MPA Products 20200811

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2020 PRODUCT GUIDE

YOUR SOURCE FOR PARTS


UNDERHOOD
WE’RE STREET-SMART
It takes more than quality parts to be a quality supplier. With 50 years of industry
experience and data-driven market intelligence, we know the streets. Through our proven
track record of performance on the pavement, we meet the needs of real-world techs,
build for performance and durability, and provide value added services at zero cost.

DRUMS & ROTORS

BRAKE BOOSTERS

MASTER CYLINDERS

TURBOCHARGERS

NEW
BRAKE CALIPERS

STARTERS
HUB ASSEMBLIES & BEARINGS

ALTERNATORS BRAKE FRICTION

Your Source
Motorcar Parts of America is your source for next-generation

UNDERCAR
automotive parts. That’s why the boldest and brightest names in
the traditional and retail aftermarket trust their brands to us.

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A GLOBAL
FOOTPRINT
North America OUR NEWEST FACILITY: NOW OPEN
MPA at a Glance
• Packaging & Logistics

CALIFORNIA, usa Located near the US border, our newest facility was built from the ground-up
• Global Corporate HQ to expand our capacity in packaging and logistics. The new 409,000 square
ESTABLISHED » 1968 foot plant features state-of-the-art equipment and productivity enhancements
TENNESSEE, usa to meet growing customer demands for all product lines. Nearby to our two
NASDAQ TICKER » MPAA • Purchasing existing sustainable manufacturing buildings, the new building brings our
footprint to nearly 719,000 square feet in Tijuana, Mexico.
EMPLOYEES » 4,000 Pennsylvania, usa
• Distribution Center
GROWTH » 16.5% Annual
Compounded (2013- 2018) VIRGINIA, USA
• Turbochargers
COVERAGE » Automotive
» Heavy Duty TORONTO, caN The BiG PICTURE
» Power Sports • D&V Electronics
MPA stands among the largest aftermarket parts manufacturers.
From California to Singapore, MPA’s facilities total over 1.5
QUALITY » IATF 16949 tijuana, mEx million square feet of manufacturing, distribution,engineering
Certified Facilities • Packaging & Logistics
and management space, with ample capacity ready for business
• Core Sortation & Warehouse
• Sustainable Manufacturing expansion to meet growing customer demands.
FILL RATES » Industry Leading

PRODUCTION » New & Remanufactured Asia Our IATF 16949 Certified global facilities produce and distribute
premium quality remanufactured and 100% new products.
Developed jointly by the International Automotive Task Force
» 1.5 Million Sq. Ft.
GLOBAL FACILITIES
SINGAPORE (IATF) and the International Organization for Standardization
• Warehouse & Logistics (ISO), ISO/IATF 16949 Certification represents the highest
quality standards in the automotive industry.
MALAYSIA
• Sustainable Manufacturing

CHINA
• Warehouse & Logistics

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YOU’RE COVERED
Quality Aftermarket Parts
Featuring coverage for over 96% of all vehicles on North
American roads, we’re with you every mile. With quality
assurance and a proven performance record, Motorcar Parts
of America is your top choice for all of your automotive needs.

96%
Import & Domestic Automobile Trucks

Sport Utility Classic

Motorcar Parts of America provides complete


coverage for key automotive aftermarket replacement
parts. Produced under strict quality standards, each
product line is custom-cataloged under private label
or house brands. Constantly reviewing additions
for coverage and consolidations provides industry COVERAGE ON ALL VEHICLES
leading product management for true parts supply.

Heavy Duty Starters & Alternators


Extreme conditions call for extreme performance. Motorcar Parts
of America builds for quality and durability to withstand the service
demands of heavy duty applications.

On Highway Off Highway

TRUCKS BUSES UTILITY AGRICULTURE CONSTRUCTION MARINE

MINING POWER SPORTS

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STARTERS
Designed to meet customer demand for
exceptional durability, performance and
cranking power with every turn of the key, MPA
Starters provide industry leading coverage for Performance
nearly every vehicle on and off the highway.
Each starter we produce is 100% end-of-line
With Every
PRODUCT FAMILIES PERFORMANCE tested on computer-controlled, proprietary
load-based equipment, to ensure it meets or
Turn of the Key.
exceeds all OE performance specifications.

