MANUAL FOR OPERATION

& MAINTENANCE OF WIREJET-12E

 PERFORMANCE CHART: TYPE WIREJET-12E METALLIZING GUN- ACETYLENE

Metal Recommended Hardware Lighting Pressure Gas Flowmeter Consumption per Kg. Wire Deposited
Readings hour required Coating
Nozzle & Air Cap Gears Oxy Acety. Air Oxy Acety Wire Kg Oxy M3 Acety Per cm3 Built-up
wire Size kg/cm2 Speed
Size kg/cm2 kg/cm2 M3 coating
(mm) cm3/Hr
1 2 3 4 5 6 7 8 9 10 11 12 13 14

Aluminium 4.76 EA STD 2.28 1.03 4.83 48 48 7.3 2.7 1.4 .0028 2622
3.17 EC 2.07 1.03 4.83 43 40 5.4 2.3 1.1 1966
Babbit 4.76 EA HIGH 2.07 1.03 4.83 38 48 43.0 1.8 1.1 .0097 4425
4.76 EA 2.41 1.03 4.83 43 55 84.0 2.4 1.7 8685
3.17 EC 2.41 1.03 4.48 28 41 41.0 1.4 1.1 4179
3.17 EC 2.07 1.03 4.48 29 29 18.0 1.2 0.71 1885
Brass 3.17 EC STD 2.07 1.03 4.83 44 40 10.9 2.4 1.1 .0097 1147
Molybdenum 3.17 EC STD 2.41 1.03 3.79 50 35 3.4 2.7 0.85 .011 328
Ph. Bronze 4.76 EA STD 2.28 1.03 4.83 48 48 8.6 2.7 1.4 901
Tine Bronze 3.17 EC 2.07 1.03 4.83 44 40 6.8 2.4 1.1 .0097 705
Al. Bronze
Copper 4.76 EA STD 2.28 1.03 4.83 48 48 13.6 2.7 1.4 1393
3.17 EC 2.07 1.03 4.83 44 40 10.9 2.4 1.1 .0097 1147
St. Spray I 4.76 EA STD 2.28 1.03 4.83 48 45 7.3 2.8 1.3 819
St. Spray II 3.17 EC 2.07 1.03 4.83 44 40 5.9 2.4 1.1 .0089 656
St. Spray III
Monel 4.76 EA STD 2.28 1.03 4.83 48 45 7.3 2.8 1.3 .0097 737
3.17 EC 2.07 1.03 4.83 44 40 4.5 2.4 1.1 492
Pure Nickel 3.17 EC STD 2.07 1.03 4.83 44 40 3.6 2.4 1.1 .0097 371
Sp.Steel 80 4.76 EA STD 2.41 1.03 4.83 50 40 8.2 2.9 1.1 .0083 983
Sp.Steel 25 3.17 EC 2.07 1.03 4.83 46 33 5.9 2.5 0.91 737
Sp.Steel 10
Pure Tin 3.17 EC HIGH 2.07 1.03 4.48 44 24 18.1 2.4 0.57 .0097 1885
3.17 EC 2.07 1.03 4.48 42 29 43.1 2.3 0.71 6309
Zinc 4.76 EA STD 2.28 1.03 4.83 48 45 29.5 2.7 1.3 3032
3.17 EC 2.07 1.03 4.83 45 40 14.5 2.4 1.1 1475
3.17 EC HIGH 2.07 1.03 4.83 45 42 20.4 2.4 1.1 .0097 2130

Nickel 3.17 C STD 2.07 1.03 4.83 44 39 2.3 2.4 1.4 .0083 262
Aluminide

Zinc/Al 3.17 EC STD 2.1 1.03 4.83 45 40 11.3 2.55 1.22 .0069 1622

Note: Above parameters are only for reference. Actual parameters depend upon the geometry & size of the job.

01. The figures in columns 10, 11, & 12 are optimum. These can be obtained by skilled operators with all equipment in first class condition.
02. One cubic centimeter of coating covers:
a) 100 cm2 of surface area, 100 micron (0.1mm) thick. b) 1000 cm 2 of surface area, 10 microns (0.01mm) thick.
c) 40 cm2 of surface area, 250 micron (0.25mm) thick
To find coating speed in sq.cm per hour divide the number in col. 14 by the coating thickness in cm.
03. Wirejet-12G can also spray ceramics and cermets available in the form of flexible cord wires / rods.
04. Figure in column 14 is approximate.
05. For details about any specific wire size, not given in the table, manufacturer may be considered.
 PERFORMANCE CHART: TYPE WIREJET-12E METALLIZING GUN - PROPANE
Metal Recommended Hardware Lighting Pressure Gas Flowmeter Consumption per Kg. Wire Deposited
Readings hour required Coating
Nozzle & Air Cap Gears Oxy Prop. Air Oxy Prop. Wire Kg Oxy Prop. per cm3 Built-up
wire Size kg/cm2 Speed
Size kg/cm2 kg/cm2 M3 M3 coating
(mm) cm3/Hr
1 2 3 4 5 6 7 8 9 10 11 12 13 14

