FreeZone Benchtop Freeze Dryers (7343000 Rev E)

Original instructions
FreeZone® Benchtop Freeze Dryers
Models
70020**** 2.5L -50°C Series
71020**** 2.5L -84°C Series
70040**** 4.5L -50°C Series
71040**** 4.5L -84°C Series
72040**** 4.5L -105°C Series
70080**** 8L -50°C Series
Copyright © 2018 Labconco Corporation. The information contained in this manual and the accompanying
products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves
the right to make periodic design changes without obligation to notify any person or entity of such change.
Warranty
Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and
reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken
glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not
warranted. Excluded from warranty are products with improper installation, erratic electrical or utility supply,
unauthorized repair and products used with incompatible chemicals.
The warranty for FreeZone® Freeze Dry Systems will expire one year from date of installation or two years
from date of shipment from Labconco, whichever is sooner. Warranty is non-transferable and only applies to
the owner (organization) of record.
Buyer is exclusively responsible for the set-up, installation, verification, decontamination or calibration of
equipment. This limited warranty covers parts and labor, but not transportation and insurance charges. If the
failure is determined to be covered under this warranty, the dealer or Labconco Corporation will authorize
repair or replacement of all defective parts to restore the unit to operation. Repairs may be completed by 3 rd
party service agents approved by Labconco Corporation. Labconco Corporation reserves the rights to limit this
warranty based on a service agent’s travel, working hours, the site’s entry restrictions and unobstructed access
to serviceable components of the product.
Under no circumstances shall Labconco Corporation be liable for indirect, consequential, or special damages
of any kind. This warranty is exclusive and in lieu of all other warranties whether oral, or implied.
Returned or Damaged Goods

Do not return goods without the prior authorization from Labconco. Unauthorized returns will not be
accepted. If your shipment was damaged in transit, you must file a claim directly with the freight carrier.
Labconco Corporation and its dealers are not responsible for shipping damages.
The United States Interstate Commerce Commission rules require that claims be filed with the delivery
carrier within fifteen (15) days of delivery.
Limitation of Liability
The disposal and/or emission of substances used in connection with this equipment may be governed by
various federal, state, or local regulations. All users of this equipment are required to become familiar with
any regulations that apply in the user’s area concerning the dumping of waste materials in or upon water,
land, or air and to comply with such regulations. Labconco Corporation is held harmless with respect to
user’s compliance with such regulations.
Contacting Labconco Corporation
If you have questions that are not addressed in this manual, or if you need technical assistance, contact
Labconco’s Customer Service Department or Labconco’s Product Service Department at 1-800-821-5525
or 1-816-333-8811, between the hours of 7:30 a.m. and 5:30 p.m., Central Standard Time.
Part #7343000, Rev. E

ECO L433
TABLE OF CONTENTS
CHAPTER 1: INTRODUCTION 1
Intended Use 1
Freeze Dry Process 1
Freeze Dry Rates 2
Freeze Dry Capacity 3
Samples Containing Volatile Substances 4
About This Manual 4
Typographical Conventions 5
CHAPTER 2: PREREQUISITES 6
Electrical Requirements 6
Location Requirements 7
Vacuum Pump Requirements 7
Chamber or Manifold Requirements 7
CHAPTER 3: GETTING STARTED 8

Unpacking Your Freeze Dryer 8
Freeze Dryer Components 9
Setting Up Your Freeze Dryer 9
Component Identification 10
Vacuum Pump Connection 11
Electrical Connection 12
Baffle Installation 12
Drying Chamber or Manifold Installation 13
Chemical Resistance of Freeze Dryer Components 14
Solvent Safety Precautions 16
CHAPTER 4: LYO-WORKS™ OPERATING SYSTEM 17

Control Panel 17
Initial Power Up 18
Touch Screen Operation 18
Home Screen 18
Main Menu Icons 19
Moving Between Menu Screens 19
Function Indicator Bar 19
System Parameters Display 19
Operation Buttons (Auto, Collector, Vacuum) 20
Programs Screen 21
Data Logging Screen 23
Settings Screen 24
Language 24
Time & Date 25
Units 25
Security 25
Alerts 25
Configure Email Settings 26
Maintenance 28
Vacuum Pump Settings 28
Refrigeration System Settings 28
Freeze Dryer Line Voltage Offset 28
Vacuum Pump Protection 28
Calibration 29
Display 30
Network 30
Sensors Screen 31
Drying Accessory Screen 32
End Point Detection Screen 33
Help Screen 34
Diagnostics 34
User’s Manual 34
About 34
CHAPTER 5: USING YOUR FREEZE DRYER 35

Operation Checklist 35
Vacuum Pump Ballast Setting 36
Operating the Freeze Dryer 36
Auto Start-Up 36
Manual Start-Up 36
Setting the Operating Vacuum Level 36
Pre-Freezing Samples 37
Adding Sample 38
Starting a Program 39
Shut Down 39
Defrosting 39
Alerts 40
Power Fail 40
Line Voltage Range 40
Collector Temp 41
Collector Moisture 41
Service Vacuum Pump 41
Vacuum Leak 41
Vacuum Set Point 41
Status Email Messages 41
End Point Detection 42
Shelf Temp Variation 42
Shelf Temp Set Point 42
Power Fail 42
Program Complete 42
Copy (export) a Data Log File 42
Download a Data Log File via Ethernet 42
Copy a Program 43
CHAPTER 6: MAINTAINING YOUR FREEZE DRYER 44

Service Safety Precautions 44
Routine Maintenance Schedule 44
CHAPTER 7: TROUBLESHOOTING 46
Vacuum Pump 46
Gaskets, Tubing, Connections, Sample Valves 47
System Components & Collector Chamber Isolation 49
Refrigeration Module Operation 51
APPENDIX A: FREEZE DRYER COMPONENTS 52
APPENDIX B: FREEZE DRYER DIMENSIONS 59
APPENDIX C: FREEZE DRYER SPECIFICATIONS 62

Electrical Specifications 62
Environmental Conditions 63
APPENDIX D: FREEZE DRYER ACCESSORIES 64

CHAPTER 1
INTRODUCTION
Congratulations on your purchase of a Labconco FreeZone® Freeze Dry System,
which is designed for laboratory lyophilization procedures. The refrigerant used in
the refrigeration system is HCFC-free so it will not endanger the environment.
The unit is easy to install and maintain. Proper care and maintenance of this
product will result in many years of dependable service.
Intended Use
The Labconco Freeze Dryers described in this manual are intended for laboratory
use to facilitate the lyophilization process.
Freeze Dry Process

Freeze drying is an important process in sample preparation and for the preservation
and storage of biologicals, pharmaceuticals and foods. Of the various methods of
dehydration, freeze drying (lyophilization) is especially suited for substances that are
heat sensitive. Other than food processing (e.g., coffee, whole dinners), freeze drying
has been extensively used in the development of pharmaceuticals (e.g., antibiotics) and
preservation of biologicals (e.g., proteins, plasma, viruses and cell lines). The
nondestructive nature of this process has been demonstrated by the retention of
viability in freeze dried viruses and microorganisms.
Freeze drying is a process whereby water or other solvent is removed from frozen
material by converting the frozen water directly into vapor without the
intermediate formation of liquid water. The basis for this sublimation process
involves the absorption of heat by the frozen sample in order to vaporize the ice;
the use of a vacuum pump to enhance the removal of water vapor from the surface
of the sample; the transfer of water vapor to a collector; and the removal of heat by
the collector in order to condense the water vapor. In essence, the freeze dry
process is a balance between the heat absorbed by the sample to vaporize the
ice and the heat removed from the collector to convert the water vapor into ice.
Product Service 816-333-8811 or 1-800-522-7658 1

Chapter 1: Introduction
Freeze Dry Rates

The efficiency of the Freeze Drying process is dependent upon the surface area and
the thickness of the sample, the collector temperature and vacuum obtained, the
eutectic point and solute concentration of the sample. It is important to remember
these factors when trying to obtain efficient utilization of your Freeze Dry system.
A listing of selected materials and their approximate drying times are shown in
Table 1 for your reference.
Table 1
SAFE TEMPERATURE AND DRYING TIMES
FOR SELECTED MATERIALS
Material Safe Collector Hours
10mm Thick Temperature Temperature (Approx.)
°C °C
Milk -5 -40 10
Urea -7 -40 10
Blood Plasma -10 to -25 -40 16
Serum -25 -40 18
Vaccinia -30 to -40 -50 22
Influenza Vaccine -30 -50 24
Human Tissue -30 to -40 -50 48
Vegetable Tissue -50 -80 60
*Total sample quantities are contingent on various freeze dryer capacities.
Up to the point of overloading the system, the greater the surface area of the
sample, the faster the rate of freeze drying. By contrast, for a given surface area,
the thicker the sample the slower the rate of freeze drying. This is based on the
fact that the heat of sublimation is usually absorbed on one side of the frozen
sample and must travel through the frozen layer to vaporize water at the other
surface. In addition, as the sample is freeze dried, the water vapor must travel
through the layer of dried material. The thicker the sample, the greater the chance
that the dried layer may collapse which would cause an additional decrease in the
rate of freeze drying.
The surface area and thickness of the sample can usually be ignored when each
sample contains only a few milliliters. However, for larger volumes, the samples
should be shell frozen to maximize the surface area and minimize the thickness of
the sample. The volume of the freeze dry flask should be two to three times the
volume of the sample.
In order for lyophilization to occur, ice must be removed from the frozen sample
via sublimation. This is accomplished by the collector and the vacuum pump. The
collector, which should be at least 15 to 20°C colder than the eutectic temperature
(melting temperature) of the sample, traps vapor as ice. Since the vapor pressure
at the collector is lower than that of the sample, the flow of water vapor is from the
sample to the collector. Since this vapor diffusion process occurs very slowly
under normal atmospheric conditions, a good vacuum is essential to maintain an
2 Product Service 816-333-8811 or 1-800-522-7658

efficient rate. In many applications, the maintenance of a vacuum of 0.133 mbar

or less is recommended.
The rate of freeze drying is directly proportional to the vapor pressure and the
vapor pressure is dependent upon both eutectic temperature and solute
concentration of the sample. For example, a solution of sodium chloride and water
would freeze dry at a slower rate than pure water. The eutectic temperature of a
sodium chloride solution is about –21°C and at this temperature the vapor pressure
is about 1/16 that of water at 0°C. Although the eutectic temperature is not
dependent upon the concentration of sodium chloride, the vapor pressure of the
water would decrease as the concentration of sodium chloride increased. This is
due to the fact that as the solute concentration increases, less of the surface area of
the frozen sample is occupied by water. In general, most solutions or biological
samples will have a eutectic temperature of –10 to –25°C. However, if the sample
contains a simple sugar such as glucose or if the sample is animal or plant tissue,
the eutectic temperature may be as low as –30° to –50°C.
Freeze Dry Capacity

The volume of a sample that can be freeze dried at one time is related to factors
discussed previously and the size and design of the freeze dry system. With any
given instrument, the capacity is based on the surface area of the sample; the
eutectic temperature and concentration of the sample; and the rate and amount of
heat transferred to the frozen sample. Of these factors, the eutectic temperature is
the most important factor in determining the amount of sample that can be freeze
dried at one time, particularly when flasks are used. This is because as the eutectic
temperature decreases, the vapor pressure decreases but the rate of heat absorption
by the sample does not change. This tends to promote melting of the sample,
which leads to a marked increase in vapor pressure and ultimately overloads the
collector and vacuum pump. Samples that have eutectic temperatures of –20°C or
lower should be placed on the freeze dry system one flask at a time so that the
vacuum in the system may recover before adding another sample to the system. If
the vacuum does not recover, the capacity of the freeze dry system has been
exceeded and the sample should be removed.
If there is a problem with a particular type of sample melting when placed on the
freeze dry system, dilution of the sample with more water or providing some
insulation around the flask to decrease the rate of heat absorption by the sample
may help. If the eutectic temperature of the sample is –40 to –60°C, the freeze dry
system selected for use must be equipped with cascade type refrigeration so that
the collector temperature can be cooled to below –75°C, or a dry ice/solvent trap
may be used between the collector and the vacuum pump.

