Bombas PCM
Bombas PCM
Bombas PCM
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Benefits
Of Moineau technology Does not alter pumped product High suction power Constant pulse-free flow Ease of maintenance Reversibility Of Moineau Series H Pumps Cleanable (no retention areas, simplified shaft line, CIP piping, eccentric pipe) Versatile (variety of products and applications) Productive (limited, rapid maintenance operations) Control of design, manufacture and associated services.
PCM H Series Pumps: The pumping solution for your ultra-clean applications.
Custom designed for applications requiring stringent hygiene, the H series pumps incorporate numerous original technical features: Designed to eliminate potential product-retaining A simplified shaft line without joint Mechanical seal positioning optimized to facilitate cleaning CIP piping, allowing the pump casing to be cleaned at a high flow-rate Designed to allow pump sterilisation when not running using steam or superheated water.
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Characteristics
Maximum flow: 40 m3/h Maximum pressure: 24 bar Maximum temperature in continuous operation: 90C Sterilization temperature when idle: 140C Capacity: 0,048 liter to 2,048 liter Size of acceptable particles: up to 40 mm.
Operation
A Moineau pump is made up of a helical rotor turning inside a helical stator. The stainless-steel rotor is machined to a high degree of precision, and the stator is moulded in a resilient elastomer. The geometry and the dimensions of these parts are such that when the rotor is inserted into the stator, a double chain of watertight (honeycomb-shaped) cavities is created. When the rotor turns inside the stator, the honeycomb progresses spirally along the axis of the pump, without changing either shape or volume. This action transfers the product from the pump inlet to the pump discharge.
L L
Feet - Plastic with stainless steel or stainless steel coated cast-iron inserts
Using the clamping system to secure the pump casing and stator facilitates disassembly for maintenance and allows to orientate suction port and CIP pipe in 3 positions (vertical, left or right horizontal).
Construction of H Series
Mechanical seal cartridge assembly Carbon/Ceramic or Carbide/Carbide
The cartridge mounting (compression factory adjusted) and accessibility through the back (on the drive side) facilitates the mechanical seals replacement. Depending on products and applications, mechanical seal can be single, single with quench, or double. The optimal positioning in relation to the the suction pipe facilitates CIP . L L L
Cover - Stainless-steel
Protective covering for the drive elements against splashes during workshop cleaning.
Optional equipment
Stainless-steel trolley Certain H Series pumps may be mounted on a stainless steel trolley with self-locking wheels to facilitate transport between factory-floor applications, thereby improving the versatility of your capital equipment. As an additional option, the pump is supplied with adjustable feet, allowing it to be horizontally oriented according to the slope of your factory floor.
Wide temperature compatibilities suitable with processes and cleaning in place (CIP) from 0 up to 90 C.
Accessories
Dry running protection device
This system is positioned at the pump inlet, and monitors the product level in the pump casing, thereby preventing any undesired dry running, a scenario which would involve stator deterioration. The system was specificially developed for applications where a rigorous hygiene is necessary. It thus provides for product detection through a Pyrex or Teflon sight, thereby avoiding all contact between the sensor and the product. Because it is insensitive to temperature variations between 0C and 80C, this system also protects the pump during cleaning phases.
Metering system
If dimensioned correctly, the Moineau pump can very easily be used in dosing applications in container filling. In this case it is combined with a coding system able to deliver 10 to 20 pulses per turn, a countup/countdown system to administer the intended dose and a drive unit equipped with a brake motor or brake clutch to stop the pump once the dose is delivered.
Pressure sensor
For better control of your process, it is highly advisable to install a pressure sensor (manometer, pressure sensitive switch or an analog sensor) at the pump discharge. The use of an integral through separator is suited to the food, cosmetic and pharmaceuticle hygienic requirements.
Series codification
Performances
The rotation speeds and pressures indicated on these curves correspond to ordinary performances achieved with 20C. If the working conditions differ from this standard, it is necessary to limit the performance according to: The product characteristics (viscosity, fragility, abrasiveness) The characteristics of the application (operating parameters, discharge pressure, available NPSH).
40 H 12
Maximum flow rate m3/h Maximum pressure (bar)
Serie
Flow rate (l/h) 100000 80000 60000 50000 40000 30000 20000 15000 10000 8000 6000 5000 4000 3000 2000 1500 1000 800 40 H 6 - 40 H 12 - 40 H 24 25 H 6 - 25 H 12 - 25 H 24 600 500 400 300 200 160 13 H 6 - 13 H 12 - 13 H 24 100 80 60 50 40 30 20 15 10 8 6 5 4 3 2 10 20 30 40 50 60 70 80 90 100 Rotation speed (RPM) 200 300 400 500 600
Type
90 H 6 - 90 H 12 60 H 6 - 60 H 12 - 60 H 24
6 H 6 - 6 H 12 - 6 H 24
2.6 H 12 - 2.6 H 24 1 H 12 - 1 H 24
0.4 H 12 - 0.4 H 24
WINMOINEAU
CD available on request.