Aluminium 4.76 EA STD 3.10 2.76 4.83 69 35 7.3 4.9 0.96 .0028 2622
3.17 EC 3.45 2.76 4.83 72 33 5.4 5.5 0.93 1966
Babbit 4.76 EA HIGH 2.07 2.07 4.83 60 26 43.1 3.7 0.57 .0097 4425
4.76 EA 3.10 2.41 4.83 72 35 83.9 5.2 0.99 8687
3.17 EC 1.72 1.72 4.83 45 17 18.1 2.3 0.34 1885
3.17 EC 1.72 1.38 4.83 50 22 40.8 2.5 0.48 4179
Brass 3.17 EC STD 3.45 2.76 4.83 68 33 11.8 5.0 0.99 .0097 1246
Ph. Bronze 4.76 EA STD 3.45 2.76 4.83 70 35 9.5 5.1 0.99 951
Tine Bronze 3.17 EC 3.45 2.76 4.83 68 33 8.2 5.0 0.99 .0097 836
Al. Bronze
Copper 4.76 EA STD 3.45 2.76 4.83 70 35 15.0 5.1 0.99 1557
3.17 EC 3.45 2.76 4.83 68 33 11.3 5.0 0.99 .0097 1229
St. Spray I 4.76 EA STD 3.79 3.45 4.83 68 38 9.1 5.1 1.2 983
St. Spray II 3.17 EC 3.79 3.45 4.83 68 36 5.5 5.1 1.2 .0089 636
St. Spray III
Monel 4.76 EA STD 2.28 1.03 4.83 48 45 7.3 2.8 1.3 .0097 577
3.17 EC 3.79 3.45 4.83 68 36 5.5 5.1 1.1 577
Pure Nickel 3.17 EC STD 3.79 3.45 4.83 68 36 3.6 5.1 1.1 .0097 377

Sp.Steel 80 4.76 EA STD 3.45 2.76 4.83 70 32 8.2 5.3 0.93 .0083 983

Sp.Steel 25 3.17 EC 3.79 2.76 4.83 68 32 5.9 5.0 0.85 738

Sp.Steel 10

Pure Tin 3.17 EC HIGH 1.72 1.38 4.83 45 17 18.1 2.3 0.34 .0097 1885

3.17 EC 1.72 1.72 4.83 50 22 43.1 2.5 0.48 6310

Zinc 4.76 AH STD 3.10 2.41 4.83 68 32 27.2 4.6 0.85 2655

3.17 CH 3.45 2.76 4.83 68 34 14.5 5.0 0.99 1475

3.17 CH HIGH 3.45 2.76 4.83 68 34 20.4 5.0 0.99 .0097 2131

Nickel 3.17 EC STD 3.45 2.76 4.83 70 32 2.7 5.2 0.91 .0077 344
Aluminide

Zinc/Al 3.17 CH STD 3.45 2.76 4.83 68 34 11.5 5.0 0.99 .0069 1666

Note: Above parameters are only for reference. Actual parameters depend upon the geometry & size of the job.

01. The figures in columns 10, 11, & 12 are optimum. These can be obtained by skilled operators with all equipment in first class condition.
02. One cubic centimeter of coating covers:
a) 100 cm2 of surface area, 100 micron (0.1mm) thick. b) 1000 cm 2 of surface area, 10 microns (0.01mm) thick.
c) 40 cm2 of surface area, 250 micron (0.25mm) thick
To find coating speed in sq.cm per hour divide the number in col. 14 by the coating thickness in cm.
03. Wirejet-12G can also spray ceramics and cermets available in the form of flexible cord wires / rods.
04. Figure in column 14 is approximate.

05. For details about any specific wire size, not given in the table, manufacturer may be considered.
 UNIVERSAL GMA THERMAL SPRAY CONSOLE
for HVOF,WIRES, POWDERS
FLOWMETER

OXY. & FUEL

CYLINDERS WITH GAS

SAFETY AIR

WIREGUN 12E GUN

AIR CONTROL UNIT

PROPANE OXYGEN IN OXY OUT

ACETYLEN
GAS
IN
OUT
WIRE REELER
AIR
OUT