Samples Containing Volatile Substances

In certain cases the solvent in a sample to be freeze dried may contain volatile
components such as acetonitrile, methanol, acetic acid, formic acid or pyridine. In
addition to these substances having an effect on the eutectic temperature, they may
increase the vapor pressure at the surface of the sample. Also, compared to water,
they will require the absorption of less heat for sublimation to occur. Hence,
samples that contain volatile substances will have a greater tendency to melt,
particularly when placed in flasks or exposed to room temperature. If a sample
containing a volatile substance tends to melt when placed on a freeze dry system,
dilution of the sample with more water will help keep the sample frozen. For
example, a 0.2M solution of acetic acid is much easier to freeze dry than a 0.5M
solution.
About This Manual

This manual is designed to help you learn how to install, use, and maintain your
Freeze Dryer. Instructions for performing routine maintenance and making minor
modifications to your Freeze Dryer are also included.
Chapter 1: Introduction provides a brief overview of the Freeze Dryer, explains

the organization of the manual, and defines the typographical conventions used in
the manual.
Chapter 2: Prerequisites explains what you need to do to prepare your site before
you install your Freeze Dryer. Electrical requirements are discussed.
Chapter 3: Getting Started contains the information you need to properly unpack,
inspect and install your Freeze Dryer.
Chapter 4: Lyo-Works Operating System describes the display screens and user
interface software that controls the Freeze Dryer.
Chapter 5: Using Your Freeze Dryer discusses the basic operation of your Freeze
Dryer. Information on how to attach samples and run the Freeze Dryer is included.
Chapter 6: Maintaining Your Freeze Dryer explains how to perform routine

maintenance on your Freeze Dryer.
Chapter 7: Troubleshooting contains a table of problems you may encounter while

using your Freeze Dryer, including the probable causes of the problems, and
suggested corrective actions.
Appendix A: Freeze Dryer Components contains labeled diagrams of the

components of the Freeze Dryer.
Appendix B: Freeze Dryer Dimensions contains diagrams showing the dimensions

for the Freeze Dryer.

Appendix C: Freeze Dryer Specifications contains product specifications.
Appendix D: Freeze Dryer Accessories see www.labconco.com for a complete list

of Freeze Dry accessories.
Typographical Conventions
Recognizing the following typographical conventions will help you understand and
use this manual:
 Book, chapter, and section titles are shown in italic type (e.g., Chapter 3:
Getting Started).
 Steps required to perform a task are presented in a numbered format.
 Comments located in the margins provide suggestions, reminders, and
references.
 Critical information is presented in boldface type in paragraphs that are
! preceded by the exclamation icon. Failure to comply with the information
following an exclamation icon may result in injury to the user or permanent
damage to your Freeze Dryer.


Important information is presented in capitalized type in paragraphs that are
preceded by the pointer icon. It is imperative that the information contained in
these paragraphs be thoroughly read and understood by the user.

CHAPTER 2
PREREQUISITES
Before you install your Freeze Dryer, you need to prepare your site for installation.
Carefully examine the location where you intend to install your Freeze Dryer. You
must be certain that the area is level and of solid construction. An electrical source
must be located near the installation site.
Carefully read this chapter to learn:
 Electrical supply requirements.

 Vacuum pump requirements.
Refer to Appendix C: Freeze Dryer Specifications for complete Freeze Dryer

electrical and environmental conditions, specifications and requirements.
Electrical Requirements
 115V models
o 20 Amp dedicated single phase circuit.
US
o Properly grounded receptacle for NEMA 5-20P
NEMA 5-20P plug.
 230V models
o 15 Amp dedicated single phase circuit.
o Properly grounded receptacle that matches the plug supplied with
the unit, (230V models are supplied with one of the following
plugs):
US EU China UK India
(NEMA 6-15P)

Chapter 2: Prerequisites
o If the plug does not match the available receptacle, remove the plug
and replace it with an approved plug of the suitable style.
!
Do not use any detachable power cord that is not adequately
rated for the unit.
!
Frequency must agree with the serial tag rating.
Improper frequency will damage the compressor.

ADDITIONAL APPLIANCES ON THE SAME CIRCUIT MAY
CAUSE THE CURRENT TO EXCEED THE RATING OF THE
CIRCUIT BREAKER OR FUSE.
Location Requirements
The Freeze Dryer should be located in an area that provides an unobstructed flow
of air around the cabinet. This air cools the refrigeration system. The refrigeration
system draws air through the rear panel and exhausts it through the sides. A
minimum of 3" must be allowed between the back and both sides of the Freeze
Dryer and adjacent wall surfaces. Restriction of airflow during operation could
adversely affect performance.
Refer to Appendix B: Freeze Dryer Dimensions for dimensional drawings of the

Freeze Dryer. The space for benchtop models must be large enough to
accommodate the vacuum pump, which will be used with the Freeze Dryer.
Vacuum Pump Requirements

A vacuum pump must be provided by the user. A vacuum pump with a
displacement of 98 liters per minute and 0.007 mbar ultimate pressure is adequate
for most samples. The inlet fitting on the vacuum pump must be suitable for 3/4"
ID vacuum hose, which is provided. It is recommended that the vacuum pump is
equipped with an exhaust filter to minimize oil mist exhausting from the vacuum
pump. The operating vacuum level may be set on the Freeze Dryer. The higher
the vacuum set point, the more likely it is that oil mist will be exhausted.
Vacuum pumps used with 115V models should be equipped with a 115V, 15 Amp
NEMA 5-15P plug. Vacuum pumps used with 230V models should be equipped
with a reverse IEC plug (included with 230V pumps purchased from Labconco).
This will allow the vacuum pump to be plugged into the receptacle on the back
panel of the freeze dryer.
Chamber or Manifold Requirements

A freeze drying chamber or manifold is not included and must be purchased
separately. These accessories allow samples to be attached to the Freeze Dryer.
See Chapter 3: Getting Started for installation instruction.

CHAPTER 3
GETTING STARTED
Now that the site for your Freeze Dryer is properly prepared, you are ready to
unpack, inspect, install and test your Freeze Dryer. Read this chapter to learn how
to:
 Unpack and move your Freeze Dryer.

 Set up your Freeze Dryer.
 Connect the electrical supply source to your Freeze Dryer.
 Properly exhaust your Freeze Dryer.
 Safely use solvents with your Freeze Dryer.
The FreeZone Benchtop Freeze Dryers weigh between 82 & 142

! lbs (37-64 kg) depending on the model. If you must lift the
Freeze Dryer manually, use at least two (2) persons and follow
safe lifting guidelines.
Unpacking Your Freeze Dryer

The United
States
Carefully unpack your Freeze Dryer and inspect it for damage that may have Interstate
occurred in transit. If your Freeze Dryer is damaged, notify the delivery carrier Commerce
immediately and retain the entire shipment intact for inspection by the carrier. Commission
rules require
that claims be

DO NOT RETURN GOODS WITHOUT THE PRIOR
filed with the
AUTHORIZATION OF LABCONCO. UNAUTHORIZED delivery carrier
RETURNS WILL NOT BE ACCEPTED. within fifteen
(15) days of
delivery.

Chapter 3: Getting Started
IF YOUR FREEZE DRYER WAS DAMAGED IN TRANSIT,
 YOU MUST FILE A CLAIM DIRECTLY WITH THE FREIGHT

CARRIER. LABCONCO CORPORATION AND ITS DEALERS
ARE NOT RESPONSIBLE FOR SHIPPING DAMAGE.

DO NOT DISCARD THE CARTON OR PACKING MATERIAL
FOR YOUR FREEZE DRYER UNTIL YOU HAVE CHECKED
ALL OF THE COMPONENTS AND INSTALLED AND TESTED
THE FREEZE DRYER.
Freeze Dryer Components

Verify that the components listed below are present and undamaged.
(1) Freeze Dryer

(1) Collector Chamber Lid Assembly
o Acrylic Lid Assembly for -50C models
o Stainless Steel Lid Assembly for -84C & -105C models
2.5L 4.5L 8L Part # Description Comments

1 1 1 1089005 User’s Manual USB Flash Drive
1 1 1 Power Cord See parts list (Appendix A)
1 1 1 7373450 Vacuum Hose
2 2 2 1488800 Hose Clamp
1 7419300 Baffle -84C Models Only
1 7208100 Baffle -84C & -105C Models Only
1 1 1 7205304 Drain Hose
If you did not receive one or more of the components listed for your Freeze Dryer,
or if any of the components are damaged, contact Labconco Corporation
immediately for further instructions.
Setting Up Your Freeze Dryer

After you verify receipt of the proper components, move your Freeze Dryer to the
location where you want to install it. Then, follow the steps listed below.

