BRIDGE & ROOF CO .

( I ) LTD
IOCL TANKAGE WORK (M&I) IN PHBPL
PARADIP,ODISHA

QW- 482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION ( WPS )

( See - QW - 200 .1, Section IX , ASME Boiler and Pressure Vessel Code )
Company Name: Bridge & Roof Co. ( I ) Ltd. By: SUVAKANTA SANTY
Welding Procedure Specification No(WPS): B&R /40081/IOCL//TANK/WPS/02 REV-0 Dtd. 13.11.2018
Supporting PQR No: B&R/IOCL/TANK/PQR/02
Welding Process(es) : SMAW Type : Manual
( Automatic . Manual , Machine or Semiautomatic)
JOINTS: ( QW - 402 )
Joint Design : DOUBLE 'V' JOINT 300

Backing : (Yes)/(No) NO

BASE MATELS : ( QW-403)

P No: 1 Group No: 1 To P No: 1 Group No: 1
Specification Type and Grade : IS 2062 GR.A / IS 2062 GR.B /ASTM A 516 GR.70
To Specification Type and Grade: IS 2062 GR.A / IS 2062 GR.B /ASTM A 516 GR.70
Chem Ananlysis and mechanical Properties: N.A
To Chem Ananlysis and mechanical Properties: N.A
Thickness Range : Base Metal : Groove: 7 MM to 28 MM Fiilet: ALL
Pipe Dia. Range : N.A. Fillet : ALL

FILLER MATERIALS : (QW -404) ROOT PASS FILL UP & FINAL

Specification No. (SFA) : 5.1 5.1
AWS No. : ( Class) E-7018 E-7018
F.No. : 4 4
A.No. : 1 1
Size of filler Metals 3.15 mm 3.15mm, 4.0mm
Weld Metal Thickness Range : (7 MM to 28 MM) + 3 MM REINFORCEMENT
Groove : Up to 28 MM Up to 28mm
Fillet : ALL SIZE
M/s. BRIDGE & ROOF CO. ( I ) LTD. M/s. INDIAN OIL CORPORATION LTD.

DATE : DATE :
 FORMAT NO.B&R/TK/007/F-01
REV.-0.DTD.27.12.1999

Welding Procedure Specification ( WPS ) No. : B&R /IOCL/PHBPL/TANK/WPS/02, REV-0 Dtd. 12.10.2018
POSITION:(QW -405) POST WELD HEAT TREATMENT( Qw - 407)
Position (s) of Groove : 3G Temperature Range: Holding Temp.: -
Welding Progression : UP HILL Rate Of Heating : -
Position of Fillet: ALL Rate Of Cooling : -
Time Range: -
PRE HEAT( Qw - 406) GAS( QW-408)
Pre heat Temp. Min. : 10°C Gases Mixture Flow rate
Interpass Temp:Max. : 150°C Shieding: N.A N.A N.A
Pre.Heat Maintainces: 10⁰C Trailing: N.A N.A N.A
( Continuous or special heating where applicable should Backing; N.A N.A N.A
be recorded)
ELECTRICAL CHARACTERISTICES;QW-409)
Current; AC or DC: DC Polarity DCEP
Amps(Range) : 90 -120 AMPS. Volts ( Range) : 18 - 30 VOLTS.
( Amps & volts Ranges Should be recorded for each for each electorde size , position and Thickness etc. This
may be listed in a tabular , from similar to that shown below)
Tungsten Electrode size & Type : N.A
(Pure tungsten 2 % Thoriated etc.)
Mode of metals transfer for GMAW; N/A
(Spray Arc. Short cutting etc.)
Electrode Wire feed speed range: N/A
TECHINQUE( QW - 410)
String or Wave bead: String (For Roots)/Wave (For Others)

Orifice or Gas cut size: N/A

Intial & Interpass Cleaning: Wire Brushing,Chipping & Grinding etc.
Method of back Gouging: N/A
Oscillation: 2.5 Times Dia. Of Electrode
Contact tube to Work Distance: N/A
Multiple or single pass ( per side ) : Multiple
Multiple or single electrode; Single
Travel Speed ( Range) : 40 - 70 MM / MIN.
Peening : N/A
Others: N/A
Side Weld Process Filler matels Current Volt Travel speed Range(mm/min.)
Layer(s) Range
Type of Amp.
class Dia polority Range(A) (v)

Root SMAW E-7018 3.15 MM DCEP 100-105 18-25 40-70

1 St Side Hot Pass SMAW E-7018 3.15 MM DCEP 100-105 18-25 40-70

Fillup SMAW E-7018 4.00 MM DCEP 100-105 18-30 40-70

Final SMAW E-7018 3.15 MM DCEP 100-105 18-25 40-70

Hotpass SMAW E-7018 3.15 MM DCEP 100-105 18-25 40-70

2 nd Side
After Fillup SMAW E-7018 4.00 MM DCEP 100-105 18-30 40-70
BackChip
Final SMAW E-7018 3.15 MM DCEP 100-105 18-25 40-70
M/s. BRIDGE & ROOF CO. ( I ) LTD. M/s. INDIAN OIL CORPORATION LTD.
DATE : DATE :
 BRIDGE & ROOF CO . ( I ) LTD
IOCL TANKAGE WORK UNDER PHBPL-AUG PROJECT
PARADIP,ODISHA