Selection program allowing to control exact potential of all the PCM Moineau pumps series vs product specific transfer caracteristics.
SMS - DN3 D A B D
i2 C
F G
DN 3 DN 25 DN 25 DN 25 DN 25 DN 38 DN 38 DN 38 DN 38 DN 38 DN 51 DN 51 DN 51
B 235 335 290 525 350 650 383 490 740 425 496 705
C 250 250 400 400 400 400 400 400 400 425 435 435
D 30 30 30 30 30 30 30 30 30 30 30 30
E 40 40 40 40 40 40 40 40 40 40 40 40
F 180 180 180 180 180 180 180 180 180 180 180 180
G 220 220 220 220 220 220 220 220 220 220 220 220
H 108 108 108 108 112 112 112 112 112 105 112 112
I 112 112 112 112 112 112 112 112 112 112 112 112
J 80 80 80 80 85 85 85 85 85 85 85 85
K 485 585 690 930 760 1060 768 875 1130 820 946 1156
L 630 730 830 1070 930 1230 933 1040 1300 965 1111 1320
Z 70 175 120 255 145 290 90 196 450 235 130 340
PUMP 13 H 24 25 H 6 25 H 12 40 H 6 40 H 12 60 H 6
D 35 35 35 35 35 35
E 40 40 40 40 40 40
PUMP 25 H 24 40 H 24 60 H 12 60 H 24 90 H 6 90 H 12
DN 3 DN 76 DN 76 DN 76 DN 76 DN 76 DN 76
D 30 30 30 30 30 30
E 45 45 45 45 45 45
Dimensions in millimeters
H Series applications
Container emptying Transfer - Feeding
DM*
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FOOD SECTOR Dairy products Fresh dairy products Cheese processing Ice cream Grossery Fat products Beverages Wine processing Brewery Fruits Sugar processing Starch Yeast Egg products Confectionery Bakery / Pastrycooking Pet foods Milk, cream, condensed milk
PRODUCTS
Transferring milk, cream, yogurt, cream cheese Desserts cream, sweetened fruit Melted cheese Milk, cream Mayonnaise, tomato product, ketchup, mustard Sauce with or without pieces, vinegar Oil, margarine, butter, fat Fruit juce, liquid sugar Rum, flavours, colouring Wine, must, dregs Beer, wort, liquid sugar, flavours, colouring Fruit on sugar, fruit pure, stewed fruit Water, molasses, vinasses, pulp, liquid sugar Starch milk Yeast milk Eggs, china eggs Whole-fruit jams, liquid sugar Transferring dough, stuffing, ingredients Fat products, meat emulsion, ingredients
This table is not exhaustive: it highlights the most common applications. Obviously there are many others in a variety of fields.
60 H 12 Moineau Pump
(Viscosity)
80 000 cPo
15000 cPo
0 cPo
LVA SERIES
10
Service Charter
PCM's commitment is embodied in the Service Charter. PCM are constantly striving to work closer with their partners by responding to their customers' needs and offering services of Quality. Further information is contained in the PCM Services brochure. To obtain your copy call:
33 (0)1 41 08 15 15.
Maintenance Contract
PCM offer maintenance contracts drawn up to suit the requirements and operating conditions of each production unit.
Spare parts
Unbeatable delivery. PCM hold a permanent stock of spare parts and accessories so that they can respond to all urgent enquiries.
Technical assistance
PCM recommend that their customers take out a maintenance contract to ensure that their pumps provide optimum performance. PCM's technical assistance staff regularly visit installations to perform preventive or corrective maintenance.
Training
PCM offer a two-day training course designed to give maintenance personel a thorough understanding of how to use and maintain positive displacement pumps.
Pumpexpress
Availability and reactivity. Complete pumps are available for delivery at any time. This new service allows PCM to meet urgent requests for equipment.
Loan or hire
A service tailored to customers' requirements. PCM provides pumps on their customers' sites throughout all stages of a project.
PCM DOSYS
PCM EQUIPMENT
Head Office: PCM POMPES 17 rue Ernest Laval - BP 35 92173 VANVES Cedex FRANCE Tl : 33 (0)1 41 08 15 15 Fax : 33 (0)1 41 08 15 00 Internet : http://www.pcmpompes.com E-mail : [email protected] In the United Kingdom: PCM POMPES Ltd Pilot Road, Phoenix Parkway, CORBY NN17 5YF ENGLAND Tl : (44) 1 536 740 200 Fax : (44) 1 536 740 201 E-mail : [email protected]
Designed and Produced by: VBD - Phone: 33 (0)1 46 57 12 36 - Printed in France - BR/PM/H/A 03/06-99