Component Identification
Collector Chamber On/Standby Button

& Coil & LED Indicator
USB Port
Touch Screen Display
Quick-Connect
drain coupling
Quick-Connect
drain fitting
Vacuum Connection
Ethernet Port
Drying Accessory
Serial Tag
(& Electrical Rating)
End Point Detection
Vacuum Pump
Outlet
Power Inlet
Circuit Breaker
Reset

Vacuum Pump Connection

A vacuum pump (as described in Chapter 2: Prerequisites) is required to operate
your Freeze Dryer properly. The Freeze Dryer is equipped with a 3/4" ID vacuum
hose for connecting the collector chamber to the vacuum pump.
! Make certain that the oil in the vacuum pump is at the proper
level.
1. Place the vacuum pump near the benchtop Freeze Inlet

Dryer. Fitting
2. Remove protective caps from inlet and outlet
ports.
3. Some vacuum pumps have inlet fittings that clamp
to the pump. Place the centering ring with filter
screen on the inlet fitting.
4. Place the hose barb fitting on top of the centering
ring and secure with the clamp.
5. CHECK THE VACUUM PUMP OIL LEVEL.
Fill the pump with oil so the level is between
Hose Barb Clamp
the lines on the sight gauge on the end of the
pump housing.
6. Attach one end of the vacuum hose to the port
on the back of the Freeze Dryer and the other
end to the inlet port of the vacuum pump with
the hose clamps provided. If necessary, cut
the hose to proper length to allow for gentle
bends without kinks.

7. VERIFY THE VACUUM PUMP VOLTAGE SETTING AGREES WITH

THE FREEZE DRYER VOLTAGE SHOWN ON THE SERIAL
NUMBER LABEL. Reconfigure if necessary (see vacuum pump
instructions).
8. Connect the vacuum pump power cord to the receptacle labeled “vacuum
pump” on the back of the Freeze Dryer. Models rated for use on 230V
have a reverse IEC receptacle for attaching the vacuum pump power cord.
9. If the vacuum pump has an ON/OFF switch, turn the switch ON. The
vacuum pump will be controlled by the Freeze Dryer.
IT IS HIGHLY RECOMMENDED THAT AN OIL MIST
 EXHAUST FILTER BE INSTALLED ON ROTORY VANE

VACUUM PUMPS TO MINIMIZE OIL MIST EXITING THE
PUMP. AN OIL RETURN KIT CAN ALSO BE USED IN
CONJUNCTION WITH THE EXHAUST FILTER TO RETURN
TRAPPED OIL BACK TO THE VACUUM PUMP.
Electrical Connection
Make sure that the outlet that you intend to use meets the voltage and amperage
requirements listed on the serial tag of the Freeze Dryer. Plug the power cord into
the receptacle on the back of the Freeze Dryer and plug the other end into a
suitable power outlet. It will take approximately 90 seconds for the operating
system to fully load.
Baffle Installation
A cylindrical plastic baffle is shipped with -84C & -105C Freeze Dryers (Models
71020xxxx, 71040xxxx & 72040xxxx). The baffle is designed to evenly distribute
collected ice over the entire collector coil. Proper positioning of the baffle is
required to achieve maximum ice loading capabilities.
The baffle installs into the collector chamber with the flat flange upward. The
arrow should point toward the front of the Freeze Dryer (as shown below).

Arrow pointing forward
Drying Chamber or Drying Manifold Installation

A drying chamber or drying manifold (purchased separately) may be positioned
directly above the 3-inch hole in the collector chamber lid.
12 or 16 Port Drying Chamber Installation on Acrylic & Stainless Steel Lids

DRYING CHAMBER
LID
LATCH
SPACER(SSTL)
DRYING CHAMBER
GASKET
GASKET SPACER(PLASTIC)
ACRYLIC
LID ASSEMBLY COLLAR STAINLESS STEEL
LID ASSEMBLY
GASKET LIP
FACING DOWN

4 or 8 Port Manifold Installation on Acrylic or Stainless Steel Lids
MANIFOLD
ACRYLIC LID GASKET
ASSEMBLY
SPACER(PLASTIC)
GASKET STAINLESS STEEL

GASKET LIP
FACING DOWN LID ASSEMBLY
SPACER(SSTL)
LATCH
GASKET LIP
FACING DOWN
Clear Drying chambers come with their own bottom adapter plate that will be used
in place of the collector chamber lid supplied with the Freeze Dryer.
Clear Chamber Installation
CLEAR CHAMBER
Chemical Resistance of Freeze Dryer

Components
The FreeZone Freeze Dry System is designed to be chemically resistant to most
compounds that are commonly used in freeze drying processes. However, by
necessity, the freeze dryer is comprised of a number of different materials, some of
which may be attacked and degraded by certain chemicals. The degree of
degradation is dependent on the concentration and exposure duration. Some of the

major components of the FreeZone Freeze Dry System that are susceptible to
degradation are as follows:
Acids Buffers Solvents
Methyl t-Butyl Ether (BTBE)

Trifluoroacetic Acid (TFA)
Carbon Tetrochloride
Sodium Phosphate
Calcium Chloride
Acetic Acid 20%
Cyclohexane
Acetonittirle
Formic Acid
Pyridine
Dioxane
Acetone
Component Material
Valve Stem Acetal C D D D D
Collector Acrylic D D D D
Lid
Hoses, Neoprene C D D C C D D D C D
Gaskets &
Valve
Bodies
Flask Top Silicon C D D D D D C D
Rubber
Chamber & Stainless C
Fittings Steel
C – Moderate degradation; Limited use

D – Severe degradation; infrequent use recommended; immediate thorough
cleaning required.
 Most common compounds used in freeze drying processes, if allowed to enter

the vacuum pump, will degrade the oil and cause damage to the vacuum pump.
 Sugars and proteins typically will have minimal negative effect on any of the
materials of construction.
When using compounds in the Freeze Dryer that are hostile to the materials of
construction, it is imperative the equipment is thoroughly cleaned after use.
 Rubber and plastic components that have been exposed to damaging

compounds should be removed and flushed with water.
 The oil in the vacuum pump should be checked often. It must be changed if it
is cloudy, shows particles or is discolored. The useful life of vacuum pump oil
can be extended if the vacuum pump is operated for an extended period of time
after a freeze dry run. This allows contaminants to be purged from the hot oil.
This must be done with the inlet to the pump blocked off to prevent air from
free flowing through the pump. If the pump is operated at an elevated vacuum
level (> 10mbar), oil may be expelled from the pump and damage could occur.

Another way to extend the life of the vacuum pump is to install an optional
secondary trap in the line between the Freeze Dryer and the vacuum pump.
Contact Labconco for ordering information.
With prudent maintenance the FreeZone Freeze Dry System will provide years of
service. Warranty on the affected parts will be voided if maintenance has been
obviously neglected. If you have questions about using specific compounds in the
Freeze Dryer, contact Labconco Technical Service at 1-800-821-5525 or 816-333-
8811 or e-mail: [email protected].
Solvent Safety Precautions

! Solvents used in the Freeze Dryer may be flammable or
hazardous to your health. Use extreme caution and keep
sources of ignition away from the solvents. When using
flammable or hazardous solvents, the vacuum pump must be
vented to or operated inside a fume hood.
Hazardous materials such as strong acids or bases, radioactive

substances and volatile organics must be handled carefully and
promptly cleaned up if spilled. If a sample is spilled in the
collector chamber it must immediately be cleaned up.
WARNING: The disposal of substances used in connection with

this equipment may be governed by various Federal, State or
local regulations. All users of this equipment are urged to
become familiar with any regulations that apply in the user’s
area concerning the dumping of waste materials in or upon
water, land or air and to comply with such regulations.

CHAPTER 4
LYO-WORKS™ OPERATING SYSTEM
After your Freeze Dryer has been installed as detailed in Chapter 3: Getting
Started, read this chapter to learn how to:
 Operate the controls.

 Understand the display.
Do not use the Freeze Dryer in a manner not specified by the
! manufacturer (refer to Appendix C: Freeze Dryer

Specifications). The electrical protection properties of the
Freeze Dryer may be impaired if the Freeze Dryer is used
inappropriately.
Control Panel
The control panel for the Freeze Dryer is shown below with a description of its
functions.
1. Touch Screen Display – Capacitive touch screen displays system operating

parameters, set-up parameters and alarm messages. All user interface will take
place via the touch screen.
Product Service 1-800-522-7658 17

Chapter 4: Lyo-Works Operating System
2. On / Standby Button – If the display is illuminated pressing this button will

put the display into low power mode (display backlight will be turned off). If
the display is in low power mode, pressing this button will illuminate the
display (Note: the display can also be brought out of low power mode by
touching any location on the screen).
3. On / Standby LED Indicator – Blue LED indicator light to designate the

current status of the system.
o 1 flash per second = Initial power up (loading operating system)
o Slow pulse = Touch screen in low power mode (screen timeout)
o ON = Unit is plugged in and touch screen is in active mode
o Off = Unit is unplugged
Initial Power Up
When the Freeze Dryer is initially plugged into a power source, the On / Standby
LED will begin flashing (1 flash per second). The display will remain OFF for the
first 10 to 15 seconds, then the FreeZone animated graphics will appear. It will
take approximately 90 seconds for the operating system to fully load.
Touch Screen Operation

Home Screen
After initial power up, the Home screen will be displayed. Most of the general
operation and system monitoring can be done from the Home screen.
Menu
Indicator Bar
Line 1
Line 2 Operation
Line 3 Buttons
Line 4
Line 5 Time / Date

Main Menu Icons

Menu icons are displayed across the top of the screen. Their descriptions from left
to right are as follows:
1. Home
2. Programs
3. Data Logging
4. Settings
5. Sensors
6. Drying Accessory
7. End Point Detection
8. Help
Moving Between Menu Screens

You can move between menu screens by either touching the menu icons or
swiping across the screen from left to right or right to left.
The Following system parameters are displayed in the center portion of the screen:
Function Indicator Bar

A thin blue indicator bar will appear under the icon of the menu screen that is
currently being displayed. The same type of indicator bar will appear above the
operation buttons to signify if each function is ON or OFF.
System Parameters Display
Line 1
COLLECTOR & VACUUM HEADING – Describes the measurement
that is displayed directly below the text.
Line 2
COLLECTOR MEASUREMENT - Displays the temperature of the
collector coil in °C or °F (as selected in Settings). The value displayed
will be RED if the temperature is:
> -40° C (for -50C models)
The value displayed will be GREEN if the temperature is:
≤ -40° C (for -50C models)
Note: The refrigeration system of the -105C Freeze Dryers will

periodically cycle OFF during normal operation. When this occurs the
collector temperature will warm up briefly, then return back to its baseline
temperature after the refrigeration system resumes operation.
VACUUM MEASUREMENT – Displays the Freeze Dryer vacuum level

in mbar, Pa, or Torr (as selected in Settings). The display will read “High”
if the vacuum level is > 5 mbar. If the vacuum level is ≤ 5 mbar, a
numerical value will be displayed. The value displayed will be RED if the
vacuum is > 1.500 mbar. The value displayed will be GREEN if the
vacuum is ≤ 1.500 mbar.
Line 3
Vacuum Set Point – Displays the current vacuum set point in mbar, Pa, or
Torr (as selected in Settings) on the right hand side of Line 3.
Line 4
Operation Mode – Indicates the current status of the Freeze Dryer. One of
the following will always be displayed on this line:
1. Standby – Collector and Vacuum are both OFF

2. Manual – Collector and/or Vacuum are ON, but no Program is
currently running.
3. Program – If a program is currently running this line will
display the actual Program Name, Step #, and Time Remaining
(hh:mm) in the current step of the program.
4. Defrost – Defrost will be displayed when the hot gas defrost
function is turned ON.
Line 5
Data Logging Status – On or Off
Operation Buttons
Operation buttons are displayed across the bottom of the Home screen.
 AUTO – Use this button to initiate an auto start up sequence.

