PIPING WPS and PQR
PIPING WPS and PQR
PIPING WPS and PQR
DATE
WELDING PROCEDURE SPECIFICATION ( WPS )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
WELDING PROCEDURE SPECIFICATION NO :- MCK / WPS / PIPING / 001
POSITIONS (QW 405 ) POST WELD HWAT TREATMENT ( QW 407 )
Positions of Groove : 6G Temp. Range : N/A
Welding Progression : UP_HILL Holding Time Range : N/A
Position of Fillet : ALL Rate of Heating : N/A
Rate of cooling : N/A
PREHEAT ( QW 406 ) GAS ( QW 408 )
Preheat Temp. ( min.) : N/A % composition
Interpass Temp. ( max. ) : 250˚ Max Gases Mixture Flow Rate
Preheat maintenance ( min.) : 10˚C Min Shielding Argon 99.99% 10-12LPM
Trailing N/A N/A N/A
Backing N/A N/A N/A
DATE
PROJECT : 1264 M3 BLAST FURNACE Page1 of 3
PROCEDURE QUALIFICATION RECORD ( PQR )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
Company Name : M.C.K. KUTTY ENGINEERS PVT. LTD.
Project : 1264 M3 BLAST FURNACE
PQR Nos. : MCK / PQR / PIPING / 001
Supporting WPS Nos : MCK / WPS / PIPING / 001 Date :
Revision No. : Rev.- 00
Welding Process ( es ) : SMAW Type (Manual/Auto/Semi-auto) : MANUAL
JOINTS ( 402 )
Joint Design : As per Sketch
Backing : With or Without Backing
Backing Material ( Type ) : Weld Metal
DATE
PROJECT : 1264 M3 BLAST FURNACE Page2 of 3
PROCEDURE QUALIFICATION RECORD ( PQR )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
TECHNIQUES ( QW 410 )
String or weave bead : String & Weave Both
Orifice or Gas Cup Size : NA N/A
Initial and Interpass Cleaning ( Brushinng , Grinding , etc. ) Brushing & Grinding
Method of back Gouging : Grinding
Oscillation : NA 2.5 Times of Electrode Thickness
Contact Tube to Work Dinstance : N/A
Multiple or Single pass ( per side ) Multiple
Multiple or Single Electrodes : Single
Travel Speed ( Range ) : 75-95 mm / Minute
Others : N/A
PREHEAT ( QW 406 )
Preheat Temp. ( min.) : N/A
Interpass Temp. ( max. ) : 250˚ Max
Preheat maintenance ( min.) : 10˚ C Min
DATE
PROJECT : 1264 M3 BLAST FURNACE Page3 of 3
PROCEDURE QUALIFICATION RECORD ( PQR )
AS PER ASME SECTION IX BOILER & PRESSURE VESSEL CODE
PROCEDURE QUALIFICATION RECORD : MCK / PQR / PIPING / 001
TENSILE TEST ( QW-150 )
Ultimate Total Load Ultimate Tensile Stress
Specimen no.Thickness Width Area
(N) (Mpa) Type of Failure & Location
SPECIFIED
Test Method :
BEND TEST ( QW - 160 )
Sl. No. Specimen Number Type of Bend Observation Remarks
Test Method :-
TOUGHNESS TEST ( QW 170 )
Impact Values
Specimen Test Temp.
Notch Location Specimen Size (mm) Energy ( Lat. Drop Weight Break (Y/N)
No. (˚C)
Joules ) Expn.(mm)
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirment of Section IX of the ASME BOILER AND PRESSURE VESSEL CODE .
Manufacturer : M.C.K. KUTTY ENGINEERS PVT. LTD.
DATE