 PJ200600 FIXED PIECE 1
28 PJ200400 SPINDLE SUPPORT 1
29 PJ200800 SHAFT 3
30 PJ201100 RING 2
31 PJ200900 CHAIN WHEEL 6
32 30302030 BEARING 6203ZZ(CWB) 6
33 PJ201000 RING 9
34 10250616 SCREW M6x16L 6
35 PJ200700 UPPER CHAIN WHEEL SEAT 1
36 10240610 SCREW M6*10L 4
37 PJ201100 RING 4
6.3 ELEVATOR

1 PJ306200 SUPPORTING COVER 1
2 10210512 WING NUTS M5x12L 2
3 10130450 SCREW 4
4 PG303200 HANDLE 2
5 PG302900 GEAR PULL WHEEL 1
6 PG303100 POSITION SHAFT 1
PJ310400 SLIP GEAR 200% & 250% 1
7
PJ309800 SLIP GEAR 230% & 300% 1
PJ310410 SLIP GEAR 150% & 250% 1
8 PG304200 SPRING 2
9 PG303000 SAFETY BUTTON 1
PJ310300 FIXED GEAR 41T→250% 1
10 PJ309700 FIXED GEAR 42T→300% 1
11 PJ309400 FIXED GEAR 46T→230% 1
12 30300030 BEARING 6003ZZ (CWB) 2
13 PJ309600 FIXED GEAR SHAFT 1
14 PJ309500 BEARING SEAT 1
15 10240610 SCREW M6*10L 3
16 PJ300310 TOP COVER 1
17 PJ305900 TOP COVER SHAFT 3
18 PB202800-01 SPRING 2
19 PJ308500 SPRING SEAT 2
20 PA311100 CHAIN GEAR 17T 1
21 3240S357 CHAIN 1
22 10110830 SCREW M8X30L 4
23 75510002 VARIOUS RESISTOR 5K 1
24 PJ302800 RESISTANCE FIXED SEAT 1
25 10130545 SCREW M5x45L 1
26 PJ301600 MOVING SHAFT SEAT 1

27 PJ300200 CARRIAGE UNIT UPPER SEAT 1
28 32903004 MOTOR SV-A10 1
29 10250616 SCREW M6x16L 2
30 PJ308600 FIX PIECE 1
31 PJ301500 LIMIT FIXED SEAT 1
33 10130435 SCREW 2
PJ310100 GEAR →200% &250% 1
34 PJ309200 GEAR →230% &300% 1
PJ310110 GEAR →150% &250% 1
35 PJ303100 12 T CHAIN WHEEL 1
36 PG304000 PROXIMITY SWITCH SEAT 1
37 7355N105 PROXIMITY SENSOR PM12-04N 1
38 PB206100 BLOCK 10
39 PB206300 RING 2
40 PB206400 SPRING 2
41 PB206200 PLATE 2
42 PB202500 RING 2
43 3034HK02 BEARING HK 1010 2
44 PB202700 SWINGING BAR SHAFT 2
45 PJ309100 MOVING SHAFT SEAT 2
46 PJ302100 ROLLER SET 1
47 PJ308400 SUPPORTING SHAFT 1
48 10250616 SCREW M6*16L 1
49 PJ201000 RING 1
50 PJ303900 RING (UPPER) 1
51 PJ305100 RING 1
52 PJ303700 FILM SEAT SHAFT 1
53 PM302900 ADJUSTING RING 1
54 PM300600 RING (LOWER) 1
55 PM302400 SPRING 1
56 PM30050A-01 FILM FIX SEAT 1

57 PM30050A-03 BRAKE DISC 1
58 PJ304100 FRICTION SEAT 1
59 30361730-01 BEARING NTB1730 1
61 PJ300500 LIMIT SEAT 1
63 PJ300800 SIDE PLATE 1
64 PJ309300 ACRYLIC DOOR 1
65 PJ306400 TERMINAL COVER 1
66 PJ301200 ISOLATED RING 2
67 11314200 C-RING R-42 4
68 30302030 BEARING 4
69 PJ300700 BEARING SEAT 4
70 PJ308000 PROTECTION RING 2
71 PJ301310 PRE STRETCH SHAFT 1
72 11301700 C-RING S-17 2
73 PJ309000 ISOLATED RING 1
74 PJ301410 PRE STRETCH ROLLER 1
75 PJ30010A ELEVATOR UNIT SEAT 1
76 PJ307800 SENSOR IDLE 1
77 PJ30270A PEDAL SHAFT 1
78 PJ30040A PEDAL 1
79 10140820 SCREW M8x20L 1
80 PJ304900 HING 2
81 10250616 SCREW M6x16L 1
82 PJ306500 SAFE PLATE 1
83 30392020 LINEAR BUSHING 1
84 PJ308600 FIX PIECE 2
85 7350TZ02 LIMIT SWITCH 2
86 PB202900 BLOCK 2
88 10190410 SCREW M4x10L 4
89 PJ310600 COVER 1
90 PG303700 SOLENOID 24 VDC TAU-1585 1