QW- 482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION ( WPS )

( See - QW - 200 .1, Section IX , ASME Boiler and Pressure Vessel Code )
Company Name: Bridge & Roof Co. ( I ) Ltd. By: SUVAKANTA SANTY
Welding Procedure Specification No(WPS): B&R /40081/IOCL//TANK/WPS/01 REV-0 Dtd. 12.10.2018
Supporting PQR No: B&R/IOCL/TANK/PQR/03
Welding Process(es) : SMAW Type : Manual
( Automatic . Manual , Machine or Semiautomatic)
JOINTS: ( QW - 402 )
Joint Design : SINGLE 'V' JOINT

Backing : (Yes)/(No) NO
60 - 70 DEG

1.5 MM TO 2 MM 10 MM

2 MM TO 3 MM

BASE MATELS : ( QW-403)

P No: 1 Group No: 1 To P No: 1 Group No: 1
Specification Type and Grade : IS 2062 GR.A / IS 2062 GR.B
To Specification Type and Grade: IS 2062 GR.A / IS 2062 GR.B
Chem Ananlysis and mechanical Properties: N.A
To Chem Ananlysis and mechanical Properties: N.A
Thickness Range : Base Metal : Groove: 5 MM to 20 MM Fiilet: ALL
Pipe Dia. Range : N.A. Fillet : ALL

FILLER MATERIALS : (QW -404) ROOT PASS FILL UP & FINAL

Specification No. (SFA) : 5.1 5.1
AWS No. : ( Class) E-6013 E-6013
F.No. : 3 3
A.No. : 1 1
Size of filler Metals 3.15 mm 3.15mm
Weld Metal Thickness Range : (5 MM to 20 MM) + 3 MM REINFORCEMENT
Groove : Up to 20 MM Up to 20mm
Fillet : ALL SIZE
M/s. BRIDGE & ROOF CO. ( I ) LTD. M/s. INDIAN OIL CORPORATION LTD.

DATE : DATE :
 FORMAT NO.B&R/TK/007/F-01
REV.-0.DTD.27.12.1999

Welding Procedure Specification ( WPS ) No. : B&R /IOCL/PHBPL/TANK/WPS/02, REV-0 Dtd. 12.10.2018
POSITION:(QW -405) POST WELD HEAT TREATMENT( Qw - 407)
Position (s) of Groove : 3G Temperature Range: Holding Temp.: -
Welding Progression : UP HILL Rate Of Heating : -
Position of Fillet: ALL Rate Of Cooling : -
Time Range: -
PRE HEAT( Qw - 406) GAS( QW-408)
Pre heat Temp. Min. : N/A Gases Mixture Flow rate
Interpass Temp:Max. : N/A Shieding: N.A N.A N.A
Pre.Heat Maintainces: N/A Trailing: N.A N.A N.A
( Continuous or special heating where applicable should Backing; N.A N.A N.A
be recorded)
ELECTRICAL CHARACTERISTICES;QW-409)
Current; AC or DC: DC Polarity DCEN
Amps(Range) : 90 -105 AMPS. Volts ( Range) : 18 - 23 VOLTS.
( Amps & volts Ranges Should be recorded for each for each electorde size , position and Thickness etc. This
may be listed in a tabular , from similar to that shown below)
Tungsten Electrode size & Type : N.A
(Pure tungsten 2 % Thoriated etc.)
Mode of metals transfer for GMAW; N/A
(Spray Arc. Short cutting etc.)
Electrode Wire feed speed range: N/A
TECHINQUE( QW - 410)
String or Wave bead: String / Wave

Orifice or Gas cut size: N/A

Intial & Interpass Cleaning: Wire Brushing,Chipping & Grinding etc.
Method of back Gouging: N/A
Oscillation: 2.5 Times Dia. Of Electrode
Contact tube to Work Distance: N/A
Multiple or single pass ( per side ) : Multiple
Multiple or single electrode; Single
Travel Speed ( Range) : 40 - 70 MM / MIN.
Peening : N/A
Others: N/A
Side Weld Process Filler metals Current Volt Travel speed Range(mm/min.)
Layer(s) Range
Type of Amp.
class Dia polority Range(A) (v)

Root SMAW E-6013 3.15 MM DCEN 90-105 18-23 40-70

I ST SIDE
Fillup SMAW E-6013 3.15 MM DCEN 90-105 18-23 40-70

Final SMAW E-6013 3.15 MM DCEN 90-105 18-23 40-70

Fillup SMAW E-6013 3.15 MM DCEN 90-105 18-23 40-70

2 ND SIDE
Final SMAW E-6013 3.15 MM DCEN 90-105 18-23 40-70
M/s. BRIDGE & ROOF CO. ( I ) LTD. M/s. INDIAN OIL CORPORATION LTD.

DATE : DATE :