When auto start is initiated the refrigeration system (collector)
will be started immediately, and the vacuum pump will start when
the collector temperature has cooled down to -40° C.
 COLLECTOR/DEFROST – Use this button to turn the collector
ON/OFF or turn the Defrost ON/OFF. The wording on this button will
change from COLLECTOR to DEFROST depending on whether or not the
defrost function is currently running. The defrost function will turn off
automatically if the collector temperature reaches +60°C or if defrost has
been running for 2 hours.
 VACUUM – Use this button to turn the vacuum pump ON/OFF or change
the vacuum set point value.

Programs Screen
There are two accessories (Tray Dryer & Heated Product Shelves) that will run
programs when connected to a Benchtop Freeze Dryer. The Programs screen will
allow you to create and store up to 30 programs with up to 16 segments per
program. When no program has been selected the “New” button will be the only
active button along the bottom of the screen. A program can be selected from the
program list by pressing the program name. When a program has been selected,
the program row will be highlighted (blue). With a program selected, the rest of
the buttons along the bottom of the screen will become active (Start, Edit/View,
Copy & Delete).
 New – Use this button to add a new program to the program list. The new
program name will be defaulted to a two digit sequential number (starting
with “Program 01”) that will be incremented as new programs are added to
the list (i.e. Program 02, Program 03…). The default name can be edited as
desired in the New or Edit/View screen. Up to 30 programs can be saved.
 Start/Stop – Use this button to start or stop a program. The wording on
this button will change from “Start” to “Stop” depending on whether or not
a program is currently running.
A DRYING ACCESSORY MUST BE ATTACHED TO THE FREEZE
 DRYER (VIA THE COMMUNICATION CABLE) TO RUN A

PROGRAM. IF NO DRYING ACCESSORY IS ATTACHED TO THE
FREEZE DRYER, THE START BUTTON WILL BE INACTIVE.
 Edit/View – Use this button to Edit or View the parameters of a saved

program.
 Copy – Use this button to Copy a selected program. The default name will
be “Copy of Program Name”. The program name can be edited as desired.
 Delete – Use this button to delete a saved program from the list.

When a program is currently in progress, a “running man” icon will appear to the
left side of the program name. If the running program is selected (highlighted), the
“Stop” button will be active, and the “Delete” button will be inactive.
“New” program
When the “New” button is selected, the following screen will be displayed.
Pressing the program name field will allow you to edit the program name.
The Step numbers are listed in numerical order. Shelf Temp., Time, and Vacuum
can be edited by pressing any of these cells. The “Add” button will add a new
Step to the program. Pressing the “remove” button will delete the selected step
from the program. Changes will not be saved until the “Save” button is pressed.
Pressing the “Back” button will return to the Programs screen without saving
changes.

 Shelf Temp. - May be set anywhere from -20°C to +60°C in 1°C

increments. (Note: The shelves have no cooling mechanism, therefore any
cooling below room temperature is done by the frozen samples and the cooling
from the sublimation process that is occurring).
 Time – This time represents how long the system will hold at the Shelf
Temp. that has been programmed for each Step. The time can be set from
00:01 to 99:59 (1 min to 99 hrs 59 min). It can also be set to an indefinite
amount of time, which is represented by the infinity symbol (∞).
 Vacuum – Vacuum control can be set from 0.000 to 1.500 mbar.
Data Logging Screen
If no data log file has been selected the “New” button will be the only active
button along the bottom of the screen. A data log file can be selected from the list
by pressing the data log file name. When a data log file has been selected, the row
will be highlighted (blue). With a data log file selected, the rest of the buttons
along the bottom of the screen will become active (Data View, Chart, Copy &
Delete). If a data log file is currently running (collecting data), the “running man”
icon will appear to the left of data log file name. If the currently running data log
file is selected (highlighted), the Copy & Delete buttons will be inactive.
 New/Stop – Use this button to start a new data log file or to stop a running
data log file. The wording on this button will change from “New” to
“Stop” depending on whether or not a data log file is currently running.
The new data log file name will be defaulted to a three digit sequential
number (starting with “Batch 001”) that will be incremented as new data
log files are added to the list (i.e. Batch 002, Batch 003…). The default
name can be edited as desired in the New or Data View screen.
 Data View – Use this button to view the data from a saved data log file in
table format.
 Chart – Use this button to view data from a saved data log file in chart
format (1 temperature sensor & 1 vacuum sensor can be graphed at a time).
Temperature and vacuum sensors can be selected from pop-up menus.

 Copy – Use this button to copy a selected data log file to a USB flash drive
or computer via the USB port on the left side of the Freeze Dryer.
 Delete – Use this button to delete a saved data log file from the list.
Settings Screen
Many of the user preferences may be configured from the Settings menu.
Before operating the freeze dryer you may want to configure some of the available
preferences. There are nine categories in the Settings menu.
1. Language – Chose from 5 languages: English, Spanish, French, German,

Italian
2. Time/Date – Chose Clock Format (12 or 24 hour), Set Time, Set Date for
manually setting the time and date. The Auto Update time & date feature can
be used if a valid network connection has been established. With Auto Update
the following settings need to be entered:
 Time Zone – Enter the Greenwich Mean Time (GMT) offset value for
your location (integer value between -12 & +12).

 NTP server – Enter the “web address” (URL) of the NTP server (of
your choice) that will provide clock synchronization data to the Freeze
Dryer via the Ethernet connection.
 Daylight Savings (ON/OFF) – This feature can be used to adjust the
time for areas observing Daylight Savings Time (DST).
3. Units – Select your desired unit of measure for Temperature (°C , °F) and
Vacuum (mbar, Pa, Torr)
4. Security – A four digit security code can be set that will require users to enter
the code to gain access to selected screens. A security code will always be
required to enter the “Security” screen.

THE FACTORY DEFAULT SECURITY CODE IS “1234”
 System – If the System security feature is selected (box checked),

users will be required to enter the security code to gain access to the
touch screen controls when the screen is reactivated from a screen
timeout (sleep mode) or power failure (screen timeout described in
the Settings/Display section).
 Programs, Email Alerts, Calibration, Network – Users will be
required to enter the security code to gain access to each individual
screen that has been selected (box checked).
5. Alerts – If a valid network connection has been established (via the Settings /
Network screen) and Email Settings have been properly configured, alerts can
be emailed to selected users, by entering the appropriate email address(es) and
selecting the type of alerts that will be sent to each email address.

The Edit & Delete buttons will be inactive until an email address is selected
from the list. When an email address has been selected, it will be
highlighted (blue).
 Add – Use this button to add a new email address to the list.
 Edit – Use this button to edit an existing email address.
 Delete – Use this button to delete an existing email address.
 Device Name – The default name for this field will be “Labconco
Freeze Dryer”. The name can be edited by pressing the name field.
 Configure Email Settings – Pressing this button will bring up the
following screen, where the appropriate email settings can be
entered.

If you do not know the proper information to enter into each of the SMTP
fields, consult your IT personnel or email service provider.
After entering the appropriate information in all of the SMTP fields, press
the Save button. The system will check the information entered into each
field to make sure each entry is valid. If one or more invalid entries are
found the following message will appear: EMAIL SETTINGS ERROR –
Error connecting to email server, check your settings.
If all the SMTP fields entered are valid, but the network connection is not
working (or Ethernet cable is not connected) the following message will
appear after pressing the Save button: EMAIL SETTINGS ERROR –
Network connection is not active
 Test Email – After the Email Settings and Network Settings have
been correctly entered, pressing this button will send a test email to
the selected email address.
 Select Alerts – The type of alerts that will be sent to each

individual email address can be customized. Pressing the Select
Alerts button will bring up the following selection list. Alerts can
be selected or deselected by pressing the check box in front of each
alert. Scroll list up or down by swiping screen up or down. Alerts
for the Freeze Dryer will be at the top of the list. Alerts for attached
accessories (Tray Dryer or Heated Product Shelves) will appear at
the bottom of the list.

6. Maintenance – This screen contains data and settings pertaining to the

operation hours and maintenance period for the vacuum pump and refrigeration
system. Scroll up and down to view the entire page.
 Line Voltage Offset - These offset values determine the acceptable voltage
range for electrical power supplied to the Freeze Dryer. If the supply line
voltage is outside of the acceptable range, then the Line Voltage Range alert
will be displayed. The default range is +/- 10% of the nominal rated voltage
(115V or 230V depending on model). The LOW Line Voltage Offset can be
adjusted from 0 to -10V (115V models) or 0 to -20V (230V models). The
HIGH Line Voltage Offset can be adjusted from 0 to +10V (115V models) or
0 to + 20V (230V models). Scroll up and down to view the entire page.
 Vacuum Pump Protection – If vacuum pump protection is turned ON, the
vacuum pump will automatically be turned off if a “Vacuum Leak” alert is
presented. This will protect oil filled pumps from losing their oil and
potentially damaging the pump in the event of a major vacuum leak. The
factory default setting for vacuum pump protection is ON, and it is highly
recommended that it remain in the ON setting. If vacuum pump protection
is turned OFF, the pump will continue to run after a “Vacuum Leak” alert is
presented (i.e. there is no protection for the pump in the event of a major
vacuum leak).

7. Calibration – Some sensors in the Freeze Dryer can be calibrated. This

process should be done by a qualified technician or metrologist with reference
sensors that are known with certainty. An external reference sensor must be
placed at the same measurement point (as close as physically possible) as the
sensor being calibrated. The Collector temperature sensor has its own
reference thermocouple (type T) built into the sensor. The thermocouple is a
brown wire that is coiled inside the housing of the Freeze Dryer and can be
accessed by removing the lower stainless steel front panel. A thermocouple
meter can be used to read the thermocouple value as a reference value.
 Current Reading (uncorrected) – This gives the raw sensor reading

with no offset applied to the reading.
 Offset – This is the value that will be added to the Current Reading
(uncorrected) to give the proper adjusted reading that matches the
reference sensor being used for calibration. The adjusted reading
(uncorrected + Offset) is the value that will be presented on all screens
outside of the Sensor Calibration screen. Pressing the Offset field of
the desired sensor will bring up a dialog box for entering the offset
value for the selected sensor.

