Ihp w22 Model Answer Paper 22655
Ihp w22 Model Answer Paper 22655
Ihp w22 Model Answer Paper 22655
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(ISO/IEC - 27001 - 2013 Certified)
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WINTER – 2022 EXAMINATION
Model Answer
i) Sequence Valve
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b) I)Viscosity: - The viscosity of a fluid is a measure of its resistance to shear or angular 01 marks
deformation. each
d)
Factors to be considered while selecting pump
1. Liquid Properties-
2. Pump Capacity (Flow Rate and Pressure of oil)
Minimu
3. Efficiency of the pump
m 4 , half
4. Speed of pump
each.
5. Ease of Use
6. Environmental Considerations
7. Control Systems
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b) Tandem Cylinder:-
02+02
In Figure light spring holds the ball against the valve seat. Flow coming into the inlet 02+02
pushes the ball off the seat against the light force of the spring and continues to the outlet.
A very low pressure is required to hold the valve open in this direction. If the flow tries to
enter from the opposite direction, the pressure pushes the ball against the seat and the flow
cannot pass through.
Screw type
In a screw compressor one of the shafts is driving shaft and the other is driven shaft. The
driving shaft is connected to the driven shaft via timing gears which help to match speeds
of both the shafts. The driving shaft is powered by an electric motor generally. The two
shafts are enclosed in an airtight casing.
The working cycle of the screw compressor has three distinct phases as following:
i) Suction process
ii) Compression process
iii) Discharge process.
i) Suction process - As the rotors rotate, air is drawn through the inlet opening to fill the
space between the male lobe and the female flute.
As the rotor continues to rotate, the air is moved past the suction port and sealed in
the interlobe space.
ii) Compression process -As the main rotor turns, the air trapped in the ineterlobe space
is moved both axially and radially.
The air is compressed by direct volume reduction as the enmeshing of the lobes
progressively reduced the flute volume and compression occurs.
iii) Discharge process: At a fixed point where the leading edge of the flute and the edge
of the discharge port co-inside, compression ceases and the air is discharged into the
delivery line, until the flute volume has been reduced to zero.
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transmission pumps.
02 +02
Sr No Meter-IN Meter-OUT
When a pressurized oil flow through When oil flow from pump to the actuator
the circuit it passes through D. C. through D.C. valve it will push the piston in
valve and enters in the flow control the forward direction. The oil from the
1 valve. The opening of the flow control piston rod side is pushed through the outlet Any 04
valve is reduced to decrease the oil of B of D.A. Cylinder through the return points
flow rate. Control of piston is achieved line
only in advance stroke.
(01 mark
each)
Flow control valve ‘F’ is placed in Flow control valve ‘F’ is placed in return
2
pressure line line
Give best result when used in higher The actuator movement is very stable
3
pressure systems.
Suitable for very low piton rod speeds Provides positive speed control of the
5
cylinder
Throttling of fluid takes place which Since both sides of piston there is pressure,
6 heats the oil and hot oil into admitted there is possibility of higher friction.
into cylinder
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The circuit is used where finer speed This circuit is used where very stable
7
control is required. movements of actuators are needed.
d) A machine holds the steel sheet and then punches a hole. The sheet is released when
the punch goes back. Suggest and draw the suitable circuit for this situation.
03 marks
circuit
diagram
Normal Position
Actuated Position
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Working:-
Push button operated spring return type 3/2 sliding spool valve. It has spring loaded spool
inside the valve body.
In actuated position there is connection from port 1 to port 2,oil flows from pump to SA
cylinder & hence SAC extends.
In normal position there is connection from Port 2 to Port 3 ,Oil flows from SA cylinder to
tank & SAC Retracts. Here inlet port 1 is closed.
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c) Explain flexible hose. State its material and application
01 mark
01 mark
02 + 02
02 + 02
Explanation: - Hydraulic circuit for milling machine is comparatively different from other circuits.