1
LEAD-FREE BRUSHES
Gear Reduction (GR)
For environmental sustainability, unmatched
performance and reliability.

Brushes wear out because they’re in constant contact with the


rotating commutator. MPA starters use only high-grade copper/
carbon alloy brushes to defend against deterioration. The material
ensures long life and promotes environmental sustainability.
Direct Drive (DD)
2
DOUBLE AND SINGLE-SEALED BEARINGS
Zero grease leakage and minimal friction, even under
excessive heat and vibration.

Permanent Magnet Double and single-sealed bearings with grease enclosed rollers

Gear Reduction provide smooth operation and prevent leakage. This allows
internal starter components to turn with minimal friction – even
under harsh environmental conditions.

3
OVERSIZED SOLENOID CONTACTS
Ensures maximum voltage conductivity and limit
circuit resistance.

OffSet Mount (SM) Most MPA starters feature oversized solenoid contacts to
provide better electrical connections. The larger surface area
decreases circuit resistance and promotes current flow. Peak
electrical energy is available every time the engine cranks.

4
OIL-IMPREGNATED BRONZE BUSHINGS
Limits internal component free-play, reduces friction and
ensures exceptional performance.
Oil-impregnated bronze-sintered bushings provide exceptional
support and free rotation of internal starter components, with
built-in lubrication to reduce friction and heat. The result is
powerful engine cranking every time.

5
DRIVE CLUTCH
Ensures proper starter engagement on every start.
The drive clutch is subject to abuse every time it engages with the
CATALOGS
flywheel and during post-start overspin. MPA starters feature high- Remanufactured New Heavy Duty Powersports
tension springs, precision gears and aerospace quality lubricants to
accommodate load capacity in extreme hot and cold.

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ALTERNATORS
Designed to handle today’s increased demand for
power, MPA Alternators include a full program of
applications for light vehicles, trucks, heavy duty
and recreational power sports. 100% end-of-line Power.
tested to meet OE performance specifications,
component enhancements feature lead-free
Precision.
PRODUCT FAMILIES PERFORMANCE brushes, oversized bearings, pressure-fit high
capacity diodes, precision polished slip-rings and
Persistence.
double insulated rotors & stators for premium

1
LEAD-FREE BRUSHES
Generators quality, mile after mile.
For environmental sustainability, unmatched
performance and reliability.

Brushes wear out because they’re in constant contact with the


rotating commutator. MPA starters use only high-grade carbon
brushes to defend against deterioration. The material ensures
Internal Fan long life and promotes environmental sustainability.

2
PREMIUM QUALITY BEARINGS
Reduce friction for smooth operation and minimal noise.
Bearings are subject to extreme wear, which is why it’s

External Fan essential to start with the best. MPA starters feature premium
bearings for reduced friction, smooth operation, and minimal
noise. These units also provide exceptional support for the
rotor assembly.

3
PRESS FIT HIGH CAPACITY DIODES

Water-cooled Provides a smooth output of DC current to the


vehicle’s electrical system while also reducing heat.

Press-fit high capacity diodes convert AC current from the


alternator into DC current for the electrical system. A built-
in heat sink dissipates heat created during the rectification
process. Together, these features provide a seamless supply of
electrical energy to the vehicle.
Internally Regulated
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PRECISION-POLISHED SLIP-RINGS
To ensure maximum electrical contact while preventing
arcing and voltage spikes.
Precision-polished slip-rings ensure a smooth transition of

Externally Regulated electrical energy from the brushes to the rotor. There’s no need
to worry about arcing or voltage spikes.

5
INSULATED ROTORS & STATORS
To maintain stringent performance standards and reduce
internal shorts. CATALOGS
Computer Regulated Shorted stator windings or rotor coils can be a serious
problem. That’s why, in MPA alternators, these components
Remanufactured New Heavy Duty Powersports
are fully insulated. This thoughtful touch guarantees years of
dependable service.