CALIBRATION
Offset: ________
Cancel Calibrate
 Calibrate - Pressing this button will save the entered offset value.
Temperature sensor offset values can range from -5 to +5° C.
Vacuum Sensor offset values can range from -0.020 to +0.020
mbar.
8. Display – This screen contains settings for controlling various functions of the
touch screen display.
 Brightness Slider – Moving the slider to the right will increase the
brightness level, moving to the left will decrease the brightness level
of the display.
 Touch Sounds – With Touch Sounds turned ON, there will be an
audible sound each time the display is touched. Pressing the Touch
Sounds button will toggle between ON & OFF.
 Screen Timeout Function – If this function is turned ON, the screen
will go into low power mode (sleep) when no screen touches have
been detected for the allotted set time (Screen Timeout). Pressing the
Screen Timeout Function button will toggle between ON & OFF.
 Screen Timeout – This value can be set to 5, 10, 15, 30 min, 1, 2, or 3
hours.
9. Network – If the DHCP Enabled button is turned ON, and an Ethernet cable is
connecting the Freeze Dryer to an active network, then the IP Address, Subnet
Mask, and Default Gateway fields will be populated automatically. If the
DHCP Enabled button is turned OFF, the IP Address, Subnet Mask, and

Default Gateway fields can then be manually entered to establish a network

connection. If you do not know the proper information to enter into each of the
Network fields, consult your IT personnel.
Sensors Screen
This screen contains a list of all sensors currently installed on the Freeze Dryer and
any attached accessory. The screen can be scrolled up and down if the list is too
long to be viewed on a single page. The Sensors screen is for viewing only (there
are no selectable fields on this screen).

Drying Accessory Screen

If an electrically controlled Drying Accessory is NOT connected to the Freeze
Dryer (via the communication cable), the Drying Accessory icon will NOT appear
in the main menu bar. If one of these accessories has been properly connected to
the Freeze Dryer, the Drying Accessory icon will appear in the main menu bar and
you will be able to control and monitor the Drying Accessory from this screen.
Drying Accessory Sensor Table – The middle section of the screen displays a
list of all the sensors that are available for the connected Drying Accessory.
Sensors that are disconnected will have three dashes (---) for their value.
Drying Accessory Status Box – The status box is located directly below the
sensor table. The text on the left side will indicate the current operation mode
of the Drying Accessory (OFF, Manual, or Program). When in Manual mode,
the word “Manual” and the current Shelf Temp Set Point value will be
displayed in this location. If a program is running the program name, Step #,
and Time Remaining (TR) in the current Step will be displayed in this location.
The right side of the status box will indicate if Data Logging is currently ON or
OFF.
 PROGRAM – Pressing this button will take you to the Programs

screen, where you can create a new program, or start, edit, view, copy
or delete a saved program.
 MANUAL – Use this button to enter a Shelf Set Point Temp and/or
start the Drying Accessory in manual mode.

End Point Detection Screen

If the communication cable is NOT connected or if NONE of the vacuum sensors
are connected to the End Point Detection Enclosure, the End Point Detection icon
(checkered flag) will NOT appear in the menu bar. If the End-Zone end point
detection accessory is properly connected to the Freeze Dryer, this screen will be
used to control the End Point Detection settings for up to five individual freeze dry
flasks.
 End Point Detection status – Shows the current status for each flask.
The status will be one of the following: ON, OFF or COMPLETE.
Touching the end point detection cell for any given flask will allow you
to turn the end point detection ON/OFF. The End Point Detection
status will display COMPLETE automatically when an End Point
Detection alert is achieved for any given flask.
 Offset from Ref. Vacuum – This allows the user to determine the level
of dryness at which the system will declare that the primary drying end
point has been reached. The offset from Ref. Vacuum represents the
difference between the Reference vacuum sensor and the individual
flask sensor. This value can be set from 0.010 to 0.050 mbar (0.010
being the most dry & 0.050 being the least dry).
END POINT DETECTION INDICATES THE END OF THE PRIMARY
 DRYING PHASE. SOME SAMPLES MAY REQUIRE ADDITIONAL

FREEZE DRYING TIME (SECONDARY DRYING PHASE) TO
ACHIEVE THE DESIRED MOISTURE CONTENT.

Help Screen
 Diagnostics – This screen will give information about the power supply
to the Freeze Dryer (Voltage, Current & Frequency) and allow the user
to run Manual or Auto Diagnostics on the unit.
 User’s Manual – Go to Labconco.com for current manuals
 About – Displays the catalog number of the Freeze Dryer and the
software versions currently installed.

CHAPTER 5
USING YOUR FREEZE DRYER
Operation Checklist
The following checklist should be followed prior to each use of your Freeze Dryer:
1. Remove the accessory drying chamber or manifold from the collector chamber
lid and using a soft, lint-free cloth or paper towel, wipe the port gasket(s) and
sealing surfaces of the drying chamber/manifold and collector chamber lid to
remove any dirt or contaminants that could cause a vacuum leak.
2. Remove baffle (if equipped) and wipe with a soft cloth or paper towel to
remove any remaining moisture.
3. Ensure that the collector chamber and drain line are free of water. Place the
drain hose in a suitable container to collect the condensate from the collector
chamber. Insert the quick connect drain fitting into the quick connect drain
coupling located on the left hand side of the Freeze Dryer. Note: Freeze
Dryer (Collector or Vacuum) will not start if moisture is detected in the
drain line.
4. After completely draining the system, disconnect the quick connect drain
fitting from the quick connect drain coupling.

DISCONNECT THE QUICK CONNECT DRAIN FITTING BEFORE
STARTING THE VACUUM PUMP. FAILURE TO REMOVE THE
FITTING WILL RESULT IN A LARGE VACUUM LEAK.
5. Wipe the interior of the collector chamber with a soft cloth or paper towel to
remove any remaining moisture.
6. Reinstall baffle (if equipped) in collector chamber.
7. Reinstall the drying chamber or manifold on the collector chamber lid. Note:
Vacuum grease is NOT required on the drying or collector chamber lid
gasket to obtain a proper vacuum seal.
8. Check that each sample valve is closed or in the “vent” position.
9. Start COLLECTOR and allow the refrigeration system to reach its specified
operating temperature (-50°C, -84°C, or -105°C depending on model)
10. Start VACUUM when collector temperature is -40°C or colder.

Chapter 5: Using Your Freeze Dryer
11. Attach a pre-frozen sample to sample valve on drying chamber or manifold.

Note: If using a Clear Chamber, Tray Dryer or Heated Product Shelves, the
vacuum chamber must be fully vented (to atmospheric pressure) in order to
remove acrylic chamber or open door before loading sample into the drying
chamber.
Vacuum Pump Ballast Setting

Most vacuum pumps are equipped with a gas ballast mechanism. The freeze dry
process requires high vacuum. Therefore, it is recommended that the gas ballast be
closed during the operation of the Freeze Dryer. If the gas ballast is left open for
extended periods of operation, the oil can be pumped out the exhaust, causing the
pump to fail.
Operating the Freeze Dryer

Auto start-up
1. Go to Home screen
2. Press AUTO, then press START
 COLLECTOR will start immediately
 VACUUM will start when collector temperature reaches -40°C
Manual start-up
2. Press COLLECTOR, then press START
3. When COLLECTOR temperature reaches -40°C (or colder)
 Press VACUUM, then press START
Setting the Operating Vacuum Level

To change the Vacuum Set Point
2. Press VACUUM,
 enter new Vacuum Set Point value
 press APPLY (or START if vacuum pump is not already running)
The vacuum level may be set by the user to optimize the freeze dry process.
Normally, the sublimation rate will increase as the pressure increases in the Freeze
Dryer. A good starting place is to set the vacuum so its level is equivalent to about
10°C colder than the eutectic or collapse temperature of the sample. The reference
table below shows the relationship between ice temperature and vapor pressure.

Vapor pressure above ice

Temp. Pressure Temp. Pressure Temp. Pressure Temp. Pressure Temp. Pressure
(°C) (mbar) (°C) (mbar) (°C) (mbar) (°C) (mbar) (°C) (mbar)
0 6.11 -11 2.37 -21 0.94 -31 0.34 -50 0.039

-1 5.63 -12 2.17 -22 0.85 -32 0.31 -60 0.011
-2 5.18 -13 1.98 -23 0.77 -33 0.28 -70 0.003
-3 4.76 -14 1.81 -24 0.70 -34 0.25 -80 0.001
-4 4.37 -15 1.65 -25 0.63 -35 0.22
-5 4.02 -16 1.50 -26 0.57 -36 0.20
-6 3.69 -17 1.37 -27 0.52 -37 0.18
-7 3.38 -18 1.25 -28 0.47 -38 0.16
-8 3.10 -19 1.13 -29 0.42 -39 0.14
-9 2.84 -20 1.03 -30 0.38 -40 0.13
Adjustments to the vacuum level must be made for various freeze drying
conditions. Factors that must be considered are whether the sample is freeze dried
on heated shelves or in glassware attached to manifold valves, the volatility of the
sample itself, the size of the sample and the heat energy supplied to the sample.
Some guidelines for setting the vacuum level are shown below. Exact protocols
must be determined by the user for the specific samples that are being freeze dried.
Solidification/Eutectic Pre-Freeze
Material Vacuum Set Point
Temperature Temperatures
Bacteria, Virus ≤ -40°C ≤ -50°C ≤ 0.04 mbar
Milk -5 to -13 -15 to -23 1.65 to 0.77
Fungi ≤ -40 ≤ -50 ≤ 0.04
Vegetable Tissue -25 to -50 -35 to -60 0.22 to 0.01
Human Tissue -30 to -40 -40 to -50 0.12 to 0.04
Blood Plasma -10 to -25 -20 to -35 1.03 to 0.22
Vaccine -30 to -40 -40 to -50 0.12 to 0.04
When the vacuum control is set to operate at less vacuum (higher pressure), the ice
holding capacity of the collector may be decreased. This can be improved by
installing a baffle in the collector chamber. See Appendix A Freeze Dry
Components for the baffle part number. See Chapter 3: Baffle Installation for
proper positioning of the baffle in the collector chamber.
Pre-Freezing Samples
Appropriate containers for freeze drying include ampules, serum bottles, and wide
mouth freeze drying flasks. Shell freezing of samples is recommended for wide
mouth freeze drying flasks. Smaller samples in ampules and serum bottles may be
frozen in a freezer or in the center of the collector chamber. The sample container
size should always be at least two to three times the sample size (i.e., 40 ml
samples should be prepared in 80 ml containers or larger). The temperature
required for pre-freezing is dependent on the characteristics of the sample. Pre-

freezing temperature is typically at least 10° to 20°C below the eutectic or collapse
temperature of the sample.
Adding Sample
The following procedure should be followed when using chambers or manifolds
with sample valves in the freeze dry process:
1. Connect a pre-frozen sample to a sample valve on the drying chamber or manifold

using an adapter. Turn the plastic valve knob to the “VACUUM” position to open
the valve, which connects the attached sample to system vacuum. The bevel on the
knob should be positioned toward the sample port to apply vacuum to the sample.
Bevel in “vent” position
Vent/Backfill Port
Bevel in “vacuum”
position
Adapter
2. Before adding another sample, allow system vacuum to return to 0.133 mbar or
lower. Any combination of valves and sample sizes may be utilized at one
time provided that the system vacuum and collector temperature remain
sufficiently low to prevent melting of the frozen sample.
3. When all the frost has disappeared from the outer surface of the sample
container and no cold spots can be detected by handling the container, the
sample is nearly dry. To be certain of low final moisture content, dry the
sample for several hours past this point.
4. To remove a container after drying is complete, turn the plastic knob on the
valve to the “VENT” position, which closes the valve and vents the container.
Should backfilling with an inert gas be required, connect the gas supply line to
the vent port on the valve before turning the plastic knob on the valve to vent
position. The sample container may now be removed. In the vent position the
bevel on the valve knob should point away from the sample port.