91 PB207200 PIN PUNCH 1
92 PJ310500 PLUG 1
93 PJ307900 RING 1
94 PM302400 SPRING 1
95
96
97 PJ302000 ROLLER ASSEMBLY 2
98 PJ350800 TRACK PLATE TBC-N 1
99 73602M02 PHOTO SENSOR A3R-2MX 1
100 PJ303210 PHOTO SENSOR SEAT 1
101 91280002 HANDLE BAR 6x13 1
102 PJ350700 FIXED PIECE 1
103 PJ300910A SAFETY DOOR 1
104 PJ352700 SPRING 1
105 PJ308800 DOOR BOLT 1
106 PJ302300 ROLLER ASSEMBLY 1
107 PJ308700 PLATE 1
108 10140610 SCREW 1
109 PB204300 SECURITY KEY 1
110 CE400700 DOOR KNOB 1
111 91280003 HANDLE BAR 1
112 PJ310800 ONE WAY ROLLER SEAT 2
113 3034HK02 BEARING HK1010 1
114 PJ30450A ONE WAY ROLLER ASSEMBLY 1
115 3034HF10 BEARING HK 1012 1
116 PJ310700 ROLLER SEAT 2
6.4 CONTROL BOX
KEY NO PART NO DESCRIPTION Q' TY

1 PJ400400 SUPPORTING TUBES 2
2 PJ400500 SUPPORTING SEATS 2
3 10100840 SCREW M8x40 8
4 PJ400100 ELECTRICAL BOX 1
5 PD400520 HINGE 2
6 PJ400300 WIRING PLATE 1
7 PD400610 PLATE 2
8 PJ400210 ELECTRICAL BOX DOOR 1
9 PA201810-01 LOCK 2
10 10190425 FLAT PHILIP SCREW M4x25L 1
11 PB400400 CIRCUIT BEAKER KEY 1
12 PA202100 SPRING 2
13 10330400 LOCK NUT 2
14 10130435 ROUND PHILIP SCREW M4x35L 4
15 7365P002 CIRCUIT BEAKER KEY 1
16 10130412 ROUND PHILIP SCREW M4x12L 2
17 PD400400 SECURITY SWITCH SEAT 1
18 KA1103880 DISPLAY SEAT 1
19 KA0200030 DISPLAY 1

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PALLET STRETCH WRAPPING MACHINE

1.2 NOTICE OF OPERATION ........................................................................................2

2.2 MACHINE DIMENSION............................................................................................4

2.3 MACHINE DESCRIPTION........................................................................................5

3. OPERATION DESCRIPTION .............................................................................. 6

3.2 REMINDER OF INSTALLATION ..............................................................................7

3.3 OPERATION OF CONTROL PANEL........................................................................8

3.4 OPERATION DESCRIPTION ...................................................................................9

3.5 ELEVATOR UNIT....................................................................................................14

3.6 CALIBRATION SETUP DESCRIPITION ..................................................................16

4.2 ELECTRICAL DIAGRAM........................................................................................23

5. TROUBLE SHOOTING ..................................................................................... 35

5.2 RUNNING AND SELF TEST ..................................................................................36

5.3 SUGGESTION FOR SOLVING “ER0” ....................................................................37

5.4 TROUBLE SHOOTING WITH EXP-108W MACHINE ............................................38

6.2 TOWER ..................................................................................................................50

6.3 ELEVATO ...............................................................................................................53

6.4 CONTROL BOX......................................................................................................58

1.1 NOTE OF INSTALLATION

install the machine:

1) Power source capacity must be equal of the machine need.

2) Machine standard power is 110v/220v (+- 10%)

3) Machine standard power Hertz is 50/60 Hz. (+- 2%)

4) Machine is workable under the temperature between O℃ - 45℃

5) Make sure the wire is tidy on the ground.

make sure the ground is flat.

7) Read and follow the instruction of the installment.

1.2 NOTICE OF OPERATION

1) Before operating, please read the machine operational manual carefully.

2) Make sure there is no object put on the power cable.

3) Make sure there is no object put on the upper elevator unit.

4) Avoid any damp object or water around the electric parts.

5) Avoid film winded into the turntable.

6) Do not stand on or across the machine during operation.

7) When problem occurs, please check the section of 5 Trouble shooting

Turntable Speed 0 –12 RPM

Turntable dia. 1650mm

Max wrapping height 2000mm

Max wrapping size 1150x1150mm

Max loading weight 1650kgs

300% & 230% two step change by handle

Film tension Adjustable

Elevator Unit speed Adjustable

Max. film spec. ∮250x500mm

Turntable height 82mm

Ramp (slope) spec. 1165x1000mm

Machine size 2550x1650x2345mm

Machine net weight 516kg

2.5 & 3.0 meters wrapping height

Top pressure plate driven by motor

2.2 MACHINE DIMENSION

2.3 MACHINE DESCRIPTION

1) Apart all the wooden package. Avoid damaging the machine.

2) Move the machine to an installment position by fork lift.

3) Lift up the tower.

4) Fix and tighten the tower by M10 screws.

5) Connect the sensor wires.

Proximity Switch: +,-,4.