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TURBOCHARGERS
Engineered for performance, efficiency and
power, MPA’s new and remanufactured
Turbochargers are assembled to the highest
quality and performance standards and are
evaluated using proprietary digital technology.
Enhanced
Features include dual plane balanced turbines Efficiency
& Economy.
and shafts designed to eliminate high speed
PRODUCT FAMILIES PERFORMANCE vibrations, new OEM design or upgraded
components to boost reliability and durability,
DUAL PLANE BALANCED TURBINES
Single AND SHAFTS
and thrust plates are strategically designed for
1 To eliminate high-speed vibrations, increase efficiency
and reduce noise.
correct function and lubrication.

Every MPA unit features a turbine and shaft that have been fully
balanced. Because turbochargers spin at over 250,000 RPMs,
Twin this procedure is paramount. It eliminates vibration and noise,
while also increasing efficiency.

100% NEW OEM DESIGN OR

2
UPGRADED SEALS
To prevent leaks, boost reliability and durability.

Twin-Scroll To keep oil in, and exhaust and intake air out, seals are needed
at each end of the turbocharger bearing housing. Although
they may seem simple, these rings are critical to component
longevity and performance. To ensure reliability, MPA
turbochargers feature 100% new seals that either meet or
exceed OE specification.

STRATEGICALLY DESIGNED
Variable Twin-Scroll
3
THRUST PLATES
Made to offset axial load, while also providing
remarkable bearing protection and lubrication.
MPA turbos have premium-grade thrust plates designed to
absorb axial loads and protect the bearing assembly. Each is
precision-engineered to meet or exceed OE specification. Oil
Variable Geometry galleys are also built into the plate for superior lubrication.

4
100% EOL TESTED
Computer tested for performance and durability.
Rigorous testing ensures MPA turbochargers are ready to
provide years of flawless performance. Each unit undergoes
a detailed test to duplicate harsh real-world conditions. The
procedure is performed using state-of-the-art equipment for
accurate results.
CATALOGS
5
MINIMAL TURBO LAG
Remanufactured New Heavy Duty Powersports
To better maximize power and performance.
MPA turbochargers spool up quickly with minimal lag. Precise
calibration and construction help ensure rapid throttle response
every time.

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DRUMS & ROTORS
MPA iron is built to last. With robust
G11H18 iron and state-of-the-art
manufacturing processes, each MPA Durable
Brake Drum and Rotor unit matches
OE specifications for heat dissipation,
Stopping
fit and overall performance. Precision
machined surfaces make installation
Strength.
PRODUCT FAMILIES PERFORMANCE a breeze and eliminate vibration
caused by run-out and disc thickness
Vented rotors variation (DTV) issues.
1
SAE G11H18 METALLURGY
Improved heat dissipation, brake fade resistance and
sound dampening.
G11H18 iron improves thermal transfer, reduces noise and
SOLID rotors guarantees maximum brake system performance. MPA rotors are
engineered and manufactured to exacting standards for tensile
strength and hardness ensuring exceptional performance and
extended service life.

2
OE DESIGNS AND PERFORMANCE
Full Cast Drums Restoration of system performance without fade
or vibration.
MPA brake rotors are engineered to match original equipment
specifications for thermal dissipation, durability and service
life. Symmetric split core castings, machined mating surfaces
and double disc ground finishes promote efficient bed-in and
Composite Drums smooth quiet stops.

3 EXACT-FIT MOUNTING
Fully machined mating surfaces prevent run-out and
DTV issues.
All critical dimensions, including mounting surfaces and outer
hats are CNC machined to exacting tolerances delivering easy
installation and eliminating vibration caused by run-out and
DTV issues by ensuring parallelism when installed.

4
DOUBLE DISC GROUND FINISH
Installation-ready surfaces for improved bed-in and
smooth, quiet stops.

MPA brake rotors feature an OE style double disc ground fric-


tion surface which accelerates the brake pad bed-in process.
This non-directional finish ensures parallelism, reduces surface
finish Roughness Average (Ra) eliminating noise and vibration.

5 CATALOGS
100% INSPECTED AND MILL BALANCED
Mill balancing eliminates feedback and vibration.
Remanufactured New Heavy Duty Powersports
Each MPA brake rotor is inspected for rotational imbalances and
corrected if not within established parameters. Mill balancing
promotes a smooth ride at all speeds and confident application
of stopping power.