5. Ampules may be flame sealed while connected to a valve by using a sealing

torch. Care must be taken not to burn the valve. An insulation material placed
between the valve and the torch is recommended.
Starting a Program (for optional drying accessories)

If one of the electronically controlled accessory drying chambers, suitable for your
Freeze Dryer, has been properly installed, you will be able to run a program.

BEFORE STARTING A PROGRAM YOU SHOULD ALWAYS ENSURE
THAT THE COLLECTOR IS “ON” AND HAS COOLED TO -40°C OR
BELOW.
1. Go to the Programs screen. You can access the Programs screen in two
different ways, both lead to the same location.
a. Directly access the Programs screen by selecting the Programs icon
from the main menu bar at the top of the display.
b. Go to the Drying Accessory screen, then select the PROGRAM
button at the bottom of the screen.
2. Select a program from the saved programs list, or create a new program.
3. With the desired program selected from the list, press the START button.
Shut Down
At the end of a run or when a sufficient amount of condensate accumulates on the
collector coil to obstruct the flow of vapor to the collector chamber, the Freeze
Dryer should be defrosted. Go to Home screen, press VACUUM, then STOP to
turn the vacuum pump OFF. Then release system vacuum by turning the plastic
knob on a valve (that has no sample attached) to the open position or opening the
vent valve on Tray Dryer or Clear Chamber. Press COLLECTOR, then STOP to
turn the refrigeration system OFF.
Defrosting
The following procedure should be followed when defrosting the collector coil:
1. The hot gas defrost function can be used to speed up the defrosting process.
Defrost can be activated as follows: Go to Home screen, press COLLECTOR
button, press Defrost Options, then press START.
2. To turn off Defrost: Go to Home screen, press DEFROST button, press STOP.
The defrost function will turn off automatically if the collector temperature
reaches +60°C or if defrost has been running for 2 hours.
3. If rapid defrost is desired, pour warm water over the collector coil. Do not
allow the liquid to enter the vacuum port on the upper rear wall of the chamber.
4. Place the drain hose in a suitable container to collect the condensate from the
collector chamber. Insert the quick connect drain fitting into the quick connect
drain coupling located on the left hand side of the unit.
5. Flush the collector chamber with water and wipe chamber dry.

6. Disconnect the quick connect drain fitting from the quick connect drain
coupling.
DISCONNECT THE QUICK CONNECT DRAIN FITTING
 BEFORE STARTING THE VACUUM PUMP. FAILURE TO

REMOVE THE FITTING WILL RESULT IN A LARGE
VACUUM LEAK.
Utilization of acid requires immediate cleaning and

! neutralization after defrost or physical damage to the collector
chamber and collector coil will result.
Do not attempt to chip ice from the collector coil as damage

may occur to the coil.
Never attempt to start the vacuum pump when there is liquid in

the collector chamber. This could result in damage to the
vacuum pump.
Alerts
A number of events may occur during a lyophilization procedure that will cause an
alert to be displayed on the Freeze Dryer touch screen. An audible alarm (beeper)
will also be sounded that will automatically be muted after one minute.
The specific alert type can be identified by observing the message box on the
display. The alert message box and audible alarm can be dismissed by pressing the
“Back” button on the alert message box. The following conditions will initiate an
alert.
Power Fail
If a power failure occurs during a Freeze Dry process, the vacuum control valve
will allow air to bleed into the Freeze Dryer System. If the failure is of a short
duration and the collector does not warm up above -30°C, when power is restored
the Freeze Dryer will restart and resume operation of the refrigeration and vacuum
systems. If the power failure lasts for a longer duration and the collector warms
above safe limits, when the power is restored, the Freeze Dryer will not
automatically restart. This prevents melted sample from being drawn into the
collector and prevents liquid from being drawn into the vacuum pump.
When power is restored, the POWER FAIL alert message will be displayed on the
touch screen and the audible alarm will sound.
Line Voltage Range

If the voltage supplied to the Freeze Dryer varies beyond allowable limits, the
LINE VOLTAGE RANGE alert will be activated. The high and low alarm points
are preset at the factory to correspond to the normal allowable voltage variations
based on the nominal voltage specified for the freeze dryer. Some models may be

operated outside the normal voltage limits (see Appendix C). If necessary, the high
and low LINE VOLTAGE OFFSETS may be adjusted from the Settings /
Maintenance screen.
Collector Temp
After the collector temperature has cooled to below -40°C, an alert will be
activated if the collector temperature rises above –40°C for more than 5 minutes.
Collector Moisture
If there is liquid in the collector chamber and either the COLLECTOR or
VACUUM start button is pressed, neither function will start and an alert will be
activated. This feature prevents the inadvertent start of the vacuum pump when
liquid is in the collector and thereby can extend the life of the vacuum pump.
A few drops of liquid may remain in the drain hose after draining. When the
vacuum pump is started these drops may be sucked into the collector chamber.
This is normal.
Service Vacuum Pump

The vacuum pump normally plugs into the vacuum pump electrical receptacle on
the back of the Freeze Dryer. When the Freeze Dryer has accumulated a total of
1000 operating hours, an alert will be activated. It may be necessary to service the
vacuum pump more frequently than every 1000 hours depending on the operation
of the Freeze Dryer. The pump oil should be regularly monitored to verify that
it is clean. The “Set hours between oil change” can be reprogrammed from the
Settings / Maintenance screen for any value from 0 to 9999 hours.
Vacuum Leak
If the vacuum level in the freeze dryer has not reached at least 5 mbar within 30
minutes of starting the vacuum, an alert will be activated and the vacuum pump
will be turned off (if it is plugged into the Freeze Dryer vacuum pump outlet).
Vacuum Set Point

If the system is unable to achieve the vacuum set point (during Manual or Program
mode), an alert will be activated. This alert will be activated if the vacuum level is
not within 0.500 mbar of the vacuum set point in 20 minutes.
Status Email Messages

If this option has been turned on, the selected email addresses will receive
STATUS alert messages containing the current operating parameters of the Freeze
Dryer. Status alert messages will not be displayed on the touch screen. The
Freeze Dryer can be configured to send email status alert messages from the
Settings / Alerts / Select Alerts screen.

End Point Detection (optional accessory)

An alert will be activated when the primary drying phase end point has been
detected for any of the active flask sensors connected to the End-Zone end point
detection accessory.
Shelf Temp Variation (optional accessory)

If a Tray Dryer or Heated Product Shelves accessory is connected to the Freeze
Dryer this alert will be activated if the shelf temperature varies more than ± 3°C
from the Shelf Temp Set Point.
Shelf Temp Set Point (optional accessory)

Dryer this alert will be activated if the shelf temperature stabilized without
reaching the Shelf Temp Set Point.
Power Fail (optional accessory)

Dryer this alert will be activated if a power failure occurs to the accessory.
Program Complete (optional accessory)

Dryer this alert will be activated when the last step of a running program has been
completed.
Copy (export) a Data Log File

Data Log Files can be copied (exported) to a USB flash drive via the USB port on
the left side of the Freeze Dryer. The file will be exported as a “comma separated
values” file (.csv file extension), which can be easily opened with a spreadsheet
application program for data analysis and graphing. To copy a file:
1. Insert USB flash drive into the Freeze Dryer USB port
2. Go to Data Logging screen
3. Select the file that you want to copy by pressing the Data Log File name
4. Press the Copy button
Downloading Data Log Files via Ethernet

Data log files that are stored in the Freeze Dryer can be downloaded via an
Ethernet connection. In order for this to be possible, a working Ethernet
connection must first be established. The following steps must be completed:
1. An Ethernet cable must be connected to the Ethernet port on the back of the
Freeze Dryer and to a Local Area Network (LAN) with working internet
service.
2. The proper settings must be entered into the Settings>Network screen to
establish a valid network connection (see description of Network screen in
Chapter 4).

3. Write down the “IP Address” shown on the Settings>Network screen of the
Freeze Dryer (this number will be used in Step 5)
4. Open an internet browser of your choice from a computer that is connected
to your LAN.
5. Type the following into the address bar at the top of the browser screen:
http://“IP Address”:8080 where “IP Address” represents the number
written down from the Settings>Network screen in Step 3 (example =
http://10.10.9.117:8080).
6. The following webpage will appear with a list of all the Data Log files that
are stored on the Freeze Dryer.
7. Single click on a file name from the list to download the file.
8. Single click on the downloaded file to open the file in Excel.
Copy a Program
If you wish to duplicate a program or quickly create a program that is similar to an
existing program, you can use the copy program function. The new program file
created by the copy function will be stored on the Freeze Dryer (programs cannot
be copied to a USB flash drive or computer). To copy a program:
1. Go to Programs screen
2. Select a program from the list by pressing the program name
3. Press the COPY button
4. Edit program name if desired (the default program name will be “copy of
program name”)

CHAPTER 6
MAINTAINING YOUR FREEZE
DRYER
Service Safety Precautions
 Always ensure that only authorized technicians service the refrigeration,
vacuum and electrical systems.
 If performing any electrical maintenance, always disconnect the power at
! 
the main disconnect.
If the refrigeration system must be operated with access panels removed
(for diagnostic purposes only), stay clear of moving fan blade.
 Always practice team lifting when moving heavy equipment.
 After servicing, verify that all access panels or covers are in place before
resuming normal operation of the equipment.
Routine Maintenance Schedule

Under normal operation, the Freeze Dryer requires little maintenance. The
following maintenance schedule is recommended:
As needed:
1. Clean up all spills; remove liquids from the chamber.