Table movement of milling machine is required to be adjustable for different feeds for different
type of work. Therefore for both strokes of the cylinder, on both ends of cylinder flow control
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valves are used. Another feature of this circuit is that there are two pumps
1. Main pump – low pressure high discharge
2. Booster pump - high pressure low discharge
The function of booster pump is to boost the hydraulic pressure to a higher level than given by
main pump. Reason behind using this type is to save power as well as use of high pressure high
discharge pump is avoided. 4/3 DCV used manually operated stroke length of cylinder is
adjustable through limit switch. In centre position of 4/3 DCV all the ports are close therefore,
total hydraulic system is lock. In position (I) pump flow is given to cylinder blank end and
extension starts and oil from rod end is discharge to tank In (II) position, pump flow diverted to
rod end for retraction and blank end side flow pass to tank.
Attempt any TWO of the following:
5 12
02 +04
Importance of circuit:
High-low system of pump consists of two pumps in which one pump has high flow
rate and other has low flow rate. They are used to save the system power. Both
pumps can be used simultaneously depending upon system requirement or high
flow rate is diverted through unloading valve if needed in the system.
It is useful when combination of rapid and slow movement required in the circuit.
Explanation of Circuit :
The circuits has low pressure (LP) and high pressure (HP) pumps are provided as
shown in Fig.
When rapid movement of the punch is required, both LP and HP supply the oil so
that the piston retraction will be faster compared to advanced cutting stroke.
Initially slow movement is required when punch starts movement towards the
workpiece, the flow of HP is diverted through unloading valve and only LP will
supply the oil to the actuator.
When punch reaches near the workpiece, high force is needed for press
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operations, HP supply will be started to combine with LP and high pressure is
generated for performing press operation.
Applications :
Hydraulic press machines.
Two faults detected in Pneumatic circuit and its causes and remedies
b) 1)Fault: No pressure in the pressure side. 1 mark
each for
Causes: Air leakage, pressure gauge faulty
fault,
Remedies: Check pressure gauge working properly and repair it. causes
and
2)Fault: Service unit (FRL) failed to work properly
remedies
Causes: Filter stopped, Pressure regulator reads differently, Absence of oil drops in
Any two
lubricator
Remedies: Clean filter to remove clogging, Set regulator properly, Fill up oil container of
lubricator
3) Fault: Operating trouble of compressor
Causes: Dirt in suction filter, Worn out piston rings
Remedies: clean the filter, replace Worn out piston rings
Selection
: 2 marks
Figure 2
marks
Working
2 marks
Working:
Initially when compressed air is supplied to the port P of the valve, it is prevented
from flowing to port A from port P, as the spool blocks this port A.
When air is allowed to enter through pilot port Z, it flows through needle
operated flow control valve where its flow can be regulated.
The air then enters in the air chamber where pressure starts building here. when
sufficient amount of pressure is generated, it pushes the spool of 3/2 D.C. valve.
Now the opening port P is get connected port A and port R is closed. Air can flow
easily from port P to port A to actuate the actuator.
The time required to build up the pressure in the reservoir is the amount of time
delay of the time delay valve.
The time delay can be set by using needle adjustment screw to control flow rate of air.
Figure 2
marks
Working
2 marks
Working :
When pressurized oil enters in the main cylinder 1 it will push the cylinder 2 in the
upward direction when sufficient oil pressure is generated.
Now the cylinder 2 is completely lifted and oil will enter into the inlet of cylinder 2.
The oil will flow in the cylinder 2 and push the piston in upward direction. It will
raise the piston for stroke length of cylinder 2.
In this manner, the total length of stroke through which the load is lifted is (L 1 +
L2).
It is suitable where less space is available for mounting of actuator.
Used in equipment like tilting of truck dump bodies, fork lift trucks, hydraulic
cranes.
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having lubrication smooth working of system
characteristics.
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