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FRICTION
MPA Brake Pads and Shoes are
engineered to perform in the most

Feel
extreme conditions. Our full line of
friction components are engineered and

the Force.
manufactured to OE specifications using
premium grade materials that provide
unsurpassed stopping performance
PRODUCT FAMILIES PERFORMANCE without fading or dusting.

APPLICATION SPECIFIC HARDWARE


Semi-Metallic pads
1
INCLUDED
OE style, application specific hardware is included for
trouble-free installation and optimal performance.
Brake pad and shoe hardware replacement is essential for
full restoration of brake system performance. Worn hardware
can lead to unnecessary noise, vibration, and premature
Ceramic Pads component deterioration.

2
COPPER-FREE BRAKE PADS AND SHOES
To promote environmental sustainability without
compromising braking integrity.

Copper dust is a harmful contaminant that pollutes lakes


Semi-Metallic Shoes and streams. For environmentally-friendly braking without
performance loss, MPA components feature premium
copper-free friction material.

3
LOW DUST FRICTION MATERIALS
SAE J2784 Parking For improved aesthetics and clean braking.
Brake Formulas MPA brake pads and shoes produce minimal brake dust
for a clean stop every time. Wheels, tires and brake
rotors remain untarnished for improved aesthetics and
maximum performance.

4
OE FIT & FORM
For excellent stopping ability and easy installation.
Each set of MPA brake pads and shoes is designed to restore
or improve OE performance for stopping power, service life,
noise and dust.

5
QUIET BRAKING

CATALOGS
Application specific, multi-layer shims eliminate noise.

Brake pad shims eliminate noise by moving vibrational harmonics


out of audible range. Shims can also act as a thermal barrier
preventing heat created by the pad/rotor interface from reaching
Remanufactured New Heavy Duty Powersports
the brake fluid.

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WHEEL HUBS & BEARINGS
MPA Hub Assemblies provide a smooth ride
with exceptional durability and performance.
With segment leading coverage on light
vehicle applications, all units are engineered Smooth.
and manufactured to meet or exceed OE
specifications for fit, form and function,
Secure.
PRODUCT FAMILIES PERFORMANCE
vibration and noise. MPA lot tests 100% of all
incoming shipments for critical dimensions,
Stable.
bearing noise, and both passive and active ABS
PRECISION INDUCTION HARDENED
GEN 1 Wheel Bearings signal integrity before the product leaves our
1 RACEWAYS
To improve noise reduction, stability and
resistance to wear.
factory floor. Laser engraving is available for
brand indication.
Precision induction hardened raceways offer unrivaled resistance
to radial and thrust loads. Manufactured to exacting tolerances
provides years of noise-free, dependable service. Properly
GEN 2 Hub Assemblies hardened raceways are integral to restoring performance and
ensuring a longer service life

2 HARDENED BALL OR TAPERED BEARINGS


Extends service life, provides smooth operation, and

GEN 3 Wheel Hub Assemblies improves load-bearing capability.


At the heart of every wheel bearing and hub assembly are
and Bearings precision manufactured bearings. Hardened ball, roller and
tapered bearings provide increased load-bearing capabilities
and extend service life.

3
OE GRADE ABS SENSORS
Restores operation of the vehicle’s emergency
braking systems.
MPA hub assemblies are tested and confirmed at our state-of-the
art facility in Torrance, CA. Our extensive OE library allows us to
test both active and passive ABS sensors to confirm waveform
uniformity, signal strength and output to ensure seamless integration
and performance with the vehicle’s emergency braking system.

4
PREMIUM GRADE WHEEL STUDS
To prevent corrosion, resist thread stripping
and breakage.
MPA premium grade steel studs can withstand repeated lug
nut removal and reinstallation. The robust construction prevents
breakage and thread stripping, providing exceptional durability.

PREMIUM QUALITY SEALS AND

5 CATALOGS
GREASE
Premium materials provide better sealing against the
elements and smoother operation. Remanufactured New Heavy Duty Powersports
Premium high temperature bearing grease ensures smooth and
noise-free operation. MPA hub assemblies and bearings are
sealed using the latest technology to keep dust, dirt and water out
while keeping the grease intact and bearings running smoothly.