2. Clean lid and gasket using soft cloth, sponge or chamois and a mild, non-
abrasive soap or detergent.
3. Check oil level of the vacuum pump. It should be between MIN and MAX. If
the oil level is less than an inch (25.4 mm) above MIN, add oil to proper level.
4. If oil shows cloudiness, particles or discoloration, drain the pump and replace
with fresh oil.
5. Utilization of acids requires immediate cleaning and neutralization after a
run or physical damage to the collector chamber and collector coil will
result.
44 Product Service 1-800-522-7658

Chapter 6: Maintaining Your Freeze Dryer
6. Check the collector chamber for condensed or frozen solvents and dispose of
appropriately. Completely empty the collector chamber before the next run or
before attempting to start the vacuum pump.
7. If sample valves leak or stems become difficult to turn, pull the stem out of the
rubber valve body and apply a thin coat of vacuum grease to the stem.
Reinsert the stem into the valve body.
Monthly:
1. The rubber components on the Freeze Dryer may eventually deteriorate and
require replacement. The effective life of rubber parts depends upon both their
usage and the surrounding environment. Check all rubber hoses and gaskets
and replace any that show signs of hardening, permanent set or deterioration.
2. Using a soft cloth, sponge or chamois and a mild, non-abrasive soap or
detergent, clean the acrylic chamber lid.
3. Using a soft cloth, sponge, or chamois and a mild, non-abrasive soap or
detergent, clean the exterior surfaces of the Freeze Dryer. Liquid spray
cleaners and polishes may be used on the exterior surfaces. Do not use
solvents to remove stains from the exterior surfaces as they may damage the
finish.
Annually:
1. Every 12 months, or more often if the Freeze Dryer is operated in a dusty

environment, the refrigeration system condenser should be cleaned. Using a
vacuum cleaner with brush attachment, clean the condenser to ensure proper
airflow for peak performance.

CHAPTER 7
TROUBLESHOOTING
Refer to the following if your Freeze Dryer fails to operate properly. If the
suggested corrective actions do not solve your problem, contact Labconco for
additional assistance.
Labconco Freeze Dry Systems that are clean, dry and without samples attached
should reach a vacuum of 0.133 mbar within 10 minutes and should achieve an
ultimate vacuum of 0.040 mbar within 18 hours when the refrigeration is
operating. If the Freeze Dryer does not obtain a satisfactory vacuum, perform the
following maintenance tests.
I. Vacuum Pump
First make sure that the vacuum pump operates. If it fails to operate, check the
electrical connections of the Freeze Dryer to the power source and then check the
electrical connection of the vacuum pump to the Freeze Dryer. If the vacuum
pump has a power switch, make sure that it is turned on. Note: If the vacuum
pump is plugged directly into a wall outlet for troubleshooting purposes, the
vacuum START button must be initiated on the display screen. If the vacuum
START button is not initiated the vacuum vent valve will remain open and
the vacuum reading will remain on HIGH. If the vacuum is not adequate when
the vacuum pump is operating, proceed with the following steps:
1. Check the oil and ensure it is clear and clean. If the oil looks cloudy or has
any particulates, replace the pump oil. Sometimes it may be necessary to
flush the pump with clean oil several times. To flush the pump, run the
pump 5 to 10 minutes to allow the oil to warm up. Drain the oil and refill
with clean oil. Repeat as necessary.
2. Check the oil level in the pump. Ensure it is filled to the correct level.
3. Check vacuum hose connections from the pump to the Freeze Dryer and try
running the unit.
46 Product Service 1-800-522-7658

Chapter 7: Troubleshooting
If vacuum problems continue, consider obtaining a second vacuum gauge capable

of reading a vacuum of 0.010 mbar. It is often useful in determining if the vacuum
pump is operating properly and the vacuum sensor reading is accurate.
4. Isolate the pump by disconnecting the vacuum hose from the Freeze Dryer.
Deadhead the pump by inserting the vacuum sensor from a secondary
vacuum gauge into the end of the vacuum hose and observe the vacuum
reading obtained. Confirm that the pump is capable of achieving an
ultimate vacuum less than 0.010 mbar or approximately 10 microns. If an
inadequate vacuum reading is obtained, the pump has most likely failed
and may need to be replaced or rebuilt.
II. Gaskets, Tubing, Connections, Sample Valves

1. Check all sample valves on the drying chamber/manifold and ensure all
valves are closed or in the vent position. Check to ensure all fittings are
tight and sealed properly against the chamber. Inspect valves for cracks or
cuts.
2. Inspect gasket(s) for cracks or defects. Ensure the gasket is clean. Apply a
thin coat of vacuum grease to the gasket. Keep in mind too much vacuum
grease can actually cause leaks.
3. Check the drain line and ensure that the quick connect drain fitting is
disconnected from the quick connect drain coupling (on the left side of the
Freeze Dryer).
4. Check all rubber vacuum tubing for signs of deterioration or cracking.
5. Check all connections and make sure they are secure and leak tight.
6. When checking the sample valves, pull as much vacuum as possible. If a
vacuum indication is displayed, wiggle or rotate the valves and watch the
gauge for any fluctuations. Fluctuations can indicate a potential vacuum
leak. If the valve seems to be in good condition, remove the valve and
apply a thin coat of vacuum grease to the stem and the outside sealing
surface of the valve body, and reinstall the valve. DO NOT APPLY
VACUUM GREASE TO THE SAMPLE VALVE GASKETS, WHICH
SEAL TO THE WALL OF THE DRYING CHAMBER. If the valve
still seems to be the source of the problem, remove the valve and stopper
the hole with a rubber stopper. Continue checking the other valves.
7. Make sure that the sample valve bulkhead nuts are tight. Either tighten by
hand or use the wrench supplied with chambers. To use the wrench, first
remove the knob and stem assembly and also the valve body. The pins on
the wrench fit into the round holes of the nut. The nut should be snug but
avoid over tightening. Replace the valve body and knob and stem
assembly.

The illustrations below show how the sample valve installs on a chamber and a
manifold.
Knob & Stem

Assembly
Valve Body
Valve Assembly (Clear Chamber with Valves)
Manifold Assembly Valve Body Bulkhead Nut
Thrust Washer
Valve Body
Knob & Stem Thrust Washer Gasket Bulkhead

Knob & Stem
Valve Body Trim Ring Assembly (No grease Fitting
Assembly
required)
Valve Assembly (Manifold) Valve Assembly (Stainless Steel Chamber)

II. System Components and Collector Chamber

Isolation
This test determines if the source of a leak is in the drying chamber or manifold.
1. Remove the drying chamber or manifold.

2. Leave the gasket on and turn a large freeze dry flask upside down to cover
the connection port.
3. Start the Freeze Dryer and observe the vacuum indication. If the vacuum
indication is good, then the problem is in the drying chamber or manifold
and you should return to Section II, Gaskets, Tubing, Connections, Sample
Valves.
Isolating the freeze dry system from the accessory chamber/manifold

The following test determines if a vacuum leak is in the collector chamber.
1. Insert a rubber stopper in the small hole in the rear of the collector
chamber.
2. Start the Freeze Dryer and observe the vacuum indication. If the vacuum is
good, the problem is in the collector chamber. If it is bad, the problem is in
the plumbing connections from the collector chamber to the vacuum pump.
3. If the leak is in the plumbing connections, check all rubber parts, fittings
and clamps.
4. If the leak is in the chamber, check the drain hose, hose connections and
the quick connect drain coupling. The figure below shows other potential
leak areas (for 4.5L & 8L models) where bulkhead fittings are used to seal
the holes where the collector coil penetrates the bottom of the chamber.
COLLECTOR CHAMBER
AREAS FOR
POTENTIAL LEAKS

5. If a leak is observed around the bulkhead fittings, access the bottom of the
chamber and remove the insulation. Tighten the appropriate fitting by
placing a wrench on the fitting inside the chamber and use a second wrench
to turn the nut on the bottom of the chamber. Be careful not to damage the
evaporator coils or the brazed joints to the refrigeration system. Once the
fitting is tightened, perform the test again. If a leak is still present at the
bulkhead fittings, loosen the bulkhead fittings and apply vacuum grease to
the O-rings, then reassemble and test.
Refrigeration Module Operation

Under a no-load condition, the FreeZone Freeze Dry Systems can achieve a
collector temperature of -50°C, -84°C or -105°C (based on model designation) or
lower within 30 minutes when the vacuum pump is operating, depending on
ambient temperature and humidity. If the collector temperature does not reach the
design temperature within 30 minutes, then the refrigeration module is not
functioning properly.
If any repairs are required on the refrigeration module, contact your local
laboratory supply dealer. If your laboratory supply dealer is unable to provide
assistance, please call Labconco. Repairs should only be undertaken by a
competent refrigeration technician or through an authorized Labconco service
agency.

APPENDIX A
FREEZE DRYER COMPONENTS
The following pages list components that are available for your Freeze Dryer. The
parts shown are the most common replacement parts. If other parts are required,
contact Product Service.