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MASTER CYLINDERS
The heart of the braking system, MPA
Master Cylinders are engineered to
provide exceptional performance and
fluid handling. All units are manufactured Trusted.
Tested.
to meet or exceed OE specifications, with
component enhancements including OE

PRODUCT FAMILIES PERFORMANCE


grade EPDM seals, O-rings, negative-
ground switch sensor fittings and crack- Tough.
resistant vinyl based reservoirs. Each unit
1
OE GRADE EPDM SEALS AND O-RINGS
Cast Iron To prevent leaks, maintain consistent pressure is precision machined and 100% pressure
and performance.
Properly seated port seals are fundamental to providing
tested before it leaves our facility.
necessary braking power to stop your vehicle safely. MPA
master cylinders feature OE grade seals for consistent pressure
and stopping power. All units are lot tested to check for proper
sealing by subjecting them to a proprietary pressure degradation
Aluminum test here in the USA.

2
OE STYLE FLUID-LEVEL SENSOR
For ease of installation and proper brake function.
Where available, brake fluid sensors are included to provide a
worry-free solution to possible faulty sensors being swapped
over to the new part. This removes the possibility of mis-
diagnosis due to faulty fluid sensors on the old, failed unit.

3
PREMIUM GRADE RESERVOIRS
To reduce cracking due to sudden fluctuations
in temperature.
Where available, premium grade reservoirs are included with
every master cylinder to help reduce the instance of damage
during reservoir removal from the failed part. Made from high
quality plastics, MPA brake master cylinder reservoirs provide
worry-free operation under even the toughest conditions.

4
PRECISION MACHINED
Manufactured to exacting specifications to ensure
maximum performance and durability.
Restoring the braking system requires precision parts that
are manufactured for repeated performance. MPA lot tests
all incoming shipments for critical dimensions, piston travel,
proper sealing, port sizes, and mounting surfaces to ensure
quality in every box.

100% COMPUTERIZED MULTI-STAGE

5
TESTING
CATALOGS
State-of-the-art testing equipment for real-world results.
Remanufactured New Heavy Duty Powersports
MPA has developed in-house computerized testers that
simulate on-vehicle conditions to provide real-world feedback
to our engineers. We utilize the results to improve product
quality and develop new techniques to catch possible issues
before they happen.

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BRAKE BOOSTERS
Designed with the unexpected situations
faced by today’s drivers in mind, MPA
Brake Boosters are engineered and
tested to deliver maximum braking
Maximum
assist with minimal pedal effort. New Performance.
Effortless braking.
replacement and specially treated
components help ensure maximum
PRODUCT FAMILIES PERFORMANCE vacuum seal, reliable pressure transfer
and enhanced performance. All units
Vacuum FULLY TESTED PURE are subjected to 100% end-of-line testing
1
RUBBER DIAPHRAGMS
using proprietary testing equipment.
Ensures maximum vacuum boost for safe and repeatable
brake assist.
The diaphragm is the heart of a vacuum brake booster. Every
MPA unit comes with a pure rubber diaphragm that has been

Hydro-Boost fully tested for an optimal internal pressure differential. The


outcome is maximum braking assist in every situation.

2
100% PLATED STEEL SPRINGS
To maintain consistent pedal feel and enhance
performance.
Once the brake pedal is released, an internal spring inside
the booster returns the diaphragm to its fixed position. MPA
boosters include 100% plated steel springs, to ensure this
happens every time. The high-quality of this component can be
felt every time the brakes are released.

3
NEW O-RINGS
New O-rings ensure proper sealing both internally
and externally.
Proper sealing is necessary to ensure maximum vacuum or
hydraulic pressure is available for every braking maneuver,
whether at a stop sign or in an emergency.

PAINTED CASINGS TREATED WITH

4
RUST INHIBITOR COATING
Prevents oxidation and surface rust from forming,
extending service life.
Oxidation of exposed metal surfaces is inevitable, so MPA
treats all of our brake boosters with an anti-corrosion coating.
This allows an extended shelf and on-car service life without
the fear of internal corrosion causing loss of brake pressure.

5
FULLY TESTED CHECK VALVES
To maintain braking assist under all driving conditions.
CATALOGS
The brake booster uses engine vacuum to provide braking assist. Remanufactured New Heavy Duty Powersports
Under heavy load, when pressure is low, the one-way check
valve maintains vacuum that would otherwise be lost. Every MPA
booster comes with a fully tested check valve for guaranteed
braking assist under all conditions.

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BRAKE CALIPERS
Designed to provide full restoration
of brake system performance right
out of the box, MPA brake calipers
are engineered and manufactured
Dependable
to meet the demands of automotive Stopping
Power.
technicians. Installation-ready with
application specific hardware kits and
PRODUCT FAMILIES PERFORMANCE brackets where required, MPA Brake
Calipers perform as good as they look.
CAST IRON All MPA caliper units are 100% end-
1
OE FIT & FORM
of-line pressure tested using computer
Each MPA Brake Caliper is manufactured to meet or
exceed OE specifications. controlled equipment.
Each MPA Brake Caliper is manufactured to exacting
specifications ensuring easy installation and confident, reliable
operation right out of the box and for many miles to come.
ALUMINUM
2
ZINC PLATED FINISHES
Zinc plating has been developed to exceed OE specifications
for corrosion protection.
Protection from environmental contamination prevents rust,
ensuring optimal brake system performance and service life.
All cast iron caliper bodies and brackets are protected with a
zinc coating that restores the factory look and ensures miles of
worry-free performance in even the harshest climates.

3
NEW BOOTS AND SEALS
All piston seals and dust boots are replaced with
application-specific EPDM rubber components.
Proper sealing is necessary to ensure safe, reliable stopping.
EPDM rubber is engineered to work across a wide temperature
range without deterioration or leaks.

4
ALL NEW PHENOLIC PISTONS
Phenolic pistons provide improved heat dissipation and
corrosion resistance, however they are prone to damage
from excessive heat and lateral loads over time
While superior in some aspects to other piston materials,
phenolic pistons can develop undetectable structural issues
that can lead to premature failure. 100% phenolic piston
replacement guarantees safe, reliable system performance.

5
HARDWARE INCLUDED
Hardware replacement is essential for complete brake CATALOGS
system restoration, and optimized stopping performance
with reduced noise and vibration. Remanufactured New Heavy Duty Powersports
Application specific hardware ensures proper pad fit, and
operation, maximizing service life and promoting smooth, confident
application of braking force.

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HEAVY DUTY
Since 1968, Dixie Electric has combined
superior service, advanced engineering,
and manufacturing processes resulting
in the highest quality new and
Heavy.
remanufactured charging & starting Duty.
Experts.
products in the Heavy Duty aftermarket.
Dixie manages production facilities in
PRODUCT FAMILIES PERFORMANCE Canada and India and the distribution
network of strategically located
STARTERS warehouses throughout Canada and the
1
MARKET COVERAGE
United States.
The highest quality manufactured and remanufactured
Starters, Alternators, DC Motors Generators and
Components.
Dixie Electric’s product offering encompasses a full range of
remanufactured and new Alternators, Generators, Starters, and
ALTERNATORS Components for commercial vehicle, agriculture, construction,
industrial, mining and specialty application markets.

2
COMMITMENT TO QUALITY
Our engineers are committed to continuous improvement
and customer satisfaction

BRUSHLESS ALTERNATORS Dixie products are endurance tested to exceed 5,000 hours
of operation for alternators and 28,000 cycles for starters.
Combined with 100% end-of-line testing, Dixie products are
guaranteed installation ready and will provide extended service
life and reduced down time.

3
ENGINEERED PERFORMANCE
DC MOTORS The Dixie Electric engineering team offers a wide range of
skills and expertise necessary to support customer needs.
Our philosophy promotes team collaboration with engineers,
product management, and sales personnel to develop
innovative solutions and ensure our products support
customer’s requirements.

4
ENGINEERED INNOVATION
GENERATORS
DelStar series heavy duty integral brushless alternators
feature engineered enhancements designed to improve
performance and reliability.
DelStar engineered innovations include air cooled designs,
SMART regulators and Long-Life bearings all engineered to
improve reliability, extend maintenance intervals and deliver
optimized performance even in the most severe conditions.