Appendix A: Freeze Dryer Components
2.5L -50C Models (70020xxxx)

Item -50C -84C Part No. Description

1 X 7395800 Lid Gasket
X 7395801 Lid (Acrylic)
2 X 7207500 Lid Assembly, Stainless Steel (includes lid gasket
7395800)
3 X X 7953802 Motor Fan, 115V
X X 7953803 Motor Fan, 230V
X X 7591805 Compressor, 115V, 60Hz
4 X X 7591806 Compressor, 230V, 50Hz
5 X X 7316600 Display Assembly
6 X X 7337300 Gasket, Display
7 X X 7337400 Panel, Control
8 X X 7336900 Label, Control Panel
9 X X 7346400 Control Panel Assembly (Complete)
10 X X 7335200 Drain Fitting (Coupling Body)
11 X X 7335300 Drain Fitting (Coupling Insert, 3/8 Barb)
12 X X 7337100 Retaining Ring, Drain Fitting
13 X X 7337000 Lanyard, Drain Fitting
14 X X 1889406 Machine Screw, 8-32 x 3/8” long
15 X X 7429700 Moisture Sensor
16 X X 7373450 Vacuum Hose
17 X X 7403800 Filter, Female Luer-Lok
18 X X 7403700 Luer, #10-32 Male
19 X X 7432700 Vacuum Control/Bleed Valve
20 X X 7362300 Vacuum Sensor
X 7330400 Electrical Panel Assembly 115V
21 X 7330401 Electrical Panel Assembly 230V
22 X X 7515302 Temperature Sensor (Not Shown)
X X 1336400 Power Cord 115V 60Hz US (Not Shown)
X X 1338002 Power Cord 230V 60Hz US (Not Shown)
X X 1332601 Power Cord 230V 60Hz Saudi (Not Shown)
23 X X 1336500 Power Cord 230V 50Hz EU (Not Shown)
X X 1332701 Power Cord 230V 50Hz China (Not Shown)
X X 1332601 Power Cord 230V 50Hz UK (Not Shown)
X X 1345701 Power Cord 230V 50Hz India (Not Shown)
24 X X 7361100 Wire Harness, IOB Control (Not Shown)
25 X 7361200 Wire Harness, Power (Not Shown)
X 7361201 Wire Harness, Power (Not Shown)
26 X 7419300 Baffle Collector
27 X X 7205304 Drain Hose (Not Shown)


*2.5L -50C Model Shown


Item -50C -84C -105C Part No. Description

X 7329600 Lid (Acrylic)
2 X X 7207400 Lid Assembly, Stainless Steel (includes lid gasket
7690800)
X 7953802 Motor, Fan, 9 Watt, 115V
3 X X 7383500 Motor, Fan, 35 Watt, 115V 60Hz
X X 7383501 Motor, Fan, 35 Watt, 230V 60Hz
X X 7383502 Motor, Fan, 35 Watt, 115V 50Hz
4 X 7591900 Compressor, 115V, 60Hz
X 7591901 Compressor, 230V, 50Hz
5 X X X 7316600 Display Assembly
6 X X X 7337300 Gasket, Display
7 X X X 7337400 Panel, Control
8 X X X 7336900 Label, Control Panel
9 X X X 7337600 Control Panel Assembly (Complete)
10 X X X 7335200 Drain Fitting (Coupling Body)
11 X X X 7335300 Drain Fitting (Coupling Insert, 3/8 Barb)
12 X X X 7337100 Retaining Ring, Drain Fitting
13 X X X 7337000 Lanyard, Drain Fitting
14 X X X 1889406 Machine Screw, 8-32 x 3/8” long
15 X X X 7429700 Moisture Sensor
16 X X X 7373450 Vacuum Hose
17 X X X 7403800 Filter, Female Luer-Lok
18 X X X 7403700 Luer, #10-32 Male
19 X X X 7432700 Vacuum Control/Bleed Valve
20 X X X 7362300 Vacuum Sensor
X X 7330402 Electrical Panel Assembly 115V
X X 7330403 Electrical Panel Assembly 230V
22 X X X 7515302 Temperature Sensor (Not Shown)
X X X 1336400 Power Cord 115V 60Hz US (Not Shown)
X X X 1338002 Power Cord 230V 60Hz US (Not Shown)
X X X 1332601 Power Cord 230V 60Hz Saudi (Not Shown)
23 X X X 1336500 Power Cord 230V 50Hz EU (Not Shown)
X X X 1332701 Power Cord 230V 50Hz China (Not Shown)
X X X 1332601 Power Cord 230V 50Hz UK (Not Shown)
X X X 1345701 Power Cord 230V 50Hz India (Not Shown)
24 X X X 7361100 Wire Harness, IOB Control (Not Shown)
X X 7361201 Wire Harness, Power (Not Shown)
26 X X 7208100 Baffle Collector
27 X X X 7205304 Drain Hose (Not Shown)


*4.5L -84C Model Shown

8L -50C Models (70080xxxx)
Item -50C Part No. Description

2 X 7329600 Lid (Acrylic)
3 X 7953802 Motor, Fan, 9 Watt, 115V
4 X 7750606 Compressor, 230V, 50Hz
5 X 7316600 Display Assembly
6 X 7337300 Gasket, Display
7 X 7337400 Panel, Control
8 X 7336900 Label, Control Panel
9 X 7337600 Control Panel Assembly (Complete)
10 X 7335200 Drain Fitting (Coupling Body)
11 X 7335300 Drain Fitting (Coupling Insert, 3/8 Barb)
12 X 7337100 Retaining Ring, Drain Fitting
13 X 7337000 Lanyard, Drain Fitting
14 X 1889406 Machine Screw, 8-32 x 3/8” long
15 X 7429700 Moisture Sensor
16 X 7373450 Vacuum Hose
17 X 7403800 Filter, Female Luer-Lok
18 X 7403700 Luer, #10-32 Male
19 X 7432700 Vacuum Control/Bleed Valve
20 X 7362300 Vacuum Sensor
22 X 7515302 Temperature Sensor (Not Shown)
X 1336400 Power Cord 115V 60Hz US (Not Shown)
X 1338002 Power Cord 230V 60Hz US (Not Shown)
X 1332601 Power Cord 230V 60Hz Saudi (Not Shown)
23 X 1336500 Power Cord 230V 50Hz EU (Not Shown)
X 1332701 Power Cord 230V 50Hz China (Not Shown)
X 1332601 Power Cord 230V 50Hz UK (Not Shown)
X 1345701 Power Cord 230V 50Hz India (Not Shown)
24 X 7361100 Wire Harness, IOB Control (Not Shown)
26 X 7205304 Drain Hose (Not Shown)

8L -50C Models (70080xxxx)

APPENDIX B
FREEZE DRYER DIMENSIONS
2.5L -50C Models (70020****)

Appendix B: Freeze Dryer Dimensions
2.5L -84C Models (71020****)
4.5L -50C Models (70040****)
*Dimensions in inches & (centimeters)

Appendix B: Freeze Dryer Dimensions
4.5L -84C Models (71040****)

4.5L -105C Models (72040****)
8L -50C Models (70080****)
*Dimensions in inches & (centimeters)

APPENDIX C
FREEZE DRYER
SPECIFICATIONS
This Appendix contains technical information about the Freeze Dryer including
electrical specifications and operating conditions.
Electrical Specifications
Voltage Frequency Amps
Operating Max. with
Catalog # Description Nominal (Hz)
Range Vacuum Pump
115V 103-127 60 14
70020xxxx 2.5L -50C 230V 187-253 60 7
230V 198-253 50 7
115V 103-127 60 16
71020xxxx 2.5L -84C 230V 187-253 60 10
230V 198-253 50 10
115V 103-127 60 14
70040xxxx 4.5L -50C 230V 187-253 60 7
230V 198-253 50 7
115V 103-127 60 16
71040xxxx 4.5L -84C 230V 187-253 60 10
230V 198-253 50 10
115V 103-127 60 16
72040xxxx 4.5L -105C 230V 187-253 60 10
230V 198-253 50 10
115V 103-127 60 14
70080xxxx 8L -50C 230V 187-253 60 7
230V 198-253 50 7

Appendix C: Freeze Dryer Specifications
Environmental Conditions
 Indoor use only.
 Ambient temperature range: 41° to 104°F (5° to 40°C).
 Maximum relative humidity: 80% for temperatures up to 88°F (31°C),
decreasing linearly to 50% relative humidity at 104°F (40°C).
 Main supply voltage fluctuations not to exceed ±10% of the nominal
voltage.
 Transient overvoltages according to Installation Categories II (Overvoltage
Categories per IEC 1010). Temporary voltage spikes on the AC input line
that may be as high as 1500V for 115V models and 2500V for 230V
models are allowed.
 Used in an environment of Pollution degrees 2 (i.e., where normally only
non-conductive atmospheres are present). Occasionally, however, a
temporary conductivity caused by condensation must be expected, in
accordance with IEC 664.

APPENDIX D
FREEZE DRYER ACCESSORIES
Labconco offers a full line of accessories to enhance your Freeze Dryer’s operation
and usability. For a complete list of these accessories, please consult our website
at www.labconco.com.

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FreeZone® Benchtop Freeze Dryers

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Part #7343000, Rev. E

CHAPTER 3: GETTING STARTED 8

CHAPTER 4: LYO-WORKS™ OPERATING SYSTEM 17

CHAPTER 5: USING YOUR FREEZE DRYER 35

CHAPTER 6: MAINTAINING YOUR FREEZE DRYER 44

APPENDIX A: FREEZE DRYER COMPONENTS 52

APPENDIX B: FREEZE DRYER DIMENSIONS 59

APPENDIX C: FREEZE DRYER SPECIFICATIONS 62

APPENDIX D: FREEZE DRYER ACCESSORIES 64

Freeze Dry Process

Product Service 816-333-8811 or 1-800-522-7658 1

Freeze Dry Rates

2 Product Service 816-333-8811 or 1-800-522-7658

efficient rate. In many applications, the maintenance of a vacuum of 0.133 mbar

Freeze Dry Capacity

Product Service 816-333-8811 or 1-800-522-7658 3

Samples Containing Volatile Substances

About This Manual

Chapter 1: Introduction provides a brief overview of the Freeze Dryer, explains

Chapter 6: Maintaining Your Freeze Dryer explains how to perform routine

Chapter 7: Troubleshooting contains a table of problems you may encounter while

Appendix A: Freeze Dryer Components contains labeled diagrams of the

Appendix B: Freeze Dryer Dimensions contains diagrams showing the dimensions

4 Product Service 816-333-8811 or 1-800-522-7658

Appendix C: Freeze Dryer Specifications contains product specifications.

Appendix D: Freeze Dryer Accessories see www.labconco.com for a complete list

Product Service 816-333-8811 or 1-800-522-7658 5

Carefully read this chapter to learn:

 Electrical supply requirements.

Refer to Appendix C: Freeze Dryer Specifications for complete Freeze Dryer

6 Product Service 816-333-8811 or 1-800-522-7658

Refer to Appendix B: Freeze Dryer Dimensions for dimensional drawings of the

Vacuum Pump Requirements

Chamber or Manifold Requirements

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 Unpack and move your Freeze Dryer.

The FreeZone Benchtop Freeze Dryers weigh between 82 & 142

Unpacking Your Freeze Dryer

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IF YOUR FREEZE DRYER WAS DAMAGED IN TRANSIT,

 YOU MUST FILE A CLAIM DIRECTLY WITH THE FREIGHT

Freeze Dryer Components

(1) Freeze Dryer

2.5L 4.5L 8L Part # Description Comments

Setting Up Your Freeze Dryer

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Collector Chamber On/Standby Button

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Vacuum Pump Connection

1. Place the vacuum pump near the benchtop Freeze Inlet

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7. VERIFY THE VACUUM PUMP VOLTAGE SETTING AGREES WITH

IT IS HIGHLY RECOMMENDED THAT AN OIL MIST

 EXHAUST FILTER BE INSTALLED ON ROTORY VANE

12 Product Service 816-333-8811 or 1-800-522-7658

Arrow pointing forward

Drying Chamber or Drying Manifold Installation