CATALOGS
5
COMPONENTS
Dixie has a full line of new and remanufactured components COMMERCIAL VEHICLE / REFRIGERATION AGRICULTURE & Industrial CONSTRUCTION & MINING MARINE
for Starters, Alternators, DC Motors and Generators.
Dixie Electric’s premium quality replacement parts meet or exceed
original equipment manufacturers specifications for performance
and proper fit.

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QUALITY Built to Last
With every turn of the key, MPA products delivery reliable performance.

Quality products start with quality manufacturing. With 50 years of road-tested


performance, our dedication to durability drives every decision we make. From
component sourcing to quality assurance, quality is the guiding principle across
all operations. It’s reflected in our continuous improvement philosophy that
demands ongoing advances, resulting in products that are always better.

1. GLOBAL SOURCING
Quality products demand quality parts.
Materials technologies are delivering new component hardware that outperforms legacy specifications. By sourcing
improved components we’re able to increase durability, resulting in higher reliability of our replacement parts.
Engineers validate suppliers’ claims with in-house data to ensure performance specifications are accurate.

2. IATF 16949 CERTIFICATION


Quality facilities from quality standards.
The leading technical specification for automotive sector quality management systems, IATF 16949 is the most widely
used international standard in the industry. Harmonizing assessment and certification systems across the global
automotive supply chain, IATF 16949 sets the highest standards for quality. All global MPA facilities meet or exceed
these industry standards, managed by a dedicated internal team. Recertification is required every 6 months, performed
by external IATF auditors, to ensure quality procedures are faithfully implemented.

3. LEAN CELL MANUFACTURING


Quality production with quality ideas.
MPA believes in modern manufacturing philosophy: move as quickly as possible, make the widest variety of products
possible, and make as little waste as possible. Using Six Sigma strategies, combined with extensive internal analysis,
MPA replaced traditional assembly lines with focused factories optimized for specific product types. By working
in smaller batches with artisan quality, work in process is reduced while quality increases. Multiple in-line testing
procedures are performed to ensure products meet or exceed specific performance standards.

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TESTING
MPA leverages an ongoing cycle of testing that
continually reveals additional opportunities for
product quality improvement through a series of
staged tests and discovery processes. With each new
enhancement, testing is repeated to uncover additional
ways that improvements can be implemented. Through
component upgrades, innovative protective covers,
heat shields and mechanical improvements, our
commitment to quality never ends.

T 3 Multi-Stage Testing
Initial Sample Approval (ISA) Testing

T1
All incoming parts are spot-tested by lot.

Driven By Data Sub-Assembly Testing


100% sub-assembly tested prior to use
MPA is dedicated to delivering the most durable products possible. By performing
punishing durability tests followed by root cause analysis, our engineers pinpoint T2 in manufacturing.

causes of failure and then re-engineer components and processes to prevent End-of-Line (EOL) Testing
All products are individually end-of-line tested, one at a
similar failures in the future. Armed with the data gathered from thousands of tests time, on specialized equipment that validates across a

performed on parts after years of real-world, on-vehicle exposure, MPA develops T3 wide range of performance metrics.

improvements through component enhancements and manufacturing techniques


that increase product durability. By rethinking OE specifications in terms of the test
data, we develop unit build specifications to deliver unmatched performance.
ROOT CAUSE ANALYSIS
FAILURE MODE ANALYSIS (FMA) Engineers conduct a forensic exploration of
parts after durability testing to determine specific causes of failures and identify
opportunities for improvement.

DESTRUCTIVE TESTING MPA labs feature custom-built equipment that


subjects parts to simulated on-vehicle conditions in a controlled environment.
Parts are run continually for up to 2,800 hours or until failure occurs, to
empirically determine any weaknesses in design or componentry.

ENGINEERING
BUILD SPECIFICATIONS Findings from the previous stages form the foundation
for improved component specification and manufacturing techniques, all of which
are maintained in a proprietary database that informs all manufacturing facilities.

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SUPERIOR SERVICE
Product
Motorcar Parts of America is defined by our commitment to
service. High quality parts demand high quality product and
operations management. A manufacturer with vast analytics-
driven market intelligence, our support and logistics services
make us the smartest supplier on the streets.
Category
Management Management
MPA keeps our customers first to market with new products. Motorcar Parts of America delivers extra value through collaborative
Our suite of advanced practices work in unison to identify services that enhance consumer marketing efforts, reduce operating
late-model applications to drive maximum market share. costs, manage inventory exposure, and maximize category revenues.

RESEARCH SPECIFICATION SUPPORT MARKETING TRAINING CHANGE-OVERS


Knowledgeable insights for Comprehensive, uniform product Industry leading technical support Creative marketing campaigns Technical training, sales Physical inventory shifts are
strategic advantages aligned information is created and services staffed by multi-lingual to increase market share and skills and regional business performed to normalize field
with market trends maintained for all products ASE certified technicians customer satisfaction development services stocking levels as required

New Application Identification Multi-View Product Photography Telephone Hotlines Marketing Collateral Field Training Programs Stock Lifts
& Promotional Campaigns
Vehicle in Operation (VIO) Analysis Performance Specifications Technical Websites Digital Training Content Packaging
Point-of-Sale Materials
OE Part Numbers & Sampling Technical Bulletins Technical Content & Photos Webinar & Live Web Events
Digital Content & Video Production Brand Strategies

PACKAGING CATALOGING MERCHANDISING LINE REVIEWS


Comprehensive private label Ongoing updates with late model Maintain ideal inventory levels Analytics into product movement
support, house branded boxes additions, smart consolidations through our supply chain optimize inventory levels by
and specialty configurations and rich media content optimization services region and product line
Private Labeling Print Catalogs Category Captain Pricing & Lifecycle Management
eCatalog Management for & Leadership Management
House Brands Vendor Managed Inventory (VMI) Inventory Movement & Turns
POS Systems
In-Box Technical Collateral Cross References & Consolidations Logistics Analysis POS Data Analysis
& Special Order Programs

31 motorcarparts.com
INNOVATION
We’re dedicated to raising knowledge.

The MPA Innovation Center houses our advanced training center and digital video studio.
Equipped with the technical infrastructure of a Hollywood production facility, we produce
custom educational and training videos to promote best practices in diagnosis and installation.
Full in-house capabilities include live action, scripting, sound, graphics, and lighting, allowing
us full flexibility to meet nearly any creative concept. Content delivery includes integration into
private platforms or popular social media, search optimized for relevant keywords.

Educational materials are developed and taught by a team of experienced trainers, who
conduct courses both in-house and in the field. MPA stands as a leader, committed to ensuring

Tech Support
mechanics, countermen, and consumers have the know-how to achieve excellent results.

With a free hotline staffed by ASE certified technicians and a proprietary


database for fast and accurate diagnostics, MPA is not only committed
to providing support, we are committed to providing knowledge. Our Training
in-house production studio specializes in producing easily accessible
training videos, while field training ensures mechanics, countermen, and
VIDEO
MPA operates a fully equipped video production studio for developing training content to
consumers have a solid understanding of best practices. Be Street Smart. educate a wide audience on best practices. The facility features two automotive lifts and
a complete editing, graphics, sound, and production suite for premium quality media.

CURRICULUM
Our standardized curriculum is in-person, classroom style training with countermen
and mechanics. Focusing on product knowledge, diagnostics, common problems,
and installation, we ensure best practices start at the source.

FIELD SERVICES
Our team of trainers travel around the country educating customers, mechanics, and
countermen on diagnostics and installation procedures. Knowing how to ask the right
questions, make appropriate recommendations, and accurately diagnose problems is
vital in providing quality service.

33 motorcarparts.com
FREE TECHNICAL SUPPORT HOTLINE 800.228.9672 www.onlinetechhelp.com

SMART
& SUSTAINABLE
MPA’s dedication to
remanufacturing makes us your
source for sustainable business
practices. The remanufacturing
process reclaims durable
components from millions of
product cores, preventing tons Remanufactured parts require up
of material from entering our to 91% less energy to produce
compared to new parts.*
landfills and preserving the
inherent energy invested in *Automotive Parts Remanufacturing Association

forging, casting and milling those


heavy products. MPA is your
source for Street-Smart parts.

International Headquarters
2929 California Street | Torrance, CA 90503 USA

Tel: 310.212.7910 | Toll-Free: 800.890.9988 | Fax: 310.212.6315 | [email protected] | www.motorcarparts.com

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